Content
01/
MIG/MAG MANUAL
Blackline Torch sets (up to 250 A)
MS/MG 230
4
Blackline Torch sets separable version (up to 250 A)
MDW 300
8
Blackline Torch sets (up to 300 A)
MS/MG/MC 330
12
Blackline Torch sets separable version (up to 300 A)
MDW 300
16
Blackline Torch sets PUSH-PULL (up to 300 A)
MPW 300
20
Blackline Torch sets PUSH-PULL (up to 300 A)
MPW 300-_ _ N/0160/4.7k 26
Blackline Torch sets Z-230 (up to 270 A)
MSZ 230
32
Blackline Torch sets Z-330 (up to 400 A)
MSZ/MGZ/MCZ 330
36
Blackline Torch sets Z-304 (uo to 500 A)
MSZ/MCZ 304
40
Blackline Torch sets Z-305 (up to 550 A)
MSZ/MCZ 305
44
Blackline Torch sets Z-306 (up to 550 A)
MSZ/MCZ 306
48
MPZ 304
52
MPZ 600
58
Blackline Torch sets Z-330 SATZ (up to 400 A)
MSZ/MGZ/MCZ 330 SATZ
62
Blackline Torch sets Z-304 SATZ (up to 500 A)
MSZ/MCZ 304 SATZ
64
Blackline Torch sets Z-305 SATZ (up to 550 A)
MSZ/MCZ 305 SATZ
66
Blackline Torch sets Z-304 PUSH-PULL
(up to 500 A)
Torch sets
(For applications with SATZ connection)
Content
01/
MIG/MAG MANUAL
Fume extraction systems for torch sets
External retrofitting-sets
/
ZA 300 EX
70
Torch sets Z-330 (up to 400 A)
MMZ 330
72
Torch sets Z-304 (up to 500 A)
MMZ 304
73
Torch sets Z-306 (up to 550 A)
MMZ 306
74
Accessories for Blackline Torch sets
Gas nozzles
75
Torches for robotic- and automatic applications
BLACKline Torch sets MS/MG 230 (up to 250A)
Properties
Flexible supply hose
Bend protection at the torch and the plug
Design with
handle type MS
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas
feed
Design with
handle type MG
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
High alloyed steels
CO2:
duty cycle
250A/60%
Small to medium material thicknesses
Mixed gas:
200A/60%
Wire diameter:
.031“ - .039“
(0.8 - 1.0 mm)
1
3
DIX MS
45°
2
D
IX
M
G
MIG/MAG MANUAL
Options:
Diameter reduced gas nozzle
45°
1
2
3
I
N
F
O
Also available with DINSE connection or
with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
9‘ 10“ (3.00 m)
DIX
MS 230-3 N
6102123134
Torch set
13‘ 1“ (4.00 m)
DIX
MS 230-4 N
6102123144
Torch set
9‘ 10“ (3.00 m)
DIX
MG 230-3 N
6102023134
Torch set
13‘ 1“ (4.00 m)
DIX
MG 230-4 N
6102023144
Liner
ID ø .071“ / 11‘ 6“
DIX
DS 4/1.8-3.5
613000235
DIX
DS 4/1.8-4.5
613000245
(1.8 mm / 3.5 m)
Liner
ID ø .071“ / 14‘ 9“
(1.8 mm / 4.5 m)
01/4
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MS/MG 230
1
2
3
4
5
6
7
8
9
S
DIX M
DIX MG
Description
Dimension
Inch / Metric
13
11
Part name
Part number
DIX
1
Gas nozzle
ID ø 7/16“ (11 mm)
1-1-311 TRR
6190106110
2
Gas nozzle
ID ø 33/64“ (13 mm) DIX
1-1-312 TR
6190103120
3
Gas nozzle
ID ø 5/8“ (16 mm)
DIX
1-1-316 TR
6190103160
4
Contact tip
M6 x .945“ (24 mm)
DIX
3-1-_._
6190300_ _
5
Contact tip
M6 x .1.102“ (28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x .1.102“ (28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
6
Tip adapter
M6
DIX
4-1-L
619040020
7
Tip adapter
M6
DIX
4-1-K
619040010
8
Insulating sleeve
DIX
10-1-222
619100202
9
Torch neck
DIX
6-1-230
6190602310
10
Trigger
DIX
9-1
619090000
11
Micro switch
DIX
8-2
629080000
12
Handle
DIX
7-1-202 S
619070210
13
Handle
DIX
7-1-202 G
619070200
__
Enter the required wire diameter only in millimeter, e.g.: 08 stands for 0.8 mm or 10 stands for
1.0 mm.
MIG/MAG MANUAL
10
12
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-1-312 TR,
contact tip DIX 3-1-1.0, tip adapter DIX 4-1-L and liner DIX DS 4/1.8.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/5
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MS/MG 230
Supply hose
1
2
3
4
MIG/MAG MANUAL
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLM 200-_ _
6122002_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Binary cable
DIX
VLM 223-_ _
6192062_ _
3
Control wire
DIX
VLM 211-_ _
6292110_ _
4
Cover hose
DIX
VLM 230-_ _
6192312_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/6
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MS/MG 230
Plug
4
1
A
5
3
2
4
6
1
7
2
8
4
9
C
You need a Power Pin / Power Pin Set for the compact plug DIX KCME 230 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
I
N
F
O
A
Description
Part name
Part number
Plug
DIX
KCME 230
614000230
B
Plug
DIX
KCME 230 SA
614000231
C
Plug
DIX
KCME 230 N
638900046
1
Reduction sleeve
DIX
ME 300 RH
639116065
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
ME 300 SG
629123300
4
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
5
Plug insert
DIX
ME 300 SE
639113004
6
Plug insert
DIX
ME 300 SA
639113005
7
Plug housing
DIX
ME 600 SGN
6391250020
Sealing cap, without picture
DIX
12-3-510 DK
901515135
8
Round plug connector
DIX
CS 600 SGN
6391250021
9
Plug insert
DIX
ME 300 N
639116077
MIG/MAG MANUAL
B
01/7
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MDW 300 (up to 250A)
Torch heads MWS/MWL 230 45°
Properties
Torch heads can be changed quickly
360° revolving torch heads
Flexible supply hose
Bend protection at the plug view
Gas nozzle with rugged traprzoidal thread
Optimum gas coverage by recessed
contact tip
Gasreduction by laminar gas flow and
design of the tip adapter
MIG/MAG MANUAL
No gas loss due to separate shield gas
feed
Application
Non- and low alloyed steels
High alloyed steels
Small to medium material thicknesses
Technical data (DIN EN 60 974-7):
duty cycle
250A/60%
CO2:
Mixed gas:
200A/60%
Wire diameter:
.031“ - .039“
(0.8 - 1.0 mm)
1
3
2
4
45°
45°
I
N
F
O
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
1
Torch head
long
DIX
MWS 230 45°
6110772354
2
Torch head
short
DIX
MWL 230 45°
6110772344
3
Torchset, without torch head 9‘ 10“ (3.00 m)
DIX
MDW 300-3 N
620247334
Torchset, without torch head 13‘ 1“ (4.00 m)
DIX
MDW 300-4 N
620247344
Liner
DIX
DS 4/1.8-3.5
613000235
DIX
DS 4/1.8-4.5
613000245
4
ID ø .071“ / 11‘ 6“
(1.8 mm / 3.5 m)
Liner
ID ø .071“ / 14‘ 9“
(1.8 mm / 4.5 m)
01/8
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
Torch heads MWS/MWL 230 45°
2
3
4
5
6
8
7
11
9
10
12
MIG/MAG MANUAL
1
13
14
Description
Dimension
Inch / Metric
Part name
Part number
1
Gas nozzle
ID ø 7/16“
(11 mm)
2
Gas nozzle
DIX
1-1-311 TRR
6190106110
ID ø 33/64“
(13 mm)
DIX
1-1-312 TR
6190103120
Gas nozzle
ID ø 5/8“
(16 mm)
3
4
DIX
1-1-316 TR
6190103160
Contact tip
M6 x .945“
(24 mm)
DIX
3-1-_._
6190300_ _
5
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
6
Tip adapter
M6
DIX
4-1-L
619040020
7
Tip adapter
M6
DIX
4-1-K
619040010
8
Insulating sleeve
10-1-222
619100202
9
Torch neck
45°
long DIX
6-1-230 WS 45°
61906072354
10
Torch neck
45°
short DIX
6-1-230 WL 45°
61906072344
11
Torch connection
DIX
15-2 DW
629150470
12
Handle
DIX
7-2-303 D
629070340
13
Micro switch
DIX
8-2
629080000
14
Trigger
DIX
9-2
629090000
__
Enter the required wire diameter only in millimeter , e.g.: 08 stands for 0.8 mm or 10 stands
for 1.0 mm.
DIX
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-1-312 TR,
contact tip DIX 3-1-1.0 and tip adapter DIX 4-1-L.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
01/9
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MDW 300
Supply hose
1
2
3
4
MIG/MAG MANUAL
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLM 300-_ _
6222003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Binary cable
DIX
VLM 233-_ _
6292063_ _
3
Control wire
DIX
VLM 211-_ _
6292110_ _
4
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/10
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MDW 300
Plug
1
4
3
2
5
A
4
6
1
2
7
8
4
9
C
You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
I
N
F
O
A
Description
Part name
Part number
Plug
DIX
KCME 330
624000330
B
Plug
DIX
KCME 330 SA
624000331
C
Plug
DIX
KCME 330 N
638900042
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
ME 300 SG
629123300
4
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
5
Plug insert
DIX
ME 300 SE
639113004
6
Plug insert
DIX
ME 300 SA
639113005
7
Plug housing
DIX
ME 600 SGN
6391250020
8
Plug connector
DIX
CS 600 SGN
6391250021
9
Plug insert
DIX
ME 300 N
639116077
Sealing cap, without picture
DIX
12-3-510 DK
901515135
MIG/MAG MANUAL
B
01/11
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MS/MG/MC 330 (up to 300A)
Properties
Flexible supply hose
Design with
handle type MS
Bend protection at the plug view
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas
feed
Design with
handle type MG
Application
Non- and low alloyed steels
High alloyed steels
Small to medium material thicknesses
Technical data (DIN EN 60 974-7):
CO2:
duty cycle
300A/60%
Mixed gas:
270A/60%
Wire diameter:
Design with
handle type MC
.039“ - .047“
(1.0 - 1.2 mm)
1
DIX MS
52°
4
IX
M
G
2
D
MIG/MAG MANUAL
Copper alloys for the MSG brazing
52°
3
DIX MC
I
N
F
O
52°
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
9‘ 10“ (3.00 m)
DIX
MS 330-3 N
6202133134
Torch set
13‘ 1“ (4.00 m)
DIX
MS 330-4 N
6202133144
2
Torch set
9‘ 10“ (3.00 m)
DIX
MG 330-3 N
6202033134
Torch set
13‘ 1“ (4.00 m)
DIX
MG 330-4 N
6202033144
3
Torch set
9‘ 10“ (3.00 m)
DIX
MC 330-3 N
6202333134
Torch set
13‘ 1“ (4.00 m)
DIX
MC 330-4 N
6202333144
Liner
ID ø .071“ / 11‘ 6“
DIX
DS 4/1.8-3.5
613000235
DIX
DS 4/1.8-4.5
613000245
1
4
(1.8 mm / 3.5 m)
Liner
ID ø .071“ / 14‘ 9“
(1.8 mm / 4.5 m)
01/12
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MS/MG/MC 330
1
2
3
4
5
6
8
7
9
DIX MS
10
12
11
13
DIX MG
DIX MC
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
4
5
15
Part name
Part number
(13 mm)
DIX
1-2-313 TR
6290103130
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
Gas nozzle
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Tip adapter
M6
DIX
4-2-K M6
629040010
7
Tip adapter
M8
DIX
4-2-K M8
629040110
8
Insulating sleeve
DIX
10-2
629100000
9
Torch neck
DIX
6-2-330
6290603310
52°
10
Trigger
DIX
9-2 C
629090030
11
Handle
DIX
7-2-303 C
629070330
12
Handle
DIX
7-2-303 S
629070310
13
Handle
DIX
7-2-303 G
629070300
14
Trigger
DIX
9-2
629090000
15
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm.
MIG/MAG MANUAL
14
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.0 M8, tip adapter DIX 4-2-K M8 and Liner DIX DS 4/1.8.
Variants deviating of the standard fittings on request.
01/13
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MS/MG/MC 330
Supply hose
1
2
3
4
MIG/MAG MANUAL
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLM 300-_ _
6222003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Binary cable
DIX
VLM 233-_ _
6292063_ _
3
Control wire
DIX
VLM 211-_ _
6292110_ _
4
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/14
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MS/MG/MC 330
Plug
1
4
3
2
5
A
4
6
1
2
7
8
4
9
C
You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
I
N
F
O
A
Description
Part name
Part number
Plug
DIX
KCME 330
624000330
B
Plug
DIX
KCME 330 SA
624000331
C
Plug
DIX
KCME 330 N
638900042
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
ME 300 SG
629123300
4
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
5
Plug insert
DIX
ME 300 SE
639113004
6
Plug insert
DIX
ME 300 SA
639113005
7
Plug housing
DIX
ME 600 SGN
6391250020
8
Plug connector
DIX
CS 600 SGN
6391250021
9
Plug insert
DIX
ME 300 N
639116077
Sealing cap, without picture
DIX
12-3-510 DK
901515135
MIG/MAG MANUAL
B
01/15
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MDW 300 (up to 300A)
Torch heads MWS/MWL 330 45°
Properties
Torch heads can be changed quickly
360° revolving torch heads
Flexible supply hose
Bend protection at the plug view
Gas nozzle with rugged trapezoidal therad
Optimum gas coverage by recessed
contact tip
Gasreduction by laminar gas flow and
design of the tip adapter
MIG/MAG MANUAL
No gas loss due to separate shield gas
feed
Application
Non- and low alloyed steel
High alloyed steels
Copper alloyed for the MSG brazing
Small to medium material thicknesses
Technical data (DIN EN 60 974-7):
duty cycle
300A/60%
CO2:
Mixed gas:
270A/60%
Wire diameter:
.031“ - .047“
(0.8 - 1.2 mm)
1
3
2
45°
I
N
F
O
45°
Description
Dimension
Inch / Metric
4
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Part name
Part number
1
Torch head
long
DIX
MWS 330 45°
6210773354
2
Torch head
short
DIX
MWL 330 45°
6210773344
3
Torch set without torch head
9‘ 10“ (3.00 m)
DIX
MDW 300-3 N
620247334
Torch set without torch head
13‘ 1“ (4.00 m)
DIX
MDW 300-4 N
620247344
Liner
ID ø .071“ / 11‘ 6“
DIX
DS 4/1.8-3.5
613000235
DIX
DS 4/1.8-4.5
613000245
4
(1.8 mm / 3.5 m)
Liner
ID ø .071“ / 14‘ 9“
(1.8 mm / 4.5 m)
01/16
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
Torch heads MWS/MWL 330 45°
2
3
4
5
6
7
9
8
11
10
12
MIG/MAG MANUAL
1
13
14
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
4
5
Part name
Part number
(13 mm)
DIX
1-2-313 TR
6290103130
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
Gas nozzle
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
(28 mm)
Contact tip
M8 x 1.102“
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Tip adapter
M6
DIX
4-2-K M6
629040010
7
Tip adapter
M8
DIX
4-2-K M8
629040110
8
Insulating sleeve
10-2
629100000
9
Torch neck
45°
long DIX
6-2-330 WS 45°
62906073354
10
Torch neck
45°
short DIX
6-2-330 WL 45°
62906073344
11
Torch connection
DIX
15-2 DW
629150470
12
Handle
DIX
7-2-303 D
629070340
13
Micro switch
DIX
8-2
629080000
14
Trigger
DIX
9-2
629090000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm..
DIX
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.0 M8 and tip adapter DIX 4-2-K M8.
Variants deviating of the standard fittings on request.
01/17
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MDW 300
Supply hose
1
2
3
4
MIG/MAG MANUAL
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLM 300-_ _
6222003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Binary cable
DIX
VLM 233-_ _
6292063_ _
3
Control wire
DIX
VLM 211-_ _
6292110_ _
4
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/18
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MDW 300
Plug
1
4
3
2
5
A
4
6
1
2
7
8
4
9
C
You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
I
N
F
O
A
Description
Part name
Part number
Plug
DIX
KCME 330
624000330
B
Plug
DIX
KCME 330 SA
624000331
C
Plug
DIX
KCME 330 N
638900042
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
ME 300 SG
629123300
4
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
5
Plug insert
DIX
ME 300 SE
639113004
6
Plug insert
DIX
ME 300 SA
639113005
7
Plug housing
DIX
ME 600 SGN
6391250020
8
Plug connector
DIX
CS 600 SGN
6391250021
9
Plug insert
DIX
ME 300 N
639116077
Sealing cap, without picture
DIX
12-3-510 DK
901515135
MIG/MAG MANUAL
B
01/19
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MPW 300 PUSH-PULL (up to 300A)
Torch heads MWS/MWL 330 45°
Properties
Torch heads can be changed quickly
360° revolving torch heads
Flexible supply hose
Bend protection at the plug view
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Gasreduction by laminar gas flow and
design of the tip adapter
MIG/MAG MANUAL
No gas loss due to separate shield gas
feed
Exact wire feeding by integrated powerful
Dinse wire feeder
Integrated remote control
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
High alloyed steels
CO2:
Copper alloys for the MSG brazing
Mixed gas:
Wire diameter:
Small to medium material thicknesses
1
2
duty cycle
300A/60%
270A/60%
.031“ - .047“
(0.8 - 1.2 mm)
3
45°
45°
4
5
6
I
N
F
O
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
1
Torch head
long
DIX
MWS 330 45°
6210773354
2
Torch head
short
DIX
MWL 330 45°
6210773344
3
Torch set without torch head
13‘ 1“ (4.00 m)
DIX
MPW 300-4 N
620277344
Torch set without torch head
26‘ 3“ (8.00 m)
DIX
MPW 300-8 N
620277384
DIX
DSH 4-0.3
629300001
With integrated wire feeder and remote control, without drive roll.
4
Liner
ID ø .087“ / 1‘
(2.2 mm / 0.3 m)
5
Drive roll
Wire ø .039“ (1.0 mm) DIX
32-2-1.0/1.0
629323100
6
Liner
ID ø .094“ / 14‘ 9“
DIX
DS 4/2.4-4.5
623000445
DIX
DS 4/2.4-8.5
623000485
(2.4 mm / 4.5 m)
ID ø .094“ / 27‘ 11“
Liner
(2.4 mm / 8.5 m)
01/20
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
In the chapter System components you will find the suitable PUSH-PULL control.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
Torch heads MWS/MWL 330 45°
2
3
4
5
6
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
Gas nozzle
4
5
7
9
8
10
Part name
Part number
(13 mm)
DIX
1-2-313 TR
6290103130
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
(28 mm)
MIG/MAG MANUAL
1
Contact tip
M8 x 1.102“
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Tip adapter
M6
DIX
4-2-K M6
629040010
7
Tip adapter
M8
DIX
4-2-K M8
629040110
8
Insulating sleeve
10-2
629100000
9
Torch neck
45°
long DIX
6-2-330 WS 45°
62906073354
10
Torch neck
45°
short DIX
6-2-330 WL 45°
62906073344
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm..
DIX
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.0 M8 and tip adapter DIX 4-2-K M8.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/21
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPW 300 PUSH-PULL
2
MIG/MAG MANUAL
1
4
3
5
6
2
12
Description
7
13
8
9
10
11
14
Part name
Part number
1
Torch connection
DIX
15-2 PW
629150770
2
Clamp sleeve
DIX
SH 270
629270270
3
Connection block
DIX
35-1
619350000
4
Pressure system
DIX
31-1
619310000
5
Stirrup lock
DIX
34-1
619340000
6
Drive roll, for steel
DIX
32-2-_._/_._
629323_ _0
Drive roll, for aluminium alloy
DIX
32-2-_._/_._ A
629324_ _0
7
Supply hose connection
DIX
36-2 P
6293657000
8
Handle
DIX
7-2-300 P
629070370
9
Cover
DIX
33-2-300
629330300
10
Potentiometer
DIX
39-1 10 K: ROT
619390010
11
Rubber cover
DIX
37-2
629370000
12
Gear motor
DIX
38-2 P
629380001
13
Trigger
DIX
9-1-200 P
619090270
14
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm.
01/22
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPW 300 PUSH-PULL
Supply hose
2
1
3
4
5
A
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLMP 300-_ _
6222703_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Binary cable
DIX
VLM 233-_ _
6292063_ _
3
Control wire
DIX
VLM 211-_ _
6292110_ _
4
Control wire,5 pins
DIX
42-2-_ _
6294200_ _
5
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
MIG/MAG MANUAL
Torch view
Enter the required length of the welding torch set only in meter, e.g.:
40 stands for 4.0 m or 80 stands for 8.0 m.
Standard lenght: 13‘ 1“ and 26‘ 3“ (4.0 m and 8.0 m).
All order dimensions abiding in „mm“ respectively in „m“.
01/23
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPW 300 PUSH-PULL
Plug
5
1
2
6
4
3
A
5
7
MIG/MAG MANUAL
B
1
2
8
3
9
5
10
C
You need a Power Pin / Power Pin Set for the compact plug DIX KCMEP 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
I
N
F
O
Description
Part name
Part number
A
Plug
DIX
KCMEP 330
624070330
B
Plug
DIX
KCMEP 330 SA
624070331
C
Plug
DIX
KCMEP 330 N
624070332
1
Cable plug
DIX
41-2-TUCHEL 7P
629410008
(Other cable plugs on request.)
2
Plug sleeve
DIX
ME 300 SM
629120000
3
Fixing ring
DIX
12-3-510 HR
6391250013
4
Plug housing
DIX
ME 300 SGP
629123370
5
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
6
Plug insert
DIX
ME 300 SE
639113004
7
Plug insert
DIX
ME 300 SA
639113005
8
Plug housing
DIX
ME 600 SGN
6391250020
9
Plug connector
DIX
CS 600 SGN
6391250021
Plug insert
DIX
ME 300 N
639116077
Sealing cap, without picture
DIX
12-3-510 DK
901515135
10
01/24
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MPW 300-x N /0160 /4.7k PUSH-PULL (up to 300A)
Torch heads MWS/MWL 330/001 xx°
Properties
Torch heads can be changed quickly
360° revolving torch heads
Flexible supply hose
Bend protection at the plug view
Gas nozzle with rugged trapezoidal thread
Optimum gas coverage by recessed
contact tip
Gasreduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas feed
Exact wire feeding by integrated powerful
Dinse wire feeder
MIG/MAG MANUAL
Integrated remote control
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
High alloyed steels
CO2:
duty cycle
300A/60%
Copper alloys for the MSG brazing
Mixed gas:
270A/40%
Wire diameter:
Small to medium material thicknesses
1
.031“ - .047“
(0.8 - 1.2 mm)
2
3
4
5
6
45°
45°
Description
Dimension
Inch / Metric
Part name
Part number
1
Torch head
long
DIX
MWS 330/001 0°
62107733150
2
Torch head
short
DIX
MWL 330/001 0°
62107733140
1
Torch head
long
DIX
MWS 330/001 30° 62107733153
2
Torch head
short
DIX
MWL 330/001 30° 62107733143
1
Torch head
long
DIX
MWS 330/001 45° 62107733154
2
Torch head
short
DIX
MWL 330/001 45° 62107733144
3
Torch set without torch head
13‘ 1“ (4.00 m)
DIX
MPW 300-4 N
6202773003
Torch set without torch head
26‘ 3“ (8.00 m)
DIX
MPW 300-8 N
6202773002
DIX
DSH 4-0.3
629300001
With integrated wire feeder and remote control, without drive roll.
4
Liner
ID ø .087“ / 1‘
(2.2 mm / 0.3 m)
5
Drive roll
Wire ø .039“ (1.0 mm) DIX
32-2-1.0/1.0
629323100
6
Liner
ID ø .094“ / 14‘ 9“
DIX
DS 4/2.4-4.5
623000445
DIX
DS 4/2.4-8.5
623000485
(2.4 mm / 4.5 m)
Liner
ID ø .094“ / 27‘ 11“
(2.4 mm / 8.5 m)
01/26
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
In the chapter System components you will find the suitable PUSH-PULL control.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
Torch heads MWS/MWL 330/001 xx°
2
3
4
5
6
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
Gas nozzle
4
7
9
8
10
Part name
Part number
(13 mm)
DIX
1-2-313 TR
6290103130
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Tip adapter
M6
DIX
4-2-K M6
629040010
7
Tip adapter
M8
DIX
4-2-K M8
629040110
8
Insulating sleeve
DIX
10-2
629100000
5
MIG/MAG MANUAL
1
9
Torch neck
0°
long DIX
6-2-330 WS/001 0°
629060733150
10
Torch neck
0°
short DIX
6-2-330 WL/001 0°
629060733140
9
Torch neck
30°
long DIX
6-2-330 WS/001 30°
629060733153
10
Torch neck
30°
short DIX
6-2-330 WL/001 30°
629060733143
9
Torch neck
45°
long DIX
6-2-330 WS/001 45°
629060733154
10
Torch neck
45°
short DIX
6-2-330 WL/001 45°
629060733144
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm..
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.0 M8 and tip adapter DIX 4-2-K M8.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/27
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPW 300 PUSH-PULL
MIG/MAG MANUAL
1
2
3
4
10
Description
2
5
6
11
7
8
9
12
Part name
Part number
1
Torch connection
DIX
15-2 PW
629150770
2
Clamp sleeve
DIX
SH 270
629270270
3
Connection block
DIX
MP 200/300
61935000010
4
Drive roll, for steel
DIX
32-2-_._/_._
629323_ _0
Drive roll, for aluminium alloy
DIX
32-2-_._/_._ A
629324_ _0
5
Supply hose connection
DIX
36-2 P
6293657000
6
Handle
DIX
7-2-300 P
629070370
7
Cover
DIX
33-2-300
629330300
8
Potentiometer
DIX
39-1 4.7 K:
619390004
9
Rubber cover
DIX
37-2
629370000
10
Gear motor
DIX
38-2 P
629380001
11
Trigger
DIX
9-1-200 P
619090270
12
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm..
01/28
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPW 300 PUSH-PULL
Supply hose
2
3
5
4
Plug view
Torch view
Description
Part name
Part number
A
Supply hose
DIX
VLMP 300-_ _
6222703_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Binary cable
DIX
VLM 233-_ _
6292063_ _
3
Control wire
DIX
VLM 211-_ _
6292110_ _
4
Control wire,5 pins
DIX
42-2-_ _
6294200_ _
5
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
MIG/MAG MANUAL
1
Enter the required length of the welding torch set only in meter, e.g.:
40 stands for 4.0 m or 80 stands for 8.0 m.
Standard lenght: 13‘ 1“ and 26‘ 3“ (4.0 m and 8.0 m).
All order dimensions abiding in „mm“ respectively in „m“.
01/29
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPW 300 PUSH-PULL
Plug
5
1
2
6
4
3
A
5
7
MIG/MAG MANUAL
B
1
2
8
3
9
5
10
C
You need a Power Pin / Power Pin Set for the compact plug DIX KCMEP 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
I
N
F
O
Description
Part name
Part number
A
Plug
DIX
KCMEP 330
624070330
B
Plug
DIX
KCMEP 330 SA
624070331
C
Plug
DIX
KCMEP 330 N
624070332
1
Cable plug
DIX
41-2-TUCHEL 7P
629410008
(Other cable plugs on request.)
2
Plug sleeve
DIX
ME 300 SM
629120000
3
Fixing ring
DIX
12-3-510 HR
6391250013
4
Plug housing
DIX
ME 300 SGP
629123370
5
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
6
Plug insert
DIX
ME 300 SE
639113004
7
Plug insert
DIX
ME 300 SA
639113005
8
Plug housing
DIX
ME 600 SGN
6391250020
9
Plug connector
DIX
CS 600 SGN
6391250021
Plug insert
DIX
ME 300 N
639116077
Sealing cap, without picture
DIX
12-3-510 DK
901515135
10
01/30
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MSZ 230 (up to 270A)
Properties
Flexible supply hose
Bend protection at the torch and the plug
Design with
handle type MS
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by set back
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas
feed
Options:
Diameter reduced gas nozzle
MIG/MAG MANUAL
Reduced gas nozzle
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
High alloyed steels
CO2:
duty cycle
270A/60%
Small to medium material thicknesses
Mixed gas:
250A/60%
Wire diameter:
.031“ - .039“
(0.8 - 1.0 mm)
1
2
DIX MS
45°
I
N
F
O
1
2
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
9‘ 10“ (3.00 m)
DIX
MSZ 230-3 N
6103123134
Torch set
13‘ 1“ (4.00 m)
DIX
MSZ 230-4 N
6103123144
Liner
ID ø .071“ / 11‘ 6“
DIX
DS 4/1.8-3.5
613000235
DIX
DS 4/1.8-4.5
613000245
(1.8 mm / 3.5 m)
Liner
ID ø .071“ / 14‘ 9“
(1.8 mm / 4.5 m)
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
01/32
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ 230
1
2
3
4
5
6
7
8
10
9
S
DIX M
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 7/16“
2
Gas nozzle
3
Gas nozzle
4
5
Contact tip
12
Part name
Part number
(11 mm)
DIX
1-1-311 TRR
6190106110
ID ø 33/64“
(13 mm)
DIX
1-1-312 TR
6190103120
ID ø 5/8“
(16 mm)
DIX
1-1-316 TR
6190103160
Contact tip
M6 x .945“
(24 mm)
DIX
3-1-_._
6190300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
6
Tip adapter
M6
DIX
4-1-L
619040020
7
Tip adapter
M6
DIX
4-1-K
619040010
8
Insulating sleeve
DIX
10-1-222
619100202
9
Torch neck
DIX
6-1-230 Z
6190610234
10
Handle
45°
DIX
7-2-303 S
629070310
11
Trigger
DIX
9-2
629090000
12
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 08 stands for 0.8 mm or 10 stands
for 1.0 mm.
MIG/MAG MANUAL
11
Standard equipment for wire diameter .039“ (1.0 mm) steel with gas nozzle DIX 1-1-312 TR,
contact tip DIX 3-1-1.0, Sockel DIX 4-1-K and liner DIX DS 4/1.8.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
01/33
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ 230
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
A
Torch - view
Plug - view
Description
Part name
Part number
A
Supply hose
DIX
VLMZ 300-_ _
6223003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Water hose, blue
DIX
VL 190-_ _ BLAU
639196001_ _
3
Conduit hose
DIX
VLM 201-_ _ PUSD
6292013_ _
4
Combi cable
DIX
22-2-303-_ _
6292213_ _
5
Control wire
DIX
VLM 211-_ _
6292110_ _
6
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/34
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ 230
Plug
4
6
5
8
7
9
A
2
1
10
3
11
10
4
6
5
7
8
12
2
1
13
10
14
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
624100330
A
Plug
DIX
KCZME 330 Z
B
Plug
DIX
KCZME 330 SAZ 624100331
C
Plug
DIX
KCZME 330 N
638900043
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
12-3-510 SG
6391250011
4
Connection, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
5
Connection, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
6
Cap, red
DIX
VL 173
629172002
7
Cap, blue
DIX
VL 172
629172001
8
Water plug
ø .197“ (5.0 mm) DIX
16-2
629160000
9
Plug insert
DIX
ME 300 SEZ
639116064
10
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
11
Plug insert
DIX
ME 300 SAZ
639116061
12
Plug connector
DIX
CS 600 SGN
6391250021
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug insert
DIX
ME 600 N
639116076
MIG/MAG MANUAL
B
01/35
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MSZ/MGZ/MCZ 330 (up to 400A)
Properties
Flexible supply hose
Design with
handle typ MSZ
Bend protection at the plug view
Gas nozzle with rugged trapezoidal thread
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas
feed
Design with
handle typ MGZ
Application
Non- and low alloyed steels
High alloyed steels
Aluminium-, magnesium- and nickel alloys
Small to medium material thicknesses
Technical dada (DIN EN 60 974-7):
CO2:
duty cycle
400A/60%
Mixed gas:
320A/60%
Wire diameter:
Design with
handle typ MCZ
Options:
Handle with switch on top
.039“ - .047“
1.0 - 1.2 mm
1
DIX MS
4
2
MG
52°
DIX
MIG/MAG MANUAL
Copper alloys for the MSG brazing
3
52°
DIX MC
I
N
F
O
52°
1
2
3
4
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
9‘ 10“ (3.00 m)
DIX
MSZ 330-3 N
6203133134
Torch set
13‘ 1“ (4.00 m)
DIX
MSZ 330-4 N
6203133144
Torch set
9‘ 10“ (3.00 m)
DIX
MGZ 330-3 N
6203033134
Torch set
13‘ 1“ (4.00 m)
DIX
MGZ 330-4 N
6203033144
Torch set
9‘ 10“ (3.00 m)
DIX
MCZ 330-3 N
6203333134
Torch set
13‘ 1“ (4.00 m)
DIX
MCZ 330-4 N
6203333144
Liner
ID ø .087“ / 11‘ 6“
DIX
DS 4/2.2-3.5
623000335
DIX
DS 4/2.2-4.5
623000345
(2.2 mm / 3.5 m)
Liner
01/36
ID ø .087“ / 14‘ 9“
(2.2 mm / 4.5 m)
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MGZ/MCZ 330
1
2
3
4
5
6
7
8
9
DIX MS
10
11
12
13
DIX MG
DIX MC
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
Gas nozzle
4
5
15
Part name
Part number
(13 mm)
DIX
1-2-313 TR
6290103130
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Tip adapter
M6
DIX
4-2-K M6
629040010
7
Tip adapter
M8
DIX
4-2-K M8
629040110
8
Insulating sleeve
DIX
10-2
629100000
9
Torch neck
6-2-330 Z
6290613310
52° DIX
MIG/MAG MANUAL
14
10
Trigger
DIX
9-2 C
629090030
11
Handle
DIX
7-2-303 C
629070330
12
Handle
DIX
7-2-303 S
629070310
13
Handle
DIX
7-2-303 G
629070300
14
Trigger
DIX
9-2
629090000
15
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm..
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.2 M8, Sockel DIX 4-2-K M8 and liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
01/37
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MGZ/MCZ 330
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLMZ 300-_ _
6223003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Water hose, blue
DIX
VL 190-_ _ BLAU
639196001_ _
3
Conduit hose
DIX
VLM 201-_ _ PUSD
6292013_ _
4
Combi cable
DIX
22-2-303-_ _
6292213_ _
5
Control wire
DIX
VLM 211-_ _
6292110_ _
6
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/38
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MGZ/MCZ 330
Plug
4
6
5
8
7
9
A
2
1
10
3
11
10
4
6
5
7
8
12
2
1
13
10
14
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
A
Dimension
Part name
Part number
Plug
DIX
KCZME 330 Z
624100330
B
Plug
DIX
KCZME 330 SAZ 624100331
C
Plug
DIX
KCZME 330 N
638900043
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
12-3-510 SG
6391250011
4
Connection hose, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
5
Connection hose, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
6
Cap, red
DIX
VL 173
629172002
7
Cap, blue
DIX
VL 172
629172001
8
Water plug
ø .197“ (5.0 mm) DIX
16-2
629160000
9
Plug insert
DIX
ME 300 SEZ
639116064
10
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
11
Plug insert
DIX
ME 300 SAZ
639116061
12
Plug connector
DIX
CS 600 SGN
6391250021
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug insert
DIX
ME 600 N
639116076
MIG/MAG MANUAL
B
01/39
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MSZ/MCZ 304 (up to 500A)
Properties
Flexible supply hose
Bend protection at the plug view
Design with
handle typ MSZ
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Gas reduction by laminare gas flow and
design of the gas diffusor
No gas loss due to separate shield gas
feed
Design with
handle typ MCZ
Application
Non- and low alloyed steels
MIG/MAG MANUAL
High alloyed steels
Copper alloys for the MSG brazing
Aluminum-, magnesium- and nickel alloys
Medium to large material thicknesses
Technical data (DIN EN 60 974-7):
Dual-circuit liquid cooled
CO2:
Mixed gas:
Wire diameter:
duty cycle
500A/60%
450A/60%
.030 „ - .063“
(0.8 - 1.6 mm)
1
3
DIX MSZ
2
45°
DIX MCZ
45°
I
N
F
O
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
9‘ 10“ (3.00 m)
DIX
MSZ 304-3 N
620314334
Torch set
13‘ 1“ (4.00 m)
DIX
MSZ 304-4 N
620314344
2
Torch set
9‘ 10“ (3.00 m)
DIX
MCZ 304-3 N
620334334
Torch set
13‘ 1“ (4.00 m)
DIX
MCZ 304-4 N
620334344
3
Liner
ID ø .087“ / 11‘ 6“
DIX
DS 4/2.2-3.5
623000335
DIX
DS 4/2.2-4.5
623000345
1
(2.2 mm / 3.5 m)
Liner
ID ø .087“ / 14‘ 9“
(2.2 mm / 4.5 m)
01/40
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 304
1
2
3
4
7
6
5
8
9
üü
ü
11
Description
DIX MCZ
Dimension
Inch / Metric
Part name
Part number
1
Gas nozzle
33/64“
(13 mm)
DIX
1-2-413
629010413
2
Gas nozzle
19/32“
(15 mm)
DIX
1-2-415
629010415
3
Gas nozzle
45/64“
(18 mm)
DIX
1-2-418
629010418
4
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
DIX
10-2-304
629100324
5
Gas diffusor
6
Torch neck
7
Trigger
8
Micro switch
DIX
8-2
629080000
9
Handle
DIX
7-2-304 S
629070314
10
Trigger
DIX
9-2-304 C
629090305
11
Handle
DIX
7-2-304 C
629070334
__
Enter the required wire diameter only in millimeter , e.g.: 12 stands for 1.2 mm or 16 stands
for 1.6 mm.
45° DIX
DIX
6-2-304 Z 45°
629061340
9-2-304 S
629090304
MIG/MAG MANUAL
10
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle DIX 1-2-415,
contact tip DIX 3-2-1.2 M8 and liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/41
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 304
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLMZ 300-_ _
6223003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Water hose, blue
DIX
VL 190-_ _ BLAU
639196001_ _
3
Conduit hose
DIX
VLM 201-_ _ PUSD
6292013_ _
4
Combi cable
DIX
22-2-303-_ _
6292213_ _
5
Control wire
DIX
VLM 211-_ _
6292110_ _
6
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/42
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts und wear parts
BLACKline Torch sets MSZ/MCZ 304
Plug
4
6
5
8
7
9
A
2
1
10
3
11
10
4
6
5
7
8
12
2
1
13
10
14
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
624100330
A
Plug
DIX
KCZME 330 Z
B
Plug
DIX
KCZME 330 SAZ 624100331
C
Plug
DIX
KCZME 330 N
638900043
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
12-3-510 SG
6391250011
4
Connection hose, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
5
Connection hose, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
6
Cap, red
DIX
VL 173
629172002
7
Cap, blue
DIX
VL 172
629172001
8
Water plug
ø .197“ (5.0 mm) DIX
16-2
629160000
9
Plug insert
DIX
ME 300 SEZ
639116064
10
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
11
Plug insert
DIX
ME 300 SAZ
639116061
12
Plug connector
DIX
CS 600 SGN
6391250021
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug insert
DIX
ME 600 N
639116076
MIG/MAG MANUAL
B
01/43
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MSZ/MCZ 305 (up to 550A)
Properties
High duty cycle due to improved cooling
of the gas nozzle
Design with
handle typ MSZ
Flexible supply hose
Bend protection at the plug view
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the gas diffusor
No gas loss due to separate shield gas
feed
Design with
handle typ MCZ
Application
MIG/MAG MANUAL
Non- and low alloyed steels
High alloyed steels
Aluminum-, magnesium,- copper- and
nickel alloys
Large material thicknesses
Technical data (DIN EN 60 974-7):
Reduced gas nozzle
Dual-circuit liquid cooled
CO2:
duty cycle
550A/60%
Mixed gas:
500A/60%
Wire diameter:
Gas nozzle with screw
adapter DIX SAD 5700
(Accessories for BLACKline torch
sets)
.047“ - .079“
(1.2 - 2.0 mm)
1
3
üüü
2
45°
DIX MCZ
I
N
F
O
45°
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
1
Torch set
9‘ 10“ (3.00 m)
DIX
MSZ 305-3 N
620315334
Torch set
13‘ 1“ (4.00 m)
DIX
MSZ 305-4 N
620315344
2
Torch set
9‘ 10“ (3.00 m)
DIX
MCZ 305-3 N
620335334
Torch set
13‘ 1“ (4.00 m)
DIX
MCZ 305-4 N
620335344
3
Liner
ID ø .087“ / 11‘ 6“
DIX
DS 4/2.2-3.5
623000335
DIX
DS 4/2.2-4.5
623000345
(2.2 mm / 3.5 m)
Liner
ID ø .087“ / 14‘ 9“
(2.2 mm / 4.5 m)
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
01/44
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 305
1
2
3
4
5
6
7
8
9
üü
ü
11
MIG/MAG MANUAL
10
DIX MCZ
Description
Dimension
Inch / Metric
Gas nozzle
ID ø 43/64“ (17 mm)
DIX 1-2-517
629010517
Gas nozzle
(plug-in type)
ID ø 43/64“ (17 mm)
DIX 1-2-517 OG
6290105171
2
Gas nozzle
ID ø 53/64“ (21 mm)
DIX 1-2-521
629010521
3
Contact tip
M8 x 1.102“ (28 mm)
DIX 3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“ (28 mm)
DIX 3-2-_._ M8 CR-ZR
6290331_ _
4
Gas diffusor
DIX 10-2-305 K
6291003051
5
Gas diffusor
DIX 10-2-305
6291003052
6
Torch neck
DIX 6-2-305 Z
629061350
7
Trigger
DIX 9-2-304 S
629090304
8
Micro switch
DIX 8-2
629080000
9
Handle
DIX 7-2-304 S
629070314
10
Trigger
DIX 9-2-304 C
629090305
11
Handle
DIX 7-2-304 C
629070334
__
Enter the required wire diameter only in millimeter , e.g.: 12 stands for 1.2 mm, 16 stands for
1.6 mm or 20 stands for 2.0 mm.
