Indian Journal of Pure & Applied Physics Vol. 46, March 2008, pp. 198-203 Growth and characterization of copper, indium and copper-indium alloy films non-aqueous method of electrodeposition S R Kumar*, B Prajapati†, S K Tiwari & V K Tiwari Department of Applied Sciences & Humanities, National Institute of Foundry & Forge Technology, Ranchi 834 003 † Department of Physics, Gossner College, Ranchi 834 001 *E-mail:srkumar20052923@rediffmail.com Received 26 October 2006; revised 16 August 2007; accepted 14 January 2008 A new non-aqueous method for electrodeposition of copper, indium and copper indium alloy films, ethylene glycol has been used as the solvent which is non-toxic and non-hazard bath. All the source materials are readily soluble in this bath and they have higher working temperature (≥160°C). The copper films prepared in ethylene glycol based bath are preferred (111) oriented with grains well connected to each other indicates the epitaxial growth. The indium film has been observed in semi-molten state with intense (101) reflection. The Cu-In alloy film prepares at −1.1 V (Pt) is copper rich but the ratio tends to be1.0 in the bulk of the film. Multiphase deposits are observed with grains which are spherical and well connected to each other. The resistivity and carrier concentration of the as-deposited copper and copper indium alloy films are found to be 0.2 Ω-cm, 9.9×1015 per cm3 and 2.5 Ω-cm and 5.5×1017 per cm3, respectively. The as-deposited films are found to be resistive but the resistance decreases when the films are annealed at moderate temperature. Keywords: Non-aqueous medium, Electrodeposition, Cathodic polarization, Stoichiometry, Survey scans, Sputtering 1 Introduction Non-aqueous electrodeposition of semiconductors, metal alloys has become a growing field of scientific and technological interest. The metals, metal alloys and semiconductors electrodeposited from aprotic bath are expected to solve several engineering problems. We mention here few important applications. The task of electroplating ternary and more complex semiconductors becomes increasingly difficult in aqueous medium. In the electrodeposition of copper indium selenide from aqueous bath, the components viz. copper, indium and selenium exhibit widely differing electrodeposition potentials. Thus, the growth of stoichiometry CuInSe2 films has not been possible1-5. Hence, it is decided to study the deposition of individual metals and characterize their properties employing ethylene glycol as solvent. This work was further extended to co-deposit Cu-In alloy films as well. Such an approach should be advantageous in terms of more effective and easier control over the binary alloy composition and hence, that of the CuInSe2 films eventually. Growth of CuInSe2 films from a copper indium precursor has been followed by earlier researchers also6-9; these baths are not very suitable as copper and indium electrodeposition potentials differ widely. One can express the electrodeposition potential using the Nernst equation as follows10: (a) For copper deposition Cu2+ + 2e < :::::> Cu ECu < ::::> [E0 Cu+ (RT/ZF) In (aCu 2++/aCu)] = 0.0295log aCu 2+ …(1) (b) For indium deposition In3+ + 3e < ::::> In EIn < ::::> Eo1n + (RT/ZF) In (aIn3+/aIn) = + 0.0197 logaIn3+ …(2) where E refers to the electrode potentials with respect to a normal hydrogen scale and a to the activities of the ionic species. From Eqs (1) and (2), it is obvious that the electrodeposition of Cu-In alloy in aqueous medium is difficult as the corresponding standard potentials (E0) differ by about 1.2V. 2 Experimental Details Copper plating was carried out by dissolving AR grade 2.9×10−3 M cupric chloride, 8.5×l0−3 M ethylene diamine tetra acetic acid (EDTA), 1.5×I0−2 M KI and 8.2×10−3 M triethanol amine (TEA) in 40 ml of ethylene glycol. The bath was then allowed to age 199 KUMAR et al.: GROWTH AND CHARACTERIZATION OF FILMS for some time. The electroplating bath for indium was prepared by dissolving AR grade 9.08×10−3 M indium chloride in ethylene glycol. To this bath, potassium iodide, sodium citrate and triehanol amine were added in the molar concentrations. Electroplating bath for copper