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Copyright © Boston Gear, 2004 TABLE OF CONTENTS Table of Contents ....................................................................................................................................... 1 Gear Selection and Reference Guide ................................................................................................. 2 – 3 Shaft Accessories Selection Reference Guide ..................................................................................... 3A Product Descriptions ...................................................................................................................... 3B – 3E The Boston Gear Story ................................................................................................................... 4A – 4B SPUR GEARS ...................................................................................................................................... 5 – 50 Section Contents ............................................................................................................................... 5 Pinions and Spur Gears .............................................................................................. 6 – 15, 25 – 34 Change Gears........................................................................................................................... 16 – 20 Stem Pinions .................................................................................................................................... 21 Drawn Pinion Wire ........................................................................................................................... 22 Rack .......................................................................................................................................... 23 & 35 Internal Gears .......................................................................................................................... 24 & 36 Selection ....................................................................................................................................37 – 50 Gear Gauge Sets .............................................................................................................................. 50 Stock Altered and Custom Spur Gears ................................................................................. 87 – 89 HELICAL GEARS .............................................................................................................................. 51 – 56 Section Contents ............................................................................................................................. 51 Helical Gears ............................................................................................................................ 52 – 53 Selection ....................................................................................................................................54 – 56 Stock Altered and Custom Helical Gears.............................................................................. 87 – 89 MITER AND BEVEL GEARS............................................................................................................. 57 – 71 Section Contents ............................................................................................................................. 57 Miter Gears ............................................................................................................................... 58 – 61 Bevel Gears .............................................................................................................................. 62 – 66 Selection ....................................................................................................................................67 – 71 Stock Altered and Custom Miter & Bevel Gears................................................................... 87 – 89 WORMS AND WORM GEARS.......................................................................................................... 73 – 86 Section Contents ............................................................................................................................. 73 Worms and Worm Gears......................................................................................................... 74 – 86 Stock Altered and Custom Worm and Worm Gears ............................................................ 87 – 89 SHAFT ACCESSORIES .................................................................................................................. 91 – 131 Shaft Couplings ....................................................................................................................... 92 – 98 Universal Joints ..................................................................................................................... 99 – 106 Shaft Collars, Set Screw and Clamping Collars ............................................................... 107 – 111 Washers and Bushings ....................................................................................................... 113 – 115 Pulleys, Round Belt ....................................................................................................................... 116 Miniature Timing Belt & Pulley Selection.......................................................................... 117 – 131 ENGINEERING INFORMATION.................................................................................................... 133 – 153 Terms and Conditions......................................................................................................... 154 – 155 Index to Catalog Numbers .................................................................................................. 156 – 158 Gear Catalog 1 Gear Selection Stock Gears Description Spur Gears Miter and Bevel Gears Worms and Worm Gears 2 Gear Catalog Pressure Angle (PA) Material Pinions and Gears Parallel Shafts 14-1/2° 20° 14-1/2° 20° Brass Brass Steel Delrin Pinions and Gears Parallel Shafts 14-1/2° 14-1/2° 20° Non-Metallic Steel, Iron Steel, Iron Change Gears Parallel Shafts 14-1/2° Steel, Iron Stem Pinions Parallel Shafts 14-1/2° Steel Drawn Pinion Wire Parallel Shafts 14-1/2° Brass Steel Use with Spur Gears 14-1/2° 14-1/2° 14-1/2° 20° 20° Nylon Brass Steel Brass Steel Internal Gears Parallel Shafts 14-1/2° 20° Brass Brass Helical Gears Parallel and 90° Non-Intersecting Shafts 14-1/2° Steel Bronze Straight Miter Gears 90° Intersecting Shafts 20° Nylon Brass Steel Iron Spiral Miter Gears 90° Intersecting Shafts 20° Steel Straight Bevel Gears 90° Intersecting Shafts 20° Brass Steel Iron Spiral Bevel Gears 90° Intersecting Shafts 20° Steel Rack Helical Gears Application Worm Gear Single Acetal Nylon Acetal Minlon Bronze 14-1/2° 20° 25° Single Double Quad Steel Bronze 14-1/2° 20° 25° Single Double Quad Steel Iron (PA) Worms/ Worm Gears 90° Non-Intersecting Shafts 14-1/2° Worms/ Worm Gears 90° Non-Intersecting Shafts Worms/ Worm Gears 90° Non-Intersecting Shafts Thread Reference Guide Gear Catalog Reference Pages Horsepower Catalog Selection and Torque Number Procedure Ratings Selection Diametrical Pitch Pitch Diameter Face Width 48DP – 16DP 64DP – 24DP 32DP – 24DP 48DP – 24DP .208" – 5.000" .250" – 6.000" .500" – 6.000" .375" – 2.500" .062" – .313" .125" – .250" .187" – .250" .125" – .250" 37 37 37 37 38 – 40 – 38 – 6–9 25 – 30 7–8 25 – 30 16DP – 8DP 20DP – 3DP 20DP – 5DP 1.000" – 3.500" .750" – 36.000" .600" – 36.000" .500" – 1.250" .500" – 3.000" .500" – 2.500" 37 37 37 40 – 43 39 – 45 46 – 50 10 – 12 8 – 15 30 – 34 20DP – 8DP 1.000" – 12.500" .375" – 1.250" 37 39 – 43 16 – 20 20DP – 6DP .287" – 1.750" 1.125" – 3.000" 