Infrared Basics and Technology Infrared Basics Heraeus Noblelight The Electromagnetic Spectrum Gammarays X-rays 1pm 1nm UV INFRARED (Heat) 380 -780nm 10m Radio Television technology 1mm 1cm 10m Radio Telegraphy broadcast 100m 1km 10km 100km WAVELENGTH Any changes reserved, see last page of this presentation. Page/ Seite 3 Heraeus Noblelight Infrared Radiation Infrared radiation Sun Infrared emitter St t Stratosphere h Earth Electromagnetic waves Ai / Air/vacuum Product Any changes reserved, see last page of this presentation. Page/ Seite 4 Heraeus Noblelight Heat Transfer byy Different Systems y Convection Conduction Infrared Radiation Any changes reserved, see last page of this presentation. Page/ Seite 5 Heraeus Noblelight Heat Transfer byy Convection Fan Heating element Air/gas Material to be heated Heat will be transferred by gas/air to warm up the material Any changes reserved, see last page of this presentation. Page/ Seite 6 Heraeus Noblelight Heat Transfer byy Conduction Body with high temperature Contact area Material to be heated Heat will be transferred through the material Any changes reserved, see last page of this presentation. Page/ Seite 7 Heraeus Noblelight Heat Transfer byy IR Radiation Oscillation energy = function of temperature Body with higher temperature = Emitter Electromagnetic waves Body with lower temperature Excitation of atoms and molecules by electromagnetic waves Any changes reserved, see last page of this presentation. Page/ Seite 8 Heraeus Noblelight Infrared: Spectral p Radiation Distribution Spectral Radiation Distribution at the same electrical power ratings Any changes reserved, see last page of this presentation. Page/ Seite 9 Heraeus Noblelight Infrared: Absorption, reflection and transmission Reflection Infrared Radiation Absorption Absorption Transmission Any changes reserved, see last page of this presentation. Page/ Seite 10 Infrared Technology gy Heraeus Noblelight Design g of a Quartz Glass Twin Tube IR Emitter Gold Reflector Quartz g glass ~ 500 °C Filament 600 - 2500 °C Cross sections a x b (mm) Lengths (mm) • Variety of wave ranges • Gold reflector for high efficiency • High stability for long emitters Any changes reserved, see last page of this presentation. Page/ Seite 12 Heraeus Noblelight Transmission of Quartz Glass Transsmission n (%) 100 1mm Thickness 10mm 20 0.2 0.25 0.3 1 2 3 4 5 Wavelength (µm) Any changes reserved, see last page of this presentation. Page/ Seite 13 Heraeus Noblelight Intensityy Distribution of IR Twin Tube Emitters 1 Emitter without Gold Reflector 2 Emitter with Gold Reflector 3 Emitter Location 4 Location off G Gold Reflector f Any changes reserved, see last page of this presentation. Page/ Seite 14 Heraeus Noblelight Design g of a Quartz Glass Round Tube Emitter Gold Reflector Quartz glass ~ 500 °C Filament max. 1200 °C Diameter d (mm) Lengths (mm) 19 1500 • Short reaction times (1-2 s) • Gold reflector for high efficiency • IR-spectrum matches to many processes Any changes reserved, see last page of this presentation. Page/ Seite 15 Heraeus Noblelight Emitter system comparison Infrared Emitters Metal Emitter Quartz glass gold reflector Short wave Ceramic Emitter Carbon Medium wave Medium wave Long wave Long wave Base material Carrier material Any changes reserved, see last page of this presentation. Page/ Seite 16 Heraeus Noblelight Design g of Twin Tube Infrared Emitters Two side connection One side connection A C B D E F G H K J L Any changes reserved, see last page of this presentation. Page/ Seite 17 Heraeus Noblelight Emitter installation: Distance to material x x Infrared Emitters Twin Tubes y x distance emitter to emitter y distance di t emitter to product Product y = 1.5 x Any changes reserved, see last page of this presentation. Page/ Seite 18 Infrared Emitters and Applications Heraeus Noblelight Infrared Emitters InfraLight round tube Shortt Wave Sh W twin tube NIR Fast response medium Wave twin i tube b Carbon twin tube Carbon round tube Medium Wave twin tube UV VIS Infrared Any changes reserved, see last page of this presentation. Page/ Seite 20 Heraeus Noblelight Abssorption Typical yp Absorption p Spectra p for Plastics O,2 mm thickness Wavelength Any changes reserved, see last page of this presentation. Page/ Seite 21 Heraeus Noblelight Absorption p Spectrum p of Water Absorption Short wave Water SW 1,1 , µm µ MW 2,4 , µm µ Any changes reserved, see last page of this presentation. Wavelength Page/ Seite 22 Heraeus Noblelight Coating g IR Emitters E itt