BatteryMINDer® Aviation-Specific Maintenance Battery Charger De-Sulfators What is Sulfation (sul-fay-shun) and How Does It Affect Batteries? When batteries are improperly maintained (overunder charged or left uncharged for extended periods) small crystals of sulfuric acid from the battery's electrolyte (liquid or paste) form on the battery's charge plates. They act as a resistor (barrier) preventing the battery from ever again accepting a full charge, no matter how long a charging source may be connected. Once this occurs, the cranking power of the battery is severely reduced, as well as its life. Aviation batteries are affected the most because they have been designed for maximum performance in the smallest-lightest size possible. VDC Electronics has developed simple, but highly effective circuitry, able to safely dissolve sulfation, restoring much, if not all, of the lost power, providing the battery's cells are not shorted or structurally damaged. This U.S. Patented approach is believed to be the most effective method for eliminating even the oldest hardened sulfate. By generating safe, wide-band, random frequency electronic pulses, we are able to cover the full range of sulfate crystal sizes, in the shortest possible time. Depending on the amount of sulfate and its age, complete de-sulfation can occur within several days to several weeks. De-sulfation takes place automatically, while the battery is being bulk or maintenance level charged. 1 2 3 Magnified views of battery plates 1. New battery 2. Sulfated plates - (note sulfuric acid crystals) 3. After de-sulfation (using high frequency pulses) D LY -ACI ON J¸ = #( J Q' LL= 9 ED RAT NLY LIB Y O -CATTER ION AVIAT ION BA IAT FT AV RCRA AI AD Y . R LE ER cs, Inc ) (ET s.com g FO BATT ctroni579 der Pendin GA VDC Ele-379-5 min 800 attery& Patent w.b ww ented d. Pat rge * U.S de olts *y cha ed er ON full e mo ersthan 3-V not anc = Pow y Rev s tery ten en Gre ROR:Polarit = les Bat t-main tion tery ) = = ER Red / Batinkingr in floa n Indica cted rge * (Bl rge cha Conne Red cha p Dis nditiotery e: ry Co & Bat arg epted d / Dee tte Ch On rt Ba er Sta - Acc/ Sulfate Pow ore = OK ak ak * Bef en = We e: We al ce) Gre low Charg od d/ nan Go fate Yel er Manu = Sul Aft en = ing (mainte ction Gre low at Charg tru Float Yel e Insl reset e - Flolid) =ng) = nki *Se ful Chargen (so (bli for Gre en . Gre 5 sec S for ES Hold PR se r u LT T fo ILL r NOith G es o Y w Seri SSEft Y OD ircraries A tte Ba 8A p Sto rt Resta Sold and Serviced by: Now with NEW Plug ‘n Run feature Chance Aviation Service, Inc. International Distributors of Aircraft Parts 4444 Decatur Blvd, Ste 1000 Indianapolis, IN USA 46241 Phone 888-823-0337 Fax 317-486-8805 http://www.chanceaviation.com/ Note: All Aviation Specific BatteryMINDer models (12-V or 24-V) provide "full-time" de-sulfation. We guarantee to safely eliminate all sulfate from any non-commercial aviation battery meeting the criteria clearly stated in our Instruction Manuals. VDC Electronics, Inc. www.BatteryMINDers.com techsupport@vdcelectronics.com 800-379-5579 x251 ET (M-F) 12/24-AA-S2-S3 031110 Rev. D VDC Electronics now has available Aviation Specific versions of its 12-V and 24-Volt Maintenance Charger De-Sulfator - Conditioners. Our 12-V models 12248-AA-S2, S3 and 24-V models 24041-AA-S2, S3 are safe to use on all type and size Aviation Specific batteries, including both sealed and wetcell constructions, contingent upon battery brand. The voltage settings and charge rates have been chosen, after conferring with leading aviation battery makers in the U.S. The 12248-AA-S3 is a specific charger-maintainer designed exclusively for Odyssey brand sealed lead-acid FAA-PMA Certified SBS-J16 and all other Odyssey 600 series sealed