Collected Applications Thermal Analysis PHARMACEUTICALS 172 174 176 178 °C Preface Thermal Analysis (TA) is the term used to describe all the analytical techniques that measure the physical and chemical properties of a sample as a function of temperature. The potential applications of thermal analysis in the pharmaceutical industry are numerous on account of the different chemical-physical aspects of investigations. Amongst others these include method development, characterization and specification of active and inactive ingredients, safety analysis or routine analysis in quality control and stability studies. This booklet describes applications of thermal analysis in the pharmaceutical industry with the help of selected examples i.e. the possible uses of TA in the development of new pharmaceutical substances through to the quality control of commercial products. In particular we would like to thank Dr. Danièle Giron and Dr. Sabine Pfeffer (Novartis Pharma AG, previously TRD, Sandoz Pharma, Basle, Switzerland) for their expert assistance and support which contributed greatly to the success of this booklet, and also to thank Dr. Thomas Gübeli for making facilities available in the Chemical Development Department, Analytical Research, Sandoz Pharma, Basle, Switzerland. We thank Professor Dr. P. C. Schmidt of the Department of Pharmaceutical Technology, Eberhard-KarlsUniversity Tübingen, Germany for preparing numerous application examples. In addition we would like to thank all the other people who were involved in the preparation of this booklet including Helga Judex who was responsible for the layout. Elisabeth Schwarz, Basle Dr. Jürgen de Buhr, Schwerzenbach This application booklet presents selected application examples. These have been tested with the utmost care using the analytical instruments mentioned in the booklet. The experiments were conducted and the resulting data evaluated according to the current state of our knowledge. The application booklet does not however absolve you from personally testing the suitability of the examples for your own methods, instruments and purposes. As the use and transfer of an application example are beyond our control, we cannot accept any responsibility. When chemicals and solvents are used, the safety rules and instructions of the manufacturer must be observed. ® ™ All names of commercial products can be registered trade marks even if they are not denoted as such. METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 1 Content Preface .......................................................................................................................................................... 1 Introduction to Thermal Analysis ................................................................................................................. 4 Application Overview Pharmaceuticals ....................................................................................................... 8 Some Comments on the Pharmaceutical Industry ........................................................................................ 9 Applications of Thermal Analysis in the Pharmaceutical Industry ............................................................ 10 Applications and Techniques ...................................................................................................................... 15 1. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Sample Preparation and Method Choice DSC Calibration, Temperature and Heat flow .................................................................................... 16 TGA Calibration, Temperature ........................................................................................................... 18 DSC Calibration, Heating Rate Independence .................................................................................... 20 The Influence of Heating Rate on the Detection of Polymorphism, Butylated Hydroxyanisole........ 22 Influences on Crystallization Behavior, Saccharose Solutions ........................................................... 24 Influence of the Heating Rate on Moisture Content Determination, an O/W Cream ......................... 26 Influence of the Heating Rate on Decomposition, Metolazone .......................................................... 27 Influence of the Pan on Dehydration, Glucose Monohydrate ............................................................. 29 Sample Preparation, Butylated Hydroxyanisole ................................................................................. 31 Influence of the Sample Weight, Butylated Hydroxytoluene ............................................................. 32 Influence of the Pan on the Determination of Moisture Content, Cellulose ....................................... 33 Sample Storage and Hygroscopic Effects ........................................................................................... 35 Oxidation Stability of Oils .................................................................................................................. 36 Influence of Thermal History and the Evaluation of the Glass Transition, Polystyrene ..................... 38 2. 15 16 17 18 19 20 21 22 23 Identification and Characterization Melting Point Determination, Vanillin ................................................................................................ 