37 39 – 44 21 48DP – 24DP 48DP – 24DP .125" – .667" .125" – .667" 48" Lengths 48" Lengths 37 37 38 38 22 22 48DP – 24DP 48DP – 16DP 48DP – 3DP 64DP – 24DP 20DP – 4DP .104" – .208" .104" – .438" .104" – 1.167" .109" – .208" .450" – 1.750" .125" – .250" .125" – .312" .125" – 3.000" .125" – .250" .500" – 3.500" 37 37 37 37 37 38 38 – 40 38 – 45 – 46 – 50 23 23 23 35 35 48DP – 16DP 64DP – 24DP 1.000" – 6.000" 1.000" – 6.000" .125" – .312" .125" – .250" 37 37 38 – 24 36 24TDP – 6TDP 8TDP – 6TDP .333" – 6.000" 1.000" – 6.000" .250" – 1.250" .750" – 1.250" 54 54 55 – 56 56 52 – 53 53 48DP – 16DP 48DP – 24DP 48DP – 4DP 8DP – 4DP .312" – 2.000" .312" – 1.500" .375" – 7.000" 3.500" – 8.000" .070" – .390" .080" – .230" .080" – 1.430" .750" – 1.333" 67 67 67 67 68 68 68 – 69 68 – 69 58 – 59 58 58 – 60 60 18DP – 5DP 1.000" – 5.000" .220" – 1.150" 67 71 61 48DP – 24DP 20DP – 6DP 16DP – 4DP .250" – 2.000" .500" – 6.000" 1.000" – 9.000" .090" – .260" .180" – 1.070" .420" – 1.400" 67 67 67 70 70 70 62 62 – 65 63 – 65 30DP – 8DP .430" – 4.250" .140" –.710" 67 71 66 84 – 74 – 76 Worm Gear Worm Gear .333" to 1.500" .417" to 4.167" .562" to .812" .156" to .219" 48DP – 4DP .333" to 3.000" .417" to 6.000" .562" to 5.250" .156" to 1.500" 84 85 – 86 74 – 82 16DP – 3DP .625" to 4.000" 1.250" to 18.000" 1.000" to 5.250" .312" to 2.000" 84 85 – 86 77 – 83 48DP – 32DP 24DP – 32DP 48DP – 24DP Gear Catalog Tooth Gauge 3 SHAFT ACCESSORIES SELECTION/REFERENCE GUIDE COUPLINGS INSERT (3 JAW) SPIDER RING SHEAR FC Type – Pg. 92–93 BF Type – Pg. 94 MULTI-JAW BG Type – Pg. 95 SCC Type – Pg. 96 FA Type – Pg. 97 RIGID SLEEVE CR Type – Page 97 FCP Type – Page 98 PIN & BLOCK CLAMP FORGED MOLDED MOLDED WITH SLIDE EXTENSION UNIVERSAL JOINTS J Type – Pages 100 – 101 UJN Type – Pages 102 – 104 JP Type – Page 105 JPE Type – Page 106 COLLARS SETSCREW CLAMPING-THREADED SC Type – Page 108 CSC Type – Page 109 CLAMPING – 1 PIECE CLAMPING – 2 PIECE CS Type – Page 110 2SC Type – Page 111 HARDENED STEEL WASHERS WASHERS SOFT STEEL BUSHINGS BUSHINGS Page 114 Page 115 GROOVED PULLEYS Pages 121 & 127 Pages 122 – 126 & 128 – 131 MINIATURE TIMING BELTS & PULLEYS PULLEYS Page 116 3A TIMING BELTS Gear Catalog SPUR GEARS n n n n n Parallel Shaft Applications Reliability from Steel, Cast Iron and Brass More Cost Effective, Quieter Running and Corrosion-Resistant Operation from NonMetallic Options Higher Load Carrying Capacity with 20° PA (Pressure Angle) Higher Contact Ratio for a Smoother, Quieter Operation with 14-1/2° PA Selections From Stock • Pinions and Gears (Steel, Cast Iron, Brass, Non-Metallic) • Change Gears (Steel or Cast Iron) • Stem Pinions (Steel) • Drawn Pinion Wire (Brass, Steel) • Rack (Brass, Steel, Nylon) • Internal (Brass) • Diametral Pitch 64 DP to 3 DP • Pitch Diameter .208" to 36.000" • Diametral Pitch System Standardized on Stock Gears • 14-1/2° and 20° Pressure Angles Boston spur gears are designed to transmit motion and power between parallel shafts. Configurations include spur, rack, pinion wire, stem pinions and internal gears; most with a selection of bores, keyways and set screws. Fine-pitch gears are available in plastic, brass, stainless steel and steel. Heavier pitch spurs are available in steel and cast iron. Styles include plain, web, web with lightening holes or spoked. Change gears have consecutive numbers of teeth for a variety of ratios. Boston Gear manufactures both 14-1/2° and 20°PA, involute, full depth system gears. While 20°PA is generally recognized as having higher load carrying capacity, 14-1/2°PA gears have extensive use. The lower pressure angle results in less change in backlash due to center distance variation and concentricity errors. It also provides a higher contact ratio and is consequently a smoother, quieter operation provided that the undercut of the teeth is not present. Gear Catalog 3B THE COMPLETE SOURCE FOR OPEN GEARS . . . HELICAL GEARS n n n n n Parallel and 90° Non-Intersecting Shaft Applications Improved Tooth Strength Greater Load Carrying Capacity Increased Contact Ratio Smoother Operating Characteristics Selections From Stock • Helicals, 45° Helix Angle • Transverse Diametral Pitch (TDP) System • Hardened Steel (24 TDP – 6 TDP) • Bronze (8 TDP – 6 TDP) • Pitch Diameter .333" to 6.000" • 14-1/2° Pressure Angle Boston helical gears are stocked both right and left hand, made with a 45° helix angle. They are designed to transmit motion and power between nonintersecting shafts which are positioned either parallel (opposing hand) or at 90° to each other (same hand). Because these gears are top-hobbed, there is extremely close concentricity between the pitch diameter and the outside diameter. Helical gears offer additional benefits relative to Spur Gears, those being: – Improved tooth strength due to the elongated helical wrap-around. – Increased contact ratio due to the axial tooth overlap. – Helical Gears tend to have greater load carrying capacity than Spur Gears of similar size. – Because of the above, smoother operating characteristics are apparent. All Boston Helicals are cut to the Transverse Diametral Pitch System, resulting in a higher Normal Diametral Pitch Number. 3C Gear Catalog IS YOUR BEST SOURCE . . . MITER AND BEVEL GEARS n n n n n n 90° Intersecting Shaft Applications Coniflex® Tooth Form for Increased Life and Smoother, Quieter Operation Spiral Miter and Bevel for Higher Speed, Greater Torque Load, and Quieter Operating Applications Miter Gears for 1:1 Ratio Applications Bevel Gears for 1.5:1 to 6:1 Ratio Applications Soft Bores for Customized Alterations Selections from Stock • Straight Miter Gears – Nylon (48 DP – 16 DP) – Brass (48 DP – 24 DP) – Steel (48 DP – 4 DP) – Iron (8 DP – 4 DP) • Spiral Miter Gears (35° Spiral Angle) – Steel (18 DP – 5 DP) • Straight Bevel Gears – Brass (48 DP – 24 DP) – Steel (20 DP – 6 DP) – Iron (16 DP – 4 DP) • Spiral Bevel Gears (35° Spiral Angle) – Steel (30 DP – 8 DP) • Diametral Pitch – 48 DP to 4 DP • Pitch Diameter – 0.250" to 9.000" • 20° Pressure Angle • Hardened or Unhardened Teeth (Steel) • Made in Accordance with AGMA Specifications for the Basic Tooth Form Boston miter and bevel gears are designed for transmission of motion and power between intersecting shafts positioned at a right angle. Straight tooth miter and bevel gears are cut with a generated tooth form having a localized lengthwise tooth bearings known as the “Coniflex”® tooth form. The superiority of these gears over straight bevels with full length tooth bearing lies in the control of tooth contact. The localization of contact permits minor adjustment of the gears in assembly and allows for some displacement due to deflection under operating loads, without concentration of the load on the end of the tooth. This results in increased life and quieter operation. Spiral tooth form miter and bevel gears are suited for higher speed and larger torque applications. ®Registered trademark of The Gleason Works. Gear Catalog 3D WORMS AND WORM GEARS n n n n n n 90° Non-Intersecting Shaft Applications Smoothest, Quietest Form of Gearing High Ratio Speed Reduction Minimal Space Requirements Resistance to Back Driving with Some Ratios Increased Efficiency with Lower Ratios Selections from Stock • Worms – Acetal (48 DP – 24 DP) – Steel (48 DP – 3 DP) • Worm Gears – Acetal (48 DP – 24 DP) – Bronze (48 DP – 4 DP) – Cast Iron (16 DP – 3 DP) • Pressure Angle – 14-1/2°, 20°, 25° • Thread – Single, Double, Quadruple • Diametral Pitch – 48 DP to 3 DP • Center Distances – 0.375" to 11.000" Boston Gear worms and worm gears provide an effective answer for such power transmission applications as high-ratio speed reduction, limited space, right-angle shafts and non-intersecting shafts. When properly applied, they are the smoothest and quietest form of