Liebert XDO Parts Manual While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Corporation assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2010 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation Table of Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. ii Product Description ............................................................................. 3 Model Number Definition ..................................................................... 5 16 with Condenser Detection ............................................................... 6 XDO Unit Assembly 208V ..................................................................... 7 Electrical Box Assembly ....................................................................... 8 Tray Fan Assembly............................................................................... 9 Piping Assembly ................................................................................ 10 Supply Piping ..................................................................................... 11 Accessories ........................................................................................ 12 Parts Gallery................................................................................... 13 Revision Page ................................................................................. 15 Confidential Document Revised 01/2011 Product Description 1. Product Description Increased Cooling Power for Rack Enclosures and High Heat Density Areas. Liebert X-treme Density heat removal system is designed to address the higher heat loads generated by densely populated electronic rack enclosures. It can cool more than 30 kW per rack. Individual modules can improve enclosure airflow or cool hot spots, or zones. The modules in the Liebert XD system use a unique heat rejection process, using a pumped refrigerant. It operates at low pressure and becomes a gas at room temperatures, making it ideal for use around electronic equipment. Liebert XD complement the precision cooling provided by Liebert Deluxe System/3 or Liebert DS, and are built with the quality and features you expect from Liebert. Liebert XDO — Overhead Fan Coil: This ceiling-installed unit is placed above the heat-emitting equipment, drawing hot air from the Hot Aisle and discharging cold air down into the Cold Aisle. Connects via flexible piping and uses pumped refrigerant technology. Liebert XDV — Vertical Top Cooler: The XDV is installed above or on the rack enclosure. It draws in hot air from inside the enclosure or from the Hot Aisle. It then cools the air and discharges it down into the Cold Aisle. Connects via flexible piping and uses pumped refrigerant technology. Liebert XDH — Horizontal Row Cooler: The XDH is placed in line with rack enclosures and air from the hot aisle is drawn in through the rear of the unit, cooled, and discharged into the cold aisle where the electronic equipment air inlets are located. Connects via flexible piping and uses pumped refrigerant technology. Liebert XD CoolFrame — Rack Cooler: The Liebert XD CoolFrame is designed and performance certified when attached to the back of the Egenera BladeFrame EX rack. It cools the exhaust air from the rack before the air enters the room. Connects via flexible piping to the liebert XD system and uses pumped refrigerant technology. Liebert is a member of Egenera Inc. Assured Solution Alliance program. For more information on Egenera or their BladeFrame EX, visit www.egenera.com Liebert XDP — Pumping Unit: When a building chilled water system is available, the XDP serves as an intermediary, to isolate the building chilled water circuit from the pumped refrigerant circuit. It circulates the refrigerant to the cooling modules at a temperature always above the actual dew point to prevent condensation. Liebert XDC — Refrigerant Chiller: The XDC is an indoor unit that connects directly to the modules via the pumped refrigerant circuit. It circulates the refrigerant to the cooling modules at a temperature always above the actual dew point to prevent condensation. Liebert