R7515C MacroCel™ Controller INSTALLATION INSTRUCTIONS Warning: This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the Instructions Manual, may cause interference with radio communication. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case, user at their own expense will be required to take whatever measures may be required to correct the interference. Any unauthorized modification of this equipment may result in the revocation of the owner's authority to continue its operation. BEFORE INSTALLATION 1. Unpack Door assembly and Subpanel from carton. Check equipment and report any damage to a Honeywell representative. 2. Unpack DeltaNet R7515C MacroCel Controller (“MacroCel”) Card Cage Assembly (“Assembly”) from carton. Check Assembly and report any damage to a Honeywell representative. 3. Before installing, verify that Ring Cabinet is installed per job drawings. (Refer to General Purpose Cabinet Installation Instructions 95-7438 for details.) 4. Installation requires No. 10 x 1/2-in. sheet metal screws (not supplied). Six screws are required for full-sized subpanel; four for half-sized subpanel. 5. If application requires a tamper switch, use 14505159 Tamper Switch. The Tamper Switch includes a 4-40 x 5/8-in. machine screw. 6. Screw terminals are rated for 12 to 24 AWG solid or stranded conductors. 7. Install in a controlled environment relatively free of contaminants. INSTALLATION Install Subpanel 1. Position MacroCel subpanel in cabinet so all labeling is visible. 2. Secure MacroCel subpanel in place with No. 10 x 1/2-in. sheet metal screws (Fig. 1 and 2). NOTE: Subpanel must mount flat and should not buckle anywhere. HALF-SIZE CABINET LOWER OUTER KNOCKOUTS (4) RECOMMENDED FOR EASE OF INSTALLATION MacroCel SUBPANEL SIX NO. 10 X 1/2-IN. MOUNTING SCREWS C5691 Fig. 1. Mounting MacroCel subpanel in half-sized ring cabinet. ® U.S. Registered Trademark Copyright © 1998 Honeywell Inc. • All Rights Reserved 95-7456-1 R7515C MacroCel™ CONTROLLER SIX NO. 10 X 1/2-INCH MOUNTING SCREWS Wire Subpanel to Interface Board FULL-SIZE CABINET NOTES: 1. All wiring must conform to local codes, ordinances, and regulations. Refer to job drawings for details. 2. Use copper conductors only. 3. For 220/240V ac 50/60 Hz installations, verify that voltage difference between any conductor and earth ground does not exceed 150V ac. 4. An End-of-Line Resistor (EOLR) for use with the C-NAP bus wiring is integral to the MacroCel Subpanel Interface Board. MacroCel SUBPANEL CAUTION Verify that ac power is not connected to MacroCel power wiring terminal block (H-N-G) until system is checked by a Honeywell Representative. Wire the Subpanel as follows: 1. Connect field wiring to MacroCel subpanel Interface Board or accessory devices per job drawings. Figure 3 shows MacroCel interface board terminal arrangement. Figure 4 shows typical wiring. LOWER OUTER KNOCKOUTS (4) RECOMMENDED FOR EASE OF INSTALLATION C5690 Fig. 2. Mounting MacroCel subpanel in full-sized ring cabinet. TB3 TB4 R5 29 R7 43 D1 3 RTD DIG DIG 4 +10 5 VOLT RTD 2 TERM V1 V1 6 R1 R2 8 RTD 9 D2 10 DIG 11 +10 12 VOLT TERM V2 V2 13 R2 14 D3 17 DIG 18 +10 19 VOLT 7 RTD 16 R3 21 R4 22 23 DIG 25 +10 26 VOLT VOLT RTD D4 24 R4 28 DIG 32 TERM V5 V5 34 R5 35 R6 36 37 D6 38 VOLT VOLT DIG 39 TERM V6 V6 41 R6 42 TB10 44 46 TO-3 64 COM3-4 65 TO-4 66 TERM V7 V7 48 R8 50 T1 67 T2 68 51 T1 69 D8 52 T2 70 T1 71 T2 72 49 R7 53 +10 VOLT 54 TERM V8 V8 55 J2 7 3 O U T P U T CR2 MacroCel INTERFACE BOARD F1 2A 7 5 7 6 TB9 TB6 ANALOG JB1 1 2 1&2 IN 3 2&3 OUT EOL 2 4 V A C TB7 AO—1 77 RET 78 AO—2 RET AO—5 RET A AO—3 89 RET 90 79 80 81 ANALOG 82 A 83 K1 CNAP BUS ON JACK TB8 POWER J4 7 4 0.16A MAX C1 POWER LED J3 T R I A C + R8 56 CNAP OUT IN + + TB5 TO-1 61 COM1-2 62 TO-2 63 INPUTS J1 24 VDC + 5 5 5 6 7 8 9 0 0. 16A MAX D7 45 +10 47 RTD +10 40 TERM V4 V4 27 D5 31 +10 33 TERM V3 V3 20 RTD 30 + 24VAC T1 DIG TB2 R3 15 24VAC T2 RTD TB1 R1 1 J8 C 84 B 85 K3 AO—4 91 RET 92 AO—4 RET A C B A 86 K2 CNAP BUS C 87 B 88 K4 93 94 95 96 97 A 98 C 99 B 100 OUTPUTS S1 J5 OFF J6 J7 MOUNTING TAB (2) MacroCel CARD CAGE WALL MOD CONNECTOR J8 SUBPANEL SUPPORT (2) C5611 Fig. 3. MacroCel interface board terminal arrangement. 