gearing. Steel worms and cast iron or bronze worm gears having throated teeth are available in single or multiple threads, 48 to 3 diametral pitch or up to 85" pitch diameter. Acetal worms and worm gears are available in 48, 32 and 24 diametral pitches. The efficiency of a worm gear drive depends on the lead angle and number of starts on the worm. The angle generally decreases with increasing ratio and worm pitch diameter. For increased efficiency the ratio should be kept low. 3E Gear Catalog The Boston Gear Story 21st Century Innovation Built on Our Second Century of Quality, Service, Value, and Performance In addition, Boston Gear provides the widest range of integrated motion control products from one source. Started in 1877 as a machine shop making gear cutting machines, Boston Gear has led the growth of the power transmission industry for more than a century. In its early years, Boston Gear introduced the concepts of gear standardization and stock gears—innovations of enormous benefit to power transmission system designers, specifiers and users. Engineering Services The Boston Gear Engineering Group can satisfy your technical needs through skillful application of standard products or development of custom designs. Creating specials if we are unable to satisfy your needs from our stock catalog items or stock altered items is an important aspect of customer service. Support is provided by R&D personnel who use microprocessor-controlled equipment to collect and monitor data on materials and product performance. In-house heat treating facilities enable us to harden gear teeth while maintaining a soft bore for future correct sizing as determined by the specific application. The convenience of this single-source capability is yours when you buy Boston Gear. Manufacturing Excellence Today, Boston Gear manufactures open gearing in our modern state-of-the-art manufacturing facility in Charlotte, North Carolina. We continue to improve product quality and manufacturing efficiencies with implementation of programs including Gear Cell Manufacturing, CAD/CAM Design and Manufacturing, CNC/DNC Programming, and Computer Aided Production and Inventory Control. Boston Gear manufactures more than 20,000 products in-house at our facility in Charlotte, North Carolina. We utilize cell technology, efficient plant and work center layouts, and operator teams. This approach optimizes production flow, encourages a sense of responsibility and pride of workmanship, and enables consistently high-quality output. Computerized production control provides close supervision over scheduling and resource planning, allowing the flexibility to fit your requirements smoothly into the master schedule. Other dedicated computer controls within the production department govern the ordering and delivery functions to keep operations lean and efficient. Computer-Aided-Design (CAD) systems help Boston Gear engineers create new approaches to broad industrial challenges or specific customer needs. Computer simulation and testing at critical stages ensure that their designs are practical. Whether you're looking to design a worm gear speed reducer to fit your application, get information on Boston Gear's newest products, or receive the latest news about the company, www.bostongear.com is your answer. Gear Catalog 4A Customer Service Stock Product Alterations Service is our first priority at Boston Gear. We provide service and support through a network of the finest authorized distributors backed by Boston Gear field sales and customer service inside sales personnel. Boston Gear provides customization services for open gears and rack with 24-hour turnaround. Our machine shop operations in our Florence facility for product rework and modification include: Quality Assurance Our Quality Policy National Service Centers and distributors are linked by a sophisticated computer communication system which provides product availability, and product customization to meet your motion control needs. You get up-to-the-minute information on product availability, order entry, delivery dates and prices. You’ll save time and be assured that your order is filled and on its way. That the people of Boston Gear will provide all products and services at a quality level that meets or exceeds the expectations and the requirements of our customers. Boston Gear products are subject to an inhouse Total Quality Awareness System to ensure that quality requirements are met while productivity is improved. The objective: make the product correctly the first time – all the time. In operation, our people audit production processes, isolate problem causes, then implement corrective action to maintain and improve quality throughout the production run. Our Quality Policy is your assurance that Total Quality Awareness is working. Boston Gear utilizes our Florence, Kentucky Central Distribution Center to inventory and ship all catalog products. This facility is supplemented by satellite warehouses in Norwalk, California; Mississauga, Ontario; and Mexico City, Mexico. In keeping with our intent to be the most responsive supplier in the power transmission industry, Boston Gear will ship any in- stock product the same day it’s ordered, up to 8p.m. EST. • FACE WIDTH REDUCED • HUB PROJECTION REDUCED • HUB DIAMETER REDUCED • BORES ENLARGED • KEYWAY(S) ADDED • TAPPED HOLES ADDED FOR SET SCREWS Keyways and bores available in common metric sizes. Why It Pays To Buy Boston Gear With over a century of experience, Boston Gear has built an unmatched store of knowledge and expertise in the design, manufacture and improvement of power transmission products. This unique capability has been made more accessible and cost-effective with the thoughtful application of the latest in state-of-the-art computer technology. For the best in quality, service, value and performance, it pays to buy Boston Gear – The Market Leader and Innovator in Selected Motion Control Products and Information Related Services! INDUSTRI L DISTRIBU ORS Gear Catalog Reduce faces and OD’s Rebore, shorten or remove hubs Add keyways and set screws Machine to special tolerances Drill and tap Stamp parts with customer’s P/N Choose from a vast array of stock products described in the Boston Gear Product Catalogs, or work with Boston Gear engineers to find an economical solution to your special requirements. Either way, you’re assured of efficient, on-time order fulfillment to meet your productivity demands. Stock Availability 4B • • • • • • SPUR GEARS SECTION CONTENTS 14-1/2° PRESSURE ANGLE – CATALOG NUMBER / DIMENSIONS Spur Gears................................................................................................................................. 6 – 15 Change Gears........................................................................................................................... 16 – 20 Stem Pinions .................................................................................................................................... 21 Drawn Pinion Wire ........................................................................................................................... 22 Rack................................................................................................................................................... 23 Internal Gears ................................................................................................................................... 24 20° PRESSURE ANGLE – CATALOG NUMBER / DIMENSIONS Spur Gears................................................................................................................................ 