Corus Bausysteme
Construction details
Kalzip® roof systems
Preface
Planning Guidance
Kalzip® aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life
but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating
to fire/acoustic protection and the EnEV energy-saving directives is exemplary.
These construction recommendations are based on state-of-the-art technology. They are provided to the best of our
knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise
to any claims for compensation.
We reserve the right to make any changes to the construction or product range which seem technically sensible in view
of our high demands for quality and progress.
The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service
which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented
without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement
of the trade mark rights (protection rights/industrial property rights?) of a third party.
The constructional details represent suggestions for roof structures designs which have two shells and must be adapted
to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,
calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those
relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements,
are not possible.
Kalzip® plastic compound clip
Kalzip® compound clips are not available in all sizes.
All details are also applicable to the use of aluminium clips.
Standards/instructions
The current applicable standards and manufacturer’s instructions should be observed.
Air tightness
All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.
Fixed points/ fasteners
Fixed points and featured fasteners should be used in accordance with the static calculations.
May 2004
This construction guide replaces all previous construction details.
Contents
Construction details truss roof/purlin roof
Construction 101
102
Kalzip® deck roof system - rafter roof
Kalzip® deck roof system - purlin roof
Ridge
121
122
123
124
125
126
Duo-pitch ridge
Duo-pitch ridge
Mono-pitch ridge
Abutment ridge to parapet
Mono-pitch ridge overhang (with clip bar)
Mono-pitch ridge overhang (without clip bar)
purlin roof
truss roof
truss roof
truss roof
truss roof
truss roof
Eaves
141
142
143
144
145
146
Eaves detail with gutter
Eaves detail with gutter
Parapet eaves gutter detail
Overhanging eaves (with clip bar)
Overhanging eaves (without clip bar)
Valley gutter detail
purlin roof
truss roof
truss roof
truss roof
truss roof
truss roof
Ridge
161
162
163
164
165
166
167
168
Verge
Verge
Abutment to parapet
Verge with Kalzip® transition sheet
Cantilevered verge
Cantilevered verge with steel plate bracket
Curved verge
Curved verge with Kalzip® transition sheet
purlin roof
truss roof
truss roof
truss roof
truss roof
purlin roof
truss roof
truss roof
Construction details rafter roof
Construction 201
202
Roof construction with rafter insulation
Roof construction Kalzip® AF with intermediate rafter insulation
rafter roof
rafter roof
Ridge
221
222
223
224
Ridge with fixed point
Abutment ridge to parapet
Cantilevered ridge with clip bar
Overhanging ridge with cantilever rafter
rafter
rafter
rafter
rafter
roof
roof
roof
roof
Eaves
241
242
243
244
245
Dripping eaves
Cantilevered dripping eaves with clip bar
Overhanging ridge with cantilever rafter
Dripping eaves Kalzip® AF
Dripping eaves Kalzip® AF/ventilated masonry
rafter
rafter
rafter
rafter
rafter
roof
roof
roof
roof
roof
Ridge
261
262
263
264
Overhanging
Overhanging
Overhanging
Overhanging
rafter
rafter
rafter
rafter
roof
roof
roof
roof
verge
verge with Kalzip® transition sheet
verge with Kalzip® AF
round verge
Supplementary construction details
Hip
301
302
Hip with ridge closure
Welded hip with Kalzip® transition sheet
purlin roof
purlin roof
Groove
303
304
305
Groove with gutter
Groove with Kalzip® AF
Groove on building unit with expansion member
rafter roof
rafter roof
Contents
Roof-light
311
312
313
314
315
Domed roof-light roofing frame
Cross-section roof-light with flat flange - roofing frame
Cross-section roof-light with flat flange
Cross-section roof-light with Kalzip® roofing frame
Longitudinal roof-light with Kalzip® roofing frame
truss
truss
truss
truss
roof
roof
roof
roof
Roof lights
321
322
323
324
Lighting
Lighting
Lighting
Lighting
truss
truss
truss
truss
roof
roof
roof
roof
Joints
331
332
Curved roof with welded ridge jolt
Curved roof with sealed lateral jolt
truss roof
truss roof
Stepped roofs
341
342
Lowered dripping eaves
Lowered verge
rafter roof
rafter roof
Expansion joint
351
Expansion joint Kalzip®
truss roof
Ridge
361
362
363
Ridge flashing - cantilevered
Sliding ridge - Duo-pitch roof
Ventilated ridge
truss roof
rafter roof
row
row
row
row
connection, below gable end
connection, below gable end
connection, below gable end
joint - lateral
Construction details Kalzip NatureRoof®
Ridge
401
402
403
Duo-pitch ridge
Mono-pitch ridge
Mono-pitch roof with attic
purlin roof
truss roof
truss roof
Eaves
411
412
Dripping eaves detail with gutter
Dripping eaves with parapet
purlin roof
truss roof
Verge
421
422
423
Verge
Verge with parapet
Verge with Kalzip® transition sheet
purlin roof
truss roof
truss roof
Additions
431
432
433
434
Installation and shearing protection
Domed rooflight
Internal box gutter thermally insulated
Curved roof with welded ridge jolt
truss
truss
truss
truss
roof
roof
roof
roof
Construction details Kalzip Duo® and Kalzip DuoPlus®
Construction
Additions
501
502
503
504
505
506
Roof
Roof
Roof
Roof
Roof
Roof
construction
construction
construction
construction
construction
construction
511
521
531
Duo-pitch ridge
Dripping eaves
Verge
with trapezoidal steel deck
with aerated concrete roof slaps
with upper insulation
intermediate rafter insulation
with trapezoidal steel profile (structural deck)
truss roof
truss roof
purlin roof
rafter roof
rafter roof
truss roof
purlin roof
truss roof
truss roof
Construction detail
101 Kalzip® deck roof system - rafter roof
Cross-section
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Rafter
Horizontal section
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Rafter
* Compound clips are not
available in all sizes.
Detail
101
01.02.04
scale 1:10
Construction detail
102 Kalzip® deck roof system - purlin roof
Cross-section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Purlin
Rafter
Horizontal section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Purlin
Rafter
* Compound clips are not
available in all sizes.
