Industrial Film Solutions Polyester Films Providing Responsible Polyester Solutions Delivering Value with Brand Loyalty Tekra is proud to have been selected an authorized distributor of DuPont Teijin Films™ polyester films. Since 1992, our commitment to trusted brands such as Melinex® and Mylar® polyester and Teonex® PEN film is unparalleled in the industries we serve. We especially value our partnership with DuPont Teijin Films because our customers obtain greater successful outcomes through the product quality, supply continuity, and high product consistency. It’s been a win-win proposition we are committed to sustaining. Just-In-Time Delivery At Tekra, our successful product lines serve a broad and diverse range of industries including: printed electronics, medical diagnostics, flexible circuitry, optical displays, labels and industrial applications. Having the right product, at the right price, delivered just when it’s needed is Tekra’s ongoing focus. Adding Performance to Polyester Managing complex supply chains is a Tekra core competency. Being exceptional at synchronizing supply with demand has its benefits beyond the obvious… it allows us to control costs, reduce risk, and pass on the savings to our customers. From one of our distribution centers strategically located throughout North America, Tekra accomplishes JIT delivery of a wide line of products – on time, every time. Through our extensive manufacturing capabilities, Tekra applies coatings and adhesives to polyester films to create unique, performance-enhanced products that solve unique and often difficult application challenges. Tekra’s proprietary Marnot™, Marnot Advanced™, and ProTek™ hardcoated polyester brands offer superior abrasion, scratch and chemical resistance. Our Dura-Go® and ToneKote™ polyesterbased films feature ink-receptive coatings for use on digital presses. And Tekra routinely laminates polyester films with adhesives from 3M to meet specific customer requirements. Environmental Stewardship Tekra is serious about environmental stewardship. Each year we avoid landfilling over 450,000 pounds of combined materials, by recycling packaging items or repurposing scrap material vs. landfilling. Today, we strictly follow this thirty year old green initiative. At Tekra, it is our belief that ‘we will not be profitable today - at the expense of tomorrow’. Melinex® and Mylar® Polyester Films: Exceptional Versatility Melinex® and Mylar® polyester films offer superior optical, physical, mechanical, thermal and chemical properties. This balance of film properties, produced through biaxial orientation, provides exceptional versatility when compared to other thermo-engineered plastic films. Our polyester films deliver: • • • • • • Brilliant, clear optics. Excellent mechanical strength. Outstanding dielectric properties. Good flatness and coefficient of friction. Resistance to tears and punctures. Superior chemical resistance. DuPont Teijin Films™ MAXIMUM UTILIZATION TEMPERATURE PEN PET Polycarbonate Rigid Vinyl Co-Polyester Polystyrene 0 50 100 150 200 250 300 350 DEGREES F TENSILE STRENGTH AT BREAK PEN PET Polycarbonate Rigid Vinyl Co-Polyester Polystyrene 0 5,000 10,000 15,000 20,000 P.S.I. 25,000 30,000 35,000 DuPont Teijin Films™ polyester films are recognized for their exceptional optical clarity, brilliant white pearlescence, adaptability to harsh environments, and dimensional stability. Through manufacturing techniques tailored to the needs of specific applications, DuPont Teijin Films™ polyester products provide for a competitive market advantage. (Melinex®, Melinex®ST™, Mylar® and Teonex® are registered trademarks of DuPont Teijin Films™ U.S. Limited Partnership.) Melinex® Polyester Film Recognized globally and supported at every Tekra distribution center, Melinex® polyester films are valued for their range of performance abilities. Melinex® is a biaxially oriented polyester film manufactured by DuPont Teijin Films™. Tekra carries the broadest range of standard to differentiated polyester film products available in the industry today. Our product portfolio includes super clear, thermally stabilized, matte, hazy and opaque white polyester