indium alloy was prepared by dissolving 9.08×l0−3 M indium trichloride, 2.9×10−3 M cupric chloride together with KI, sodium citrate and TEA. All reagents are AR grade. The electrodeposition matrix was held at a constant temperature of 160°C for several hours. This stabilization treatment was necessary to obtain a uniform deposit composition. Electrodeposition matrix of 40 ml was transferred to a pre-dried corning glass beaker. Three electrode geometry was employed during deposition with polished nickel/molybdenum cathode, a graphite counter electrode of dimension 4 cm2 and platinum wire quasi-reference electrode. For corrosion resistance of copper deposition steel, cathode was used keeping the other electrode same. The reference electrode was kept in a closed proximity to the working electrode to minimize the electrolyte ohmic drops. Suitable rigid supports were also provided to ensure parallelism between the working and the counter electrode. Steady state cathodic polarisation characteristic of the electroplating bath were plotted by scanning the working electrode potential in an increasingly cathodic direction with the help of an EG and G potentiostat (Model 362). The stability of the bath over a wide range of temperature and potential was also verified prior to the experiments. On termination of the electrodepositon routine, the samples were quickly removed from the cell and dipped in boiling distilled water for 10 min to ensure that any residual electrolyte on the deposit surface is removed. The samples were subsequently cleaned in a jet of distilled water. The composition of the alloy film was analyzed using an ESCALAB mark II X-ray photo electron spectrograph (VG Scientific, England). XPS analysis were performed using an AlKα (hν=1486.6eV) source and a concentric hemispherical analyser at resolution of 0.8 eV.All the measured binding energies were referred to the Au4 f7/2 peak located at 83.8 ± 0.1 eV. An argon ion gun operating at 4 kV and 10 μA was used for cleaning and profiling the films. Element identities were established first by a survey scan. Accurate compositional analysis was subsequently carried out by repeatedly scanning the peaks over a narrow energy range. The In 3d5/2, Cu 2P3/2, 0 Is and C Is peaks were used for the determination of the compositions by measuring the corresponding peak areas and the element sensitivity factor using the following relationship11. Cx = I x Sx ×100 Σ(l x / S x ) where Ix is the intensity of the peak (area under the curve) for element x and Sx the sensitivity factor. The electrodeposit structures were analysed using a Phillips diffractometer model PW 1050/25 and Cu Kα radiation. A Jeol scanning electron microscope (JSM 35CF) operating at 20 kV and normal incidence was used to obtain the surface morphology of the deposits. 3 Results and Discussion Figure 1(a) shows the cathodic polarisation characteristics of the bath comprising 40 ml ethylene glycol along with mill molar concentration of CuCl2, EDTA and KI. As the deposition potential increases, the current does not increase but at −0.2V (Pt) the deposition current starts and it increases linearly. Between the potential −0.75 V (Pt) to −1.0V (Pt) current density slightly saturates and then again rises. In this plateau range the deposition rate becomes constant. On analyzing the deposition range, it is Fig. 1 — Cathodic polarisation characteristic of ethylene glycol alongwith (a) 2.9×10−3 M CuCl2 1.5×10−2 M KI, 1.7×10−2M Na-citrate and 8. 2×10−3 M TEA (b) 9.8×10−3 M InCI3, 1.5×10−2 M KI and 8.2×10−3 M TEA (c) 2.9×I0−3 M CuCl2, 9.8×10−3 M InCl3, 1.5×10−2 M KI, 1.7×10−2 M Na-citrate acid 8.2×10−3 M TEA INDIAN J PURE & APPL PHYS, VOL 46, MARCH 2008 observed, good deposition of Cu at −1.0V (Pt). Figure 1(b) shows the cathodic polarization characteristic of 40 ml ethylene glycol along with 9.08×10−3 M InCI3, 1.5×10−2 M KI, 8.2×10−3 M TEA and 1.7×10−2M Nacitrate. As the deposition potential increases, the current does not increase but at −0.2V (Pt) the deposition current starts and it increases linearly. The rate of deposition becomes constant between the potential range 0.5V (Pt) to −0.9V (Pt). At a deposition potential