25 – 34 Rack................................................................................................................................................... 35 Internal Gears ................................................................................................................................... 36 Selection Procedure ................................................................................................................................. 37 Horsepower & Torque Ratings........................................................................................................ 38 – 50 Gear Gauges ............................................................................................................................................. 50 Stock Altered/Custom Spur Gears.................................................................................................. 87 – 89 Spur Gear Engineering Information ........................................................................................... 134 – 139 Gear Catalog 5 SPUR GEARS 141/2° PRESSURE ANGLE 48 AND 32 DIAMETRAL PITCH BRASS (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Bore Dia. Proj. DIAMETRAL PITCH FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH .208 .250 .292 .312 .333 .375 .417 .458 .500 .542 .667 .750 .833 .917 1.000 1.125 1.250 1.375 1.500 1.750 2.000 2.083 2.500 3.000 4.000 .0935 – BRASS – .125 – – .1875 – – .250 .50 .25 .3125 .62 .31 32 STANDARD TOLERANCES 48 D.P. TOLERANCE ±.0005 ±1/32 32 D.P. A D G127 G129 G130 G131 G132 G133 G134 G135 G136 G137 G138 G139 G140 G141 G142 G143 G144 G145 G146 G147 G148 G154 G149 G150 G151 09322 09324 09326 09328 09330 09332 09334 09336 09338 09340 09342 09344 09346 09348 09350 09352 09354 09356 09358 09360 09362 09364 09366 09368 09370 Face = .062" Outside Dia. = Pitch Dia. + .062" DIAMETRAL PITCH DIMENSION BORE All HUB DIA. All Without Keyway or Setscrew Catalog Item Number Code Face = .125" Outside Dia. = Pitch Dia. + .042" Overall Length = .125" + Hub Proj. 48 10 12 14 15 16 18 20 22 24 26 32 36 40 44 48 54 60 66 72 84 96 100 120 144 192 Style See Page 150 Hub BRASS 10 14 16 20 24 28 32 40 48 64 80 96 112 128 .312 .438 .500 .625 .750 .875 1.000 1.250 1.500 2.000 2.500 3.000 3.500 4.000 8 10 12 14 15 16 18 20 22 24 26 28 30 32 36 40 44 48 52 56 .250 .312 .375 .438 .469 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.125 1.250 1.375 1.500 1.625 1.750 .125 – – .1875 – – .250 – – .3125 – – .375 – – A G96 G98 G99 G101 G102 G103 G104 G105 G106 G110 G111 G112 G113 G114 09234 09238 09240 09244 09246 09248 09250 09252 09254 09256 09258 09260 09262 09264 G159 G161 G163 G165 G166 G167 G168 G169 G170 G171 G172 G173 G174 G175 G176 G177 G178 G179 G180 G181 09266 09268 09270 09272 09274 09276 09278 09280 09282 09284 09286 09288 09290 09292 09294 09296 09298 09300 09302 09304 Face = .188" REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 .125 – – .1875 – – .250 – – – – .3125 (continued next page) 6 Gear Catalog A SPUR GEARS 141/2° PRESSURE ANGLE 32 AND 24 DIAMETRAL PITCH BRASS AND STEEL (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Hub Pitch Dia. Bore Dia. Proj. Style Without Keyway or Setscrew See Page Catalog Item 150 Number Code Face = .188" Outside Dia. = Pitch Dia. + .062" Overall Length = .187" + Hub Proj. 32 DIAMETRAL PITCH 64 72 80 96 112 128 2.000 2.250 2.500 3.000 3.500 4.000 16 20 22 24 28 32 40 48 56 64 80 96 16 18 20 22 24 26 28 30 32 40 48 56 64 80 96 128 160 192 .500 .625 .688 .750 .875 1.000 1.250 1.500 1.750 2.000 2.500 3.000 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.250 1.500 1.750 2.000 2.500 3.000 4.000 5.000 6.000 .25 .3125 With Setscrew Catalog Item Number Code BRASS B C .62 .31 D .75 G182 G183 G184 G185 G186 G187 09306 09308 09310 09312 09314 09316 – – – – – – – – – – – – STEEL HUB PROJ. FACE PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 32 D.P. TOLERANCE ±.0005 ±1/32 24 D.P. .1875 – – .250 – – .3125 .375 .3125 – – – – .375 – – .1875 .39 .45 .52 .58 .64 .70 .75 .75 .75 .31 .88 .38 1.00 .38 1.12 1.25 1.88 2.12 2.12 .38 .50 .50 .50 .50 .250 .3125 .375 .31 A .31 .38 24 DIAMETRAL PITCH S3216 09572 – – S3220 09574 – – S3222 09576 – – S3224 09578 – – S3228 09580 – – S3232 09582 – – S3240 09584 – – S3248 09586 – – S3256 09588 – – S3264 09590 – – S3280 09592 – – S3296 09594 – – – – H3216 09536 – – H3218 09538 – – H3220 09540 – – H3222 09542 – – H3224 09544 – – H3226 09546 – – H3228 09548 – – H3230 09550 – – H3232 09552 – – H3240 09554 – – H3248 09556 – – H3256 09558 – – H3264 09560 – – H3280 09562 – – H3296 09564 – – H32128 09566 – – H32160 09568 – – H32192 09570 Face = .250" Outside Dia. = Pitch Dia. + .083" Overall Length = .250" + Hub Proj. BRASS REFERENCE PAGES Alterations — 149 Horsepower Ratings — 38 Lubrication — 149 Materials — 150 Selection Procedure — 37 12 16 18 24 30 36 42 48 54 60 66 72 84 96 120 144 .500 .667 .750 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 5.000 6.000 .1875 .38 .50 .50 .25 .250 .62 .25 .62 .25 B .3125 .69 .31 C .375 .75 .75 .75 .88 .88 .31 .31 .31 .38 .38 D A G254 G256 G257 G258 G259 G261 G263 G264 G265 G266 G267 G268 G269 G270 G272 G274 09202 09204 09206 09208 09210 09212 09214 09216 09218 09220 09222 09224 09226 09228 09230 09232 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – (continued next page) Gear Catalog 7 SPUR GEARS 141/2° PRESSURE ANGLE 24 AND 20 DIAMETRAL PITCH STEEL (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. With Keyway & Setscrew† Catalog Item Number Code Face = .250" Outside Dia. = Pitch Dia. + .083" Overall Length = .250" + Hub Proj. 24 DIAMETRAL PITCH STEEL FACE HUB PROJ. KEYWAY PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All TOLERANCE ±.0005 ±1/32 12 15 16 18 21 24 30 36 42 48 60 72 12 14 15 16 18 20 21 24 30 36 42 48 60 72 96 120 144 .500 .625 .667 .750 .875 1.000 1.250 1.500 1.750 2.000 2.500 3.000 .500 .583 .625 .667 .750 .833 .875 1.000 1.250 1.500 1.750 2.000 2.500 3.000 4.000 5.000 6.000 1.000 22 1.100 24 1.200 25 1.250 28 1.400 *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. 30 1.500 †H2412 & H2414 have #35 (.110) drilled hole through one wall, no keyway. 32 1.600 35 1.750 **NA11B-5/16"-NA14B-5/16 bore has #35 (.110) drilled hole through one wall, no keyway. 36 1.800 ††NA15B-3/8" & NA40-1/2" bores have one setscrew, no keyway. 40 2.000 Alterations — 149 Horsepower Ratings — 38, 39 Lubrication — 149 Materials — 150 Selection Procedure — 37 ‡H2415-H24144 has one setscrew, no keyway. NA40-5/8" & NA40-3/4" bores have standard keyway at 90° to setscrew. See Page 150. 8 Gear Catalog – – .3125 .250 .3125 .375 .500 .36 .46 .50 .54 .62 .70 .74 .87 1.00 1.12 1.12 1.25 1.25 1.38 2.00 2.25 2.25 .31 A .31 .31 .38 .50 S2412 09630 – – S2415 09632 – – S2416 09634 – – S2418 09636 – – S2421 09638 – – S2424 09640 – – S2430 09642 – – S2436 09644 – – S2442 09646 – – S2448 09648 – – S2460 09650 – – S2472 09652 – – – – H2412† 09596 – – H2414† 09598 – – H2415‡ 09600 – – H2416 09602 – – H2418 09604 – – H2420 09606 – – H2421 09608 – – H2424 09610 – – H2430 09612 – – H2436 09614 – – H2442 09616 – – H2448 09618 – – H2460 09620 – – H2472 09622 – – H2496 09624 – – H24120 09626 – – H24144 09628 Face = .375" Outside Dia. = Pitch Dia. + .100" Overall Length = .375" + Hub Proj. STEEL 20 REFERENCE PAGES .500 .250 DIAMETRAL PITCH .600* .600 .650 .700 .750 .800 .900 20 D.P. – – – – – 20 11 12 13 14 15 16 18 24 D.P. .375 – – – – – .3125 .375 .375 .500 .375 .500 .375 .500 .375 .500 .375 .500 .375 .500 .375 .500 .375 .500 .375 .500 .375 .500 .625 .750 48 2.400 50 2.500 .375 60 3.000 64 3.200 (continued next page) .46 .46 .50 .56 .60 .66 .74 .38 .38 .84 .38 .82 .38 .92 .38 .97 .38 1.12 .38 1.22 .38 1.32 .50 1.47 .50 1.52 .50 1.72 .50 1.33 1.42 1.92 2.12 .50 A NA11B NA12B NA13B NA14B NA15B NA16B NA18B NA20B – NA22B – NA24 – NA25B – NA28B – NA30B – NA32 – NA35 – NA36 – NA40 – – – NA48A NA50A NA60A NA64A 09662 09664 09666 09668 09670 