40 Characterization of the Melting Behavior, Vanillin ............................................................................ 41 Phase Changes, Cholesteryl Myristate ................................................................................................ 42 Identification Based on Melting Behavior, Polyethylene Glycol........................................................ 44 Melting Point Depression of Water, Sugar Solutions.......................................................................... 46 DSC 'Fingerprint', O/W Cream ........................................................................................................... 47 Glass Transition, Poly (D,L-lactide)-Co-Glycolide (DLPLGGLU) ................................................... 48 Glass Transition and Moisture Content, Hydroxypropoxymethylcellulose Phthalate (HPMC-PH) .. 49 Quality Control, PE Films ................................................................................................................... 51 Page 2 PHARMACEUTICALS METTLER TOLEDO Collected Applications TA 3. 24 25 26 27 28 29 30 Stability Decomposition, Hydrocortisone ......................................................................................................... 53 Decomposition at the Melting Point, Dihydroergotamine Mesylate .................................................. 54 Melting Behavior and Decomposition, Aspartame ............................................................................. 56 Total Decomposition, Malonic Acid ................................................................................................... 58 Kinetic Analysis of Decomposition, ................................................................................................... 59 Hydrate Stability, Theophylline .......................................................................................................... 61 Moisture, Starch/NaCMC (Primojel) .................................................................................................. 63 4. 31 32 33 Polymorphism Polymorphism, Tripalmitin ................................................................................................................. 65 Polymorphism, Tolbutamide ............................................................................................................... 66 Polymorphic Modifications by Annealing, Butylated Hydroxyanisole .............................................. 68 34 DSC 'Fingerprint', Magnesium Stearate .............................................................................................. 70 35 Polymorphism, L-Polylactide ............................................................................................................. 71 36 Polymorphism, Sulfapyridine ............................................................................................................. 73 5. Pseudopolymorphism 37 Pseudopolymorphism, Glucose Monohydrate .................................................................................... 75 6. Enantiomers 38 Optical Purity, Ibuprofen ..................................................................................................................... 77 7. 39 40 41 Purity Purity using DSC and HPLC, 4-Hydroxybenzoic Acid and its Esters................................................ 79 Purity Determination, Phenacetin + 4-Aminobenzoic Acid ............................................................... 81 Purity and Recrystallization, Cholesterol ........................................................................................... 83 8. Phase Diagrams 42 Phase Diagram, Tolbutamide and PEG 6000 ...................................................................................... 84 43 Eutectic Composition, Methyl-4-Hydroxybenzoate and 4-Hydroxybenzoic Acid ............................. 86 9. 44 45 46 47 Quantification/Detection Solvent Detection by means of TG-MS, Pharmaceutically Active Substance .................................... 88 Quantification, O/W Creams with Different Water Content ............................................................... 90 Quantification,Theophylline Monohydrate ......................................................................................... 92 Determination of an Active Substance, Alcacyl .................................................................................. 94 Literature .................................................................................................................................................... 96 Index ........................................................................................................................................................... 98 Notes ......................................................................................................................................................... 