01.02.04
scale 1:10
Detail
102
Construction detail - Kalzip® liner-deck roof system - purlin roof
121 Duo-pitch ridge
Type of fixed point to be
determined by calculation
Alternative: Fixed point clip
Al-clip with thermal barrier
Ridge flashing
Fixed point clip
Compound clip*
Spacer profile
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Filler block
Ridge turn up
≥ 100
Ridge closure
≥ 70
Kalzip®
Ridge flashing
Liner deck
Insulation - rigid**
Top-hat sub-purlin
Kalzip® vapour control layer
Purlin
Kalzip rock wool insulation
Rafter
®
Inner skin flashing
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail
121
01.02.04
scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
122 Duo-pitch ridge
Type of fixed point to be
determined by calculation
Ridge flashing
Alternative: Fixed point clip
Al-clip with thermal barrier
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Fixed point clip
Compound clip*
Spacer profile
Ridge turn up
Filler block
Ridge closure
≥ 100
≥ 70
Kalzip®
Kalzip® rock wool insulation
Insulation - rigid**
Structural deck
Kalzip® vapour control layer
Rafter
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
01.02.04
scale 1:5
Detail
122
Construction detail - Kalzip® deck roof system - rafter roof
123 Mono-pitch ridge
Type of fixed point to be
determined by calculation
Al-Fixed point clip with
thermal barrier
Alternative: Compound clip*
Kalzip®
Kalzip®
rock wool insulation
Filler block
Spacer profile
Fixing of ridge
flashing:
max. distance
400 mm, only into
Ridge closure
Ridge turn up
Ridge flashing
Retainer
Ridge closure
Kalzip® vapour control layer
Insulation - rigid**
Slosure profile to
structural liner tray
Sealing strip 2x
Structural deck
Kalbau® trapezoidal deck
Internal closure
flashing
Structural liner tray
Insulation
Sealing strip
Thermal isolation strip
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail
123
01.02.04
scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
124 Abutment ridge to parapet
Ridge flashing
Spacer profile
Ridge turn up
Coping system
Timber bearer
Fixed point clip
Compound clip*
Alternative:
Al-clip with thermal barrier
Coping bracket
Filler block
Fixing of
ridge flashing:
max. distance 400 mm;
not into standing seam
≥ 100
Ridge closure
≥ 70
Kalzip®
Kalzip®
rock wool insulation
Structural deck
Insulation - rigid**
Kalzip vapour control
layer
®
Internal closure
flashing
Sealing strip
* Compound clips are not available in all sizes.
** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
01.02.04
scale 1:5
Detail
124
Detail
125
Internal closure
flashing
Structural top
hat supports
Kalzip®
vapour control layer
Structural deck
on
by calculati
Timber spacer
determined
on
by calculati
determined
Insulation
Structural liner tray
Kalbau®
Sealing strip 2x
Thermal isolation strip
Closure profile to
structural liner tray
Kalbau®
)
(max. 1500
Ridge closure
Ridge turn up
Spacer profile
Al-clip bar
Kalzip®
rock wool insulation
Flashing
Filler block
Kalzip®
Fixed point to be determined by calculation
Fixing of ridge flashing: max. distance
400 mm, not into standing seam
Construction detail - Kalzip® deck roof system - rafter roof
125 Mono-pitch ridge overhang (with clip bar)
01.02.04
scale 1:5
01.02.04
scale 1:5
Internal closure
flashing
Structural deck
Kalzip® vapour control
layer
Timber supports
Kalzip® rock wool insulation
Kalzip®: Length min. 5,0 m
Timber ridge bearer
AL-fixed point clip
length to be determined by calculation
)
(max. 1000
Insulation
Structural liner tray
Kalbau® trapezoidal profile
Sealing strip 2x
Thermal isolation strip
Closure profile to structural liner tray
Angle with sealing strip
on
by calculati
determined
‘Eaves’ filler block
Drip angle
‘Eaves’ filler block
Construction detail - Kalzip® deck roof system - rafter roof
126 Mono-pitch ridge overhang (without clip bar)
Detail
126
Construction detail - Kalzip® liner-deck roof system - purlin roof
141 Eaves detail with gutter
Compound clip*
Alternative
Filler block
Drip angle
Closure flashing
Timber
eaves bearer
Timber
spacer
Kalzip®
Kalzip® rock wool insulation
Sealing strip
Kalzip® vapour control layer
Insulation - rigid
Al-clip
Gutter
Gutter brackets
Closure flashing
Liner-deck
Purlin
Rafter
* Compound clips are not
available in all sizes.
Detail
141
01.02.04
scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
142 Eaves detail with gutter
Kalzip®
Gutter
Insulation rigid
Filler block
Drip angle
Timber spacer
Kalzip®
vapour control layer
Closure flashing
Gutter brackets
Kalzip
rock wool insulation
®
Timber eaves bearer
Al-clip
Thermal isolation strip
Closure profile to
structural liner tray
Structural deck
Internal closure
flashing
Rafter
Sealing strip 2x
Structural liner tray
Insulation
Kalbau® SN 18/76
01.02.04
scale 1:5
Detail
142
Detail
143
Rainwater pipe
Gutter liner outlet
Gutter outlet
Circular sealing strip
Rafter
Structural deck
Kalzip® rock wool insulation
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip® vapour control
layer
Insulation - rigid
Kalzip®
Emergency overflow
Filler block
Drip angle
Insulation retainer
Gutter liner
(fully sealed)
Insulation - rigid
Gutter
Sealing strip
Closure flashing
Z-Profile
Kalbau®
trpezoidal profile
Timber
Coping bracket
Coping
system
Construction detail - deck roof system - rafter roof
143 Parapet eaves gutter detail
* Compound clips are not
available in all sizes.
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip® vapour
control layer
Top-hat sub-purlin
Spacer profile
Rafter
Sealing strip 2x
Internal closure
flashing
Structural deck
determined by
calculation
Drip angle
Kalzip®
rock wool insulation
Kalbau® SN 18/76
Insulation
Structural liner tray
Closure profile to structural
liner tray
Thermal isolation strip
Kalbau® SN 18/76
determined by
calculation (m
ax. 1500)
Gutter
brackets
Filler block
Gutter
Al-clip bar
Kalzip®
Construction detail - deck roof system - rafter roof
144 Overhanging eaves (with clip bar)
Detail
144
Detail
145
Rafter
Sealing strip 2x
Internal closure
flashing
Structural deck
Kalzip® vapour control
layer
Timber spacer
Kalzip® rock wool insulation
Kalzip®: Lenght min. 5,0m
Timber eaves bearer
Al-clip
length determined by calculation
Kalbau® trapezoidal
profile
Insulation
Structural liner tray
Closure profile to
structural liner tray
Thermal isolation
strip
Gutter brackets
Al-clip: length 200 mm
2 rivets on the small rib
Drip angle
Filler block
Gutter
Construction detail - Kalzip® deck roof system - rafter roof
145 Overhanging eaves (without clip bar)
01.02.04
scale 1:5
01.02.04
scale 1:5
Alternative
without timber eaves bearer
Rainwater pipe
Gutter liner outlet
Gutter outlet
Circular sealing strip
Kalzip® rock wool insulation
Kalzip® vapour control
layer
Compound clip*
Insulation - rigid
Kalzip®
Closure
flashing
Drip angle
Filler block
Gutter liner (fully sealed)
Insulation - rigid
Gutter
Emergency overflow
Closure flashing
Timber spacer
Rafter
Structural deck
Alternative
with timber eaves bearer
Timber eaves bearer
Al-clip
Construction detail - Kalzip® deck roof system - rafter roof
146 Valley gutter detail
* Compound clips are not
available in all sizes.
Detail
146
Construction detail - Kalzip® liner-deck roof system - purlin roof
161 Verge
Al-clip
Tolerance profile
Sealing strip
Gable end channel
Timber verge bearer
Gable end clip
Kalzip®
Verge flashing
Kalzip® rock wool insulation
Retainer flashing
Compound clip*
Alternative: Al-clip with
thermal barrier
Closure flashing
Tolerance
Top-hat sub-purlin
Kalzip® vapour
control layer
Kalzip ® TF 800 R
Liner deck
Interal closure flashing
Purlin
Rafter
* Compound clips are not
available in all sizes.