09672 09674 09676 – 09678 – 09680 – 09682 – 09684 – 09686 – 09688 – 09690 – 09692 – 09694 – – – 10208 10210 10212 10214 NA11B-5/16** 46000 NA12B-5/16** 46001 NA13B-5/16** 46002 NA14B-5/16** 46003 NA15B-3/8†† 46004 NA16B-3/8†† 46005 NA18B-3/8†† 46006 NA20B-3/8†† 46007 NA20B-1/2†† 46008 NA22B-3/8†† 46009 NA22B-1/2†† 46010 NA24-3/8†† 46011 NA24-1/2†† 46012 NA25B-3/8†† 46013 NA25B-1/2†† 46014 NA28B-3/8†† 46015 NA28B-1/2†† 46016 NA30B-3/8†† 46017 NA30B-1/2†† 46018 NA32-3/8†† 46019 NA32-1/2†† 46020 NA35-3/8†† 46021 NA35-1/2†† 46022 NA36-3/8†† 46023 NA36-1/2†† 46024 NA40-3/8†† 46025 NA40-1/2†† 46026 NA40-5/8 46027 NA40-3/4 46028 – – – – – – – – SPUR GEARS 141/2° PRESSURE ANGLE 20 AND 16 DIAMETRAL PITCH CAST IRON, BRASS AND STEEL (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Bore Dia. DIAMETRAL PITCH HUB PROJ. FACE KEYWAY PITCH DIA. HUB DIA. BORE 3.500 3.600 4.000 4.200 4.500 4.800 5.000 5.600 6.000 7.000 7.200 8.000 9.000 10.000 .375 1.25 .500 1.25 .500 1.50 1.75 16 DIAMETRAL PITCH 8 9 10 12 14 16 18 20 24 28 32 40 48 56 64 80 .500 .563 .625 .750 .875 1.000 1.125 1.250 1.500 1.750 2.000 2.500 3.000 3.500 4.000 5.000 11 12 13 14 15 16 18 .750* .750 .813 .875 .938 1.000 1.125 20 1.250 22 1.375 24 1.500 †3/8" and 1/2" bores have one setscrew, no keyway. 26 1.625 5/8" bore and larger have standard keyway at 90° to setscrew. See Page 150. 28 1.750 30 1.875 OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 20 D.P. TOLERANCE ±.0005 ±1/32 16 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 39, 40 Lubrication — 149 Materials — 150 Selection Procedure — 37 *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. .1875 – .250 – .3125 – – .3125 .75 .375 .88 1.00 1.00 .375 .500 .500 .625 .500 .625 .500 .625 .750 .500 .625 .750 .500 .625 .750 .875 .500 .625 .750 .875 1.000 With Keyway and Setscrew† Catalog Item Number Code Face = .375” Outside Dia. = Pitch Dia. + .100” Overall Length = .375” + Hub Proj. 20 70 72 80 84 90 96 100 112 120 140 144 160 180 200 Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub .56 .56 .63 .69 .75 .81 .94 .96 1.08 1.20 1.33 1.45 1.58 CAST IRON NA70 10216 – – .50 NA72 10218 – – B NA80 10220 – – NA84 10222 – – .50 NA90 10224 – – C NA96 10226 – – NA100 10228 – – NA112 10230 – – NA120 10232 – – .50 NA140 10234 – – D NA144 10236 – – NA160 10238 – – .62 NA180 10240 – – NA200B 10242 – – Face = .313" Outside Dia. = Pitch Dia. + .125" Overall Length = Face + Hub Proj. BRASS G226 09168 – – – G227 09170 – – G228 09172 – – G229 09174 – – A G230 09176 – – – G231 09178 – – G232 09180 – – G233 09182 – – – G235 09184 – – – G236 09186 – – B G237 09188 – – .31 G238 09190 – – G239 09192 – – D G240 09194 – – .38 G241 09196 – – G242 09198 – – STEEL Face = .500" NB11B 09704 NB11B-3/8† 46029 NB12B 09706 NB12B-3/8† 46030 .44 NB13B 09708 NB13B-3/8† 46031 NB14B 09710 NB14B-3/8† 46032 NB15B 09712 NB15B-1/2† 46033 .44 NB16B 09714 NB16B-1/2† 46034 NB18B 09716 NB18B-1/2† 46035 NB20B 09718 NB20B-1/2† 46036 .44 – – NB20B-5/8 46037 NB22B 09720 NB22B-1/2† 46038 .44 – – NB22B-5/8 46039 NB24B 09722 NB24B-1/2† 46040 .44 A – – NB24B-5/8 46041 – – NB24B-3/4 46042 NB26B 09724 NB26B-1/2† 46043 .44 – – NB26B-5/8 46044 – – NB26B-3/4 40645 NB28B 09726 NB28B-1/2† 46046 – – NB28B-5/8 46047 .50 – – NB28B-3/4 46048 – – NB28B-7/8 46049 NB30B 09728 NB30B-1/2† 46050 – – NB30B-5/8 46051 .50 – – NB30B-3/4 46052 – – NB30B-7/8 46053 – – NB30B-1 46054 (continued next page) Gear Catalog 9 SPUR GEARS 141/2° PRESSURE ANGLE 16 AND 12 DIAMETRAL PITCH STEEL, NON-METALLIC AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. With Keyway and Setscrew† Catalog Item Number Code Face = .500" Outside Dia. = Pitch Dia. + .125" Overall Length = .500" + Hub Proj. 16 DIAMETRAL PITCH STEEL HUB PROJ. FACE KEYWAY PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All TOLERANCE ±.0005 ±1/32 32 2.000 .500 .625 .750 .875 1.000 36 40 48 2.250 2.500 3.000 .500 16 20 24 32 40 48 64 1.000 1.250 1.500 2.000 2.500 3.000 4.000 54 56 60 64 72 80 84 96 112 120 128 144 160 192 3.375 3.500 3.750 4.000 4.500 5.000 5.250 6.000 7.000 7.500 8.000 9.000 10.000 12.000 .375 .500 .500 .625 .625 1.70 1.95 1.69 2.19 .81 1.06 1.31 1.81 – – – 1.25 1.25 1.38 1.38 1.38 1.50 1.50 1.50 1.50 1.50 1.50 1.75 1.75 2.00 12 DIAMETRAL PITCH 16 D.P. 12 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 40, 41 Lubrication — 149 Materials — 150 Selection Procedure — 37 *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. 11 12 13 14 15 16 18 1.000* 1.000 1.083 1.167 1.250 1.333 1.500 20 1.667 21 1.750 22 1.833 24 2.000 30 32 36 40 42 2.500 2.667 3.000 3.333 3.500 †1/2" bore has one setscrew, no keyway. 5/8" bore and larger have standard keyway at 90° to setscrew. See Page 150. .500 .625 .625 .750 .625 .750 .875 .625 .750 .875 1.000 .625 .750 .875 1.000 .625 (continued next page) 10 Gear Catalog .75 .75 .83 .92 1.00 .99 1.15 1.32 1.40 1.49 1.65 2.15 1.92 2.25 2.34 2.50 NB32 09730 NB32-1/2 46055 – – NB32-5/8 46056 .50 – – NB32-3/4 46057 A – – NB32-7/8 46058 – – NB32-1 46059 NB36 09732 – – .50 NB40A 10244 – – NB48A 10246 – – NON-METALLIC QBH16 09014 – – .50 QBH20 09018 – – .50 QBH24 09022 – – .50 A QBH32 09024 – – – QB40 09000 – – – QB48 09002 – – – QB64 09006 – – CAST IRON .50 NB54 10248 – – .50 B NB56 10250 – – .62 NB60 10252 – – NB64 10254 – – NB72 10256 – – C NB80 10258 – – .62 NB84 10260 – – NB96 10262 – – NB112 10264 – – NB120 10266 – – D NB128 10268 – – NB144 10270 – – .75 NB160B 10272 – – NB192B 10274 – – Face = .750" Outside Dia. = Pitch Dia. + .167" Overall Length = .750" + Hub Proj. STEEL ND11B 09744 ND11B-1/2† 46060 ND12B 09746 ND12B-1/2† 46061 .50 ND13B 09748 ND13B-1/2† 46062 ND14B 09750 ND14B-1/2† 46063 ND15B 09752 ND15B-5/8 46064 .50 ND16B 09754 ND16B-5/8 46065 ND18B 09756 ND18B-5/8 46066 ND20B 09758 ND20B-5/8 46067 .50 – – ND20B-3/4 46068 ND21B 09760 ND21B-5/8 46069 .50 – – ND21B-3/4 46070 A – – ND21B-7/8 46071 ND22B 09762 ND22B-5/8 46072 – – ND22B-3/4 46073 .50 – – ND22B-7/8 46074 – – ND22B-1 46075 ND24B 09764 ND24B-5/8 46076 – – ND24B-3/4 46077 .50 – – ND24B-7/8 46078 – – ND24B-1 46079 ND30 09766 – – ND32A 10276 – – .62 ND36A 10278 – – ND40A 10280 – – ND42A 10282 – – SPUR GEARS 141/2° PRESSURE ANGLE 12 AND 10 DIAMETRAL PITCH STEEL, NON-METALLIC AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Bore Dia. 12 DIAMETRAL PITCH FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub 15 18 21 24 30 36 48 60 1.250 1.500 1.750 2.000 2.500 3.000 4.000 5.000 48 54 60 64 72 84 96 108 112 120 144 168 4.000 4.500 5.000 5.333 6.000 7.000 8.000 9.000 9.333 10.000 12.000 14.000 .750 1.00 1.25 1.50 1.75 2.25 – – – .750 1.75 .750 2.00 .875 2.00 .500 .625 With Keyway and Setscrew† Catalog Item Number Code Face = .750" Outside Dia. = Pitch Dia. + .167" Overall Length = .750" + Hub Proj. NON-METALLIC QDH15 09038 – – .50 QDH18 09042 – – QDH21 09046 – – QDH24 09050 – – .50 A QDH30 09052 – – – QD36 09026 – – – QD48 09030 – – – QD60 09034 – – CAST-IRON ND48 10284 – – C ND54 10286 – – ND60 10288 – – .75 ND64 10290 – – ND72 10292 – – ND84 10294 – – ND96 10296 – – D ND108 10298 – – .75 ND112 10300 – – ND120 10302 – – ND144 10304 – – ND168 10306 – – Face = 1.000" Outside Dia. = Pitch Dia. + .200" Overall Length = 1.000" + Hub Proj. 1.00 10 DIAMETRAL PITCH STEEL STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 12 D.P. TOLERANCE ±.0005 ±1/32 10 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 41, 42 Lubrication — 149 Materials — 150 Selection Procedure — 37 *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. †All gears have standard keyway at 90° to setscrew. See Page 150. 