DoorKing Part Number HIGH VOLTAGE KIT 2600-266 This kit will alter the input AC voltage on a DoorKing 115 VAC: 6500, 6300, 9000, 9150 or 1600 Series operators to 208, 230, 460 or 575 VAC. DO NOT USE THIS KIT ON ANY OTHER OPERATOR. Choose and follow the installation and wiring instructions for YOUR specific operator on the next 4 pages. AC Input Power Wire Limitations The table below shows the AC input power wire size and maximum distance wire run limitations. If AC power wire run is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate junction box must be installed for the operator connection. An external power disconnect switch may be required in your area, check local building codes before installation. Primary/Single Operator Input Voltage Never run HIGH voltage rated wire insulation in the same conduit as LOW voltage rated wire insulation. Keep them in separate conduits. 208/230 VAC 460 VAC 575 VAC 208/230 VAC 460 VAC 575 VAC Motor 1/2 HP 1/2 HP 1/2 HP 1 HP 1 HP 1 HP Amps 2.8 Amps 1.4 Amps 1.0 Amp 5.0 Amps 2.5 Amps 2.0 Amps Wire Size / Max Distance in Feet 12 AWG 10 AWG 685 1100 2875 4600 2875 4600 380 650 1500 2500 1500 2500 8 AWG 1830 7665 7665 1100 4000 4000 6 AWG 2750 11,500 11,500 1600 6500 6500 Note: Wire run distances are based on NEC guidelines for copper wire allowing a maximum 3% voltage drop on the line. The calculated distance was then further reduced by 10% to allow for other loses in the system. Step-Down Transformer Optional Voltage Wiring Choose desired input voltage and wire the step-down transformer accordingly AFTER it has been mounted in the operator. External Power Disconnect Switch Recommended 208 VAC Single-Phase 1st Leg Use only two legs of the incoming 3-phase power and terminate the 3rd leg. 2nd Leg Red 1st Leg Use only two legs of the incoming 3-phase power and terminate the 3rd leg. 2nd Leg Purple Brown Blue 3rd Leg Red 460 VAC Single-Phase 1st Leg Yellow Purple Orange Use only two legs of the incoming 3-phase power and terminate the 3rd leg. 2nd Leg White Black To operator 115 VAC power terminal. Brown Blue 3rd Leg Red 575 VAC Single-Phase 575 VAC 3-Phase Power Wire 2600-267-B-12-12 Yellow Orange 460 VAC 3-Phase Power Wire External Power Disconnect Switch Recommended Brown Blue 3rd Leg 230 VAC Single-Phase External Power Disconnect Switch Recommended Purple Orange 230 VAC 3-Phase Power Wire External Power Disconnect Switch Recommended Yellow Step-Down Transformer 208 VAC 3-Phase Power Wire 1st Leg Yellow Purple Orange Use only two legs of the incoming 3-phase power and terminate the 3rd leg. 2nd Leg 3rd Leg Brown Blue Red Copyright 2012 DoorKing, Inc. All rights reserved. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Model 6500 Installation for a 115 VAC 6500 primary operator ONLY. Step 1: Bolt step-down transformer in position shown depending on the model you have using the (4) four nuts and bolts supplied with this kit. Step 2: Wire the step-down transformer for the desired input voltage (see first page). Important Notes: Dual Gate Operators Installation: When installing on bi-parting gates, a step-down transformer and AC input power wire is only required for the PRIMARY gate operator. Reduce the AC input power wire run max distance by ONE-HALF. “Optional” Heater Installation: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the heater kit for AC input power wire run limitations. Yellow Purple Orange Brown Blue Red Variable Input (see first page) Step-Down Transformer Keep wires away from moving parts. Hot 115 VAC Input Neu Chassis Ground 115 VAC Power Terminal Primary 6500 WITHOUT Convenience Open Operator MUST be properly grounded. Op er wit ator il h box out e lustra to lect ted b t et ron mo ransf ter sh ic unt orm ow ing er pos itio n. x Bo set ket e R rac B Remove 2 existing bolts from reset box bracket and use top hole to mount step-down transformer. White Black 115 VAC Output DANGER HIGH VOLTAGE! Double check your chosen input voltage wiring BEFORE applying power to the step-down transformer. Failure to correctly wire the step-down transformer to your desired input voltage WILL damage operator and VOID warranty. Ele ctr o Bo nic x Primary 6500 WITH Convenience Open 2600-267-B-12-12 Step-Down Transformer Mounting Position Model 6300 Important Notes: Installation for a 115 VAC 6300 primary operator ONLY. Step 1: Mount step-down transformer on the 4 existing threaded studs using the (4) four nuts supplied with this kit. Step 2: Wire the step-down transformer for the desired input voltage (see first page). Dual Gate Operators Installation: When installing on bi-parting gates, a step-down transformer and AC input power wire is only required for the PRIMARY gate operator. Reduce the AC input power wire run max distance by ONE-HALF. “Optional” Heater Installation: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the heater kit for AC input power wire run limitations. 