95-7456—1 2 MOUNTING TAB (2) MacroCel INTERFACE BOARD 4 D1 3 11 D2 10 9 R2 8 7 V1 6 VOLT 14 V2 13 +10 12 DIG RTD VOLT J1 R2 18 25 D4 24 23 R4 22 21 V3 20 VOLT 28 V4 27 +10 26 DIG RTD VOLT +10 19 DIG 16 D3 17 MacroCel CARD CAGE TERM V2 R1 TERM V1 RTD R3 15 2 R1 1 +10 5 DIG RTD J2 32 D5 31 30 R5 29 39 D6 38 37 R6 36 35 V5 34 VOLT 42 V6 41 +10 40 DIG RTD VOLT +10 33 DIG INPUTS R4 TERM V4 R3 TERM V3 RTD TB3 J3 R6 TERM V6 R5 TERM V5 46 D7 45 44 R7 43 53 D8 52 51 R8 50 49 V7 48 56 J4 R8 TERM V8 R7 24 VDC + 3 C1 F1 2A + T2 70 T1 71 T2 72 T1 69 T2 68 T1 67 TO-4 66 TO-3 64 COM3-4 65 TO-2 63 TO-1 61 COM1-2 62 TB5 Fig. 4. MacroCel typical wiring. CR2 POWER LED 5 5 5 6 7 8 9 0 0. 16A MAX TERM V7 TB10 + WALL MOD CONNECTOR J8 VOLT V8 55 +10 54 DIG RTD VOLT +10 47 DIG RTD TB4 O U T P U T TB8 POWER 2 4 V A C T R I A C 24VAC T1 TB2 24VAC T2 TB1 J8 7 5 7 6 J5 OFF CNAP BUS ON JACK K1 ANALOG TB9 S1 K2 CNAP BUS JB1 1 2 1&2 IN 2&3 OUT 3 EOL A 7 4 0.16A MAX 7 3 CNAP OUT IN + + K4 K3 J6 SUBPANEL SUPPORT (2) OUTPUTS A 86 C 87 B 88 C 84 B 85 A 83 RET 82 RET 92 J7 A 98 C 99 B 100 C 96 B 97 RET 94 A 95 AO—4 93 AO—4 91 RET 80 AO—5 81 ANALOG AO—2 79 TB7 AO—3 89 RET 90 TB6 AO—1 77 RET 78 C5611 R7515C MacroCel™ CONTROLLER 95-7456—1 R7515C MacroCel™ CONTROLLER 2. Connect C-NAP bus wiring to C-NAP terminal block on MacroCel per job drawings (Fig. 5). TB9 YEL YEL RED 7 7 7 4 5 6 0.16 MAX RED 7 3 C-NAP TERMINAL BLOCK + + NOTES: 1. Lower edge of Assembly is supported by two supports on the Subpanel (Fig. 8). Do not force Assembly into supports. If supports interfere with mounting Assembly, gain proper clearance by using pliers to bend supports outward slightly. 2. Two mounting tab screws are factory installed (started) to aid in mounting the Assembly. MacroCel INTERFACE BOARD CNAP OUT IN + + Mount MacroCel Card Cage Assembly C5693 Fig. 5. Connecting C-NAP bus wiring to C-NAP terminal block on MacroCel. PREINSTALLED MOUNTING TAB SCREW (2) 3. When required, activate the EOLR on the MacroCel Subpanel Interface Board by placing the shorting bar in Position 1-2 (Fig. 6A). Deactivate the EOLR by placing the shorting bar in Position 2-3 (Fig. 6B). MacroCel SUBPANEL INTEGRAL SUPPORT C5689 A Fig. 8. Subpanel supports and preinstalled mounting tab screws. A 1 SHORTING BAR 1 1 & 2 IN 2 3 SHORTING BAR 2 & 3 OUT 2 3 EOL A. EOLR "IN" 1 & 2 IN 2 & 3 OUT EOL B. EOLR "OUT" C5687 Fig. 6. MacroCel subpanel interface board EOLR positions for activation (IN) and deactivation (OUT). 4. Connect line voltage to AC Input Block. Leave power to MacroCel subpanel OFF until system is checked by a Honeywell Representative. 5. Mount optional Tamper Switch on cabinet and wire per job drawings (Fig. 7). Mount the Assembly as follows: 1. Position mounting surface of Assembly flat against Subpanel, aligning sides of Assembly with sides of mounting silhouette and top of Assembly approximately 1 in. (25 mm) above top of mounting silhouette. 2. Slide Assembly down, simultaneously engaging lower supports and preinstalled mounting tab screws. 3. Tighten screws to secure Assembly to Subpanel. 4. Connect input/output board ribbon cables and power cable to Interface Board in sequential order as they protrude from the Assembly. Connect farthest-left ribbon cable connector to J1 on the Interface Board, farthest right ribbon cable connector to J7 (Fig. 3). PLUNGER LOCKNUT PLUNGER SCREW RING LOCK WASHERS FROM TAMPER SWITCH SCREWS FROM DOOR LATCH TAMPER SWITCH AFTER INSTALLATION 1. Mount cabinet Door. 2. If applicable, adjust Tamper Switch screw (at end of door switch plunger) so Tamper Switch activates when door opens. 3. Close and lock Door. DOOR LATCH Fig. 7. Mounting optional tamper switch. C6039 By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you. Home and Building Control Honeywell Inc. Honeywell Plaza P.O. Box 524 Minneapolis MN 55408-0524 95-7456—1 T.M. 2-98 Home and Building Control Honeywell Limited-Honeywell Limitée 155 Gordon Baker Road North York, Ontario M2H 3N7 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers. www.honeywell.com