Uniclass L5242:P34 Cl/SfB (47) Ln2 October 2012 Euroroof Flat Roofing Membranes The complete range for fast track installation Euroroof Flat Roofing Membranes A new range of bituminous waterproof membranes with faster, flexible installation methods 2 The Euroroof range is designed to transform the process of working with traditional bituminous membrane systems, speeding up installation time without compromising the long term performance of the waterproofing solution. Euroroof’s speed of installation and flexibility of application is ideally suited to the refurbishment of existing roofs, whether to re-establish the integrity of the waterproofing, upgrade thermal performance or to improve roof drainage. Equally, time and cost efficiencies can be applied to new-build projects. 3 Range Overview Euroroof’s flexible range of vapour barriers, underlays and bituminous cap sheets form a fully functional, cost-effective roofing solution. Euroroof Mono Euroroof Mono offers a single layer, flame-free waterproofing solution for both new construction and refurbishment projects. Euroroof Mastergold Euroroof Mastergold transforms working with traditional bituminous membranes, speeding up installation time without compromising long-term performance. Euroroof Rapid The Euroroof Rapid single layer overlay is torch-applied to quickly re-establish the long-term waterproofing integrity of roofs in need of refurbishment due to failing roof membranes. 4 > The New Euroroof Range > Three Application Methods Installers and specifiers can choose from a new range of cost-effective Euroroof cap sheets, along with a selection of Euroroof vapour barriers and underlays that are fully compatible with all existing Alumasc waterproofing solutions. These interchangeable membranes offer a wide choice of application methods to suit all project and site safety requirements. Euroroof vapour barriers and underlays offer consistent technical performance across a variety of installation methods to best suit project requirements. > Durable, Flexible Systems The choice of application method is: Thermo-Adhesive, Self-Adhesive and Torch-On. Euroroof systems are designed to be simply installed and fully adaptable to both new build and refurbishment applications. With high tensile strength and pliability, the membranes perform in the harshest conditions, with excellent resistance to puncture and UV degradation. > Fully Warranted Euroroof membranes offer the quality of performance that you would expect from Alumasc, with full project support and a range of warranties for long-term peace of mind. Euroroof systems carry a range of insurance backed warranties, covering design, product and installation. They can be installed in any one of three ways, including a flame-free application method for sensitive detailing and high risk environments. > Quality & Environment Euroroof membranes are manufactured and independently assessed to the ISO 9001:2008 Quality Management Standard, ensuring the highest possible consistency of product and service performance. Euroroof membranes are manufactured to the ISO 14001:2004 Environmental Management Standard and score highly in BREEAM ratings (notably in Section MAT5 for responsible sourcing of materials). They contribute to a very good generic rating in the BRE’s Green Guide to Specification, capable of an ‘A+’ rating when installed on timber or metal decks. > Fire Performance The Euroroof Mastergold cap sheet is tested to BS 476: Part 3 and is unrestricted in use under the current Building Regulations, Approved Document B. 5 Euroroof Mono Euroroof Mono offers a single layer, flame-free waterproofing solution for both new construction and refurbishment projects. When to Specify New Build and Refurbishment The Euroroof Mono single layer warm roof solution offers all of the benefits of high performance bituminous membranes, combined with quick and safe, flame-free methods of installation. Widely specified on new-build projects due to the time and cost efficiencies it offers, Euroroof Mono also suits roof refurbishment - whether to simply re-establish the integrity of the waterproofing or to upgrade the thermal performance and/or improve roof drainage. Euroroof Mono Cap Sheet Euroroof PU Membrane Adhesive Alumasc GTF PIR Insulation adhered in Euroroof PU Insulation Adhesive Euroroof Vapour Barrier WBP Plywood Deck, suitably primed. ! 