100 METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 3 1 DSC Calibration, Temperature and Heat flow Sample Indium (calibration standard, purity > 99.999 %) Application Standard for calibration Conditions Measuring cell: Pan: Sample preparation: DSC measurement: Atmosphere: Interpretation The DSC curve shows the melting of indium. A pure substance melts at an exactly defined temperature, its melting point. The melting point is taken to be the start or onset of the melting process which is defined as the temperature given by the intercept of the extrapolated slope of the melting curve and the continuation of the base line. Evaluation The onset temperature and the heat of fusion of indium are determined. The fully automated evaluation performs a validation which compares the measured values with literature values. If, as in this case, the values lie within the allowed limits then the message ‘The DSC module is within specifications’ is displayed. Melting point (onset) Heat of fusion Page 16 DSC821e Aluminum 40 µl, with pierced lid Indium pellet, pressed flat , premelted Heating from 120 °C to 180 °C at 10 K/min Nitrogen, 50 cm3/min PHARMACEUTICALS Measured 156.75 28.42 Ref. value 156.60 Tolerance ± 0.3 ° C 28.45 ± 0.6 J/g METTLER TOLEDO Collected Applications TA Conclusion The so-called indium-check is a quick and easy method to check the temperature and heat flow calibration of an instrument. The results are automatically compared with reference values. The instrument displays the appropriate message if an adjustment of the instrument is required. If the instrument is frequently used in other temperature ranges, then further checks with additional standards suitable for those temperature ranges are recommended. The tolerances given in this example are standard values and can be individually adapted. METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 17 2 TGA Calibration, Temperature Samples Indium and aluminum (calibration standards, purity > 99.999 %) Application Standards for temperature calibration Conditions Measuring cell: Pan: Sample preparation: TGA measurement: Atmosphere: Interpretation Page 18 TGA850 Alumina 70 µl Two indium pellets, one piece of aluminum wire. The metals are pressed flat. Weight of each sample approx. 12 mg. The pure metals are put in the pan well separated from each other. Heating from 100 °C to 200 °C at 10 K/min, from 200 °C to 600 °C at 50 K/min, from 600 °C to 700 °C at 10 K/min (indiumaluminium check). Nitrogen, 20 cm3/min The SDTA signal shows the melting of both metals. The automatic evaluation determines the melting points (onsets) of both metals and compares them with the reference values. If the deviations are too large then the appropriate message is displayed. In this example the results lie within the specifications. The two peaks at 230 °C and 600 °C are caused by the change of heating rate. The weight curve is not shown because no effects would be observed. PHARMACEUTICALS METTLER TOLEDO Collected Applications TA Evaluation Determination of the melting points (onsets) of indium and aluminum using the SDTA curve. 1 Melting point ) Melting point 2) 1 2 Conclusion Indium measured 156.5 156.7 Ref. value 156.6 ± 1 156.6 ± 2 Aluminum measured 660.3 660.4 Ref. value 660.3 ± 1.5 ° C 660.3 ± 3 ° C ) based on the thermocouple of the sample holder (sample temperature) ) based on the thermocouple of the furnace (abscissa unit) The so called indium-aluminium check is a quick and easy method to check the temperature calibration of the thermobalance. If the measured values lie outside the given tolerances, then the settings can be adjusted. If the thermobalance (as in the case of the TGA850 or TGA/SDTA851e) is equipped with a suitable sample temperature sensor, then the check is performed using the melting of known standards. Otherwise the method using the Curie point transition temperatures of different metals is used. A special weight calibration is not usually be performed, because many balances already have an automatic internal test procedure available. A certified weight can be weighed at defined intervals. For GMP investigations the use of reference materials to check the weight calibration is recommended e.g. calcium oxalate monohydrate (Pharma Eur. 1997). METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 19 3 DSC Calibration, Heating Rate Independence Sample Zinc (calibration standard, purity > 99.999 %) Application Standard for calibration Conditions Measuring cell: Pan: Sample preparation: DSC measurement: Atmosphere: Interpretation Evaluation The DSC curves show the melting of zinc at different heating rates. If displayed with respect to temperature, the peak area increases with increasing heating rates. The heat of fusion is however the integral of the heat flow with respect to time. This is just as independent of the heating rate as the melting point. The onset temperature and the heat of fusion of zinc are determined. Heating rate Melting point (onset) Heat of fusion Page 20 DSC821e Alumina 40 µl, with pierced lid Zinc pellet, pressed flat and premelted Heating from 350 °C to 475 °C at 5, 10 and 20 K/min.All measurements are performed with the same sample. Cooling rate is 5 K/min. Nitrogen, 50 cm3/min PHARMACEUTICALS Measured 5 419.5 107.0 Measured 10 419.6 107.0 Measured 20 419.8 107.1 Ref. value 419.7 107.0 K/min ° C J/g METTLER TOLEDO Collected Applications TA Conclusion The calibration data of an instrument are affected by many factors such as the heating rate, the purge gas used, the sample pan material and the temperature range used. Only when these effects can be taken into account in the calibration data, are results obtained that are independent