Detail
161
01.02.04
scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
162 Verge
Alternative
Verge profile
Tolerance
Al-clip
Timber verge bearer
Tolerance profile
Kalzip®
Gable end channel
Kalzip® rock wool insulation
Gable end clip
Compound clip*
Alternative: Al-clip with
thermal barrier
Verge flashing
Tolerance
Flashing retainer
support
Kalzip® vapour control layer
Structural deck
Sealing strip
Rafter
* Compound clips are not
available in all sizes.
05.05.04
scale 1:5
Detail
162
Construction detail - Kalzip® deck roof system - rafter roof
163 Abutment to parapet
Alternative
Coping system
Coping bracket
Timber bearer
min. 150
Z-Profil
Kalbau® trapezoidal profile
Retainer flashing
Kalzip® transition sheet
Verge flashing
Gable end clip
Insulation - rigid
Gable end channel
Tolerance
Kalzip®
Compound clip*
Alternative: Al-clip with
thermal barrier
Tolerance profile
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Insulation - rigid
Sealing strip
* Compound clips are not
available in all sizes.
Detail
163
01.02.04
scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
164 Verge with Kalzip® transition sheet
Closure flashing
Flashing retainer/support
Kalzip® transition sheet
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Internal closure
flashing
Sealing strip
Kalzip® TF 800 R
* Compound clips are not
available in all sizes.
01.02.04
scale 1:5
Detail
164
Detail
165
Kalbau®
SN 18/76
Kalbau® SN 18/76
Insulation
Structural liner tray
Closure profile to
structural liner tray
Sealing strip
Thermal isolation
strip
Thermal isolation
Top-hat support profile
Structural deck
determined by calculation
Kalzip® vapour control layer
Kalzip® transition sheet
Top-hat support
Kalzip® rock wool insulation
Flashing retainer/support
Rectangular hollow section
Al-clip with thermal barrier
Kalzip®
Construction detail - Kalzip® deck roof system - rafter roof
165 Cantilevered verge
01.02.04
scale 1:5
01.02.04
scale 1:5
Al-clip
Omega profile
Gable end clip
®
Kalbau SN 18/76
Purlin
Thermal isulation
Internal closure flashing
Rafter
Liner-deck
Vapour control
layer clamped sealed
Steel plate bracket
Compound clip*
Alternative: Al-clip
with thermal barrier
Top-hat sub-purlin
Kalzip® vapour control layer
Kalzip® rock wool insulation
Kalzip®
Construction detail - Kalzip® liner-deck roof system - purlin roof
166 Cantilevered verge with steel plate bracket
* Compound clips are not
available in all sizes.
Detail
166
Construction detail - Kalzip® deck roof system - rafter roof
167 Curved verge
Curved verge flashing
Perforated closure flashing
Flashing retainer/support
Gable end clip
Gable end channel (curved by slotting)
Tolerance profile (in short lenghts)
Convex Kalzip®
Kalzip® rock wool insulation
Compound clip*
Alternative: Al - clip
with thermal barrier
Ri
Vapour control
layer clamped
and sealed
Kalzip® vapour control layer
Structural deck
Kalbau®
SN 18/76
Closure flashing
* Compound clips are not
available in all sizes.
Detail
167
01.02.04
scale 1:5
Construction detail - rafter roof
168 Curved verge with Kalzip® - transition sheet
Kalzip® transition sheet
- curved
Compound clip*
Alternative: Al-clip
with thermal barrier
Perforated closure flashing
Flashing retainer/support
Kalzip®
rock wool insulation
Convex Kalzip®
Ri
Vapour control
layer clamped
and sealed
Kalbau®
SN 18/76
Kalzip® vapour control layer
Structural deck
Closure flashing
* Compound clips are not
available in all sizes.
01.02.04
scale 1:5
Detail
168
Construction detail rafter roof
201 Roof construction with rafter insulation
Cross-section
Compound clip*
Alternative: Al-clip with thermal barrier
Timber (min. 10/6)
Kalzip®
Timber rater
Timber shuttering
Kalzip® vapour control layer H
Kalzip® rock wool insulation
Longitudinal section
Timber (min. 10/6)
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip®
Timber rater
Timber shuttering
Kalzip® vapour control layer H
Kalzip® rock wool insulation
Detail
201
* Compound clips are not
available in all sizes.
01.02.04
scale 1:10
Construction detail rafter roof
202 Roof construction Kalzip® AF with intermediate rafter insulation
Cross-section
Compound clip E10
(diagonally installed)
Alternative: Al-clip L10
Precovering (open for diffusion)
Kalzip® AF
Timber shuttering
Timber rater
Kalzip® rock wool insulation
Kalzip® vapour control layer
Timber lathing
Interior lining layer
Longitudinal section
Kalzip® AF
Compound clip E10
(distributed installed)
Alternative: Al-clip L10
Precovering (open for diffusion)
Timber rater
Timber shuttering
Kalzip® rock wool insulation
Kalzip® vapour control layer
Timber lathing
Interior lining layer
01.02.04
scale 1:10
Detail
202
Detail
221
Kalzip® rock wool insulation
Thermal insulation - rigid
Ridge closure
Filler block
Type of fixed point to be determined by calculation
* Compound clips are not available in all sizes.
Kalzip® vapour control layer H
Timber shuttering
Timber rafter
Fixing of ridge flashing:
max. distance 400 mm,
into ridge closure
Fixed point clip determined by calculation
Compound clip*
Timber
Fixed point clip determined
by calculation; Al-clip
≥ 70
Ridge flashing
Ridge turn out
0
≥ 10
Kalzip®
Spacer profile
Construction detail - rafter roof
221 Ridge with fixed point
01.02.04
scale 1:5
Construction detail - rafter roof
222 Abutment ridge to parapet
Type of fixed point to be
determined by calculation
Coping system
Timber eaves bearer
Coping bracket
Ridge flashing
Spacer profile
Ridge turn up
Kalzip® rock wool insulation
Timber
Fixed point clip determined by
calculation; Compound clip*
Filler block
≥
100
≥ 70
Ridge closure
Kalzip®
Clip track with sealing strip
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Thermal insulation - rigid
01.02.04
scale 1:5
* Compound clips are not
available in all sizes.
