台灣新竹‧交通大學‧前瞻電力電子中心 808實驗室 (電力電子系統與晶片實驗室) PWM DC-AC Converters (Inverters) 脈寬調變DC-AC轉換器 (變流器) 鄒應嶼 教 授 國立交通大學 電機控制工程研究所 2016年5月25日 Power Electronic Systems & Chips Lab., NCTU, Taiwan Advanced Power Electronics Center, NCTU, Taiwan Power Electronic Systems & Chips Lab., NCTU, Taiwan 8. PWM DC-AC Inverters 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機與控制工程研究所‧電力電子實驗室~鄒應嶼 教授 1/136 PWM DC-AC Inverters Introduction Inverter Topologies PWM Techniques for Single-Phase Inverters PWM Techniques for Three-Phase Inverters Dead-Time Protection and Distortion Filter Design Modeling in dq-Frame Closed-Loop Control Techniques 2/136 Power Electronic Systems & Chips Lab., NCTU, Taiwan Introduction 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 Chapter 8 Switch-Mode DC-AC Inverters: DC Sinusoidal AC Power Electronics: Converters, Applications and Design, N. Mohan, T. M. Undeland, and W. P. Robbins, John Wiley & Sons, 3rd Ed., 2002. 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 3/136 Introduction What is an Inverter ? AC/DC: Rectifier Applications DC/DC: Chopper Topologies DC/AC: Inverter Characteristics & Dynamics AC/AC: Cycloconverter Pulse-width Modulation (PWM) Control Techniques Implementation Issues Inverter DC INPUT Reference Commands AC OUTPUT An inherent bi-directional DC/AC converter! 4/136 Applications of DC/AC Inverters PWM Inverters for AC Motor Drives PWM Inverters for AC Power Source Ballast Fluorescent Lamps UPS & AVR Induction Heating Atmospheric Pressure Plasma PV Inverters, Grid Converters Distributed Generators Single-Channel 150W, Philips IEEE Spectrum 2003. 5/136 Applications of Inverters Grid Inverter: Battery-Based Energy Storage System DC/AC Battery Filter P Grid Lo vg Vg sin(2 f g t ) Vbat 220 2 1 10% sin(2 60 t ) N Regenerative Motor Drive VDC = 300~380~420 VDC Q1 Q3 R Q2 Q4 S Vdc S5 S3 S1 a S2 b S4 S6 c Application in a Grid-Connected PV System PV Inverter DC Side isolation switch DC AC AC DC inverter Electrical Distribution System PV Array (usually building mounted) Meter AC mains supply To high efficiency AC appliances PV Panel Full-Bridge Inverter Main fuse box Relay Gate Drive Inverter Gate Drive Feedback Sensing Circuit Microcontroller 7/136 Applications of Inverters in AC Motor Drives Single-Phase (One Winding) (a) Single-phase bipolar ia vab Vdc Three-Phase (Three Windings) T1 T3 T2 T4 a (b) Three-phase bipolar S N S Vdc T1 T3 T5 T2 T4 T6 a b c N 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 8/136 Single-Phase Half-Bridge Inverter 1 Vdc 2 iA Q1 D1 v A D2 v B iB v0 1 Vdc 2 D ( t ) 0.5 Dm sin(t ) L Q2 1 Vdc 2 Sinusoidal modulation to produce ac output: vg iL C R For the linear RLC load, the resulting inductor current variation is also sinusoidal. v0 When the converter is connected with grid and the current is controlled to be linear proportional to the grid voltage, the load is equivalent to a resistor R and the inductor current is: 1 v0 (t ) 2 D 1 Vdc 2 0 vo ( t ) 1 Vdc (2 D 1) R 2 R Hence, current-bidirectional twoquadrant switches are required. iL ( t ) 1 D 0.5 1 Vdc 2 9/136 Single-Phase Half-Bridge Inverter 1 Vdc 2 vref D Amp 1 Vdc 2 Carrier Gate Driver 1 Vdc 2 D(t ) 0.5 Dm sin(t ) Q1 Q2 vo Vo 1 v0 (t ) 2 D 1 Vdc 2 0.5 1.0 D 1 Vdc 2 The simplest single-phase inverter topology. The half-bridge inverter is a buck-derived bidirectional converter with a differential output relative to the neutral point of the source. Output voltage is limited with 0.5Vdc. Unbalance issues of the upper and lower voltage sources under fast and large external disturbances. 10/136 Single-Phase Half-Bridge Inverter: Current Paths MOSFET is a bi-directional switch S1 Vdc1 o Vdc 1 i a Load C S2 Vdc 2 i N-channel MOSFET on off on (reverse conduction) 0 Symbol Q1 Vdc1 o Vdc 2 Load D1 V dc1 Q2 Instantaneous i-v characteristic Q1 D1 V dc1 Symbol o a Load D2 Vdc 2 o a Q2 Q1 D1 a Load D2 Vdc 2 Q2 D2 Q1 OFF, Q2 ON Q1 OFF, Q2 OFF, D2 ON Q1 ON, Q2 OFF v v 11/136 Single-Phase Half-Bridge Inverter: Load Characteristics Q1 Vdc1 o Vdc 2 D1 o a Q2 (a) Grid Inverter Q1 Vdc1 D2 Vdc 2 D1 (b) AC power supply Q1 D1 o a Q2 motor Vdc1 D2 a Q2 Vdc 2 D2 (c) motor Grid inverter: an inductor is used as a current filter and is connected with the utility. AC power supply: An LC filter is used as a voltage filter to generate a regulated ac voltage source. The motor load can be a PM dc motor or a single-phase ac motor. c 12/136 Characteristics & Dynamics of a Buck Converter io IL I L (max) L C Vdc Vd Ts 4L R vo 0 D 1.0 0.5 vo M=0.50 Vdc 1 2 M=0.75 vo io io 3 4 0 One-quadrant operation. t Output voltage and current waveforms 13/136 Characteristics & Dynamics io vo L C Vdc R vo D 1.0 0.9 CCM 0.7 vo 2 0.5 1 io 3 0.3 4 0.1 One-quadrant operation. io 14/136 AC Source Voltage Regulation Problems idc iinv ic vdc Vdc S1 S3 L Load A Cdc vo C S2 S4 B iL (a) Testing Load Rectifier load 200 v vo 50 40 150 PWM Controller 30 100 20 50 Vo(V) Current Controller iL 10 0 0 Io(A), IL(A) * o -10 -50 -20 -100 -30 -150 Variations in dc-link Regenerative loads Voltage drop of battery Utility RMS variations -2000 -40 2 4 6 8 t,(ms) 10 12 14 16 -50 (b) Output voltage and current Load uncertainties Parameter variations Load variations Nonlinear load Permissible load power factor Regenerative load Nonlinearity due to switching Dead-time of the gate drive circuit Non-ideal switching characteristics Nonlinearity due to DCM/CCM Techniques in Closed-Loop Control of DC/AC Power Converter Control Loop Design Topology Filter Design Simulation Power Devices and Gate Drives Harmonic Analysis Implementation Issues Protection and Compensation HF Magnetic Components Controller Implementation Power Devices and Gate Drives Snubber Circuit Design Nonlinear Power Load Grounding and Noise Reduction Regenerative Motor Load Controller command Control Load Characteristics Vdc PWM Modulator Gate Driver = Load Dynamics output ~ Filter Load Inverter Processor Signal Conditioning PWM Modulation Strategy Harmonic and THD Analysis Dead-Time Protection Dead-Time Compensation Over-modulation Control Loss Analysis Implementation of PWM modulator Sensors feedback Current Sensor Sampling Techniques Voltage Sensors Signal Filtering Placement of Sensors Signal Conditioning A/D & D/A Converters Analog Circuit Design 16/136 Power Electronic Systems & Chips Lab., NCTU, Taiwan Inverter Topologies 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 02【硬體設計】02:Power Converters for Motor Drives.ppt 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 17/136 Basic Inverter Topologies S1 Vdc1 a o Vdc Vdc 2 S2 S2 S5 S3 a a Vdc Vdc (a) Half-bridge S1 S3 S1 S4 b (b) Full-bridge b S2 S4 S6 c (c) Three-phase The DC source can be a voltage source or a current source. Most inverters are voltage source inverters (VSI). Inverters are inherent bi-directional DC-AC converters. Half-bridge inverter compared with the full-bridge inverter with a same dc-link voltage will produce only one-half output voltage. 18/136 Classifications of Inverters Variable Voltage Inverter Voltage Source Inverter (VCI) PWM Inverter (VVVF Inverter) Single-Phase/Three-Phase Current-Controlled PWM Inverter Current Source Inverter (CCI) Square Wave CSI PWM CSI Processed Energy Source and Load (Voltage Source, Current Source) Topology (Single-Phase, Three-Phase, etc.) PWM Strategy (Square, PWM, Sine PWM, Regular PWM, Space Vector PWM, etc.) Switching Devices (SCR, Power Transistor, Power MOSFET, IGBT, etc.) Switching Schemes (PWM, Resonant, Quasi-Resonant, Soft PWM, etc) Control Schemes (Hysteresis, PID, Dead-beat, Variable Structure, Fuzzy, etc.) Controller Implementation (Analog, Microprocessor, DSP, etc.) 19/136 Voltage Source Inverter & Current Source Inverter VSI: Voltage Source Inverter S1 S3 S5 Vdc S1 S3 S5 S2 S4 S6 I dc S2 CSI: Current Source Inverter S4 S6 Most conventional inverters are voltage source inverters (VSI). The output of a VSI must be connected with an inductor! The output of a CSI must be connected with a capacitor! CSI with a quasi-Z network (ZCSI) are getting interest in recnt years. 2005.Comparison of Three Phase CSI and VSI Linked with DC to DC Boost Converters for Fuel Cell Generation Systems (epe).pdf 【投影片】Inverter Using Current Source Topology (ape2010).pdf 20/136 Three-Phase Inverter Motor Drives VSI: Voltage Source Inverter S5 S3 S1 3-Phase Power Supply Voltage (Line to Neutral) S N S S6 S4 S2 Current (Line) N A DC-link capacitor provides a voltage source! CSI: Current Source Inverter S3 S1 3-Phase Power Supply Voltage (Line to Neutral) S5 S N S4 S2 Current (Line) S S6 N A DC-link indutor provides a voltage source! 21/136 Inverter Topologies p p S1 Vdc 2 Vdc Load io Vdc 2 D1 a a o o Vdc 2 vAN S 2 Vdc 2 D2 Vdc S2 D1 ia i Load b c D2 S 2 ic D2 Three-Phase Half-Bridge p A D1 S1 n Single-Phase Half-Bridge D1 io b S2 n S1 S1 S3 Load D2 vAN p B S4 n S1 D3 a Vdc D4 S2 D1 S 3 b D2 S 4 D3 S 5 D5 c D4 S 6 D6 ia ib Load ic n Single-Phase Full-Bridge Three-Phase Full-Bridge 22/136 Derivation of Full-Bridge Converter Differentialconnectionofloadtoobtainbipolaroutputvoltage load converter 1 Differential load voltage is: V V1 V2 V1 V1 M (D)Vg DC source V D Vg The outputs V1 and V2 may both be positive, but the differential output voltage V can be positive or negative. converter 2 V2 V2 M (D' )Vg D’ 23/136 Differential Connection Using Two Buck Converters Buck converter 1 Converter #1 transistor driven with duty cycle D 1 2 Converter #2 transistor driven with duty cycle complement D’ V1 Differential load voltage is V V DVg D'Vg V ( 2 D 1)Vg Vg M ( D) 1 2 1 V2 0 0.5 1 D Buck converter 2 1 24/136 Simplification of filter circuit, differentially-connected buck converters Original circuit Bypass load directly with capacitor Buck converter 1 1 1 2 2 V1 V V Vg Vg 2 2 1 1 V2 Buck converter 2 25/136 Simplification of filter circuit, differentially-connected buck converters Combine series-connected inductors Re-draw for clarity 1 2 C 1 Vg 2 2 iL V 1 R V Vg 2 1 H-bridge, or bridge inverter Commonly used in single-phase Inverter applications and in servo Amplifier applications 26/136 Derivation of Full-Bridge DC-DC Converter io 2 1 2 vo 4 3 0 3 io vo 4 0 (a) 1 (b) io 2 0 3 io 2 1 vo 4 0 3 1 vo 4 (d) (c) Characteristics of a Full-Bridge Converter io S3 S1 L A Vdc vg vo B S2 Its output can be DC or AC, depend on the selected PWM strategy. S4 4Q Operation! io 2 0 3 rL An inverter is a differential mode 4-quadrant DC-DC converter. Power can be transferred back and forth between source and load. 1 vo 4 A buck type converter. Input and output voltage do not have a common ground. A lot of inverter topologies have been developed. PWM modulation strategy is required to reduce harmonic distortion as well as switching loss reduction. Control is required to maintain stable, robust, and fast response. 28/136 Dynamics of a Full-Bridge Inverter with Unipolar PWM vo OPx vo,1 D 1.0 0.9 io ,1 0.7 0.5 3 1 0.3 0.1 Small signal perturbation at operating point OPx io vo,1 2 1 io ,1 3 4 29/136 From Single-Phase Inverter to Three-Phase Inverter S3 S1 L a Vdc iL S3 S1 rL Vdc b c b S2 S4 S2 S4 La ea Rb Lb eb Rc Lc ec S5 a vg Ra S6 n The basic inverter cell for bi-directional three-phase AC/DC converters! Singe-Phase Three-Phase Two-Level Switching Three-Level Switching The basis for the understanding of major control issues and performance indices for the grid converters. The basis for learning and developing more sophisticated control schemes. 30/136 From Single-Phase Inverter to Three-Phase Inverter S1 Vdc1 L a o L a vg iL Vdc S2 Vdc 2 S3 S1 rL S2 S1 S4 b rL vg iL S5 S3 a Vdc b S2 S6 S4 c Ra La ea Rb Lb eb Rc Lc ec n 31/136 Full-Bridge Converter: Load Characteristics ia S3 S1 iL A Vdc Ra A vg B S2 S3 S1 rL L va Vdc (a) A grid inverter vemf B S2 S4 La S4 (c) A dc servo motor drive ia S3 S1 A iL Vdc Ra A C B S2 S3 S1 L S4 (b) An ac voltage regulator. vo va Vdc B S2 La vemf S4 (d) A single-phase BLDC motor drive 32/136 Split Phase 6-Switch Inverter with Battery Bank at HV DC-Link 5 kW solid oxide fuel cell (SOFC) Vin: 22~41 VDC DC-link Voltage = 400 VDC 5 kW Battery Bank at HV DC-Link Peak Output Power = 10 kW Load: Two split-phase 60 Hz, 120-VAC Jin Wang, F.Z. Peng, J. Anderson, A. Joseph, and R. Buffenbarger, “Low cost fuel cell converter system for residential power generation,” IEEE Transactions on Power Electronics, vol. 19, no. 5, pp. 1315-1322, Sept. 2004. Development of Single-Phase Non-Isolated Grid Inverters PV Array Filter Basic FB inverter S1 Vrv D1 S3 Filter D3 Vv L2 S2 D2 S4 PV Array Filter S5 D5 L1 VAB 0 Crv Grid Vrv FB inverter S1 D1 S3 Filter D3 Grid PV Array Filter HERIC FB inverter L Vv Crv L2 N D4 S2 D2 S4 Full-bridge (Bipolar/ Unipolar/ Hybrid) PV Array DC Link L Boost DC Link H HB AC Bypass Filter Boost Bypass Grid Crv S2 S4 D2 PV Array Filter Grid D H5 Topology (SMA) PV Array Filter Vrv L S1 D B Crv 2 S2 D1 D2 Grid S L2 D S3 S4 D3 Crv 2 S4 S2 D6 PV Array L2 B 【投影片】Latest in PV Inverter & Trends (2012) T. Hauser et. al, Sunways, EUPVConf Valencia 2008, 4DO.8.2 D4 S6 H6Topology (FBDC Bypass) Filter Clamping Switch HB inverter C rv 1 V rv / 2 S1 D1 Filter Gri d V AB V rv / 2 L1 V rv D Vv N D2 C rv 2 V rv / 2 S2 D2 V rs NPC (Danfoss) L1 L D D4 D4 Vrs D3 A D L1 S3 Grid Vv N VAB 0 A Vrv / 2 D1 Filter Vv HERIC Topology (Sunway) Filter S1 Crv1 D Vrs NPC inverter DC Bypass S5 FB inverter D5 L1 Vrs Vrv REFU UltraEta D N D4 Vrv / 2 C rv1 Vrs D3 S Vrv Vrs Vrs S3 D1 S1 L1 L Filter Conergy Topology Vv Selection of Single-phase Three-wire Transformerless Inverter Topologies Cdc1 S1 S3 Lo2 Lo1 Cdc 2 S2 S4 Co1 Vac1 Cdc 1 Vac 2 Co 2 S1 Lo1 120V 120V Cdc 2 Vac1 S2 (a) Single DC Bus with Split Capacitor Co1 120V Co 2 Vac 2 120V Lo1 S1 S3 S5 Co1 Cdc Cdc 3 Vac1 S3 Lo 2 120V Vac 240 S2 S4 Co 2 S6 Vac 2 Cdc 4 120V S4 Lo2 (c) Dual DC bus with central tap ground (b) Single-phase three-wire inverter [1] T. A. Nergaard, J. F. Ferrell, L. G. Leslie, and J. S. Lai, “Design considerations for a 48 V fuel cell to split single phase inverter system with ultracapacitor energy storage,” Proc. IEEE Power Electronics Specialist Conference, 2002. [2] S. J. Chiang and C. M. Liaw, “Single-phase three-wire transformerless inverter,” IEE Electric Power Applications, vol. 141, pp. 197-205, July 1994. [3] M. Martino, C. Citro, K.Rouzbehi, P. Rodriguez, “Efficiency analysis of single-phase photovoltaic transformer-less inverters,” International Conference on Renewable Energies and Power Quality (ICREPQ) Santiago de Compostela (Spain), 28th to 30th March, 2012. 35/136 Interleaved Bi-Directional DC-DC Charger/Discharger with Single-Phase Three-Wire Inverter Battery DC/DC DC-Link DC/AC Filter Grid Lo1 P S1 S3 S5 Co1 Vac1 120V Co 2 S2 N S4 Vac 2 120V Vac 240 S6 Lo2 36/136 Three-Phase Four-Wire Inverter with a Split DC Bus Min Dai, Mohammad Nanda Marwali, Jin-Woo Jung, and Ali Keyhani, “A three-phase four-wire inverter control technique for a single distributed generation unit in island mode,” IEEE Trans. on Power Electronics, vol. 23, no. 1, pp. 322-332, Jan. 2008. 37/136 Three-Phase Four-Wire Inverter: Control Block Diagram 38/136 Three-Phase Four-Leg Inverter Gyeong-Hun Kim, Chulsang Hwang, Jin-Hong Jeon, Jong-Bo Ahn, and Eung-Sang Kim, "A novel three-phase four-leg inverter based load unbalance compensator for stand-alone microgrid," Electrical Power and Energy Systems, vol. 65, pp. 70–75, 2015. 39/136 Topology and Control of a Three-phase Four-wire Grid Inverter 40/136 Pioneer on NPC PWM Inverter Neutral-Point-Clamped (NPC) 3-Phase PWM Inverter DCL S11 S21 C1 S12 D21 S13 U S22 S31 D31 S32 ib(S11) S33 ib(S13) D11 Ed D22 S23 V D32 D12 C2 S14 S24 ib(S14) S34 ib(S12) Neutral Point Clamped PWM Inverter PWM Gating Waveforms for the NPC-PWM Inverter A. Nabae, T. Takahashi, and H. Akagi, “A new neutral-point-clamped PWM inverter,” IEEE IAS Annu. Meeting, Cincinnati, OH, Sep. 28–Oct. 3 1980, pp. 761–776. A. Nabae, I. Takahashi, and H. Akagi, “A new neutral-point-clamped PWM inverter,” IEEE Trans. Ind. Appl., vol. IA17, pp. 518-523, 1981. 41/136 The Multilevel Converter Concept Vdc Vdc Vdc a N a N vaN a Vdc vaN vaN Vdc N Vdc Vdc vaN Vdc vaN 0 -Vdc Vdc 4Vdc 0 0 -Vdc 0 0.005 0.01 0.015 0.02 Time [s] (a) 0.025 0.03 0 vaN m -4Vdc 0.005 0.01 0.015 Time [s] (b) 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03 Time [s] (c) Converter output voltage waveform: a) two level, b) three level, c) nine level. 42/136 Comparison of phase voltage of 2- and 3-levelinverters Vdc Vdc / 2 S+ S- Vdc / 2 Vdc / 2 Vdc / 2 Sn S+ S- Vdc / 2 vo vo Passive NPC inverter vo vo t t Vdc / 2 43/136 Neutral-Point-Clamped (NPC) Converter Vdc1 Q1 D1 Vdc1 a Q1 D1 a o o Vdc 2 Q2 D2 Vdc 2 Q2 D2 Three Ways to Realize a Four-Quadrant Switch 1 1 i 1 i 1 i i v v v v 0 0 0 0 [1] A. Nabae, T. Takahashi, and H. Akagi, “A new neutral-point-clamped PWM inverter,” IEEE IAS Annu. Meeting, Cincinnati, OH, Sep. 28–Oct. 3 1980, pp. 761–776. [A. Nabae, I. Takahashi, and H. Akagi, “A new neutral-point-clamped PWM inverter,” IEEE Trans. Ind. Appl., vol. IA-17, pp. 518-523, 1981.] [2] J. Rodriguez, S. Bernet, P. K. Steimer, and I. E. Lizama, “A survey on neutral-point-clamped inverters,” IEEE Transactions on Industrial Electronics, vol. 57, no. 7, pp. 2219-2230, July 2010. Different Types of Switching Devices Filter S3 S1 L a rL ig vg Vdc b S2 S4 IGBT Si FRD Si IGBT MOSFET SiC SBD Si SiC MOSFET Si FRD Si SiC SBD SiC MOSFET IGBT GaN MOSFET GaN HEMT SBD: Schottky Barrier Diode FRD: Fast Recovery Diode Neutral-Point-Clamped (NPC) Grid Inverter Q1 Vdc1 D1 o Q2 D1 o a Vdc 2 Q1 Vdc1 D2 (a) Half-bridge grid inverter a Q2 Vdc 2 D2 (b) Three-level NPC grid inverter NPC inverter module Q1 Vdc1 Q2 Q1 Vdc1 D2 Vdc 2 D1 a o a o Vdc 2 D1 Q2 D2 46/136 2-Level vs. 3-Level Inverters P Circuit P a b c Vdc Vdc N N Phase Voltage A VPN VPN v AN Voltage C v AO 0 VPN 0 Line B VPN v AB VPN 0 0 VPN 1 VPN 2 v AB VPN (a) 2-Level PWM (b) 3-Level PWM Development of Multi-Level Inverter Topologies Cd 1 Cd 1 a b c a b o c Cd 2 Cd 2 (a) 3-level NPC VSC T 1U (b) T-type 3-level VSC with BB-IGBT T 1V T 1W T 3U Cd 1 a T 3V T 4U T 3W T 4V Cd 2 T 4W T 2U T 2V T 2W b c (c) T-type 3-level NPC VSC with RB-IGBT (Fuji) (d) 5L-MLC2 Converter H5 & H10 Converter Power Electronics Systems & Chips Lab., NCTU, Taiwan PWM Techniques for Single-Phase Inverters 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 50/136 Single-Phase (One-Leg) Switch-Mode Inverter Resistive Load P T A Vd 2 Vdc o Vd 2 D A io Incandescent light bulb LCR Load A Filter T A D A v AN vAo N L O A D Regenerative Load Middle point of the DC-link source ia Ra va Speaker La vemf DC Motor The middle point is important for both definition and thinking! vAo is the inverter output voltage! A Simple First-Quadrant Chopper io Input-Output Relationships: Vdc vo M is the modulation index and assume the chopper is operating in CCM. Vo MVdc R L Vo E 1 Ts Ts 0 vo (t )dt I 0,ac ( RMS ) vo M (1 M ) 2 3Lf sw M=0.50 2 f s R L fs 1 Ts Vdc M=0.75 Vdc 1 vo io io 3 4 0 One-quadrant operation. t Output voltage and current waveforms 52/136 Pulse-Width Modulator Modulating signal v o* (desired) vcontrol Amp v o (actual) comparator repetitive waveform Carrier signal vst saw-tooth voltage vcontrol (amplified error) V̂st vcontrol v st switch control signal on Ts D ton vcontrol Ts Vˆst The carrier signal may be a nonlinear function to produce nonlinear PWM control signal. on off ton switch control signal toff off vcontrol v st (switch frequency fs = 1/Ts) 53/136 Three Types of PWM Modulation Schemes Trailing-Edge PWM Usually used in DC-DC & PFC Boost Converters Leading-Edge PWM Double-Edge PWM (Central PWM, usually used in sine-wave inverters ) Analog PWM Implementation Trailing-edge modulation is most common in DC–DC converters. Double-edge modulation eliminates certain harmonics when the reference is a sine wave, and is a preferred method for AC–DC and DC–AC converters where the PWM reference contains a sinusoidal component. A combination of synchronized leading-edge and trailing-edge modulation has also been used to control a boost single-phase power factor correction (PFC) converter and a buck DC–DC converter to reduce ripple in the intermediate DC bus capacitor [1]. Analog PWM is also called natural-sampling PWM in contrast to the regularsampling PWM fir its digital implementation. v carrier v control v control comparator 0 v control v carrier t uAo v carrier ( 1 ) fs v Ao , fundamenta l ( v Ao ) 1 t 0 0 Vdc 2 Vdc 2 t [1] UCC38501 BiCMOS PFC/PWM Combination Controller datasheet. Texas Instruments, Dallas, Texas, USA (1999) Pulsewidth Modulator for a Half-Bridge Converter Switching States 56/136 Conduction Modes and PWM Strategies Load Vdc 2 vemf Vdc io D1 S1 A o Vdc 2 S2 v AN N D2 IGBT IGBT + DIODE DIODE ICE Ir IFQ IRD Loss L oss VFD Vr VFQ VC E Loss=VFQIFQ +VFDIRD VFQIFQ =(VCE +I F Q rQ )IFQ MOSFET MOSFET + DIODE IDS DIODE R ON Ir IF IRD Loss Loss VFD Vr VF VD S The inductor current must keep its continuity! The current path defines its conduction mode. IGBT is a 1Q switch. MOSFET is a 2Q switch. MOSFET converter can provide extra conduction paths and its PWM strategy can be more complicated. The converter is a 4Q bidirectional converter. DC/DC, DC/AC, AC/DC, AC/AC are all possible! For a regenerative load, such as a motor, the power flow can flow back to the source. Current loop area must be kept in minimum for practical implementation to reduce EMI. Loss=IF2R ON +VFDIRD Conduction Modes Load Vdc 2 Vdc vemf io D1 S1 A o Vdc 2 S2 vAN D2 S1 ON & S2 OFF N Current path during these time periods. Load Vdc 2 Vdc vemf io D1 S1 S1 OFF & S2 OFF, D2 ON A o Vdc 2 vAN S2 D2 The inductor current must keep its continuity! N Current path during these time periods. 58/136 Conduction Modes Load Vdc 2 Vdc vemf io D1 S1 A o V dc 2 S2 vAN D2 S1 OFF & S2 ON N Current path during these time periods. Load Vdc 2 Vdc vemf io D1 S1 S1 OFF & S2 OFF, D1 ON A o V dc 2 vAN S2 Current path during these time periods. D2 The inductor current must keep its continuity! N 59/136 PWM Waveforms and Inductor Current Load Vdc 2 Vdc vemf io D1 S1 U (t f ) A o Vdc 2 vAN S2 t D2 N tk 2 tk 3 Average output voltage t Ts Ts Double edged PWM strategy with half-bridge converter The Voltage Reference Command The modulation signal can be updated in every half-cycle of the switching period, and achieve a double switching effect as compared with the single-edge PWM strategy. 61/136 Single-Phase (One-Leg) Switch-Mode Inverter P T A Vdc 2 Vdc o Vdc 2 v Ao Vdc 2 D A io 0 t V dc 2 A T A D A v AN N Spectrum of Square-Wave Inverter 4 Vdc V (VˆAo )1 1.273( dc ) 2 2 (Vˆ ) (VˆAo)n Ao 1 n 1 f1 V (VˆAo )1 /( dc ) 2 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 0 1 3 4 Vdc V 1.273( dc ) 2 2 5 7 9 11 13 15 N-th: harmonics of VAo No dc component and even harmonics, if output waveform is symmetric! 62/136 Half-Bridge Singe-Phase PWM Inverter P T A Vdc 2 Vdc o Vdc 2 Vdc 2 D A 0 io A T A v AN D A fs v Ao t Vdc 2 1 f1 V (VˆAo )1 /( dc ) 2 N 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 Spectrum of PWM Inverter 4 Vdc V (VˆAo )1 1.273( dc ) D 2 2 (Vˆ ) (VˆAo)n Ao 1 D n 4 Vdc V 1.273( dc ) 2 2 fs D 0 1 3 5 7 9 11 13 15 N-th: harmonics of VAo In general, f s f1 fs f1 63/136 Half-Bridge Singe-Phase Sine Wave PWM Inverter o: middle point of the DC source P Vdc 2 Vdc S1 Load io P: DC source positive D1 N: DC source negative vao: voltage applied to the load a o Vdc 2 D2 vAN S 2 N v control Comparator s1 v control v carrier v carrier 0 t s2 Natural-Sampling Sinusoidal PWM 64/136 Half-Bridge Inverter Vcontrol V tri t 0 ( uAo 1 ) fs vAo,fundamenta l (vAo)1 Vd 2 t 0 Vd 2 t=0 vcontrol vcontrol vcarrier vcontrol vtri TA : on, TA : off v control v tri TA : on, TA : off This is what we need! vcarrier t 0 同一種電路拓撲,其表現行為 主要決定於PWM的控制方式! Harmonics distribution PWM Techniques Vref 1 V 2 dc D Carrier vm(t) vc (t) Q1 Gate Driver 1 V 2 dc Q2 vo 0 t ( Harmonic Spectrum of Output Voltage x x x x x x x x x vAB vAB,1 0 x x 1 V 2 dc 1 ) fs x x x x x x x t 1 Vdc 2 x 1 V 2 dc THD of Output Current THD (%) 0 1 Vdc 2 1.0 Modulation index iL iL,avg t Natural Sampling Sinusoidal PWM for Half-Bridge Inverter V tri Vcontrol Amplitude Modulation Ratio 0 t ( uAo 1 ) fs ma v Ao , fundamenta l ( v Ao ) 1 Frequency Modulation Ratio Vdc 2 0 vcontrol v tri TA : on, TA : off t Vdc 2 mf t=0 vcontrol v tri TA : on, TA : off T A Vdc 2 V dc 2 A T A fs f1 1 Vdc 2 vcontrol vtri TA is on, v Ao vcontrol v tri TA is on, 1 v Ao Vdc 2 D A iA o Vdc Vˆcontrol Vˆtri D A v AN 1 v AN v Ao vnN v Ao Vdc 2 N (VˆAN ) h (VˆAo ) h 67/136 Single-Phase PWM Inverter: Waveform and Spectrum V control TA+ Vdc 2 Vdc o Vdc 2 DA+ V tri t 0 iA A ( u Ao TA- DA- 1 ) fs v Ao , fundamental ( vAo )1 Vdc 2 v AN t 0 N One-leg switch-mode PWM inverter vcontrol v tri T : on , T : off A A t=0 V dc 2 vcontrol vtri T : o n , T : off A A Harmonics distribution (VˆAo ) h V dc / 2 1.2 ma 0.8, m f 15 1.0 0.8 x x 0.6 0.4 1 x x x 0.0 x x x 0.2 mf (mf 2) x x x x 2mf (2mf 1) Harmonics of f 1 x x x x 3m f x x x (3mf 2) 68/136 Natural Sampling PWM Advantages: Simple Easy to be implemented by analog circuit Disadvantages: Beat effect phenomenon Not easy to be implemented with MCU-based software Asynchronous (modulating and carrier signal) Limited linear voltage control range 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 69/136 Waveforms under Overmodulation Vcontrol V (VˆAo )1 /( dc ) 2 V tri t 0 4 ( u Ao 1 ) fs v Ao, fundamental (v Ao )1 Square-wave 1.273 1.0 Vd 2 Linear modulation range t 0 overmodulation V d 2 0 0 1.0 3.24 ma 70/136 Bipolar and Unipolar PWM Unipolar PWM Bipolar PWM Q1 Q3 71/136 Current Ripple Analysis of Bipolar PWM Q1 iAB Vdc A Q2 vAB Vdc - Q3 I AB io (Vdc Vemf ) DTs iAB If the IR drop is neglected, vAB B Q4 Vemf (2D 1)Vdc V 2(1 D ) DTs I AB dc L I AB VdcTs (1 D ) D 2 L V iABd 0 M (D) 1 0 c L vAB v AB VAB (2D 1)Vdc 0.5 1 D I AB I AB(max) Bipolar PWM (a) voltage and (b) current. 1 VdcTs 2 L 1 72/136 Current Ripple Analysis of Unipolar PWM Q1 Q3 iAB Vdc B Q4 Q2 vAB Vdc - io (Vdc Vemf ) DTs L iAB If the IR drop is neglected, vAB A I AB Vemf DVdc 0 V (1 D ) DTs I AB dc L I AB VdcTs (1 D ) D 2 2L vAB v AB M ( D) 1 VAB DVdc V iABd 0 c I AB I AB(max) Bipolar PWM (a) voltage and (b) current. 1 VdcTs 4 L 1 D The negative voltage is controlled by another control signal DIR. 73/136 Voltage Ripple Analysis: Bipolar and Unipolar PWM V r ,rm s Vd 1 Vr I r 3 Vd I M AX For a same output voltage, the PWM duty ratios are different using different PWM control schemes. For a 50% VDC output, Dbipolar 0.75 1.0 (a) bipolar 0.75 Dunipolar 0.5 (b) unipolar 0.50 The current ripple ratio is: 0.25 -1.0 0 -0.5 0 0.5 0 0.5 1.0 1.0 1.0 Vo Vd Dbipolar Dbipolar Bipolar PWM V T 3 I AB VdcTs (1 D ) D dc s 2 L L 16 V T 2 I AB VdcTs (1 D ) D dc s 2 2L L 16 3 2 Unipolar PWM Vr,rms in a full-bridge converter using PWM: (a) with bipolar voltage switching; (b) with unipolar voltage switching. For DC-DC converter, the current ripple profile can be plotted as a function of the modulation index. While for DC-AC inverter, the current ripple profile can be plotted as a function electrical angle and modulation index. 74/136 Hybrid PWM Modulation waveform, m =de PWM carrier, c Effective duty ratio de(t) 0 1 / fo S11 ON / S12 OFF S11 OFF / S12 ON S11 OFF / S12 ON S11 ON / S12 OFF S21 OFF / S22 ON S21 ON / S22 OFF Modulation waveform Carrier waveform (a) S11 S 21 iL t A L Vg C v AB io t vo t 0 R B S12 (b) V v o t V m sin o t S 22 g 0 S11 and S12: High Frequency Switching Leg S21 and S22: Line Frequency Switching Leg [1] 1 / fs Vg v AB 1 / fo R. S. Lai and K. D. T. Ngo, “A PWM method for reduction of switching loss in a full-bridge inverter,” IEEE APEC Conf. Proc., 1994. Unipolar PWM: Current Ripple Profile Vr1 Vr2 Vr3 Vr4 Vr5 Vr6 I max 1.01 ma 0.6 VdcTs 8L I ( ) (1 ma sin )ma sin ma 0.7 0.8 0.8 VdcTs 2L When ma = 0.707, the maximum ripple occurs at max=45º. ma 0.8 0.6 0.6 ma 0.5 S3 S1 L A iL Vdc 0.4 0.4 S2 0.2 0.2 00 0 0.002 ma 1.0 /2 0.004 Time (s) S4 Calculate the RMS value of ripple current with a specified modulation index? 4 vg B ma 0.9 rL 0.006 0.008 [1] P.A. Dahono, A. Purwadi, and Qamaruzzaman, “An LC filter design method for single-phase PWM inverters,” International Conference on Power Electronics and Drive Systems (PEDS), pp. 571-576, 21-24 Feb 1995. [2] Hyosung Kim and Kyoung-Hwan Kim, “Filter design for grid connected PV inverters,” IEEE International Conference on Sustainable Energy Technologies (ICSET). pp. 1070-1075, 24-27 Nov. 2008. Power Electronics Systems & Chips Lab., NCTU, Taiwan PWM Techniques for Three-Phase Inverters 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 77/136 PWM Strategies for Motor Drives & Grid Converters Power source Digital link Controller PWM Modulator Converter Motor Load Speed Torque Sensor signals The main purpose of the modulation techniques is to attain the maximum voltage with the lowest Total Harmonic Distortion (THD) in the output voltages. PWM strategy plays a most important role for the improvement of voltage control range and linearity and reduction of current harmonics, leakage current, and switching loss for a motor drive. 78/136 PWM Strategies for Power Converters D. G. Holmes and T. A. Lipo, Pulse Width Modulation for Power Converters: Principles and Practice, M. E. El-Hawary, Ed. New Jersey: IEEE Press, Wiley-Interscience, 2003. 79/136 Classification of PWM Techniques Two-Level Inverter PWM Techniques Multilevel Inverter Continuous PWM SPWM Regular-Sampled SPWM SVPWM Trapezoidal PWM Harmonic Injection … Discontinuous PWM DPWMMIN DPWMMAX …. Programmed PWM SHE Optimal PWM 80/136 Two-Level Natural Sampling Sine PWM van ias S1 1 Vdc 2 Vdc S3 S5 a o S4 La a vbn ibs S2 ra rb Lb 1 Vdc 2 c ics rc Lc n ec c vao vcn vbo sinewave Modulation signal vco carrier wave 1 Vdc 2 b eb b S6 Pole Commutation Sequence Rule ea n 1 Vdc 2 upper transistor on 1 Vdc 2 1 Vdc 2 per phase output voltage (with respect to dc center tap) lower diode on carrier int. Commut int. 1 0 Switching 0 pattern 0 volt. vector 0 J 2 1 0 0 4 3 1 0 1 5 4 1 1 1 7 J+1 5 1 0 1 5 6 1 0 0 4 7 0 0 0 0 81/136 Three-Phase Inverter for AC Power Source 3-Phase Motor 3-Phase Power Supply Vdc 3-phase load SVPWM Generator 82/136 Representation of Stator Voltage Vector The motor stator voltage vector (or current vector) can be expressed as a combination of the inverter output phase voltage va , vb and vc which can be expressed in the vector form as 2 vs va 2 vb v c , exp( j ) 3 where v a Vm sin t , vb Vm sin( t 120 ) , v c Vm sin( t 120 ) , and Vm is the amplitude of the fundamental component. 83/136 Space Vector Representation of 3-Phase Systems Space vector based analysis method can also used for the analysis if three-phase inverter. The inverter output voltage vector (or current vector) can be expressed as a combination of the inverter output phase voltage va , vb and vc which can be expressed in the vector form as 2 ) v s v a 2 vb vc , exp( j 3 where va Vm sin t , v b Vm sin( t 120 ) , v c Vm sin( t 120 ) , and Vm is the amplitude of the fundamental component. Note: The va is sometimes denoted as vas with a subscript s meaning to apply to the stator. bs Vm vas (t) vbs (t ) vcs (t ) vs (t) output voltage vector vs (t) vqss ( t ) vas(t ) vbs (t ) t (a) cs (b) v dss ( t ) vcs (t) as 84/136 Vector Representation of 3-Phase Quantities 2 ( v as vbs e j vcs e j 2 ) 3 vdss jv qss vs v as ( t ) v bs (t ) vcs ( t ) bs stator voltage vector s vs (t ) v qs (t ) 2 3 as vas (t ) vdss (t ) vbs (t) vcs (t ) cs t (a) (b) 85/136 Space Vector Representation of 3-Phase Inverter S1 Vdc S3 S5 A i as o S2 S4 S6 B ibs vas vbs n 462315 v2 v6 vcs C ics II III I v3 v4 IV V7 (1 1 1) V4 (1 0 0) V6 (1 1 0) V2 (0 1 0) VI V v5 v1 V3 (0 1 1) V1 (0 0 1) (a) V5 (1 0 1) V0 (0 0 0) v 0 , v7 : zero voltage vector (b) 86/136 Vector Decomposition Using Basic Switching Vectors v2 v6 v6 II V7 (1 1 1) V4 (1 0 0) V6 (1 1 0) V2 (0 1 0) v3 III I IV VI v4 V V3 (0 1 1) V1 (0 0 1) V5 (1 0 1) V0 (0 0 0) (a) v1 vref v5 v0 , v7 : zero voltage vector (b) T6 v6 Ts T4 v Ts 4 v4 (c) Fig. (a) The switching configurations of a 3-phase PWM inverter, (b) the corresponding vectors, and (c) the decomposition of the voltage vector. The 8 basic switching vectors: vn 2 ( n 1) Vd exp j 3 3 where n = 1, 2, .., 6, and v0 = v7 = 0. 