GB_2013_Abt2-1.fm Seite 576 Montag, 10. März 2014 9:00 09
Shrink method
Horizontal shrink systems
Continued next page
Cone cleaners
Application:
For cleaning tool holding fixtures on machine spindles, taper sockets or taper gauges.
Design:
•taper shank MT
•taper shank ST
•hollow taper shank HSK [ for taper and grinding face
Clamping tools
MT 1
010
O. R.
Version
Unit price
Number
Version
Unit price
SK No. 23500
23500
Number
Ident. No.
E
MT 2
020
O. R.
MT 3
030
O. R.
MT 4
040
O. R.
MT 5
050
O. R.
32/A-C
020
O. R.
40/A-C
030
O. R.
50/A-C
040
O. R.
23500
SK 50
Ident. No. 120
E O. R.
SK 60
130
O. R.
MT 6
060
O. R.
SK 30
100
O. R.
SK 40
110
O. R.
80/A-C
060
O. R.
100/A-C
070
O. R.
23780
i Tool holding fixtures selection overview page 519.
63/A-C
050
O. R.
Prod. Gr. 206
Continued next page
Coolant transfer pipes
for HSK tool holding fixtures
Hollow taper shank
Dimension D1
Thread length l
Overall length L1
Thread G
HSK
mm
mm
mm
23715
Ident. No.
Unit price
E
A63
12
11,5
36,2
M18 x 1
050
A100
16
15,5
43,6
M24 x 1,5
070
O. R.
O. R.
i Tool holding fixtures selection overview page 519.
L1
L
g
d1
Prod. Gr. 290
Continued next page
Socket spanners
for coolant transfer pipe
23716
HSK
mm
mm
Ident. No.
A63
16,5
122
050
A100
22,0
141
070
Unit price
E
O. R.
(O. R.)
Hollow taper shank
Dimension D1
Overall length L1
i Tool holding fixtures selection overview page 519.
L1
d1
Prod. Gr. 290
Continued next page
Thermal tensioning of tools
The worldwide trade mark ThermoGrip® stands for the following characteristics:
•tools can be changed in a matter of seconds by induction or electrical heating with high energy density
•ThermoGrip® shrink-fit chucks are made from special resistant steel; as the result of the special hardening and tempering process they have a particularly long life and high dimensional stability
•reversible shrinking process, can be repeated as often as required. Even after more than 5000 shrinking
processes, ThermoGrip® shrink-fit chucks retain concentricity, clamping force and elasticity
•induction shrinking of HSS and carbide shanks is possible in ThermoGrip® chucks
•shrinking process of max. 10 s when using the ISG 3200 induction shrinking equipment
•only tool nose heated. By local heat induction with minimal heating of the chuck body, the cooling time
is < 30 s
Chuck in
cooling adapter
576
Edition 5
GB_2013_Abt2-1.fm Seite 577 Montag, 10. März 2014 9:00 09
Shrink method
Horizontal shrink systems
Continued next page
Induction micro shrinking devices MS 502
Model
Power supply
Voltage
Capacity
Width x Depth x Height
Weight without coolant
23400
Unit price
23403
Air cooler
Unit price
V
max. A
kW
mm
Kg
Ident. No.
MS 502
220
16
3
220 x 520 x 350
15
021d
E
Ident. No.
(O. R.)
021
E
(O. R.)
Clamping tools
Application:
For shrinking carbide steel shanks
Chuck with standard geometry Ø 3-16 mm
Chuck with slim geometry Ø 3-20 mm
Design:
Shrinking device: especially developed for slim, thin-walled and extremely short shrink-fit chucks. This
version also allows to shrink in standard chucks with a diameter up to 16 mm.
The variable generator output allows for gentle heating of the chuck. Even with very low-mass chucks the
equipment switches off reliably and safely for the process before overheating can occur.
Air cooler: docked onto the device MS 502.