Detail
222
Detail
223
ulati
on
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
calc
d by
e
n
i
rm
dete
Al-clip bar
Kalzip®
Kalzip® rock wool insulation
Timber supports
Filler block
rm
dete
ined
by
0
. 150
)
Drip angle with sealing strip
Filler block
Panel
Insulation
Alternative
Clipping track with sealing strip
Stripping felt
Kalbau® SN 18/76
Spacer profile
Closure flashing
Filler block
Ridge closure
(max
tion
a
l
u
calc
Construction detail - rafter roof
223 Cantilevered ridge with clip bar
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Kalzip® rock wool insulation
Timber spacer
Kalzip®
Drip angle
Clipping track with sealing strip
Ridge closure
Cantilever rafter
Timber shuttering
Insulation
Filler block
Flashing
Timber bearer
Fixed point clip
Al-clip
Construction detail - rafter roof
224 Overhanging ridge with cantilever rafter
Detail
224
Construction detail - rafter roof
241 Dripping eaves
Gutter
Filler block
Drip angle
Closure flashing
Gutter brackets
Closure flashing
Flashing retainer
Timber eaves bearer
Timber spacer
Al-clip
20
Kalzip®
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Thermal insulation - rigid
Kalzip® rock wool insulation
Detail
241
01.02.04
scale 1:5
01.02.04
scale 1:5
Gutter
Gutter brackets
Clipping track
with sealing strip
Connecting angle
Kalbau®
SN 18/76
y
ed b
rmin
e
t
e
d
500)
ax. 1
m
(
n
latio
calcu
Drip angle
Filler block
Kalzip
®
Al-clip bar
Timber
Timber spacer
Kalzip® rock wool insulation
ulati
Timber rafter
Timber shuttering
Kalzip®
vapour control layer H
Timber supports
alc
by c
ned
i
m
r
dete
on
Construction detail - rafter roof
242 Cantilevered eaves with clip bar
Detail
242
Detail
243
Sealing strip
Closure profile
Cantilever rafter
Kalzip®
Al-clip
Timber eaves bearer
Closure flashing
Drip angle
Filler block
Gutter
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Kalzip®
rock wool insulation
Timber spacer
Construction proposal rafter roof
243 Overhanging dripping eaves with cantilever rafter
01.02.04
scale 1:5
Alternative
01.02.04
scale 1:5
Gutter
Filler block
Drip angle
Closure flashing
Compound clip E10
Exposed shuttering
Kalzip® AF
Coping rafter
Embeding gutter brackets
Exposed shuttering
Al-clip
Kalzip®
Precovering
(open for diffusion)
Timber shuttering
Timber rafter
Kalzip® rock wool insulation
Timber lathing
Interior lining layer
Kalzip® vapour control layer
Clipping track
with sealing strip
Construction detail - rafter roof
244 Dripping eaves Kalzip® AF
Detail
244
Detail
245
Kalzip® AF
Exposed shuttering
Perforatet metal sheet
Gutter
Filler block
Drip angle
Closure flashing
Compound clip E10
Precovering
(open for diffusion)
Timber shuttering
Timber rafter
Kalzip® rock wool insulation
Timber lathing
Interior lining layer
Kalzip® vapour control layer
Clipping track
with sealing strip
Construction detail - rafter roof
245 Dripping eaves Kalzip® AF/ventilated masonry
01.02.04
scale 1:5
01.02.04
scale 1:5
Tolerance profile
Verge flashing
Kalzip®
Al-clip
Timber spacer
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Clipping track with sealing strip
Flashing retainer - two-part
Cantilever purlin
Timber shuttering
Gable end channel
Kalzip® rock wool insulation
determined by calculation
Gable end clip
Purlin
Construction detail - rafter roof
261 Overhanging verge
Detail
261
Detail
262
Timber shuttering
Al-clip
Timber spacer
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Clipping track with sealing strip
determined by calculation
Kalzip® transition sheet
Kalzip®
Cantilever purlin
Flashing retainer
Kalzip® rock wool insulation
Construction detail - rafter roof
262 Overhanging verge with Kalzip® transition sheet
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip® rock wool insulation
Kalzip® vapour control layer H
Timber lathing
Interior lining layer
Clipping track with sealing strip
Timber shuttering
Exterior rafter lower
Exposed shuttering
Kalzip® AF transition sheet
Compound clip E10
Alternative: Al-clip
Precovering
(open for diffusion)
Flashing retainer
Kalzip® AF profile sheet
Construction detail - rafter roof
263 Overhanging verge Kalzip® AF
Detail
263
Detail
264
Timber spacer
Timber rafter
determined by calculation
Kalzip® rock wool insulation
Timber shuttering
Kalzip® vapour control layer H
Clipping track with sealing strip
Kalzip®
Al-clip
Cantilever purlin
Alternative
Gable end clip
Curved gable end channel
Tolerance profile (in short lenghts)
Curved verge flashing
Flashing retainer
Kalzip® transition sheet
Construction detail - rafter roof
264 Overhanging round verge
01.02.04
scale 1:5
Construction detail - purlin roof
301 Hip with ridge closure
Type of fixed point to be determined by calculation
Ridge turn up
Spacer profile
Fixed point clip
Compound clip*
Ridge flashing
Filler block
≥ 100
≥ 70
Ridge closure
Kalzip®
Insulation - rigid
Hip purlin
Kalzip vapour control layer
Top-hat sub-purlin
Kalzip rock wool insulation
Structural liner-deck
®
®
Fixing of
ridge flashing:
max. distance
400 mm, not into
standing seam
Ridge flashing
Spacer profile
Filler block
Ridge closure
Kalzip®
* Compound clips are not
available in all sizes.
01.02.04
scale 1:5
Detail
301
Construction detail - purlin roof
302 Welded hip with Kalzip® transition sheet
Fixed point clip
Compound clip*
Kalzip®
Welding seam
Kalzip® welding basis
Kalzip® transition sheet
Insulation - rigid
(not inflammable)
Kalzip® vapour control layer
Hip purlin
Structural deck
Top-hat sub-purlin
Kalzip® rock wool insulation
Type of fixed point to be determined by calculation
Kalzip® transition sheet
Welding seam
Kalzip®
* Compound clips are not
available in all sizes.
Detail
302
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip® vapour control layer H
Timber shuttering
Timber rafter
Timber spacer
Kalzip® rock wool insulation
Thermal insulation - rigid
Compound clip E10
Timber eaves bearer
Filler block
Drip angle
Kalzip®
Flashing
Construction detail - rafter roof
303 Groove with gutter
Detail
303
Detail
304
Compound E10
Internal lining layer
Timber lathing
Kalzip® vapour control layer
Coping timber rafter
Kalzip® rock wool insulation
Timber shuttering
Precovering
(open for diffusion)
Filler block
Drip angle
Kalzip® AF
Gutter metal sheet
Construction detail
304 Groove with gutter Kalzip® AF
01.02.04
scale 1:5
Construction detail
305 Groove on building unit with expansion member
Wall connection profile
sealed
Cantilever
metal sheet
Flashing
Expansion member (1-head)
Insulation - compressible
Welding joint
approx. 500
Kalzip®
Kalzip® transition sheet
01.02.04
scale 1:5
Detail
305
Construction detail
311 Domed roof-light roofing frame
Domed roof-light
Flat flange-roofing frame
(to weld)
Light cupola-skylight
Attaching frame
Flat flange-roofing frame
Upper conecting frame
Domed roof-light
Kalzip® roofing frame
(standing seam)
Flashing
Attaching frame
Kalzip® roofing frame
Upper conecting frame
Light cupola-skylight
Detail
311
01.02.04
scale 1:5
01.02.04
scale 1:5
Rafter
Roofing frame
* Compound clips are not available in all sizes.