of measurement parameters, as is shown in this example of the melting point and the heat of fusion. METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 21 5 Influences on Crystallization Behavior, Saccharose Solutions Sample Application D(+) Saccharose solution, 20 weight % in water (= 1.05 mole %) CH2OH OH Inactive ingredient (solution stabilizer) OH Measuring cell: Pan: Sample preparation: DSC measurement: Atmosphere: Interpretation Page 24 O O OH Conditions CH2OH O OH OH CH2OH DSC820 Aluminum 40 µl, hermetically sealed One drop of solution is weighed into the pan using a fine pipette, sample weight 2.260 mg. Cooling from 25 °C to -50 °C at -1, -2, -5, -10, -20 K/min. The same sample is used for all the measurements. Heating from -50 °C to 25 °C at 5 K/min. Nitrogen, 80 cm3/min The curves show that crystallization and melting processes can be measured with the DSC. At low cooling rates, the onset temperatures are almost constant, but are displaced to lower values (supercooling) at higher cooling rates. At very high cooling rates it is even possible that the solution does not crystallize but vitrifies i.e. is transformed to glassy state. The melting point depression and the ‘purity’ of the water can be calculated from the melting peak. PHARMACEUTICALS METTLER TOLEDO Collected Applications TA Evaluation Cooling rate (K/min) -1 -1 -5 -10 -20 +5 Onset, °C -15.0 -15.3 -15.8 -15.3 -23.0 -3.8 Purity calculated using the Melting peak: Melting point depression: Conclusion ∆H, J/g 173.2 168.3 162.5 170.0 157.3 153.5 Effect crystallization ‘ ‘ ‘ ‘ melting 99.02 mole % (theoretical value: 98.95) -1.76 °C The onset temperatures of the melting and crystallization processes are different. Crystallization processes are controlled kinetically by nucleation and are dependent on the cooling rate and the amount of sample (number of nuclei present). The onset temperatures of melting peaks are not normally subject to disturbing influences. METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 25 6 Influence of the Heating Rate on Moisture Content Determination, an O/W Cream Sample O/W Cream sample 647-A Application Basic material for the manufacture of creams Conditions Measuring cell: Pan: Sample preparation: TGA measurement: Atmosphere: Interpretation Evaluation The TGA curves show the evaporation of the volatile components (mainly water) in the region between 40 °C and 140 °C. At higher heating rates the evaporation is diplaced to higher temperatures. The first derivative of the TGA curve is helpful for the determination of the final step of the TGA signal. Heating rate 2 K/min 5 K/min Conclusion Page 26 TGA850 Aluminum 100 µl, with pierced lid. The lid was automatically pierced shortly before the measurement (sample changer with needle, 1 mm diameter) As received, no preparation Heating from 20 °C to 200 °C at 2 and 5 K/min. Both measurements are blank curve corrected. Nitrogen, 50 cm3/min Step, % 59.4 58.5 Peak temperature DTG, °C 102.1 122.4 The influence of the mass and form of the sample, the heating rate and the type of pan have to be considered when developing methods. The heating rate is of special importance when investigating time and temperature dependent effects such as evaporation. PHARMACEUTICALS METTLER TOLEDO Collected Applications TA 8 Influence of the Pan on Dehydration, Glucose Monohydrate Sample OH α-D-Glucose monohydrate Application Inactive ingredient, filler for tablets and capsules Conditions Measuring cells: Pan DSC: Pan TGA: Sample preparation: DSC measurement: TGA measurement: Atmosphere: Interpretation Evaluation DSC CH2OH O OH • H2O OH OH DSC820 or TGA850 Aluminum 40 µl, hermetically sealed or with pierced lid Aluminum 100 µl, with pierced lid As received, no preparation Heating from 30 °C to 250 °C at 20 K/min Heating from 30 °C to 300 °C at 20 K/min Nitrogen; DSC: 50 cm3/min, TGA: 80 cm3/min A comparison of the two DSC curves of α-D-Glucose monohydrate shows the changes that arise when the sample is measured in a sealed pan or in a pan with a pierced lid. In a hermetically sealed pan the sharp melting peak of the monohydrate can be observed. If a pan with a pierced lid is used, the water of crystallization can escape. This is noticeable as a shift of the DSC curve at the beginning of the measurement and as a broad evaporation peak. At the same time, a transition to β-D-Glucose anhydrate occurs, the melting point of which is at about 158 °C. Above 200 °C the glucose starts to caramelize. Measuring conditions Sealed pan Pan with pierced lid METTLER TOLEDO Collected Applications TA Onset, °C 81.4 157.4 Effect melting melting PHARMACEUTICALS Page 29 Interpretation Thermogravimetric measurements using a pan with a pierced lid confirm the interpretation of the results obtained from the DSC curves, in particular the weight loss caused by the evaporation of the water of crystallization as well as the melting of the β-D-Glucose anhydrate afterwards. The weight loss step of 7% between 53 °C and 134 °C is somewhat less than that expected stoichiometrically. It can be explained however by a loss of water of crystallization during storage of the sample. Evaluation TGA TGA, step SDTA, onset SDTA, onset Conclusion Page 30 Temperature, °C Effect 53-134 59 154.2 7.0% weight loss (water of crystallization) endothermic peaks melting peak