Once the tool has been shrunk to fit, the tool holding fixture is turned and pushed into the cooler. The patented way the flow of air is directed ensures the tool is cooled down quickly and effectively.
Delivery: incl. 1 pair of protective gloves and 1 support plate.
Prod. Gr. 226
Product video:
use your mobile phone to scan the QR code.
Continued next page
Inductive shrinking devices HS 1100
Application:
For shrinking HSS and carbide steel shanks in the Ø range from 3-32 mm and 6-32 mm (HSS). All shrinkfit chucks of all manufacturers up to a length of 420 mm can be shrunk.
Design:
Shrinking device: thanks to the modular design of the tool-positioning system, flexibility of the modification of HSK40 to HSK100 and of SK30/BT30 to SK50/BT50. The horizontal design of the device permits
a simple positioning of the cutting tool. In addition, broken tools can be expelled with the help of the integrated push-off device. For precise adjustment of the length, the additional device for horizontal adjustment of the length can be set up at any time.
Delivery scope: device with inductive coil, 5 exchange discs and protective gloves
Model
Power supply
Voltage
Capacity
Width x Depth x Height
Weight without coolant
23400
Unit price
23404
Unit price
Length adjustment, measuring range 420 mm
V
max. A
kW
mm
Kg
Ident. No.
HS 1100
400
16
11
450 x 600 x 357
36
022
E
Ident. No.
(O. R.)
020
E
(O. R.)
Prod. Gr. 226
Edition 5
577
GB_2013_Abt2-1.fm Seite 578 Montag, 10. März 2014 9:00 09
Shrink method
Vertical shrink systems
Continued next page
Tool holding fixtures for HS1100 with length stop and ejector pin
Application: for shrinking device MS 1100
Tool holding fixture
23401
Ident. No.
E (O. R.)
Unit price
Clamping tools
23405
(O. R.)
(O. R.)
(O. R.)
Shield rings/ferrite disc
100
Ø 14-20
E
Ident. No.
(O. R.)
110
Ø 25
E
Ident. No.
(O. R.)
125
Ø 32
E
Ident. No.
(O. R.)
132
E
(O. R.)
Unit price
23405
(O. R.)
Ident. No.
Unit price
23405
(O. R.)
Ø 6-12
Unit price
23405
HSK 40 HSK 50 HSK 63 HSK 80 HSK100 SK/BT30 SK/BT40 SK/BT50
100
110
120
130
141
142
160
170
Unit price
(O. R.)
(O. R.)
Prod. Gr. 226
Continued next page
Tool holding fixtures with length stop and ejector pin
Application: for shrinking device MS 502
Tool holding fixture
23401
Ident. No.
Unit price
E
HSK 25
005
HSK 32
010
HSK 40
015
HSK 50
020
HSK 63
025
SK 30
060
(O. R.)
(O. R.)
(O. R.)
(O. R.)
(O. R.)
(O. R.)
SK 40
070
(O. R.)
Prod. Gr. 226
Continued next page
Induction shrinking devices ISG 2202 (without cooling)
suitable for cooling station model FKS 03 No. 23403
Application:
For shrinking carbide shanks Ø 3-20 mm and HSS steel shanks Ø 6-20 mm
Design:
In connection with the above-mentioned cooling station model FKS 03, one can shrink, cool and clean in
seconds. For quick cooling and cleaning the shrink-fit chuck, the liquid cooler FKS 03 No. 23403 is used.
Advantages:
Safe screening of the magnetic field and optimum efficiency by means of patented ferrite disc, shrinking
period  4 seconds, cooling time  30 seconds in liquid cooler FKS 03 possible
Delivery:
Device complete with inductive coil, three replacement discs and one tool holding fixture, fitting HSK 63,
HSK 80 and HSK 100
Colour: RAL 9002, grey white
Model
Power supply
Voltage
Capacity
Width x Depth x Height
Weight without coolant
23400
V
max. A
kW
mm
Kg
Ident. No.