** Domed rooflight: complete with curb, light dome,
cantilever metal sheet and frame
Kalzip® rock wool insulation
Insulation - rigid
(not inflammable)
min. 200
Flashing profile
Order size
x x
Insulation
Welding seam
Kalzip®
Compound clip*
Kalzip® vapour control layer
100
Longitudinal beam
determined by calculation
min. 200
x
Height
Structural deck
Kalzip® welding basis
Flat flange roofing frame
Upper connecting frame
Domed roof-light**
l = distance fixed point - domed roof-light [mm]
x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm
Construction detail
312 Cross-section roof-light with flat flange - roofing frame
Detail
312
Construction detail
313 Cross-section roof-light with flat flange
Domed roof-light**
Upper connecting frame
Flat flange - roofing frame
Welding seam
Kalzip® welding basis
Cut Kalzip® sheet
Height
Compound clip*
100
Kalzip®
Ordering size
Kalzip® rock wool insulation
Kalzip® vapour control layer
Cross beam determined by calculation
Insulation - rigid (not inflammable)
Structural deck
Framing profile
Roofing frame
* Compound clips are not available in all sizes.
** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail
313
01.02.04
scale 1:5
01.02.04
scale 1:5
Rafter
Roofing frame
Roofing frame
Longitudinal profile
determined by calculation
100
Ordering size
Height
Structural deck
Fixed point clip
Ridge closure + filler block
Ridge flashing
Ridge turn up
Spacer profile
Upper connecting frame
Domed roof-light**
Insulation - rigid
(not inflammable)
Kalzip®
welding basis
min. 200
* Compound clips are not available in all sizes.
** Domed rooflight: complete with curb, light dome,
cantilever metal sheet and frame
Kalzip® rock wool insulation
Kalzip® vapour control layer
x x
Kalzip®
roofing frame
Welding seam
Kalzip®
Compound clip*
l = distance fixed point - domed roof-light [mm]
x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm
Construction detail
314 Cross-section roof-light with Kalzip® roofing frame
Detail
314
Construction detail
315 Longitudinal roof-light with Kalzip® roofing frame
Domed roof-light**
Upper connecting frame
Kalzip® roofing frame
Height
Compound clip*
100
Kalzip®
Ordering size
Kalzip® rock wool insulation
Profile determined by calculation
Kalzip® vapour control layer
Structural deck
Insulation - rigid (not inflammable)
Flashing profile
Roofing frame
* Compound clips are not available in all sizes.
** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail
315
01.02.04
scale 1:5
Construction detail
321 Lighting row connection, below gable end · truss roof
l = distance fixed point - domed roof-light [mm]
x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm
Cantilever metal sheet
Flashing
Kalzip® welding basis
Welding seam
Compound clip*
Kalzip®
x x
min. 200
Insulation
compressible
Insulation
Lighting row frame
Sealing strip
Structural deck
Kalzip®
rock wool insulation
Trimmer beam
Rafter
Kalzip® vapour control layer
Insulation - rigid
(not inflamable)
* Compound clips are not available in all sizes.
01.02.04
scale 1:5
Detail
321
Construction detail
322 Lighting row connection, below gable end · truss roof
Spacer profile
Ridge flashing
Ridge closure + filler block
Fixing of ridge flashing:
max. distance 400 mm,
not into standing seam
Kalzip®
Fixed point clip
Compound clip*
Insulation
Lighting row frame
Sealing strip
Kalzip®
rock wool insulation
Structural deck
Trimmer beam
Insulation - rigid
Rafter
Kalzip vapour control
layer
®
* Compound clips are not available in all sizes.
Detail
322
01.02.04
scale 1:5
Construction detail
323 Lighting row connection, below gable end · truss roof
l = distance fixed point - domed roof-light [mm]
x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm
Cantilever metal sheet
Ridge flashing
Kalzip® welding basis
Welding seam
Kalzip®
Compound clip*
x x
Insulation
compressible
min. 200
Insulation
Lighting row frame
Sealing strip
Kalzip®
rock wool insulation
Structural deck
Trimmer beam
insulation - rigid
(not inflammable)
Rafter
Kalzip® vapour control
layer
* Compound clips are not available in all sizes.
01.02.04
scale 1:5
Detail
323
Detail
324
* Compound clips are not
available in all sizes.
Tolerance profile
Tolerance
Gable end channel
Gable end clip
Verge flashing
Alternative
Sealing strip
Lighting row frame
Insulation
min. 150
Trimmer beam
Insulation - rigid
Structural deck
Kalzip® vapour control layer
Kalzip® rock wool insulation
Kalzip® transition sheet
Cantilever metal sheet
Compound clip*
Kalzip®
Construction detail - rafter roof
324 Lighting row joint - lateral
01.02.04
scale 1:5
01.02.04
scale 1:5
Welded joint
Rafter
Structural deck
®
Kalzip
Alternative: Fixed point clip
Al-clip with thermal barrier
Kalzip® vapour control layer
Insulation - rigid (not inflammable)
Kalzip® welding basis
Type of fixed point to be determined by calculation
100
Ri
Kalzip ®
* Compound clips are not
available in all sizes.
Fixed point clip
Compound clip*
Kalzip® rock wool insulation
Kalzip®
Construction detail - trussed roof
331 Curved roof with welded ridge jolt
Detail
331
Detail
332
Approved aluminiumseal rivet Ø 4,8 mm with
stainless steel bolt
Rafter
Seal scheme
for Kalzip® with two beads
Ri
Structural deck
Kalzip® vapour control
layer
®
Kalzip rock wool insulation
Kalzip®
200
Silic
ping
ours
Silicone
200
one
rlap
r Ka
lzip ®
c
Ove
uppe
e
Incl
inat
min
100
ion:
. 2,
9°
low
er
lzip ®
co
urs
e
* Compound clips are not
available in all sizes.
Compound clip*
Ka
Construction detail - rafter roof
332 Curved roof with sealed lateral jolt
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip®
Al-clip
Kalzip®
rock wool insulation
Kalzip®
vapour control layer H
Ridge closure + filler block
Flashing
Drip angle
Filler block
Plank (min. 10/6)
Gutter
Closure flashing
Timber shuttering
Visible shuttering
Timber rafter
Flashing
retainer
Compound clip*
Kalzip®
rock wool insulation
Insulation - rigid
* Compound clips are not
available in all sizes.
Construction detail - rafter roof
341 Lowered dripping eaves
Detail
341
Detail
342
Kalzip®
Kalzip® rock wool insulation
Compound clip*
Kalzip® transition sheet
Supporting profile
Kalzip® vapour control layer H
Timber
Timber rafter
External rafter lower
Al-clip
Visible shuttering
Timber shuttering
Kalzip® transition sheet
Insulation - rigid
Flashing retainer
* Compound clips are not
available in all sizes.
Construction detail - rafter roof
342 Lowered verge
01.02.04
scale 1:5
Construction detail -rafter roof
351 Expansion joint Kalzip®
Flashing
Section A-A
Holder
* Compound clips are not
available in all sizes.