87/136 Representation of 8 Basic PWM Switching Vectors There are eight basic switching configurations of the 3-phase PWM inverter as shown in Fig. 2(a) and their corresponding voltage vectors are shown in Fig. 2(b) which can be expressed as vn 2 ( n 1) Vd exp j 3 3 where n = 1, 2, .., 6, and v0 = v7 = 0. The stator voltage vector can be decomposed to two orthogonal components in a two-axis coordinate or as a combination of the two basic vectors of Fig. 2(b). An example of the voltage vector decomposition is shown in Fig. 2(c). The SVPWM strategy aims to minimize the voltage/current harmonic distortion by proper selection of the switching vectors and determination of their corresponding dwelling widths. 88/136 Flux Trajectories Vector Decomposition v2 v6 IV V4T2 V3T1 trajector of the flux linkage v3t v4t I v3 V4T2 R II III V3T1 v3t R v4 VI V v1 v5 V3T1 v7, v8 : zero voltage vector 120 * V4T2 89/136 Synthesis of Flux Trajectory by Integration of Voltage Vectors The flux produced by the reference voltage vector in a PWM switching period is a combination of each individual flux resulted by its corresponding voltage vector. Their relationships can be expressed as T0 s v ref dt T01 v1dt TT10 v1dt TT02 v 2 dt TT70 v 7 dt . Because the voltage vector v1 and v2 are constant vector, and v0 and v7 are zero vector, we can obtain T T v ref v1 1 v2 2 Ts Ts where Ts is the switching period, T1 and T2 are the dwelling time for v1 and v2 , respectively. Note: The voltage vectors v1 and v2 are used for illustration purpose only. 90/136 Decomposition of a Voltage Vector The voltage space vector can be described in rectangular coordinates as follows T1 cos 60 Ts 1 2 2 Vd T2 Vd 3 3 0 sin 60 2 where a vref cos 2 Vd a 3 sin 2 3Vd , 0 60 , and Vd is the dc-link voltage. v2 vref T2 v Ts 2 T1 v1 Ts v1 T1 sin( 60 ) Ts a 2 sin 60 T2 sin Ts a 2 sin 60 T7 T0 Ts T2 T1 2 The equivalent PWM waveforms, which produce same average flux, may have various combinations of the basic vectors. 91/136 Possible Voltage Compositions of a Stator Voltage Vector Ts Ts va 1 0.5Vd vb 0.5Vd 1 va 0.5Vd t -1 1 vb 0.5Vd t t -1 -1 vc 1 0.5Vd vc 1 t 0.5Vd -1 T0 T2 Ts 2 va 0.5Vd T1 -1 T7 (a) t T0 2 T1 T2 (b) T0 2 Ts va 1 0.5Vd 1 t t -1 -1 vb 1 0.5Vd t vb 1 0.5Vd t -1 -1 vc 1 0.5 Vd t vc 1 0.5Vd -1 t -1 1 T7 2 T1 2 T2 2 T0 2 (c) -1 t T0 2 T1 T2 T0 2 (d) 92/136 Symmetric vs. Asymmetric SVPWM Ts 2 1 va 0.5Vd 1 va 0.5Vd -1 1 vb 0.5Vd -1 1 t -1 1 vb 0.5Vd t -1 1 vc 0.5Vd -1 T1 2 T2 2 t t vc 0.5Vd -1 t T7 2 Ts 2 T0 2 t T7 T1 T0 T2 (a) T0 T2 T7 T1 (b) 93/136 Generation of Optimum PWM Patterns for SVPWM Ts 2 Ts va 0.5Vd 1 1 t -1 1 vb 0.5Vd vc 0.5Vd t -1 1 vb 0.5Vd t T0 T2 T1 (a) T7 vc 0.5Vd t -1 t vb 0.5Vd t -1 1 -1 1 t va 0.5Vd -1 1 -1 1 t -1 1 va 0.5Vd Ts 2 T7 T1 2 2 T2 2 T0 2 (b) vc 0.5Vd -1 t T1 2 T2 2 (c) 94/136 PWM Gating Signals of SVPWM at Each Operation Section VI I II III IV V SA SA SB SB SC SC VI I II III IV V SA SA SB SB SC SC 95/136 Flux Trajectories Output Frequency from 0,094 Hz to 1500 Hz 150 100 50 0 -50 -100 -150 -150 (a) 94mHz 3 10 2 5 1 0 0 -5 -1 -10 -2 -10 -5 0 5 (d) 300Hz 10 -3 15 (e) 1000Hz -50 0 50 100 150 2 3 (c) 60Hz (b) 5Hz 15 -15 -15 -100 -3 -2 -1 0 1 (f) 1.5kHz 96/136 General Form of Harmonic Injection Scheme ma va* 1 1 va* va* kdc Vdc Vnom Vdc ma ma* mb mb* mc mc* Zero Sequence Signal Calculator Gate Driver Switching logic e0 Dead time protection Dead-time compensation Protection latch 1999.Simple analytical and graphical methods for carrier-based PWM-VSI drives (pe).pdf Power Electronics Systems & Chips Lab., NCTU, Taiwan Dead-Time Protection and Distortion 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 98/136 Dead-Time Protection & Distortion Current with Correction Disabled TA Vdc 2 o Vdc Vdc 2 DA ia A DA v AN TA N To prevent shoot-through! Dead-Time Top transistor ON Example of output current due to dead-time distortion. ON Bottom transistor ON ON ON The turn off of one transistor trig the delay (dead time) of its complementary turn on. 99/136 PWM Dead-Time Distortion Caused by Inductive Loads 1 V DC 2 1 V DC 2 Causes poor low-speed motor performance Torque ripple Distorts current Produces noise in audible region tdead * vGE 1 S1 1 V DC 2 tON 1 * vGE 2 G1 es Ls o D1 Rs vL tON 2 vGE1 1 V DC 2 G2 S2 E1 a ia D1 E2 vGE 2 vao Output voltage error due to the dead-time: 1 V DC 2 Load Voltage Applied gate signals Logic gate signals Analysis of Dead-time Effect 1 V DC 2 v ao TS t V DC t dead sign ( io ) 2 TS Dead-times effect: when a positive current IO flows through the load, the actual on time for switch S1 is shorter than the desired one. Consequently, the average voltage across the load is different from the desired one. 101/136 Effect of Blanking Time t 1 V DC 2 D1 G1 E1 a o 1 VDC 2 ia Ls Rs 0 es vL G2 v control vtri S1 (c) S2 D2 E2 (a) vao (d) ia 0 Ideal condition (no dead time) vGE1 0 t vGE 2 0 t t vGE1 0 vref t vGE 2 0 t loss (e) vao iA 0 0 ideal iA 0 actual t Ts gain (f) (b) Ideal condition (no dead time) t ia 0 V V t actual 0 ideal t Outputs Distortion Due to Dead-time Effect No dead time D1 G1 E1 es (a) Vao ,1 t S1 1 V DC 2 Ls o Rs with dead time 0 a vL 1 V DC 2 V t ia S2 G2 D2 I a ,1 t E2 0 vao t ia 0 V (b) (c) ia 0 vref V V Due to the current sign change V DC t dead sign ( ia ) 2 TS 103/136 Voltage Drop Vo Induced by the Blanking Time TA A Vdc TB iB D A iA io D A TA 0 vo DB B DB TB t iA 0 v AN 0 vBN ideal actual Ts t 0 Ts v (v AN ) ideal (v AN ) actual t VAN VBN t T Vdc s t Vdc Ts t T Vdc s t Vdc Ts iA 0 iA 0 iA 0 iA 0 2 t V V Vdc AN BN Ts Vo 2t Vdc Ts iA 0 iA 0 Effect of t on Vo vo T A A Vdc TB iB D A iA io D A T A vo TB io 0 No blanking time (independent of io) Vo DB B 0 DB Vo io 0 vcontrol (b) (a) Effect of t on Vo, where Vo is defined as a voltage drop if positive. 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 105/136 Effect of t on the Sinusoidal Output vo (t ) ideal actual 0 t Measured current of a PWM inverter with dead-time distortion. io 0 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 t 106/136 Power Electronic Systems & Chips Lab., NCTU, Taiwan Filter Design for Grid Inverters 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 107/136 Control Architecture of a Single-Phase NPC Grid Inverter GRID P ia Source or Load L1 ig L2 ic O v Cf vc vg Lg ve N ia Modulator vc v* Controller vdc1 vdc1 ig vg PLL 108/136 LCL Ripple Filter & EMI Filter of a Grid Inverter PWM Inverter DC-link S1 S3 Ripple Filter L1 a L2 C Vdc ig F1 Cx Ty C y Tx Cx Cy RV1 Lg L G vg ve F2 b N S4 S2 GRID Protection EMI Filter DC-link Return L L L1 C 1st-order L Filter 2nd-order LC Filter Current Fed Voltage Fed L2 C L1 L o L2 Co 3rd-order LCL Filter 4st-order LLCL Filter Current Fed Current Fed Frequency Response of the LCL Filter H f (s) S3 S1 L1 a Vdc Cdc S2 H f 1 ( s) H f (s) Cf iL1 Rd S4 ic iL 2 0dB vg g 0 dB60Hz 1 sL0 b ig ( s ) vab ( s) v 20dB / dec L2 ig vc 1 sL0 60dB / dec 70dB ig ( s ) vab ( s ) v 60 Hz 1 L1 L2 1 C ( L1 P L2 ) 2 f s g 0 sC f Rd 1 s 3 L1 L2C f s 2C f Rd ( L1 L2 ) s ( L1 L2 ) Inductance reduction with LCL filter: 20 log L0 dB L1 L2 2011.A Single Phase Grid Connected DC-AC Inverter with Reactive Power Control for Residential PV Application (Xiangdong Zong).pdf Frequency Response of LCL Ripple-Rejection Filter H f ( s) 20 1 s ( L1 L2 ) dB60Hz 0 -20dB/dec 20 log Q Gain [dB] -20 1 sL -40 dB fs -60 -80 1 s 3 L1 L2C f -60dB/dec -100 10 10 2 1 2 L0 60 Hz 10 3 1 2 ( L1 L2 ) 10 4 1 2 L1L2C fr 10 5 fs Hz 1 2 (L1 P L2 )Cf Single Inductor Filter Design: Design Guide Lines 單電感濾波器的設計較為簡單,也可提供濾波器與控制迴路設計的參考。 併網電流在額定輸出的總諧波失真(≤5%)是濾波器設計的主要規格。假設其中 2%來自電流漣波,另外3%來則其他非線性導致的失真,則來自電流漣波所導致 的總諧波失真THD=2%可作為一階單電感濾波器的設計規格。 濾波器與控制器頻率響應所構成的控制迴路,應使其閉路之頻寬介於電網頻率 與開關頻率之間,同時維持足夠之相位邊界(phase margin > 60)。 H f ( s) 0dB 20 d B / de c d B 60 H z 60 d B / de c 1 s L0 7 0d B 60 Hz 1 L1 L 2 1 C ( L1 P L 2 ) 2 f s 112/136 References: LCL Filter Design [1] Chapter 11: Grid Filter Design, Grid Converters for Photovoltaic and Wind Power Systems, Remus Teodorescu, Marco Liserre, and Pedro Rodriguez, Wiley; 1 Ed., IEEE Press, April 12, 2011. [2] P.A. Dahono, A. Purwadi, Qamaruzzaman, “An LC filter design method for single-phase PWM inverters,” IEEE Power Electronics and Drive Systems (PEDS) Conf. Proc., pp. 571-576, 21-24 Feb 1995. [3] Michael Lindgren and Jan Svensson, “Control of a voltage-source converter connected to the grid through an LCL-filter-application to active filtering,” IEEE IAS Annual Meeting, pp. 229-235, 1998. [4] M. Liserre, F. Blaabjerg, and S. Hansen, “Design and control of an LCL-filter based three-phase active rectifier,” IEEE IAS Annual Meeting, pp. 299-307, 2001. [see also: M. Liserre, F. Blaabjerg, and S. Hansen, “Design and control of an LCL-filter-based three-phase active rectifier,” IEEE Trans. Ind. Appl. vol. 41, no. 5, pp. 1281-1291, October 2005.] [5] M. Liserre, F. Blaabjerg, and A. Dell’Aquila, “Step-by-step design procedure for a grid-connected three-phase PWM voltage source converter,” International Journal of Electronics, vol. 91, no. 8, pp. 445–460. August 2004. [5] F.A. Magueed and J. Svensson, “Control of VSC connected to the grid through LCL -filter to achieve balanced currents,” IEEE IAS Annual Meeting, pp. 572-578, 2005. [6] R. Hamid and Hadi Saghafi, “Basic criteria in designing LCL filter for grid connected converters,” IEEE ISIE Conf. Proc., pp. 1996-2000, July 2006. [7] Fei Liu, Shanxu Duan, Pengwei Xu, Guoqiang Chen, and Fangrui Liu, “Design and control of three-Phase PV grid connected converter with LCL filter,” IEEE IECON Conf. Proc., pp. 1656-1661, Nov. 2007. [8] A. Papavasiliou, S.A. Papathanassiou, S.N. Manias, and G. Demetriadis, “Current control of a voltage source inverter connected to the grid via LCL filter,” IEEE PESC Conf. Proc., pp. 2379-2384, June 2007. [9] S. Saridakis, E. Koutroulis, and F. Blaabjerg, “Filter optimization of Si and SiC semiconductor-based H5 and Conergy-NPC transformerless PV inverters,” 15th European Conference on Power Electronics and Applications (EPE), pp. 1-10, 2-6 Sept. 2013. [10] A. Reznik, M.G. Simoes, A. Al-Durra, and S.M. Muyeen, “LCL filter design and performance analysis for grid-interconnected systems,” IEEE Transactions on Industry Applications, vol. 50, no. 2, pp. 1225-1232, March-April 2014. [12] S. Sen, K. Yenduri, and P. Sensarma, “Step-by-step design and control of LCL filter based three phase grid-connected inverter,” IEEE International Conference on Industrial Technology (ICIT), pp. 503-508, 2014. [10] Y. Zhang, M. Xue, M. Li, Y. Kang, and J. M. Guerrero, “Co-design of the LCL filter and control for grid-connected inverters,” Journal of Power Electronics, vol. 14, no. 5, pp. 1047-1056, 2014. 113/136 Power Electronic Systems & Chips Lab., NCTU, Taiwan Modeling of Grid Inverters 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 114/136 A Hybrid DC & AC Microgrid System i pv i1 1 d1 i1 L1 PV Temperature v pv C pv ST ib D ic idc vT vdc Cd ST7 iac D7 ib DC Load Solar irradiation R1 L3 R3 vbat D ST8 D8 vD Battery Boost Converter Battery Converter DFIG ST1 Wind Gear Speed AC Load AC/DC/AC C2 iC iB iA Utility Grid L2 ST5 D3 ST3 D1 R2 D5 C B A ST4 ST6 D4 Breaker ST2 D6 D2 Main Converter 115/136 Modeling of a Single-Phase Grid Inverter (a) Full-bridge grid inverter (b) Hybrid NPC Full-bridge grid inverter REF: Bradford Christopher Trento, Modeling and Control of Single Phase Grid-Tie Converters, Master Thesis, University of Tennessee, Knoxville, 2012. Single-Phase Half-Bridge Grid Inverter Summary of dq-Transformation abc Vm va (t) vb ( t ) vc ( t) dq fa fb fc 0 t1 1 1 f 1 a f 2 2 2 fb f 3 3 3 0 fc 2 2 q 1.0 f d cos sin f f f sin cos q f d 2 cos cos f q 3 sin sin 2 3 1.5 b 2 3 va (t) v (t) b fa cos fb sin f c = angle between d-q and reference frames vs (t1) 0.5 c vc (t) d a Summary of dq-Transformation .. dq f cos f sin abc sin f d cos f q sin f a cos f cos sin f d b fq f c cos sin 1 fa f 1 b 2 f c 1 2 0 3 f 2 f 3 2 fa fb fc 0 119/136 Modeling of a Full-Bridge Grid Inverter in Natural Reference Frame 120/136 Modeling of a Full-Bridge Grid Inverter in dq-Model Synchronous Reference Frame Simulation Model for a Three-Phase Grid-Connected PV Inverter System PV Solar Array Np +Vpv /2 Three-Phase Three-Level Voltage Source Inverter Boost DC/DC Converter Lb Db Line Filter Step-Up Coupling Transformer Electric Utility Grid PCC +Vd /2 LF1 PV Cd1 PV PV PV PV PV Ns LF2 Tbst Cb 0 Dfd NP a b LF3 c CF1 -Vpv /2 Cd2 -Vd /2 CF2 CF3 REF: Marcelo G. Molina, and Luis E. Juanico, “Dynamic modelling and control design of advanced photovoltaic solar system for distributed generation applications,” Journal of Electrical Engineering: Theory and Application, vol. 1, pp. 141-150, 2010. 1:N( : Yg) Power Electronic Systems & Chips Lab., NCTU, Taiwan Control of Grid Inverters 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 • 電機控制工程研究所 台灣新竹‧交通大學‧電機控制工程研究所‧電力電子實驗室~鄒應嶼 教授 123/136 Generic Control Structure for a PV Inverter with Boost Stage L PV Panels String dc-ac PWMVSI dc-dc boost C PWM IPV VPV Vdc Control Vdc LCL filter N X’form & Grid PWM Grid Synchronization Current Control Ig Vg Basic Functions (grid connected converter) MPPT Anti-Islanding Protections Grid /PV plant Monitoring PV specific functions Active Filter Control Micro Grid Control Grid Support (V,f,Q) Ancillary functions 124/136 Block Diagram of a Single-Phase Grid Inverter DC DC Battery DC Cdc Vdc Islanding Protection PLL igrid iref Current Control MPPT Current Controller * iCHG vgrid AC idc vdc Grid * vdc Load Power Control sin(grid t ) VDC ctrl PLL Controller S3 S1 ff L A Loop Filter VCO va * Vdc iL vg PD 1 s PI B S2 S4 vˆa Line Voltage Detector va Current Control of Single-Phase VSI Inverters vs iPV iinv is* ic S1 vdc Cdc Current Controller B is* is vab 1 rL sLs is PI Control IP Control Proportional Resonant (PR) Control Feed-Forward PR Control vm Ki s PWM Bridge vab 1 rL sLs is KP PWM Controller is PWM Bridge vs vs S4 vm Ki s Ls A S2 is* vs S3 Kp KP is* vm Kr 1 ( r s )2 vab vs 1 rL sLs PWM Bridge is vs KP is* vm Kr 1 ( r s )2 PWM Bridge 1 rL sLs Fen Li, Yunping Zou, Wei Chen, and Jie Zhang, “Comparison of current control techniques for single-phase voltage-source PWM rectifiers,” IEEE International Conference on Industrial Technology (ICIT), pp.1-4, 21-24 April 2008. is Current Control Architectures is is Sa * Sb Sb Sc abc is Sc abc is 3 3 Adaptive Controller (b) Adaptive hysteresis control. (a) Hysteresis control. is Sa * * vs * Sa i*k Sb Sa Minimization Sb of ik 1 g function Sc Predictive model Sc abc is 3 vs ik 3 sk (c) PWM ramp control. ik (d) Predictive control. 127/136 Current Control Architectures of 3-Phase VSI V dc Carrier i * a i * b uAc ic* Feedforward Disturbance SA uBc SB uCc SC Kf i *s Kd usc Ki ia ib Integral part is ic Kp PWM modulator State feedback Three-phase Load Three-phase Load (a) Stationary PI in three-axis coordinates i c i (b) State feedback controller in three-axis K1 K2 V dc uc Current regulator isdc PI PWM modulator c K2 i PI isqc ABC i c u c isd i K1 i ia ib ic isq V dc Coordinate transformation dq PWM modulator ABC sin s cos s dq ABC ia ib ic Three-phase Load ABC (c) PI in stationary coordinates Vdc Three-phase Load (b) PI in synchronous coordinates Current Control Techniques idc idc iinv ic S1 vdc v dc S3 S4 Current Controller vdc vdc vs S2 is* vs ic S1 Ls A Cdc iinv S3 A Cdc B vs S2 is id* PWM Controller Current Controller iq* is vq Ls S4 B is PWM Controller CT iq id is (a) Control in stationary frame with control of signals in ac quantities. Coordinate Transform vs PLL (b) Control in synchronous rotating frame with control of signals in dc quantities. 129/136 Control in Stationary Reference Frame Vdc V * dc DC-link controller i* * d i i dq Q* Q controller Q PR controller * q i v* HC HC PR controller * i i v * Modulation And PWM Inverter ia ib ic abc va vb vc Grid PLL General structure for stationary reference frame control strategy using resonant controllers and harmonic compensators. Ki s K p s2 2 0 ( ) GPR ( s) 0 Kis Kp 2 s 02 0 130/136 Control in Synchronous Reference Frame vd Vdc * d i DC-link controller Vdc* * d v PI controller id Modulation and PWM Inverter L L Q* Q controller Q * q i vq* PI controller ia ib ic abc iq id vq va vb vc PLL dq iq Grid abc dq vd vq General structure for synchronous rotating frame control using cross-coupling and voltage feedforward terms. K Kp i s ( dq ) GPR (s) 0 Control in the synchronous reference frame transforms the reference signals and the feedback signals to dc quantities from a fixed reference frequency. In this control scheme, the accuracy of this reference angle () of the reference frame is the key for the elimination of the steady-state error. The Ki Kp design of the PLL plays an important role for both transient and steady-state s 0 responses. 131/136 Synchronous Reference Frame Current Control for Single-Phase PV Inverters ff Vd 0 Grid Current A V̂d V d,q V̂q PWM Modulator Current Controller I d* PI I 0 * q PI vd vq , V ˆ PV String 1 s s Grid Voltage PLL sk p ki Delay I g* d q to v TV ˆ PLL Id -1 Iq i to d q i 2 2008.Synchronous Reference Frame Grid Current Control for Single-Phase Photovoltaic Converters (ias).pdf ˆ ˆ Control of Three-Phase Three-Level Grid Inverter va vb vc MPPT Voltage Control ∆v vr iqr min APCM Vpv Pg vq idr* D iq vd θs L‘s i d1 Vd dq0 PID controller x2 vinv a vinv b vinv c vinv d 1 Three-Phase Three-Level VSI SPWM PI2 Lmin Lmin id abc Three-phase dq-PLL dq0 L‘s -1 abc Threephase VSI IGBTs Control Pulses ∆Vdr DC-DC Converter PWM Vd D LPF 4 4 Lmax Vd max 4 1 ∆Vd PID controller i q1 LPF dq0 ∆idr1 idr1 PI3 LPF 1 θs Lmax idr1 MPPT Algorithm vinv q abc idr mix Pr1 vd 1 x1 Lmin i d1 vm vq 1 PID controller idr max LPF Mag(v) ∆iqr1 i q1 vm Ttrack Dini C1 Lmax PI1 iqr 1 Lag compensator Kv vm Ipv iqr man LC1 VCM s 1 1 DC-DC Converter IGBTs Control Pulses 0 Vd min va vb vc θs ia ib ic Current Control PWM Control 133/136 Evaluations of Current Controllers (a) General structure for synchronous rotating frame control using cross-coupling and voltage feedforward terms. (b) General structure for stationary reference frame control strategy using resonant controllers and harmonic compensators. A. Timbus, M. Liserre, R. Teodorescu, P. Rodriguez, and F. Blaabjerg, “Evaluation of current controllers for distributed power generation systems,” IEEE Transactions on Power Electronics, vol. 24, no. 3, pp. 654-664, March 2009. 134/136 Control Algorithms for the Grid Inverters vdc vm v dc is* d PWM Modulator vab 1 sL1 rL1 is vs Hysteresis Control, Variable Hysteresis Control PI Control, IP Control, Adaptive PI Control Dead-Beat Control, Soft Dead-Beat Control Predictive Control, Adaptive Predictive Control Proportional Resonant (PR) Control Repetitive Control, Adaptive Repetitive Control Repetitive Control with Limited BW Constraint H∞ Repetitive Control Fuzzy Control Phase-Locked Loop Control Control Loop Design with LCL, LCCL, and LLCL Filter References: Control of Inverters Review of Control Architectures [1] J. R. Michael, E. B. William, and D. L. Robert, “Control topology options for single-phase UPS inverters,” IEEE Trans. on. Ind. Appli., vol. 33, no. 2, pp. 493-502, March/April 1997. [2] S. B. Kjaer, J. K. Pedersen, and F. Blaabjerg, “A review of single-phase grid-connected inverters for photovoltaic modules,” IEEE Trans. Ind. Appl., vol. 41, no. 5, pp. 1292–1306, Sep./Oct. 2005. [3] David M. Brod and Donald W. Novotny, “Current control of VSI-PWM inverters,” IEEE Transactions on Industry Applications, vol. 21, no. 3, pp. 562-570, May 1985. [4] A. Kawamura and T. Yokoyama, “Comparison of five different approaches for real time digital feedback control of PWM inverter,” in IEEE IAS Annu. Meet. Conf. Rec., 1990, pp. 1005–1011. [5] L. Malesani and P. Tomasin, “PWM current control techniques of voltage source converters-a survey,” IEEE IECON Conf. Proc., 1993. [6] M. P. Kazmierkowaski and L. Malesani, “PWM current control techniques for three-phase voltage source converters - a survey,” IEEE. Trans., on Ind. Electron., vol. 45, no. 5, pp. 691-703, Oct.1998. [7] Leonardo Augusto Serpa, Current Control Strategies for Multilevel Grid Connected Inverters, PhD Thesis, SWISS FEDERAL INSTITUTE OF TECHNOLOGY, ZURICH, 2007. [8] Yaow-Ming Chen, Hsu-Chin Wu, Yung-Chu Chen, Kung-Yen Lee, and Shian-Shing Shyu, “The AC line current regulation strategy for the grid-connected PV system,” IEEE Transactions on Power Electronics, vol. 25, no. 1, pp. 209-218, 2010. [9] F. Blaabjerg, R. Teodorescu, M. Liserre, and A. V. Timbus, “Overview of control and grid synchronization for distributed power generation systems,” IEEE Trans. Ind. Electron., vol. 53, no. 5, pp. 1398–1409, Oct. 2006. [10] A. Timbus, M. Liserre, R. Teodorescu, P. Rodriguez, and F. Blaabjerg, “Evaluation of current controllers for distributed power generation systems,” IEEE Transactions on Power Electronics, vol. 24, no. 3, pp. 654-664, March 2009. 136/136 Power Electronics: Devices, Drivers, Applications, and Passive Components Prof Barry Wayne Williams , Mcgraw-Hill; 2 Sub Ed., September 1992. 14 Power Inverters Inversion is the conversion of dc power to ac power at a desired output voltage or current and frequency. A static semiconductor inverter circuit performs this electrical energy inverting transformation. The terms voltage-fed and current-fed are used in connection with the output from inverter circuits. A voltage-source inverter (VSI) is one in which the dc input voltage is essentially constant and independent of the load current drawn. The inverter specifies the load voltage while the drawn current shape is dictated by the load. A current-source inverter (CSI) is one in which the source, hence the load current is predetermined and the load impedance determines the output voltage. The supply current cannot change quickly. This current is controlled by series dc supply inductance which prevents sudden changes in current. The load current magnitude is controlled by varying the input dc voltage to the large inductance, hence inverter response to load changes is slow. Being a current source, the inverter can survive an output short circuit thereby offering fault ride-through properties. Voltage control may be required to maintain a fixed output voltage when the dc input voltage regulation is poor, or to control power to a load. The inverter and its output can be single-phase, three-phase or multi-phase. Variable output frequency may be required for ac motor speed control where, in conjunction with voltage or current control, constant motor flux can be maintained. Inverter output waveforms (either voltage or current) are usually rectilinear in nature and as such contain harmonics which may lead to reduced load efficiency and performance. Load harmonic reduction can be achieved by either filtering, selected harmonic-reduction chopping or pulse-width modulation. The quality of an inverter output is normally evaluated in terms of its harmonic factor, ρ, distortion factor, µ, and total harmonic distortion, thd. In section 12.6.2 these first two factors were defined in terms of the supply current. For VSI inverters the factors are redefined in terms of the output voltage harmonics as follows V n >1 ρ n = n = nµn (14.1) V1 The distortion factor for an individual harmonic is ρ V µn = n = n nV1 n 14.1 ∑ ∑ 424 14.1.1i - Square-wave (bipolar) output Figure 14.1b shows waveforms for a square-wave output (2t1 = t2) where each device is turned on as appropriate for 180°, (that is π) of the output voltage cycle (state sequence 10, 01, 10, ..). The load current iL grows exponentially through T1 and T2 (state 10) according to di (V) (14.4) Vs = L L + iL R dt When T1 and T2 are turned off, T3 and T4 are turned on (state 01), thereby reversing the load voltage polarity. Because of the inductive nature of the load, the load current cannot reverse instantaneously and load reactive energy flows back into the supply via diodes D3 and D4 (which are in parallel with T3 and T4 respectively) according to di −Vs = L L + iL R (V) (14.5) dt The load current falls exponentially and at zero, T3 and T4 become forward-biased and conduct load current, thereby feeding power to the load. The output voltage is a square wave of magnitude ± Vs, figure 14.1b, and has an rms value of Vs. For a simple R-L load, with time constant τ = L /R, during the first cycle with no initial load current, solving equation (14.4) yields a load current −t V (A) (14.6) iL (t ) = s 1 − e τ R ∨ Under steady-state load conditions, the initial current is I as shown in figure 14.1b, and equation (14.4) yields iL (t ) = Vs Vs ∨ −τt − − I e (A) R R 0 ≤ t ≤ t1 = ½T (14.7) (s) Vab a b VL o +Vs δ ½ 1 -Vs (14.2) α α 2 ∞ ∞ ∞ Vn 2 ρn µn2 = (14.3) / V1 = n≥2 n≥2 n n ≥ 2 n The factor Vn /n is used since the harmonic currents produced in an inductive load attenuate with frequency. The harmonic currents produce unwanted heating and torque oscillations in ac motors, although such harmonic currents are not a drawback to the power delivered to a resistive heating load or incandescent lighting load. thd = Power Inverters ∑ ∧ ∧ I ∨ I T ½T I I1 T ½T dc-to-ac voltage-source inverter bridge topologies 14.1.1 Single-phase voltage-source inverter bridge Figure 14.1a shows an H-bridge inverter (VSI) for producing an ac voltage and employing switches which may be transistors (MOSFET or IGBT), or at high powers, thyristors (GTO or GCT). Device conduction patterns are also shown in figures 14.1b and c. With inductive loads (not purely resistive), stored energy at turn-off is fed through the bridge reactive feedback or freewheel diodes D1 to D4. These four diodes clamp the load voltage to within the dc supply voltage rails (0 to Vs). BWW Figure 14.1. GCT thyristor single-phase bridge inverter: (a) circuit diagram; (b) square-wave output voltage; and (c) quasi-square-wave output voltage. Power Electronics 425 for vL = Vs Power Inverters (V) ∨ I ≤0 (A) During the second half-cycle (t1 ≤ t ≤ t2) when the supply is effectively reversed across the load, equation (14.5) yields V V ∧ −t V t −t iL (t ) = − s + s + I e τ = − s 1 − 1 + tanh 1 e τ (A) R R R (14.8) 2τ 0 ≤ t ≤ t2 − t1 = ½T (V) for vL = − Vs (s) ∧ I ≥0 (A) A new time axis has been used in equation (14.8) starting at t = t1 in figure 14.1b. Since in steady-state ∧ ∨ ∧ by symmetry, I = - I , the initial steady-state current I can be found from equation (14.7) when, at t = t1, ∧ iL = I yielding − t1 Vs 1 − e τ V t = s tanh 1 (14.9) (A) − t1 R R 2τ 1+ e τ The zero current cross-over point tx, shown on figure 14.1b, can be found by solving equation (14.7) for t = tx when iL = 0, which yields I∨ R t x = τ An 1 − Vs (14.10) IR = τ An 1 + (s) Vs The average thyristor current, I T , average diode current, I D , and mean source current, I s can be found by integration of the load current over the appropriated bounds. 1 t1 IT = iL ( t ) dt t2 tx (14.11) − to 1 V V − t1 = s ( t1 − to ) + τ s + I e τ − e τ t2 R R where iL is given by equation (14.7) and 1 tx ID = −iL ( t ) dt t2 0 (14.12) 1 V V − tx = − s t x − τ s + I e τ − 1 t2 R R where iL is given by equation (14.8). Inspection of the source current waveform in figure 14.1b shows that the average dc voltage source current is related to the average semiconductor device currents by ∧ ∨ I = -I = ∫ ∫ ( Is = 2 I T − I D = 1 t2 ) (14.13) Vs Vs −τt t1 + τ + I e − 1 R R 1 The steady-state mean power delivered by the dc supply and absorbed by the resistive load component R is given by 1 t 2 PL = ∫ Vs iL( t ) dt = Vs I s ( = I Lrms R) (14.14) (W) t1 0 where iL(t) is given by equation (14.7). Rather than integration involving equations (14.7) and (14.8), the mean load power can be used to determine the rms load current: 1 VI = s s (A) R R The rms output voltage is Vs and the output fundamental frequency fo is f o = 1 T = iLrms = PL (14.15) 1 2t1 = 1 t2 . 426 The instantaneous output voltage expressed as a Fourier series is given by ∞ 1 4 VL = Vs ∑ sin nωo t (V) π n odd n where ωo = 2π f o = 2π / t2 and for n = 1 the magnitude of the fundament frequency fo is output rms fundamental voltage vo1 of vo1 = 2 2 π Vs = 0.90Vs (14.16) 4 π Vs which is an (14.17) (V) The load current can be expressed in terms of the Fourier voltage waveform series, that is ∞ 4 1 sin ( nωo t − φn ) iL (ωt ) = Vs ∑ π n =1, 3, 5 nZ n ∞ = ∑ = I n sin ( nωo t − φn ) (14.18) n 1, 3, 5 where I n = I 4 Vs whence I n rms = n π nZ n 2 φn = tan −1 nωo L R Z n = R 2 + (nωo L) 2 such that cos φ1 = R Z1 The fundamental output power is 2 2 v o1 V s2 2 2 2 cos φ1 R = Z R π 1 The load power is given by the sum of each harmonic i2R power component, that is P1 = I 12R = 2 ∞ ∞ ( ) In R= I n2 R = Vs I s rms 2 n=1, 3, 5 n=1, 3, 5 Alternately, after integrating equation (14.14), with the load current from equation (14.8) t − 1 V2 t 2τ 1 − e τ V s2 2τ = tanh 1 PL = s 1 − 1 − t − 1 R t1 R t1 2τ τ 1+e PL = ∑ ∑ (14.19) (14.20) (14.21) 2 R the rms loads current is From PL = i rms i L rms = Vs R 1− 2τ t1 t tanh 1 2τ (14.22) The load power factor is given by i L rsm R t P 2τ tanh 1 = = 1− S i L rmsv rms t1 2τ 2 pf = (14.23) 14.1.1ii - Quasi-square-wave (multilevel) output The rms output voltage form a H-bridge can be varied by producing a quasi-square output voltage (2t1 = t2, t0 < t1) as shown in figure 14.1c. After T1 and T2 have been turned on (state 10), at the angle α one device is turned off. If T1 is turned off (and T4 is turned on after a short delay), the load current slowly freewheels through T2 and D4 (state 00) in a zero voltage loop according to di (14.24) 0 = L L + iL R (V) dt When T2 is turned off and T3 turned on (state 01), the remaining load current rapidly reduces to zero back into the dc supply Vs, through diodes D3 and D4. When the load current reaches zero, T3 and T4 become forward biased and the output current reverses, through T3 and T4. The output voltage shown in figure 14.1c consists of a sequence of non-zero voltages ±Vs, alternated with zero output voltage periods. During the zero output voltage period a diode and switch conduct, firstly T1 and D3 in the first period, and T3 and D1 in the second zero output period. In each case, a zero voltage loop is formed by a switch, diode, and the load. The next two zero output sequences would be T2 and D4 then T4 and D2, forming alternating zero voltage loops (sequence 10, 00, 01, 11, 10, ..) rather than repeating a continuous T1 and D3 then T3 and D1 sequence of zero voltage loops (sequence 10, 11, 01, 11, 10, .. or sequence 10, 00, 01, 00, 10, ..). By alternating the zero voltage loops (between states 00 and 11), losses are uniformly distributed between the semiconductors, device switching frequency is half that experienced by the load, and a finer output voltage resolution is achievable. Power Electronics 427 Power Inverters With reference to figure 14.1c, the load current iL for an applied quasi square-wave voltage is defined as follows. (i) vL > 0 V V −t iL (t ) = s − s − I o e τ 0 ≤ t ≤ to (14.25) R R I for I o ≤ 0 (ii) vL = 0 ∧ −t 0 ≤ t ≤ t1 − to II ∧ for I ≥ 0 (iii) vL < 0 (14.26) (A) V V −t iL (t ) = − s + s + I1 e τ = −iL (t ) R R for I1 ≥ 0 (A) 0 ≤ t ≤ to I the n harmonic can be eliminated when cos½nα = 0 , that is for α = π / n . In so eliminating the nth harmonic, from equation (14.38), the magnitude of the fundamental is reduced to 4 π Vs cos π n . The output voltage VL in its Fourier coefficient series form is given by ∞ 4 cos ½ nα sin nωo t (V) VL = Vs ∑ (14.38) π (14.27) −e τ t −o Vs 1 − e τ (A) (14.29) t −1 R 1+ e τ I1 = − I o (A) (14.30) The zero current cross-over instant, tx, shown in figure 14.1c, is found by solving equation (14.25) for t when iL equals zero current. I R I R t x = τ An 1 − o = τ An 1 + 1 (14.31) Vs Vs I = The average thyristor current, I T , average diode current, I D , and mean source current, I s can be found by integration of the load current over the appropriated bounds (assuming alternating zero volt loops). 1 t 1 t −t I T = ∫ iL ( t ) dt + iL ( t ) dt (14.32) 2t2 ∫ 0 t2 t where iL is given by equations (14.25) and (14.26) for the respective integrals, and 1 t 1 t −t I D = ∫ −iL ( t ) dt + iL ( t ) dt (14.33) 2t2 ∫ 0 t2 0 where iL is given by equations (14.25) and (14.26) for the respective integrals. 