Cooling jacket with screw adapter DIX SAD 5700 for direct liquid cooling for extreme cases
of application. The order designation you will find at accessories for BLACKline torches at the
end of this chapter.
1
Part name
45°
Part number
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle diameter 17 mm,
gas nozzle DIX 1-2-517, contact tip DIX 3-2-1.2 M8, gas diffusor DIX 10-2-305 K,
liner DIX DS 4/2.2. Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
01/45
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 305
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLMZ 300-_ _
6223003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Water hose, blue
DIX
VL 190-_ _ BLAU
639196001_ _
3
Conduit hose
DIX
VLM 201-_ _ PUSD
6292013_ _
4
Combi cable
DIX
22-2-303-_ _
6292213_ _
5
Control wire
DIX
VLM 211-_ _
6292110_ _
6
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/46
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 305
Plug
4
6
5
8
7
9
A
2
1
10
3
11
10
4
6
5
7
8
12
2
1
13
10
14
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
A
Dimension
Inch / Metric
Part name
Part number
Plug
DIX
KCZME 330 Z
624100330
B
Plug
DIX
KCZME 330 SAZ 624100331
C
Plug
DIX
KCZME 330 N
638900043
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
12-3-510 SG
6391250011
4
Connection hose, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
5
Connection hose, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
6
Cap, red
DIX
VL 173
629172002
7
Cap, blue
DIX
VL 172
629172001
8
Water plug
ø .197“ (5.0 mm) DIX
16-2
629160000
9
Plug insert
DIX
ME 300 SEZ
639116064
10
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
11
Plug insert
DIX
ME 300 SAZ
639116061
12
Plug connector
DIX
CS 600 SGN
6391250021
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug insert
DIX
ME 600 N
639116076
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
MIG/MAG MANUAL
B
01/47
SCHWEISSEN
BLACKline Torch sets MSZ/MCZ 306 (up to 550A)
Properties
Flexible supply hose
Bend protection at the plug view
Design with
handle typ MSZ
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas
feed
Options:
Design with
handle typ MCZ
MIG/MAG MANUAL
UP/DOWN switch for infinitely variable
control of welding performance, LCD
display
Memory switch for working points or
welding programs, LCD display
Anwendung
Non- and low alloed steels
High alloyed steels
Alumintum-, magnesium-, copper- and
nickel alloys
Design with handle type MSZ
push-button on top and cooling
jacket with gas nozzle
Large material thicknesses
Technical data (DIN EN 60 974-7):
Dual-circuit liquid cooled
CO2:
duty cycle
550A/60%
Gas nozzle with cooling
jacket DIX KM 100
Mixed gas:
500A/60%
(Accessories for BLACKline torch
sets)
Wire diameter:
.047“ - .079“
(1.2 - 2.0 mm)
1
3
DIX MSZ
2
45°
DIX MCZ
I
N
F
O
45°
1
2
3
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
9‘ 10“ (3.00 m)
DIX
MSZ 306-3 N
620316334
Torch set
13‘ 1“ (4.00 m)
DIX
MSZ 306-4 N
620316344
Torch set
9‘ 10“ (3.00 m)
DIX
MCZ 306-3 N
620336334
Torch set
13‘ 1“ (4.00 m)
DIX
MCZ 306-4 N
620336344
Liner
ID ø .087“ / 11‘ 6“
DIX
DS 4/2.2-3.5
623000335
DIX
DS 4/2.2-4.5
623000345
(2.2 mm / 3.5 m)
Liner
01/48
ID ø .087“ / 14‘ 9“
(2.2 mm / 4.5 m)
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 306
1
2
3
4
5
6
7
8
9
11
10
12
üü
ü
13
15
1
DIX MCZ
Description
Dimension
Inch / Metric
Part name
Part number
Gas nozzle
ID ø 19/32“ (15 mm)
DIX
1-3-5415 AR
6390154155
Outside diameter reduced
2
Gas nozzle
ID ø 19/32“ (15 mm)
DIX
1-3-5415 A
6390154150
3
Gas nozzle
ID ø 45/64“ (18 mm)
DIX
1-3-5418 A
6390154180
4
Insulator
DIX
2-3-500
6390250000
For gas nozzle type A
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Contact tip
ø 8 x 1.772“
(45 mm)
DIX
3-2-_._ SR
6290354_ _
7
Tip adapter
M8 DIX
GS 2-M8
628150008
8
Clamp nut
DIX
4-2-MAS
6390454000
9
Gas diffusor
DIX
10-3-540
6391054000
DIX
5
10
Screw adapter
11
Torch neck
12
Handle
SAD 2-404/540
628140000
45° DIX
6-2-306 Z
629061360
DIX
7-2-304 S
629070314
13
Trigger
DIX
9-2-304 C
629090305
14
Handle
DIX
7-2-304 C
629070334
15
Trigger
DIX
9-2-304 S
629090304
16
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 12 stands for 1.2 mm, 16 stands for
1.6 mm.
MIG/MAG MANUAL
14
16
Standard equipment for wire diameter .047“ (1.2 mm) steel, gas nozzle DIX 1-3-5418 A with
screw adapter DIX SAD 2-404/540, contact tip DIX 3-2-1.2 M8, tip adapter DIX GS 2-M8, liner
DIX DS 4/2.2.
Cooling jacket with direct liquid cooling for extreme cases of application. The order designation you will find at accessories for BLACKline torches at the end of this chapter.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/49
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 306
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLMZ 300-_ _
6223003_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Water hose, blue
DIX
VL 190-_ _ BLAU
639196001_ _
3
Conduit hose
DIX
VLM 201-_ _ PUSD
6292013_ _
4
Combi cable
DIX
22-2-303-_ _
6292213_ _
5
Control wire
DIX
VLM 211-_ _
6292110_ _
6
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m.
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/50
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 306
Plug
4
6
5
8
7
9
A
2
1
10
3
11
10
4
6
5
7
8
12
2
1
13
10
14
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
A
Dimension
Inch / Metric
Part name
Part number
Plug
DIX
KCZME 330 Z
624100330
B
Plug
DIX
KCZME 330 SAZ 624100331
C
Plug
DIX
KCZME 330 N
638900043
1
Plug sleeve
DIX
ME 300 SM
629120000
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
12-3-510 SG
6391250011
4
Connection hose, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
5
Connection, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
6
Cap, red
DIX
VL 173
629172002
7
Cap, blue
DIX
VL 172
629172001
8
Water plug
ø .197“ (5.0 mm) DIX
16-2
629160000
9
Plug insert
DIX
ME 300 SEZ
639116064
10
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
11
Plug insert
DIX
ME 300 SAZ
639116061
12
Plug connector
DIX
CS 600 SGN
6391250021
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug insert
DIX
ME 600 N
639116076
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
MIG/MAG MANUAL
B
01/51
SCHWEISSEN
BLACKline Torch sets MPZ 304 PUSH-PULL (up to 500A)
Properties
Flexible supply hose
Bend protection at the plug view
Gas nozzle with rugged trapezoidal
thread
Optimum gas coverage by recessed
contact tip
Integrated wire feeder and remote control, without drive rolls
Gas reduction by laminare gas flow and
design of the gas diffusor
No gas loss due to separate shield gas
feed
Exact wire feeding by integrated powerful
Dinse wire feeder
Integrated remote control
MIG/MAG MANUAL
To transport over long distances
Applications
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
Dual-circuit liquid cooled
High alloyed steels
Copper alloys for the MSG brazing
duty cycle
500A/60%
CO2:
Aluminum-, magnesium- and nickel alloys
Mixed gas:
Medium to large material thicknesses
450A/60%
Wire diameter:
.031“ - .063“
(0.8 - 1.6 mm)
1
45°
2
3
4
5
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
I
N
F
O
Description
1
Dimension
Inch / Metric
Part name
Part number
Torch set
13‘ 1“ (4.00 m)
DIX
MPZ 304-4 N
6203714444
Torch set
26‘ 3“ (8.00 m)
DIX
MPZ 304-8 N
6203714484
DIX
DSH 300
628100001
DIX
DSK 2-0.3
623002003
DIX
32-2-1.2/1.2 A
629324120
DIX
DSK 3-4.5
623002545
DIX
DSK 3-8.5
623002585
With integrated wire feeder and remote control, without drive roll
2
Distance sleeve
3
Capillary liner
ID ø .087“ / 1‘
(2.2 mm / 0.3 m)
4
Drive roll
Wire ø .047“ A
(1.2 mm A)
5
Capillary liner
ID ø .114“ / 14‘ 9“
(2.9 mm / 4.5 m)
Capillary liner
ID ø .114“ / 27‘ 11“
(2.9 mm / 8.5 m)
01/52
SCHWEISSEN
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
In the chapter System components you will find the suitable PUSH-PULL control.
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
Torch type MPZ 304 PUSH-PULL
2
3
4
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
4
Part name
Part number
(13 mm)
DIX
1-2-413
629010413
ID ø 19/32“
(15 mm)
DIX
1-2-415
629010415
Gas nozzle
ID ø 45/64“
(18 mm)
DIX
1-2-418
629010418
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
DIX
10-2-304
629100324
6-2-304 PLZ 45°
6290614714
5
Gas diffusor
6
Torch neck
__
6
5
45° DIX
MIG/MAG MANUAL
1
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm, 12 stands for
1.2 mm or 16 stands for 1.6 mm.
Standard equipment for wire diameter .047“ (1.2 mm) aluminum alloy with gas nozzle DIX 1-2-415,
contact tip DIX 3-2-1.2 M8.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/53
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPZ 304 PUSH-PULL
MIG/MAG MANUAL
1
2
3
4
5
1
6
12
11
Description
7
8
9
10
13
Part name
Part number
1
Clamp sleeve
DIX
SH 270
629270270
2
Connection block
DIX
35-1
619350000
3
Pressure roll
DIX
31-1
619310000
4
Stirrup lock
DIX
34-1
619340000
5
Drive roll for steel
DIX
32-2-_._/_._
629323_ _0
Drive roll for aluminum alloy
DIX
32-2-_._/_._ A
629324_ _0
6
Supply hose connection
DIX
36-2 P
6293657000
7
Handle
DIX
7-2-300 P
629070370
8
Cover
DIX
33-2-300
629330300
9
Potentiometer
DIX
39-1 10:ROT
619390010
10
Rubber cover
DIX
37-2
629370000
11
Gear motor
DIX
38-2 P
629380001
12
Trigger
DIX
9-1-200 P
619090270
13
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm, 12 stands for
1.2 mm or 16 stands for 1.6 mm.