XD Piping: The XD Piping is pre-fabricated distribution piping that is installed in anticipation of a growing and changing system. XD cooling modules are added as required and are quickly made operational with flexible connection piping with quick-connect fittings. The flexible connection piping also allows the cooling modules to be re-positioned without interruption in operation. Liebert XD Piping makes the system adaptive and provides for future expansion and simplifies both the installation of additional units and the reconfiguration of components as needs change. Revised 01/2011 Confidential Document 3 Liebert XDO Liebert XDA — Air Flow Enhancer: Lightweight fan unit is mounted to the exhaust side of a rack enclosure. The XDA, that is compatible with most rack enclosures, increases the airflow through densely populated enclosures, past congested cabling, thus removing hot spots within the enclosure that can threaten the uptime of critical systems. Features • • • • • • 4 Can Cool More Than 30 kW per rack Utilizes Pumped Refrigerant Technology Energy Efficient Intelligent Controls of the Refrigerant Floor Space Efficient Scalable and Flexible Confidential Document Revised 01/2011 Model Number Definition 2. Model Number Definition Revised 01/2011 Confidential Document 5 Liebert XDO 3. 16 with Condenser Detection Item 1 2 23 32 34 35 6 Part Number 179412P1 179406P1 136205P1 139513P1 P-3820 P-2290 Description PANEL FR/RR EXT END PANEL PWRBLK 2PL 600V 65A TCHPRF ANGLE EVAP COIL 20GA GALV ST CLAMP INSULATED METAL 7/8" CLAMP INSULATED METAL 1/2" Confidential Document Quantity 2 2 2 2 1 1 Revised 01/2011 XDO Unit Assembly 208V 4. XDO Unit Assembly 208V Item 1 2 3 9 10 40 41 51/52 56 57 63 Revised 01/2011 Part Number 176200P1 176201G1 176201G2 176212P1 176217P1 P-391B P02-0290 P-5010 178082P2 178083P2 176217P1 Description PANEL FR/RR EXT XDO COIL ASSY XDO L COIL ASSY XDO R PLATE COVER XDO PANEL TOP XDO REAR VALVE ACCESS BODY 1/4 EXT 1" VALVE CORE REFRIGERANT CLAMP INSUL MTL HVY DTY 1-3/8" FILTER/DRIER 7/8" SOLDER REGULATOR CONSTANT FLOW 3.5" PANEL TOP XDO REAR Confidential Document Quantity 2 1 1 1 1 2 2 1 1 1 1 7 Liebert XDO 5. Electrical Box Assembly Item 2 12 13 14 25 26 8 Part Number 176204P1 136205P1 B15-0120 C03-005A 132487P1 132487P2 Description COVER ELEC BOX XDO PWRBLK 2PL 600V 65A TCHPRF BRKT CAP MTG 1.75” DIA CAP RUN 25UF 370VAC TERMLSTRIP SECTION 1 POS TERMLSTRIP SECTION END BARRIER Confidential Document Quantity 1 2 3 3 2 1 Revised 01/2011 Tray Fan Assembly 6. Tray Fan Assembly Item 2 5 12 13 14 19 Revised 01/2011 Part Number 171837G4L 171837G6L 179429P1 127186P1 127167P1 179071P1 132130P1 Description FAN ASSY 230V XD032 FAN ASSY 230V XD016 AND XD020 SWITCH ROCKER DPDT CENTER OFF CAP RUN 25UF 370VAC BRKT CAP MTG 1X20VL W/FT CB 2.0A PANEL MNT BOOT CAP Confidential Document Quantity 1 1 1 1 1 1 1 9 Liebert XDO 7. Piping Assembly Item 9 16 10 Part Number P02-0290 179061P5 Description VALVE CORE REFRIGERANT CLAMP TUBE CUSH-A-CLAMP 0.875 Confidential Document Quantity 2 2 Revised 01/2011 Supply Piping 8. Supply Piping Item 3 6 10 Revised 01/2011 Part Number 178083P2 178082P1 P02-0270 Description REGULATOR CONSTANT FLOW 3.5" FILTER/DRIER 1/2" SOLDER VALVE ACCESS BODY 1/4X SWT Confidential Document Quantity 1 2 2 11 Liebert XDO 9. Accessories Part Number 176214P1 176214P2 179401G1 12 Description Lighting Kit, 120V-1ph-60Hz Lighting Kit, 277V-1ph-60Hz External Mounting Brackets Kits, For One XDO Confidential Document Revised 01/2011 Parts Gallery 10. Parts Gallery Condenser 136205P1 139513P1 179406P1 179412P1 176200P1 176201G1 176201G2 176217P1 178082P2 178083P2 P02-0290 P-391B P-2290 XDO Assembly 208V P-5010 Revised 01/2011 Confidential Document 13 Liebert XDO Electrical Box 132487P1 132487P2 136205P1 B15-0120 127167P1 127186P1 171837G4L 193770P1 179071P1 179429P1 C03-005A Tray Fan Piping Assembly 179061P5 P02-0290 Supply Piping 178082P1 14 178083P2 P02-0270 Confidential Document Revised 01/2011 Revision Page 11. Revision Page Revision Date 01/2011 Revised 01/2011 Modification - Confidential Document Details New layout conversion. 15