Flashing retainer
Gable end clip
Flashing
Gable end channel
Holder
Compound clip*
Flashing
retainer
A
Strain
A
Kalzip®
Strain
Kalzip® rock wool insulation
Structural deck
Rafter
Kalzip® vapour control layer
01.02.04
scale 1:2,5
Flat metal strip
(fixed on one side)
Detail
351
Fixing of ridge flashing
in ridge closure:
max. distance 400 mm;
not into standing seam
Detail
361
2 rows sealing matter
Fixing within the overlapping
only for the lower ridge flashing
Kalzip®
Ridge turn up
Ridge closure
Spacer profile
Filler block
Ridge flashing
L = max. 6,0 m
Construction detail
361 Ridge flashing - cantilevered
02.07.03
scale 1:5
Construction detail - rafter roof
362 Sliding ridge - Duo-Pitch roof
Cross-section
scale 1:1
Ridge flashing
Sliding member
Fixing of ridge
flashing on sliding
member: max.
distance 400 mm;
not into standing
seam
Kalzip®
Clip
Sliding potential between
Kalzip® and sliding unit
Reinforcing profile
l = distance ridge to fixed point [mm]
x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm
Ridge turn up
Ridge flashing
Compound clip*
Fixing of ridge flashing
on sliding member:
max. distance 400 mm;
not into standing seam
Sliding member
≥ 100+x
≥ 70
Filler block
Ridge closure
Kalzip®
Kalzip® rock wool insulation
Insulation - rigid
Structural deck
Kalzip® vapour control layer
Rafter
* Compound clips are not available in all sizes.
01.02.04
scale 1:10
Detail
362
Construction detail - Rafter Roof
363 Ventilated ridge
Ridge turn up
Ridge flashing
Kalbau® structural deck*
Spacer profile
Perforated sheet angle 50/50
Filler block
Fixed point clip
Al-clip
≥100
Ridge closure
Fixing of ridge flashing:
max. distance 400 mm
Kalzip®
Rafter
Purlin
* Kalbau® structural deck (trapezoidal profile 50/167)
l = 150 mm/construction width = 833 mm
Detail
363
01.02.04
scale 1:5
01.02.04
scale 1:5
≥100
®
Structural deck
Purlin
Kalzip rock wool insulation
≥70
Top-hat sub-purlin
≥100
Fixed point
Compound clip*
Ridge flashing
Spacer profile
Ridge turn up
Kalzip vapour control layer
®
Insulation - rigid
Al-beam claw (joint)
Ridge terminal
KD 33 linear drainage system
NDS 60 plant substrate
Planting
* Compound clips are not
available in all sizes.
Kalzip® 65/333
Ridge closure
Filler block
Construction detail - purlin roof
401 Duo-Pitch ridge
Detail
401
Construction detail - rafter roof
402 Mono-Pitch ridge
NDS 60
plant substrate
Ridge termination
Al-beam claw (joint)
KD 33 linear
drainage system
Kalzip® 65/333
Ridge closure
Kalzip®
rock wool insulation
Filler block
Kalzip® vapour control layer
Ridge flashing
Planting
Spacer profile
≥100
10
Ridge turn up
Insulation - rigid
Closure profile to
structural liner tray
Sealing strip 2x
Al-fixed point clip
with thermal barrier
Alternative:
Compound clip*
Rafter
Structural deck
Kalbau®
structural deck
Internal closure flashing
Structural liner tray
Insulation
Sealing strip
Thermal isolation
strip
* Compound clips are not
available in all sizes.
Detail
402
01.02.04
scale 1:5
Construction suggestions Kalzip NatureRoof®
403 Monopitch roof with attic · truss roof
* Compound clips are not
available in all sizes.
Kalzip® 65/333
Ridge turn up
Spacer profile
Ridge flashing
Planting
Coping system
NDS 60 plant substrate
Timber
KD 33 linear
drainage system
Coping
bracket
Ridge termination flashing
Al-beam claw (joint)
Filler block
Ridge closure
≥100
≥70
10
≥100
Kalzip®
rock wool insulation
Fixed point clip
compound clip*
Structural deck
Insulation - rigid
Kalzip® vapour control layer
Rafter
01.02.04
scale 1:5
Internal closure
flashing
Sealing strip
Detail
403
Construction detail - purlin roof
411 Dripping eaves detail with gutter
Filler block
Drip angle
Planting
NDS 60 plant substrate
KD 33 linear drainage system
Eaves termination
flashing
Closure flashing
Timber eaves bearer
Timber spacer
Al-beam claw
joint
Kalzip® 65/333
≥100
Sealing strip
Clip
Kalzip®
rock wool insulation
Kalzip® vapour
control layer
Gutter
Gutter brackets
Flashing
Insulation
rigid
Purlin
Structural deck
Rafter
Detail
411
01.02.04
scale 1:5
01.02.04
scale 1:5
Gutter liner outlet
Planting
Rainwater
pipe
Gutter outlet
Circular sealing strip
Rafter
Structural deck
10
KD 33 linear
drainage system
Compound
clip*
Kalzip®
rock wool insulation
NDS 60 plant substrate
Al-beam claw (joint)
Eaves termination flashing
Kalzip® vapour control layer
Insulation - rigid
≥100
Emergency owerflow
Filler block
* Compound clips are not
available in all sizes.
Inferior steel gutter
Insulation - rigid
Gutter
Sealing strip
Closure profile
Z-profile
Kalbau®
structural deck
Timber bearer
Flashing
Drip angle
Coping bracket
Kalzip® 65/333
Coping
system
Construction detail - rafter roof
412 Dripping eaves with parapet
Detail
412
Construction detail - purlin roof
421 Verge
Sealing strip
Timber verge bearer
Al-clip
Kalzip®
Tolerance profile
Kalzip® rock wool insulation
Gable end channel
Top-hat sub-purlin
Verge termination flashing
Gable end clip
Al-beam claw (joint)
Verge flashing
Compound clip*
Retainer flashing
Planting
Perforated
closure flashing
Tolerance
Kalzip® TF 800 R
NDS 60
plant substrate
KD 33 linear
drainage system
Kalzip®
vapour control layer
Structural deck
Internal closure
flashing
Purlin
* Compound clips are not
available in all sizes.
Detail
421
Rafter
01.02.04
scale 1:5
Construction detail - rafter roof
422 Verge with parapet
Coping system
Coping bracket
Timber bearer
Planting
NDS 60 plant
substrate
Z-profile
Kalbau® structural deck
KD 33 linear
drainage system
Al-beam claw (joint)
Flashing retainer
Verge termination flashing
Verge flashing
Gable end clip
Kalzip® 65/333
Gable end channel
10
Tolerance
Tolerance profile
Compound clip*
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Insulation - rigid
Sealing strip
* Compound clips are not
available in all sizes.
01.02.04
scale 1:5
Detail
422
Construction detail - rafter roof
423 Verge with Kalzip® transition sheet
Perforated closure flashing
Retainer flashing
Kalzip® - transition sheet
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip® 65/333
Kalzip® rock wool insulation
Kalzip® vapour control layer
10
Structural deck
Internal closure
flashing
Sealing strip
Kalzip® TF 800 R
Al-beam claw (joint)
Verge termination
flashing
KD 33 linear
drainage system
NDS 60
plant substrate
Planting
* Compound clips are not
available in all sizes.
Detail
423
01.02.04
scale 1:5
Construction suggestions Kalzip NatureRoof®
Additions
431 Installation and shearing protection· truss roof
DN ≤ 5°
Compound clip*
NDS 60 Plant substrate
KD 33 linear
drainage system
Planting
Kalzip® 65/333
Mounting lock
Rafter
Structural deck
Thermal insulation
DN > 5°
NDS 60 Plant substrate
Compound clip*
Kalzip® vapour control layer
KD 33 linear
drainage system
Mounting lock
Planting
Kalzip® 65/333
Shearing lock
Al-beam claw
(joint)
Draina
ge
Rafter
Structural deck
Thermal insulation
Kalzip® vapour control layer
* Compound clips are not available in all sizes.