6 Typical New Build, Warm Roof application illustrated above. Other variants available. Key Features System Components Lifespan Euroroof Mono Cap Sheet The Euroroof Mono membrane has a typical life expectancy in excess of 20 years (under normal UK climatic conditions). A 4.2mm polyester-reinforced, SBS-modified bitumen membrane, developed for use as a single layer waterproofing solution that is suitable for no-flame application. An integral polyester reinforcement ensures excellent mechanical properties. Finished with a coloured, mineral granular surface. Durability With high tensile strength and pliability, Euroroof Mono is designed to perform in the harshest conditions, with excellent resistance to puncture and UV degradation. The SBS elastomeric bitumen coating ensures low temperature flexibility. Performance Euroroof Mono provides all the benefits typically associated with high performance bituminous membranes, without the need to use hot bitumen in the installation process. Cost-effective The quick, clean and safe installation methods of the Euroroof Mono single layer system provide excellent time and cost efficiencies during construction, whilst equally allowing the building to be operational at the earliest opportunity. Warranty Alumasc offers a comprehensive range of insurance backed warranty options. The typical warranty period for Euroroof Mono is 20 years. Thermal Insulation ■ Alumasc GTF PIR Insulation Vapour Barrier Options ■ Euroroof Thermo-Adhesive Vapour Barrier ■ Euroroof Torch-On Vapour Barrier ■ Euroroof Self-Adhesive Vapour Barrier ■ Euroroof Self-Adhesive Vapour Barrier Plus ■ Euroroof Torchtite Vapour Barrier Adhesive & Primer Options ■ Euroroof PU Membrane Adhesive Support ■ Euroroof PU Insulation Adhesive For more information, including NBS specifications and CAD details, please visit our website. ■ Euroroof Contact Adhesive ■ Euroroof ZK Primer ■ Alumasc Bitumen Primer www.alumascwaterproofing.co.uk 7 Euroroof Mastergold Euroroof Mastergold transforms working with traditional bituminous membranes, speeding up installation time without compromising long-term performance. When to Specify New Build and Refurbishment The Euroroof Mastergold built-up warm roof solution offers the traditional benefits of high performance thermal insulation and bituminous roofing. Ideal for new-build projects, the system is equally applicable for roof refurbishments – whether upgrading the thermal performance and/or improving roof drainage or just to restore the water-tightness of the existing structure. Euroroof Mastergold Mineral Cap Sheet Euroroof Thermo-Adhesive Underlay Alumasc FF PIR Insulation Euroroof Vapour Barrier WBP Plywood Deck, suitably primed. ! 8 Typical New Build, Warm Roof application illustrated above. Other variants available. Key Features System Components Lifespan Euroroof Mastergold Cap Sheets Euroroof Mastergold Mineral is an APP-modified, high performance membrane with a serviceable life expectancy in excess of 20 years under normal UK climatic conditions. A high performance, 4mm APP-modified torch-applied waterproofing membrane with glass/polyester reinforcement and black mineral surface, which has a proven track record of worldwide use in both new-build and refurbishment. Euroroof Mastergold Anti-Root is available for use in green roof applications. Durability Euroroof Mastergold membranes are designed to perform in the harshest conditions, with APP-modified bitumen ensuring excellent resistance to puncture and UV degradation. Performance The APP-modified formulations of Mastergold Mineral and the associated underlays have been optimised for compatibility with the torch-on method of installation, facilitating an excellent bond to the substrate and optimum lap security for high wind uplift resistance. The Euroroof Mastergold cap sheet is fire tested to BS 476: Part 3 and is unrestricted in use under the current Building Regulations, Approved Document B. Warranty Alumasc offers a comprehensive range of insurance backed warranty options. The typical warranty period for Euroroof Mastergold is 20 years. Support Underlay Options ■ Euroroof Mastergold Underlay ■ Euroroof Thermo-Adhesive Underlay ■ Euroroof Torch-On Underlay ■ Euroroof Self-Adhesive Underlay ■ Alumasc Hi-Ten Universal Underlay Thermal Insulation Options ■ Alumasc PIR Insulation (BGT, GTF or FF) ■ Alumasc TF Mineral Wool Insulation Vapour Barrier Options For more information, including NBS specifications and CAD details, please visit our website. ■ Euroroof Thermo-Adhesive Vapour Barrier ■ Euroroof Torch-On Vapour Barrier ■ Euroroof Self-Adhesive Vapour Barrier www.alumascwaterproofing.co.uk ■ Euroroof Self-Adhesive Vapour Barrier Plus ■ Euroroof Torchtite Vapour Barrier Adhesive & Primer Options ■ Euroroof PU Membrane Adhesive ■ Euroroof PU Insulation Adhesive ■ Euroroof Contact Adhesive ■ Euroroof ZK Primer ■ Alumasc Bitumen Primer 9 Euroroof Rapid Euroroof Rapid single layer overlay is a uniquely formulated, dual-compound APP polymer modified torch-on membrane, designed to provide exceptional adhesion to existing roof membranes. When to Specify Refurbishment Euroroof Rapid is a single layer torch-applied overlay for re-establishment of the long-term waterproofing integrity of roofs in need of refurbishment, especially existing mineral surfaced roofs, eliminating the need to strip off the existing roof covering and minimising disruption – affording both short and long-term cost benefits. Euroroof Rapid Cap Sheet Existing Mastic Asphalt Existing Sheathing Felt, suitably primed Screed to Falls Concrete Deck ! 