film types. Melinex® Characteristics and Benefits Film Type Gauge Range Benefits Pretreatment Super Clear > High optical transparency, clean, smooth, adherable surface 453 92 - 700 printable, optical clarity, excellent handling one-side solvent 454 92 - 700 printable, optical clarity, handling two-side solvent 462 200 - 1000 printable, optical clarity, handling two-side solvent 561 500 - 1000 die cuttable, printable two-side solvent Clear > Transparency, flatness, clean, smooth 515 1000 high clarity, good handling two-side slip Slightly Hazy > Good handling & tracking, flatness, clean general purpose, rough surface, excellent slip Trans Matte > Surface roughness, release properties Typical Melinex® Applications • Printed Electronics • Membrane Switches • Optical Displays • Flexible Circuits • Medical Face Shields • Diagnostic Test Strips • Cast and Release • Label Face Stock S 92 - 500 none 377 92 - 500 40% gloss for 92 ga, textured surface none 378 92 20% gloss for 92 ga, textured surface none Bright White > Opaque white, flatness, adherable surface 329 92 - 1400 pearlescent appearance, brilliant gloss none 339 200 - 1000 pearlescent appearance, brilliant gloss two-side solvent Melinex® ST™ Polyester Film The premier line of “heat stabilized” polyester film from DuPont Teijin Films™ is Melinex® ST™ Polyester Film. Developed for dimensional stability, this film is recognized as state-of-the-art. Customers count on the product quality and consistency of ST films whether printing close tolerance silver conductive inks for flexible or diagnostic circuitry, or aesthetic graphic overlays. Melinex® ST™ Characteristics and Benefits Film Type Gauge Range Pretreatment Benefits Super Clear > High optical transparency, clean, smooth, adherable surface ST504 500 -700 heat stabilized, clear optics, UL 94 VTM-2 one-side solvent ST505 500 - 700 heat stabilized, clear optics, UL 94 VTM-2 two-side solvent ST725 500 - 1000 heat stabilized, clear optics, UL 94 VTM-2 multi-uv pass two-sides ST730 700 heat stabilized, clear optics, UL 94 VTM-2 differentially primed; uv/solvent * ST506 is the same product as ST505 Slightly Hazy > Good handling, surface roughness ST507 500 heat stabilized, UL 94 VTM-2 none ST557 200 heat stabilized, multi uv pass two-side primed Bright White > Opaque white, flatness, adherable surface ST329 500 - 1000 heat stabilized, pearlescent white, flatness none ST339 500 - 1400 heat stabilized, pearlescent white, flatness two-side solvent * Dimensional Stability: MD & TD shrinkage for all stabilized films is < 0.1% (150º C, 30 minutes) unless indicated otherwise THERMAL SHRINKAGE - STANDARD PET VS. MELINEX - ST % SHRINKAGE 3 Standard Polyester (PET) 2 Melinex® ST (ST 505) 1 0 160 200 240 280 320 TEMPERATURE (DEGREES F) 360 400 Tekra. The Converter’s Converter Tekra’s ability to custom convert on demand provides flexibility to meet unconventional product needs in a timely fashion. Our laminating, slitting, sheeting and power-cutting capabilities are unmatched – whether for large or small orders. Need more solutions or explore options? Contact our knowledgeable sales, customer service or technical staff. At Tekra we are committed to guiding customers to the ideal polyester film solution to best meet their needs. Mylar® Polyester Film Since its introduction in the early 1950s, Mylar® remains one of the world’s most widely used polyester films. The films excellent balance of properties and extraordinary range of performance capabilities make Mylar® ideal for an array of applications. Mylar is often the chosen substrate for the electrical, electronics, industrial specialty, imaging, and graphics markets. Tekra offers Mylar films, uncoated or coated, in a broad variety of gauges and widths. Mylar® Characteristics and Benefits Film Type Gauge Range Benefits Pretreatment Very Clear > Differential surface roughness; smooth / rough (filled) side Typical Mylar® Applications • Motor/Insulation Films DS 92 - 142 printable, optical clarity, good handling one-side adh (smooth) DS1 92 - 142 printable, optical clarity, handling one-side adh (rough) DS2 92 - 142 printable, optical clarity, handling two-side adhesion Hazy > Good