Cement mantle morphology in TKA +1Gebert de Uhlenbrock, A; 1Püschel, V; 1Bishop, N; 1Sellenschloh, K; 2van Stevendaal, U; 1Morlock, M M +1 TUHH Hamburg University of Technology, Germany 2 Philips Research Europe, Hamburg, Germany a.uhlenbrock@tuhh.de METHODS: Eleven human knee joints treated with total knee arthroplasty (TKA) were harvested during autopsy (mean time in situ 4.2years (0-8years), mean age 77±3years) and CT-scanned (Philips, voxel size 0.15mm × 0.15mm × 0.4 mm) with a calibrated phantom both with and without the implant in place (Figure 1A). The extraction of the implant was realized by heating (<80°C) during a constant pull-out force of 150N, leaving the cement layer intact (Figure 1B). The scans were filtered (Philips), reconstructed 3-dimensionally based on the Hounsfield units (HU) and were aligned along the stem axis (Avizo 5.1; Figure 1C). Four specimens with titanium implants were used to determine the accuracy of the method and to choose a suitable threshold, enabling segmentation between bone and cement. The threshold between cement and implant was set based on the known volume of each implant. These specimens were cut, using a diamond-coated bandsaw, twice transversely through the stem and once in the frontal plane 5mm posterior to the stem axis. The cement thickness was measured at various distinct positions in each section and compared with the cement thickness in the reconstructed CTs for varying thresholds (400HU, 600HU and 800HU, n=52, Figure 1D). Intact cement layer Implant Cement Retrieved implant A lateral Phantom z B Destinctiv thickness medial Stem thickness x C HU 800 HU 600 HU 400 D Figure 1: (A) CT scan of the bone with implant and phantom; (B) implant after pull-out; (C) reconstruction of the aligned implant and cement mantle; (D) bone cement section and the corresponding segmented cement mantle for various HU. All 11 specimens were then used to quantify the cement mantle in relation to the mean bone mineral density (BMD, SPSS15, α<0.05). Three of these specimens were cobalt-chromium implants, which had to be evaluated without the implant due to metallic artifacts in the CTs. The cement thickness and the interdigitation beneath the tibial tray, as well as the cement volume and the total cement thickness around the stem were determined every 5mm along the stem for four regions (MatlabR14; Figure 2). The boundary between cement layer thickness and cement interdigitation was defined by the cut bony plateau of the tibia. Interdigitation was evaluated as far as 10mm below this boundary. Cement layer thickness [mm] Cement interdigitation [mm] 3.5 0 -1 -2 anterior 3.0 anterior -3 2.5 medial -4 lateral 2.0 medial lateral -5 -6 1.5 -7 -8 1.0 posterior 0.5 posterior -9 -10 -11 0.0 Figure 2: Cement layer thickness and interdigitation distributions beneath the tibial tray for a representative specimen. RESULTS: The accuracy of the cement mantle thickness estimation by CT ranged from 10-20% for 400 and 600HU (Figure 3). The threshold used for further investigation was 600HU. deviation of the measured thickness [%] INTRODUCTION: Cement anchorage is the “gold standard” in fixation of total knee arthoplasty (TKA) implants. The quality and morphology of the cement mantle have a large influence on the long-term clinical performance [1]. Defects in the cement or regions of thin cement mantle compromise the strength of fixation. X-ray is so far the standard tool to assess the cement mantle in situ. However, x-ray images can only be used to describe radiolucent lines and are not suitable for assessing the shape, volume and thickness of the cement mantle. With the use of polymeric replicas of implants the cement mantle morphology can be assessed 3-dimensionally based on CT scans, which has been investigated for hips [2]. In this study a methodology assessing the cement morphology for titanium TKA implants in situ was developed and its accuracy determined. This method was then used to assess the cement mantle morphology of functional TKA in relation to the bone quality. 100 HU 800 HU 600 HU 400 80 60 40 20 0 0-3 3-5 5-10 >10 measured thickness ranges [mm] Figure 3: Accuracy of the measured cement thickness for the investigated thresholds (mean and standard deviation, n=52). The mean total cement volume was 14.6±6.7ml, of which 40% was comprised by the cement layer below the tibial tray and 23% interdigitation of up to 10mm below the bony plateau. The remaining 37% comprise the cement mantle surrounding the stem. The median cement layer thickness below the tray was 1.9±0.4mm and the median interdigitation was 1.5±0.3mm, ranging from 1.1 to 1.8mm. The cement layer thickness below the tray deviated by more than 0.5mm from the lateral to the medial side in 4/11 samples. At least 75% of each tibial plateau area had an interdigitation greater than 0.5mm. The mean cement mantle thickness around the stem was 2.7mm, and was greatest for the most proximal and most distal sections in 10/11 samples (~3.1mm). Mean BMD was 99±30mg/cm³. There was no correlation between BMD and the parameters investigated (p>0.05). DISCUSSION: The evaluation of the cement mantle morphology with an implant in situ has been inadequate so far, due to artifacts introduced in the CT images by scatter around the metal. In this study the CTs were filtered using an exclusive technique (Philips) to eliminate such artifacts around titanium implants. This method was demonstrated to be suitable for the evaluation of the cement mantle to ~20%, which exceeds criteria proposed by others [3]. This allowed a preliminary assessment of retrieved samples. All the retrieved specimens showed an interdigitation of at least 0.5mm (median 1.5mm) across the whole plateau, which may be sufficient for good fixation, since all samples were well-functioning. It is unclear whether the low BMD values already existed pre-implantation or whether they were due to the development of osteolysis. The unexpected lack of an inverse relationship between interdigitation and BMD may suggest that the bone quality decreased over time. The tilt in the cement layer thickness below the tray appeared to be sufficiently low to allow proper function but still could represent some malpositioning. The method developed could be used to assess the mechanical integrity of the cement mantle in vivo and such in the evaluation of cementing techniques or implant designs. Unfortunately, cobalt-chrome implants still produce too many artifacts to be included in such studies. REFERENCES: [1] Hofmann et al., JoA 2006 21: 353-7; [2] Scheerlinck et al., JOR 2005 23: 698-704. [3] Scheerlinck et al., JBJS 2006 88-B:19-25. Poster No. 2099 • 56th Annual Meeting of the Orthopaedic Research Society