10 Typical overlay over an existing Mastic Asphalt Roof illustrated above. Other variants available. Key Features System Components Lifespan Euroroof Rapid Cap Sheet The Euroroof Rapid membrane has a typical life expectancy in excess of 20 years (under normal UK climatic conditions) and has been tested for resistance to ultraviolet (UV) degradation, in accordance with EN 1297. A revolutionary 5mm single layer membrane designed for use as an overlay to existing flat roofs. Euroroof Rapid has a unique dual layer formulation, so that when torched the special compound on the underside of the membrane melts and flows to form an exceptional bond with the existing substrate. This single layer, durable over-roof solution is quick to apply and requires minimal preparation of the substrate. Durability Euroroof Rapid membranes are reinforced with a non-woven, single strand composite polyester fabric to ensure excellent mechanical properties and dimensional stability. Performance The Euroroof Rapid membrane has an extra thick dual bitumen compound that saturates the existing roof membrane; minimising the risk of blistering from trapped moisture between the layers and providing a high strength bond to the prepared substrate. Cost-effective The quick installation method of Euroroof Rapid single layer overlay and the avoidance of the need to strip off the existing roof for disposal provides excellent time and cost efficiencies. Primer Option ■ Alumasc Bitumen Primer Warranty Alumasc offers a comprehensive range of insurance backed warranty options. The typical warranty period for Euroroof Rapid is 15 years. Support For more information, including NBS specifications and CAD details, please visit our website. www.alumascwaterproofing.co.uk 11 Quick & Easy Installation Modern methods of roof installation require flexibility in both specification and application of materials. Alumasc’s Euroroof range provides a choice of three methods that can be used singularly or in combination to provide the optimum roofing solution. Euroroof Underlays & Vapour Barriers Euroroof underlays and vapour barriers offer consistent technical performance over a variety of installation methods to best suit the project’s requirements and constraints. They can be installed in any one of three ways, including a flame-free application. 12 Advanced Self-Adhesive Developed alongside significant advances in structural adhesives, Euroroof membranes are suitable for flame-free application: Simply peel back the film to reveal the adhesive and roll out on to the prepared and primed surface. New Generation Thermo-Adhesive A new generation of thermo-adhesive compounds has been incorporated into Euroroof membranes. Simply loose-lay and heat-activate the membrane from above for speedy application and reduced potential for site error. Traditional Torch-Applied A traditional method of installation that is still prevalent in modern construction. Euroroof benefits from the latest innovations in the manufacture and installation of torch-applied membranes. 13 Typical Refurbishment Solutions The flexibility of the Euroroof Membranes range ensures it is ideally suited to cost-effective, high quality roof refurbishment solutions. The wide range of products and application methods provides contractors and specifiers with an excellent choice of long-life solutions - whatever the driver behind the refurbishment. Euroroof Mono Single Layer Cold-Applied Bituminous Warm Roof Overlay This 4.2mm SBS-modified bitumen membrane is adhered in PU Membrane Adhesive to rigid urethane thermal insulation (tapered where necessary, to improve drainage falls), bonded in hot bitumen or PU Insulation Adhesive to the suitably prepared roof. Euroroof Rapid Single Layer Torch-Applied Bituminous Overlay This revolutionary 5mm single layer torchapplied membrane is designed for use as an overlay to existing flat roofs. Its unique formulation provides an exceptional adhesion with the existing roofing, is quick to apply and requires minimal preparation of the substrate. Contact Alumasc Technical Services for project specific advice. 14 Tel: +44 (0)1744 648400 Euroroof Mastergold Two Layer Torch-Applied Bituminous Overlay This torch-applied 4mm APP-modified waterproofing membrane with glass/polyester reinforcement and black mineral surface is used in conjunction with the Thermo-Adhesive or Torch-On underlay in refurbishment projects. Euroroof Mastergold Two Layer Torch-Applied Bituminous Warm Roof Overlay This 4mm APP-modified, torch applied waterproofing membrane with black mineral surface is used in conjunction with the Thermo Adhesive, Torch-On or Self-Adhesive underlay and rigid urethane thermal insulation (tapered where necessary, to improve drainage falls), bonded in hot bitumen or PU Insulation Adhesive. 