01/54
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPZ 304 PUSH-PULL
Supply hose
1
2
3
4
5
7
6
A
Description
Part name
Part number
A
Supply hose
DIX
VLMPZ 300-_ _
6223703_ _
1
Control wire, 5 pins
DIX
42-2-_ _
6294200_ _
2
Gas hose
DIX
VL 180-_ _
639186001_ _
3
Water hose, blue
DIX
VL 190-_ _ BLAU
639196001_ _
4
Conduit hose
DIX
VLM 201-_ _/PUSD
6292013_ _
5
Combi cable
DIX
22-2-303-_ _
6292213_ _
6
Control wire
DIX
VLM 211-_ _
6292110_ _
7
Cover hose
DIX
23-2-404-_ _
6292304_ _
__
MIG/MAG MANUAL
Plug view
Torch view
Enter the required length of the welding torch set only in meter, e.g.:
40 stands for 4.0 m or 80 stands for 8.0 m.
Standard lenght: 13‘ 1“ and 26‘ 3“ (4.0 m and 8.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/55
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MPZ 304 PUSH-PULL
Plug
5
1
7
6
9
8
11
10
A
3
2
4
12
11
B
MIG/MAG MANUAL
1
5
7
6
8
9
14
2
3
13
11
15
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
A
Plug
DIX
KCZMEP 330
624170330
B
Plug
DIX
KCZMEP 330 SAZ
624170331
C
Plug
DIX
KCZMEP 330 N
624170332
1
Cable plug
DIX
41-2-TUCHEL 7P
629410008
(Other cable plugs on request.)
01/56
2
Plug sleeve
DIX
ME 300 SM
629120000
3
Fixing ring
DIX
12-3-510 HR
6391250013
4
Plug housing
DIX
12-3-510 SG
6391250011
5
Connection hose, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
6
Connection hose, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
7
Cap, red
VL 173
629172002
8
Cap, blue
9
Water plug
ø .197“ (5.0 mm) DIX
10
Plug insert
11
Holding screw (10 pcs.)
12
DIX
VL 172
629172001
16-2
629160000
DIX
ME 300 SEZ
639116064
DIX
ME 300 HS
629070005
Plug insert
DIX
ME 300 SAZ
639116061
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug connector
DIX
CS 600 SGN
6391250021
15
Plug insert
DIX
ME 600 N
639116076
SCHWEISSEN
DIX
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
PUSH-PULL System MPZ 600 for BLACKline Torch sets
Technical benefits
MIG/MAG torch set changeable according to the application
Flexible supply hose
Reliable processing of soft and
kink sensitive wires
Parameters directly settable at the
housing of the Push-Pull unit
Push-Pull torch sets DIX MPZ 600-8
Weight shift by wearing the push-pull unit
on a belt or fixed by external holder
No gas loss due to separate shield gas
feed into the torch set
Exact wire feeding by integrated powerful
Dinse wire feeder
MIG/MAG MANUAL
Integrated remote control
Push-Pull system complete, holder optional for Push-Pull unit
BLACKline Torch sets:
Application
DIX MSZ 330/304/305 SATZ
SATZ
DIX MGZ 330
DIX MCZ 330/304/305 SATZ
Non- and low alloyed steels
High alloyed steels
Copper alloys for the MSG brazing
Aluminum-, magnesium- and nickel alloys
Technical data (DIN EN 60 974-7):
Small to medium material thicknesses
Depending on the torch type
of the MIG/MAG torch set
1
2
3
4
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
I
N
F
O
1
Description
Dimension
Inch / Metric
Part name
Part number
Torch set
26‘ 3“ (8.00 m)
DIX
MPZ 600-8 N
620371096
629323100
With integrated wire feeder and remote control, without drive roll
2
3
Drive roll
Wire ø .039“ (1.0 mm)
DIX
32-2-1.0/1.0
Drive roll
Wire ø .047“ (1.2 mm)
DIX
32-2-1.2/1.2
629323120
Drive roll
Wire ø .047“ A (1.2 mm A) DIX
32-2-1.2/1.2 A
629324120
Drive roll
Wire ø .063“ A (1.6 mm A) DIX
32-2-1.6/1.6 A
629324160
Liner
ID ø .094“ / 27‘ 11“
DIX
DS 4/2.4-8.5
623000485
DIX
DSK 3-8.5
623002585
(2.4 mm / 8.5 m)
4
Liner
ID ø .114“ / 27‘ 11“
(2.9 mmm / 8.5 m)
Hint: Other liners, capillary liners and service tools you will find in chapter tools and accessories.
In the chapter System components you will find the suitable PUSH-PULL control.
01/58
SCHWEISSEN
Variants deviating of the standard fittings on request.
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts / Accessories
PUSH-PULL System MPZ 600 for BLACKline Torch sets
2
3
4
5
6
12
7
8
13
9
14
10
11
MIG/MAG MANUAL
1
15
A
Description
Part name
Part number
1
Connection body, complete
DIX
MPZ 600 K
639117000
2
Connection block
DIX
35-1
619350000
3
Pressure system, complete
DIX
31-1
619310000
4
Stirrup lock
DIX
34-1
619340000
5
Drive roll for steel
DIX
32-2-_._/_._
629323_ _0
Drive roll for alumium alloy
DIX
32-2-_._/_._ A
629324_ _0
6
Clamp sleeve
DIX
SH 270
629270270
7
VL - Supply hose connection
DIX
36-2-304 PZ
6293617070
8
Handle
DIX
7-3-600 P
639070373
9
Cover
DIX
33-2-300
629330300
10
Potentiometer
DIX
39-1 10 k:ROT
619390010
11
Rubber cover
DIX
37-2
629370000
12
Gear motor
DIX
38-2 P
629380001
13
contact cover plate , complete
DIX
MPZ 600 P
6391170019
__
Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm, 12 stands for
1.2 mm or 16 stands for 1.6 mm.
Accessories
A
Push-Pull holder, complete
DIX
MPZH 600
638166003
For Push-Pull torches
14
Holder
DIX
MPZT 600
638166002
15
Belt
DIX
MPZG 600
638166001
01/59
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
PUSH-PULL System MPZ 600 for BLACKline Torch sets
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
7
A
Torch view
Plug view
Description
Part name
Part number
A
Supply hose
DIX
VLMPZ 300-_ _
6223703_ _
1
Control wire, 5 pins
DIX
42-2-_ _
6294200_ _
2
Gas hose
DIX
VL 180-_ _
639186001_ _
3
Water hose
DIX
VL 190-_ _ BLAU
639196001_ _
4
Conduit hose
DIX
VLM 201-_ _/PUSD
6292013_ _
5
Combi cable
DIX
22-2-303-_ _
6292213_ _
6
Control wire
DIX
VLM 211-_ _
6292110_ _
7
Cover hose
DIX
23-2-404-_ _
6292304_ _
__
Enter the required length of the welding torch set only in meter, e.g.:
40 stands for 4.0 m or 80 stands for 8.0 m.
Standard lenght: 13‘ 1“ and 26‘ 3“ (4.0 m and 8.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/60
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
PUSH-PULL System MPZ 600 for BLACKline Torch sets
Plug
5
1
7
6
9
8
11
10
A
3
2
4
12
11
B
5
7
6
8
9
14
3
2
13
11
15
C
I
N
F
O
You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 330 N (Pos. C).
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
accessories or you ask your DINSE consultant.
Description
Dimension
Inch / Metric
Part name
Part number
A
Plug
DIX
KCZMEP 330
624170330
B
Plug
DIX
KCZMEP 330 SAZ
624170331
C
Plug
DIX
KCZMEP 330 N
624170332
1
Cable plug
DIX
41-2-TUCHEL 7P
629410008
MIG/MAG MANUAL
1
(Other cable plugs on request.)
2
Plug sleeve
DIX
ME 300 SM
629120000
3
Fixing ring
DIX
12-3-510 HR
6391250013
4
Plug housing
DIX
12-3-510 SG
6391250011
5
Connection hose, blue
2‘ (0.60 m) DIX
VL 170 BLAU
629171003
6
Connection hose, red
2‘ (0.60 m) DIX
VL 171 ROT
629171004
7
Cap, red
DIX
VL 173
629172002
8
Cap, blue
DIX
VL 172
629172001
9
Water plug
ø .197“ (5.0 mm) DIX
16-2
629160000
10
Plug insert
DIX
ME 300 SEZ
639116064
11
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
12
Plug insert
DIX
ME 300 SAZ
639116061
13
Plug housing
DIX
ME 600 SGN
6391250020
14
Plug connector
DIX
CS 600 SGN
6391250021
15
Plug insert
DIX
ME 600 N
639116076
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
01/61
SCHWEISSEN
BLACKline Torch sets MSZ/MGZ/MCZ 330 SATZ (up to 400A)
Properties
Gas nozzle with rugged trapezoidal
thread
Design with
handle type MSZ
Flexible supply hose
The new plug has an interface for the
push-pull unit
Optimum gas coverage by recessed
contact tip
Design with
handle type MGZ
Gas reduction by laminar gas flow and
design of the tip adapter
No gas loss due to separate shield gas
feed
Design with
handle type MCZ
MIG/MAG MANUAL
Options:
Handle with switch on top
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
High alloyed steels
CO2:
duty cycle
400A/60%
Aluminium-, magnesium- and nickel alloys
Mixed gas
320A/60%
Wire diameter:
Small to medium material thicknesses
(1.0 - 1.2 mm)
1
52°
2
52°
3
.039“ - .047“
I
N
F
O
Only in combination with
PUSH-PULL torch set MPZ 600-8
52°
Description
1
2
3
01/62
Dimension
Inch / Metric
Part name
Part number
Torch set
4‘ 11“ (1.50 m)
DIX MSZ 330-1.5 SATZ
62031331158
Torch set
6‘ 7“ (2.00 m)
DIX MSZ 330-2.0 SATZ
6203133128
Torch set
9‘ 10“ (3.00 m)
DIX MSZ 330-3.0 SATZ
6203133138
Torch set
4‘ 11“ (1.50 m)
DIX MGZ 330-1.5 SATZ
62030331158
Torch set
6‘ 7“ (2.00 m)
DIX MGZ 330-2.0 SATZ
6203033128
Torch set
9‘ 10“ (3.00 m)
DIX MGZ 330-3.0 SATZ
6203033138
Torch set
4‘ 11“ (1.50 m)
DIX MCZ 330-1.5 SATZ
62033331158
Torch set
6‘ 7“ (2.00 m)
DIX MCZ 330-2.0 SATZ
6203333128
Torch set
9‘ 10“ (3.00 m)
DIX MCZ 330-3.0 SATZ
6203333138
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.2 M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MGZ/MCZ 330 SATZ
1
2
3
4
5
6
7
8
9
DIX MS
10
11
12
13
DIX MG
DIX MC
Description
Dimension
Inch / Metric
1
Gas nozzle
ID ø 33/64“
2
Gas nozzle
3
Gas nozzle
4
5
15
Part name
Part number
(13 mm)
DIX
1-2-313 TR
6290103130
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._
6290300_ _
Contact tip
M6 x 1.102“
(28 mm)
DIX
3-2-_._ CR-ZR
6290330_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
6
Tip adapter
M6 DIX
4-2-K M6
629040010
7
Tip adapter
M8 DIX
4-2-K M8
629040110
8
Insulating sleeve
10-2
629100000
9
DIX
Torch neck
52° DIX
MIG/MAG MANUAL
14
6-2-330 Z
6290613310
10
Trigger
DIX
9-2 C
629090030
11
Handle
DIX
7-2-303 C
629070330
12
Handle
DIX
7-2-303 S
629070310
13
Handle
DIX
7-2-303 G
629070300
14
Trigger
DIX
9-2
629090000
15
Micro switch
DIX
8-2
629080000
__
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm.