Unit price
E
Tool holding fixture to adapt the steep taper holders see No. 23403, page 580.
ISG 2202
400
16
7,5
310 x 390 x 640
25
035
(O. R.)
Prod. Gr. 226
Product video:
use your mobile phone to scan the QR code.
578
Edition 5
GB_2013_Abt2-1.fm Seite 579 Montag, 10. März 2014 9:00 09
Shrink method
Vertical shrink systems
Continued next page
Induction shrinking devices ISG 3400 TWK
Model
Power supply
Voltage
Capacity
Width x Depth x Height
Weight without coolant
23400
V
max. A
kW
mm
Kg
Ident. No.
Unit price
E
d = Delivered ex works, postage and packaging excluded.
ISG 3400 TWK
3 x 400
16
11
800 x 580 x 960
60
070d
(O. R.)
Clamping tools
tabletop unit with integrated water cooling
Application:
For shrinking carbide shanks Ø 3-32 mm and HSS steel shanks Ø 6-32 mm. All shrink-fit chucks from all
manufacturers can be shrunk up to a length of 450 mm and cooled up to a length of 350 mm.
Design:
In the case of manual shrinking, the tool diameter is selected on the display and a suitable interchangeable
disc is put in the coil. The tool is inserted in the tool holder and then the coil is inserted manually in the tool
holder. After pressing the start button, the tool holder is heated by the induction coil, the shrinking process
is shown on the display and it continues for maximum 5 sec.
The next work cycle is shown on the display, the coil is moved upwards and the cooling device with bellows
is moved manually in the cooling position. After activation of the start button for the cooling process, the
duration of the cooling is shown on the display in the form of a bar chart. At the end, the cooling device
returns to its initial position.
Advantages:
Safe screening of the magnetic field and optimum efficiency with patented ferrite discs. Shrinking
< 5 seconds, cooling < 30 seconds in one system. Contour-independent cooling. Manual setting makes it
possible to adjust the tool parameters customer-specifically and then save them in tool memory. Shrink-fit
chucks to ensure no overheating.
Dialog-control with simple menu navigation on a graphical display, adjustable cooling processes, corrosion
protection of the shrink-fit chuck by the use of cooling emulsion, the largest shrinking length up to 450 mm,
maximum cooling length 350 mm, easy putting into operation.
Service-friendly electronic modules that can be easily changed by the user.
Delivery:
Inductive shrinking device with coil, 1 pair of Kevlar gloves, 2 litres of concentrate for cooling emulsion, 4
ferrite discs for Ø 3-32, work plate with trays for ferrite discs
Colour: RAL 7047, telegrey 4
Product video:
use your mobile phone to scan the QR code.
Prod. Gr. 226
Continued next page
Induction shrinking devices ISG 3400 WK / WK-WS with integrated water cooling
Application:
For shrinking carbide shanks Ø 3-32 mm and HSS steel shanks Ø 6-32 mm
Design:
With the fully automatic, controlled ISG 3400 WK, the user only needs to select the tool diameter from the
display and insert the replaceable disc into the coil. As soon as the start button is actuated, the induction
coil travels across the tool holding fixtures, heats it up and returns to the top as soon as the shrinking
process has been completed. Parallel to this, the shrink-fit chuck travels down to the cooling tank and
returns to its original position after approx. 20 s cooled, dried and preserved.
Safe screening of the magnetic field and optimum efficiency by means of patented ferrite disc. Shrinking
< 4 seconds and cooling < 25 seconds in one work step. No contact with the hot shrink-fit chuck. Contourindependent cooling and no damage of the tool cutting edge by the cooling adapter. Use of stored parameters to protect the shrink-fit chucks from overheating. Parameters adjustable for special geometric dimensions. Dialog control with user-friendly menu guidance in graphic display. Adjustable dwell period before
the cooling process. With special coil shrinking up to Ø 50 mm possible.
Maximum shrinking length up to 450 mm, maximum cooling length 400 mm, simple commissioning.