1 x 1 o I II 1 x o I II Inspection of the source current waveform in figure 14.1c shows that the average source current is related to the average semiconductor device currents by 1 to I s = ∫ iL (t )dt = 2 I T − I D (14.34) t1 0 The steady-state mean load and dc source powers are 1 t 2 (W) PL = ∫ Vs iL( t ) dt = Vs I s R) (14.35) ( = I Lrms t1 0 where iL(t) is given by equation (14.25). The mean load power can be used to determine the rms load current: ( I ) o I Lrms = PL R = Vs I s The output fundamental frequency fo is f o = (14.36) (A) R 1 2t1 = 1 t2 The variable rms output voltage, for 0 ≤ α ≤ π, is 1 t 2 vrms = Vs dt = 1 − α π Vs t1 ∫ 0 o and the output fundamental frequency fo is f o = 1 t2 . (14.37) . This equation for rms output voltage shows that only (14.40) In 2 φn = tan −1 nωo L R (14.28) (A) − t1 1+ e τ ∧ cos½ nα whence I n rms = The load power is given by the sum of each harmonic i2R power component, that is 2 ∞ ∞ I R= PL = ∑ n I n2 R = Vs I s ∑ rms 2 n = 1, 3, 5 n =1, 3, 5,... ( ) (14.41) 1 Vrms 0.9 V1 0.8 per unit τ 4 Vs π nZ n Z n = R 2 + (nωo L) 2 − t1 1−α squarewave α=0 0.6 Output Voltage Vs e R (14.39) The load current can be expressed in terms of the Fourier voltage waveform series, that is ∞ ∞ V 4 cos½ nα sin ( nωo t − φn ) = ∑ I n sin ( nωo t − φn ) iL (ωt ) = L = Vs ∑ Z L π n =1,3,.. nZ n n =1, 3, 5,.. The currents I o , I , and I1 are given by Io = − n π The characteristics of these load voltage harmonics are shown in figure 14.2. where I n = ∧ − t1 +to n odd and for n = 1, the rms fundamental of the output voltage vo1 is given by 2 2 vo1 = Vs cos½α = 0.90 × Vs × cos½α (V) (A) iL (t ) = I e τ 428 th π Vrms V1 0.4 0.9 × cos½nα V3 V3 V5 0.2 V5 V7 V7 0 0 0 20° 40° 60° 80° 100° 120° ½π delay angle 140° 160° 180° π α Figure 14.2. Full bridge inverter output voltage harmonics normalised with respect to square wave rms output voltage, Vrms=Vs. The load power and rms current can be evaluated from equations (14.21) and (14.22) provided the rms voltage given by equation (14.37) replaces Vs. That is V2 t 2τ tanh 1 PL = s 1 − α 1 − (14.42) π R t1 2τ ( ) Power Electronics 429 i L rms = Vs R 1−α π 1− 2τ t1 t tanh 1 2τ Power Inverters (14.43) The load power factor is independent of α and is given by equation (14.23), that is pf = i L2rsm R t P 2τ tanh 1 = = 1− S i L rmsv rms t1 2τ (14.44) A variation of the basic four-switch dc to ac single-phase H-bridge is the half-bridge version where two series switches (one pole or leg) and diodes are replaced by a split two-capacitor voltage source, as shown in figure 14.3. This reduces the number of semiconductors and gate circuit requirements, but at the expense of halving the maximum output voltage. Example 14.3 illustrates the half-bridge and its essential features. Behaviour characteristics are as for the full-bridge, square-wave, single-phase inverter but Vs is replaced by ½Vs in the appropriate equations. Only a rectangular-wave bipolar output voltage can be obtained. Since zero volt loops cannot be created, no rms voltage control is possible. The rms output voltage is ½Vs, while the output power is a quarter that of the full H-bridge. Example 14.1a: Single-phase H-bridge with an L-R load A single-phase H-bridge inverter, as shown in figure 14.1a, supplies a 10 ohm resistance with inductance 50 mH, from a 340 V dc source. If the bridge is operating at 50 Hz (output), determine the average supply current and the load rms voltage and current and steady-state current waveforms with i. a square-wave output ii. a symmetrical quasi-square-wave output with a 50 per cent on-time. Solution The time constant of the load, τ = 0.05mH/10Ω = 5 ms, t1 = 10ms and t2 = 20ms. i. The output voltage rms value is 340 V ac. Equation (14.9) gives the load current at the time when the supply polarity is reversed across the load, as shown in figure 14.1b, that is − to ∧ ∨ I = −I = Vs 1 − e τ −t R 1+ e τ 1 (A) where t1 = 10 ms. Therefore 340V 1 − e −2 × (A) 10Ω 1 + e −2 = 25.9A When vL = +340 V, from equation (14.7) the load current is given by iL = 34 - (34 + 25.9) × e -200 t = 34 - 59.9e-200 t 0 ≤ t ≤ 10 ms ∧ ∨ I = −I = From equation (14.10) the zero current cross-over time, tx, occurs 5ms × An (1 + 25.9A×10Ω/340V ) = 2.83ms after load voltage reversal. When vL = -340 V, from equation (14.8) the load current is given by iL = -34 + (34 + 25.9) × e-200 t = -34 + 59.9e-200 t 0 ≤ t ≤ 10 ms The mean power delivered to the load is given by equation (14.14), that is 10 ms 1 340V × {34 - 59.9 × e-200t } dt PL = 10ms ∫ 0 = 2755 W From P = i 2 R , the load rms current is P P = 16.60A and I s = L = 2755W = 8.1A iLrms = L = 2755W 10Ω 340V R Vs These power and rms current results can be confirmed with equations (14.21) and (14.22). ii. The quasi-square output voltage has a 5 ms on-time, to, and a 5 ms period of zero volts. From equation (14.37) the rms output voltage is Vs 1 − 5ms /10ms = Vs 2 = 240V rms . The current during the different intervals is specified by equations (14.25) to (14.30). Alternately, the steady-state load current equations can be specified by determining the load current equations for the 430 first few cycles at start-up until steady-state conditions are attained. First 5 ms on-period when vL = 340 V and initially iL = 0 A iL = 34 - 34 e-200 t and at 5ms, iL = 21.5A First 5 ms zero-period when vL = 0 V iL = 21.5 e-200 t and at 5ms, iL =7.9A Second 5 ms on-period when vL = -340 V iL = -34 + (34+7.9) × e-200 t with iL = 0 at 1 ms and ending with iL = -18.6 A Second 5 ms zero-period when vL = 0 V iL = -18.6 e-200 t ending with iL = -6.8A Third 5 ms on-period when vL = 340 V iL = 34 - (34+6.8) × e-200 t with iL = 0 at 0.9 ms and ending with iL = 19.0 A Third 5 ms zero-period when vL = 0 V iL = 19.0 e-200 t ending with iL = 7.0A Fourth 5 ms on-period when vL = -340 V iL = -34 + (34+7.0) × e-200 t with iL = 0 at 0.93 ms and ending with iL = -18.9 A Fourth 5 ms zero-period when vL = 0 V iL = -18.9 e-200 t ending with iL = -7.0A Steady-state load current conditions have been reached and the load current waveform is as shown in figure 14.1c. Convergence of an iterative solution is more rapid if the periods considered are much longer than the load time constant (and vice versa). The mean load power for the quasi-square wave is given by 5ms 1 340V × {34 - 41× e-200 t } dt PL = 10ms ∫ 0 = 1378 W The load rms and supply currents are P P = 11.74A = 4.05A iLrms = L = 1378W I s = L = 1378W 10Ω 340V R Vs ♣ Example 14.1b: H-bridge inverter ac output factors In each waveform case (square and quasi-square) of example 14.1a calculate i. the average and peak current in the switches ii. the average and peak current in the diodes iii. the peak blocking voltage of each semiconductor type iv. the average source current v. the harmonic factor and distortion factor of the lowest order harmonic vi. the total harmonic distortion Solution Square-wave ∧ i. The peak current in the switch is I = 25.9 A and the current zero cross-over occurs at tx =2.83ms. The average switch current, from equation (14.11) is 10ms 1 (34 - 59.9 e −200 t ) dt IT = 20ms ∫ 2.83ms = 5.71 A Power Electronics 431 ii. The peak diode current is 25.9 A. The average diode current from equation (14.12) is 2.83ms 1 (34 - 59.9 e −200 t ) dt ID = 20ms ∫ 0 = 1.66 A iii. The maximum blocking voltage of each device is 340 V dc. iv. The average supply current is ( ) Is = 2 I T − I D = 2 × ( 5.71A - 1.66A ) = 8.10A This results in the supply delivery power of 340Vdc × 8.10A = 2754W v. From equation (14.16), with the third as the lowest harmonic, the distortion factors are V hf = ρ3 = 3 = 1 , that is, 33 1 3 per cent 3 V1 df = µ3 = V3 3V1 = 1 , that is, 11.11 per cent 9 vi. From equation (14.16) Vn ∑ n thd = 2 / V1 ( ) +( ) +( ) = 1 3 2 1 5 2 1 7 2 Quasi-square-wave, α = ½π (5 ms) and from equation (14.31) tx = 0.93ms i. The peak switch current is 18.9 A. From equation (14.32) the average switch current, using alternating zero volt loops, is 5ms 5ms 1 1 IT = (34 - 41e-200 t ) dt + 19e-200 t dt 20ms ∫ 0.93ms 40ms ∫ 0 = 2.18 + 1.50 = 3.68 A ii. The peak diode current (and peak switch current) is 18.9 A. The average diode current, from equation (14.33), when using alternating zero volt loops, is given by 0.93ms 5ms 1 1 ID = ( −34 + 41e−200t ) dt + 40ms ∫ 0 19e-200t dt 20ms ∫ 0 = 0.16 + 1.50 = 1.66 A iii. The maximum blocking voltage of each device type is 340 V. ) I s = 2 I T − I D = 2 × ( 3.68A - 1.66A ) = 4.04A This results in the supply delivery power of 340Vdc × 4.04A = 1374W v. The harmonics are given by equations (14.1) to (14.3) V hf = ρ3 = 3 = 1 = 1 , that is, 33 1 3 per cent / 1 3 3 2 2 V1 V3 nV1 = ρ3 n = 1 9 , that is, 11.11 per cent vi. thd = For each delay case (α = 0° and α = 90°) in example 14.1, using Fourier voltage analysis, determine (ignore harmonics above the 10th): i. the magnitude of the fundamental and first four harmonics ii. the load rms voltage and current iii. load power iv. load power factor Solution The appropriate harmonic analysis is outline in the following table, for α = 0° and α = 90°. n Zn harmonic Vn (α=0) R + ( 2π 50nL ) 1 Ω 18.62 3 48.17 102 2.12 -72.12 -1.50 5 79.17 61.2 0.77 -43.28 -0.55 7 110.41 43.71 0.40 30.91 0.28 9 141.72 34 0.24 24.04 0.17 332.95V 16.59A 235.43V 11.73A 2 2 0.9Vs n V 306 In (α=0) Vn Zn A 16.43 Vn (α=90°) 0.9Vs cos (½ nα ) n V 216.37 In (α=90°) Vn Zn A 11.62 i. The magnitude of the fundamental voltage is 306V for the square wave and is reduced to 216V when a phase delay angle of 90° is introduced. The table shows that the harmonics magnitudes reduce ( 1 n ) as the harmonic order increases. ii. The rms load current and voltage can be derived by the square root of the sum of the squares of the fundamental and harmonic components, that is, for the current irms = I12 + I 32 + I 52 + ..... The load rms currents, from the table, are 16.59A and 11.73A, which agree with the values obtained in example 14.1a. Notice that the predicted rms voltages of 333V and 235V differ significantly from the values in example 14.1a, given by Vs 1 − α π , namely 340V and 240.4V respectively. This is because the magnitude of the harmonics higher in order than 10 are not insignificant. The error introduced into the rms current value by ignoring these higher order voltages is insignificant because the impedance increases approximately proportionally with harmonic number, hence the resultant current becomes much smaller (insignificant) as the order increases. iii. The load power is the load i2R loss, that is 2 PL = irms R = 16.592 × 10Ω = 2752W for α = 0 iv. The load power factor is the ratio of real power dissipated to apparent power, that is i2 R 2752W P = 0.488 for α = 0 pf = = rms = S irms vrms 16.59A × 340V i2 R 1376W P = rms = = 0.486 for α = 90° S irms vrms 11.79A × 240.4V Equations (14.23) and (14.44) confirm the load power factor is 0.488, independent of α. ♣ pf = Example 14.3: Single-phase half-bridge inverter with an L-R load ∞ Vn 2 n≥2 n ∑ 2 = Example 14.2: Harmonic analysis of H-bridge inverter with an L-R load 2 PL = irms R = 11.732 × 10Ω = 1376W for α = 90° iv. The average supply current is df = µ3 = 432 + ...... = 46.2 per cent ( Power Inverters / V1 2 2 2 1 −1 1 1 3 + 5 + 7 + 9 + ... ♣ = 46.2 per cent A single-phase half-bridge inverter as shown in the figure 14.3, supplies a 10 ohm resistance with inductance 50 mH from a 340 V dc source. If the bridge is operating at 50 Hz, determine for the squarewave output i. steady-state current waveforms ii. the load rms voltage iii. the peak load current and its time domain solution, iL(t) Power Electronics 433 Cl Cl Cl Cu Cupper vi. When a switch or diode of a parallel pair conduct, the complementary pair of devices experience a voltage Vs, 340V dc. Thus although the load experiences half the supply voltage, the semiconductors experience twice that voltage, the same voltage experienced by the switches in the full bridge inverter. Cu VL ½Vs +½Vs ½Vs 170V δ ½ ½Vs + ∧ ½Vs I tx Clower -170V t1 12.95A (a) vii. The load power (whence various currents) is found by averaging the instantaneous load power 10 ms 1 P P 170V × (17 - 29.95 × e-200t ) dt PL = irms = L Is = L R Vs 10ms ∫ 0 = 638.5W = 638.5 W -12.95A (b) (c) Figure 14.3. GCT thyristor single-phase half-bridge inverter: (a) circuit diagram; (b) square-wave output voltage; and (c) output voltage transfer function. Solution From examples 14.1 and 14.2, τ = 5ms. i. Figure 14.3 shows the output voltage and current waveforms, with various circuit component current waveforms superimposed. Note that no zero voltage loops can be created with the half-bridge. Only load voltages ±½Vs , that is ±170V dc, are possible. ii. The output voltage swing is ±½Vs, ±170V, thus the rms output voltage is ½Vs, 170V. This is, half that of the full-bridge inverter using the same magnitude source voltage Vs, 340V dc. iii. The peak load current is half that given by equation (14.9), that is 10Ω = 638.5W = 8A 340V = 1.88A ♣ -½Vs ∨ I 1 t2 2.83ms 434 The average diode current is given by −t 2.83ms 1 5ms ID = 17 − 29.95e dt 20ms ∫ 0 = 0.83 A the average and peak current in the switches the average and peak current in the diodes the peak blocking voltage of each semiconductor type the power delivered to the load, rms load current, and average supply current iv. v. vi. vii. + Power Inverters 14.1.1iii - PWM-wave output The output voltage and frequency of a single-phase voltage- source inverter bridge can be control using one of two forms of pulse-width modulation, termed: • bipolar • multi-level, usually called unipolar Both pwm techniques have been analysed extensively for dc voltage outputs when applied to the two quadrant and four quadrant dc choppers considered in Chapter 13, sections 13.5 and 13.6. It will be seen that the same triangular modulation principles can be applied and extended, when producing lowharmonic single-phase ac output voltages and currents. The main voltage output difference between the two methods is the harmonic content near the carrier frequency and its harmonics. Three-phase pwm is a naturally extension to the single-phase case, except single-phase pwm offers more degrees of flexibility than its application to three phase inverters, although three-phase pwm does have the attribute of triplen harmonic cancellation, due to the use of one (co-phasal) triangular carrier. − t1 ½Vs 1 − e τ ½Vs t = tanh 1 −t R R 2τ 1+ e τ ½×340V 10ms = × tanh = 12.95A 10Ω 2×5ms The load current waveform is defined by equations (14.7) and (14.8), specifically ½Vs ½Vs ∨ −τt iL (t ) = − − I ×e R R −t ½ × 340V ½ × 340V = − + 12.95A × e 5ms 10Ω 10Ω ∧ I = +1 M 1 -1 I = 17 − 29.95 e −t 5ms for V∆ Vref (a) 0 ≤ t ≤ 10ms and ½Vs ½Vs ∧ −τt + + I ×e R R −t ½×340V ½×340V =− + + 12.95 × e 5ms 10Ω 10Ω iL (t ) = − II Vs T1 T2 ON VL iv. The peak switch current is I = 12.95A . The average switch current is given by −t 10ms 1 (17 − 29.95e 5ms ) dt IT = 20ms ∫ 2.83ms = 2.86 A v. The peak diode current is I = 12.95A . T1 T2 ON T1 T2 ON T1 T2 ON T3 T4 ON −t 5ms = −17 + 29.95 e for 0 ≤ t ≤ 10ms By halving the effective supply voltage, the current swing is also halved. T1 T2 ON T3 T4 ON T3 T4 ON T3 T4 ON T3 T4 ON (b) -Vs Figure 14.4. Bipolar pulse width modulation: (a) carrier and modulation waveforms and (b) resultant load pwm waveform. Bipolar pulse width modulation Bipolar modulation is the simplest pwm method and involves comparing a fixed frequency and magnitude triangular carrier with the ac waveform desired, called the modulation waveform. The modulation is usually a sinusoid of magnitude (modulation index) M such that 0 ≤ M ≤ 1. Power Electronics 435 Power Inverters The waveforms in figure 14.4 shown that the load voltage VL swings between the two voltage levels, +Vs and -Vs, (hence the term bipolar output voltage), according to • T1 and T2 are on when vref > v∆ (T3 and T4 are off ) such that VL = +Vs • T3 and T4 are on when vref < v∆ (T1 and T2 are off ) such that VL = -Vs Multi-level pulse width modulation Two multilevel output voltage techniques can be use with single-phase voltage fed ac bridges. In both case, two triangular carries displaced by 180° give the same output for the same switching frequency. i. The waveforms in figure 14.5 show that the load voltage VL swings between the two voltage levels, +Vs and -Vs, with interspaced zero periods (hence the term multilevel, specifically three-level in this case, 0V and ±Vs ), according to • T1 is on when vref > v∆ such that Vao = +Vs • T4 is on when vref < v∆ such that Vao = 0V • • T3 is on when vref < -v∆ such that Vbo = Vs T2 is on when vref > -v∆ such that Vbo = 0V The multilevel load output voltage is the difference between the two leg voltage waveforms and can be defines as follows: • T1 and T2 are on such that Vao = +Vs, Vbo = 0V, Vab = +Vs • T2 and T3 are on such that Vao = 0V, Vbo = +Vs, Vab = -Vs • T1 and T3 are on such that Vao = +Vs, Vbo = +Vs, Vab = 0V • T2 and T4 are on such that Vao = 0V, Vbo = 0V, Vab = 0V The two zero output states are interleaved to balance switching losses between all four bridge switches. Device switching is at the carrier frequency, but the bridge load voltage (hence load current) experiences twice the leg switching frequency since the two carriers are displaced by 180°. ii. A second multilevel output voltage approach is shown in figure 14.15, where the triangular carriers are not only displaced by 180° in time, but are vertically displaced, as for multilevel inverter pwm generation, which is considered in section 14.4. The upper triangle modulates reference values greater than zero, while the lower triangle modulates when the reference is less than zero. +1 436 Spectral comparison between bipolar and multilevel pwm waveforms The key features of the H-bridge inverter output voltage with bipolar pwm are (fig 14.6a): • a triangular carrier has only odd Fourier components, so the output spectrum only has carrier components at odd harmonics of the carrier frequency • the first carrier components occur at the carrier frequency, fc • side-band components occur spaced by 2fo from other components, around all multiples of the carrier frequency fc From figure 14.6b, the key features of the H-bridge inverter output voltage with multilevel pwm are: • the output switching frequency is double 2fc each leg switching frequency fc, since the switching of each leg is time shifted (by 180°), hence the first carrier related components in the output occur at 2fc and then at multiples of 2fc • no triangular carrier Fourier components exist in the output voltage since the two carriers are in anti-phase (180° apart), effectively cancelling one another in spectrum terms • side-band components occur spaced by 2fo from other components, around each multiple of the carrier frequency 2fc M- fc- 2fo fc- 4fo fc fc+ 2fo fc+ 4fo with single-phase bipolar pwm nfc = 0 for n even 2fc-3fo fo 2fc- fo 1×fc 2fc+ fo 2fc+3fo 2×fc 2 fo 3×fc 4×fc (a) Mwith single-phase multilevel pwm nfc = 0 for all n 2fc-3fo M fo 2fc- fo 1×fc (suppressed carrier) 2fc+ fo 2fc+3fo 2×fc 2 fo 3×fc 4×fc (b) -1 V∆ -V∆ Vref Vs (a) Figure 14.6. Typical phase output frequency spectrum, at a give switch commutation frequency, for: (a) bipolar pwm and (b) multilevel pwm. T1 on (T4 off) 14.1.2 Three-phase voltage-source inverter bridge Vao T4 on (T1 off) T3 on (T2 off) Vs Vbo T2 on (T3 off) The basic dc to three-phase voltage-source inverter (VSI) bridge is shown in figure 14.7. It comprises six power switches together with six associated reactive energy feedback diodes. Each of the three inverter legs operates at a relative time displacement (phase) of ⅔π, 120°. Table 14.1. Quasi-square-wave six conduction states - 180° conduction. (b) Three conducting switches Interval Vs Vab VL Vab=Vao-Vbo 1 2 3 4 -Vs Figure 14.5. Multilevel (3 level) pulse width modulation: (a) carriers and modulation waveforms and (b) resultant load pwm waveforms. 5 6 T1 T2 T3 T2 T3 T4 T3 T4 T5 T4 T5 T6 T5 T6 T1 T6 T1 leg state T2 voltage vector 101 v5 001 v1 011 v3 010 v2 110 v6 100 v4 Power Electronics 437 Power Inverters 14.1.2i - 180° (π) conduction Figure 14.8 shows inverter bridge quasi-square output voltage waveforms for a 180° switch conduction pattern. Each switch conducts for 180°, such that no two series connected (leg or arm) semiconductor switches across the voltage rail conduct simultaneously. Six patterns exist for one output cycle and the rate of sequencing these patterns, 6fo, specifies the bridge output frequency, fo. The conducting switches during the six distinct intervals are shown and can be summarised as in Table 14.1. T1 T5 T4 438 T3 T2 T6 0V VRo VBo VYo 110 100 101 001 011 010 VRB VBY Figure 14.7. Three-phase VSI inverter circuit: (a) GCT thyristor bridge inverter; (b) star-type load; and (c) delta-type load. VYR The three output voltage waveforms can be derived by analysing a balanced resistive star load and considering each of the six connection patterns, as shown in figure 14.9, using the maxtrix in figure 14.8c. Effectively the resistors representing the three-phase load are sequentially cycled anticlockwise one at a time, being alternately connected to each supply rail. The output voltage is independent of the load, as it is for all voltage source inverters. Alternatively, the generation of the three-phase voltages can be analysed analytically by using the rotating voltage space vector technique. With this approach, the output voltage state from each of the three inverter legs (or poles) is encoded as summarised in table 14.1, where a ‘1’ signifies the upper switch in the leg is on, while a ‘0’ means the lower switch is on in that leg. The resultant binary number (one bit for each of the three inverter legs), represents the output voltage vector number (when converted to decimal). The six voltage vectors are shown in figure 14.10 forming sextant boundaries, where the quasi-square output waveform in figure 14.8b is generated by stepping instantaneously from one vector position to another in an anticlockwise direction. Note that the rotational stepping sequence is arranged such that when rotating in either direction, only one leg changes state, that is, one device turns off and then the complementary switch of that leg turns on, at each step. This minimises the inverter switching losses. The dwell time of the created rotating vector at each of the six vector positions, is ⅓π (T) of the cycle period (T). Note that the line-to-line zero voltage states 000 and 111 are not used. These represent the condition when either all the upper switches (T1, T3, T5) are on or all the lower switches (T2, T4, T5) are switched on. Phase reversal can be obtained by interchanging two phase outputs, or as is the preferred method, the direction of the rotating vector sequence is reversed. Reversing is therefore effectively achieved by back-tracking along each output waveform. VRN With reference to figure 14.8b, the line-to-load neutral voltage Fourier coefficients are given by nπ − 2nπ cos 2 + cos 2 3 3 (14.45) Vn = Vs n 3π The line-to-load neutral voltage is therefore ∞ 2 sin n ωt Vn = Vs ∑ r = 1, 2, 3, .. (14.46) π n =1, 6 r ±1 n L− N L− N that is vRN = 2 π v RB v BY v YR 1 =0 -1 (iR) VBN (V) similarly for vYN and vBN, where ωt is substituted by ωt+⅔π and ωt-⅔π respectively. (14.47) -1 1 0 v RN v BN 1 v YN 0 -1 (iB) (c) VYN (iY) v6 v4 v5 v1 v3 v2 (b) Figure 14.8. A three-phase bridge inverter employing 180° switch conduction with a resistive load: (a) the bridge circuit showing T1, T5, and T6 conducting (leg state v6 :– 110); (b) circuit voltage and current waveforms with each of six sequential output voltage vectors identified; and (c) phase voltage to line voltage conversion matrix. The line-to-line voltage, from equation (14.38) with α = ⅓π, gives Fourier coefficients defined by nπ cos 6 4 (14.48) Vn = Vs n π The line-to-line voltage is thus ∞ 2 3 sin n ωt Vn = Vs ∑ cos nπ r = 1, 2, 3, . (14.49) n 6 π n=1, 6 r ±1 L− L . L− L (the symbol provides the sign), that is 2 3 (14.50) V [sin ωt - 15 sin 5ωt - 17 sin 7ωt + 111 sin11ωt + . . .] (V) π s and similarly for vBY and vYR. Figure 14.8b shows that vRB is shifted π with respect to vRN, hence to obtain the three line voltages while maintaining a vRN reference, ωt should be substituted with ωt + π, ωt- ½π and ωt+π, respectively. vRB = Vs [sin ωt + 15 sin 5ωt + 71 sin 7ωt + 111 sin11ωt + . . .] v RN − v BN = v BN − v YN v YN − v RN Power Electronics 439 Power Inverters Since the interphase voltages consist of two square waves displaced by ⅔π, no triplen harmonics (3, 6, 9, . . .) exist. The outputs comprise harmonics given by the series n = 6r ± 1 where r ≥ 0 and is an integer. The nth harmonic has a magnitude of 1/n relative to the fundamental. By examination of the interphase output voltages in figure 14.8 it can be established that the mean halfcycle voltage is ⅔Vs and the rms value is √⅔ Vs, namely 0.816 Vs. From equation (14.50) the rms value of the fundamental is √6 Vs /π, namely 0.78 Vs, that is 3/π times the total rms voltage value. The three-phase inverter output voltage properties are summarised in Table 14.2. # Interval 3 T 3 T 4 T 5 on leg state 011 v 3 = V s e π j Interval 4 T 4 T 5 T 6 on leg state 010 v 2 = V s e π j Interval # 5 T 1 T 5 T 6 on leg state 110 v6 = V s e π j T1 / T4 Interval # 2 T 2 T 3 T 4 on leg state 001 v1 = V s e 0 j Interval # 6 T 1 T 2 T 6 on leg state 100 v 4 = V s e π j T5 / T2 Y 440 # Interval # 1 T 1 T 2 T 3 on leg state 101 v 5 = V s e -π j T3 / T6 R T5 T1 T1 VRN = Vs /3 VBN = -2Vs /3 VYN = Vs /3 VRN = 2Vs /3 VBN = -Vs /3 VYN = -Vs /3 T2 T6 B 010 v2 110 v6 100 v4 101 v5 B B B T1 011 v3 T6 Y R 001 v1 T3 T3 VRN = -Vs /3 VBN = 2Vs /3 VYN = -Vs /3 VRN = Vs /3 VBN = Vs /3 VYN = -2Vs /3 T4 T2 B Table 14.2. Quasi-squarewave voltage properties for a resistive load Y Conduction period Y Y T5 T5 T3 T2 R Y Figure 14.10. Generation and arrangement of the six quasi-square inverter output voltage states. VRN = -2Vs/3 VBN = Vs/3 VYN = Vs/3 VRN = -Vs /3 VBN = -Vs /3 VYN = 2Vs /3 T6 T4 B 3 180° Phase Voltage V L- N T4 R 3 2π Figure 14.9. Determination of the line-to-neutral voltage waveforms for a balanced resistive load and 180° conduction as illustrated in figure 14.8. 14.1.2ii - 120° (⅔π) conduction The basic three-phase inverter bridge in figure 14.7 can be controlled with each switch conducting for 120°. As a result, at any instant only two switches (one upper and one non-complementary lower) conduct and the resultant quasi-square output voltage waveforms are shown in figure 14.11. A 60° (⅓π), dead time exists between two series switches conducting, thereby providing a safety margin against simultaneous conduction of the two series devices (for example T1 and T4) across the dc supply rail. This safety margin is obtained at the expense of a lower semi-conductor device utilisation and rms output voltage than with 180° device conduction. The device conduction pattern is summarised in Table 14.3. A feature with ⅔π conduction is that the phase currents can be measured from the dc link current. Fundamental voltage peak rms Total rms Characteristic Distortion Factor THD µ thd 3 π2 Vl1 V1 Vrms (V) (V) (V) π Vs 2 2 V 3 s π = 0.450 Vs = 0.471Vs = 0.955 2 π Vs = 0.637Vs 2 3 6 2 V 3 s Line Voltage V L- L = 1.10 Vs = 0.78 Vs = 0.816Vs 120° (V) (V) (V) 3 6 V 2π s Phase Voltage V L- N Line Voltage V L- L π π Vs Vs = 0.551 Vs 3 π Vs = 0.955Vs π Vs = 0.390 Vs 3 V 2π s = 0.673 Vs 1 Vs 6 = 0.408Vs 1 2 Vs = 0.707 Vs 3 π = 0.955 3 π = 0.955 3 π = 0.955 −1 9 = 0.311 π2 9 −1 = 0.311 π2 9 −1 = 0.311 π2 −1 9 = 0.311 Power Electronics 441 Power Inverters 442 Figure 14.8b for 180° conduction and 14.11b for 120° conduction show that the line to neutral voltage of one conduction pattern is proportional to the line-to-line voltage of the other. That is, from equation (14.38) with α = ⅓π ∞ 2 nπ vRN ( 2 3 π ) = ½ vRY (π ) = ∑ Vs cos sin nωt 6 n =1,3,5 π n (14.51) 3 Vs [sin ωt - 15 sin 5ωt - 17 sin 7ωt + 111 sin11ωt + . . .] (V) = π and vRY ( 2 3 π ) = 3 2 vRN (π ) = ∞ ∑ n=1,3,5 = 3 π 2 3 nπ Vs cos sin nω t πn 6 Vs [sin ωt + 15 sin 5ωt + 17 sin 7ωt + 1 11 (14.52) sin11ωt + . . .] (V) Also vRY = √3 vRN and the phase relationship between these line and phase voltages, of π, has not been retained. That is, with respect to figure 14.11b, substitute ωt with ωt + π in equation (14.51) and ωt + ⅓π in equation (14.52). The output voltage properties for both 120° and 180° conduction are summarised in the Table 14.2. Table 14.3. Quasi-squarewave conduction states - 120° conduction. Two conducting devices Interval 1 T1 2 T2 T2 3 4 5 6 T3 T3 T4 T4 T5 T5 T6 T6 T1 v RB v BY v YR Independent of the conduction angle (120°, 180° or even 150°), quasi-square 180° conduction occurs with inductive loads, producing the six hexagon states shown in the upper part of figure 14.10. The resistive load assumptions made in this section for explanation purposes can be misleading. 1 =0 -1 14.1.3 Inverter ac output voltage and frequency control techniques It is a common requirement that the output voltage and/or frequency of an inverter be varied in order to control the load power or, in the case of an induction motor, to control the shaft speed and torque by maintaining a constant V / f ratio. The six VSI modulation control techniques to be considered are: • • • • • • Variable voltage dc link Single-pulse width modulation Multi-pulse width modulation Multi-pulse, selected notching modulation Sinusoidal pulse width modulation Triplen injection Triplens injected into the modulation waveform Voltage space vector modulation 14.1.3i - Variable voltage dc link The rms voltage of a square-wave can be changed and controlled by varying the dc link source voltage. A variable dc link voltage can be achieved with a dc chopper as considered in chapter 13 or an ac phase-controlled thyristor bridge as considered in sections 11.2 and 11.5. A dc link L-C smoothing filter may be necessary. 14.1.3ii - Single-pulse width modulation Simple pulse-width control can be employed as considered in section 14.1.1b, where a single-phase bridge is used to produce a quasi-square-wave output voltage as shown in figure 14.1c. An alternative method of producing a quasi-square wave of controllable pulse width is to transformeradd the square-wave outputs from two push-pull bridge inverters as shown in figure 14.12a. By phaseshifting the output by α, a quasi-square sum results as shown in figure 14.12b. v RN − v BN = v BN − v YN v YN − v RN -1 1 0 v RN v BN 1 v YN 0 -1 (c) Figure 14.11. A three-phase bridge inverter employing 120° switch conduction with a resistive star load: (a) the bridge circuit showing T1 and T2 conducting; (b) circuit voltage and current waveforms; and (c) phase voltage to line voltage conversion matrix. The output voltage can be described by Vo = ∞ ∑v an sin nωt (14.53) (V) n odd where van = 2 π ∫ ½π −½ π Vs cos nα dα = 4 V cos(½ nα ) nπ s (V) (14.54) The rms output voltage is Vr = Vs 1- α π (V) (14.55) Power Electronics 443 and the rms value of the fundamental is 2 2 V1 = Vs cos½α π (V) Power Inverters (14.56) As α increases, the magnitude of the harmonics, particularly the third, becomes significant compared with the fundamental magnitude. This type of control may be used in high power applications. 