01.02.04
scale 1:5
Detail
431
Construction suggestions Kalzip NatureRoof®
Additions
432 Domed rooflight · truss roof
I = distance fixed point - domed rooflight (mm)
x = sliding path = I/1000 + min. 5 mm
x min. = 20 mm
KD 33 linear
drainage system
Domed rooflight**
NDS 60 plant substrate
Cantilever metal sheet
Planting
Flat flange-framing
Ridge terminal
Al-beam claw
(joint)
Kalzip®
welding basis
Height of
the flange
Kalzip®
welded
≥100
x x
100
10
min. 200
Order size
Compound clip*
Structural deck
Longitudinal beam
determined by calculation
Kalzip® vapour control layer
Flashing profile
Kalzip® rock wool insulation
Roofing frame
Insulation - rigid
(not inflammable)
Rafter
* Compound clips are not available in all sizes.
** Roof light: complete with curb, roof-light, flange sheet and framing
Detail
432
01.02.04
scale 1:5
01.02.04
scale 1:5
≥100
Alternative
without timber eaves bearer
Rainwater pipe
Gutter outlet
Gutter liner outlet
Circular sealing strip
Planting
Closure flashing
Al-clip
Eaves termination flashing
Al-beam claw (joint)
Rafter
Timber spacer
Timber eaves bearer
Structural deck
* Compound clips are not
available in all sizes.
Alternative
with timber eaves bearer
KD 33 linear drainage system
NDS 60 plant substrate
Emergency overflow
Lower steel gutter
(with sealing lateral jolt)
Insulation - rigid
Gutter
Drip angle
Framing metal
Filler block
Kalzip® rock wool insulation
Kalzip® vapour
control layer
Compound clip*
Insulation - rigid
Kalzip® 65/333
Construction detail - rafter roof
433 Internal box gutter thermally insulated
Detail
433
Detail
434
* Compound clips are not
available in all sizes.
Alternative: fixed point clip
Al-clip with thermal barrier
Kalzip® vapour
control layer
Weleded joint
Rafter
Structural deck
®
Kalzip
Insulation - rigid (not inflammable)
Kalzip® welding basis
Type of fixed point to be determined by calculation
100
Planting
NDS 60 plant
substrate
KD 33 linear
drainage system
Ri
Kalzip ®
Kalzip®
Kalzip® rock wool insulation
Compound clip*
Construction detail - rafter roof
434 Curved roof with welded ridge joint
01.02.04
scale 1:5
Construction detail - rafter roof Kalzip DuoPlus®
501 Roof construction with trapezoidal steel deck
Kalzip®
Kalzip® rock wool insulation
DuoPlus clip
DuoPlus track
45° direction of span TRP
Insulation - rigid
h = 100 mm
Kalzip® vapour control layer
Structural deck
Rafter
01.02.04
Detail
501
Construction detail - rafter roof Kalzip DuoPlus®
502 Roof construction with aerated concrete roof slabs
Kalzip®
Kalzip® rock wool insulation
DuoPlus clip
DuoPlus track
45° direction of span of roof slabs
Insulation - rigid
h = 100 mm
Kalzip® vapour control layer
Aerated concrete roof slabs
Rafter
Detail
502
01.02.04
Construction detail - purlin roof Kalzip DuoPlus®
503 Roof construction
Kalzip®
DuoPlus Clip
Kalzip® rock wool insulation
DuoPlus track
90° to direction of span
Insulation - rigid
h = 100 mm
Purlin
Kalzip® vapour control layer
Structural deck
01.02.04
Detail
503
Construction detail - rafter roof Kalzip DuoPlus®
504 Roof construction with upper insulation
Kalzip®
DuoPlus Clip
Kalzip rock wool insulation
DuoPlus track
90° to the rafter,
fixing into rafter
®
Insulation - rigid
h = 100 mm
e≤
0,8
0
m
Kalzip® vapour control layer H
Timber shuttering
Timber rafter
* When exceeding the maximum rafter distance e ≤ 0,80m,
place DuoPlus track 45° to the rafter and fix it in the shuttering.
(length of span according to statics)
Detail
504
01.02.04
Construction detail - rafter roof Kalzip DuoPlus®
505 Roof construction intermediate rafter insulation
Kalzip®
DuoPlus Clip
Kalzip rock wool insulation
DuoPlus track
90° to the rafter,
fixing into rafter
®
e≤
0,8
0
m
Timber rafter
Kalzip® vapour control layer
Timber lathing
Interior lining layer
01.02.04
Detail
505
Construction proposal rafter roof Kalzip Duo®
506 Roof construction with trapezoidal steel profile (structural deck)
Kalzip®
Kalzip® rock wool insulation
DuoPlus Clip
DuoPlus track
45° to direction of span
Strip insulation - rigid
h = 100 mm, b = 240 mm
Kalzip® vapour control layer
Structural deck
Rafter
Detail
506
05.05.04
Construction detail - purlin roof Kalzip DuoPlus®
511 Duo-pitch ridge
Ridge turn up
Spacer profile
Fixing of ridge
flashing:
max. distance
400 mm, not into
standing seam
Ridge flashing
Fixed point clip
Thermal barrier
Filler block
Insulation
rigid
≥ 100
≥ 70
Ridge closure
Kalzip®
Timber bearer
Structural deck
Kalzip vapour control layer
Top-hat sub-purlin
Insulation - rigid
Purlin
Kalzip rock wool insulation
Rafter
®
®
Ridge flashing furring
Ridge flashing
Alternative
with timber ridge bearer
01.02.04
scale 1:5
Alternative
with top-hat sub-purlin
Detail
511
Construction detail - rafter roof Kalzip DuoPlus®
521 Dripping eaves
DuoPlus Clip
Gutter
Kalzip®
Filler block
Insulation - rigid
Drip angle
Timber spacer
Closure flashing
Kalzip®
rock wool insulation
Gutter brackets
Treated
timber
Thermal isolation strip
Closure profile to structural
liner tray
Kalzip®
vapour control layer
Internal closure
flashing
Structural liner tray
Structural layer
Sealing strip 2x
Insulation
Rafter
Kalbau® SN 18/76
Detail
521
01.02.04
scale 1:5
Construction detail - rafter roof Kalzip DuoPlus®
531 Verge
Angel
Kalzip® transition sheet
Closure profile to
structural liner tray
Kalzip®
DuoPlus Clip
DuoPlus track 45°
Kalzip® rock wool insulation
Retainer flashing
Insulation - rigid
Sealing strip
Structural
liner tray
Insulation
Kalzip® vapour control layer
Structural deck
Kalbau® SN
18/76
Sealing strip
Thermal
isolation strip
01.02.04
scale 1:5
Detail
531
Notes
www.kalzip.com
Austria
Corus Bausysteme
Bruckner Büro Center
Honauerstraße 2
A-4020 Linz · Austria
T +43 - 7 32 78 61 14
F +43 - 7 32 78 61 15
kalzip.austria@corusgroup.com
Belgium
Corus Building Systems NV
A. Stocletlaan 87
B-2570 Duffel · Belgium
T +32 - 15 30 29 22
F +32 - 15 30 29 20
cbsbe@corusgroup.com
Cyprus
Phanos N. Epiphaniou Ltd.