batteries. This model is officially approved by EnerSys, the manufacturer of the Odyssey - Hawker branded batteries. The 24041-AA-S3 is a specific charger-maintainer designed exclusively for Gill-Teledyne 24-V LT Series batteries. This model is officially approved by Gill and MUST ONLY be used with their LT Series and none other. By providing each of these BatteryMINDer units with an "Atthe-Battery" temperature compensating sensor, batteries can be safely charged and maintained for extended periods in temperature extremes from 32F to 125F. Without this type temperature sensing, batteries will be under-charged in colder temperatures (<70F to 32F) and over-charged in high temperatures (>80F to 125F). All models include full-time pulsed de-sulfation circuitry designed to safely dissolve sulfation build-up on the battery's storage plates, restoring lost cranking power and extending life. Our de-sulfation method is fully automatic, does not use potentially damaging high voltage and is exclusively protected by two U.S. patents. BatteryMINDer Aviation-Specific Models 12248-AA-S2: 12 Volt Plug 'n Run 12248-AA-S3: 12 Volt Plug 'n Run, exclusively for Odyssey 24041-AA-S2: 24 Volt Plug 'n Run 24041-AA-S3: 24 Volt Plug 'n Run, exclusively for Gill-Teledyne 24-V LT Series Features of Models 12248-AA-S2 & 24041-AA-S2 (12-volt) (24-volt) 10 3 (See batteryminders.com for AA-S3 features) ¸ 9LL=JQ'#(=J 9LL=JQ'#(=J ¸ FOR LEAD-ACID FOR LEAD-ACID GAGA BATTERY ONLY BATTERY ONLY Charger / / VDC VDC Electronics, Inc. Inc. Charger/ /Maintainer Maintainer Electronics, 800-379-5579 (ET) (ET) Full Time De-Sulfator Conditioner 800-379-5579 Full Time Desulfator - Conditioner www.vdcelectronics.com www.batteryminders.com Model @ 8@Amp Model12248-AA-S1 12248-AA-S212-Volt 12-Volt 8 AmpU.S.U.S. Patents: 5783929 & 6078166 Patented & Patent Pending 1 AVIATION-CALIBRATED AVIATION-CALIBRATED Green = Power ON ON Green = Power ERROR: ERROR: RedRed = Polarity Reversed = Polarity Reversed / Battery = less than than 3-Volts / Battery = less 3-Volts * * RedRed (Blinking) = Battery not fully (Blinking) = Battery not charged fully charged charger in float-maintenance modemode charger in float-maintenance * * AIRCRAFT ONLY AIRCRAFTBATTERY BATTERY ONLY 88AA AVIATION AVIATION 2 Battery Condition Indication Battery Condition Indication NOT for use with GILL LT MAINTENANCE MODE ONLY Series or (HOLD 3 SEC.) ODYSSEY PRESS PRESS Aircraft Until Batteries Until 8A Lit Aviation Lit Power On &On Battery Connected Power & Battery Connected Before StartStart Charge: Before Charge: Green = OK= -OK Accepted Green - Accepted Yellow = Weak / Sulfated / Deep Discharge Yellow = Weak / Sulfated / Deep Discharge * * AfterAfter Charge: Charge: Green = Good Green = Good Yellow = Sulfated / Weak Yellow = Sulfated / Weak * * PRESS PRESS Start / Stop Reset Restart / Stop 9 Charge - Float Charge - Float Green (solid) = Charging Green (solid) = Charging Green (blinking) = Float (maintenance) Green (blinking) = Float (maintenance) Instruction Manual *See Instruction Manual *See 5 sec. for reset full reset HoldHold for 5forsec. for full 8 7 6 4 5 1)Battery clip cordset with qwik-connect plug (fused) 2)Ring terminal cordset with qwik-connect plug (fused) 3)Mounting tabs 4)Input power cordset 5)Output cord with qwik-connect plug 6)Temperature sensor input connector PLUG 'N RUN FEATURES: For all size and type 12-Volt and 24-Volt aviation batteries (or two 12-V in series = 24-V) including sealed AGM-maintenance-free and filler cap maintenance type Guaranteed never to over-charge, regardless of time or temperature (32F - 125F) with ABS-248 temperature sensor correctly installed Auto-selection for charge rate and battery types ensures 100% compliance with major aviation