of −1.0V (Pt), a uniform and good deposition is observed. Figure 1(c) shows the cathodic polarization characteristics of 40 ml ethylene glycol alongwith 2.9×10−3M CuCI2, 1.5×10−2 M KI, 9.08×10−3 M InCI3, 8.2×10−3 M TEA and 1.7×10−2 M Na-citrate. When the deposition potential increases, the current does not rise but at a potential of −0.2V (Pt) the current rises linearly. The initial rise in current indicates the deposition of copper. As the deposition potential increases further the current rises but between potentials 0.6V (Pt) −1.0V (Pt) the current saturates which indicates the constant rate of deposition. Beyond −1.0 V (Pt) again a cathodic process starts which indicate the deposition of indium. It is observed that between the potential from −1.0 V (Pt) to −1.2 V (Pt) co-deposition of both the elements take place. Best deposition is observed at a potential of −1.1 V (Pt). In the electrodeposition process, polycrystalline deposits take place. In case of polycrystalline deposits, however, epitaxy is difficult although certain preferred orientation can be seen. The XRD analysis of copper films electrodeposited by us indicated that the films are strongly oriented in (111) direction. The XRD spectrum of a typical film is shown in Fig. 2(a). Apart from the (111) and (200) peaks of nickel which was used as the substrate. The surface morphology of the as-deposited copper films is shown in Fig. 3. A uniform distribution of the deposit is evidenced from the SEM examination. Also no evidence of cracking could be observed in our films even after prolonged storage which indicates the absence of any significant inclusion or stress in the films. The XRD spectra of indium film electroplated at −1.0 V (Pt) is shown in Figure 2(b). An intense (101) reflection of indium, some weak reflections from (002, 100, 200) planes of indium were also detected. These results indicate that the electroplated films contain a preferred (101) orientation of the indium metal. The evidence of oxidation of the 200 electrodeposited indium was also obtained as the XRD spectra revealed peaks of (222), (332) and (600) reflections of In203. The 2θ and d values corresponding to all their peaks compared well with the ASTM file (5-0642, 6-0416) as summarized in Table 1. The SEM examination of the electroplated indium indicated a molten deposit. The result is Fig. 2 — (a) XRD spectra of a typical copper film electroplated at −1.0 V (Pt), (b) XRD spectra of a typical indium film electroplated at-1.0V (Pt) and (c) XRD spectra of as-deposited Cu-In thin films electroplated at −1.1 V (Pt) Fig. 3 — Scanning electron micrographs of a copper film deposited at −1.0 V (Pt) KUMAR et al.: GROWTH AND CHARACTERIZATION OF FILMS 201 Table 1 — Values of 2θ, d, relative peak height and possible crystal in the phases electrodeposited indium film in nonaqueous medium 2θ 30.63 32.84 36.21 39.04 41.54 44.37 51.69 54.36 56.43 Observed values dÅ 2.91 2.72 2.47 2.30 2.17 2.03 1.76 1.68 1.62 Relative peak height 2θ d A0 156 1697 169 207 117 1498 1689 132 45 30.56 32.95 36.31 39.15 41.82 44.48 51.82 54.34 56.56 2.92 2.71 2.47 2.29 2.15 2.03 1.76 1.68 1.62 Standard values Relative peak height 100 21 36 — — — — 12 Crystal phase & Miller planes In203(222) In (101) In (002) 1n (100) In203(332) Ni(111) Ni(200) 1n203 (600) In (200) shown in Fig. 4, where the droplet like features correspond to the electrodeposited indium. The melting point of indium is 156°C. Since the bath temperature employed in our case was higher (l60°C) the indium deposit is expected to be in molten state which condensed later on when the deposit was removed from the bath. Figure 2(c) shows the XRD spectra of the Cu-In alloy film electroplated at-1.1 V (Pt). The intensity of the (101) peak of indium is very prompt whereas the intensity of Cu7In4 alloy is very small. These trends indicate that the deposition at −1.1 V (Pt) favours indium deposition with a preferred (101) orientation whereas the Cu7In4 is less favoured. The morphology of the film deposited at −1. 