15 Typical New Build Solutions Euroroof Membranes provide waterproofing protection in warm roof applications that are built-up on plywood, metal or concrete decks. Flexibility of application, combined with the variety of available installation techniques, makes Euroroof Membranes the ideal solution to the time and cost pressures of new-build construction. Euroroof Mono Single Layer Cold-Applied Bituminous Warm Roof This 4.2mm SBS-modified bitumen membrane is adhered in PU Membrane Adhesive to rigid urethane thermal insulation, bonded in PU Insulation Adhesive to the appropriate Torch-On or Self-Adhesive vapour barrier over the structural deck, installed to minimum 1:80 drainage falls. Euroroof Mono Single Layer Cold-Applied Bituminous Warm Roof to Create Drainage Falls This 4.2mm SBS-modified bitumen membrane is adhered in PU Membrane Adhesive to rigid urethane tapered thermal insulation, bonded in PU Insulation Adhesive to the appropriate Torch-On or Self-Adhesive vapour barrier over the structural deck. Contact Alumasc Technical Services for project specific advice. 16 Tel: +44 (0)1744 648400 Euroroof Mastergold Two Layer Torch-Applied Bituminous Warm Roof This high performance 4mm APP-modified, torch-applied waterproofing membrane with black mineral surface, is used in conjunction with the Thermo-Adhesive, Torch-On or Self-Adhesive underlay and rigid urethane thermal insulation, bonded in PU Insulation Adhesive to the Torch-On or SelfAdhesive (or directly onto torch-activated Thermo-Adhesive) vapour barrier, to structural decks of minimum 1:80 drainage falls. Euroroof Mastergold Two Layer Torch-Applied Bituminous Warm Roof to Create Drainage Falls This 4mm APP-modified, torch-applied waterproofing membrane with black mineral surface, is used in conjunction with the Thermo Adhesive, Torch-On or Self-Adhesive underlay and rigid urethane tapered thermal insulation, bonded in PU Insulation Adhesive to the Torch-On or Self-Adhesive (or directly onto torch-activated Thermo-Adhesive) vapour barrier, to the structural deck. 17 Technical Services & Support Technical Support Project Monitoring Alumasc Technical Services conduct site surveys at the outset of a project and also provide: Alumasc Site Surveyors regularly visit site to provide technical support, monitor progress and also: ■ Detailed refurbishment specifications ■ Issue intermediate site visit reports ■ NBS format specifications if required ■ ■ Core samples, pull-out tests and condensation analyses where required Carry out final inspections of work to ensure compliance with the Alumasc project specification and insurance backed warranty requirements ■ Project specific CAD drawings ■ ■ Budget costs via approved contractors Provide recommendations regarding future maintenance ■ Thermal, wind loading and drainage flow calculations ■ Safety Data Sheets ■ Regulatory advice Full product information is available on our website including NBS specifications, CAD details, Online Calculators and supporting Datasheets & Brochures. www.alumascwaterproofing.co.uk 18 Approved Contractors Insurance Backed Warranties Euroroof Approved Contractors undergo comprehensive product training and are assessed for: A choice of insurance backed warranties is available, covering design, product and installation. ■ Competence and suitability on specific project types prior to selection for tendering opportunities ■ Financial stability prior to any award of approved status ■ Ongoing compliance with Alumasc’s Quality Assurance and Environmental Management systems They are backed by a range of insurance policies that are arranged with first class security on the London Insurance Market. ■ Warranties are available with third party insurance backing, subject to independent final inspection, documented compliance with an agreed maintenance schedule and pre-payment of the relevant premium. ■ Warranties are available with optional Professional Indemnity cover. ■ ■ Alumasc warranties are supported by public and product liability insurance with a total indemnity limit of £50 million, annually renewed 19 Alumasc offers an unrivalled choice of world-class roofing and waterproofing systems, suitable for every roofing application. ■ High Performance Membranes ■ New Build Solutions ■ Refurbishment Overlays ■ Cold-Applied Liquid Waterproofing ■ Single Ply Membranes ■ Hot-Melt Structural Waterproofing ■ Green Roof Systems ■ Insurance Backed Warranties Tried. Tested. Tr sted. www.alumascwaterproofing.co.uk Technical Support: +44 (0)1744 648400 Literature Hotline: +44 (0)808 100 2008 Email Enquiries: waterproofing@alumasc-exteriors.co.uk All reasonable care has been taken in the preparation of this brochure, all information, recommendations and guidance notes on the use of The Products are made without guarantee since the conditions of use are beyond the control of Alumasc Exterior Building Products Limited (The Company). The customer is responsible for ensuring that each product is fit for its intended purpose and that conditions for use are suitable. The information contained in this brochure and advice arising therefrom is free of charge and accordingly on the terms that no liability nor liability for negligence will attach to The Company or its servants in relation to any such service arising out of or in connection with this brochure. The Company pursues a policy of constant product development and information contained in this publication is therefore subject to change without notice. ALUMASC EXTERIOR BUILDING PRODUCTS LTD White House Works, Bold Road, Sutton, St Helens, Merseyside, WA9 4JG United Kingdom