21 Markou Drakou Avenue
Pallouriotissa
P.O. Box 9078
CY-1621 Nicosia
Cyprus
T +35 - 722 79 35 20
F +35 - 722 43 15 34
phanos@epiphaniou.com
Czech Republic and Slovakia
Engineering Office
Eva Sanovcová
Cejl 20
CZ-60200 Brno
Czech Republic
T +42 - 05 45 11 74 40
F +42 - 05 45 11 74 55
kalzip@ok.cz
Denmark
Corus ByggeSystemer A/S
Kaarsbergsvej 2
Box 136
DK-8400 Ebeltoft
Denmark
T +45 - 8953 2000
F +45 - 8953 2001
dk@cbsnordic.com
France
Corus Building Systems SAS
8, Avenue Desclers · B.P. 20
F-77515 Faremoutiers
France
T +33 - 1 64 65 30 56
F +33 - 1 64 03 98 55
cbsfr@corusgroup.com
Greece
Phanos N. Epiphaniou Ltd.
82 Grammou Str.
GR-18345 Moschato
Greece
T +30 - 21 09 40 59 41
F +30 - 21 09 41 24 65
fanos@otenet.gr
Italy
Corus S.C. Milano SpA
Via Treves 21/23
I-20090 Trezzano sul Naviglio (Milano)
Italy
Ufficio Milano
Dott. Ing. Giacomo Magnifico
Via Merano 13
I-20060 Gessate (MI) · Italy
T +39 - 02 95 38 13 07
F +39 - 02 95 38 03 97
giacomo.magnifico@corusgroup.com
Ufficio Verona
Dott. Ing. Nicola Finato
Vicolo Crocioni n.4
I-37122 Verona · Italy
T +39 - 045 800 35 49
F +39 - 045 59 33 77
nicola.finato@corusgroup.com
The Netherlands
HAFKON BV
Postbus 46
NL-3140 AA Maassluis
The Netherlands
T +31 - 105 91 53 00
F +31 - 105 91 51 25
info@hafkon.nl
Norway
Corus Bygg Systemer AS
Røraskogen 2
N-3739 Skien · Norway
T +47 - 3591 5200
F +47 - 3591 5201
norge@cbsnordic.com
English
Switzerland
Büro Dach & Wand
Jürg Senteler
P.O. Box 247
CH-7302 Landquart · Switzerland
T +41 (0) 81 3 22 38 38
F +41 (0) 81 3 22 38 39
info@kalzip.ch
Turkey
Tür Group
Architectural Materials
Mahmut Sk. No: 8
TR-81200 Kosuyolo-Istanbul · Turkey
T +90 - 216 327 4720
F +90 - 216 327 4724
sahikakutsal@tur-group.com
United Kingdom
and Ireland
Corus Building Systems
Haydock Lane, Haydock
GB-St. Helens · Merseyside
WA11 9TY
United Kingdom
T +44 - 19 42 29 55 00
F +44 - 19 42 27 21 36
kalzip-uk@corusgroup.com
Overseas: Near East
Poland
A-B Space
Lukasz Lomozik
Ul. Stawowa 31 B
PL-43-250 Pawlowice SI. · Poland
T +48 - 32 47 25 110
F +48 - 32 47 57 010
kalzip@wp.pl
Portugal
Corus Sistemas
Constructivos Lda.
Av. dos Combatentes 76
Abrunheira
P-2710-034 Sintra · Portugal
T +35 - 12 19 15 88 00
F +35 - 12 19 15 88 09
info@corusportugal.com
Spain
Corus Sistemas
Constructivos S.L.U.
Calle Guatemala, 1
Bajos 3 y 4
E-28016 Madrid · Spain
T +34 - 9 13 43 03 43
F +34 - 9 13 59 94 73
kalzip.spain@corusgroup.com
Corus Bausysteme GmbH
August-Horch-Str. 20-22 · D-56070 Koblenz
P.O. Box 10 03 16 · D-56033 Koblenz
T +49 (0) 2 61 - 98 34-0
F +49 (0) 2 61 - 98 34-100
kalzip@corusgroup.com
Sweden
Corus ByggSystem AB
Sliparegatan 5 · Box 4003
S-300 04 Halmstad · Sweden
T +46 - 3510 0110
F +46 - 3515 9200
se@cbsnordic.com
Lebanon
Naggiar Agencies SCS
P.O. Box 175415 Beirut
Negib Hobeika Street
LB-Saifi-Beirut 20296406
Lebanon
T +961 - 1 56 26 52
F +961 - 1 44 83 91
roy.naggiar@naggiar.com.lb
www.naggiar.com.lb
Overseas: Far East
China/Guangzhou
Corus Building Systems
Suite 1208, West Tower
Yang Cheng International
Commercial Centre
Tian He Ti Yu Dong Road
Guangzhou, PR China 510620
T +86 - 20 38 87 01 90/91
F +86 - 20 38 87 02 65
sales@corus.com.cn
www.kalzip.com.cn
China/Beijing
Corus Building Systems
Suite 610, Jing Guang Centre
Office Building, Hujialou
Chao Yang District
Beijing, PR China 100020
T +86 - 10 65 97 42 25/41 45
F +86 - 10 65 97 42 26
beijing@corus.com.cn
China/Shanghai
Corus Building Systems
Suite 3002, Lt Chengdu North Road
Shanghai, PR China 200003
T +86 - 21 63 52 61 22
F +86 - 21 63 60 33 99
shanghai@corus.com.cn
Hong Kong
Corus Building Systems
Room 1903, Asia Orient Tower
33 Lockhart Road, Wan Chai
Hong Kong
T +852 - 28 87 53 41
F +852 - 22 34 67 39
louielau@kalzip.biz.com.hk
Singapore
Corus Building Systems Pte Ltd
41 Gul Circle
Singapore 629576
T +65 - 67 68 90 81
F +65 - 68 98 93 74
sales@corus.com.sg
www.corus.com.sg
Overseas: Australia
Overseas: Middle East
Dubai
Corus Building Systems
P.O. Box 18294
Jebel Ali
UAE-Dubai · United Arab Emirates
T +971 - 48 87 32 32
F +971 - 48 87 39 77
azad@corusmiddleeast.com
Australia
Corus Building Systems
80/82 Hallam South Road
Hallam
Victoria · Australia
T +61 - 387 95 78 33
F +61 - 387 95 78 44
Kuwait
Ali Alghanim & Sons
Trading & Contracting
Group Co. W.L.L. · P.O. Box 21540
KT-Safat 13076 · Kuwait
T +965 - 4 84 22 23
F +965 - 4 84 18 12
The product information and technical details contained in this brochure are
accurate, according to our research and technical programme, at the point of
going to press. They do not refer to any specific application and cannot give
rise to claims for compensation. We reserve the right to make any changes to
the construction or product range which seem technically appropriate, in view
of our high standards for product advancement and development.
Copyright 2004
Corus Bausysteme GmbH · Part of Corus Group plc
adhoc media gmbh:909:GB:04/2005
Europe: