Test Report: PCD‐16‐1400B 16W Single Output AC Dimmable LED Power Supply  DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
ENVIRONMENT TEST
PCD-16 series
 DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1：2
I/P： 230VAC
Vp-p (Max )
RESULT
VERDICT
V1：
872
mVp-p (Max )
O/P：FULL LOAD
P
Ta：25℃
2
230VAC：
SET UP TIME
500
ms (Max)
I/P： 230 VAC
230VAC/
385.299
ms
P
O/P：FULL LOAD
Ta：25℃
3
OPERATING
VOLTAGE
8V~12V
RANGE
I/P： 230VAC
O/P= 8V :
1.401
A
O/P：CV MODE
O/P= 11V :
1.401
A
P
Ta：25℃
4
OVER/UNDERSHOOT
I/P： 230 VAC
< 16V
TEST：
< 16
V
P
O/P：FULL LOAD
TEST
Ta：25℃
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
INPUT VOLTAGE RANGE
TEST CONDITION
180VAC~295 VAC
RESULT
I/P：TESTING
VERDICT
159 V~295V
O/P：FULL LOAD
Ta：25℃
I/P：
TEST： OK
LOW-LINE-3V= 177 V
P
HIGH-LINE+15%=300 V
O/P：FULL/MIN LOAD
ON： 30 Sec . OFF： 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY
RANGE
I/P：180 VAC ~ 295 VAC
47HZ ~63 HZ
TEST： OK
P
O/P：FULL~MIN LOAD
NO DAMAGE OSC
Ta：25℃
3
POWER FACTOR
0.9
/ 230 VAC(TYP)
I/P： 230 VAC (FULL LOAD)
PF=
0.965
/ 230 VAC
PF=
0.91
/ 277VAC
80.22
%
I/P： 277 VAC (FULL LOAD)
0.9
4
EFFICIENCY
/ 277 VAC(TYP)
O/P：FULL LOAD
Ta：25℃
I/P： 230 VAC
80 % (TYP)
P
P
O/P：FULL LOAD
Ta：25℃
5
INPUT CURRENT
230V/
0.2
A (TYP)
I/P： 230 VAC
I=
0.08
A/ 230 VAC
O/P：FULL LOAD
P
Ta：25℃
6
INRUSH CURRENT
230V/
10
A (TYP)
COLD START
I/P： 230 VAC
I=
5
A/ 230 VAC
P
O/P：FULL LOAD
Ta：25℃
7
LEAKAGE CURRENT
<
0.5
mA / 240 VAC
I/P： 240 VAC
L-CASE：
0.01
mA
O/P：Min LOAD
N-CASE：
0.01
mA
P
Ta：25℃
Model: PCD-16-1400B
Test Report
2 / 6
PCD-16 series
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
OVER LOAD PROTECTION
95 % ~ 110
%
TEST CONDITION
RESULT
I/P： 230 VAC
I/P： 180 VAC
O/P：TESTING
Ta：25℃
VERDICT
100 %/ 230 VAC
100 %/ 180 VAC
Constant Current Limiting
recovers automatically after fault
P
condition is removed.
2
OVER TEMPERATURE PROTECTION
SPEC：
I/P： 230 VAC
RTH1： 95 + 10℃ O.T.P.
O/P：FULL LOAD
Detect on heatsink of
power transistor
3
SHORT PROTECTION
O.T.P. Active
Shut down o/p voltage，Re-power
ON
to
recover
TSW1,10KΩ OTP
SHORT EVERY OUTPUT
I/P： 295 VAC
1 HOUR NO DAMAGE
O/P：FULL LOAD
P
NO DAMAGE
P
Ta：25℃
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q1
I/P：High-Line +3V = 298 V
(1)
560
V
O/P： (1)Full Load Turn on
(2)
476
V
(3)
564
V
I/P：High-Line +3V = 298 V
(1)
74.8
V
O/P： (1)Full Load Turn on
(2)
57.2
V
(3)
72.8
V
( D to S) or (C to E) Peak Voltage
Rated：
STD4NK80ZT4 3A/800V
(2) Output Short
VERDICT
P
(3)Fulll load continue
Ta：25℃
2
Diode Peak Voltage
D100
Rated：
B5100C 5A/100V
(2)Output Short
P
(3)Fulll load continue
Ta：25℃
3
Clamp Diode Peak Voltage
D 6 Rated：
I/P：High-Line +3V = 298 V
(1)
582
V
1A/1KV 1N4007GP
O/P： (1)Full Load Turn on
(2)
500
V
(3)
592
V
I/P：High-Line +3V = 298 V
(1)
13.767
V
O/P： (1)Full Load Turn on /Off
(2)
11.912
V
(2) Min load Turn on /Off
(3)
11.912
V
(2)Output Short
P
(3)Fulll load continue
Ta：25℃
4
Control IC Voltage Test
U1
Rated：
PWM NCP1608B
10.2V~20V
P
(3)Full Load /Min load
Change
Ta：25℃
Model: PCD-16-1400B
Test Report
3 / 6
PCD-16 series
 SAFETY & E.M.C. TEST
SAFETY TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P： 3.75 KVAC/min
I/P-O/P： 4 KVAC/min
I/P-O/P：
Ta：25℃
NO DAMAGE
ISOLATION RESISTANCE
I/P-O/P：500VDC>100MΩ
I/P-O/P： 500
VDC
Ta：25℃/70%RH
3
APPROVAL
I/P-O/P：
VERDICT
1.148
mA
30
GΩ
P
P
NO DAMAGE
TUV： Certificate NO ：
N/A
UL： File NO ：
E.M.C TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P:230 /240//220VAC/50HZ
