Fluid Loss Additives Our Case for Halliburton Additives is Water Tight. The Industry's Most Complete Line of Fluid Loss Additives Means We Can Tailor A Slurry Precisely To Your Well's Requirements — For The Most Effective Cementing Job Possible. • • • • • Keep horsepower requirements low by controlling viscosity and circulating pressures Help control gas migration Improve squeeze cementing results Protect water-sensitive formations Secure a better bond Maintain Slurry Densities Your slurry should be designed with specific properties for your well. Viscosity, thickening time, rheology, compressive strength development —all are factors that relate to individual downhole conditions. But loss of a significant amount of water from cement slurry can cause changes in several important job parameters, such as reduced pumping time and increased frictional pressure. High slurry viscosity and circulating pressures can develop with water loss. Flow properties and slurry pumpability both suffer if high downhole permeabilities or pumping pressures cause water loss. During displacement, excessive slurry dehydration can create a buildup of filtercake. Result: Flow restrictions and annular bridging—two avoidable problems. Halliburton helps to maintain the integrity of designed slurry properties with a complete line of fluid loss additives for virtually any well. These additives are particularly important in two specialized areas: squeeze cementing and annular gas migration control. Squeeze Cementing Remedial operations requiring special slurry properties and placement techniques use pumping pressures and controlled fluid in a number of different areas of application, including: • • • • • Plugging perforations into depleted or non-productive zones Repairing damaged casing Filling uncemented voids in the cement sheath Shutting off water flow Sealing thief zones Fluid loss control in a slurry placed under squeeze pressures is a critical concern because under such pressures, a slurry can dehydrate quickly and become unpumpable, preventing the extension of slurry into voids and channels. Additives that control water loss contribute to the formation of an extremely dense layer of compacted cement solids that build an impenetrable barrier into and across the area of application. Inside the pipe, the cement slurry remains fluid, thus allowing: 1) a long interval of perforations to be sealed in one operation and, 2) permitting the possibility for cement to be reverse circulated out of the casing or tubing, thereby eliminating the need for drilling out. Annular Gas Migration Control Including a fluid loss additive in the cement composition can be very important in avoiding gas migration problems. A fluid loss additive reduces slurry volume loss and the resulting hydrostatic pressure losses in the cement column created by loss of water from the cement slurry. Halliburton's exclusive GASFLO computer program can be used to calculate the probability and potential severity of annular gas migration. The computer uses input of well data to calculate and assign a numerical value to the potential for gas flow. With a low flow potential factor the optimal solution is a controlled fluid loss cement slurry that can be highly successful in controlling the risk of gas migration. Gas migration control is also achieved by fluid loss additives as a result of reduction of free water from the cement slurry. A recognized cause of cementing failure, particularly in deviated well cementing, is free water breakout from the cement column. In deviated well conditions, free water rises to the high side of the annulus leaving a continuous, uncemented channel which could become a conduit for the migration of well fluids. Most fluid loss additives act to prevent free water separation by helping maintain suspension of cement solids until hydration begins. How Dehydration Can Cause Gas Cut Cement Problems... 1. The hydrostatic head of the full cement column will usually hold gas (yellow) in the formation while cement sets. 2. But, a low pressure or thief zone (blue) can allow water to escape from the cement column... 3. Causing a bridge of dehydrated cement to form. 4. Because the bridge supports the weight of the column above it, the hydrostatic head below the bridge is substantially reduced. 5. In turn, the gas you expected the hydrostatic head to hold begins to bubble up through the cement. 6. Eventually, with sufficient pressure, the gas may break through and create flow channels to the surface. Squeeze Cementing Advantages of Low Fluid Loss • • • • • • Reduces premature dehydration in tubing and casing while squeezing perforations Long perforated intervals can often be successfully squeezed in a single stage Satisfactory squeeze results at low pressures without over displacing High pressure squeezing by hesitation technique with filter-cake buildup in perforations Helps protect water sensitive shale sections that may weaken and break down due to cement filtrate Reduces the amount of filtrate which can penetrate formations containing bentonite clays Primary Cementing Advantages of Low Fluid Loss • • • • • Lessens the possibilities of water and/or emulsion blocks, and blocks caused by bentonitic clay swelling due to filtrate from cement Helps protect water sensitive shales Reduces premature bridging in annuli, which may be caused by dehydration Reduces loss of water from slurry thu maintaining lower viscosities and circulating pressures Aids in the control of gas leakage during setting of cement www.Halliburton.com Send questions or comments about this site to Halliburton Service Center or call U.S. (877) 263-6071 or outside U.S. (281) 9834900. Copyright © 2008 Halliburton. All Rights Reserved. Privacy