11 12 14 15 16 1.200* 1.200 1.400 1.500 1.600 18 1.800 20 2.000 24 2.400 25 28 30 32 35 36 2.500 2.800 3.000 3.200 3.500 3.600 15 18 20 25 30 1.500 1.800 2.000 2.500 3.000 .625 .750 .750 .875 .750 .875 1.000 .750 .875 1.000 .750 .750 .625 .750 .92 .92 1.02 1.12 1.22 1.42 1.62 2.02 2.12 1.81 2.02 2.22 2.52 2.61 1.20 1.50 1.70 2.20 2.70 NF11B NF12B NF14B NF15B .62 NF16B NF18B .62 – NF20B .62 – A – NF24B .62 – – .62 NF25 NF28A NF30A .88 NF32A NF35A NF36A NON-METALLIC QFH15 .62 QFH18 A QFH20 .62 QFH25 QFH30 .62 09778 09780 09782 09784 09786 09788 – 09790 – – 09792 – – 09794 10310 10312 10314 10316 10318 NF11B-5/8 NF12B-5/8 NF14B-5/8 NF15B-3/4 NF16B-3/4 NF18B-3/4 NF18B-7/8 NF20B-3/4 NF20B-7/8 NF20B-1 NF24B-3/4 NF24B-7/8 NF24B-1 – – – – – – 46080 46081 46082 46083 46084 46085 46086 46087 46088 46089 46090 46091 46092 – – – – – – 09062 09066 09068 09070 09072 – – – – – – – – – – (continued next page) Gear Catalog 11 SPUR GEARS 141/2° PRESSURE ANGLE 10 AND 8 DIAMETRAL PITCH CAST IRON, STEEL AND NON-METALLIC (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Bore Dia. DIAMETRAL PITCH HUB PROJ. FACE KEYWAY PITCH DIA. HUB DIA. BORE OVERALL LENGTH 4.000 4.200 4.500 4.800 5.000 5.400 5.500 6.000 6.400 7.000 7.200 8.000 8.400 9.000 9.600 10.000 11.000 12.000 14.000 14.400 16.000 18.000 2.12 .875 2.25 2.25 1.00 2.50 2.75 8 DIAMETRAL PITCH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 10 D.P. TOLERANCE ±.0005 ±1/32 1.500* 1.500 1.750 1.875 16 2.000 18 2.250 20 2.500 22 2.750 24 28 30 32 3.000 3.500 3.750 4.000 16 18 20 24 28 2.000 2.250 2.500 3.000 3.500 8 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 42, 43 Lubrication — 149 Materials — 150 Selection Procedure — 37 *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. †All gears have standard keyway, at 90° to setscrew. See Page 150. 12 11 12 14 15 Gear Catalog .875 1.12 1.12 1.31 1.43 .875 1.56 .750 .875 1.000 1.125 .875 1.000 1.125 .875 1.000 1.125 .875 1.000 .750 .875 (continued next page) With Keyway and Setscrew† Catalog Item Number Code Face = 1.000" Outside Dia. = Pitch Dia. + .200" Overall Length = 1.000" + Hub Proj. 10 40 42 45 48 50 54 55 60 64 70 72 80 84 90 96 100 110 120 140 144 160 180 Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub 1.81 2.06 2.31 2.06 2.56 2.75 3.00 1.62 1.88 2.12 2.62 3.12 CAST IRON NF40 10320 – – NF42 10322 – – B NF45 10324 – – NF48 10326 – – NF50 10328 – – C NF54 10330 – – .88 NF55 10332 – – NF60 10334 – – NF64 10336 – – NF70 10338 – – NF72 10340 – – NF80 10342 – – NF84 10344 – – D NF90 10346 – – NF96 10348 – – .88 NF100 10350 – – NF110 10352 – – NF120 10356 – – NF140 10358 – – 1.00 NF144 10360 – – NF160 10362 – – NF180 10364 – – Face = 1.250" Outside Dia. = Pitch Dia. + .250" Overall Length = 1.250" + Hub Proj. STEEL NH11B 09806 NH11B-3/4 46093 .75 NH12B 09808 NH12B-3/4 46094 NH14B 09810 NH14B-3/4 46095 .75 NH15B 09812 NH15B-7/8 46096 NH16B 09814 NH16B-7/8 46097 .75 – – NH16B-1 46098 NH18B 09816 NH18B-7/8 46099 .75 – – NH18B-1 46100 – – NH18B-1-1/8 46101 A NH20B 09818 NH20B-7/8 46102 .75 – – NH20B-1 46103 – – NH20B-1-1/8 46104 NH22B 09820 NH22B-7/8 46105 .75 – – NH22B-1 46106 – – NH22B-1-1/8 46107 NH24A 10368 – – .88 NH28A 10370 – – NH30A 10372 – – .88 NH32A 10374 – – NON-METALLIC QHH16 09082 – – .75 QHH18 09084 – – A QHH20 09086 – – .75 QHH24 09088 – – QHH28 09090 – – SPUR GEARS 141/2° PRESSURE ANGLE 8 AND 6 DIAMETRAL PITCH CAST IRON AND STEEL (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Bore Dia. DIAMETRAL PITCH FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH DIMENSION BORE All HUB DIA. All TOLERANCE ±.0005 ±1/32 14 15 18 6 D.P. 20 REFERENCE PAGES Alterations — 149 Horsepower Ratings — 43, 44 Lubrication — 149 Materials — 150 Selection Procedure — 37 2.50 1.125 3.00 1.125 3.25 DIAMETRAL PITCH 16 8 D.P. 1.000 6 11 12 STANDARD TOLERANCES 4.500 5.000 5.250 5.500 6.000 6.750 7.000 7.500 8.000 9.000 10.000 10.500 11.000 12.000 14.000 15.000 16.000 18.000 20.000 21 24 27 30 2.000* 1.000 2.000 2.333 1.000 1.125 1.000 2.500 1.125 1.1875 1.250 1.000 2.667 1.125 1.1875 1.250 1.000 3.000 1.125 1.1875 1.250 1.000 3.333 1.125 1.1875 1.250 3.500 1.000 4.000 4.500 1.125 5.000 With Keyway and Setscrew† Catalog Item Number Code Face = 1.250" Outside Dia. = Pitch Dia. + .250" Overall Length = 1.250" + Hub Proj. 8 36 40 42 44 48 54 56 60 64 72 80 84 88 96 112 120 128 144 160 Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub 1.46 1.79 1.96 2.13 2.46 2.79 2.96 3.00 3.50 4.00 CAST IRON NH36 10376 – – NH40 10378 – – B NH42 10380 – – NH44 10382 – – NH48 10384 – – 1.00 C NH54 10386 – – NH56 10388 – – NH60 10390 – – NH64 10392 – – NH72 10394 – – NH80 10396 – – NH84 10398 – – D NH88 10400 – – NH96 10402 – – 1.12 NH112 10404 – – NH120 10406 – – NH128 10408 – – NH144 10410 – – 1.25 NH160B 10412 – – Face = 1.500" Outside Dia. = Pitch Dia + .333" Overall Length = 1.500" + Hub Proj. STEEL NJ11B 09830 NJ11B-1 46108 .88 NJ12B 09832 NJ12B-1 46109 NJ14B 09834 NJ14B-1 46110 .88 – – NJ14B-1-1/8 46111 NJ15B 09836 NJ15B-1 46112 – – NJ15B-1-1/8 46113 .88 – – NJ15B-1-3/16 46114 – – NJ15B-1-1/4 46115 NJ16B 09838 NJ16B-1 46116 – – NJ16B-1-1/8 46117 .88 A – – NJ16B-1-3/16 46118 – – NJ16B-1-1/4 46119 NJ18B 09840 NJ18B-1 46120 – – NJ18B-1-1/8 46121 .88 – – NJ18B-1-3/16 46122 – – NJ18B-1-1/4 46123 NJ20 09842 NJ20-1 46124 – – NJ20-1-1/8 46125 .88 – – NJ20-1-3/16 46126 – – NJ20-1-1/4 46127 .88 NJ21B 09844 – – NJ24A 10414 – – .88 NJ27A 10416 – – NJ30A 10418 – – (continued next page) *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. †All gears have standard keyway, at 90° to setscrew. See Page 150. Gear Catalog 13 SPUR GEARS 141/2° PRESSURE ANGLE 6 AND 5 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Hub Pitch Dia. Bore Dia. Proj. Style See Page 150 Without Keyway or Setscrew Catalog Item Number Code Face = 1.500˝ Outside Dia. = Pitch Dia + .333˝ Overall Length = 1.500˝ + Hub Proj. 6 DIAMETRAL PITCH CAST IRON FACE PITCH DIA. 32 33 36 40 42 48 54 60 64 66 72 84 96 108 120 144 HUB PROJ. HUB DIA. BORE 5.333 5.500 6.000 6.667 7.000 8.000 9.000 10.000 10.667 11.000 12.000 14.000 16.000 18.000 20.000 24.000 B 1.125 2.50 1.00 C 1.25 D 3.00 1.250 3.25 3.50 3.75 1.50 STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 6 D.P. TOLERANCE ±.0005 ±1/32 5 D.P. 11 12 14 15 16 18 20 2.400* 2.400 2.800 3.000 3.200 3.600 4.000 24 25 30 35 40 45 50 55 60 70 80 100 4.800 5.000 6.000 7.000 8.000 9.000 10.000 11.000 12.000 14.000 16.000 20.000 1.0625 STEEL 1.78 1.78 2.18 2.38 .88 2.58 2.98 3.38 CAST IRON 1.0625 3.00 1.25 1.1875 3.00 1.25 1.1875 3.50 1.25 1.3125 3.75 1.50 A A B D *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 44 Lubrication — 149 Materials — 150 Selection Procedure — 37 14 Gear Catalog 10420 10422 10424 10426 10428 10430 10432 10434 10436 10438 10440 10442 10444 10446 10448 10452 Face = 1.750" Outside Dia. = Pitch Dia. + .400" Overall Length = 1.750" + Hub Proj. 5 DIAMETRAL PITCH OVERALL LENGTH NJ32 NJ33 NJ36 NJ40 NJ42 NJ48 NJ54 NJ60 NJ64 NJ66 NJ72 NJ84 NJ96 NJ108 NJ120B NJ144B NK11B NK12B NK14B NK15B NK16B NK18B NK20B 09846 09848 09850 09852 09854 09856 09858 NK24B NK25B NK30B NK35B NK40B NK45B NK50B NK55B NK60B NK70B NK80B NK100B 10454 10456 10458 10460 10462 10464 10466 10468 10470 10472 10474 10478 SPUR GEARS 141/2° PRESSURE ANGLE 4 AND 3 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Hub Pitch Dia. Bore Dia. Proj. DIAMETRAL PITCH FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 4 D.P. TOLERANCE ±.0005 ±1/32 3 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 44, 45 Lubrication — 149 Materials — 150 Selection Procedure — 37 3.000* 3.000 3.500 3.750 4.000 4.500 5.000 5.500 24 28 30 32 36 40 42 44 48 54 56 60 64 72 80 84 88 96 6.000 7.000 7.500 8.000 9.000 10.000 10.500 11.000 12.000 13.500 14.000 15.000 16.000 18.000 20.000 21.000 22.000 24.000 1.125 1.125 1.250 1.375 3 DIAMETRAL PITCH 11 12 14 15 16 18 20 21 4.000* 4.000 4.667 5.000 5.333 6.000 6.667 7.000 24 30 36 42 48 54 60 72 84 96 108 8.000 10.000 12.000 14.000 16.000 18.000 20.000 24.000 28.000 32.000 36.000 Without Keyway or Setscrew Catalog Item Number Code Face = 2.000" Outside Dia. = Pitch Dia. + .500" Overall Length = 2.000" + Hub Proj. 4 11 12 14 15 16 18 20 22 Style See Page 150 1.3125 1.4375 1.5625 1.6875 1.9375 STEEL 2.27 2.27 2.77 3.02 .88 3.27 3.77 4.27 4.77 CAST IRON A NL11B NL12B NL14B NL15B NL16B NL18B NL20B NL22B 09860 09862 09864 09866 09868 09870 09872 09874 A NL24B 10484 NL28B 10486 3.50 NL30 10488 B NL32B 10490 NL36B 10492 NL40B 10494 C NL42 10496 1.50 NL44B 10498 NL48B 10500 4.00 NL54 10502 NL56B 10504 NL60 10506 D NL64B 10508 NL72B 10510 NL80B 10512 1.50 NL84 10514 4.50 NL88B 10516 1.75 NL96B 10518 Face = 3.000"† Outside Dia. = Pitch Dia. + .667" Overall Length = Face + Hub Proj. STEEL NO11B† 09876 NO12B† 09878 NO14B 09880 NO15B 09882 – – A NO16B 09884 NO18B 09886 NO20 09888 NO21B 09890 CAST IRON 4.50 NO24B 10524 1.25 B NO30B 10526 5.25 NO36B 10528 1.75 C NO42 10530 NO48B 10532 5.25 1.75 NO54 10534 NO60B 10536 5.50 D NO72B 10538 1.75 5.75 NO84B 10540 NO96B 10542 5.75 1.75 NO108B 10544 *Special Pitch Diameter, used for calculating Center Distance only, not Ratio. †NO11B and NO12B have 4" Face. Gear Catalog 15 CHANGE GEARS 141/2° PRESSURE ANGLE 20 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Hub Dia. Catalog Number Item Code No. of Teeth 20 DIAMETRAL PITCH .375 FACE PITCH DIA. 1 1 (2) 8 × 16 KEYWAYS 180° APART HUB DIA. .625 BORE REFERENCE PAGES 20 D.P. Alterations — 149 Horsepower Ratings — 39 Lubrication — 149 Materials — 150 Selection Procedure — 37 COMPOUND STEEL BUSHINGS These steel bushings have 2 keys, 180° apart and fit bores of GA series change gears with a slip fit. They are used to mount two gears on one shaft (or stud) and drive one from the other. .4370 .4380 .125 .737 .733 .625 .750 ORDER BY CATALOG NUMBER OR ITEM CODE 16 CATALOG NO. ITEM CODE GAB20A 18500 Gear Catalog 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 STEEL 1.000 GA20 1.050 GA21 1.100 GA22 1.150 GA23 1.200 GA24 1.250 GA25 1.300 GA26 1.350 GA27 1.400 GA28 1.450 GA29 1.500 GA30 1.550 GA31 1.600 GA32 1.650 GA33 1.700 – GA34 1.750 GA35 1.800 GA36 1.850 GA37 1.900 GA38 1.950 GA39 2.000 GA40 2.050 GA41 2.100 GA42 2.150 GA43 2.200 GA44 2.250 GA45 2.300 GA46 2.350 GA47 2.400 GA48 2.450 GA49 2.500 GA50 CAST IRON 2.550 GA51B 2.600 GA52B 2.650 GA53B 2.700 GA54B 2.750 GA55B 2.800 GA56B 2.850 GA57B 2.900 1.38 GA58B 2.950 GA59B 3.000 GA60B 3.050 GA61B 3.100 GA62B 3.150 GA63B 3.200 GA64B 3.250 GA65B 3.300 GA66B 3.350 1.56 GA67B 3.400 GA68B 3.450 GA69B 3.500 GA70B Pitch Dia. Hub Dia. Catalog Number Item Code Outside Dia. = Pitch Dia. +.100" 10038 10040 10042 10044 10046 10048 10050 10052 10054 10056 10058 10060 10062 10064 10066 10068 10070 10072 10074 10076 10078 10080 10082 10084 10086 10088 10090 10092 10094 10096 10098 10802 10804 10806 10808 10810 10812 10814 10816 10818 10820 10822 10824 10826 10828 10830 10832 10834 10836 10838 10840 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 CAST IRON 3.550 GA71B 3.600 GA72B 3.650 GA73B 3.700 GA74B 3.750 1.56 GA75B 3.800 GA76B 3.850 GA77B 3.900 GA78B 3.950 GA79B 4.000 GA80B 4.050 GA81B 4.100 GA82B 4.150 GA83B 4.200 GA84B 4.250 GA85B 4.300 GA86B 4.350 GA87B 4.400 GA88B 4.450 GA89B 4.500 GA90B 4.550 GA91B 4.600 GA92B 4.650 GA93B 4.700 GA94B 4.750 GA95B 4.800 GA96B 4.850 GA97B 4.900 1.69 GA98B 4.950 GA99B 5.000 GA100B 5.050 GA101B 5.100 GA102B 5.150 GA103B 5.200 GA104B 5.250 GA105B 5.300 GA106B 5.350 GA107B 5.400 GA108B 5.450 GA109B 5.500 GA110B 5.550 GA111B 5.600 GA112B 5.650 GA113B 5.700 GA114B 5.750 GA115B 5.800 GA116B 5.850 GA117B 5.900 GA118B 5.950 GA119B 6.000 GA120B Style See Page 150 10842 10844 10846 10848 10850 10852 10854 10856 10858 10860 10862 10864 10866 10868 10870 10872 10874 10876 10878 10880 10882 10884 10886 10888 10890 10892 10894 10896 10898 10900 10902 10904 10906 10908 10910 10912 10914 10916 10918 10920 10922 10924 10926 10928 10930 10932 10934 10936 10938 10940 20 – 78 Teeth – A 79 – 120 Teeth – C CHANGE GEARS 141/2° PRESSURE ANGLE 16 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Hub Dia. Catalog Number Item Code No. of Teeth 16 DIAMETRAL PITCH 3 3 × KEYWAYS 16 32 180° APART .500 FACE PITCH DIA. (2) HUB DIA. .750 BORE REFERENCE PAGES 16 D.P. Alterations — 149 Horsepower Ratings — 40 Lubrication — 149 Materials — 150 Selection Procedure — 37 COMPOUND STEEL BUSHINGS These steel bushings have 2 keys, 180° apart and fit bores of GB series change gears with a slip fit. They are used to mount two gears on one shaft (or stud) and drive one from the other. .4995 .5005 .188 .914 .910 .750 1.000 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 STEEL 1.250 GB20 1.313 GB21 1.375 GB22 1.438 GB23 1.500 GB24 1.563 GB25 1.625 GB26 1.688 GB27 1.750 GB28 1.813 GB29 1.875 – GB30 1.938 GB31 2.000 GB32 2.063 GB33 2.125 GB34 2.188 GB35 2.250 GB36 2.313 GB37 2.375 GB38 2.438 GB39 2.500 GB40 CAST IRON 2.563 GB41B 2.625 GB42B 2.688 GB43B 2.750 GB44B 2.913 GB45B 2.875 GB46B 2.938 1.56 GB47B 3.000 GB48B 3.063 GB49B 3.125 GB50B 3.188 GB51B 3.250 GB52B 3.313 GB53B 3.375 GB54B 3.438 GB55B 3.500 GB56B 3.563 GB57B 3.625 GB58B 3.688 GB59B 3.750 GB60B 3.813 GB61B 3.875 GB62B 3.938 GB63B 4.000 1.81 GB64B 4.063 GB65B 4.125 GB66B 4.188 GB67B 4.250 GB68B 4.313 GB69B 4.375 GB70B 4.438 GB71B 4.500 GB72B 4.563 GB73B 4.625 GB74B 4.688 GB75B Pitch Dia. Hub Dia. Catalog Number Item Code Outside Dia. = Pitch Dia. +.125" 10100 10102 10104 10106 10108 10110 10112 10114 10116 10118 10120 10122 10124 10126 10128 10130 10132 10134 10136 10138 10140 10942 10944 10946 10948 10950 10952 10954 10956 10958 10960 10962 10964 10966 10968 10970 10972 10974 10976 10978 10980 10982 10984 10986 10988 10990 10992 10994 10996 10998 11000 11002 11004 11006 11008 11010 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 CAST IRON 4.750 GB76B 4.813 GB77B 4.875 GB78B 4.938 GB79B 5.000 GB80B 5.063 GB81B 5.125 GB82A 5.188 GB83A 5.250 GB84A 5.313 GB85A 5.375 GB86A 5.438 GB87A 5.500 GB88A 5.563 GB89A 5.625 GB90A 5.688 GB91A 5.750 GB92A 5.813 GB93A 5.875 GB94A 5.938 GB95A 6.000 GB96A 6.063 GB97A 6.125 GB98A 6.188 GB99A 6.250 GB100A 6.313 1.81 GB101A 6.375 GB102A 6.438 GB103A 6.500 GB104A 6.563 GB105A 6.625 GB106A 6.688 GB107A 6.750 GB108A 6.913 GB109A 6.975 GB110A 6.938 GB111A 7.000 GB112A 7.063 GB113A 7.125 GB114A 7.188 GB115A 7.250 GB116A 7.313 GB117A 7.375 GB118A 7.438 GB119A 7.500 GB120A 7.563 GB121A 7.625 GB122A 7.688 GB123A 7.750 GB124A 7.813 GB125A 7.875 GB126A 7.938 GB127A 8.000 GB128A Style See Page 150 11012 11014 11016 11018 11020 11022 11024 11026 11028 11030 11032 11034 11036 11038 11040 11042 11044 11046 11048 11050 11052 11054 11056 11058 11060 11062 11064 11066 11068 11070 11072 11074 11076 11078 11080 11082 11084 11086 11088 11090 11092 11094 11096 11098 11100 11102 11104 11106 11108 11110 11112 11114 11116 20 – 79 Teeth – A 80 – 128 Teeth – C ORDER BY CATALOG NUMBER OR ITEM CODE CATALOG NO. ITEM CODE GBB16A 18502 Gear Catalog 17 CHANGE GEARS 141/2° PRESSURE ANGLE 12 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Hub Dia. Catalog Number Item Code No. of Teeth 12 DIAMETRAL PITCH 1 1 (2) – × – KEYWAYS 4 8 180° APART .750 FACE PITCH DIA. HUB DIA. 1.000 BORE REFERENCE PAGES 12 D.P. Alterations — 149 Horsepower Ratings — 41 Lubrication — 149 Materials — 150 Selection Procedure — 37 COMPOUND STEEL BUSHINGS These steel bushings have 2 keys, 180° apart and fit bores of GD series change gears with a slip fit. They are used to mount two gears on one shaft (or stud) and drive one from the other. .7495 .7505 .250 1.217 1.213 1.000 1.50 ORDER BY CATALOG NUMBER OR ITEM CODE 18 CATALOG NO. ITEM CODE GDB12A 18504 Gear Catalog 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 STEEL 1.667 GD20 1.750 GD21 1.833 GD22 1.917 GD23 2.000 GD24 2.083 GD25 2.167 GD26 2.250 GD27 2.333 – GD28 2.417 GD29 2.500 GD30 2.583 GD31 2.667 GD32 2.750 GD33 2.833 GD34 2.971 GD35 