Paints, adhesives Any changes reserved, see last page of this presentation. Page/ Seite 23 Heraeus Noblelight Laminating IR Emitters Paper, plastics, metal, textiles Any changes reserved, see last page of this presentation. Page/ Seite 24 Heraeus Noblelight Stretching V = 1 m / min IR Emitters V = 20 m / min Foil Any changes reserved, see last page of this presentation. Page/ Seite 25 Heraeus Noblelight Embossing IR Emitters Any changes reserved, see last page of this presentation. Page/ Seite 26 Heraeus Noblelight NIR InfraLight Program Short Wave and Halogen Emitters Power 500 - 4000 W Heated length 165 – 965 mm Diameter 9 - 12 mm Filament temp. 2300 - 2600 ° C Peak Wavelength g 1 – 1.1 µ µm Specials Response time Gold reflector 1s more types on request ! Any changes reserved, see last page of this presentation. Page/ Seite 27 Heraeus Noblelight InfraLight Short Wave Halogen Emitters Applications in Plastics Processing Heating of PET preforms for bottles p prior to stretch-blow molding Any changes reserved, see last page of this presentation. Page/ Seite 28 Heraeus Noblelight Short Wave Twin Tube IR Emitter Power density 200 W/cm Max. heated length 6400 / 2400 mm Cross section 34 x 14 / 23 x 11 mm Filament temperature 1800 ° - 2400 °C Peak Wavelength 1.0 - 1.4 µm Specials Gold reflector Max. power 200 kW /m2 Response time 1s Any changes reserved, see last page of this presentation. Page/ Seite 29 Heraeus Noblelight Short Wave Twin Tube IR Emitter Applications A li ti in i Plastics Processing Heating PVC flooring prior to embossing Any changes reserved, see last page of this presentation. Page/ Seite 30 Heraeus Noblelight Fast Response Medium Wave Twin Tube Emitter Power density 80 W/cm Max. heated length 6400 / 2390 mm Cross section 34 x 14 / 23 x 11 mm Filament temperature 1400 °C - 1800 °C Peak Wavelength g > 1.4 µ µm Specials Gold reflector Max. p power 150 kW /m2 Response time 1-2s Any changes reserved, see last page of this presentation. Page/ Seite 31 Heraeus Noblelight Fast Response Medium Wave Twin Tube IR Emitter Applications in Plastics Processing Curing ink on plastic Any changes reserved, see last page of this presentation. Page/ Seite 32 Heraeus Noblelight Medium Wave Twin Tube IR Emitter Power density 18 20 Max. heated length 1500 2000 25 W/cm 6500 mm Cross section 18x8 22x10 33x15 mm Filament temp. 800 ° - 950 ° C Peak Wavelength 2.4 - 2.7 µm Specials Gold reflector Max. power 60 kW /m2 Response time 1 - 4 min Any changes reserved, see last page of this presentation. Page/ Seite 33 Heraeus Noblelight Medium Wave Twin Tube IR Emitter Applications in Metal Processing Coating of lacquer to preserve metal tubes for pipelines Any changes reserved, see last page of this presentation. Page/ Seite 34 Heraeus Noblelight Carbon Round Tube IR Emitter Power density 40 W/cm Max. heated length 1500 mm Diameter 19 mm Filament temp. 1200 ° C Wavelength 2 µm Specials Gold reflector Max. power 100 kW/m2 Reaction time 1-2s Any changes reserved, see last page of this presentation. Page/ Seite 35 Heraeus Noblelight Carbon Single Tube IR Emitter Applications in Metal Processing Curing water based reflective paint on aluminium light cluster Any changes reserved, see last page of this presentation. Page/ Seite 36 Heraeus Noblelight Carbon Twin Tube IR Emitter Power density 80 W/cm Max. heated length 3000 mm Cross section 34 x 14 mm Filament temp. 1200 ° C Peak Wavelength 2 µm S Specials i l G ld reflector Gold fl t Max. power 150 kW/m² Response time 1-2s Any changes reserved, see last page of this presentation. Page/ Seite 37 Heraeus Noblelight Carbon Twin Tube IR Emitter Gelling and curing of powder d coating ti on metal bottle openers Any changes reserved, see last page of this presentation. Page/ Seite 38 Heraeus Noblelight Carbon Infrared Emitters Round Tube Max. Power/m2 Twin 100 kW 150 kW Filament temperature 1200 °C 1200 °C Reaction time 1- 2 s 1- 2 s Any changes reserved, see last page of this presentation. Page/ Seite 39 Heraeus Noblelight QRC® heater (quartz reflective coating) Power 80 W/cm cross section 23 x 11 mm 34 x 14 mm peak wavelengthshort wave to medium wave Specials Quartz reflective coating coat g Short wave emitter with QRC reflector for vertical use by request ! Any changes reserved, see last page of this presentation. page 40 Heraeus Noblelight QRC® Reflector Any changes reserved, see last page of this presentation. page 41 Heraeus Noblelight Infrared Emitters Fast response InfraLight Short Wave medium medi m Wave Wa e Max. Power/m2 