A substance that contains water of crystallization and its anhydrous form normally have different melting points (pseudopolymorphism). The melting point of the form containing the water of crystallization can be determined in a hermetically sealed pan, provided that no decomposition occurs. In an open pan the water of crystallization can escape so that the melting point of the anhydrous form is measured. The presence of a form with water of crystallization should always be confirmed by measuring the weight loss. PHARMACEUTICALS METTLER TOLEDO Collected Applications TA 9 Sample Preparation, Butylated Hydroxyanisole Sample Butylated hydroxyanisole H3CO Application OH Inactive ingredient (antioxidant) C(CH3)3 Conditions Interpretation Evaluation Measuring cell: Pan: Sample preparation: DSC measurement: Atmosphere: The two curves show the effects that sample preparation can have on the results. In both cases, two melting peaks can be observed that differ noticeably in temperature range and in the heats of fusion. The explanation lies in the polymorphic behavior of butylated hydroxyanisole. The two peaks correspond to the possible crystal modifications. Sample preparation as received ground in a mortar Conclusion DSC820 Aluminum 40 µl, hermetically sealed As received (1) or crystals ground in a mortar (2) Heating from 30 °C to 70 °C at 2.5 K/min Nitrogen, 50 cm3/min Onset 1, ° C 59.3 55.1 ∆H, J/g 78.2 96.8 Onset 2, ° C ∆H, J/g 63.3 61.7 27.6 1.7 A difference in sample preparation (especially mechanical treatment) can lead to different results. This is particularly the case with substances that exhibit polymorphism. METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 31 10 Influence of the Sample Weight, Butylated Hydroxytoluene Sample Butylated hydroxytoluene H3C Application Inactive ingredient (antioxidant) Conditions Measuring cell: Pan: Sample preparation: DSC measurement: Atmosphere: DSC821e with IntraCooler Aluminum 40 µl, hermetically sealed As received, no preparation Heating from 50 °C to 80 °C at 2.5 K/min Air, stationary environment, no flow OH C(CH3)3 Interpretation The curves show the melting peaks as a function of sample weight. As expected, the peaks in the original presentation (ordinate in mW) increase in height but also in width with increasing weight. Because of this the resolution decreases. In contrast, the normalized presentation shows that the lowest sample weight gives the highest peaks. Evaluation The onset temperature and heat of fusion of the peaks are determined. The mean values of a number of measurements are presented in the table. Sample weight 18 ± 0.3 mg 8.5 ± 0.3 mg 4.0 ± 0.4 mg Conclusion Page 32 C(CH3)3 Onset, ° C 69.4 ± 0.1 69.6 ± 0.1 69.5 ± 0.1 Heat of fusion ∆H, J/g 85.6, 84.7, 85.6 83.9, 84.5 82.6, 84.1, 83.6 The sample weight influences the shape of the melting peak. The time required for melting is longer for larger samples because a greater amount of heat has to be transferred. As a result of this, the peaks are shifted to higher temperature. For comparison purposes, the measurement of samples of similar weight is recommended. Samples that are too large are disadvantageous: the peaks become broad (lower resolution) and non-uniform melting leads to irregularly shaped peaks. PHARMACEUTICALS METTLER TOLEDO Collected Applications TA 11 Influence of the Pan on the Determination of Moisture Content, Cellulose HOH2C OH HO HO O O HO HOH2C HOH2C OH O OH HO O O O OH HO O HOH2C OH n Sample Application Conditions Microcrystalline Cellulose (Avicel) Inactive ingredient (gel binder, adsorption agent, flow improver) Measuring cell: Pan: Sample preparation: TGA measurement: Atmosphere: Interpretation TGA850 with sample robot Aluminum 100 µl, without a lid or with a pierced lid. The lid was pierced automatically immediately before the measurement (needle diameter 1 mm). As received, no preparation Heating from 30 °C to 300 °C at 20 K/min, all measurements are blank curve corrected. Nitrogen, 80 cm3/min Cellulose and its derivatives easily take up water from the surroundings or release water depending on the humidity in the laboratory. METTLER TOLEDO Collected Applications TA PHARMACEUTICALS Page 33 At the same heating rate, the release of moisture during the measurement occurs more rapidly if no lid is used than with a pierced lid. This has to be taken into account when comparing methods using open pans to methods in which pierced lids are used (sample changer operation). Samples which are in open pans on the sample changer turntable can lose moisture because of the relatively low humidity of the surroundings. The true moisture content of samples can be determined using sealed pans whose lids are pierced immediately before the measurement. Evaluation Pan Step, % Sealed, lid pierced immediately -4.8 before the measurement Without lid -4.1 Initial value of the curve sample weight *, % 99.9 99.1 Corrected step, % -4.9 -5.0 * Original sample weight = 100% Conclusion Page 34 The possible effect of the delay between the weighing out and the actual measurement of the sample must be investigated when determining the moisture content with TGA. When using pans with pierced lids, the smaller the hole in the lid the more the weight loss step is shifted to higher temperature. PHARMACEUTICALS METTLER TOLEDO Collected Applications TA