444 ii. The rms output voltage is given by equation (14.55), that is V = V 1- α = 340V 1- 1.34 = 257.5V rms π s π iii. The peak values of the first four harmonics are given in the table below. harmonic n van = 4 V cos(½ nα ) nπ s van2 3 -61.4 3765.0 5 -84.7 7175.3 7 -1.4 1.9 9 46.6 2168.5 . ∑v 2 an = 114.50 The rms value of the ac of the first four harmonics is 114.5/√2 = 81.0V. iv. The ac component of the harmonics above the 9th is given by 2 2 Vrms n>9 = Vrms − Vrms n≤9 = 257.5V 2 − ( 240V 2 + 81.0V 2 ) = 46.3V v. The total harmonic voltage distortion is given by THDv = V 2 −V 2 rms a1 Va1 2 × 100 = Vrms − 1 × 100 Va1 2 = 257.5V 240V − 1 × 100 = 38.9% ♣ 14.1.3iii - Multi-pulse width modulation Figure 14.12. Voltage control by combining phase-shifted push-pull inverters: (a) two inverters with two transformers for summing and (b) circuit voltage waveforms for a phase displacement of α. An extension of the single-pulse modulation technique is multiple-notching as shown in figure 14.13. The bridge switches are controlled so as to vary the on to off time of each notch, δ, thereby varying the output rms voltage which is given by Vrms = δ Vs . Alternatively, the number of notches can be varied. +Vs fo Example 14.4: Single-pulse width modulation Two single-phase H-bridge inverter outputs are transformer added, as shown in figure 14.12. Each inverter operates at 50Hz but phase shifted so as to produce 240V rms fundamental output when the rail voltage of each inverter is 340V dc and the transformers turns ratios are 2:2:1. Determine i. the phase shift between the two single phase inverters ii. the rms output voltage iii. the frequency and magnitude of the first 4 harmonics of 50Hz and their rms ac contribution to the rms output iv. rms voltage of higher order harmonics (higher frequencies than those in part iii.) v. the total harmonic distortion of the output voltage. Solution i. The output is a quasi-square waveform of magnitude ±340V dc. The magnitude of the 50Hz fundamental is given by equation (14.54), for n =1: 4 va1 = Vs cos(½α ) π 2 240V = 4 π × 340V × cos(½α ) from which the phase shift is 76.7°, 1.34 radians. δ1 -Vs δ1 < δ2 Carrier frequency +Vs fc fo δ2 -Vs Figure 14.13. Inverter control giving variable duty cycle of five notches per half cycle: (a) low duty cycle, δ1, hence low fundamental magnitude and (b) higher duty cycle, δ2, for a high fundamental voltage output. Power Electronics Power Inverters The harmonic content at lower output voltages is significantly lower than that obtained with single-pulse modulation. The increased switching frequency does increase the magnitude of higher order harmonics and the switching losses. The Fourier coefficients of the output voltage in figure 14.13 are given by fc fo fo fo 4 Vn = (14.57) cos 2π n ( 2 j − 1 + δ ) − cos 2π n ( 2 j − 1 − δ ) ∑ n π j =1,2,3,.. fc fc where fo is the fundamental frequency, fc the triangular carrier frequency and 0 ≤ δ ≤ 1 is the duty cycle. In figure 14.14b two notches per half cycle are introduced; hence any two selected harmonics can be eliminated. The more notches, the lower is the output fundamental. For example, with two notches, the third and fifth harmonics are eliminated. From 445 14.1.3iv - Multi-pulse, selected notching modulation If a multi-level waveform (±Vs, 0) is used with quarter wave symmetry, as shown in figure 14.14a, then both the harmonics and total rms output voltage can be controlled. With one pulse per quarter wave, the kth harmonic is eliminated from the output voltage if the centre of the pulse is located such that sin k λ = 0 (14.58) that is λ = π k Independent of the pulse width δ, the kth harmonic is eliminated and the other Fourier components are given by 8 π sin n δ Vn = V s sin n (14.59) nπ k The output voltage total rms is solely dependent on the pulse width δ and is given by 2 Vo rms = V s δ (14.60) π On the other hand, the bipolar waveform (±Vs) in figure 14.14b has an rms value of Vs, independent of the harmonics eliminated. Selected elimination of lower-order harmonics can be achieved by producing an output voltage waveform as shown in figure 14.14b. The exact switching points are calculated off-line so as to eliminate the required harmonics. For n switchings per half cycle, n selected harmonics can be eliminated. 4 bn = π ∫ ½π 0 f (θ ) sin nθ dθ for n = 1, 2, 3, .... 446 (14.61) b3 = 4 Vs (1 − 2 cos 3α + 2 cos 3β ) = 0 3π and b5 = 4 Vs (1 − 2 cos 5α + 2 cos 5β ) = 0 5π Solving yields α1 = 23.6° and β1 = 33.3°. The total rms output voltage is Vs, independent of the harmonics eliminated. The magnitude (whence rms) of each harmonic component is 4 Vn = V s (1 − 4 × sin n λ × sin n δ ) (14.62) nπ The maximum fundamental rms component of the output voltage waveform is 0.84 of a square wave, which is (2√2/π)Vs when δ = ½π which produces a square wave. Ten switching intervals exist compared with two per cycle for a squarewave, hence switching losses and control circuit complexity are increased. In the case of a three-phase inverter bridge, the third harmonic does not exist, hence the fifth and seventh (b5 and b7) can be eliminated with α1 = 16.3° and β1 = 22.1. The 5th, 7th, 11th, and 13th can be eliminated with the angles 10.55°, 16.09°, 30.91°, and 32.87° respectively. Because the waveforms have quarter wave symmetry, only angles for 90° need be stored. The output rms voltage magnitude can be varied by controlling the dc link voltage or by transformeradding two phase-displaced bridge outputs as demonstrated in figure 14.12. The output voltage Fourier components in equation (14.62) are modified by equation(14.54) given 4 Vn = V s (1 − 4 × sin n λ × sin n δ ) cos ½n α (14.63) nπ vL And the total rms output voltage is reduced from Vs , as given by equation (14.55), that is Vo rms = Vs 1 - α δ Vs π ½π λ λ π (V) (14.64) Thus the fundamental rms magnitude can be changed by introducing an extra constraint to be satisfied, along with the harmonic eliminating constraints (as a result of the extra constraint, one fewer harmonic can now be eliminated for a given number of switchings per quarter cycle). 2π ωt (a) -Vs δ (b) The multi-pulse selected notching modulation technique can be extended to the optimal pulse-width modulation method, where harmonics may not be eliminated, but minimised according to a specific criterion. In this method, the quarter wave output is considered to have a number of switching angles. These angles are selected so as, for example, to eliminate certain harmonics, minimise the rms of the ripple current, or any other desired performance index. The resultant non-linear equations are solved using numerical methods off-line. The computed angles are then stored in a ROM look-up table for use. A set of angles must be computed and stored for each desired level of the voltage fundamental and output frequency. The optimal pwm approach is particularly useful for high-power, high-voltage GCT thyristor inverters, which tend to be limited in switching frequency by device switching losses. 14.1.3v - Sinusoidal pulse-width modulation (pwm) 1 1 1 1 λ Figure 14.14. Output voltage harmonic reduction for a single-phase bridge using selected notching: (a) multilevel output voltage and (b) bipolar output voltage. 1 - Natural sampling (a) Synchronous carrier The output voltage waveform and method of generation for synchronous carrier, natural sampling sinusoidal pwm, suitable for the single-phase bridge of figure 14.1, are illustrated in figure 14.15. The switching points are determined by the intersection of the triangular carrier wave fc and the reference modulation sine wave, fo. The output frequency is at the sine-wave frequency fo and the output voltage is proportional to the magnitude of the sine wave. The amplitude M (0 ≤ M ≤ 1) is called the modulation index. For example, figure 14.15a shows maximum voltage output (M = 1), while in figure 14.15b where the sine-wave magnitude is halved (M = 0.5), the output voltage is halved. If the frequency of the modulation sinewave, fo, is an integer multiple of the triangular wave carrierfrequency, fc that is, fc = nfo where n is integer, then the modulation is synchronous, as shown in figure Power Electronics Power Inverters 14.15. If n is odd then the positive and negative output half cycles are symmetrical and the output voltage contains no even harmonics. In a three-phase system if n is a multiple of 3 (and odd), the carrier is a triplen of the modulating frequency and the spectrum does not contain the carrier or its harmonics. f c = (6q + 3) f o = nf o (14.65) for q = 1, 2, 3. The Fourier harmonic magnitudes of the line to line voltages are given by nπ nπ a n = V A cos cos 2 3 (14.66) nπ nπ bn = V A sin sin 2 3 where Vℓ is proportional to the dc supply voltage Vs and the modulation index M. Rather than using two offset triangular carriers, as shown in figure 14.15, a triangular carrier without an offset can be used. Now the output only approximates the ideal. Figure 14.16 shows this pwm generation technique and voltage bipolar output waveform, when applied to the three-phase VSI inverter in figure 14.7. Two offset carriers are not applicable to six-switch, three-phase pwm generation since complementary switch action is required. That is, one switch in the inverter leg must always be on. It will be noticed that, unlike the output in figure 14.15, no zero voltage output periods exist. This has the effect that, in the case of GCT thyristor bridges, a large number of commutation cycles is required. When zero output periods exist, as in figure 14.11, one GCT thyristor is commutated and the complementary device in that leg is not turned on. The previously commutated device can be turned back on without the need to commutate the complementary device, as would be required with the pwm technique illustrated in figure 14.16. Commutation losses are reduced, control circuitry simplified and the likelihood of simultaneous conduction of two series leg devices is reduced. The alternating zero voltage loop concept can be used, where in figure 14.16b, rather than T1 being on continuously during the first half of the output cycle, T2 is turned off leaving T1 on, then when either T1 or T2 must be turned off, T1 is turned off leaving T2 on. 447 448 upper triangular carrier wave fc lower triangular carrier wave fc reference modulation sinewave fo Figure 14.15. Derivation of trigger signals for multi-level naturally sampled pulse-width modulation waveforms: (a) for a high fundamental output voltage (M = 1) and (b) for a lower output voltage (M = 0.5), with conducting devices shown. Sinusoidal pwm requires a carrier of much higher frequency than the modulation frequency. The generated rectilinear output voltage pulses are modulated such that their duration is proportional to the instantaneous value of the sinusoidal waveform at the centre of the pulse; that is, the pulse area is proportional to the corresponding value of the modulating sine wave. If the carrier frequency is very high, an averaging effect occurs, resulting in a sinusoidal fundamental output with high-frequency harmonics, but minimal low-frequency harmonics. Figure 14.16. Naturally sampled pulse-width modulation waveforms suitable for a three-phase bridge inverter: (a) reference signals; (b) conducting devices and fundamental sine waves; and (c) one output line-to-line voltage waveform. (b) Asynchronous carrier When the carrier is not an integer multiple of the modulation waveform, asynchronous modulation results. Because the output frequency, fo, is usually variable over a wide range, it is difficult to ensure fc = nfo. To achieve synchronism, the carrier frequency must vary with frequency fo. Simpler generating systems result if a fixed carrier frequency is used, resulting in asynchronism between fo and fc at most Power Electronics Power Inverters output frequencies. Left over, incomplete carrier cycles create slowly varying output voltages, called subharmonics, which may be troublesome with low carrier frequencies, as found in high-power drives. Natural sampling, asynchronous sinusoidal pwm is usually restricted to analogue or ASIC implementation. The harmonic consequences of asynchronous-carrier natural-sampling are similar to asynchronous-carrier regular-sampling in 2 to follow. 2 - Regular sampling (a) Asynchronous carrier When a fixed carrier frequency is used, usually no attempt is made to synchronise the modulation frequency. The output waveforms do not have quarter-wave symmetry which produces subharmonics. These subharmonics are insignificant if fc >> fo, usually, fc > 20 fo. The implementation of sinusoidal pwm with microprocessors or digital signal processors is common because of flexibility and the elimination of analogue circuitry associated problems. The digital pwm generation process involves scaling, by multiplication, of the per unit sine-wave samples stored in ROM. • Symmetrical modulation Figure 14.17a illustrates the process of symmetrical modulation, where sampling is at the carrier frequency. The quantised sine-wave is stepped and held at each sample point. The triangular carrier is then compared with the step sine-wave sample. The modulation process is termed symmetrical modulation because the intersection of adjacent sides of the triangular carrier with the stepped sinewave, about the non-sampled carrier peak, are equidistant about the carrier peak. The pulse width, independent of the modulation index M, is symmetrical about the triangular carrier peak not associated with sampling, as illustrated by the upper pulse in figure 14.18. The pulse width is given by 1 t ps = (14.67) (1- M sin 2π fo t1 ) 2 fc where t1 is the time of sampling. 449 450 • Asymmetrical modulation Asymmetrical modulation is produced when the carrier is compared with a stepped sine wave produced by sampling and holding at twice the carrier frequency, as shown in figure 14.17b. Each side of the triangular carrier about a sampling point intersects the stepped waveform at different step levels. The resultant pulse width is asymmetrical about the sampling point, as illustrated by the lower pulse in figure 14.18 for two modulation waveform magnitudes. The pulse width is given by 1 t pa = (14.68) (1-½ M ( sin 2π fo t1 + sin 2π fo t2 ) ) 2 fc where t1 and t2 are the times at sampling such that t2 = t1 + 1/2fc. Figure 14.18 shows that a change in the modulation index M varies the pulse width on each edge, termed double edge modulation. A triangular carrier produces double edge modulation, while a sawtooth carrier produces single edge modulation, independent of the sampling technique. t p 2s t p1s M2 M1 t1 Triangular carrier fc Reference f o2 Reference f o1 t2 M2 Line of sym m etry M1 t p1a t p2a Figure 14.17. Regular sampling, asynchronous, sinusoidal pulse-width-modulation: (a) symmetrical modulation and (b) asymmetrical modulation. The multiplication process is time-consuming, hence natural sampling is not possible. In order to minimise the multiplication rate, the sinusoidal sine-wave reference is replaced by a quantised stepped representation of the sine-wave. Figure 14.17 shows two methods used. Sampling is synchronised to the carrier frequency and the multiplication process is performed at twice the sampling rate for threephase pwm generation (the third phase can be expressed in terms of two phases, since v1 + v2 + v3 = 0). Figure 14.18. Regular sampling, asynchronous, sinusoidal pulse-width-modulation, showing double edge: (upper) asymmetrical modulation and (lower) symmetrical modulation. Power Electronics 451 Power Inverters 452 3 - Frequency spectra of pwm waveforms The most common form of sinusoidal modulation for three-phase inverters is regular sampling, asynchronous, fixed frequency carrier, pwm. If fc > 20fo, low frequency subharmonics can be ignored. The output spectra consists of the modulation frequency fo with magnitude M. Also present are the spectra components associated with the triangular carrier, fc. For any sampling, these are fc and the odd harmonics of fc. (The triangular carrier fc contains only odd harmonics). These decrease in magnitude with increasing frequency. About the frequency nfc are components of fo spaced at ± 2fo, which generally decrease in magnitude when further away from nfc. That is, at fc the harmonics present are fc, fc ± 2fo, fc ± 4fo, … while about 2fc, the harmonics present are 2fc ± f0, 2fc ± 3fo,..., but 2fc is not present. The typical output spectrum is shown in figure 14.19. The relative magnitudes of the sidebands vary with modulation depth and the carrier related frequencies present, fh, are given by ( f h = ½ 1 + ( −1) n+1 ) n f ± ( 2k − ½ (1 + ( −1) )) f n c where k = 1, 2, 3,.... (sidebands) and o m = 0 m = ¼ m = ½ (14.69) n = 1, 2, 3,.... (carrier ) m = ¾ Mwith single-phase unipolar pwm fh = 0 for n odd 2fo (suppressed carrier and n - odd side bands) m = 1 2fo ωt o fo 1 fc 2 fc 3 fc 4 fc Figure 14.19. Location of carrier harmonics and modulation frequency sidebands, showing all sideband separated by 2fm. Although the various pwm techniques produce other less predominate spectra components, the main difference is seen in the magnitude of the carrier harmonics and sidebands. The magnitudes increase as the pwm type changes from naturally sampling to regular sampling, then from asymmetrical to symmetrical modulation, and finally from double edge to single edge. With a three-phase inverter, the carrier fc and its harmonics do not appear in the line-to-line voltages since the carrier fc and in particular its harmonics, are co-phase to the three modulation waveforms. 14.1.3vi - Phase dead-banding Dead banding is when one phase (leg) is in a fixed on state, and the remaining phases are appropriately modulated so that the phase currents remain sinusoidal. The dead banding occurs for 60° periods of each cycle with the phase with the largest magnitude voltage being permanently turned on. Sequentially each switch is clamped to the appropriate link rail. The leg output is in a high state if it is associated with the largest positive phase voltage magnitude, while the phase output is zero if it is associated with the largest negative phase magnitude. Thus the phase outputs are cycled, being alternately clamped high and low for 60° every 180° as shown in figure 14.20. A consequence of dead banding is reduced switching losses since each leg is not switched at the carrier frequency for 120° (two 60° periods 180° apart). A consequence of dead banding is increased ripple current. Dead banding is achieved with discontinuous modulating reference signals. Dead banding for a continuous 120° per phase leg is also possible but the switching loss savings are not uniformly distributed amongst the six inverter switches. The magnitude of the fundamental when using standard PWM can be increased from 0.827pu to 0.955pu without introducing output voltage distortion, by the injection of triplen components, which are co-phasal in a three-phase system, and therefore do not appear in the line currents. Two basic approaches can be used to affect this undistorted output voltage magnitude increase. Triplen injection into the modulation waveform or Voltage space vector modulation 1 π 3 2 π 3 π 4 π 3 5 π 3 2π Figure 14.20. Modulation reference waveform for phase dead banding. 14.1.3vii - Triplen Injection modulation 1 - Triplens injected into the modulation waveform An inverter reconstitutes three-phase voltages with a maximum magnitude of 0.827 (3√3/2π) of the fixed three-phase input ac supply. A motor designed for the fixed mains supply is therefore under-fluxed at rated frequency and not fully utilised on an inverter. As will be shown, by using third harmonic voltage injection, the flux level can be increased to 0.955 (3/π) of that produced on the three-phase ac mains supply. If overmodulation (M > 1) is not allowed, then the modulation wave M sin ωt is restricted in magnitude to M = 1, as shown in figure 14.21a. If VRN = M sinωt ≤ 1pu and VYN = M sin(ωt + ⅔π) ≤ 1 pu then VRY = √3 M sin(ωt - π) where 0 ≤ M ≤ 1 In a three-phase pwm generator, the fact that harmonics at 3fo (and odd multiplies of 3fo) vectorally cancel can be utilised effectively to increase M beyond 1, yet still ensure modulation occurs for every carrier frequency cycle. Let VRN = M′ sinωt+ sin3ωt) ≤ 1 pu and VYN = M′ ( sin(ωt +⅔π) + sin 3(ωt + ⅔π)) ≤ 1 pu then VRY = √3 M′ sin(ωt - π) VRN has a maximum instantaneous value of 1 pu at ωt = ±⅓π, as shown in figure 14.21b. Therefore 3 VRN (ωt = 13 π ) = M ' =1 2 that is m'= 2 M m = 1.155M m M (14.70) 3 Thus the fundamental of the phase voltage is M′ sin ωt = 1.155 M sin ωt. That is, if the modulation reference sin ωt + sin 3ωt is used, the fundamental output voltage is 15.5 per cent larger than when sin ωt is used as a reference. The increased fundamental is shown in figure 14.21b. 453 Power Electronics Power Inverters 454 rotation, determines the inverter output frequency. The sequence of voltage vectors {v1, v3, v2, v6, v4, v5} is arranged such that stepping from one state to the next involves only one of the three poles changing state. Thus the number of inverter devices needing to change states (switch) at each transition, is minimised. ×1.155 [If the inverter switches are relabelled, upper switches T1, T2, T3 - right to left; and lower switches T4, T5, T6 - right to left: then the rotating voltage sequence becomes {v1, v2, v3, v4, v5, v6}] Rather than stepping ⅓π radians per step, from one voltage space vector position to the next, thereby producing a six-step quasi-square fixed magnitude voltage output, the rotating vector is rotated in smaller steps based on the position being updated at a constant rate (carrier frequency). Furthermore, the vector length can be varied, modulated, to a magnitude less than Vs. 2 V sin 1 π − θ (3 ) o/ p Va ta 3 = = Tc v1 Vs Vb tb = = Tc v3 2 Vo / p sin θ 3 Vs where v1 = v3 # (14.73) # Interval 4 T4 T5 T6 on leg state 010 πj v2 = V s e Interval 3 T3 T4 T5 on leg state 011 πj v3 = V s e SECTOR II SECTOR SECTOR III # Interval 5 T1 T5 T6 on leg state 110 πj v6 = V s e I # Interval 2 T2 T3 T4 on leg state 001 0j v1 = V s e 000 111 SECTOR SECTOR IV VI SECTOR Figure 14.21. Modulation reference waveforms: (a) sinusoidal reference, sin ωt; (b) third harmonic injection reference, sin ωt + sin 3ωt; and (c) triplen injection reference, sin ωt + (1/√3π){9/8 sin3ωt 80/81 sin9ωt + . ..} where the near triangular waveform b is half the magnitude of the shaded area. The spatial voltage vector technique injects the triplens according to r 1 ∞ ( −1) VRN = M ' sin ωt + (14.71) sin ( 2r + 1) 3ωt ∑ 1 3π r =0 ( 2r + 1) − 3 ( 2r + 1) + 13 The Fourier triplen series represents half the magnitude of the shaded area in figure 14.21c (the waveform marked ‘b’), which is formed by the three-phase sinusoidal waveforms. The spatial voltage vector waveform is defined by 3 sin(ωt ) 0 ≤ ωt ≤ 16 π 2 (14.72) 3 1 sin(ωt + 16 π ) 6 π ≤ ωt ≤ ½π 2 The use of this reference increases the duration of the zero volt loops, thereby decreasing inverter output current ripple. The maximum modulation index is 1.155. Third harmonic injection, yielding M = 1.155, is a satisfactory approximation to spatial voltage vector injection. V # # Interval 6 T1 T2 T6 on leg state 100 πj v4 = V s e Interval 1 T1 T2 T3 on leg state 101 - πj v5 = V s e 001 v1 011 v3 010 v2 110 v6 100 v4 101 v5 2 - Voltage space vector pwm When generating three-phase quasi-square output voltages, the inverter switches step progressively to each of the six switch output possibilities (states). In figure 14.10, when producing the quasi-square output, each of these six states is represented by an output voltage space vector. Each vector has a ⅓π displacement from its two adjacent states, and each has a length Vs which is the pole output voltage relative to the inverter 0V rail. Effectively, the quasi-square three-phase output is generated by a rotating vector of length Vs, jumping successively from one output state to the next in the sequence, and in so doing creating six voltage output sectors. The speed of rotation, in particular the time for one 111 v7 000 v0 Figure 14.22. Instantaneous output voltage states for the three legs of an inverter. 455 Power Electronics Power Inverters V 3 =V s e To incorporate a variable rotating vector length (modulation depth), it is necessary to vary the average voltage in each carrier period. Hence pulse width modulation is used in the period between each finite step of the rotating vector. Pulse width modulation requires the introduction of zero voltage output states, namely all the top switches on (state 111, v7) or all the lower switches on (state 000, v0). These two extra states are shown in figure 14.22, at the centre of the hexagon. Now the pole-to-pole output voltage can be zero, which allows duty cycle variation to achieve variable average output voltage for each phase, within each carrier period, proportional to the magnitude of the position vector. To facilitate vector positions (angles) that do not lie on one of the six quasi-square output vectors, an intermediate vector Vo/p e jθ is resolved into the vector sum of the two quasi-square vectors adjacent to the rotating vector. This process is shown in figure 14.23 for a voltage vector Vo/p that lies in sector I, between output states v1 (001) and v3 (011). The voltage vector has been resolved into the two components Va and Vb as shown. The time represented by quasi-square vectors v1 and v3 is the carrier period Tc, in each case. Therefore the portion of Tc associated with va and vb is scaled proportionally to v1 and v3, giving ta and tb. j?π 011 j?π Tc 011 SECTOR I SECTOR I Tc ωt ∧ Vo / p tb Vb = 2 VO / P sin θ 3 V s cos30° VoV/ pO/P e jθ ½v 3 = ½V s θ 000 111 ta Va = 2 VO / P sin ( 13 π − θ ) 3 v 1 =V s e Tc 30° 000 111 ½v 1 = ½V s j0 v 1 =V s e j0 001 001 (a) (b) V 3 =V s e The two sine terms in equation (14.73) generate two sine waves displaced by 120°, identical to that generated with standard carrier based sinusoidal pwm. The sum of ta and tb cannot be greater than the carrier period Tc, thus ta + tb ≤ Tc (14.74) ta + tb + to = Tc where the slack variable to has been included to form an equality. The equality dictates that vector v1 is used for a period ta, v3 is used for a period tb, and during period to, the null vector, v0 or v7, at the centre of the hexagon is used, which do not affect the average voltage during the carrier interval Tc. A further constraint is imposed in the time domain. The rotating voltage vector is a fixed length for all rotating angles, for a given inverter output voltage. Its length is restricted in both time and space. Obviously the resolved component lengths cannot exceed the pole vector length, Vs. Additionally, the two vector magnitudes are each a portion of the carrier period, where ta and tb could be both equal to Tc, that is, they both have a maximum length Vs. The anomaly is that voltages va and vb are added vectorially but their scalar durations (times ta and tb) are added linearly. The longest time ta + tb possible is when to is zero, as shown in figures 14.23a and 14.22a, by the hexagon boundary. The shortest vector to the boundary is where both resolving vectors have a length ½Vs, as shown in figure 14.23b. For such a condition, ta = tb = ½Tc, that is ta + tb = Tc. Thus for a constant inverter output voltage, when the rotating voltage vector has a constant length, Vlo /p , the locus of allowable rotating reference voltage vectors must be within the circle scribed by the maximum length vector shown in figure 14.23b. As shown, this vector has a length v1 cos30°, specifically 0.866Vs. Thus the full quasi-square vectors v1, v2, etc., which have a magnitude of 1×Vs, cannot be used for generating a sinusoidal output voltage. The excess length of each quasi-square voltage (which represents time) is accounted for by using zero state voltage vectors for a period corresponding to that extra length (1- cos 30° at maximum output voltage). Having calculated the necessary periods for the inverter poles (ta, tb, and to), the carrier period switching pattern can be assigned in two ways. • Minimised current ripple • Minimised switching losses, using dead banding 456 V 3 =V s e j?π tb + ta < T c reduced to Tc 011 60°-α tb + ta > T c no to V o /p > Vo /p TTcc Vlo / p α 000 111 Tc v 1 =V s e tb + ta < T c reduced to j0 001 (c) Figure 14.23. First sector of inverter operational area involving pole outputs 001 and 011: (a) general rotating voltage vector; (b) maximum allowable voltage vector length for undistorted output voltages; and (c) over modulation. v0 v1 v3 v7 v7 v3 v1 v0 0 00 0 01 011 111 1 11 01 1 001 0 00 ¼ to ½ ta ½ tb ¼ to ¼ to ½ tb ¼ ta ¼ to ΦR ΦY ΦB Tc Each approach is shown in figure 14.24, using single edged modulation. The waveforms are based on the equivalent of symmetrical modulation where the pulses are symmetrical about the carrier trough. By minimising the current ripple, seven switching states are used per carrier cycle, while for loss minimisation (dead banding) only five switching states occur, but at the expense of increased ripple current in the output current. When dead banding, the zero voltage state v0 is used in even numbered sextants and v7 is used in odd numbered sextants. Sideband and harmonic component magnitudes can be decreased if double-edged modulation placement of the states is used, which requires recalculation of ta, tb, and to at the carrier crest, as well as at the trough. Over-modulation is when the magnitude of the demanded rotating vector is greater than Vlo /p such that the zero voltage time reduces to zero, to = 0, during a portion of the time of one rotation of the output vector. Initially this occurs at 30° ( 16 π ( 2 N sector − 1) ) when the output vector length reaches Vlo /p , as shown in figure 14.23b. As the demand voltage magnitude increases further, the region around the 30° vector position where to ceases to occur, increases as shown in figure 14.23c. When the output rotational vector magnitude increases to Vs, the maximum possible, angle α reduces to zero, and to ceases to occur at any rotational angle. The values of ta, tb, and to (if greater than zero), are calculated as usual, but pulse times are assigned pro rata to fit within the carrier period Tc. (a ) v1 v3 v7 v7 v3 v1 001 01 1 111 111 011 001 ½ ta ½ tb ¼ to ¼ to ½ tb ¼ ta ΦR ΦY ΦB Tc (b ) Figure 14.24. Assignment of pole periods ta and tb based on: (a) minimum current ripple and (b) minimum switching transitions per carrier cycle, Tc. Power Electronics 457 14.2 Power Inverters dc-to-ac controlled current-source inverters In the current source inverter, CSI, the dc supply is of high reactance, being inductive so as to maintain the required inverter output bidirectional current independent of the inverter load. 458 • Phase II When both capacitors are discharged, the load current transfers from D1 to D2 and from D3 to D4, which connects the capacitors in parallel with the load via diodes D1 to D2. The plates X and Y now charge negative, ready for the next commutation cycle, as shown in figure 14.26b. Thyristors T1 and T2 are now forward biased and must have attained forward blocking ability before the start of phase 2. 14.2.1 Single-phase current source inverter A single-phase, controlled current-sourced bridge is shown in figure 14.25a and its near square-wave output current is shown in figure 14.25b. No freewheel diodes are required and the thyristors required forced commutation and have to withstand reverse voltages. An inverter current path must be maintained at all times for the source controlled current. Consider thyristors T1 and T2 on and conducting the constant load current. The capacitors are charged with plates X and Y positive as a result of the previous commutation cycle. • Phase I Thyristors T1 and T2 are commutated by triggering thyristors T3 and T4. The capacitors impress negative voltages across the respective thyristors to be commutated off, as shown in figure 14.26a. The load current is displaced from T1 and T2 via the path T3-C1-D1, the load and D2-C2-T4. The two capacitors discharge in series with the load, each capacitor reverse biasing the thyristor to be commutated, T1 and T2 as well as diodes D3 to D4. The capacitors discharge linearly (due to the constant current source). The on-going thyristor automatically commutates the outgoing thyristor. This repeated commutation sequencing is a processed termed auto-sequential thyristor commutation. The load voltage is load dependent and usually has controlled voltage spikes during commutation. Since the GTO and GCT both can be commutated from the gate, the two commutation capacitors C1 and C2 are not necessary. Commutation overlap is still essential. Also, if the thyristors have reverse blocking capability, the four diodes D1 to D4 are not necessary. IGBTs require series blocking diodes, which increases on-state losses. In practice, the current source inverter is only used in very high-power applications (>1MVA), and the ratings of the self-commutating thyristor devices can be greatly extended if the simple external capacitive commutation circuits shown in figure 14.25 are used to reduce thyristor turn-off stresses. 