PASS
CLASS C
VERDICT
LOAD:LED/ELECTRONIC LOAD
P
O/P:40V/58VLOAD
Ta:25℃
2
CONDUCTION
EN55015
I/P： 230 VAC (50HZ)
PASS
CLASS B
O/P：FULL/50% LOAD
Test by certified Lab
P
Ta：25℃
3
RADIATION
EN55015
I/P： 230 VAC (50HZ)
PASS
CLASS B
O/P：FULL LOAD
Test by certified Lab
P
Ta：25℃
4
5
6
7
E.S.D
E.F.T
SURGE
EN61000-4-2
I/P： 230 VAC/50HZ
LIGHT INDUSTRY
AIR：8KV / Contact：4KV
O/P：FULL LOAD
EN61000-4-4
I/P： 230 VAC/50HZ
LIGHT INDUSTRY
INPUT： 1KV
O/P：FULL LOAD
IEC61000-4-5
I/P： 230 VAC/50HZ
LIGHT INDUSTRY
L-N ：1KV
O/P：FULL LOAD
CRITERIA A
P
Ta：25℃
CRITERIA A
P
Ta：25℃
CRITERIA A
P
Ta：25℃
Test by certified Lab ＆ Test Report Prepare
Model: PCD-16-1400B
Test Report
4 / 6
PCD-16 series
 RELIABILITY TEST
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL：PCD-16-1400B
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN：1 HRS
I/P： 230VAC O/P： FULL LOAD Ta=30.3℃
2. HIGH AMBIENT BURN-IN： 3.5 HRS
I/P： 230VAC O/P： FULL LOAD Ta=50℃
2
LOW TEMPERATURE
Position
P/N
6
7
8
9
10
11
12
13
14
LF1
L1
BD1
C9
R1
R5
C1
D30
C48
15
TSW1
16
17
18
19
20
T1
U1
Q1
C7
D100
21
C105
22
23
C54
LF100
LF804
TF2170
2A/800V GLASS KBP208G
333/630V 10% P=7.5 MEX
3W 22KΩ 5% MINI
3W 330Ω 5% MINI
104/275VAC 20% P=10 R.46
HER204 2A/300V
22u/50V UL10Kh 5*11 YXM
220KΩ 3Φ TTC3A224F4371EY
1%
TF2146
NCP1608B
STD4NK80ZT4 3A/800V DPAK
333/450V 10% P=7.5 MEC
B5100C 5A/100V SMC
2200u/16V UL10Kh 12.5*20
ZLH
33u/50V UL10Kh 6.3*11 YXM
TR574-R2
TURN ON AFTER
2 HOUR
4
I/P： 295 VAC
HIGH VOLTAGE
IN CHAMBER ON
CONTROL 50 ℃
O/P：FULL LOAD
TURN ON TEST
NO DAMAGE
HUMIDITY=
TEMPERATURE
+
0.03 %(0~50℃)
STORAGE TEMPERATURE TEST
77.0
73.1
65.2
70.4
68.1
77.0
87.0
79.3
84.7
81.9
90.7
62.0
76.5
63.0
57.4
77.1
72.6
TEST：OK
P
TEST：OK
P
Ta= 50 ℃
95 %R.H
I/P： 230 VAC
+ 0.005 %(0~50℃)
O/P：FULL LOAD
COEFFICIENT
5
62.2
P
℃
AFTER 12 HOURS
HIGH TEMPERATURE
75.4
76.1
78.2
73.4
101.4
78.4
82.6
80.3
80.1
I/P： 230VAC/100VAC
Ta= -30
HIGH HUMIDITY
61.3
62.2
64.3
59.1
87.3
64.5
69.1
66.2
66.1
O/P： 100 ﹪LOAD
TURN ON TEST
3
ROOM AMBIENT HIGH AMBIENT
Ta= 30.3 ℃
Ta= 50 ℃
NO
P
OK
1. Thermal shock Temperature： -45℃~ +90℃
2. Temperature change rate ：25℃ / MIN
3. Dwell time low and high temperature ： 30 MIN/EACH
P
4. Total test cycle：5 CYCLE
5. Input/Output condition： STATIC
6
THERMAL SHOCK TEST
OK
1. Thermal shock Temperature： -30℃~ +50℃
2. Temperature change rate ：25℃ / MIN
3. Dwell time low and high temperature ： 30 MIN/EACH
P
4. Total test cycle：10 CYCLE
5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST
turn on 58sec；turn off 2sec
Model: PCD-16-1400B
Test Report
5 / 6
PCD-16 series
7
VIBRATION TEST
TEST：OK
1 Carton & 1 Set
(1) Waveform： Sine Wave
(2) Frequency：10~500Hz
(3) Sweep Time：12min/sweep cycle
P
(4) Acceleration：2G
(5) Test Time：72min in each axis (X.Y.Z)
(6) Ta：25℃
8
CAPACITOR
LIFE CYCLE
9
10

(1)
347252 HRS
(2) I/P： 230VAC
(2)
88034 HRS
O/P：FULL LOAD Ta= 50 ℃
LIFE TIME
P
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE： 906.5 HRS
MTBF
DMTBF/Accelerated Life Test
DATE
PCD-16-1400B:SUPPOSE C105 IS THE MOST CRITICAL COMPONENT
(1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME
P
Demonstration Mean Time Between Failure(Expected Life) :
30,000 hours @ Tcase 75℃; 50,000 hours @ Tcase 65℃
P
SAMPLE
TEST RESULT
TESTER
APPROVAL
2010/10/6
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
2010/11/10
PRODUCT SAMPLE
PASS
SANFORD SU
VINCENT TSENG
2009/08/04
Model: PCD-16-1400B
A50-F023
Test Report
6 / 6