115 VAC Operator MUST be Power Terminal properly grounded. Step-Down Transformer Mounting Position Power Terminal Yellow Purple Orange Brown Blue Red Variable Input (see first page) Primary 6300 ONLY Step-Down Transformer Keep wires away from moving parts. Hot 115 VAC Input Chassis Ground Neu White Black 115 VAC Output Double check your chosen input voltage wiring BEFORE applying power to the step-down transformer. Failure to correctly wire the step-down transformer to your desired input voltage WILL damage operator and VOID warranty. DANGER HIGH VOLTAGE! Model 9000 Installation for a 115 VAC 9000 primary operator ONLY. Step 1: Bolt step-down transformer in position shown using the (4) four nuts and bolts supplied with this kit. Step 2: Wire the step-down transformer for the desired input voltage (see first page). Important Notes: Dual Gate Operators Installation: When installing on bi-parting gates, a step-down transformer and AC input power wire is only required for the PRIMARY gate operator. Reduce the AC input power wire run max distance by ONE-HALF. Variable Input (see first page) Step-Down Transformer DANGER HIGH VOLTAGE! 2600-267-B-12-12 White Black 115 VAC Output Power Terminal r Double check your chosen input voltage wiring BEFORE applying power to the step-down transformer. Failure to correctly wire the step-down transformer to your desired input voltage WILL damage operator and VOID warranty. on E R A T E Step-Down Transformer Mounting Position ly we Po e Keep wires away from moving parts. Yellow Purple Orange Brown Blue Red Hot us Neu Primary 9000 ONLY P U S H te TO ch ni O ci P an 115 VAC Power Terminal 115 VAC Input Operator MUST be properly grounded. Chassis Ground “Optional” Heater Installation: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the heater kit for AC input power wire run limitations. Model 9150 Installation for a 115 VAC 9150 operator ONLY. Step 1: Mount step-down transformer on the (4) four existing threaded studs (below the motor) using the (4) four nuts supplied with this kit. Attach the wires acrossed the top of the main support bracket. Avoid moving parts. TIP: It is MUCH easier to install the step-down transformer before mounting the operator and attaching the chain. Flip operator upside down for access. Step 2: Wire the step-down transformer for the desired input voltage chosen (see first page). Important Notes: Dual Gate Operators Installation: When installing on bi-parting gates, a step-down transformer and AC input power wire is required for EACH operator. “Optional” Heater Installation: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the heater kit for AC input power wire run limitations. l ina erm rT we Po KEY S WIT CH IT EX OP LO EN R OP IME T NG KI 10 OR 2-0 DO 60 4 E RS VE RE OP LO SW 1 SW 2 E ITY RS IV VE IT RE ENS S 115 VAC Operator Power Terminal Hot Variable Input (see first page) 2600-267-B-12-12 Step-Down Transformer Keep wires away from moving parts. Yellow Purple Orange Brown Blue Red Neu 115 VAC Input Operator MUST be properly grounded. Chassis Ground Main Support Bracket Neu Hot Hot 115 VAC Output Black White 115 VAC Output DANGER HIGH VOLTAGE! Double check your chosen input voltage wiring BEFORE applying power to the step-down transformer. Failure to correctly wire the step-down transformer to your desired input voltage WILL damage operator and VOID warranty. wn -Do er p Ste sform n ng Tra unti Mo ition s Po 1600 Series Installation for a 115 VAC 1600 series (1601, 1602, 1603) operators ONLY. Step 1: Mount step-down transformer. • Remove the 1 screw, unbolt the ground wire from the chassis ground and CAREFULLY remove circuit board. • Remove the plate with 4 screws. • Bolt transformer to existing threaded studs on back of plate using the (4) four nuts supplied with this kit. • CAREFULLY re-install the plate and circuit board. Step 2: Wire the step-down transformer for the desired input voltage chosen (see first page). Important Notes: Dual Gate Operators Installation: When installing on bi-parting gates, a step-down transformer and AC input power wire is required for EACH operator. “Optional” Heater Installation: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the heater kit for AC input power wire run limitations. 0 ic 160 tron mbly c e Ele x Ass Bo E TIMLAY DE r ON me UPOP LO 1 2 3 4 5 6 7 8 for 115 VAC Power Terminal ON ns Tra Operator MUST be properly grounded. Chassis Ground 1 2 3 4 5 6 7 8 WER PO late P E RS Y VE IT RENSITIV SE Power Terminal Neu NC Hot NO d oar tB cui Cir Keep wires away from moving parts. Yellow Purple Orange Brown Blue Red Variable Input (see first page) Step-Down Transformer d un Gro re i W 115 VAC Input WN DOOP LO White Black 115 VAC Output DANGER HIGH VOLTAGE! Double check your chosen input voltage wiring BEFORE applying power to the step-down transformer. Failure to correctly wire the step-down transformer to your desired input voltage WILL damage operator and VOID warranty. 2600-267-B-12-12