14.2.2 Three-phase current source inverter A three-phase controlled current-source inverter is shown in figure 14.27a. Only two thyristors can be on at any instant, that is, the 120° thyristor conduction principle shown in figure 14.11 is used. A quasisquare line current results, as illustrated in figure 14.27b. There is a 60° phase displacement between commutation of an upper device followed by commutation of a lower device. An upper device (T1, T3, T5) is turned on to commutate another upper device, and a lower device (T2, T4, T6) commutates another lower device. The three upper capacitors are all involved with each upper device commutation, whilst the same constraint applies to the lower capacitors. Thyristor commutation occurs in two distinct phases. Figure 14.25. Single-phase controlled-current sourced bridge inverter: (a) bridge circuit with a current source input and (b) load current waveform. - + + - - + - + + + (a) - + + - (b) Figure 14.26. Controlled-current sourced bridge inverter showing commutation of T1 and T2 by T3 and T4: (a) capacitors C1 and C2 discharging and T1, T2, D3, and D4 reversed biased and (b) C1, C2, and the load in parallel with C1 and C2 charging. Figure 14.27. Three-phase controlled-current sourced bridge inverter: (a) bridge circuit with a current source input and (b) load current waveform for one phase showing 120° conduction. • Phase I In figure 14.28a the capacitors C13, C35, C51 are charged with the shown polarities as a result of the earlier commutation of T5. T1 is commutated by turning on T3. During commutation, the capacitor Power Electronics 459 Power Inverters between the two commutating switches is in parallel with the two remaining capacitors which are effectively connected in series. Capacitor C13 provides displacement current whilst in parallel, C35 and C151 in series also provide thyristor T1 displacement current, thereby reverse biasing T1. • Phase II When the capacitors have discharged, T1 becomes forward biased, as shown in figure 14.28b, and must have regained forward blocking capability before the applied positive dv/dt. The capacitor voltages reverse as shown in figure 14.28b and when fully charged, diode D1 ceases to conduct. Independent of this commutation, lower thyristor T2 is commutated by turning on T4, 60° later. As with the single-phase current sourced inverter, assisted capacitor commutation can greatly improve the capabilities of self-commutating thyristors, such as the GTO thyristor and GCT. The output capacitors stiffen the output ac voltage. A typical application for a three-phase current-sourced inverter would be to feed and control a threephase induction motor. Varying load requirements are met by changing the source current level over a number of cycles by varying the link inductor input voltage. An important advantage of the controlled current source concept, as opposed to the constant voltage link, is good fault tolerance and protection. An output short circuit or simultaneous conduction in an inverter leg is controlled by the current source. Its time constant is usually longer than that of the input converter, hence converter shut-down can be initiated before the link current can rise to a catastrophic level. - Io + + - - + + - C35 D1 + + - C51 • • • • • Commutation capability is load current dependent and a minimum load is required. This limits the operating frequency and precludes use in UPS systems. The limited operating frequency can result in torque pulsations. The inverter can recover from an output short circuit hence the system is rugged and reliable – fault tolerant. The converter-inverter configuration has inherent four quadrant capability without extra power components. Power inversion is achieved by reversing the converter average voltage output with a delay angle of α > ½π, as in the three-phase fully controlled converter shown in figure 11.18 (or 14.5.3). In the event of a power supply failure, mechanical braking is necessary. Dynamic braking is possible with voltage source systems. Current source inverter systems have sluggish performance and stability problems on light loads and at high frequency. On the other hand, voltage source systems have minimal stability problems and can operate open loop. Each machine must have its own controlled rectifier and inverter. The dc link of the voltage source scheme can be used by many inverters or many machines can utilise one inverter. A dc link offers limited ride-through. Current feed inverters tend to be larger in size and weight, because of the link inductor and filtering requirements. T1 T5 T3 T4 T2 T6 Tupper Io - + D1 - + CR C35 C13 C13 • 460 CY D3 - + C51 CB Io Tlower Io Io Io (a) IR Io (a) +Io ωt Io (b) Figure 14.28. Controlled-current sourced bridge three-phase inverter showing commutation of T1 and T3: (a) capacitors C13 discharging in parallel with C35 and C51 discharging in series, with T1 and D3 reversed biased (b) C13, C35, and C51 charging in series with the load , with T1 forward biased. PWM techniques are applicable to current source inverters in order to reduce current harmonics, thereby reducing load losses and pulsating motor shaft torques. Since current source inverters are most attractive in very high-power applications, inverter switching is minimised by using optimal pwm. The central 60° portion about the maximums of each phase cannot be modulated, since link current must flow and during such periods both the other phases require the opposite current direction. Attempts to over come such pwm restrictions include using a current sourced inverter with additional parallel current displacement paths as shown in figure 14.29. The auxiliary thyristors, Tupper and Tlower, and capacitors, CR, CY, and CB, provide alternative current paths (extra control states) and temporary energy storage. The auxiliary thyristor can be commutated by the extra capacitors. Characteristics and features of current source inverters • The inverter is simple and can utilise rectifier grade thyristors. The switching devices must have reverse blocking capability and experience high voltages (both forward and reverse) during commutation. -Io (b) Figure 14.29. Three-phase controlled-current sourced bridge inverter with alternative commutation current paths: (a) bridge circuit with a current source input and two extra thyristors and (b) load current waveform for one phase showing 180° conduction involving pwm switching. 14.3 Resonant dc-ac inverters The voltage source inverters considered in 14.1 involve inductive loads and the use of switches that are hard switched. That is, the switches experience simultaneous maximum voltage and current during turn-on and turn-off with an inductive load. The current source inverters considered in 14.2 required capacitive circuits to commutate the bridge switches. When self-commutatable devices are used in current source inverters, hard switching occurs. In resonant inverters, the load enables commutation of the bridge switches with near zero voltage or current switch conditions, resulting in low switching losses. A characteristic of L-C-R resonant circuits is that at regular, definable instants for a step load voltage, the series L-C-R load current sinusoidally reverses or for a step load current, the parallel L-C-R load voltage sinusoidally reverses. If the load can be resonated, as considered in chapter 6.2.3, then switching stresses can be significantly reduced for a given power through put, provided switching is synchronised to the V or I zero crossing. Power Electronics Power Inverters Three types of resonant converters utilise zero voltage or zero current switching. load-resonant converters resonant-switch dc-to-dc converters resonant dc link and forced commutated converters The single-phase load-resonant converter, which is extensively used in induction heating applications, is presented and analysed in this chapter. Such resonant load converters use an L-C load which oscillates, thereby providing load zero current or voltage intervals at which the converter switches can be commutated with minimal electrical stress. Resonant switch dc-to-dc converters are presented in chapter 15.9. ξ is the damping factor. The capacitor voltage is important because it specifies the energy retained in the L-C-R circuit at the end of each half cycle. ω i vc (ωt ) = Vs − (Vs − vo ) o e −αt cos (ωt − φ ) + o e −α t sin ωt (14.76) ω ωC 461 Two basic resonant-load single-phase inverters are used, depending on the L-C load arrangement: current source inverter with a parallel L-C resonant (tank) load circuit: switch turn-off at zero load voltage instants and turn-on with zero voltage switch overlap is essential (a continuous source current path is required) voltage source inverter with a series connected L-C resonant load: switch turn-off at zero load current instants and turn-on with zero current switch under lap is essential (to avoid dc voltage source short circuiting) Each load circuit type can be fed from a single leg (or arm) circuit or H-bridge circuit depending on the load Q factor. This classification is divided according to symmetrical full bridge for low Q load circuits (class D) single bridge leg circuit for a high Q load circuit (class E) High Q circuits can also use a full bridge inverter configuration, if desired, for higher through-put power. In induction heating applications, the resistive part of the resonant load, called the work-piece, is the active load to be heated - melted, where the heating load is usually transformer coupled. Energy transfer control complication is usually associated with the fact that the resistance of the load work-piece changes as it heats up and melts, since resistivity is temperature dependant. However, control is essentially independent of the voltage and current levels and is related to the resonant frequency which is L and C dependant. Inverter bridge operation is near the load resonant frequency so that the output waveform is essentially sinusoidal. By ensuring operation is below the resonant frequency, such that the load is capacitive, the resultant leading current can be used to self commutate thyristor converters which may be used in high power series resonant circuits. This same capacitive load commutation effect is obtained for parallel resonant circuits with thyristor current source inverters operating just above resonance. The output power is controlled by controlling the converter output frequency. At the series circuit resonance frequency ωo, the lowest possible circuit impedance results, Z = R, hence it can be termed, low-impedance resonance. The series circuit quality factor or figure of merit, Qs, is defined by reactive power 2π × maximum stored energy = Qs = average power energy dissipated per cycle (14.77) Z 2π ½ Li 2 ωo L 1 = = = = o 2 ½ Ri / f o 2ξ R R Where the characteristic impedance is L Zo = (Ω) C −j ωC jωL i Vs Is high Q high Q low Q low Q Is vcapacitor iseries iinductor vparallel ωt ideal commutation instants ∞ |Z(ω)| R |Z(ω)| R Qs decreasing → BWs √2 1 ∞ +90° 0 Z ωo ωu 1 Qp 1 √2 +90° decreasing → BWp 0 Z inductive ωℓ capacitive ωt ideal commutation instants θZ(ω) The series L-C-R circuit current for a step input voltage Vs, with initial capacitor voltage vo and series inductor current io is given by V −v ω i (ωt ) = s o × e −α t × sin ωt + io × e −α t × o × cos (ωt + φ ) (14.75) ω ωL where 1 R 1 R tan φ = α ω 2 = ωo2 (1 − ξ 2 ) = ωo2 − α 2 ωo = α= =ξ = and ω 2L 2Qs 2ωo L LC v R −j ωC Vs 14.3.1i - Series resonant L-C-R circuit jωL Is R 14.3.1 L-C resonant circuits L-C-R resonant circuits, whether parallel or series connected are characterised by the load impedance being capacitive at low frequency and inductive at high frequency for the series circuit, and visa versa for the parallel case. The transition frequency between being capacitive and inductive is the resonant frequency, ωo, at which frequency the L-C-R load circuit appears purely resistive and maximum power is transferred to the load, R. L-C-R circuits are classified according to circuit quality factor Q, resonant frequency, ωo, and bandwidth, BW, for both parallel and series circuits. The characteristics for the parallel and series resonant circuits are related since every practical series L-C-R circuit has a parallel equivalent, and vice versa. The parallel circuit can be series R-L in parallel with the capacitor C. As shown in figure 14.30 each resonant half cycle is characterised by the series resonant circuit current is zero at maximum capacitor stored energy the parallel resonant circuit voltage is zero at maximum inductor stored energy The capacitor in a series resonant circuit must have an external path through which to release its stored energy. The parallel resonant circuit can release its stored inductive energy within its parallel circuit, without an external circuit. The stored energy can internally resonate, transferring energy back and forth between the L and C, gradually dissipating in the circuit R, as heat. 462 θZ(ω) ω=2πf 0 Z inductive ωℓ ωu ωo ω=2πf Z capacitive -90° -90° (a) (b) Figure 14.30. Resonant circuits, step response, and frequency characteristics: (a) series L-C-R circuit and (b) parallel L-C-R circuit. Power Electronics 463 Power Inverters The series circuit half-power bandwidth BWs is given by ω 2π f o BWs = o = Qs Qs and upper and lower half-power frequencies are related by ω = ωA ωu . ωAu = ωo ± α (14.78) (14.79) R 4π L Figure 14.30a shows the time-domain step-response of the series L-C-R circuit for a high Q load and a low Q case. In the low Q case, to maintain and transfer sufficient energy to the load R, the circuit requires re-enforcement every half sine cycle, while with a high circuit Q, re-enforcement is only necessary once per sinusoidal cycle. Thus for a high circuit Q, full bridge excitation is not necessary, yielding a simpler power circuit as shown in figure 14.31a and b. The energy transferred to the load resistance R, per half cycle 1/2fr, is f Au = f o ± W½ = π ∫ i (ω t ) R d ω t 2 (14.80) 0 The active power transferred to the load depends on the repetition rate of the excitation, fr. P = W½ × f r (W) (14.81) characteristic series s Resonant angular frequency rad/s Damping factor pu Damping constant /s Characteristic impedance ξs = ½ ω = ωo 1 − ξ = ωo − α Quality factor Bandwidth 2 Qs = 1 Qp 2 R = ½ ωo C R ωo L αs = π = pu = ωo CR = L ωL C = o R R 2π (½LI p2 ) (½RI ) τ ω BW s = o Qs 2 p 1 T3 D3 T1 D1 Vs 2CR T1 D1 C R 1 R = = = ωo CR L 2ξ p Z o 2π (½CV p2 ) R = ωo L V p2 ½ τ R ω BW p = o Qp C R R VSI T2 D2 (b) CSI I constant I constant L large L large C Vs L T4D4 (a) C = L T4 D4 ω = ωo 1 − ξ p Qp = (14.87) ωo L 1 =½ R ωo C R 2 Z 1 = o = 2ξs R 1 1 L 1 = ωo L = C ωo C ω = ωo 1 − ξs Qs = (14.86) LC ξp = ½ 2 rad/s 2 The active power to the load depends on the repetition rate of the excitation, fr. P = W½ × f r (W) αp = Zo = The inductor current is important since it specifies the tank circuit stored energy at the end of each half cycle. ω v (14.83) iL (ωt ) = I s − ( I s − io ) × o × e −αt × cos (ωt − φ ) + o × e −α t × sin ωt ω ωL where 1 α= 2CR The parallel circuit Q for a parallel resonant circuit is R R 1 = = (14.84) Qp = ωo RC = ωo L Z o Qs where Zo and ωo are defined as in equations (14.75) and (14.77), except L, C, and R refer to the parallel circuit values. The half-power bandwidth BWp is given by ω 2π f o BWp = o = (14.85) Qp Qp 0 R 2L Ω rad/s 1 τ (14.82) W½ = ∫ v (ω t ) / R d ω t τ = LC Damped resonant angular frequency 2 parallel ωo = 2π f o = I s − io −α t ω × e × sin ωt + vco × e −αt × ωo × cos (ωt + φ ) ωC and upper and lower half power frequencies are related by ω = ωAωu . At the parallel circuit resonance frequency ωo, the highest possible circuit impedance results, Z = R, hence it can be termed, high-impedance resonance. The energy transferred to the load resistance R, per half cycle 1/2fr, is Table 14.4 Characteristics and parameters of parallel and series resonant circuits Resonant period/time constant v (ωt ) = vc (ωt ) = 464 L R T1 D1 C Vs T3 D3 L 14.3.1ii - Parallel resonant L-C-R circuit The load for the parallel case is a parallel L-C circuit, where the active load is represented by series resistance in the inductive path. For analysis, the series L-R circuit is converted into its parallel R-L equivalent circuit, thus forming the equivalent parallel L-C-R circuit shown in figure 14.30b. A parallel resonant circuit is used in conjunction with a current source inverter, thus the parallel circuit is excited with a step input current. The voltage across a parallel L-C-R circuit for a step input current Is, with initial capacitor voltage vo and initial inductor current io is given by T1 D1 T3 D3 (c) T4 D4 R T2 D2 (d) Figure 14.31. Resonant converter circuits: (a) series L-C-R with a high Q; (b) low Q series L-C-R; (c) parallel L-C-R and high Q; and (d) low Q parallel L-C-R circuit. Power Electronics 465 Power Inverters 14.3.2 Series-resonant voltage-source inverters Series resonant circuits use a voltage source inverter (class D series) as considered in 14.1.1 and shown in figure 14.31a and b. If the load Q is high, then the resonance of energy from the energy source, Vs, need only be re-enforced every second half-cycle, thereby simplifying converter and control requirements. A high Q circuit is characterised by successive half-cycle capacitor voltage peak magnitudes being of similar magnitude, that is the decay rate is π vc = e 2 Q ≈ 1 for Q 1 (14.88) vc n n +1 Thus there is sufficient energy stored in C to be transferred to the load R, without need to involve the supply Vs. The circuit in figure 14.31a is simpler and control is easier. Also, for any Q, each converter can be used with or without the shown freewheel diodes. Without freewheel diodes, the switches have to block high reverse voltages due to the energy stored by the capacitor. MOSFET and IGBTs require series diodes to achieve the reverse voltage blocking requirements. In high power resonant applications, the reverse blocking abilities of the GTO and GCT make them ideal converter switches. Better load resonant control is obtained if freewheel diodes are not used. D4 T4 D1 T1 D4 symmetrical H-bridge conducting devices T1 T2 D3 D4 T3 T4 D1 D2 T1 T2 D3 D4 φ lagging IT1 H-bridge output voltage IT1 t 0 IT4 Zero for half bridge switch T1/T2 hard turn-off IT1 0 Vref Vref IT4 Operation and switch timing are as follows: Diode D4 is conducting when switch T1 is turned on, which provides a step input voltage Vs to the series L-C-R load circuit, and the current continues to oscillate. The capacitor charges to a maximum voltage and the current reverses through D1, feeding energy back into the supply. T1 is then turned off with zero current. The switch T4 is turned on, commutating D1, and the current oscillates through the zero volt loop created through T4 and the load. The oscillation current reverses through diode D4, when T4 is turned off with zero current. T1 is turned on and the process continues. Analysis – single inverter leg For a square wave input voltage, 0 to Vs, of frequency ω ≈ ωo , the input voltage fundament of magnitude 2 Vs / π produces the dominant load current component, since higher frequency components are attenuated by second order L-C filtering action. That is, the resonant circuit excitation voltage is V i = 2Vs π . t Vref Operation and switch timing are as follows: Switch T1 is turned on while its anti-parallel diode is conducting and the current in the diode reaches zero and the current transfers to, and begins to oscillate through the switch T1. The capacitor charges to a maximum voltage and before the current reverses, the switch T1 is hard turned off. The current is diverted through diode D4. T4 is turned on which allows the oscillation to reverse. Before the current in T4 reaches zero, it is turned off and current is diverted to diode D1, which returns energy to the supply. The resonant cycle is repeated when T1 is turned on before the current in diode D1 reaches zero and the process continues. Without the freewheel diodes the half oscillation cycles are controlled completely by the switches. On the other hand, with freewheel diodes, the timing of switch turn-on and turn-off is determined by the load current zeros, if maximum energy transfer to the load is to be gained. φ lagging IT1 1 - Lagging operation (advancing the switch turn-off angle, f > fo) If the converter is operated at a frequency above resonance (effected by commutating the switches before the end of an oscillation cycle), the inductor reactance dominates and the load appears inductive. The load current lags the voltage as shown in figure 14.32. This figure shows the conducting devices and that a switch is turned on when its parallel connected diode is conducting. Turn-on therefore occurs at a low voltage (hence low switch turn-on loss and no need for fast recovery diodes), while turn-off is as with a hard switched inductive load (associated with switch high turn-off loss and turn-off Miller capacitance effects). 2 - Leading operation (delaying the switch turn-on angle, f < fo) By operating the converter at a frequency below resonance (effectively by delaying switch turn-on until after the end of an oscillation cycle), the capacitor reactance dominates and the load appears capacitive. The load current leads the voltage as shown in figure 14.33. This figure shows the conducting devices and that a switch is turned off when its parallel diode is conducting. Turn-off therefore occurs at a low current, while turn-on is as with a hard switched inductive load. Fast recovery diodes are therefore essential. Switch output capacitance charging and discharge (½CV2) and the Miller effect at turn-on (requiring increased gate power) are factors to be accounted for. asymmetrical bridge conducting devices T1 466 switch T4/T3 hard turn-off t 0 Figure 14.32. Series L-C-R high Q resonance using the converter circuit in figure 14.31a and b, with a lagging power factor φ. 14.3.2i – Series-resonant voltage-source inverter – single inverter leg Operation of the series load single leg circuit in figure 14.31a depends on the timing of the switches. The series circuit steady-state current at resonance for the single-leg half-bridge can be approximated by assuming ωo≈ω, such that in equation (14.75) io = 0: V 1 × s × e −αt × sin ωt (14.89) 0 ≤ ωt ≤ π i (ωt ) = −απ ωL ω 1− e which is valid for the + Vs loop (through T1) and zero voltage loop (through T4) modes of cycle operation at resonance, provided the time reference is moved to the beginning of each half-cycle. In steady-state the successive capacitor voltage absolute maxima are ∧ ∨ 1 e −απ / ω Vc = Vs and Vc = − Vs 1 − e −απ / ω 1 − e −απ / ω The peak-to-peak capacitor voltage is therefore 1 + e −απ / ω 2ω × Vs = Vs × coth (απ / 2ω ) ≈ × Vs Vc = απ 1 − e −απ / ω p− p (14.90) (14.91) Power Electronics 467 Power Inverters The magnitude of the resistor voltage is therefore R 1 = Vi vR (ω ) = Vi 2 2 1 ω L 1 1+ − R2 + ω L − ωC R ω RC 1 = Vi 2 ω ωo − 1 + Q2 ωo ω asymmetrical bridge conducting devices T1 D1 T4 D4 T1 D1 T1 T2 D1 D2 symmetrical H-bridge conducting devices T1 T2 D1 D2 T3 T4 D3 D4 φ leading IT1 IT1 H-bridge output voltage t 0 Zero for half bridge IT4 φ leading IT1 switch T1/T2 hard turn-on IT1 t 0 Vref Vref Vref IT4 switch T4/T3 hard turn-on 468 t 0 Figure 14.33. Series L-C-R high Q resonance using the converter circuit in figure 14.31a and b, with a leading power factor φ. (14.95) 14.3.2ii – Series-resonant voltage-source inverter – H-bridge voltage-source inverter When the load Q is not high, the capacitor voltage between successive absolute peaks decays significantly, leaving insufficient energy to maintain high efficiency energy transfer to the load R. In such cases the resonant circuit is re-enforced with energy from the dc source Vs every half-resonant cycle, by using a full H-bridge as shown in figure 14.31b. Operation is characterised by turning on switches T1 and T2 to provide energy from the source during one half of the cycle, then having turned T1 and T2 off, T3 and T4 are turned on for the second resonant half cycle. Energy is again drawn from the supply Vs, and when the current reaches zero, T3 and T4 are turned off. Without bridge freewheel diodes, the switches support high reverse bias voltages, but the switches control the start of each oscillation half cycle. With freewheel diodes the oscillations can continue independent of the switch states. The diodes return energy to the supply, hence reducing the energy transferred to the load. Correct timing of the switches minimises currents in the freewheel diodes, hence minimises the energy needlessly being returned to the supply. Energy to the load is maximised. As with the single-leg half-bridge, the switches can be used to control the effective load power factor. By advancing turn-off to before the switch current reaches zero, the load can be made to appear inductive, while delaying switch turn-on produces a capacitive load effect. The timing sequencing of the conducting devices, for load power factor control, are shown in figures 14.32 and 14.33. The series circuit steady-state current at resonance for the symmetrical H-bridge can be approximated by assuming ωo ≈ ω, such that in equation (14.75) io = 0: V 2 × s × e −αt × sin ωt (14.96) 0 ≤ ωt ≤ π i (ωt ) = −απ ωL 1− e ω which is valid for the ± Vs voltage loops of cycle operation at resonance, provided the time reference is moved to the beginning of each half-cycle. In steady-state the capacitor voltage absolute maxima are ∧ ∨ 1 + e −απ / ω (14.97) Vc = Vs = Vs × coth (απ / 2ω ) = − Vc 1 − e −απ / ω The peak-to-peak capacitor voltage is therefore 1 + e −απ / ω 4ω (14.98) Vc = 2 × Vs = 2Vs coth (απ / 2ω ) ≈ × Vs απ 1 − e −απ / ω The energy transferred to the load R, per half sine cycle (per current pulse) is p− p The energy transferred to the load R, per half sine cycle (per current pulse) is 2 2 W= ∫ π /ω 0 i 2 Rdt = ∫ π /ω 0 ( = ½CVs2 coth απ 1 V × s × e −αt × sin ωt R dt −απ ωL ω 1− e 2ω W =∫ (14.92) ) The input impedance of the series circuit is ω ωo 1 = R 1 + jQ s − Z s = Ze j ϕ = R + j ωL − ωC ω ωo (14.93) ω ωo − where ϕ = tan−1 Q s ω ωo The frequency ratio terms in the equation for the input phase angle φ show that the resonant circuit is inductive (φ > 0, lagging current) when ω > ωo and capacitive (φ < 0, leading current) when ω<ωo. From the series ac circuit, the voltage across the resistor, vR, at a given frequency, ω, is given by R (14.94) vR (ω ) = Vi 1 R + j ωL − ωC π /ω 0 i 2 R dt = ∫ ( = 2CVs2 coth απ π /ω 0 2 V × s × e−α t × sin ωt R dt −απ ωL ω 1− e ) (14.99) 2ω Notice the voltage swing is twice that with the single-leg half-bridge, hence importantly, the power delivered to the load is increased by a factor of four. From the series ac circuit, the voltage across the resistor, vR, at a given frequency, ω, is given by R (14.100) vR (ω ) = Vi 1 R + j ωL − ωC The magnitude of the resistor voltage is therefore Power Electronics 469 R vR (ω ) = Vi 1 R2 + ω L − ωC 1 = Vi 2 = Vi Power Inverters 14.3.3i – Parallel-resonant current-source inverter – single inverter leg 1 ωL 1 − 1+ R ω RC 2 (14.101) 2 ω ωo 1 + Q2 − ωo ω The frequency ratio terms in the equation for the input phase angle φ show that the resonant circuit is inductive (φ > 0, lagging current) when ω > ωo and capacitive (φ < 0, leading current) when ω<ωo. These resonant circuit resistor expressions are the same as for the half bridge case except the input voltage Vi for the full bridge is twice that of the half bridge case, for the same supply voltage Vs. If the input voltage Vi is expressed as a Fourier series then the resistor current can be derived in terms of the summation of all the harmonic component according to ∑ ∞ 470 i ( nω ) = ∑ n=1 vR ( nω ) / R ∞ (14.102) n=1 R For a square wave input voltage, ±Vs, of frequency ω ≈ ωo , the input voltage fundament of magnitude 4Vs / π produces the dominant load current component, since higher frequency components are attenuated by second order L-C filtering action. That is, V i = 4Vs π . Figure 14.31c shows a single-leg half-bridge converter for high Q parallel load circuits. Energy is provided from the constant current source every second half cycle by turning on switch T1. When T1 is turned on (and T3 is then turned off) the voltage across the L-C-R circuit resonates from zero to a maximum and back to zero volts. The energy in the inductor reaches a maximum at each zero voltage instant. T3 is turned on (at zero volts) to divert current from T1, which is then turned off with zero terminal voltage. The energy in the load inductor resonates within the load circuit, with the load in an open circuit state, since T1 is off. The sequence continues when the load voltage resonates back to zero as shown in figure 14.30b. The parallel circuit steady-state voltage at resonance for the single-leg half-bridge can be approximated by assuming ωo ≈ ω, such that in equation (14.82) vo = 0: I 1 0 ≤ ωt ≤ π × s × e −α t × sin ωt (14.103) v (ω t ) = −απ ωC 1− e ω which is valid for both the +Is loop and open circuit load modes of cycle operation, provided the time reference is moved to the beginning of each half-cycle. In steady-state the successive inductor current absolute maxima are ∧ ∨ 1 −e −απ / ω I L = Is and I L = I s (14.104) 1 − e −απ / ω 1 − e −απ / ω The energy transferred to the load R, per half sine cycle (per voltage pulse) is 2 ½C T1 D1 L R ½C Vs C D4 T4 L (b) R Cs C L R (a) (c) Figure 14.34. Different resonant load arrangements: (a) switch turn-off snubber capacitor Cs; (b) split capacitor; and (c) series coupled circuit for induction heating. 14.3.2iii - Circuit variations Figure 14.34a shows an single-leg half-bridge with a turn-off snubber Cs, where Cs << C, hence resonant circuit properties are not affected. The capacitive turn-off snubber is only effective if switch turn-off is advanced such that switch hard turn-off would normally result, that is, the resonant circuit appears capacitive. The snubber acts on both switches since small signal wise (short dc sources), switches T1 and T4 are in parallel. Figure 14.34b shows a series resonant load used with split resonant capacitance. Resonance reenforcement occurs every half cycle as with the full H-bridge topology, but only two switches are used. Figure 14.35c shows a transformer-coupled series circuit which equally could be a parallel circuit with C in parallel with the coupled circuit, as shown. Under light loads, the transformer magnetising current influences operation. 