battery makers' specifications Auto-restart after a power failure Safely charges up to 200% faster than conventional chargers Maintains from 1 - 6 batteries at a time (parallel connected) Automatically dissolves power-robbing sulfation using safe low voltage pulse technology (U.S. Patented) Microprocessor controlled pulsed output ensures 100% full charge 7) 8) 9) 10) STOP/RESTART selection button LED indicators for power, connection, fault, battery condition, charge status 12/24 Volt Power Plug (Optional) Temperature sensor with cord and ring terminal (supplied) Temperature compensation extends battery life by more than 200 Cycles (full charge-discharge cycles) with ABS temperature sensor1 High efficiency design = low monthly operating cost of less than 50¢2 Weather-proof enclosures Optional 12 or 24 Volt PowerPlug (fused) allows charger to be easily connected to battery via input 12V or 24-V power receptacles 1 year 100% money-back guarantee + five (5) year "no hassle" warranty3 Size/Weight: 5-1/2" L x 5-1/2" W x 2 1/4" H / 3.0 lbs. When compared to chargers without an "at-the-battery" sensor 2 Based on running 24-7 at an electricity cost of 18 cents / Kilowatt Hr. 3 We guarantee to significantly increase both your battery's life and performance or we will refund 100% of the price you paid, including tax, shipping and handling 1 BatteryMINDer® What is Sulfation (sul-fay-shun) and How Does It Affect Batteries? When batteries are improperly maintained (overunder charged or left uncharged for extended periods), small crystals of sulfuric acid from the battery's electrolyte (liquid or paste) form on the battery's charge plates. They act as a resistor (barrier) preventing the battery from ever again accepting a full charge, no matter how long a charging source may be connected. Once this occurs, the cranking power of the battery is severely reduced, as well as its life. Aviation batteries are affected the most because they have been designed for maximum performance in the smallest - lightest size possible. 28252-AA 1 2 3 Magnified views (588X) of battery plates 1. New battery 2. Sulfated plates - (note sulfuric acid crystals) 3. After de-sulfation (using high frequency pulses) 28-Volt @ 25 Amp Avionic Power Supply / Charger - Maintainer Desulfator Sold and Serviced by: s ng tti h Se tion itc Avia 8 7 dard ker p Sw Stan 6 Haw Di 3 4 5 es, Ody y& sse 7 8 2 6 le: E01 0 Seri 1 5 700 tion e tab g 4 Gill 8 cod rgin e Avia 3 E01 or or s 7 cord 2 Err in cha ond 6 Con 1 D) rted nected be de) rts 5 5 sec E02 sta de 4 y (LC s sho con eds toply Mo ton ply. ally 3 pla t clip erse E03 but sup g Moed. atic (ne r Sup 2 rev Dis rgin cifi ply er om tpu ent we E04 1 Cha spe Sup Ou tery aut er as a pow for ise nit de. bat y abs (Po ed out out ter uit) erw • U mo old Pow ed E05 d rate es are Bat circ oth tim rt tim ope fate in ess ng E06 • H to or cod t Sta rgi ly sul Err y unl e Sof age l. onl • k cha severe d by Charg Bul y r mina e E07 ter age a n by tur rt in Ter Bat dam necto (ET) g era °C lty d to . or 1 mp °C ts dow ttery ly sta con fau x20Pendin /55 3°F/45 necte de Ba r shu r-te 20 Fan ttery atical 1°F rge l ove -82 ent s is conpply Mositive >13 <11 tom e ba 423& Pat .7 Cha rna tion po p. rge at ers r0 l au ction it Su inte tec 631 ed +1 ent rev pro wil tru less wer l to y Temcha de D LY ter es Pat Ins t un Po mina . Unit and Co CI Bat sum .S. ng outpu s or is g Ter m -A ON Re r off On ra we ADERY . erati l 6-Volt d Rinit. U Y itch og 30 , t po LE an Op ctrica Pr , INC m Sw PLA hin ise shu ICS ers.co ele um of le A t of unWER DIS d wit erw -V BATT ied ON 1), or no lif s nim tac tpu PO IND 24 nge , oth DE CTRryM cep Ou AC e (E0 ELEatte R FT cha ICE r ha mi MO Simp cod De h a sor Re RD Turn FO RA the Mode ton