® bcdefg® a - Protective Coatings | International Paint

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®

bcdefg

Protective Coatings

®

I n t e r z i n c 2 5 0

S i l i c a t e

P r o d u c t

D e s c r i p t i o n

A zero VOC, two component, zinc rich water based alkali silicate with organic modification for improved film and application properties.

I n t e n d e d U s e s As a high performance galvanic primer for corrosive environments. Rapid curing, together with early water resistance and excellent resistance to handling damage, make this product ideal for use in fabrication yards, maintaining the versatility shown by the solvent based equivalents.

Can be overcoated with a wide range of high performance paint systems.

I n t e r z i n c 2 5 0

S i l i c a t e

S u r f a c e

P r e p a r a t i o n

All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces should be assessed and treated in accordance with

ISO 8504:1992.

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:1988) or SSPC-SP6. If oxidation has occurred between blasting and application of Interzinc 250, the surface should be reblasted to the specified visual standard.

Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate manner.

A sharp, angular surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

P r a c t i c a l

I n f o r m a t i o n f o r

I n t e r z i n c 2 5 0

Colour

Gloss Level

Green, Grey

Matt

Volume Solids 78%

Typical Thickness 75 microns (3 mils) dry equivalent to 96 microns (3.8 mils) wet

Theoretical Coverage 10.4 m 2 /litre at 75 microns d.f.t and stated volume solids

417 sq.ft/US gallon at 3 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless spray, Air spray, Brush

Drying Time

Temperature Touch Dry Hard Dry

Overcoating Interval with recommended topcoats

Minimum Maximum

10°C (50°F)

15°C (59°F)

25°C (77°F)

40°C (104°F)

30 minutes

25 minutes

15 minutes

10 minutes

60 minutes

60 minutes

45 minutes

30 minutes

6 hours

5 hours

4 hours

4 hours

Extended*

Extended*

Extended*

Extended*

R e g u l a t o r y

D a t a

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Page No. 1 of 4

* See International Protective Coatings Definitions and Abbreviations

Flash Point

Product Weight

VOC

Binder (Part A) Powder (Part B)

>101°C (214°F) >101°C (214°F)

3.2kg/l (26.7lb/gal)

0.00 g/l (0.00 lb/gal)

Mixed

>101°C (214°F)

Ecotech is an initiative by International Protective Coatings a world leader in coating technology to promote the use of environmentally sensitive products across the globe.

A p p l i c a t i o n Mixing

Mix Ratio

Interzinc 250 is supplied in 2 parts, a liquid Binder base component (Part A) and a Powder component (Part B). The

Powder (Part B) should be slowly added to the liquid Binder

(Part A) whilst stirring with a mechanical agitator. DO NOT ADD

LIQUID TO POWDER. Material should be filtered prior to application and should be constantly agitated in the pot during spraying. Once the unit has been mixed it should be used within the working pot life specified.

2.17 parts : 1 part by volume

Working Pot 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)

Life 8 hours 7 hours 6 hours 3 hours

Airless Spray Recommended - Tip range 0.43-0.53 mm (18-21 thou)

- Total output fluid pressure at spray tip not less than 112 kg/cm 2 (1,600 p.s.i.)

Contact International Protective Coatings for recommendation on specific airless spray units and spray guns.

Air Spray

(Pressure Pot)

Recommended Gun DeVilbiss MBC or JGA

Air Cap 704 or 765

Fluid Tip E

Brush

Roller

Thinner

Cleaner

Suitable - Small areas only

Not recommended

Typically 50 microns (2 mils) can be achieved.

Clean potable water(or GTA991)

Clean potable water(or GTA991)

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.

Thoroughly flush all equipment with International GTA991. Once units of paint have been mixed they should not be resealed and it is advised that after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with clean water followed by International GTA991.

It is good working practice to periodically flush out spray equipment during the course of the working day. Frequency should depend upon amount sprayed, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation.

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Page 2 of 4

a

®

bcdefg

Protective Coatings

®

I n t e r z i n c 2 5 0

S i l i c a t e

P r o d u c t

D e s c r i p t i o n

A zero VOC, two component, zinc rich water based alkali silicate with organic modification for improved film and application properties.

I n t e n d e d U s e s As a high performance galvanic primer for corrosive environments. Rapid curing, together with early water resistance and excellent resistance to handling damage, make this product ideal for use in fabrication yards, maintaining the versatility shown by the solvent based equivalents.