250 kW 2300 Filament temperature °C -2600 Reaction time 1s Carbon T i d Twin round 200 kW 1800 -2400 150 kW 1400 -1800 100 150 kW 1200 1200 1s 1-2s 1 2s 1 2 s 11- Medium W Wave 60 kW 800 -950 1 4 min 1- Any changes reserved, see last page of this presentation. Page/ Seite 42 Heraeus Noblelight Heating up of different emitter types Heating up in % 100 % is operational temperature of each emitter 100 wave emitter Short 100 90 90 Fast response medium wave80emitter 80 70 70 Carbon emitter 60 50 60 50 40 40 30 30 20 Medium wave emitter 10 0 20 10 0 0 1 2 3 4 5 55 105 155 205 Time [s] Any changes reserved, see last page of this presentation. Page/ Seite 43 Heraeus Noblelight Spiral Tube IR Emitter Power 200 / 250 W Voltage 115/230 V Inner diameter 20 mm Spirals twice/four times Wavelength Medium Specials Gold reflector Mode Stand by Heating time 5 s for ABS Plastics Any changes reserved, see last page of this presentation. Page/ Seite 44 Heraeus Noblelight Short Wave small area IR Emitter Power 250/500 W Heated area 22x45/45x45 mm Voltage 57,5/115 V Filament temp. 1800-2200 °C Wavelength 1.2 - 1.4 µm Specials Gold reflector Reaction time 1- 2 s Any changes reserved, see last page of this presentation. Page/ Seite 45 Heraeus Noblelight Plug in Emitter Power 250 W Heated length 45 mm Cross section 23x11 mm Filament temperature p 2000 °C Wavelength 1.2 µm Specials reflector Gold Max. power density 120kW/m² Reaction time 1-2 s Any changes reserved, see last page of this presentation. Page/ Seite 46 Heraeus Noblelight Contour Emitter Any changes reserved, see last page of this presentation. Page/ Seite 47 Heraeus Noblelight Omega Emitter Heating of a plastic bar - Applications in plastics processing Any changes reserved, see last page of this presentation. Page/ Seite 48 Heraeus Noblelight Infrared Technology – Standard Modules Any changes reserved, see last page of this presentation. Page/ Seite 49 Heraeus Noblelight Infrared Technology – Tailor Made Modules Any changes reserved, see last page of this presentation. Page/ Seite 50 Heraeus Noblelight Increase of Efficiency – Wavelength Converter Increase of efficiency by additional converter for high transmission materials For fast heating while saving energy Infrared Emitters Foil Converter Any changes reserved, see last page of this presentation. Page/ Seite 51 Heraeus Noblelight Increase of Efficiency Airknife - Module IR Emitters Advantages Air exchange shortens the drying process IR Radiation is utilized to an higher extent Cool Air in Warm Air out Longer useful life of infrared emitters Heating of the material by infrared radiation, Dry Air takes up the vapours Any changes reserved, see last page of this presentation. Page/ Seite 52 Heraeus Noblelight The Heraeus Application Center The Heraeus Application Center will perform custom-orientated applications and will offer you a practicable and optimized solution solution. Any changes reserved, see last page of this presentation. Page/ Seite 53 Heraeus Noblelight The Heraeus Th H Application A li i C Center We offer you: Test Centers all over the world Tests with IR-emitters and UV-lamps Mobile IR-modules and control units Support by y test engineers g Library of more than 3000 test reports Any changes reserved, see last page of this presentation. Page/ Seite 54 Heraeus Noblelight Infrared for many Applications KUNSTSTOFFE METALL METAL PLASTICS GLAS GLASS AutomobilAutomobili d t i industrie PAPIER PAPER Lebensmittel FOOD Automotive industry www heraeuswww.heraeuswww.heraeus heraeus-noblelight.com noblelight com Any changes reserved, see last page of this presentation. Page/ Seite 55 This presentation including all its parts (e.g. photographs, diagrams, drawings etc.) is protected by copyright. Any exploitation outside the close limits of the Copyright Act is inadmissible and punishable, unless pre-approved by Heraeus. This applies in particular to photocopies, publications, translations as well as storage and processing i electronic in l t i systems. t All data in this presentation were thoroughly ascertained by Heraeus. However, Heraeus does not assume any liability for their correctness or completeness. The data are based on conditions of use and environmental influences assumed by Heraeus. They cannot be adopted indiscriminately, but require prior verification for the respective use of the customer. Exclusively Heraeus’ General Terms of Delivery shall apply to all deliveries of Heraeus for commercial transactions with business enterprises. Page/ Seite 56