handling & tracking, flatness, clean A 48 - 1400 general purpose, rough surface none [Product charts are not inclusive of DuPont Teijin Films™ polyester products available from Tekra. Contact us at 800-448-3572 for complete information.] • Wire and Cable • Casting and Release • Stamping Foils • Fiberglass Reinforced Panels • Laminating Films Mylar® and Melinex® Roll Lengths and Yields Gauge Target Micron 48 47 12 Weight Conversion (lb) Melinex 329/331/339 sq. in./lb sq. ft./lb sq. in./lb sq. ft./lb 42,205 293 Length (ft) 2X 4X 42,205 293 20,270 40,540 92 91 23 21,798 151 21,798 151 11,120 22,240 142 142 36 13,969 97 13,969 97 7,110 14,220 200 197 50 10,069 70 9.826 70 5,070 10,140 300 295 75 6,724 47 6,562 47 3,400 6,800 380 380 95 5,220 36 4,922 36 2,530 5,060 400 393 100 5,047 35 4,759 35 2,530 5,060 500 492 125 4,032 28 3,801 28 2,040 4,080 700 690 175 2,875 20 2,711 20 1,450 2,900 750 750 188 2,645 18 2,494 18 1,360 2,720 1000 1000 250 1,984 14 1,833 14 1,020 2,040 1400 1355 350 1,464 10 1,353 10 720 1,440 Teonex® PEN Film A biaxially oriented polyethylene naphthalate (PEN) film, Teonex® PEN film is designed for especially stringent conditions. The film performs well when exposed to extreme heat or harsh chemicals. For applications where exceptional barrier performance is required, choose Teonex films. Customers find Teonex films are perfect for high value-added applications in labels, laminates, circuitry and release. Teonex® Characteristics and Benefits Film Type Gauge Range Benefits Pretreatment Slightly Hazy > Harsh environment labeling, copper clad laminates, flexible circuitry, speaker coils Q51 48 -1000 excellent dielectric & mechanical strength none Q51DW 100 - 500 printable two sides, good handling two-side primed 100 - 500 low shrinkage, good dimensional stability • Flexible Printed Circuits • High Temperature Labels Thermally Stable > Automotive seat sensors, flexible circuits, soldering Q83 Typical Teonex® PEN Applications none • Speaker Cones • Optical Displays Super Clear > Optical displays, touch screens Q65H 400, 500, 800 super clear optics, ultra smooth surface one-side primed Q65HA 500, 800 heat stabilized - low shrink, super clear one-side primed • Voice Coils Performance of Teonex® PEN Film vs Standard PET 47% Performance Improvement 54% Performance Improvement 375% Performance Improvement 200% Performance Improvement 19.0 0.4 121 220 18% Performance Improvement 3 22.5 150 78 1 1.5 Upper Temperature for Processing (˚C) Glass Transition Temperature (˚C) Polyester (PET) Teonex® (PEN) Shrinkage % @ 150 ˚C after 30 Minutes Typical Coefficient of Thermal Expansion(ppm/°C) Modulus of Elasticity (Gpa @ 150°C) Our experienced sales teams can help direct you to the right polyester film product for your application. Visit Tekra.com or call us at 800-448-3572. When product viability and effectiveness matter, one leader stands out. Tekra is “Best in Class” for high performance plastic films, premier adhesives, and the science of coating. Trust the Industry Knowledge Leader. Tekra. A trusted resource for: • Films Polyester Polycarbonate Hardcoated Polyester & Polycarbonate Digital Printing Rigid Vinyl (PVC) Polystyrene Medical • Adhesives 3M™ Adhesive Transfer Tapes 3M™ Single Coated Tapes 3M™ Double Coated Tapes 3M™ Foam Tapes 3M™ Medical Specialties 3M™ Performance Label Materials 3M™ VHB™ Tapes 3M™ Commercial Graphics 3M™ Membrane Switch Spacers 3M™ Reclosable Fasteners • Conductive Inks • DuPont Tyvek® • Protective Tape Tekra, A Division of EIS, Inc. 16700 W. Lincoln Avenue, New Berlin, WI 53151 l Tel: 800-448-3572 l Fax: 262-797-3276 l www.tekra.com Distribution Centers Charlotte, NC l Whittier, CA l New Berlin, WI ProTek, Marnot, Terrapin and ToneKote are trademarks of Tekra, A Division of EIS, Inc.; Dura-Go is a registered trademark of Tekra, A Division of EIS, Inc. and Hanita Coatings; VHB tape is a registered trademark of 3M Company; Melinex, Mylar and Teonex are registered trademarks of DuPont Teijin Films U.S. Limited Partnership; LEXAN, VALOX and ULTEM are trademarks of SABIC Innovative PlasticsIP BV; Tyvek is a registered trademark of E.I. DuPont. ©2014 Tekra, A Division of EIS, Inc. P0814-1