Can be overcoated with a wide range of high performance paint systems.

I n t e r z i n c 2 5 0

S i l i c a t e

S u r f a c e

P r e p a r a t i o n

All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces should be assessed and treated in accordance with

ISO 8504:1992.

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:1988) or SSPC-SP6. If oxidation has occurred between blasting and application of Interzinc 250, the surface should be reblasted to the specified visual standard.

Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate manner.

A sharp, angular surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

P r a c t i c a l

I n f o r m a t i o n f o r

I n t e r z i n c 2 5 0

Colour

Gloss Level

Green, Grey

Matt

Volume Solids 78%

Typical Thickness 75 microns (3 mils) dry equivalent to 96 microns (3.8 mils) wet

Theoretical Coverage 10.4 m 2 /litre at 75 microns d.f.t and stated volume solids

417 sq.ft/US gallon at 3 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless spray, Air spray, Brush

Drying Time

Temperature Touch Dry Hard Dry

Overcoating Interval with recommended topcoats

Minimum Maximum

10°C (50°F)

15°C (59°F)

25°C (77°F)

40°C (104°F)

30 minutes

25 minutes

15 minutes

10 minutes

60 minutes

60 minutes

45 minutes

30 minutes

6 hours

5 hours

4 hours

4 hours

Extended*

Extended*

Extended*

Extended*

R e g u l a t o r y

D a t a

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Page No. 1 of 4

* See International Protective Coatings Definitions and Abbreviations

Flash Point

Product Weight

VOC

Binder (Part A) Powder (Part B)

>101°C (214°F) >101°C (214°F)

3.2kg/l (26.7lb/gal)

0.00 g/l (0.00 lb/gal)

Mixed

>101°C (214°F)

Ecotech is an initiative by International Protective Coatings a world leader in coating technology to promote the use of environmentally sensitive products across the globe.

A p p l i c a t i o n Mixing

Mix Ratio

Interzinc 250 is supplied in 2 parts, a liquid Binder base component (Part A) and a Powder component (Part B). The

Powder (Part B) should be slowly added to the liquid Binder

(Part A) whilst stirring with a mechanical agitator. DO NOT ADD

LIQUID TO POWDER. Material should be filtered prior to application and should be constantly agitated in the pot during spraying. Once the unit has been mixed it should be used within the working pot life specified.

2.17 parts : 1 part by volume

Working Pot 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)

Life 8 hours 7 hours 6 hours 3 hours

Airless Spray Recommended - Tip range 0.43-0.53 mm (18-21 thou)

- Total output fluid pressure at spray tip not less than 112 kg/cm 2 (1,600 p.s.i.)

Contact International Protective Coatings for recommendation on specific airless spray units and spray guns.

Air Spray

(Pressure Pot)

Recommended Gun DeVilbiss MBC or JGA

Air Cap 704 or 765

Fluid Tip E

Brush

Roller

Thinner

Cleaner

Suitable - Small areas only

Not recommended

Typically 50 microns (2 mils) can be achieved.

Clean potable water(or GTA991)

Clean potable water(or GTA991)

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.

Thoroughly flush all equipment with International GTA991. Once units of paint have been mixed they should not be resealed and it is advised that after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with clean water followed by International GTA991.

It is good working practice to periodically flush out spray equipment during the course of the working day. Frequency should depend upon amount sprayed, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation.

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Page 2 of 4

I n t e r z i n c 2 5 0

S i l i c a t e

P r o d u c t

C h a r a c t e r i s t i c s

Apply by air or airless spray. Thoroughly flush equipment with International

GTA991 thinner or alcohol, followed by water prior to use.

To obtain maximum edge protection and film build, air or airless spray application is recommended. Contact International Protective Coatings for specific recommendation regarding airless spray pumps and spray guns.

With all water based coatings careful control of application conditions is required to ensure good long term performance. International Protective Coatings have available a set of working procedures relating to the application of water borne paints which are available on request.

The following basic parameters must be adhered to:

Interzinc 250 must be protected from freezing at all times during storage.

The minimum steel temperature for application must be above 10°C (50°F), and be at least 3°C (5°F) above dew point.

The relative humidity should be lower than 70% otherwise drying and overcoating times will be severely extended.

Good airflow is essential around the object being painted [minimum air speed

0.1m/sec (4 inches/sec)].

Minor areas which are difficult to ventilate should be brush applied to prevent overapplication.

Application below the minimum film forming temperature (M.F.F.T.) of the coating and/or poor ventilation will result in poor film coalescence and will result in a powdery cracked film which will require removal and re-application.

Excessive film thickness may lead to splitting of the film when overcoated with high build systems.

For high temperature systems the thickness of Interzinc 250 should be restricted to

50 microns (2mils) d.f.t. Continuous dry temperature resistance of Interzinc 250 is

400°C (752°F) if left untopcoated, however, if this product is used as a primer for

Intertherm 50, or Intertherm 601, the dry temperature resistance will be 540°C

(1004°F).

S y s t e m s

C o m p a t i b i l i t y

Interzinc 250 is only recommended for application to correctly prepared steel substrates as described in Surface Preparation section.

Interzinc 250 can be overcoated with:-

Intercure 420 (mist coat may be needed)

Intergard 269

Intergard 395

Intergard 401

Intergard 405

Intergard 410 (mist coat may be needed)

Intergard 475 HS (mist coat may be needed)

Intertherm 50

Intertherm 601

Intertherm 875

For other suitable topcoats, consult International Protective Coatings.

Page No. 3 of 4

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I n t e r z i n c 2 5 0

S i l i c a t e

A d d i t i o n a l

I n f o r m a t i o n

Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the following sections of the International Protective

Coatings data manual:

• Definitions & Abbreviations

• Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

S a f e t y P r e c a u t i o n s This product is intended for use only by professional applicators in industrial situations in accordance with the advice given on this sheet, the Material Safety Data

Sheet and the container(s), and should not be used without reference to the

Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International

Protective Coatings for further advice.

P a c k S i z e

S h i p p i n g W e i g h t

10 litre unit Interline 250 Binder 6.83 litres in a 10 litre container

Interline 250 Powder 3.17

litres in a 10 litre container

For availability of other pack sizes contact International Protective Coatings

U.N. Shipping No. Non Hazardous

10 litre unit 10.7 kg (23.5 lb) Binder (Part A) 24 kg (53 lb) Powder (Part B)

S t o r a g e Shelf Life 6 months minimum at 25°C (77°F). Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources of heat and ignition.

Disclaimer

The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given, or specific

Terms & Conditions of Sale are contained in International’s Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all advice we give about the product (whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of the use of the product. The information contained in this sheet is liable to modification from time to time in the light of experience and our policy of continuous product development.

It is the user’s responsibility to check that this sheet is current prior to using the product. Issue date: 1st June 1997

Copyright © International Paint Ltd. and International are trademarks.

International Protective Coatings

World Centre

50 George Street

London W1A 2BB

England

Asia Region

3 Neythal Road

Jurong Town

Singapore 628570

Tel: (44) 171 612 1400 Tel: (65) 663 3066

Fax: (44) 171 612 1561 Fax: (65) 266 5287

Australasia Region

115 Hyde Road

Yeronga

Brisbane

Queensland

Australia

Tel: (61) 7 3892 8866

Fax: (61) 7 3892 4287

H&S (61) 1800 807 001

Europe Region

50 George Street

London W1A 2BB

England

Middle East Region North America Region South America Region

PO Box 37 6001 Antoine Drive Rua Gomes de Carvalho, 1356,

Dammam 31411

Saudi Arabia

Houston

Texas 77091

15° Andar, Vila Olímpia,

São Paulo, S.P.

CEP: 04547-005

Brazil

Tel: (44) 171 612 1410 Tel: (966) 3 842 8436 Tel: (1) 713 682 1711

Fax: (44) 171 612 1555 Fax: (966) 3 842 4361 Fax: (1) 713 684 1327

Tel: (011) 3044 0344

Fax: (011) 3044 0322

Page No. 4

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I n t e r z i n c 2 5 0

S i l i c a t e

P r o d u c t

C h a r a c t e r i s t i c s

Apply by air or airless spray. Thoroughly flush equipment with International

GTA991 thinner or alcohol, followed by water prior to use.

To obtain maximum edge protection and film build, air or airless spray application is recommended. Contact International Protective Coatings for specific recommendation regarding airless spray pumps and spray guns.