Service-friendly electronic modules which can be conveniently replaced by the user. Insensitive and easycare stainless steel worktop.
Do not touch the hot shrink-fit chuck.
Delivery:
Inductive shrinking device with coil and 4 replacement discs, support plate for tool holder, replacement
discs and milling cutter. 2 litres of liquid concentrate and protective gloves.
Colour: RAL 7047, telegrey 4
Model
Power supply
Voltage
Capacity
Width x Depth x Height
Weight without coolant
Compressed air
Coolant tank
Max. shrinking Ø
Weight
23400
V
max. A
kW
mm
Kg
bar
L
mm
Kg
Ident. No.
Unit price
E
ISG 3400 WK
3 x 400
16
10
700 x 620 x 1700
30
4
30
32
4
080d
ISG 3400 WK-WS*
3 x 400
16
10
701 x 620 x 1700
30
4
30
32 (50*)
4
090d
(O. R.)
(O. R.)
* Only the shrinking device ISG 3400 WK-WS is equipped with change coil technology.
h Other accessories on request.
d = Delivered ex works, postage and packaging excluded.
Edition 5
Prod. Gr. 226
579
GB_2013_Abt2-1.fm Seite 580 Montag, 10. März 2014 9:00 09
Shrink method
Shrink accessories
Continued next page
Tool holders
Application: for shrinking device ISG 3400 TWK and ISG 3400 WK and WK-WS
Tool holding fixture
23401
Ident. No.
SK 40
140
SK 50
150
HSK 32
332
HSK 40
340
HSK 50
350
HSK 63
363
Unit price
E
(O. R.)
(O. R.)
(O. R.)
(O. R.)
(O. R.)
(O. R.)
HSK 100
390
(O. R.)
Prod. Gr. 226
Clamping tools
Continued next page
Pressure fixtures
for broken tools
Application:
With this pressure fixture, broken shafts of a miller can be removed even if the broken point is in the drill
area. Also tool shanks where the tolerance on fit is over the tolerance limit can be cut off. For this, place
the device on the ISG and during the warm-up with the eccentric turning handle, impress through the press
pin set before to the correct height.
Delivery:
Basic holder with union nut, hexagon key and adjustable press pin
Tool holding fixture
23416
Ident. No.
Unit price
E
HSK 32
032
HSK 40
040
HSK 50
050
HSK 63
063
HSK 100
100
SK 40
140
(O. R.)
(O. R.)
(O. R.)
(O. R.)
(O. R.)
(O. R.)
SK 50
150
(O. R.)
Prod. Gr. 226
Continued next page
Length adjustment sets
Application:
Adjustment sleeve for the safe and quick clamping of the tool to be shrunk. Via the scale the tool is adjusted
to the desired long unclamping length and fixed by means of a stud. After heating the shrink adapter the
tool is placed into the older until the sleeve sits at the holder.
Advantages:
•quick and safe length adjustment during shrinking
•various sleeve sizes, thus intermediate sizes can also be adjusted
•complicated handling of measuring equipment is no longer necessary
•six sleeves (Ø 6-20 mm) in the holder block
Scope of delivery:
6 length adjustment sleeves, older block, hex. key
23401
Ident. No.
080
Set price
E
O. R.
Adjusting the shrinking depth
Ready for shrinking
Prod. Gr. 295
Continued next page
Tool holders
Application: as adapter for shrinking systems ISG 2202 and for liquid cooler FKS 03
46
65
85
1,6
Ø114,5
20
Ident. No. 112
Tool holding fixture
23403
Ident. No.
Unit price
E
ST 30/40
111
SK 50
112
HSK-A 25/32
120
HSK-A 40/50
121
(O. R.)
(O. R.)
(O. R.)
(O. R.)
For HSK 63/80/100 is no tool adapter required.
580
Ø35
Ident. No. 120
137
125
Ident. No. 111
Ø35
Ident. No. 121
Prod. Gr. 226
Edition 5