TW ONCE. VDC w.B or IN wit GE -CO a But ww ton err RC AN ryMttery pSen DC tlet. ys de de But CH not had AI to ou tte pla Mo Mo TO Ba hy ba to Tem A) ical dis s). t has press ss ctr The healt nsor nts (BC LCD pre If unionds, ttery( Se me Vac ele). and sec D, m ba lay ltage ach 0 A es ri Se / ply 5 Suptor 82 er ulfa p l2 de Pow es Am Mo onicer / D25 @ Avihargolt C -V 28 2-A VDC Electronics has developed simple, but highly effective circuitry, able to safely dissolve sulfation, restoring much, if not all, of the lost power, providing the battery's cells are not shorted or structurally damaged. This U.S. Patented approach is believed to be the most effective method for eliminating even the oldest hardened sulfate. By generating safe, wide-band, random frequency electronic pulses, we are able to cover the full range of sulfate crystal sizes, in the shortest possible time. Depending on the amount of sulfate and its age, complete de-sulfation can occur within several days to several weeks. OUR GUARANTEE: We guarantee to safely eliminate all sulfate from any non-commercial aviation battery meeting the criteria clearly stated in our Instruction Manuals. RE fro /Vo or Att - 24 d de ng ure ect o 95 on . If lit necti perat Conn rd int 10 sec tor con Tem ttery r Co to a indica e dis D ttach Ba Powe ct up R LE ttery. befor pe • A A ttach AC it ba • P lug de (ex ERRO on ff un ve nts r-o • Mo ser me we • Obattach ys po lwa •A VDC Electronics, Inc., USA www.BatteryMINDers.com techsupport@vdcelectronics.com 800-379-5579 x201 ET (M-F) Outside of U.S. & Canada: +1 631-445-1064 ET (M-F) 28252-AA-Series 121510 Rev. G This newest BatteryMINDer allows the "full on" use of glass panel avionics continuously, without ever draining the batteries. Its high efficiency design supplies full voltage (28-V) even when connect to a 200' #16 gauge extension cord. In the battery charge mode it is capable of recharging a "flat", fully discharged, 30 AH battery in as little as one (1) hour**. BatteryMINDer® Model 28252-AA 1 dard p Sw Stan tion Avia Di 3 4 5 es, 7 6 y& 8 ker Haw sse Ody 7 8 2 6 le: E01 0 Seri 1 5 700 tion e tab g 4 Gill 8 cod rgin e Avia 3 E01 or or s 7 cord 2 Err in cha ond 6 Con 1 D) rted nected be de) rts 5 5 sec E02 sta de 4 y (LC s shoe con eds toply Mo ton ply. ally 3 pla E03 but sup g Moed. ers atic (ne Sup 2 rev Dis tput clip rgin cifi ply er om ent wer E04 1 Supa pow Cha spe Ou tery aut abs er as (Po for ise out nit de. y out ed ter uit) erw • U mo old Pow ed E05 d rate es are Bat circ oth tim rt tim ope fate in ess ng E06 • H to or cod t Sta rgi ly sul Err y unl e Sof age l. onl • k cha severe d by Charg Bul y r mina e E07 ter age a n by tur rt in Ter Bat dam necto (ET) g era °C lty d to . or 1 mp °C ts dow ttery ly sta con fau x20Pendin /55 3°F/45 necte de Ba r shu r-te 20 Fan ttery atical 1°F rge l ove -82 ent s is conpply Mositive >13 <11 tom e ba 423& Pat .7 Cha rna tion po p. rge at ers r0 l au ction it Su inte tec 631 ed +1 ent rev pro wil tru less wer l to y Temcha de D LY ter es Pat Ins t un Po mina . Unit and Co CI Bat sum .S. ng outpu s or is g Ter m -A Y ON Re r off On ra ati l h we olt Rin AD . er U Y og 30 , t po 6-V and it. Switc m LE TTER Op ctrica Pr , INC PLA hin ise .co shu ICS ele um of le A t of unWER wit DIS -V ON INDers 1), or nged , otherw lifiedno tac 24 BA DE CTRryM mp r hasa minim cep OutpuAC PO e (E0 ELEatte R FT MO de chaTWICECE. Si Re n cod De RD h FO RA the Mo ton ON VDC w.B Tur or sor -CO IN wit GE a But ww ton err RC AN ryMttery pSen DC tlet. ys But de CH not had AI to ou tte pla Mo Mode TO Ba hy ba to Tem A) ical s). t has press ss D dis ctr The healt nsor nts (BC LC ry( uni s, pre If ond tte Se me Vac ele). and sec D, m ba lay ltage ach 0 bat 2 es A ri Se ply 2 25 Suptor