14.3.3 Parallel-resonant current-source inverters Parallel resonant circuits use a current source inverter (class D, parallel) as considered in 14.2.1 and shown in figure 14.31 parts c and d. If the load Q is high, then resonance need only be re-enforced every second half-cycle, thereby simplifying converter and control requirements. A common feature of parallel resonant circuits fed from a current source, is that commutation of the switches involves overlap where the output of the current source can be briefly shorted. W =∫ π /ω 0 v2 dt = ∫ R π /ω 0 1 I × s × e −α t × sin ωt dt −απ /R ωC ω 1− e (14.105) απ = ½ LI s2 coth 2ω To drive a parallel circuit from a voltage source inverter leg the resonant circuit inductance is series connected to the parallel R-C circuit. The input impedance of the series plus parallel circuit is 2 ω 1 ω 1 − + j Q ω p ωo o Z p = Ze j ϕ = R ω 1 + jQ p (14.106) ωo 2 ω ω 1 − 2 − 1 where ϕ = tan−1 Q p ωo ωo Q p For a voltage source inverter leg, from the series plus parallel ac circuit, the voltage across the resistor, vR, at a given frequency, ω, is given by R jωC 1 R+ 1 jωC (14.107) = Vi vR (ω ) = Ve jϕ = Vi 2 R ω 1 ω − + 1 j jωC Qp ωo jω L + ωo 1 R+ jωC The magnitude of the resistor voltage is therefore 1 vR (ω ) = Vi 2 2 ω 2 1 ω 1 − + 2 ωo Qp ωo (14.108) 1 ω where ϕ = − tan −1 Q p ωo 2 ω 1− ωo The maximum resistor voltage is Q p / 1 − 1 / 4Q p2 at f = f o 1 − 1 / 2Q 2 . The effective input voltage Vi is 2Vs /π. Power Electronics 471 Power Inverters 14.3.3ii – Parallel-resonant current-source inverter – H-bridge current-source inverter Solution If the load Q is low, or maximum energy transfer to the load is required, the full bridge converter shown in figure 14.30d is used. Operation involves T1 and T2 directing the constant source current to the load and when the load voltage falls to zero, T3 and T4 are turned on (and T1 and T2 then turned off). Overlapping the switching sequence ensures a path always exists for the source current. At the next half sinusoidal cycle voltage zero, T1 and T2 are turned on and then T3 and T4 are turned off. The parallel circuit steady-state voltage for the symmetrical H-bridge can be approximated by assuming ωo ≈ ω, such that in equation (14.82) vo = 0: I 2 v (ω t ) = 0 ≤ ωt ≤ π × s × e −α t × sin ωt (14.109) −απ ωC ω 1− e which is valid for both the + Is loops of cycle operation, provided the time reference is moved to the beginning of each half-cycle. In steady-state the successive inductor current absolute maxima are ∧ ∨ 1 + e −απ / ω = I s × coth (απ / 2ω ) = − I L I L = Is (14.110) 1 − e −απ / ω The energy transferred to the load R, per half sine cycle (per voltage pulse) is i. 2 W =∫ π /ω 0 v2 R dt = ∫ π /ω 0 2 I × s × e −αt × sin ωt / R dt −απ ω C 1− e ω From ωo = 2π f o = 1/ LC the necessary capacitance for resonance at 10kHz with 100µH is 1 C= = 2.5µF 2 ( 2 × π × 10kHz ) ×100µH The circuit quality factor Q is given by Z L 100µH Q= o = /R= /1Ω = 6.3 R C 2.5µF Therefore α = 5×103 Ω/H ω = 62.6 krad/s (9.968 kHz) ξ = 0.079 BWs = 9.97 krad/s (1.587kHz) ii. 472 Zo = 6.3 Ω The steady-state current is given by equation (14.89) V 1 i (ωt ) = × s × e −αt × sin ωt −απ ωL ω 1− e = 245.5 × e −5000 t × sin ( 2π 10kHz × t ) Since the Q is high (6.3), a reasonably accurate estimate of the∧ peak current results if the current expression is evaluated at sin(½π), that is t =25µs, which yields i = 216.7A. The rms load current is 216.7A/√2 = 153.2A rms. απ = 2 LI s2 coth 2ω As with a series resonant circuit, the full bridge delivers four times more power to the load than the single-leg half-bridge circuit. Similarly, the load power and power factor can be controlled by operating above or below the resonant frequency, by delaying or advancing the appropriate switching instances. In the case of a voltage source, the expressions for the voltage across the load resistor are the same as equations (14.106) to (14.108), except the input voltage Vi is doubled, from 2Vs /π to 4Vs /π. From equation (14.90) the maximum capacitor voltage extremes are ∧ ∨ 1 −e −απ / ω Vc = Vs and Vc = Vs 1 − e −απ / ω 1 − e−απ / ω 340V 340Ve −0.25 = =− −0.25 1− e 1 − e −0.25 = 1537V = −1197V Example 14.5: Single-leg half-bridge with a series L-C-R load iii. The bridge output voltage is a square wave of magnitude 340V and 0V, with a 50% duty cycle. The rms output voltage is therefore 340/√2=240.4V. Since the load is at resonance, the current is in phase with the fundamental of the bridge output voltage. An single-leg half-bridge inverter as shown in the figure 14.31a, with the dc rail L-C decoupling shown in figure 14.36, supplies a 1 ohm resistance load with series inductance 100 µH from a 340 V dc source. If the bridge is to operating at 10kHz, determine: i. the necessary series C for resonance at 10kHz and the resultant Q ii. the peak load current, its steady-state time domain solution, and peak capacitor voltages iii. the bridge rms voltage and fundamental voltage across the series L-C-R load iv. the power delivered to the load and the frequency when half power is delivered to the load. What is the switching advance/delay time? v. the peak blocking voltage of each semiconductor type (and for the case when the freewheel diodes are not employed) vi. the average, rms, and peak current in the switches and diodes vii. the resonant capacitor specification viii. the dc supply current and the dc link capacitor rms current ix. summarise conditions if the load is supplied from an H-bridge and also calculate the load power supplied at the third harmonic frequency, 3ω. Ldc Idc iC Cdc T1 D1 Vs 340V D4 C 100µH 1Ω T4 Figure 14.36. Single-leg half-bridge series-resonance circuit. The fundament voltage magnitude is given by 2V 1 π b1 = ∫ Vs sin1ωt = π s = 216.5V peak π 0 2V ≡ π s = 153V rms The rms load current results because of the fundamental voltage, that is, the peak sine current is 216.5V/1Ω = 216.5A peak or 153V/1Ω = 153A rms. This agrees with the current values calculated in part b. iv. The power delivered to the load is given by 2 P = irms R = ib21 R = 153A 2 × 1Ω = 23.41kW Substitution into equation (14.92) gives 23.15kW at a pulse rate of 2×10kHz. Alternately P = Vs × I = Vs ×0.45 × I rms = 340V×0.45 × 153A=23.42kW The half-power frequencies are when the reactive voltage magnitude equals the resistive voltage magnitude. R f Au = f o ± 4π L = 10kHz ± 796Hz Thus at 9204 Hz and 10796 Hz the voltage across the resistive part of the load is reduced to 1/√2 of the inverter output voltage, since the voltage vectors are perpendicular. The power (proportional to voltage squared) is therefore halved (11.71kW) at the half-power frequencies. Operating above resonance, f > fo produces an inductive load and this is achieved by turning T1 and T4 off prematurely. Zero current turn-on occurs, but hard switching results at turn-off. To operate at the Power Electronics Power Inverters 10796Hz (92.6µs) upper half-power frequency the period has to be reduced from 100µs (10kHz) to 92.6µs. The period of each half cycle has to be reduced by ½×(100µs - 92.6µs) = 3.7µs ∨ 1 + e −απ / ω = − Vc 1 − e −απ / ω 1 + e −0.25 = 340V = 2734V 1 − e −0.25 The power delivered to the load is four times the single-leg half-bridge case and is 2 P = irms R = 306.4A 2 × 1Ω = 93.88kW The average switch current is 194.8A, but the average supply current is four times the single-leg halfbridge case and is 275.5.6A. 473 Operating below resonance, f < fo produces a capacitive load and this is achieved by turning T1 and T4 on late. Zero current turn-off occurs, but hard switching results at turn-on. By delaying turn-on of each switch by ½×(109µs - 100µs), 4.5µs, the effective oscillation frequency will be decreased to the lower half-power frequency, 9204Hz. v. The bridge diodes, which do not conduct at resonance, clamp switch and diode maximum supporting voltages to the rail voltage, 340V dc. Note that if clamping diodes were not employed the device maximum off-state voltages would occur during switch change over, when one switch has just been turned off, and just before the on-going switch is turned on. The load current is zero, so the load terminal voltage is the capacitor voltage. Switch T1 would need to support ∨ ∧ a forward voltage of Vs - v = 340V + 1197V =1537V = v and ∧ ∨ a reverse voltage of v - Vs = 1537V - 340V = 1197V = - v , while Switch T4 supports ∧ a forward voltage of v = 1537V and ∨ a reverse voltage of - v = 1197V. Thyristor family devices must be used, or devices with a series connected diode, which will increase the converter on-state losses. vi. At resonance the two freewheel diodes do not conduct. The rms load current is 153.2 A at 10 kHz, where switch T1 conducts half the cycle and T4 conducts the other half which is the opposite polarity of the cycle. Each switch therefore has an rms current rating of 153.2/√2 = 108.3A rms. Since both switches conduct the same current shape, each has an average current rating of a half-wave rectified sine of magnitude 216.5A, that is 1 π 1 I T1 = 216.5sinωt dt = × 216.5A 2π ∫ 0 π = 0.45 × 216.5 / 2 = 68.9A By Kirchhoff’s current law, this current value for T1 is also equal to the average dc input current from the supply Vs. vii. The 2.5µF capacitor has a bipolar voltage and current requirement of ±1537V and ±216.7 A. The rms ratings are therefore ≈1087V rms and 153A rms. A metallised polypropylene capacitor capable of 10kHz ac operation, with a maximum dv/dt rating of approximately ½×(1537+1197)×ω, that is 85.6V/µs, is required. viii. The dc supply current is the average value of the half-wave rectified sinusoidal load current, which is the average current in T1. That is I dc = 0.45 × 153.1A rms = 68.9A dc The rms current in the dc link capacitor Cdc is related to the dc input current and switch T1 rms current (as found in part vi.), by 2 − I dc2 I c = I rms = 108.32 − 68.92 = 83.6A rms ix. The load dependant parameters C, ωo, ω, α, Q, BW, ξ, and half power points remain unchanged, being independent of switching frequency. From equation (14.96) the steady-state current is double that for the asymmetrical bridge, V 2 i (ωt ) = × s × e −α t × sin ωt −απ ωL 1− e ω = 491× e −5000 t × sin ( 2π 10kHz × t ) ∧ The peak current is i = 433.4A. The rms load current is 433.4A/√2 = 306.4A rms From equation (14.97) both the maximum capacitor voltages are 474 ∧ Vc = Vs For a square wave, the third harmonic is a third the magnitude of the fundamental. From equation (14.101), for operation at the lower half power frequency 9204Hz, (which would result in the largest harmonic component magnitude after L-C filtering attenuation) f3 = 27.6kHz. 4V 1 vR (ω½− ) = 13 × s × 2 π 3ω½− ωo 2 1+ Q − − ωo 3ω½ 4 × 340V 1 1 = 3× × 2 π 2π 10kHz 2 3 × 2π 9.204 kHz 1 + 6.3 − 3 × 2π 9.204kHz 2π 10kHz 4 × 340V 1 = 13 × × 2 π 10 3 × 9.204 1 + 6.32 − 10 3 9.204 × = 144.3V × 0.066 = 9.53V The magnitude of the third harmonic current is therefore 9.5V/1Ω = 9.5A or 6.7A rms. The load power at this frequency is 6.7V2/1Ω = 45.1W. This is clearly insignificant compared to the fundament power of 93.88kW being delivered to the 1 Ω load. ♣ 14.3.4 Single-switch, current source, series resonant inverter The single switch inverter in figure 14.35 is applicable to high Q load circuits such that the output is essentially sinusoidal, with zero average current. Based on the operating mechanisms, a sinusoidal current implies the switch has a 50% duty cycle. The switch turns on and off at zero volts so switch losses are low, so the operating frequency can be high. The input inductor Llarge in conjunction with the input voltage source, during steady state operation, act as a current source input, Is, for the resonant circuit, such that Vs Is is equal to the power delivered to the load R. When the switch T1 is turned on, with zero terminal voltage, it conducts both the constant current Is and the current io resonating in the output circuit, as shown in the circuit waveforms in figure 14.35. The resonating load current builds up. The switch T1, which is in parallel with Cs, is turned off. Current from the switch is diverted to Cs, which charges from an initial voltage of zero. Cs thus forms a turn-off snubber in parallel with T1. The charge on Cs eventually resonates back to zero at which instant the switch is turned on, again, with zero turn-on loss. The resonant frequency is ωo = 1/ Lo Co and because of the high Q, a small change in the switching frequency significantly decreases the output current, hence output voltage. As with any current source inverter, the peak switch voltage is in excess of Vs. Since the current is sinusoidal, the average load voltage and inductor voltage are zero. Therefore the average voltage across Co and Cs is the supply voltage Vs. The peak switch voltage can be estimated to be in excess of Vs /0.45 which is based on a half-wave rectified average sinusoidal voltage. If the load conditions change and the switch duty cycle is varied from δ = ½, circuit voltages increase and capacitor Cs voltage discharges before the circuit current reaches zero. The capacitor and switch are bypassed with current flowing through the diode D1. This diode prevents the switch from experiencing a negative voltage and the capacitor from charging negatively. Although such resonant converters offer features such as low switching losses and low radiated EMI, optimal control and performance are difficult to maintain and extremely high circuit voltages occur at low duty cycles. Power Electronics 475 Power Inverters Llarge Vs Vs Vs ½Vs iD1 T1 D1 Vs Vs /N-1 Is iT 476 iCs Lo Co Rload Cs a a io Vs /N-1 a Vs Va0 ½Vs Va0 Va0 Vs /N-1 0 0 0 switch conducting δ=½ io switch off 1/2fo +½Vs switch conducting 1/2fo +½Vs Is +½Vs +¼Vs 0V 0V t t t -½Vs -½Vs (a) Is iT1 (b) -¼Vs (c) -½Vs IT1 = Is + io Figure 14.37. One phase leg of a voltage-source bridge inverter with: (a) two levels; (b) three levels; and (c) N-levels, with N-1 capacitors and waveform for five levels. Is A multilevel inverter allows higher output voltages with low distortion (due to the use of both pulse width and amplitude modulation) and reduced output dv/dt. There are three main types of multilevel converters • Diode clamped • Flying capacitor, and • Cascaded H-bridge iCs = Is + io iCs iD1 14.4.1 Diode clamped multilevel inverter VT1 io io ↑ Is IT1 Rload ↑ Is ICs Rload Figure 14.35. Single-switch, current-source series resonant converter circuit and waveforms. 14.4 Multi-level voltage-source inverters The conventional three-phase, six-switch dc to ac voltage-source inverter is shown in figure 14.7. Each of the three inverter legs has an output which can provide one of two voltage levels, Vs, when the upper switch (or diode) is on, and 0 when the lower switch (or diode) conducts. The quality of the output waveform is determined by the resolution and switching frequency of the pwm technique used. A multilevel inverter (directly or indirectly) divides the dc rail, so that the output of the leg can be more than two discrete levels, as shown in figure 14.37 for a diode clamped multilevel inverter model. In this way, the output quality is improved because both pulse width modulation and amplitude modulation can be used. The output pole is made from more than two series connected, clamped switches, so the total dc voltage rail can be the sum of the voltage rating of the individual switches. Very high output voltages can be achieved, where each device does not experience a voltage in excess of its individual rating. Figure 14.37 shows the basic principle of the diode clamped (or neutral point clamped, NPC) multilevel inverter, where only one dc supply, Vs, is used and N is the number levels present in the output voltage between the leg output and the inverter negative terminal, Va-neg. The capacitors split the dc rail voltage into a number of lower voltage levels, each of which can be tapped and connected to the leg output through switches (and diodes). Only one string of series connected capacitors is necessary for any number of output phase legs. The number of levels in the line-to-line voltage waveform will be k = 2N −1 (14.111) while the number of levels in the line to load neutral of a star (wye) load will be p = 2k − 1 (14.112) The number of capacitors required, independent of the number of phase, is (14.113) N cap = N − 1 while the number of clamping diodes per phase is Dclamp = 2 ( N − 1) The number of possible switch states is nstates = N phases and the number of switches in each leg is Sn = 2 ( N − 1) (14.114) (14.115) (14.116) The basic three-level inverter (±½Vs, 0) is shown in figure 14.38, along with the basic three-level voltage from the leg output to centre tap of the capacitor string, R (neutral point). When switch T1 is on, its complement T1′ is off, and visa versa. Similarly for the pair of switches T2 and T2′. Specifically T1 and T2 on give the output +½Vs, T1′ and T2′ on give the output -½Vs, and T2 and T1′ on give the output 0. Essential to attaining these output levels, are the clamping diodes Du and Dℓ. These two diodes clamp the outer switches to the capacitor string mid-point, which is half the dc rail voltage. In this way, no switch experiences a voltage in excess of half the dc rail voltage. Inner switches must be turned on (or off) before outer switches are turned on (or off). Power Electronics 477 Power Inverters The five-level inverter uses four capacitors, and eight switches in each inverter leg. A set of clamping diodes (three in total for each leg) clamp the complementary switches in each leg. The output is characterised by having five levels, ±½Vs, ±¼ Vs, and zero. Some of the clamping diodes experience voltages in excess of that experienced by the main switches. Series connection of some of the clamping diodes avoids this limitation, but at the expense of increasing the number of clamping diodes from 2× (N-1) to (N-1)×(N-2) per phase. Thus, depending on the diode position in the structure, two diodes have blocking requirements of N −1− k VRB = Vs (14.117) N −1 where 1 ≤ k ≤ N-2. These diodes require series connection of diodes, if all devices in the structure are to support Vs /(N-1). For N > 2, capacitor imbalance occurs. The general output voltage, to the centre of the capacitor string is given by V Van = s (T1 + T2 + .. .. + TN −1 − ½ ( N − 1)) (14.118) N −1 +½Vs D1 T2 D2 0 T1 ′ D1 ′ D2 T2 -½Vs iL > 0 Cu ½Vs T1 D1 T2 D2 +½Vs ′ T1 ′ vo iL > 0 ′ vo = ½Vs T2 D2 T1 ′ D1 ′ D2 iL > 0 ′ vo iL > 0 ′ D1 T2 D2 T1 ′ D1 ′ D2 T2 -½Vs vo = 0 vo i >0 iL > 0 ′ L ′ vo = -½Vs (c) +½Vs ′ ′ T1 0 (b) +½Vs Vs D1 T2 -½Vs +½Vs ′ T1 0 (a) Dcu 478 +½Vs ′ ′ T1 D1 T1 D1 T1 D1 T2 D2 T2 D2 T2 D2 T1 ′ D1 T1 ′ D1 T1 ′ D1 ′ D2 ′ D2 ′ D2 R C Cℓ? T1’ ½Vs Dcℓ D c? T2’ D1’ 0 vo iL < 0 0 ′ vo iL < 0 0 ′ vo iL < 0 D2’ neg T2 -½Vs ia VaR ′ ib ic b iL < 0 ′ vo = ½Vs (d) +½Vs t o Vba 0 -½Vs c T2 -½Vs iL < 0 vo = 0 (e) ′ T2 -½Vs iL < 0 ′ vo = -½Vs (f) Figure 14.39. The six output voltage and current combinations for the NPC bridge inverter: (a), (b), (c) output current iL > 0; and (d), (e), (f) output current iL < 0. Vao a 14.4.2 Flying capacitor multilevel inverter Figure 14.38. Three-phase, voltage-source, three-level, diode-clamped (NPC) bridge inverter. Table 14.5. Conduction paths in the diode clamped three-level inverter Vout On switches Output current and path I - iL + iL Active clamping diodes ½ Vs T1 T2 T1 T2 Fig 14.39a D1 D2 Fig 14.39d none 0 T1 ′ T2 Dcu T2 Fig 14.39b T1′ Dcℓ Fig 14.39e Dcu Dcℓ -½ Vs T1 ′ T2 ′ D1′ D2′ Fig 14.39c T 1 ′ T2 ′ Fig 14.39f none Table 14.5 in combination with the six parts of figure 14.39, show the conducting devices for the six different output voltage and current combinations of the NPC inverter leg. One leg of a fly-capacitor clamped five-level voltage source inverter is shown in figure 14.40b, where capacitors are used to clamp the switch voltages to ¼Vs. The available output voltages are ±½Vs, ±¼Vs, and 0, where the output is connected to the dc link (Vs and 0) indirectly via capacitors. Figure 14.40 shows that in general, switches Tn and Tn+1 connect to capacitor Cn. The configuration offers more usable switch states than the clamped diode inverter, and this redundancy allows better, flexible control of capacitor voltages. For example, Table 14.5 shows that there are six states for obtaining 0V output, and four states for each of ±¼Vs. The output states ±½Vs do not involve the capacitors, hence they offer no redundant states. The basic switch restriction is that only one complementary switch (for example, T4 or T4′ ) is on at any time, so as to prevent shorting of a flying capacitor (e.g., T4 and T4′ would short C3). The number of levels in the line-to-line voltage waveform will be k = 2N −1 (14.119) while the number of levels in the line to load neutral of a star (wye) load will be p = 2k − 1 (14.120) The number of capacitors required, which is dependent of the number of phase, is for each phase N cap = ½ ( N − 1)( N − 2 ) (14.121) Power Electronics 479 Power Inverters Table 14.6. Five-level flying-capacitor inverter output states (phase A to R) The number of possible switch states is nstates = N phases and the number of switches in each leg is Sn = 2 ( N − 1) (14.122) (14.123) The current output paths in Table 14.6 are made up by the series (and parallel) connection of the flying capacitors through the turn-on of the appropriate switches. Capacitors shown as negative are discharging in the formed path, while those shown as positive are charging. Use of the shown redundant states allows control to maintain the necessary voltage level on all the flying capacitors, while providing the desired output voltages. A feature of the flying capacitor multilevel inverter is its ride through capability due to the large capacitance used. On the other hand, the capacitors have a high voltage rating and suffer from high current ripple, since they conduct the full load current when connected into an active output voltage state. Capacitor initial charging is also problematic, especially given the capacitors for each leg, and between the different legs, are independent. VC1 T1 D1 Vs VC1 VCu T2 D2 R Cℓ C ? Cu T1?D1? VCℓ V C? C3 T4 D4 R ¾Vs C Cℓ? ½Vs ¼Vs phase a ¼Vs N-1 states 3 0 2 N -4N+1 states -¼Vs phase a 5 -½Vs capacitors C2 C3 paths 1 1 1 1 = = = ½Vs 1 1 1 0 = = + ½Vs -VC3 1 1 0 1 = + - ½Vs -VC2+VC3 1 0 1 1 + - = ½Vs-VC1+VC2 0 1 1 1 - = = -½Vs+VC1 1 1 0 0 = + = ½Vs 1 0 1 0 + - + ½Vs-VC1+VC2 -VC3 0 1 1 0 - = + -½Vs+VC1-VC3 1 0 0 1 + = - ½Vs-VC1+-VC3 0 1 0 1 - + - -½Vs+VC1-VC2+VC3 -VC2 0 0 1 1 = - = -½Vs 1 0 0 0 + = = ½Vs-VC1 0 1 0 0 - + = -½Vs+VC1-VC2 0 0 1 0 = - + -½Vs -VC2 -VC3 0 0 0 1 = = - -½Vs +VC3 0 0 0 0 = = = -½Vs +VC2 (a) (b) The number of levels in the line-to-line voltage waveform will be k = 2N −1 while the number of levels in the line to load neutral of a star (wye) load will be p = 2k − 1 The number of capacitors or isolated supplies required per phase is N cap = ½ ( N − 1) ′ D′4? T4? ′ D′3? T3? ′ D′2? T2? 2 C1 The N-level cascaded H-bridge, multilevel inverter comprises ½(N-1) series connected single-phase Hbridges per phase, for which each H-bridge has its own isolated dc voltage source. For each bridge, as shown in table 14.7, three output voltages are possible, ±Vs, and zero, giving a total number of states of 3½( N −1) , where N is odd. Figure 14.41 shows one phase of a seven-level cascaded H-bridge inverter. The cascaded H-bridge multilevel inverter is based on multiple two level inverter outputs (each Hbridge), with the output of each phase shifted. Despite four diodes and switches, it achieves the greatest number of output voltage levels for the fewest switches. Its main limitation lies in the need for isolated power sources for each H-bridge and for each phase, although for VA compensation, capacitors replace the dc voltage supplies, and the necessary capacitor energy is only to replace losses due to inverter losses. Its modular structure of identical H-bridges is a positive design feature. T3 D3 Vs C2 ½Vs switching states T2 T3 T4 14.4.3 Cascaded H-bridge multilevel inverter VC? C1 1 T1 T2?D2? VCℓ VC3 VAR N-1 states C1 T2 D2 mode 4 T1 D1 Cu VCu VC2 480 ′ D′1? T1? Figure 14.40. One leg of a voltage-source: (a) three-level and (b) five-level, flying capacitor clamped bridge inverter. The number of possible switch states is nstates = N phases and the number of switches in each leg is S n = 2 ( N − 1) Vs On switches T2 T3 (14.125) (14.126) (14.127) (14.128) Table 14.7. Three output states of H-bridges and their current paths. Vℓ (14.124) Bidirectional current paths + iL - iL T2 T3 D2 D3 0 none D4 D1 D2 D3 -Vs T1 T4 T1 T4 D2 D3 Power Electronics 481 Power Inverters 482 ½Vs 0 ¼Vs Vs D2 T2 T1 D1 0 0 π -¼Vs V1 π D4 T4 T3 D3 -½Vs 1 ½ 0 Vs D2 T2 T1 D1 V1 -½ D4 T4 T3 D3 -1 0 0 0 Vs D2 T2 T1 D1 0 V1 Figure 14.42. Multi-carrier based pwm generation for 1 phase of a voltage-source, 5-level, inverter. D4 T4 T3 D3 14.4.4i - Multiple offset triangular carriers Figure 14.41. One leg of a voltage-source, seven-level, cascaded H-bridge inverter. A comparison between the three basic multilevel inverters is possible from the numerical summary of component numbers for each inverter, as in Table 14.8. The diode clamped inverter requires many clamping diodes; the flying capacitor inverter requires many independent capacitors; while the cascaded inverter requires many isolated dc voltage power supplies. Table 14.8. Multilevel inverter component count, per phase. Inverter type VA-0V levels VA-B VA-N switches & // diodes diodes clamping flying capacitors Level capacitors Isolated supplies diode clamped N 2N-1 4N-3 2(N-1) (N-1)(N-2) 0 (N-1) 0 fly capacitor N 2N-1 4N-3 2(N-1) 0 ½(N-1)(N-2) (N-1) 0 cascade N 2N-1 4N-3 2(N-1) 0 0 ½ (N-1)* ½(N-1)* * either /or 14.4.4 PWM for multilevel inverters Two basic approaches can be used to generate the necessary pwm signals for multilevel inverters. Each approach is based on the extension of a two level equivalent. • Modulating waveform comparison with offset triangular carriers • Space vector modulation based on a rotating vector in multilevel space Various sinusoidal pwm techniques were considered in sections 14.1.3v and 14.1.3vi of this chapter. Figure 14.42 shows how a triangular carrier is associate with each complementary switch pair, four carriers (N-1) for the five-level inverter as illustrated. The parts of figure 14.42 show how the four individual carriers can be displaced with respect to one another. The figure also shows how triplen injection is incorporated. The appropriate five-level switch states, as in tables 14.4 to 14.6, can be used to decode the necessary switching sequences. To minimise losses, switching only occurs between adjacent levels. 14.4.4ii - Multilevel rotating voltage space vector Space vector modulation for the two-level inverter was considered in section 14.1.3vi of this chapter. The basic hexagon shape for two levels is extended to higher levels as shown in figure 14.43, for three levels. The number of triangles, vectors, and states increases rapidly as the level number increases. Table 14.9. Properties of N-level vector spaces levels states N N 3 triangles 6(N-1) 2 vectors 3N(N-1)+1 vectors in each hexagon 2 8 6 7 (1+6) 3 27 24 19 (1+6)+12 5 125 96 61 (1+6)+12+18+24 Power Electronics 483 Power Inverters 484 From table 14.9, the states for the two and three level inverters can be specified as follows. α1 The 2-level inverter The zero state matrix is [000 111] The first and only hexagon is shown in figure 14.22a. [100 110 010 011 001 101] L α2 The three level inverter The zero state matrix is [000 111 222] The first hexagon matrix is 100 110 010 011 001 101 211 221 121 122 112 212 The second hexagon matrix is [ 200 210 220 120 020 021 022 012 002 102 202 201] P (a ) N d c lin k α1 L α2 These pole states are shown figure 14.43. (b ) 120 020 010 121 021 110 221 000 111 222 011 122 022 001 112 012 002 220 100 211 200 α2 201 202 (c ) Figure 14.43. Rotating voltage space vector approached applied to three phases of a voltage-source three-level, inverter. A 0 represents the minimum voltage obtainable from the multilevel converter and N-1 represents the maximum value. For example, in a two-level converter, 0 is equivalent to 0V and 1 is equivalent to Vs, where Vs is the converter DC link voltage. In a three-level converter 0 is equivalent to -½Vs, 1 is equivalent to 0 V, and ‘2’ is equivalent to ½Vs where Vs is the dc link voltage of the multilevel converter. When the rotating vector is drawn in the vector space, it is decomposed into vectors bordering the triangle it lies in. When operating in the outer hexagon, the vectors states used in the inner most hexagon mean that that level of the converter is operating with a six-step quasi-square output voltage waveform, to which is added a modulated square waveform for the next higher level. 14.5 N α1 101 212 102 P 210 P (d ) The dual or double converter circuit in figure 14.44a and b will accommodate four-quadrant dc machine operation, where the circuit performs as two fully controlled converters in anti-parallel. Each converter is able to rectify and invert, but because of their inverse parallel connection, one converter (the positive converter P) operates in quadrants QI and QIV, while the other (the negative converter N) operates in quadrants QII and QIII, as shown in figure 14.45. The two converters can be operated synchronously, called simultaneous control or independently where one is always blocking, called independent control. d c lin k in p u t L -C filte r o u tp u t filte r re ctifier/ co n ve rter 3Φ in p u t Reversible dc link converters Power inversion by phase angle control is attained with a fully controlled single-phase converter as discussed in section 11.3.3. Power regeneration is also possible with the fully controlled three-phase converter shown in figure 11.17. If a fully controlled converter supplies a dc machine, two-quadrant control is possible (QI and QIV), motoring in one direction of rotation and generating in the other direction. Power regeneration into the supply is achieved by reversing the dc output voltage by controlling the converter phase delay angle. The converter current is uni-directional, that is, the converter output current can not reverse. N in verte r 3Φ o u tp u t ½L Figure 14.44. Reversible converter allowing four-quadrant control of: (a) a dc machine with independent converters; (b) a dc machine with simultaneously controlled converters; and (c) voltage and (d) current fed induction machine. 14.5.1 Independent control Simultaneous converter control can be used if continuous load current can be guaranteed. Otherwise only one converter, depending on the quadrant, need operate at anyone time (the other is in a blocking state), as shown in figure 14.44a. No circulating currents arise due to possible mismatched N and P converter output voltages. The continuous current condition may be difficult to ensure at light load levels. Additional series armature inductance, L in figure 14.44a and b, helps with current smoothing and ensuring continuous machine current. Power Electronics Power Inverters A machine rotational direction change is affected by the following converter operating procedure. • Initially the motor is operating in quadrant I, with 0° ≤ α1 ≤ 90° for the positive converter P. The negative converter, N, is in the fully blocking state, with all thyristors turned off. • The positive converter is put into the inverting mode with 90° ≤ α1 ≤ 180°, changing the average output voltage from positive to negative. The machine current rapidly falls to zero. The machine rotational speed slows, the rate depending on the load inertia. • After a dead time, the positive converter blocks and the negative converter N starts in a motor braking mode in quadrant II. The motor speed falls rapidly to zero. • The second converter operates in quadrant III and rapidly accelerates the motor in the opposite direction, with 0° ≤ α2 ≤ 90°. The dead time before turning on the negative converter N is to ensure the positive converter P is fully off, otherwise the three-phase input voltage lines may short through the two converters. Such a current condition cannot be controlled with line-commutated thyristors. Operation is characterised by transitions from QI to QII to QIII for reversal, and transitions from QIII to QIV to QI for returning to the original direction of rotation. A machine rotational direction change is affected by the following converter operating procedure. • Initially the motor is operating in quadrant I for the rectifying, positive converter, with 0° ≤ α1 ≤ 90°. The other converter is operating in the inverting mode with 90° ≤ α2 ≤ 180°, such that α1 + α2 = 180°. The output voltage for both converters is the same, and the negative converter N carries only the circulating current. • For rotational direction reversal, α1 ≥ 90° and α2 ≤ 90°, such that α1 + α2 = 180°. The armature back emf voltage now exceeds the converter output voltages, and current diverts to the negative converter N and the machine regeneratively brakes, operating in quadrant II. The current rapidly falls to zero and the positive converter P carries only the ac circulating current. • The speed rapidly falls to zero, with α1 = α2 = 90° giving zero output voltage, so as to control the armature current since the back emf is zero. Then with α2 < 90° the machine rapidly accelerates in quadrant III, in the reverse direction to the original rotation. 485 sp eed vo Ia Ia + N P E α1 E vo α2 rege nera tive brak in g /in vers io n II m o to r/rectification N III Ia m o to r/rectification to rq u e IV rege nera tive brak in g /in versio n Ia P E α2 I + vo Ia α1 E For reversing the direction of rotation from Q III the operation sequence is QIII to QIV to QI. Since no converter dead time is introduced, a fast dynamic response can be attained. A small dc circulating current is deliberately maintained, that is greater in magnitude than the peak of the ac ripple current. The ac current can then flow continuously in both converters, both of which can operate in the continuous conduction mode without the need for continuous converter current reversal operation. 14.5.3 Inverter regeneration + vo 486 vo + Figure 14.45. Four quadrants of reversible converter operation. 14.5.2 Simultaneous control Simultaneous converter control, also called circulating current control, functions with both converters always in operation which gives a faster dynamic response than when the converters are used mutually exclusively. To avoid supply short circuits requires that the output voltage of both converters (rectifier Vr and inverter Vi) be the same in order to minimise circulating currents. Vr + Vi = 0 V cos α1 + V cos α 2 = 0 (14.129) cos α1 + cos α 2 = 0 that is α1 + α 2 = 180° Equation (14.129) implies that both converters operate with firing angles that sum to 180°. Each converter produces the opposite polarity output voltage, which is cancelled by reversing the relative output connections. Under such conditions the load current can be maintained continuous. To minimize any circulating current due to ripple voltage produced by instantaneous voltage differences between the two converters, inductance is usually inserted between each converter and the dc machine load, as shown in figure 14.44b. Adversely the cost and weight are increased, and the supply power factor and drive efficiency are decreased, compared to that obtained with independently controlled converters. The bridge freewheel diodes of a three-phase inverter restrict the dc rail or dc link voltage from reversing. The dual or double converter circuit in figure 14.44c will allow inversion with a three-phase voltage source inverter. One converter rectifies, the other converter inverts, functioning as a selfcommutated inverter, transferring power from the dc link to the ac supply. Complete four-quadrant control of the three-phase ac machine on the inverter is achieved in conjunction with control of the dc to ac inverter. That is, motor reversal is achieved by effectively interchanging the pwm control signals associated with two phases. The real power flow back into the ac supply is controlled by the converter phase delay angle, while the reactive power flow is controlled by the voltage magnitude. The angle and voltage are not independent. In the case of a pwm controlled inverter fed ac machine, the ac to dc converter can be uncontrolled, using all diodes, since dc output voltage reversal is not utilised. Figure 14.44d shows a fully reversible current controlled converter/inverter configuration, using selfcommutating devices. The use of self-commutated switches (rather than mains commutated converter thyristors) offers the possibility to minimise the input current distortion and to reduce the inductor size hence improve the dynamic current response. The switch series diodes are essential since the shown IGBTs have no useable reverse blocking capability. The use of reverse blocking GCTs avoids the need for the series blocking diodes, which reduces the on-state voltage losses but increases gate drive complexity and power rating. Series connection of devices is necessary above a few kV, and above 1 MVA the GCT dominates. 14.6 Standby inverters and uninterruptible power supplies Standby inverters and uninterruptible power supplies (ups’s) provide a 50/60 Hz supply in the event of an ac mains failure. An ups must provide ac output such that mains failure is undetected by the load. To achieve this, an ups continually feeds the load from an inverter. A load that can tolerate a short interruption of the ac supply is fed from a standby inverter which becomes operational within 1-5 ms after the ac supply failure. In communications, computing, and automated production lines, ups’s are essential for even brownouts (V and f outwith bounds for reliable equipment operation), while in lighting and heating applications, standby inverters are used since a few missing ac cycles (due to a blackout – total interruption of the mains power) may be tolerated. In each power supply case, the alternative energy source is a standby dc battery. The ups keeps the battery charged when the ac input is supplying the output power. 14.6.1 Single-phase UPS A basic single-phase UPS is shown in figure 14.46. A key safety objective is to retain the supply neutral at both the supply input and the ac output, without resorting to any from of isolating transformer. Consequently, the input ac mains is half-wave rectified by diodes DR+ and DR− . Boost converters on the positive and negative groups ensure supply sinusoidal input current and unity power factor. The output H-bridge (T1-T4) uses pwm and feedback control to produce a fixed frequency and magnitude output Power Electronics 487 Power Inverters (and ac mains phase synchronisation if required), which is filtered by an L-C filter. In the event of a loss of the ac supply, the backup batteries, V+ and V -, provide energy to the boost converters, hence to the output inverter. The battery backup voltage magnitude is much less than the ac supply magnitude and diodes, DB+ and DB− , isolate the batteries from the rectified ac supply voltage. The shown ups has two basic limitations that manufactures strive to overt. • If the battery is to be connected to neutral, then two batteries are necessary. Proprietary attempts using only one battery involve circuit complications and limitations. At best, with one battery, it is one forward biased diode voltage drop from neutral. • Because the batteries supplies are not isolated during normal operation, during part of the mains cycle near zero voltage, the batteries alternately provide energy. This decreases their lifetime and necessitates more complicated trickle charge circuits. The input current is also distorted at the 0V crossover. Replacement of the blocking diodes DB by switches involves complexity and battery backup operation requires detection and is not fail safe. ½ wave rectifier + DR ac + boost converter + L H-bridge inverter + D V + + C + - T1 D1 D3 Lo N N - T - C + - T4 D4 D2 - DB DR Power filters + T Co V Figure 14.47 shows a basic three-phase ups, used up to a few tens of kilowatts. The ac supply is rectified and filtered. A forward converter controls the dc link voltage to just above the battery voltage level. This dc voltage is boosted to a dc level such that after inversion it provides the required output voltage magnitude. If the input ac fails or droops, the dc link power is provided by the battery via diode DB. The output inverter is usually operational in a pwm mode, which allows precise frequency control, voltage control, ac mains phase synchronisation, and minimisation of low frequency output harmonics. With pwm control minimal filtering is required, which minimises the filter weight, cost, size, and losses. A three-phase ups can utilise third harmonic injection (14.1.4(iv)). A three-phase boost input converter can be used to maintain sinusoidal ac supply input currents at unity power factor. Power L-C filters are used to reduce harmonics or ripple from • the rectifier output (dc filter) • the inverter output (ac filter). T3 DB 14.6.2 Three-phase UPS 14.7 L-C filter 488 L D - T2 o/p L-C low-pass, second-order filters are shown in figures 14.44, 14.46, and 14.47. In figure 14.47, the L-C smoothing filter at the rectifier output, filters the ac mains frequency components leaving dc. The same type of filter is used in the inverter output to filter pwm harmonics, leaving the relative low frequency modulation frequency. The L-C filter fundamental cut-off frequency is dependent on L, C, and the load impedance ZL vo 1 1 = = (14.130) vi 1 + jω L ( Z1L + jωC ) 1 − ω 2 LC + j ωZ LL The simplest design approach is to assume a non-load condition, ZL → ∞, whence the filter cut-off frequency is f o = 1/ 2π LC . Frequency components below fo, including dc, are passed. Those components above fo are attenuated by a second order fall-off in gain. Any frequency components inadvertently around the resonant frequency, fo, will be amplified. For this reason, the filter may be damped with parallel connected R-C snubbers. ( ) Figure 14.46. Single-phase uninterruptible power supply. Reading list See chapter 11 reading list. DB Hart, D.W., Introduction to Power Electronics, Prentice-Hall, Inc, 1994. Mohan, N., Power Electronics, 3rd Edition, Wiley International, 2003. Figure 14.47. Three-phase uninterruptible power supply. Power Electronics 489 Problems 14.1. The inverter in figure 14.7 is supplied from a 340 V dc source. The load has a resistance of 10 ohms and an inductance of 10 mH. The basic operating frequency is 50 Hz, with three notches per half cycle giving half the maximum output, similar to that shown in figure 14.13. Determine the load current waveform over the first two cycles and determine the power delivered to the load based on the current waveform of the final half cycle. 14.2. The inverter and load in problem 14.1 are controlled so as to eliminate the third and fifth harmonics in the output voltage. Determine the load current waveform over the first two cycles and the power delivered to the load based on the current waveform of the last half cycle. 14.3. Output voltage harmonic reduction can be achieved by employing multiphase, selected notching modulation control on a three-phase bridge as discussed in 14.1.4. An output as in figure 14.14b with α1 = 16.3° and β1 = 22.1° eliminates the 5th and 7th harmonics. Determine the fundamental voltage output component and compare it with that of a square wave. Determine the output rms voltage. 14.4. With the aid of figure 14.11 determine the line-to-neutral and line-to-line output voltage of a dc to three-phase inverter employing 120° device conduction. Calculate the interphase: i. mean half-cycle voltage ii. rms voltage iii. rms voltage of the fundamental. 14.5. The three-phase inverter bridge in figure 14.4 has a 600 V dc rail and a 10 Ω per phase load. For 180° and 120° conduction calculate: i. the rms phase current ii. the power delivered to the load iii. the switch rms current. [24.5 A, 18 kW, 17.3 A; 28.3 A, 24 kW, 14.15 A] 14.6 A single-phase square-wave inverter is supplied from a 340V dc source and the load is a 17 Ω resistor. Determine switch average and rms current ratings. What power is delivered to the load? 14.7 A single-phase square-wave inverter is supplied from a 340V dc source and the series R-L load is a 20 Ω resistor and L=20mH. Determine: i. an expression for the load current, hence the maximum switch current ii. rms load current iii. average and rms switch current iv. maximum switch voltage v. average source current, hence power delivered to the load vi. load current total harmonic distortion. Power Inverters Blank 490 Gerd Terorde, Electrical Drives and Control Techniques, 2004. 1. Voltage-Source PWM Inverter 1.1 Introduction In contrast to grid connected ac motor drives, hardly variable in speed, power electronic devices (e.g. inverter), providing voltage supply variable in both frequency and magnitude, are used to operate ac motors at frequencies other than the supply frequency. Developments in this direction have taken place long ago, but a techno-economical solution could not be found until the late 1980s because of stringent space requirements, non-availability of high power devices and prohibitive cost of electronic devices and components. Rapid developments in the field of power electronics (inverter grade thyristor, GTO thyristor, IGBT etc.) and miniaturization/mass production of control electronics (development of VLSI technology and microprocessor based digital control systems) have reached such a stage that variable ac inverter drives are becoming increasingly popular in today’s motor drives. Presently, inverter drives meet not only weight and space constraints, but also are economically viable. In general, two basic types of inverters exist: Voltage-source inverter (VSI), employing a dc link capacitor and providing a switched voltage waveform, and current-source inverter (CSI), employing a dc link inductance and providing a switched current waveform at the motor terminals. CS-inverters are robust in operation and reliable due to the insensitivity to short circuits and noisy environment. VS-inverters are more common compared to CS-inverter since the use of Pulse Width Modulation (PWM) allows efficient and smooth operation, free from torque pulsations and cogging [Bose 97]. Furthermore, the frequency range of VSI is higher and they are usually more inexpensive when compared to CSI drives of the same rating [Dub 89]. In this chapter, only voltage-source inverters are considered. Although the power flow through the device is reversible, it is called an inverter because the predominant power flow is from the dc bus to the three-phase ac motor load. Bi-directional power flow is an important feature for motor drives as it allows regenerative breaking, i.e. the kinetic energy of the motor and its load is recovered and returned to the grid when the motor slows down. In electric vehicle application, the dc bus energy is supplied directly from primary energy sources, e.g. batteries. 2 Chapter 1 In ac grid connected motor drives, a rectifier, usually a common diode bridge providing a pulsed dc voltage from the mains, is required. Alternatively, a second ac-to-dc converter, acting as a rectifier during the motoring mode and an inverter during the breaking mode, is used between drive and utility grid. An additional benefit of the active front end is enabling unity power factor, (sinusoidal) current flows to or from the grid. Although the basic circuit for an inverter may seem simple, accurately switching these devices provides a number of challenges for the power electronic engineer. The most common switching technique is called Pulse Width Modulation (PWM). PWM is a powerful technique for controlling analog circuits with a processor’s digital outputs. PWM is employed in a wide variety of applications, ranging from measurement and communications to power control and conversion. In ac motor drives, PWM inverters make it possible to control both frequency and magnitude of the voltage and current applied to a motor. As a result, PWM inverter-powered motor drives are more variable and offer in a wide range better efficiency and higher performance when compared to fixed frequency motor drives. The energy, which is delivered by the PWM inverter to the ac motor, is controlled by PWM signals applied to the gates of the power switches at different times for varying durations to produce the desired output waveform. There are several PWM modulation techniques. It is beyond the scope of this book to describe them all in detail. The following illustration describes the basic threephase inverter topology and typical pulse width modulation methods. Furthermore, issues of phase voltage distortion/identification due to the inverter non-linearity are discussed in detail. 1.2 Voltage-Source PWM Inverter A typical voltage-source PWM converter performs the ac to ac conversion in two stages: ac to dc and dc to variable frequency ac. The basic converter design is shown in figure 1.1. The grid voltage is rectified by the line rectifier usually consisting of a diode bridge. Presently, attention paid to power quality and improved power factor has shifted the interest to more supply friendly ac-to-dc converters, e.g. PWM rectifier. This allows simultaneously active filtering of the line current as well as regenerative motor braking schemes transferring power back to the mains. The dc voltage is filtered and smoothed by the capacitor C in the dc bus (figure 1.1). The capacitor is of appreciable size (2-20 mF) and therefore a major cost item [Bose 97]. Alternatively, the inverter can be supplied from a fixed dc voltage. The filtered dc voltage is usually measured for control purpose. Because of the nearly constant dc bus voltage, a number of PWM inverters with their associated motor drives can be supplied from one common diode bridge. The inductive reactance L between rectifier and ac supply is used to reduce commutation dips produced by the rectifier, to limit fault current and to soften voltages spikes of the mains. Voltage-Source PWM Inverter 3 Rectifier DC bus Inverter T1 T3 L D1 C power supply T5 D3 D5 AC motor Udc T4 T6 T2 D4 D6 D2 Switching logic Figure 1.1: Basic three-phase voltage-source converter circuit. Neglecting the voltage drop of the inductances (current depending) and diodes (Ud ≈ 1V if i > 0), the positive potential of the dc bus voltage equals the highest potential of the three phases and the negative potential equals the lowest potential of the three phases. Since each phase owns one negative and one positive maximum potential during one period of the net frequency, the rectifier input voltage equals the maximum of the positive and negative line voltages, respectively. Thus, the rectifier input voltage traces six pulses as shown in figure 1.2 by the thick line. 500 400 uab -uca 0 5 ubc -uab uca 10 t [ms] 15 -ubc 0 5 1 10 t [ms] uab -uca 0 5 0 5 0 5 40 0.5 0 Udc 500 400 20 iB6 [A] 1 iB6 [A] 600 Udc U dc [V] U dc [V] 600 15 -ubc -uab uca 10 15 20 10 15 20 10 15 20 t [ms] 20 0 20 ubc 40 t [ms] ia [A] ia [A] 20 0 -1 0 5 10 t [ms] 15 20 0 -20 -40 t [ms] Figure 1.2: Line voltages (uab, ubc, uca), dc bus voltage Udc, line current of the first phase ia and output current iB6 of a B6-diode bridge. Left: No inverter output power (inverter losses ≈ 10 W). Right: Inverter output power Pout ≈ 5,5 kW. Figure 1.2 presents typical voltage and current waveforms of a B6-diode bridge supplied by a stiff grid. As indicated by the dashed lines, the rectifier current iB6 increases, if the absolute value of a line voltage is higher than the dc voltage. Consequently, the dc voltage increases slightly. A dc voltage higher than the current voltage supply causes a reduction of the rectifier input current until the current 4 Chapter 1 equals zero and the diode bridge blocks the supply voltage. The rectifier current iB6 is identically reflected by the line currents. The sign of each line current depends on the two non-blocking diodes each conducting the positive and negative rectifier current, respectively. During the conducting period, the difference of line and dc voltage is active as voltage drop over the line inductances and resistances. The higher the line inductances, the smaller the line current peaks. However, the value of the line inductances is limited due to economic and efficiency reasons. Furthermore, the average dc voltage depends on the line inductances and the inverter output power. The maximum dc voltage (no load) is equal to the maximum amplitude of the line voltages. Due to voltage drops of line inductances, resistances and rectifier diodes, the dc voltage slightly decreases with increasing load. For more details concerning the rectifier, see [Bose 97], [Dub 89] et al. According to figure 1.1, the dc voltage is switched in a three-phase PWM inverter by six semiconductor switches in order to obtain pulses, forming three-phase ac voltage with the required frequency and amplitude for motor supply. The switching devices must be capable of being turned “on” as well as turned “off”. During the last years, major progress has been made in the development of new power semiconductor devices. The simpler requirement driving the power switches and the higher maximum switching-frequency, enabling higher operating frequencies (higher motor speed), provide continually rising output power. The new generation of switching devices is capable of conducting more current and blocking higher voltages. The alternatives at present are gate turn-off thyristor (GTO), MOS controlled thyristor (MCT), bipolar junction transistor (BJT), MOS field effect transistor (MOSFET) and insulated gate bipolar transistor (IGBT). The IGBT is a combination of power MOSFET and bipolar transistor technology and combines the advantages of both. In the same way as a MOSFET, the gate of the IGBT is isolated and its driving power is very low. However, the conducting voltage is similar to that of a bipolar transistor. Presently, IGBTs dominate the mediumpower range of variable speed drives. Since the maximal current rating of IGBT modules is around 1 kA and the voltage rating is approximately 3 kV, they will gradually replace GTOs at higher power levels [Vas 99]. Parallel to the power switches, reverse recovery diodes are placed conducting the current depending on the switching states and current sign. These diodes are required, since switching off an inductive load current generates high voltage peaks probably destroying the power switch. Exemplary for one inverter leg, figure 1.3 presents the basic configuration and the inverter output voltage depending on the switching state and current sign. The basic configuration of one inverter output phase consists of upper and lower power devices T1 and T4, and reverse recovery diodes D1 and D4. When transistor T1 is on, a voltage ½ Udc is applied to the load. Considering an inductive load, the current increases subsequently. If the load draws positive current, Voltage-Source PWM Inverter 5 it will flow through T1 and supply energy to the load. To the contrary, if the load current ia is negative, the current flows back through D1 and returns energy to the dc source. T1 on ½ Udc C/2 T1 D1 ia > 0 ½ Udc ½ Udc C/2 C/2 ωt T1 D4 T1 off ua0 T4 off ½ Udc ua0 T4 D1 drop T1 drop ua0 D1 ia < 0 ½ Udc 0 ua0 T4 C/2 ia 0 T1 on T4 on ωt τdead -½ Udc D4 D4 drop T4 drop T4 on Figure 1.3: Basic configuration of a half-bridge inverter and center-tapped inverter output voltage. Left: Switching states and current direction. Right: Output voltage and line current. Similarly if T4 is on, which is equal to T1 off, a voltage -½ Udc is applied to the load and the current decreases. If ia is positive, the current flows through D4 returning energy to the dc source. A negative current yields T4 conducting and supplying energy to the load. According to figure 1.3, with T1 on and drawing positive load current ia, the output voltage ua0 will be less than ½ Udc by the on-state voltage drop of T1. When the load current reverses, the output voltage will be higher than ½ Udc by the voltage drop across D1. Similarly, the output voltage is slightly changed by the voltage drop of the lower devices T4 and D4. Normally, the on-state voltage and diode drops (≈1 V) are ignored and the centertapped inverter is represented as generating the voltage ½ Udc and -½ Udc, respectively. Neglecting additionally the dead-time interval τdead, the behavior of the power devices together with the reverse recovery diode is equally described by ideal two-position switches. 6 Chapter 1 1.3 Pulse Width Modulation Usually, the on- and off-states of the power switches in one inverter leg are always opposite. Therefore, the inverter circuit can be simplified into three 2-position switches. Either the positive or the negative dc bus voltage is applied to one of the motor phases for a short time. Pulse width modulation (PWM) is a method whereby the switched voltage pulses are produced for different output frequencies and voltages. A typical modulator produces an average voltage value, equal to the reference voltage within each PWM period. Considering a very short PWM period, the reference voltage is reflected by the fundamental of the switched pulse pattern. Apart from the fundamental wave, the voltage spectrum at the motor terminals consists of many higher harmonics. The interaction between the fundamental motor flux wave and the 5th and 7th harmonic currents produces a pulsating torque at six times of the fundamental supply frequency. Similarly, 11th and 13th harmonics produce a pulsating torque at twelve times the fundamental supply frequency [Dub 89]. Furthermore, harmonic currents and skin effect increase copper losses leading to motor derating. However, the motor reactance acts as a low-pass filter and substantially reduces high-frequency current harmonics. Therefore, the motor flux (IM & PMSM) is in good approximation sinusoidal and the contribution of harmonics to the developed torque is negligible. To minimize the effect of harmonics on the motor performance, the PWM frequency should be as high as possible. However, the PWM frequency is restricted by the control unit (resolution) and the switching device capabilities, e.g. due to switching losses and dead time distorting the output voltage. There are various PWM schemes. Well-known among these are sinusoidal PWM, hysteresis PWM, space vector modulation (SVM) and “optimal” PWM techniques based on the optimization of certain performance criteria, e.g. selective harmonic elimination, increasing efficiency, and minimization of torque pulsation [Jen 95]. While the sinusoidal pulse-width modulation and the hysteresis PWM can be implemented using analog techniques, the remaining PWM techniques require the use of a microprocessor. A modulation scheme especially developed for drives is the direct flux and torque control (DTC). A two-level hysteresis controller is used to define the error of the stator flux. The torque is compared to its reference value and is fed into a three-level hysteresis comparator. The phase angle of the instantaneous stator flux linkage space phasor together with the torque and flux error state is used in a switching table for the selection of an appropriate voltage state applied to the motor [Dam 97], [Vas 97]. Usually, there is no fixed pattern modulation in process or fixed voltage to frequency relation in the DTC. The DTC approach is similar to the FOC with hysteresis PWM. However, it takes the interaction between the three phases into account. In the following subsections, hysteresis PWM, sinusoidal PWM and SVM are discussed in more detail. Voltage-Source PWM Inverter 1.3.1 7 Hysteresis PWM Current Control Hysteresis current control is a PWM technique, very simple to implement and taking care directly for the current control. The switching logic is realized by three hysteresis controllers, one for each phase (figure 1.4). The hysteresis PWM current control, also known as bang-bang control, is done in the three phases separately. Each controller determines the switching-state of one inverter half-bridge in such a way that the corresponding current is maintained within a hysteresis band ∆i. Switching logic Hysteresis band ∆i ia Current reference Real current ia* ia ∆i ib ∆i 0 ib* ua0 1/2 Udc ic* ic ∆i Output voltage 0 ωt ωt -1/2 Udc Figure 1.4: Hysteresis PWM, current control and switching logic. To increase a phase current, the affiliated phase to neutral voltage is equal to the half dc bus voltage until the upper band-range is reached. Then, the negative dc bus voltage -½ Udc applied as long as the lower limit is reached &c. More complicated hysteresis PWM current control techniques also exist in practice, e.g. adaptive hysteresis current vector control is based on controlling the current phasor in a α/βreference frame. These modified techniques take care especially for the interaction of the three phases [Jen 95]. Obviously, the dynamic performance of such an approach is excellent since the maximum voltage is applied until the current error is within predetermined boundaries (bang-bang control). Due to the elimination of an additional current controller, the motor parameter dependence is vastly reduced. However, there are some inherent drawbacks [Brod 85]: • • • • • No fixed PWM frequency: The hysteresis controller generates involuntary lower subharmonics. The current error is not strictly limited. The signal may leave the hysteresis band caused by the voltage of the other two phases. Usually, there is no interaction between the three phases: No strategy to generate zero-voltage phasors. Increased switching frequency (losses) especially at lower modulation or motor speed. Phase lag of the fundamental current (increasing with the frequency). 8 Chapter 1 Hysteresis current control is used for operation at higher switching frequency, as this compensates for their inferior quality of modulation. The switching losses restrict its application to lower power levels. Due to the independence of motor parameters, hysteresis current control is often preferred for stepper motors and other variablereluctance motors. A carrier-based modulation technique, as described in the next subsection, eliminates the basic shortcomings of the hysteresis PWM controller [Bose 97]. However, when being compared to the hysteresis PWM, an additional current control loop, calculating the reference voltages, is required when subsequent modulation schemes are applied to high-performance motion control systems. 