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle DIX 1-2-315 TR,
contact tip DIX 3-2-1.2 M8, tip adapter DIX 4-2-K M8 and liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/63
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MSZ/MCZ 304 SATZ (up to 500A)
Properties
Gas nozzle with rugged trapezoidal
thread
Design with
handle type MSZ
Flexible supply hose
The new plug has an interface for the
push-pull unit
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
Design with
handle type MCZ
MIG/MAG MANUAL
No gas loss due to separate shield gas
feed
Technical data (DIN EN 60 974-7):
Application
Dual - circuit cooling system
Non- and low alloyed steels
CO2:
duty cycle
500A/60%
Mixed gas:
450A/60%
High alloyed steels
Aluminum-, magnesium-, copper and
nickel alloys
Wire diameter:
Medium to large material thicknesses
.031“ - .063“
(0.8 - 1.6 mm)
1
I
N
F
O
Only in combination with
PUSH-PULL torch set MPZ 600-8
45°
2
45°
Description
1
2
Dimension
Inch / Metric
Part name
Part number
Torch set
4‘ 11“ (1.50 m)
DIX MSZ 304-1.5 SATZ
6203143158
Torch set
6‘ 7“ (2.00 m)
DIX MSZ 304-2.0 SATZ
620314328
Torch set
9‘ 10“ (3.00 m)
DIX MSZ 304-3.0 SATZ
620314338
Torch set
4‘ 11“ (1.50 m)
DIX MCZ 304-1.5 SATZ
6203343158
Torch set
6‘ 7“ (2.00 m)
DIX MCZ 304-2.0 SATZ
620334328
Torch set
9‘ 10“ (3.00 m)
DIX MCZ 304-3.0 SATZ
620334338
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle DIX 1-2-415, contact
tip DIX 3-2-1.2 M8 and Liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request..
01/64
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 304 SATZ
1
2
3
4
5
7
6
8
9
üü
ü
11
DIX MCZ
Description
Dimension
Inch / Metric
Part name
Part number
1
Gas nozzle
ID ø 33/64“
(13 mm)
2
Gas nozzle
DIX
1-2-413
629010413
ID ø 19/32“
(15 mm)
DIX
1-2-415
629010415
Gas nozzle
ID ø 45/64“
(18 mm)
3
DIX
1-2-418
629010418
Contact tip
M8 x 1.102“
(28 mm)
4
DIX
3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“
(28 mm)
DIX
3-2-_._ M8 CR-ZR
6290331_ _
DIX
10-2-304
629100324
5
Gas diffusor
6
Torch neck
6-2-304 Z 45°
629061340
7
Trigger
DIX
9-2-304 S
629090304
8
Micro switch
DIX
8-2
629080000
45° DIX
9
Handle
DIX
7-2-304 S
629070314
10
Trigger
DIX
9-2-304 C
629090305
11
Handle
DIX
7-2-304 C
629070334
__
Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm, 12 stands for
1.2 mm or 16 stands for 1.6 mm.
MIG/MAG MANUAL
10
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle DIX 1-2-415,
contact tip DIX 3-2-1.2 M8 and Liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/65
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
BLACKline Torch sets MSZ/MCZ 305 SATZ (up to 550A)
Technical benefits
High duty cycle due to improved cooling
of the gas nozzle
Design with
handle type MSZ
Flexible supply hose
The new plug has an interface for the
push-pull unit
Optimum gas coverage by recessed
contact tip
Gas reduction by laminar gas flow and
design of the tip adapter
Design with
handle type MCZ
No gas loss due to separate shield gas
feed
Application
MIG/MAG MANUAL
Non- and low alloyed steels
High alloyed steels
Reduced gas nozzle
Aluminum-, magnesium-, copper- and
nickel alloys
Large material thicknesses
Gas nozzle with screw
adapter DIX SAD 5700
(Accessories for BLACKline torch
sets)
Technical data (DIN EN 60 974-7):
Dual - circuit cooling system
duty cycle
550A/60%
CO2:
Mixed gas:
I
N
F
O
500A/60%
Wire diameter:
Only in combination with
PUSH-PULL torch set MPZ 600-8
.047“ - .079“
(1.2 - 2.0 mm)
1
45°
2
45°
Description
1
2
Dimension
Inch / Metric
Part name
Part number
Torch set
4‘ 11“ (1.50 m)
DIX MSZ 305-1.5 SATZ
6203153158
Torch set
6‘ 7“ (2.00 m)
DIX MSZ 305-2.0 SATZ
620315328
Torch set
9‘ 10“ (3.00 m)
DIX MSZ 305-3.0 SATZ
620315338
Torch set
4‘ 11“ (1.50 m)
DIX MCZ 305-1.5 SATZ
6203353158
Torch set
6‘ 7“ (2.00 m)
DIX MCZ 305-2.0 SATZ
620335328
Torch set
9‘ 10“ (3.00 m)
DIX MCZ 305-3.0 SATZ
620335338
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle diameter 17 mm,
gas nozzle DIX 1-2-517, contact tip DIX 3-2-1.2 M8, gas diffusor DIX 10-2-305 K,
liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
01/66
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets MSZ/MCZ 305 SATZ
1
2
3
4
5
6
7
8
9
DüI
üXü
M
SZ
11
1
2
3
MIG/MAG MANUAL
10
DIX MCZ
Description
Dimension
Inch / Metric
Part name
Part number
Gas nozzle
ID ø 43/64“ (17 mm)
DIX 1-2-517
629010517
Gas nozzle
(plug-in device)
ID ø 43/64“ (17 mm)
DIX 1-2-517 OG
6290105171
Gas nozzle
ID ø 53/64“ (21 mm)
DIX 1-2-521
629010521
Contact tip
M8 x 1.102“ (28 mm)
DIX 3-2-_._ M8
6290301_ _
Contact tip
M8 x 1.102“ (28 mm)
DIX 3-2-_._ M8 CR-ZR
6290331_ _
DIX 10-2-305 K
6291003051
DIX 10-2-305
6291003052
DIX 6-2-305 Z
629061350
DIX 9-2-304 S
629090304
4
Gas diffusor
5
Gas diffusor
6
Torch neck
7
Trigger
8
Micro switch
DIX 8-2
629080000
9
Handle
DIX 7-2-304 S
629070314
10
Trigger
DIX 9-2-304 C
629090305
11
Handle
DIX 7-2-304 C
629070334
__
Enter the required wire diameter only in millimeter, e.g.: 12 stands for 1.2 mm, 16 stands for
1.6 mm or 20 stands for 2.0 mm.
Cooling jacket with screw adapter DIX SAD 5700 for direct liquid cooling for extreme cases
of application. The order designation you will find at accessories for BLACKline torches at the
end of this chapter.
45°
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle diameter 17 mm,
gas nozzle DIX 1-2-517, contact tip DIX 3-2-1.2 M8, gas diffusor DIX 10-2-305 K,
liner DIX DS 4/2.2.
Variants deviating of the standard fittings on request.
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
01/67
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets Z - 330 /304 /305 SATZ
Supply hose
MIG/MAG MANUAL
1
2
3
4
5
6
A
Plug view
Torch view
Description
Part name
Part number
A
Supply hose
DIX
VLMZ 300-_ _ SATZ
6223100_ _
1
Gas hose
DIX
VL 180-_ _
639186001_ _
2
Water hose, nlue
DIX
VL 190-_ _ BLAU
639196001_ _
3
Conduit hose
DIX
VLM 201-_ _/PUSD
6292013_ _
4
Combi cable
DIX
22-2-303-_ _ SATZ
6292223_ _
5
Control wire
DIX
VLM 211-_ _
6292110_ _
6
Cover hose
DIX
VLM 330-_ _
6292313_ _
__
Enter the required length of the welding torch set only in meter, e.g.: 15 stands for 1.5 m,
20 stands for 2.0 m or 30 stands for 3.0 m.
Standard length: 4‘ 11“, 6‘ 7“ or 9‘ 10“ (1.5 m, 2.0 m and 3.0 m)
All order dimensions abiding in „mm“ respectively in „m“.
01/68
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
BLACKline Torch sets Z - 330 /304 /305 SATZ
Plug
1
2
3
4
5
6
7
8
MIG/MAG MANUAL
A
B
Description
Part name
Part number
A
Plug
DIX
KCZME 600 P
638900036
B
Cable plug
DIX
MPZK 600
629410018
1
Plug sleeve
DIX
SH 600 P
629123311
2
Fixing ring
DIX
12-3-510 HR
6391250013
3
Plug housing
DIX
600 SGP
629123310
4
Holding screw (10 pcs.)
DIX
ME 300 HS
629070005
5
Sleeve, 600 P
6
Plug insert
DIX
600 P
639116078
7
Connecting piece, MATZ
DIX
MES 300/500
639061500041
8
Screw cap
DIX
6-3-MET
629061001
629123312
01/69
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Fume extraction - External retrofitting-set ZA 300 EX
Properties
Optimal gathering of fumes with the
revolving extraction hose
Extraction nozzle adjustable
Extraction power with bypass adjustable
Easy assembly at the torch head
High effectiveness by easy and mobile
handling
Easy service by separation from torch set
and extraction hose
MIG/MAG MANUAL
DIX MS/MG 230 with DIX ZA 300 EX
Technical data:
Retrofitting-set for torch sets with
following torch necks:
gas cooled
liquid cooled
DIX 6-1-230
DIX 6-2-330 Z
DIX 6-2-330
DIX 6-2-304 Z
DIX 6-1-230 WS 45° DIX 6-2-305 Z
DIX 6-1-230 WL 45° DIX 6-2-306 Z
DIX 6-2-330 WS 45°
DIX 6-2-330 WL 45°
DIX MPW 300, DIX MSZ 330 with DIX ZA 300 EX
Application
Abidance by the health-, work- and
environment protection values at
welding and brazing
DIX MPZ 304, DIX MSZ 304 with DIX ZA 300 EX
01/70
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Spare parts and wear parts
Fume extraction - External retrofitting-set ZA 300 EX
External fume extractor
A
2
3
5
4
6
Description
Part name
Part number
A
External fume extractor
DIX
ZA 300 EX
6287102302
1
Retaining bracket (for torch typ 230 )
DIX
ZAH 230 EX
6187122230
2
Retaining bracket (for torch typ 330)
DIX
ZAH 330 EX
6287122330
3
Retaining bracket (for torch typ 304)
DIX
ZAH 304 EX
6287122340
4
Retaining bracket (for torch typ 306)
DIX
ZAH 306 EX
628710002P
5
Hose
DIX
ZAS 25-_ _
61871425_ _
6
Reducer
For diameter:
DIX
ZAR 25/50
618715025
MIG/MAG MANUAL
1
1.575“/1.772“/1.969“
(40/45/50 mm)
__
Enter the required length of the welding torch set only in meter, e.g.:
30 stands for 3.0 m or 40 stands for 4.0 m. Other lengths on request
Standard length: 9‘ 10“ and 13‘ 1“ (3.0 m and 4.0 m) .