1 V (Pt) was examined using scanning electron microscope and the result is shown in Fig. 5. The polycrystalline nature of the deposit can easily be seen in the Fig. 5. The grain size and the deposit distribution were also fairly uniform although some bigger surface particles were also seen in the film. It is possible to control the relative composition of Cu and In in the electrodeposits by selecting a suitable deposition potential. To ascertain the composition of the film and chemical phases present we carried out depth profiling experiments using survey as well as narrow scan XPS spectra12. The XPS survey scans of the film deposited at-1.1 V (Pt) obtained in the as deposited is shown in Fig. 6. In all cases, peaks corresponding to Cu, In, O and C were detected .The depth profile of a typical Cu-In film deposited at −1.1 V (Pt) is shown in Figure 7. The copper and indium concentration in this film changed continuously indicating that these films are multiphase. The ratio of copper and indium becomes equal to 1 after 30 minutes of sputtering. Fig. 4 — Scanning electron micrographs of an indium film deposited at −1. 0 V (Pt) Fig. 5 — Surface topology of a typical Cu-In film deposited at −1.1 V (Pt) INDIAN J PURE & APPL PHYS, VOL 46, MARCH 2008 The variations in the photoelectron binding energy of the elements with sputtering duration provide information on the existence of their chemical environment. Figures 8 and 9 show the narrow scan XPS spectra of copper 2p3/2 and In 3d5/2 peaks after 202 various sputtering duration. The corresponding binding energies are presented in Table 2. For the films deposited at 1.1 V (Pt), the copper 2p3/2 binding energy continuously changed with sputtering time while the indium 3d5/2 binding energy, after 30 s of sputtering remained practically invariant. From these results, it appears that the electrode position is, generally, yields a multiphase alloy consisting of the free elements as well as oxides. The resistivity of the thin film is calculated using the formula: ρ0 = (V/I) × 2 π S Fig. 6 — XPS survey spectrum of the as received Cu-In film electroplated at −1.1 V (Pt) Fig. 8 — Comparison of narrow scan peaks of Cu 2P 3/2 peaks at various sputtering duration for a Cu-In film electroplated at −1.1 V(Pt) Table 2 — Comparison of the binding energies of different elements detected after various sputtering duration for Cu-In alloy film deposited at −1.1 V (Pt) Fig. 7 — Depth profile of the Cu-In film electroplated at −1.1V (Pt) Elements 0 min sputter 30 sec. sputter 2 min sputter 5 min sputter 10 min sputter 20 min sputter 30 min sputter Cu2p3/2 In3d5/2 O1s C1s 932.5 444.7 530.0 285.1 932.7 444.4 529.0 284.9 932.8 444.4 285.0 933.0 443.5 529.5 286.0 933.0 443.5 529.5 285.0 932.5 443.4 529.7 284.0 932.8 443.4 529.9 284.0 203 KUMAR et al.: GROWTH AND CHARACTERIZATION OF FILMS field, respectively. The observed carrier concentration is in good agreement with the polycrystalline materials. 4 Conclusions It can be concluded that using the non-aqueous bath, we can develop copper film at −1.0V (Pt), indium film at −1.0V (Pt) and copper indium alloy film at −1.1 V (Pt). The XRD and SEM results, thus, clearly indicate that the non-aqueous bath employed by us for the electrodeposition of copper can prove useful in growing epitaxial copper films. This is a useful result since epitaxial films can find technological applications. In the case of Cu-In alloy, a polycrystalline deposits are observed but grains are well connected with each other. No effect of charging are observed and average grain size is observed to be 0.5 μm. XPS analysis clearly indicate the ratio of copper to indium is 1.0 in the bulk of the film but at the surface, it is copper rich. References Fig. 9 — Comparison of narrow scan peaks of In 3d5/2 peaks of various sputtering duration for Cu-In film electroplated at −1.1 V(Pt) where ρ0 is the resistivity of the material (Ω-cm); V the applied voltage (m V); I the applied current (mA); S the distance between two probes; The resistivity of the as-deposited copper films are in the range 0.2-0.3 Ω-cm The value is high because of loosely bound grains, grain boundaries, porosity and non-uniformity of the filml3. The average resistivity of as-deposited Cu-In alloy film is 2.5 Ω-cm which is high. 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