1.3.2 Sinusoidal Pulse Width Modulation Three-phase reference voltages of variable amplitude and frequency are compared in three separate comparators with a common triangular carrier wave of fixed amplitude and frequency (figure 1.5-1.6). Each comparator output forms the switching-state of the corresponding inverter leg [Dub 89], [Leo 85]. In torque controlled ac motor drives using sinusoidal PWM, the reference voltages (u*a, u*b, u*c) are usually calculated by an additional current control loop (FOC). d,q ud* id* id comparator ub* Current controller uq* iq* iq Current controller Switching logic ua* comparator uc* a,b,c comparator Carrier wave Figure 1.5: Sinusoidal PWM, current control and switching logic. As shown in figure 1.6, a saw-tooth- or triangular-shaped carrier wave, determining the fixed PWM frequency, is simultaneously used for all three phases. This modulation technique, also known as PWM with natural sampling, is called sinusoidal PWM because the pulse width is a sinusoidal function of the angular position in the reference signal. Voltage-Source PWM Inverter Phase a 9 Phase b Phase c Carrier wave Uref ωt ua0 Upper switch “on” Udc/2 ωt -Udc/2 Lower switch “on” ub0 ωt uc0 ωt uab ωt Figure 1.6: Principle of sinusoidal PWM generation. Since the PWM frequency, equal to the frequency of the carrier wave, is usually much higher than the frequency of the reference voltage, the reference voltage is nearly constant during one PWM period TPWM. This approximation is especially true considering the sampled data structure within a digital control system. Depending on the switching states, the positive or negative half dc bus voltage is applied to each phase. At the modulation stage, the reference voltage is multiplied by the inverse half dc bus voltage compensating the final inverter amplification of the switching logic into real power supply. According to figure 1.7, the mean value of the output voltage, resulting from a reference voltage being constant within one PWM-period, depends on the on- and off-states of the affiliated switch: u ao = 1 TPWM 1 u a 0 dt = (∆t1 − ∆t 2 ) U dc ∫ 2 T PWM T PWM (1.1) 10 Chapter 1 u a* 0 U dc 2 1 0 0 t Saw-tooth carrier wave -1 ∆t1 ∆t2 u a*0 U dc 2 1 t -1 ∆t1/2 ua0 ∆t2 ∆t1/2 Triangular carrier wave ua0 ua0 Udc /2 ua0 Udc /2 u a 0 = u a*0 u a 0 = u a* 0 t t -Udc /2 -Udc /2 TPWM TPWM Figure 1.7: Sinusoidal modulation at constant or sampled reference voltage for one phase. Left: Saw-tooth shaped carrier wave. Right: Triangular-shaped carrier wave. The switch on- and off-times (∆t1 and ∆t2) are calculated according to figure 1.7 by setting the carrier wave equal to the reference voltage related to the dc bus voltage: −1+ 2 ! TPWM ⇒ ∆t1 = ∆t1 = TPWM 2 u a* 0 U dc 2 (1.2) u* 1 + a 0 U 2 dc ∆t 2 = TPWM − ∆t1 = TPWM 2 (1.3) u* 1 − a 0 U 2 dc (1.4) Applying (1.3)-(1.4) on (1.1) shows the mean value of the output voltage ua0 being equal to the reference voltage u*a0: u ao = 1 TPWM ⇒ u ao = u a*0 U dc 2 TPWM 2 u* T 1 + a 0 − PWM U 2 2 dc u* 1 − a 0 U 2 dc (1.5) (1.6) Apart over-modulation, this modulation technique produces an average voltage value, equal to the reference voltage within each PWM period. Therefore, the Voltage-Source PWM Inverter 11 fundamental of the switched pulse pattern equals the corresponding reference voltage. The modulation technique using a saw-tooth shaped carrier wave always sets the output to a high level at the beginning of each PWM period, resulting in asymmetrical PWM pulses. The pulses of an asymmetric edge-aligned PWM signal always have the same side aligned with one end of each PWM period. On the contrary, the pulses of a symmetrical PWM signal, e.g. obtained by using a triangular-shaped carrier wave, are always symmetric with respect to the center of each PWM period. The symmetrical PWM is often preferred, since it generates less current and voltage harmonics [Bose 97], [Dub 89]. The sinusoidal PWM is easy to realize in hardware by using analog integrators and comparators for the generation of the carrier and switching states [Ter 96]. However, due to the variation of the reference values during a PWM period, the relation between reference and carrier wave is not fixed. This introduces subharmonics of the reference voltage causing undesired low-frequency torque and speed pulsations. In contrary, software implementation provides sampled data during a PWM period (uniform/ regular sampling) and hence, the pulse widths are proportional to the reference at uniformly spaced sampling times. Compared to the analog implementation, the modulation with uniform sampling has lower low-frequency harmonics. Since the phase relation between reference and carrier wave is fixed, even for the asynchronous mode, the subharmonics and the associated frequency beats are not present [Dub 89]. The ratio of the reference magnitude to that of the carrier wave is called modulation index m. Considering the mean output voltage equal to the reference phase voltage (1.6) in the linear range (m ≤ 1), the fundamental component of the line voltage is: U line = U dc 3 3 Uˆ phase m, = 2 2 2 U dc m≤1 (1.7) The boundary of the sinusoidal modulation is reached at the modulation index m = 1 (figure 1.8). For m > 1, the number of pulses becomes less and the modulation ceases to be sinusoidal PWM. The modulation is still working, but the output voltages are no longer sinusoidal: they correspond to the reference values with limitation to the half dc bus voltage. The fundamental component of the line voltage then is [Jen 95]: U line 3 1 1 = m ⋅ arcsin + 1 − 2 U dc π 2 m m , m>1 (1.8) 12 Chapter 1 0.8 6 π 0.7 [] 0.6 3 /U dc 0.5 2 2 U line 0.4 0.3 0.2 0.1 0 0 1 2 3 4 m[] Figure 1.8: Line voltage (rms) in function of the modulation index. When m is made sufficiently large, the phase voltage becomes a square wave and the line voltage becomes a 6-step waveform. ub*0 U dc 2 * u 1 -1 u a* 0 U dc 2 ωt carrier wave ua0 4 U dc π 2 − ua0 fundamental ωt U dc 2 u uab U dc U dc 2 U dc 2 −U dc − ub0 ωt Figure 1.9: Strong overmodulation and square-wave shaped output voltage with affiliated fundamental. Top: Reference voltages (u*a0, u*b0) and carrier wave. Middle: Phase-to-neutral output voltage ua0 and affiliated fundamental. Bottom: Phase-to-neutral output voltage ub0 and line voltage uab. The square wave of the phase voltage expressed in Fourier-coefficients is: ua0 = 4 U dc π 2 ∞ 1 ∑n 2n − 1 sin[(2n − 1) ωt ] (1.9) Using sinusoidal PWM generation, the maximum fundamental phase voltage is limited by the dc bus voltage: Voltage-Source PWM Inverter 13 2 Uˆ phase,max = U dc (1.10) π However, this maximum voltage should not be exploited since overmodulation results in a strong increased spectrum of lower voltage and current harmonics especially for the 5th, 7th and 11th harmonics. In figure 1.10, the current of an induction motor (scalar control) in the linear range (m = 1) and at overmodulation (m = 1,33) is presented to illustrate the involuntary current distortion. 4 m=1 ia [A] 2 0 m = 1,33 -2 -4 0 0.01 0.02 t [s] 0.03 0.04 0.05 Figure 1.10: Measured current at different modulation indexes. (induction motor in open loop: uref = 200 V sin(ωt); Udc = 400 V and Udc = 300 V resp.) Basic drawbacks of the sinusoidal PWM are the not ideal use of the dc bus voltage and the non-existent interaction between the three phases resulting in superfluous changes of switching states, increasing semiconductor losses and introducing a higher harmonic content at the motor terminals. 1.3.2.1 Injection of a Third Harmonic According to (1.9), also multiple of third harmonics are present in the voltage spectrum. However, the third harmonics are eliminated and not existent in the current spectrum since the sum of the phase current of a three-phase ac machine equals zero. As shown in figure 1.11, the range of the sinusoidal PWM can be increased by adding third harmonics to the reference voltages. The same third harmonic is added to each of the three reference voltages. Adding third harmonics agrees with a simultaneous variation of the potential in all phases, thus not recognized at the terminals of an ac motor with isolated neutral point: ! u ab = u a 0 − ub 0 =(u a 0 + uthird ) − (ub 0 + uthird ) (1.11) Therefore, the introduction of a third harmonic does not distort the line voltages since third harmonic components in the phase voltages are cancelled. 14 Chapter 1 A geometrical calculation yields the maximum possible increase of the linear area with the harmonic amplitude being 1/6 of the reference voltage amplitude. Such an injection of a third harmonic results in a 15,5% higher maximum output voltage without overmodulation. According to [Jen 95], the harmonic content of the resulting current spectrum of ac motor drives is minimal at injection of a third harmonic with the amplitude being 1/4 of the reference voltage amplitude, still increasing the maximum output voltage without overmodulation by 12%. u*a0 u a*0 U dc 2 reference plus third harmonic third harmonic t 1 t -1 ua0 carrier wave U dc 2 − U dc 2 t Figure 1.11: Injection of a third harmonic and modulation. Obviously, also multiple of third harmonics do not disturb the current spectrum and are suitable injection signals. As can be shown [Jen 95], the subsequently described space vector modulation is equal to the sinusoidal PWM with injection of a suitable triangular-shaped signal containing all existing multiple of third harmonics. 1.3.3 Space Vector Modulation (SVM) Space-vector pulse width modulation has become a popular PWM technique for three-phase voltage-source inverters in applications such as control of induction and permanent magnet synchronous motors. The mentioned drawbacks of the sinusoidal PWM are vastly reduced by this technique. Instead of using a separate modulator for each of the three phases, the complex reference voltage phasor is processed as a whole. Therefore, the interaction between the three motor phases is exploited. It has been shown, that SVM generates less harmonic distortion in both output voltage and current applied to the phases of an ac motor and provides a more efficient use of the supply voltage in comparison with direct sinusoidal modulation techniques [Jen 95]. Voltage-Source PWM Inverter 15 As shown in table 1.1, there are eight possible combinations of on and off patterns for the three upper electronic switches feeding the three-phase power inverter (figure 1.1). Notice that the on and off states of the lower power switches are opposite to the upper ones and so completely determined once the states of the upper power electronic switches are known. The phase voltages corresponding to the eight combinations of switching patterns can be mapped into the α/β frame through α/βtransformations [Hen 92]. This transformation results in six non-zero voltage vectors and two zero vectors. The non-zero vectors form the axes of a hexagonal containing six sectors (S1 − S6) as shown in figure 1.12. The angle between any adjacent two non-zero vectors is 60 electrical degrees. The zero vectors are at the origin and apply a zero voltage vector to the motor. The derived α/β voltages in terms of the dc bus voltage Udc are summarized in table 1.1. Table 1.1: Switching table and α/β transformation of affiliated state voltage vectors. α/β-transformation of the states Switch no. State S1 S3 S5 Ux,α Ux,β |Ux| 000 OFF OFF OFF 0 0 0 100 ON OFF OFF 2 U dc 3 0 2 U dc 3 U dc 3 2 U dc 3 U dc 3 2 U dc 3 110 ON ON OFF U dc 3 010 OFF ON OFF − U dc 3 011 OFF ON ON −2 U dc 3 001 OFF OFF ON − U dc 3 − U dc 3 2 U dc 3 101 ON OFF ON U dc 3 − U dc 3 2 U dc 3 111 ON ON ON 0 2 U dc 3 0 0 0 Uβ 010 110 S2 S3 S1 Uα 000 111 011 S4 001 S5 S6 100 101 Figure 1.12: Hexagon, formed by the basic space vectors and sector definition (S1 − S6). Using the transformation of the three phase voltages to the α/β reference frame, the voltage phasor Uref represents the spatial phasor sum of the three phase voltages. When the desired output voltages are three-phase sinusoidal voltages with 120° 16 Chapter 1 phase shift, Uref becomes a revolving phasor with the same frequency and a magnitude equal to the corresponding line-to-line rms voltage. The objective of the space vector PWM technique is to approximate the reference voltage phasor Uref by a combination of the eight switching patterns. Practically, only the two adjacent states (Ux and Ux+60) of the reference voltage phasor and the zero states should be used [Jen 95] as demonstrated by the example in figure 1.13. The reference voltage Uref can be approximated by having the inverter in switching states Ux and Ux+60 for t1 and t2 duration of time respectively. U ref = 1 TPWM (t1 U x + t 2 U x+60 ) (1.12) Of course, the affiliated sector must be known first. The sector identification and the calculation of t1 and t2 are presented in the next subsection. Since the sum of t1 and t2 should be less than or equal to TPWM, the inverter has to stay in zero state for the rest of the period. The remaining time t0 is assigned to one or both zero-voltage phasors. t 0 = TPWM − t1 − t 2 (1.13) Applying only one of the two zero-voltage states during a PWM period, results in an asymmetric edge-aligned PWM signal. This is often undesired (higher harmonics) but reduces the required switching number by 33% since one inverter leg does not switch during that particular PWM period. Here, the remaining time t0 is equally assigned to both states. As illustrated in figure 1.13, all state changes are obtained in each case by switching only one inverter leg. 000 111 000 100 110 110 100 40% ‘100’ ua0 5% ‘000’ 50% ‘110’ Uref = U ejωt ub0 5% ‘111’ uc0 TPWM Figure 1.13: Example of duty-cycle generation. As mentioned above, the reference voltage is actually equal to the desired threephase output voltages mapped to the α/β frame. The envelope of the hexagonal formed by the basic space vectors, as shown in figure 1.12, is the locus of the maximum output voltage. In order to avoid overmodulation, the magnitude of Uref must be limited to the shortest radius of this envelope. This gives a maximum rms value of the line-to-line and phase output voltages of Voltage-Source PWM Inverter U line , max = 3 2 17 U Uˆ phase , max = dc 2 (1.14) being approximately 15% higher when compared to the original sinusoidal PWM. 1.3.3.1 Real-Time Implementation of the SVM Presently in industry, the SVM is often applied as inverter control strategy because of its advantages when compared to other PWM techniques: SVM provides efficient use of the supply voltage and low harmonic distortion in both output voltage and current. Furthermore, it can easily be implemented with modern DSP-based control systems. Even recent developments of the DTC-algorithm are modified in regard to exploit the advantages of the SVM. As shown in table 1.1, the reference voltage Uref, usually represented by its α/β components Uα* and Uβ*, can be approximated easily by a linear combination of the two adjacent states and the zero states, i.e. no trigonometric functions are required to calculate the duty cycles. First, the sector must be identified to determine the appropriate states. This is performed, as illustrated in figure 1.14, by a comparison of the α/β components specifying the position in the α/β-plane. For instance, if the reference voltage Uβ* is positive, the sector of the reference voltage is in the upper half of figure 1.12 (sector S1, S2 or S3). Otherwise, the sector is in the lower half. Further sector splitting/identification is done by comparison (geometrical calculation) of the α- and β-components. The applied normalization at the beginning eliminates the dc bus voltage dependence of the output voltages. The resulting duty ratios (a*, b* and c*), as required for PWM generation using e.g. TI’s TMSM320P14 DSP, are calculated according to following flowchart. A duty ratio a* = 1 indicates a continuously closed upper switch of the first inverter leg. At a duty ratio a* = 0, the turn-on time during each PWM period is equally distributed to the lower and upper switch and the resulting mean value of the phase voltage ua0 is zero. At a duty ratio a* = -1, the lower switch is continuously closed, etc. The relation between the duty cycles of the three phases in percent (relation of the switch-on to the switch-off times of the three inverter legs within one PWM period) and the given duty ratios a*, b* and c* is: a* + 1 ; duty cycles a ; b; c = 2 b* + 1 ; 2 c* + 1 100 % 2 (1.15) Usually, the presented algorithm is easily incorporated into the initialization part of the real-time program, e.g. by including handwritten C-code. Then, the duty ratios are directly mapped by a DSP into signals driving the inverter switching logic. As illustrated in figure 1.14, a final data processing and transmission is required, when 18 Chapter 1 additionally a slave DSP generating the PWM pulses, e.g. TI’s TMSM320P14, is used. To avoid overflow of the fixed-point slave DSP, all duty ratios must be limited to ± 1. Since the P14 DSP uses 16-bit compare registers for the PWM generation, the calculated values are adjusted by the given multiplication before they are finally transmitted to the slave DSP generating the PWM signals. As illustrated in a subsequent chapter (e.g. figure 3.2), each two PWM channels are employed to generate the correct pulses for the inverter. Voltage reference Uα*, Uβ * 3 1 2 U dc normalization uβ ≥ 0 * No Yes uα* ≥ 1 3 No u *β uα* ≥ Sector 1 No −1 3 Sector 2 Sector 1 & 4: 1 * a * = uα* + uβ 3 b * = −uα* + 3 3 u *β No No Sector 3 Sector 4 uα* ≥ 1 3 Sector 5 Sector 2 & 5: c * = −a * b* = 2 3 u *β u *β u *β Sector 6 c * = −uα* − 15 2 -1 |u| ≤ 1 Overflow protection 3 b * = −a * c * = −b* duty ratios: (a*; b*; c*) −1 Sector 3 & 6: 1 * a * = uα* − uβ 3 a * = 2 uα* u *β uα ≥ P14 DSP 3 3 u *β PWM 1−6 16 bit compare register Figure 1.14: Flowchart of SVM and data transmission to a TMSM320P14 DSP. The turn-on times t0, t1 and t2 of the applied switching states during each PWM period, as introduced in (1.12)-(1.13) for illustration purpose, are not required for implementation of the SVM. However, they are easily calculated by the duty cycles of the three phases. For instance, the zero states ‘000’ and ‘111’ are each equal to the minimum of the duty cycles given in (1.15) multiplied by the PWM period TPWM. Voltage-Source PWM Inverter 19 1.4 Dead-Time Effect & Voltage Distortion For voltage-source PWM inverters, a dead-time interval is required to prevent the “shoot-through” effect of a half-bridge during a change of the switching states. All semiconductor-switching devices react delayed to the turn-off signals owing to the storage time. During this storage time, depending on the operating point, the switch is not able to block the dc link voltage. Therefore, to avoid a short circuit of the halfbridge, a dead-time interval must be introduced between the turn-off signal of a switch and the turn-on signal controlling the opposite switch. The dead time τdead is usually constant and determined as the maximum value of storage time τst plus an additional safety margin. The dead times of common IGBT-inverters used in industry vary between τdead ≈ 1-5 µs. Although the dead time is short, it causes deviations from the desired fundamental inverter output voltage. The effects of the dead time on the output voltage will be described from one half-bridge of the PWM inverter according to figure 1.15. The basic configuration consists of upper and lower power devices T1 and T4, and reverse recovery diodes D1 and D4. T4 off T1 on ½ Udc T1 C/2 D1 ½ Udc T1 C/2 D1 ia < 0 ia > 0 ½ Udc ua0 C/2 T4 ½ Udc D4 ua0 C/2 T4 D4 T4 on T1 off Ideal gating pulse pattern T1 T4 pulse pattern with dead time T1 T4 T1 T4 pulse pattern with dead time T1 T4 UT1 τdead τdead fPWM Udc ½ Udc UD1 ua0 τdead fPWM Udc ua0 ½ Udc τdead Ideal gating pulse pattern -½ Udc -½ Udc UD4 UT4 Figure 1.15: Error voltage due to the dead-time effect. Left: Positive load current. Right: Negative load current. Considering the no-load case, the storage time of the semiconductors is very small when compared to the dead time: Switching off a power device, the current 20 Chapter 1 commutates directly to the diodes. This condition results in the desired voltage, which is applied to the motor terminals. In contrast to this, switching on a power device is delayed by the dead time. During the dead-time interval, the diode continues conducting until the dead time elapses and the opposite power device is switched on. This condition results in a loss of voltage at the motor terminals indicated by the gray marked area in figure 1.15. With a positive current, the duty cycles are shorter and with negative currents longer than required. Hence, the actual duty cycle of a bridge is always different from the one of the reference voltage. It is either increased or decreased, depending on the load current polarity. Furthermore, the voltage drops of the power switches UT, respectively the voltage drop of the reverse recovery diode UD, are considered. Summarizing, the voltage distortion can be described by an error voltage ∆U ∆U ≈ UT + U D + τ dead ⋅ f PWM ⋅ U dc 2 (1.16) depending on the dead time τdead, the dc bus voltage Udc, the PWM frequency fPWM and the voltage drops UD and UT of IGBT and diode [Bose 97]. This error voltage and the resistances RT and RD of the switch changes the inverter output voltage ua0 from its intended value uref to: u a 0 ≈ u ref − i ⋅ RT + RD − ∆U ⋅ sign(i ) , 2 (1.17) The dead time reduces the effective turn-on time and produces the undesired fifthand seventh-order harmonics in the inverter output voltage [Dod 90]. Furthermore, it generates sub-harmonics, resulting in torque pulsation and possible instability at low-speed and light-load operation [Leg 97], [Mur 92]. The resulting speed oscillation and the voltage distortion are illustrated in figure 1.16 showing the deadtime effect on a 1,5 kW induction motor drive in open loop (scalar) control at low speed and light-load operation. Considering the given drive setup (τdead = 2,5 µs; fPWM = 10 kHz) and according to (1.16), the error voltage amounts to ∆U = 12,5 V (equal to 15,3 V in the alpha/beta reference frame). A reduction of the average voltages occurs according to (1.17) when one of the phase currents changes its sign. The motor currents have the tendency to maintain their values after a zero crossing. In generator mode, the behavior of the motor current is contrary resulting in a steeper rise of the current after zero crossing. In any case, the motor torque is influenced as it can be observed by speed oscillations at six times of the fundamental frequency. The dead-time problem is more serious in high-power gate-turn-off thyristor (GTO) inverter systems than in the case of IGBT or MOSFET inverters, since the GTO requires a longer dead time. However, the use of fast switching devices using high carrier frequencies (5-20 kHz) with lower dead-time values (1-5 µs), will not free the system of the described distortion. Higher PWM frequencies improve the Voltage-Source PWM Inverter 21 waveform quality by raising the order of theoretical harmonics, but low frequency sub-harmonics persist due to the dead time. Furthermore, to avoid unnecessary switching losses and short-term overheating of a switching device, minimum time duration in the switching states must be forced. If the commanded voltage value is less than the required minimum, the affiliated switching state must be either extended in time or skipped. This causes additional distortion of the inverter output voltages. Therefore, a compromise must be made by choosing a suitable PWM frequency: a high PWM frequency improves the theoretical quality of the waveform, but may increase simultaneously the voltage distortion due to the dead-time effect. 4 60 55 n [rpm] 0 α I [A] 2 -2 -4 50 45 40 0 0.25 0.5 0.75 35 1 0 0.25 0.5 0.75 1 t [s] 40 20 20 U [V] 40 uref uβ (uα) 0 β 0 α U [V] t [s] uα -20 -40 -20 uref 0 0.25 0.5 0.75 1 t [s] -40 -40 -20 0 20 40 U [V] α Figure 1.16: Open-loop control of an induction motor & dead-time effect (Udc =500 V, no load). Left: Measured current Iα, measured voltage Uα and reference voltage Uref. Right: Measured/reference speed and voltage trajectories. 1.4.1 Dead-Time Compensation Remarkable efforts have been made to compensate the voltage distortion due to the dead-time effect [Choi 96], [Leg 97], [Sep 94]. Most dead-time compensation methods are based on an average value theory: the lost voltage is averaged over an operating cycle and added vectorially to the command voltage [Mur 87], [Jeo 91]. Dead-time compensation can be implemented in hardware or software. The hardware compensator operates by closed loop control [Mur 87]. Previous commutation times are measured and used to control the next duty cycles. However, a potential-free measurement of the inverter output voltages is required. Software compensators are mostly designed in feed-forward mode. Depending on the sign of the respective phase current, a fixed time delay is either added to or subtracted from the command voltage. 22 Chapter 1 However, a complete compensation of the dead-time effect may not be achieved since the actual storage delay is not exactly known. Furthermore, the PWM generation is a part of a superimposed high-bandwidth current control loop compensating the involuntary torque/speed distortions to a certain extent. This may eliminate the need for a separate dead-time compensator. Figure 1.17 illustrates the dead-time effect on an induction motor drive in field-oriented speed control mode at low speed and light-load operation. Except the control mode, the conditions are the same as in figure 1.16. 4 60 55 n [rpm] 0 α I [A] 2 -2 -4 50 45 40 0 0.25 0.5 0.75 35 1 0 0.25 20 20 U [V ] 40 0 0.75 1 uref uβ (uα) 0 β uα -20 -40 0.5 t [s] 40 α U [V ] t [s] -20 uref 0 0.25 0.5 t [s] 0.75 1 -40 -40 -20 0 20 40 U [V ] α Figure 1.17: Field-oriented control of an induction motor & dead-time effect (Udc =500 V, no load). Left: Measured current Iα, measured voltage Uα and reference voltage Uref. Right: Measured/reference speed and voltage trajectories. The influence of the dead time on the current/torque is vastly reduced by the speed and current control loop. Of course, the falsification of the motor terminal voltages is the same, but the harmonic distortion of the fundamental voltage is transmitted to the reference voltages. Due to the arguable compensation by the current controller, common industrial drives are not always equipped with an additional dead-time compensation. Note, that permanent magnet synchronous motor drives behave more sensitive to the dead-time effect than induction motor drives: Due to the absence of a magnetizing component in the stator current and the low main reactance, they tend to operate partly in discontinuous current mode at light load. These machines require an advanced compensation scheme when applied to high-performance motion control systems or, alternatively, an additional d-axis current to bridge the discontinuous current time intervals [Bose 97]. Voltage-Source PWM Inverter 1.4.2 23 Dead-Time Generation The switching transitions of real switches, especially the transition from current conducting to voltage blocking, are not infinitely fast. After conducting, a finite time is required, mainly to remove the space charge, before a semiconductor switch is able to block the supply voltage. Switching off a power device, the current commutates to the opposite recovery diode (constant current direction) and the power switch starts to block the dc voltage. If a switch of one inverter leg is turned on before the opposite switch blocks the dc bus voltage, the whole dc bus voltage is shorten across this leg (figure 1.1) resulting in a very high short-circuit current only limited by the resistances of the power switches. Obviously, such a high short-circuit current may destroy the power switches as well as the drive system and the dc link capacitor. To avoid such short-circuit conditions, a dead-time interval is added between the turn-off signal of a switch and the turn-on signal controlling the opposite switch. Dead time control prevents any cross-conduction or shoot-through current from flowing through the main power switches during switching transitions by controlling the turn-on times of the semiconductor drivers. The high-side driver is not allowed to turn on until the voltage at the junction of the opposite power switch is low and vice versa. During the dead-time interval, recovery diodes continue conducting until the dead time elapses and the opposite power device is switched on. In modern DSP systems, the dead time generation is usually programmable, e.g. added as extra time in a compare register/timer. Considering analog circuits, the fixed dead-time generation of one half-bridge is easily generated by a RC-circuit coupled to two optocouplers, each controlling the opposite switches of one inverter half-bridge as described in figure 1.18. Additionally, such a hardware realization takes care for galvanic isolation of the digital control system and the power electronics. The resistance R is calculated by the resistance voltage drop divided by the operating current of the optocoupler IP: R= Us −Ud IP (1.18) According to figure 1.18, changing the switching signal Us from a positive to a negative voltage (e.g.: Us = ±12V) results in a discharging of the capacitor depending on the photodiode operating voltage (Ud ≈ 1V if i > 0). While the photodiode P1 directly blocks, the dead-time τdead passes before the capacitor voltage equals the voltage -Ud, equal to the on state of photodiode P2 driving the opposite switch of the inverter leg: −τ dead ! U c (t = τ dead ) = (U s + U d ) e R C − 1 + U d =− U d (1.19) 24 Chapter 1 Thus, a minimum capacitor value is required to guarantee the dead-time interval τdead: ⇒ C≥ τ dead 2 Ud R ln1 − Us + Ud (1.20) Switching logic US Optocoupler 1 IP1 t -Us UC UC -Ud UC C PWM logic: US = ±12V IP2 Optocoupler 2 R t -Ud IP IP1 IP2 τdead IP1 τdead t Figure 1.18: Analog dead-time generation. Left: Exemplary hardware circuit for one inverter leg. Right: Switching logic, voltage and affiliated current of an optocoupler driving the power switch. 1.5 PWM Inverter Drives and Motor Insulation Variable speed ac drives are used in ever-increasing numbers because of their wellknown benefits for energy efficiency and for flexible control of processes and machinery using low-cost readily available maintenance-free ac motors. While the connection of a motor to an inverter supply is straightforward, some basic considerations are necessary to ensure trouble free long-term operation. Insulation performance is one of the considerations required in engineering variable speed drive solutions. Following summary provides basic information to enable the correct matching of low voltage ac motors and PWM inverters with respect to motor insulation: Motor winding insulation experiences higher voltage stresses when used with an inverter than when connected directly to the ac mains supply. The higher stresses are dependent on the motor cable length and are caused by the fast rising voltage pulses of the drive and transmission line effects in the cable. For supply voltages less than 500V ac, most standard motors are immune to these higher stresses. Voltage-Source PWM Inverter 25 For supply voltages over 500V ac, a motor with an enhanced winding insulation system is required. Alternatively, additional components can be added to limit the voltage stresses to acceptable levels. Where the drive spends a large part of its operating time in braking mode, the effect is similar to increasing the supply voltage by up to 20%. For drives with PWM active front ends (regenerative and/or unity power factor), the effective supply voltage is increased by around 15%. 1.6 Conclusions Controlled power supply for electric drives is obtained usually by converting the mains ac supply. A typical converter consists of power electronic circuits, employing switching devices such as thyristors, transistors, GTOs, MOSFETSs, IGBTs and diodes as well as a host of associated control and interfacing circuits. The conversion process allows fast control of voltage, current or power to the motor via the gate circuits of the converter switches. In this way, the required dynamic response requirements of high-performance ac motor drives can be met. This chapter provides a detailed survey of voltage-source PWM inverter drives with emphasis on the modulators and control methods. The most common three-phase inverter topology is that of a switch mode voltage source inverter. VS-inverters consist of two main sections, a controller to set the operating frequency and a threephase inverter to generate the required sinusoidal three-phase voltage from a dc bus voltage. The basic concepts of pulse width modulation are illustrated. PWM is the process of modifying the width of the pulses in a pulse train in direct proportion to a small control signal. The greater the control voltage, the wider the resulting pulses become. By using a sinusoid of the desired frequency as control voltage for a PWM circuit, it is possible to produce a high-power waveform whose average voltage varies sinusoidally in a manner suitable for driving ac motors. Due to the significant flexibility in controlling the inverter switches, a large number of switching algorithms were introduced and some of these have gained wide acceptance and are fully developed. Usually, the behavior of the power devices together with the reverse recovery diode is described by ideal two-position switches. In practice, a dead-time interval is required to prevent the “shoot-through” effect of a half-bridge during a change of the switching states. Although the dead time is short, it causes deviations from the desired fundamental inverter output voltage. Issues of the resulting phase voltage distortion due to the inverter non-linearity as well as compensation methods are discussed in detail. 台灣新竹交通大學前瞻電力電子中心808實驗室 (Power Electronics Systems and Chips Design Lab) 電力電子系統與晶片、開關電源、綠色能源、數位電源、馬達驅動、伺服控制 [References] Space Vector PWM and Carrier-Based PWM Slides [1] [2] Chapter 8 Switch-Mode DC-AC Inverters: DC Sinusoidal AC, Power Electronics: Converters, Applications and Design, N. Mohan, T. M. Undeland, and W. P. Robbins, John Wiley & Sons, 3rd Ed., 2002. Power Electronics Chapter 6 PWM Techniques, Course Note. Introduction [3] Chapter 14 Power Inverters of Power Electronics: Devices, Drivers, Applications, and Passive Components, by B. W. Williams, Mcgraw-Hill; 2 Sub Ed., September 1992. [4] Gerd Terorde, Chapter 1: Voltage Source PWM Inverter, Electric Drives and Control Techniques, 2004. [5] Chapter 5 Inverters of The Power Electronics Handbook, by Timothy L. Skvarenina, CRC Press, 1 Ed., November 20, 2001. [6] Chapter 2 Pulse-Width Modulation (Jian Sun) of Dynamics and Control of Switched Electronic Systems - Advanced Perspectives for Modeling, Simulation and Control of Power Converters, Vasca, Francesco; Iannelli, Luigi (Eds.), Springer, 2012. [7] “Chapter 2 Inverter control with space vector modulation” of Vector Control of ThreePhase AC Machines - System Development in the Practice, N. P. Quang and J.-A. Dittrich, Springer, 2008. [8] Chapter 4: PWM Techniques for Three-Phase Voltage Source Converters of Control in Power Electronics: Selected Problems, Marian P. Kazmierkowski, Ramu Krishnan, Frede Blaabjerg – 2002. [9] Dorin O. Neacsu, "Space Vector Modulation – An Introduction," IEEE IECON Tutorial, 2001. [10] J. Holtz, "Pulsewidth modulation for electronic power conversion," Proc. of IEEE, vol. 82, no. 8, pp. 1194-1214, Aug. 1994.