APPLICATION NOTE # B Thermal resistance This article introduces a definition of thermal resistance and deals with the ways in which it can be measured. Furthermore the last part of the article concerns the difference between resistance in parallel and resistance in series. How to measure thermal resistance Heat sinks are devices that enhance heat dissipation from a hot surface, usually the case of a heat generating component, to a cooler ambient, usually air. The primary purpose of a heat sink is to maintain the device temperature below the maximum allowable temperature specified by the device. The relationship between the reliability and the operating temperature of a generical device shows that a reduction in the temperature corresponds to an effective increase in the reliability and life expectancy of the device. Therefore, long life and reliable performance of a component may be achieved by effectively controlling the device operating temperature within the limits set by the device design producers. Heat flows from a high temperature (T1) to a relatively lower one (T2) at a rate determined by the thermal resistance (R12) between the two points (see Figure B1). Thermal resistance R T T2 T1 Q Q C / W T : Temp. difference between two points. Figure B1. Thermal resistance (R12) between the two points. This thermal resistance is analogous to the electrical resistance Re, given by Ohm’s law: Ohm’s law : Re V I With V being the voltage difference and I the current. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -1- APPLICATION NOTE # B For the following discussions, air is assumed to be the cooling fluid. The solid-air interface represents the greatest barrier for heat dissipation. A heat sink lowers this barrier mainly by increasing the surface area that is in direct contact with the coolant. This allows more heat to be dissipated and lowers the device operating temperature. Consider a simple case where a heat sink is mounted on a device package as shown in Figure B2. Then, we can simplified this configuration system using the concept of thermal resistance as shown in the figure. In this simplified model, heat flows serially from the junction to the case then across the interface into the heatsink and is finally dissipated from the heat sink to the air stream. Figure B2: Thermal resistance chain. Let's define some terms on the figure and some of the necessary parameters: Q : Total Power of heat dissipation in W TJ : Maximum Junction Temperature in °C TC : Maximum Case Temperature in °C TS : Maximum Heatsink Temperature in °C TA*1 : Ambient Temperature in °C *1 By TA we mean ambient temperature, that is the temperature of the cooling fluid at a certain distance from the heatsink and in a condition of undisturbed fluid. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -2- APPLICATION NOTE # B Many definitions of thermal resistance can be given depending on the point where temperature and consequently T are measured: Table B1. Definitions of thermal resistance Parameter RJA RJC RCS Name Junction-to-ambient thermal resistance Junction-to-case thermal resistance Case-to-heat-sink thermal resistance Units o C/W o C/W o C/W RCA RSA Case-to-ambient thermal resistance Heat-sink-to-ambient thermal resistance o C/W C/W o Description Specified in the data sheet Specified in the data sheet Thermal interface material thermal resistance Specified by the heat sink manufacturer If we get the sum of all thermal resistances and called RJA (Junction to Ambient thermal resistance); RJA = RJC + RCS + RSA so; TJA = TJ - TA TJA = Q RJA We can find : RJA = (TJ - TA) / Q RJC = (TJC)/Q = (TJ- TC)/Q This resistance is specified by the device producer. Similarly, case-to-sink and sink-to-ambient resistance are defined as: RCS = ( TCS)/Q = (TC- TS)/Q RSA = ( TSA)/Q = (TS- TA)/Q respectively. Rcs represents the thermal resistance across the interface between the case and the heat sink. This value can be improved substantially depending on the quality of mating surface finish and/or the choice of interface material. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -3- APPLICATION NOTE # B The total junction-to-ambient resistance is the sum of all three resistances: RJA = RJC + RCS + RSA= (TJ – TA)/Q So that : (TJ(max) - TA) / Q ≥ RJA In conclusion: Table B2. Device Without a heat sink With a heat sink Equation RJA = RJC + RCA = (TJ - TA) / P RJA = RJC +RCS +RSA = (TJ - TA) / P Thermal Resistance in series and parallel It is possible to compare heat transfer to current flow in electrical circuits. The analog of Q is current, and the analog of the temperature difference, T = (T1 –T 2), is voltage difference. From this perspective the slab is a pure resistance to heat transfer and we can define: Q T1 T2 R where R is the thermal resistance. Series thermal resistance: the conduction between two bodies in series takes place as if there were two resistance in series between the bodies. Parallel thermal resistance: when two bodies are placed side by side heat transfer by conduction takes place as if the two bodies were two resistance in parallel. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -4- APPLICATION NOTE # B Q T1 T3 R1 R2 Figure B3. Example of series thermal resistance Q T1 T2 1 1 1 R1 R2 Figure B4: Example of parallel thermal resistance. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -5-