With all water based coatings careful control of application conditions is required to ensure good long term performance. International Protective Coatings have available a set of working procedures relating to the application of water borne paints which are available on request.

The following basic parameters must be adhered to:

Interzinc 250 must be protected from freezing at all times during storage.

The minimum steel temperature for application must be above 10°C (50°F), and be at least 3°C (5°F) above dew point.

The relative humidity should be lower than 70% otherwise drying and overcoating times will be severely extended.

Good airflow is essential around the object being painted [minimum air speed

0.1m/sec (4 inches/sec)].

Minor areas which are difficult to ventilate should be brush applied to prevent overapplication.

Application below the minimum film forming temperature (M.F.F.T.) of the coating and/or poor ventilation will result in poor film coalescence and will result in a powdery cracked film which will require removal and re-application.

Excessive film thickness may lead to splitting of the film when overcoated with high build systems.

For high temperature systems the thickness of Interzinc 250 should be restricted to

50 microns (2mils) d.f.t. Continuous dry temperature resistance of Interzinc 250 is

400°C (752°F) if left untopcoated, however, if this product is used as a primer for

Intertherm 50, or Intertherm 601, the dry temperature resistance will be 540°C

(1004°F).

S y s t e m s

C o m p a t i b i l i t y

Interzinc 250 is only recommended for application to correctly prepared steel substrates as described in Surface Preparation section.

Interzinc 250 can be overcoated with:-

Intercure 420 (mist coat may be needed)

Intergard 269

Intergard 395

Intergard 401

Intergard 405

Intergard 410 (mist coat may be needed)

Intergard 475 HS (mist coat may be needed)

Intertherm 50

Intertherm 601

Intertherm 875

For other suitable topcoats, consult International Protective Coatings.

Page No. 3 of 4

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I n t e r z i n c 2 5 0

S i l i c a t e

A d d i t i o n a l

I n f o r m a t i o n

Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the following sections of the International Protective

Coatings data manual:

• Definitions & Abbreviations

• Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

S a f e t y P r e c a u t i o n s This product is intended for use only by professional applicators in industrial situations in accordance with the advice given on this sheet, the Material Safety Data

Sheet and the container(s), and should not be used without reference to the

Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International

Protective Coatings for further advice.

P a c k S i z e

S h i p p i n g W e i g h t

10 litre unit Interline 250 Binder 6.83 litres in a 10 litre container

Interline 250 Powder 3.17

litres in a 10 litre container

For availability of other pack sizes contact International Protective Coatings

U.N. Shipping No. Non Hazardous

10 litre unit 10.7 kg (23.5 lb) Binder (Part A) 24 kg (53 lb) Powder (Part B)

S t o r a g e Shelf Life 6 months minimum at 25°C (77°F). Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources of heat and ignition.

Disclaimer

The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given, or specific

Terms & Conditions of Sale are contained in International’s Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all advice we give about the product (whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of the use of the product. The information contained in this sheet is liable to modification from time to time in the light of experience and our policy of continuous product development.

It is the user’s responsibility to check that this sheet is current prior to using the product. Issue date: 1st June 1997

Copyright © International Paint Ltd. and International are trademarks.

International Protective Coatings

World Centre

50 George Street

London W1A 2BB

England

Asia Region

3 Neythal Road

Jurong Town

Singapore 628570

Tel: (44) 171 612 1400 Tel: (65) 663 3066

Fax: (44) 171 612 1561 Fax: (65) 266 5287

Australasia Region

115 Hyde Road

Yeronga

Brisbane

Queensland

Australia

Tel: (61) 7 3892 8866

Fax: (61) 7 3892 4287

H&S (61) 1800 807 001

Europe Region

50 George Street

London W1A 2BB

England

Middle East Region North America Region South America Region

PO Box 37 6001 Antoine Drive Rua Gomes de Carvalho, 1356,

Dammam 31411

Saudi Arabia

Houston

Texas 77091

15° Andar, Vila Olímpia,

São Paulo, S.P.

CEP: 04547-005

Brazil

Tel: (44) 171 612 1410 Tel: (966) 3 842 8436 Tel: (1) 713 682 1711

Fax: (44) 171 612 1555 Fax: (966) 3 842 4361 Fax: (1) 713 684 1327

Tel: (011) 3044 0344

Fax: (011) 3044 0322

Page No. 4

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