7
8
Description
9
10
Part name
Part number
7
Extractor nozzle
DIX
ZAD 300 EX
6287112300
8
By-pass ring
DIX
ZAN 100 EX
618712210011
9
Hose
DIX
ZAS 230 EX-0.5
6187142230
Reducer
DIX
ZAR 230 EX
6187152230
10
Cable strap (without picture)
62944900611
All order dimensions abiding in „mm“ respectively in „m“.
01/71
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Torch sets MMZ 330
Torches for robotic- and automatic applications (up to 400A)
Properties
No gas loss due to separate shield gas
feed
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
Gas nozzle:
trapezoid thread
Aluminium-, magnesium-, copper-and
nickel alloys
CO2:
duty cycle
400A/60%
Mixed gas:
320A/60%
Small to medium material thicknesses
Wire diameter:
High alloyed steels
MIG/MAG MANUAL
Description
1
1
Dimension Part name
Inch / Metric
Part number
Torch set
0°
9‘ 10“ (3.00 m) DIX
MMZ 330-3 N/0°
62032334
Torch set
0°
13‘ 1“ (4.00 m) DIX
MMZ 330-4 N/0°
62032344
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle diameter 15 mm,
DIX 1-2-315 TR, (contact tip DIX 3-2-1.2 M8, recessed, tip adapter DIX 4-2-K M8, liner
DIX DS 4/2.2). Variants deviating of the standard fittings on request.
1
2
3
4
Description
5
6
7
8
10
9
Dimension Part name
Inch / Metric
Part number
1
Gas nozzle
ID ø 33/64“
(13 mm)
DIX
1-2-313 TR
6290103130
2
Gas nozzle
ID ø 19/32“
(15 mm)
DIX
1-2-315 TR
6290103150
3
Gas nozzle
ID ø 45/64“
(18 mm)
DIX
1-2-318 TR
6290103180
4
Contact tip
5
Contact tip
M6 DIX
3-2-_._
6290300_ _
CR-ZR
M6 DIX
3-2-_._ CR-ZR
6290330_ _
M8 DIX
3-2-_._ M8
6290301_ _
CR-ZR
M8 DIX
3-2-_._ M8 CR-ZR
6290331_ _
629040010
Contact tip
Contact tip
01/72
(0.9 - 1.2 mm)
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
I
N
F
O
.035“ - .047“
6
Tip adapter
M6 DIX
4-2-K M6
7
Tip adapter
M8 DIX
4-2-K M8
629040110
8
Insulating sleeve
10-2
629100000
9
Torch neck
6-2-330 MLZ
62906133011
7-2-303 M
629070320
DIX
0° DIX
10
Handle
__
Enter the required wire diameter only in millimeter, e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm.
SCHWEISSEN
DIX
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Torch sets MMZ 304
Torches for robotic- and automatic applications (up to500A)
Properties
No gas loss due to separate shield gas
feed
Application
Technical data (DIN EN 60 974-7):
Non- and low alloyed steels
Dual-circuit liquid cooled
trapezoid thread
High alloyed steels
Gas nozzle:
Aluminium-, magnesium-, copper-and
nickel alloys
CO2:
duty cycle
500A/60%
Small to medium material thicknesses
Mixed gas:
450A/60%
Wire diameter:
.039“ - .063“
(1.0 - 1.6 mm)
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
I
N
F
O
Description
1
Dimension Part name
Inch / Metric
Part number
Torch set
0°
9‘ 10“ (3.00 m) DIX
MMZ 304-3 N
620324334
Torch set
0°
13‘ 1“ (4.00 m) DIX
MMZ 304-4 N
620324344
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle diameter 15 mm,
DIX 1-2-415, (contact tip DIX 3-2-1.2 M8, recessed, liner DIX DS 4/2.2).
Variants deviating of the standard fittings on request.
1
2
3
4
6
5
Description
7
Dimension Part name
Inch / Metric
Part number
1
Gas nozzle
ID ø 33/64“
(13 mm)
DIX
1-2-413
629010413
2
Gas nozzle
ID ø 19/32“
(15 mm)
DIX
1-2-415
629010415
3
Gas nozzle
ID ø 45/64“
(18 mm)
DIX
1-2-418
629010418
4
Contact tip
M8 DIX
3-2-_._ M8
6290301_ _
M8 DIX
3-2-_._ M8 CR-ZR
6290331_ _
10-2-304
629100324
6-2-304 Z 0GR
6290613400
7-2-304 M
629070324
Contact tip
5
Gas diffusor
6
Torch neck
7
Handle
__
CR-ZR
DIX
0° DIX
DIX
MIG/MAG MANUAL
1
Enter the required wire diameter only in millimeter , e.g.: 10 stands for 1.0 mm or 12 stands
for 1.2 mm.
01/73
All order dimensions abiding in „mm“ respectively in „m“.
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Torch sets MMZ 306
Torches for robotic- and automatic applications (up to 550A)
Properties
No gas loss due to separate shield gas
feed
Technical data (DIN EN 60 974-7):
Application
Dual-circuit liquid cooled
Non- and low alloyed steels
Gas nozzle:
High alloyed steels
Aluminium-, magnesium-, copper-and
nickel alloys
Mixed gas:
MIG/MAG MANUAL
1
500A/60%
Wire diameter:
Also available with DINSE connection
or with SAZ connection.
Please ask your DINSE consultant.
Description
duty cycle
550A/60%
CO2:
Small to medium material thicknesses
I
N
F
O
trapezoid thread
with screw adapter
.047“ - .079“
(1.2 - 2.0 mm)
1
Dimension Part name
Inch / Metric
Part number
Torch set
0°
9‘ 10“ (3.00 m) DIX
MMZ 306-3 N
62032634
Torch set
0°
13‘ 1“ (4.00 m) DIX
MMZ 306-4 N
62032644
Standard equipment for wire diameter .047“ (1.2 mm) steel with gas nozzle diameter 18 mm,
DIX 1-3-5418 A, with screw adapter DIX SAD 2-404/540 (contact tip DIX 3-2-1.2 M8,
recessed, tip adapter DIX GS 2-M8, liner DIX DS 4/2.2).
Cooling jacket with direct liquid cooling for extreme cases of application. The order designation you will find at accessories for BLACKline torches at the end of this chapter.
Variants deviating of the standard fittings on request.
1
2
3
4
5
6
Description
1
7
8
9 10
11
Dimension Part name
Inch / Metric
Gas nozzle,
12
Part number
ID ø 19/32“
(15 mm)
DIX
1-3-5415 AR
6390154155
Outside diameter reduced
01/74
2
Gas nozzle
ID ø 19/32“
(15 mm)
DIX
1-3-5415 A
6390154150
3
Gas nozzle
ID ø 45/64“
(18 mm)
DIX
1-3-5418 A
6390154180
4
Insulator, For gas nozzle typ A
DIX
2-3-500
6390250000
5
Contact tip
6290301_ _
M8 DIX
3-2-_._ M8
Contact tip
CR-ZR
M8 DIX
3-2-_._ M8 CR-ZR 6290331_ _
6
Contact tip
CR-ZR
DIX
7
Contact tip
8
Clamp nut
9
Gas diffusor
3-2-_._ SR
6290354_ _
M8 DIX
GS 2-M8
628150008
DIX
4-2-MAS
6390454000
DIX
10-3-540
6391054000
10
Screw adapter
11
Torch neck
12
Handle
__
Enter the required wire diameter only in millimeter , e.g.: 12 stands for 1.2 mm or 16 stands for 1.6 mm.
SCHWEISSEN
DIX
0° DIX
DIX
WELDING
SCHWEISSEN
SAD 2-404/540
628140000
6-2-306 Z
6290613600
7-2-304 M
629070324
WELDING
SCHWEISSEN
Accessories for Blackline Torch sets
BLACKline Torch sets MSZ/MCZ 305, METZ 57x, MFTZ 57xx
Gas nozzles
2
ø .787“
3
4
ø 19/32“
1
ø 7/8“
ø 1.024“
1,85“
1,85“
Description
Dimension
Inch / Metric
Part name
Part number
1
Gas nozzle
ID ø 19/32“ (15 mm)
DIX
1-3-5715 SAD
6280257157
2
Gas nozzle
ID ø 45/64“ (18 mm)
DIX
1-3-5718 SAD
6280257187
3
Gas nozzle
ID ø 53/64“ (21 mm)
DIX
1-3-5721 SAD
6280257217
4
Screw adapter
DIX
SAD 5700
628145700
MIG/MAG MANUAL
ø .906“
ø 45/64“
1,85“
Other versions on request.
All order dimensions abiding in „mm“ respectively in „m“.
01/75
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN
Accessories for Blackline Torch sets
BLACKline Torch sets MSZ/MCZ/MMZ 306
Gas nozzles
2
3
4
5
6
MIG/MAG MANUAL
1,181“
1
1,26“
Description
Dimension Part name
Inch / Metric
Part number
1
Gas nozzle
ID ø 19/32“ (15 mm) DIX
KMG 115 TR
628040315
2
Gas nozzle
ID ø 45/64“ (18 mm) DIX
KMG 118 TR
628040318
3
Gas nozzle
ID ø 53/64“ (21 mm) DIX
KMG 121 TR
628040321
4
Cooling jacket insulator
DIX
KME 110
628040303
5
O-ring, 23x1.5 VITON
6
Cooling jacket, complete
DIX
KM 100
(10 pcs.)
629110904
628040301
With o-ring
Cooling jacket with direct liquid cooling for extreme cases of application.
All order dimensions abiding in „mm“ respectively in „m“.
01/76
SCHWEISSEN
WELDING
SCHWEISSEN
WELDING
SCHWEISSEN