er ulfa p es Am Pow /D ic on er @ 25 Avihargolt C -V 28 8 l2 -A / de Mo 5 RE fro /Vo or Att - 24 d de ng ure ect o 95 on . If lit necti perat Conn rd int 10 sec tor con Tem ttery r Co to a indica e dis D ttach Ba Powe ct up R LE ttery. befor pe • A A ttach AC it ba • P lug de (ex ERRO on ff un ve nts r-o • Mo ser me we • Obattach ys po lwa •A Because it truly charges aviation specific batteries to 100% capacity, they have the very best chance of passing their annual airworthiness test. With the optional high frequency pulse type desulfation feature, marginal batteries can be safely improved, sufficient to ensure their passing as well. 3 4 1. 2. 3. 4. 5. Its ease of operation (plug 'n run) will be appreciated by both owners and mechanics. Auto input voltage selection, detachable input cord set receptacle and Power Factor Correction (PFC) efficiency allows unit to be used worldwide, automatically adapting to any country's voltage system. Lightweight (<8 lbs.) Heavy Duty Construction Large LCD Screen Display Cord Storage For Both Input & Output Cords 14’ Output Cord with Anderson-type 50 Amp Connector Easy Plug ‘N Run Operation Battery Connectors 2 1 Lightweight (< 8 lbs.), small footprint, large backlit LCD display, cord storage arms and multiple output plug attachment options, make this the easiest to use device of its kind. 3 We think it is noteworthy to point out the 28252AA was designed in very close concert with the world's leading aircraft battery manufacturer, here in the U.S.A. Lastly it is backed by a 5-Year "no hassle" 100% parts and labor warranty. s ng tti h Se itc 4 5 1. ABS-2825: Temperature/Voltage Sensor 2. 3. 4. 5. (At-the-Battery Sensor) (included) A2ELCON: Anderson SB-50 Gray to ELCON (optional) A2RT: 11/32” Ring Terminals (optional) ELCTC: ELCON Type Connector (optional) A2GPU-1: Anderson SB-50 to Cessna style GPU Plug (optional) PLUG 'N RUN FEATURES: 28-Volt Power Supply - eliminates battery drain when operating all glass panel avionics. Supplies full power to all electronics to ensure correct outputs, even when connected to a 200' #16 gauge extension cord. Ensures fast, yet safe, full charge to aviation specific batteries*. Capable of charging a fully discharged 30 AH battery in one (1) hour**. Plug 'n Run - no need to set charging parameters. Auto Restart if power fails. "At-the Battery" temperature sensor - ensures full charge regardless of temperature (0 - 125F). Allows unit to be left connected to batteries for extended use or maintenance storage, without overcharge. High Frequency desulfation mode - dissolves sulfate without deteriorating battery plates. Uses high frequency, not high voltage, current pulses***. Configured for Standard Aviation Batteries with additional precision settings for Concorde, Gill 7000 Series, Odyssey and Hawker Batteries. Large LCD Screen (white backlit) displays all important status information. ECO Mode reduces electrical consumption when in maintenance - float charge mode. Worldwide capability - with auto input of 108-230 Vac 50/60 Hz, w/Power Factor Correction (PFC). Detachable input cord receptacle allows choice of country specific cord-plug sets. Voltage balancing for two (2) 12-V series-connected batteries, preventing under-overcharge of either. Modified cell equalization Stage 4 (Pat. Pending) conditions battery prior to capacity testing. Recovers deeply discharged batteries and many of those failing FAA 80% capacity test. Multiple safety protection against output short circuit, reverse polarity, thermal runaway. Extremely lightweight; < 8 lbs. Designed to UL, CE, FCC, EMC safety agency standards. Five (5) year 100% parts and labor "no hassle" warranty. * FAA-PMA Certified Lead-Acid ** To 85% of rated capacity *** U.S. Patented.