3.000 GD36 CAST IRON 3.083 GD37A 3.167 GD38A 3.250 GD39A 3.333 GD40A 3.417 GD41A 3.500 1.76 GD42A 3.583 GD43A 3.667 GD44A 3.750 GD45A 3.833 GD46A 3.917 GD47A 4.000 GD48A 4.083 GD49A 4.167 GD50A 4.250 GD51A 4.333 GD52A 4.417 GD53A 4.500 GD54A 4.583 GD55A 4.667 GD56A 4.750 GD57A 4.833 GD58A 4.917 GD59A 5.000 GD60A 5.083 2.19 GD61A 5.167 GD62A 5.250 GD63A 5.333 GD64A 5.417 GD65A 5.500 GD66A 5.583 GD67A 5.667 GD68A 5.750 GD69A 5.833 GD70A 5.917 GD71A 6.000 GD72A 6.083 GD73A 6.167 GD74A Pitch Dia. Hub Dia. Catalog Number Item Code Outside Dia. = Pitch Dia. +.167" CAST IRON 10142 10144 10146 10148 10150 10152 10154 10156 10158 10160 10162 10164 10166 10168 10170 10172 10174 11118 11120 11122 11124 11126 11128 11130 11132 11134 11136 11138 11140 11142 11144 11146 11148 11150 11152 11154 11156 11158 11160 11162 11164 11166 11168 11170 11172 11174 11176 11178 11180 11182 11184 11186 11188 11190 11192 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 6.250 6.333 6.417 6.500 6.583 2.19 6.667 6.750 6.833 6.917 7.000 7.083 7.167 7.250 7.333 7.417 7.500 7.583 7.667 7.750 7.833 7.917 8.000 8.083 8.167 8.250 8.333 2.44 8.417 8.500 8.583 8.667 8.750 8.833 8.917 9.000 9.083 9.167 9.250 9.333 9.417 9.500 9.583 9.667 9.750 9.833 9.917 10.000 Style See Page 150 GD75A GD76A GD77A GD78A GD79A GD80A GD81A GD82A GD83A GD84A GD85A GD86A GD87A GD88A GD89A GD90A GD91A GD92A GD93A GD94A GD95A GD96A GD97A GD98A GD99A GD100A GD101A GD102A GD103A GD104A GD105A GD106A GD107A GD108A GD109A GD110A GD111A GD112A GD113A GD114A GD115A GD116A GD117A GD118A GD119A GD120A 11194 11196 11198 11200 11202 11204 11206 11208 11210 11212 11214 11216 11218 11220 11222 11224 11226 11228 11230 11232 11234 11236 11238 11240 11242 11244 11246 11248 11250 11252 11254 11256 11258 11260 11262 11264 11266 11268 11270 11272 11274 11276 11278 11280 11282 11284 20 – 60 Teeth – A 61 – 120 Teeth – C CHANGE GEARS 141/2° PRESSURE ANGLE 10 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Hub Dia. Catalog Number Item Code No. of Teeth 10 DIAMETRAL PITCH 5 5 × KEYWAYS 16 32 180° APART 1.000" FACE PITCH DIA. (2) HUB DIA. 1.250 BORE REFERENCE PAGES 10 D.P. Alterations — 149 Horsepower Ratings — 42 Lubrication — 149 Materials — 150 Selection Procedure — 37 COMPOUND STEEL BUSHINGS These steel bushings have 2 keys, 180° apart and fit bores of GF series change gears with a slip fit. They are used to mount two gears on one shaft (or stud) and drive one from the other. .9995 1.0005 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 STEEL 2.000 GF20 2.100 GF21 2.200 GF22 2.300 GF23 2.400 GF24 2.500 – GF25 2.600 GF26 2.700 GF27 2.800 GF28 2.900 GF29 3.000 GF30 CAST IRON 3.100 GF31B 3.200 GF32B 3.300 GF33B 3.400 GF34B 3.500 GF35B 3.600 1.94 GF36B 3.700 GF37B 3.800 GF38B 3.900 GF39B 4.000 GF40B 4.100 GF41B 4.200 GF42B 4.300 GF43B 4.400 GF44B 4.500 GF45B 4.600 GF46B 4.700 GF47B 4.800 2.68 GF48B 4.900 GF49B 5.000 GF50B 5.100 GF51B 5.200 GF52A 5.300 GF53A 5.400 GF54A 5.500 GF55A 5.600 GF56A 5.700 3.12 GF57A 5.800 GF58A 5.900 GF59A 6.000 GF60A Pitch Dia. Hub Dia. Catalog Number Item Code Outside Dia. = Pitch Dia. +.200" 10176 10178 10180 10182 10184 10186 10188 10190 10192 10194 10196 11286 11288 11290 11292 11294 11296 11298 11300 11302 11304 11306 11308 11310 11312 11314 11316 11318 11320 11322 11324 11326 11328 11330 11332 11334 11336 11338 11340 11342 11344 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 CAST IRON 6.100 GF61A 6.200 GF62A 6.300 GF63A 6.400 GF64A 6.500 GF65A 6.600 GF66A 6.700 GF67A 6.800 GF68A 6.900 GF69A 7.000 GF70A 7.100 GF71A 7.200 GF72A 7.300 GF73A 7.400 GF74A 7.500 GF75A 7.600 GF76A 7.700 GF77A 7.800 GF78A 7.900 GF79A 8.000 GF80A 8.100 3.12 GF81A 8.200 GF82A 8.300 GF83A 8.400 GF84A 8.500 GF85A 8.600 GF86A 8.700 GF87A 8.800 GF88A 8.900 GF89A 9.000 GF90A 9.100 GF91A 9.200 GF92A 9.300 GF93A 9.400 GF94A 9.500 GF95A 9.600 GF96A 9.700 GF97A 9.800 GF98A 9.900 GF99A 10.000 GF100A Style See Page 150 11346 11348 11350 11352 11354 11356 11358 11360 11362 11364 11366 11368 11370 11372 11374 11376 11378 11380 11382 11384 11386 11388 11390 11392 11394 11396 11398 11400 11402 11404 11406 11408 11410 11412 11414 11416 11418 11420 11422 11424 20 – 60 Teeth – A 61 – 66 Teeth – B 67 – 100 Teeth – C .313 1.523 1.519 1.250 2.000 ORDER BY CATALOG NUMBER OR ITEM CODE CATALOG NO. ITEM CODE GFB10A 18506 Gear Catalog 19 CHANGE GEARS 141/2° PRESSURE ANGLE 8 DIAMETRAL PITCH STEEL AND CAST IRON (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Hub Dia. Catalog Number Item Code No. of Teeth 8 DIAMETRAL PITCH 20 21 22 23 24 3 3 (2) 8 × 16 KEYWAYS 180° APART 1.250 FACE PITCH DIA. HUB DIA. 1.375 BORE REFERENCE PAGES Alterations — 149 Horsepower Ratings — 43 Lubrication — 149 Materials — 150 Selection Procedure — 37 8 D.P. COMPOUND STEEL BUSHINGS These steel bushings have 2 keys, 180° apart and fit bores of GH series change gears with a slip fit. They are used to mount two gears on one shaft (or stud) and drive one from the other. 1.1245 1.1255 .375 1.698 1.694 1.375 2.50 ORDER BY CATALOG NUMBER OR ITEM CODE 20 CATALOG NO. ITEM CODE GHB8A 18508 Gear Catalog 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 STEEL 2.500 – GH20 2.625 – GH21 2.750 – GH22 2.875 – GH23 3.000 – GH24 CAST IRON 3.125 GH25B 3.250 GH26B 3.375 GH27B 3.500 GH28B 3.625 GH29B 3.750 2.06 GH30B 3.875 GH31B 4.000 GH32B 4.125 GH33B 4.250 GH34B 4.375 GH35B 4.500 GH36B 4.625 GH37B 4.750 GH38B 4.875 GH39B 5.000 GH40B 5.125 2.69 GH41A 5.250 GH42A 5.375 GH43A 5.500 GH44A 5.625 GH45A 5.750 GH46A 5.875 GH47A 6.000 GH48A 6.125 GH49A 6.250 GH50A 6.375 GH51A 6.500 3.12 GH52A 6.625 GH53A 6.750 GH54A 6.875 GH55A 7.000 GH56A 7.125 GH57A 7.250 GH58A 7.375 3.25 GH59A 7.500 GH60A Pitch Dia. Hub Dia. Catalog Number Item Code Outside Dia. = Pitch Dia. +.250" CAST IRON 10198 10200 10202 10204 10206 11426 11428 11430 11432 11434 11436 11438 11440 11442 11444 11446 11448 11450 11452 11454 11456 11458 11460 11462 11464 11466 11468 11470 11472 11474 11476 11478 11480 11482 11484 11486 11488 11490 11492 11494 11496 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 7.625 7.750 7.875 8.000 8.125 8.250 8.375 8.500 8.625 8.750 3.25 8.875 9.000 9.125 9.250 9.375 9.500 9.625 9.750 9.875 10.000 10.125 10.250 10.375 10.500 10.625 10.750 10.875 11.000 11.125 3.75 11.250 11.375 11.500 11.625 11.750 11.875 12.000 12.125 12.250 12.375 12.500 Style See Page 150 GH61A GH62A GH63A GH64A GH65A GH66A GH67A GH68A GH69A GH70A GH71A GH72A GH73A GH74A GH75A GH76A GH77A GH78A GH79A GH80A GH81A GH82A GH83A GH84A GH85A GH86A GH87A GH88A GH89A GH90A GH91A GH92A GH93A GH94A GH95A GH96A GH97A GH98A GH99A GH100A 11498 11500 11502 11504 11506 11508 11510 11512 11514 11516 11518 11520 11522 11524 11526 11528 11530 11532 11534 11536 11538 11540 11542 11544 11546 11548 11550 11552 11554 11556 11558 11560 11562 11564 11566 11568 11570 11572 11574 11576 20 – 49 Teeth – A 50 – 57 Teeth – B 58 – 68 Teeth – C 69 – 100 Teeth – D STEM PINIONS 141/2° PRESSURE ANGLE 20 THROUGH 6 DIAMETRAL PITCH STEEL (Will not operate with 20° spurs) Boston Gear Stem Pinions feature small numbers of teeth cut integral on a steel shaft. Undercutting of the teeth is minimized by the use of special enlarged Pitch Diameters. When run with standard stock spur gears, they provide high ratios not normally found in spur gear drives. They are not intended to be operated with each other, with internal gears or with 11 tooth pinions, but will run satisfactorily with all other standard 141⁄2° Pressure Angle spur gears. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia.* Stem Dia. Stem Length Overall Length Catalog Number .375 .375 .500 .625 2.875 2.875 3.375 3.375 4.500 4.500 5.000 5.000 NAR5 NAR6 NAR8 NAR10 .4375 .500 .625 .750 3.125 3.125 3.375 3.375 5.000 5.000 5.250 5.250 .625 .625 .750 .875 1.000 4.375 4.375 4.375 4.375 4.375 7.250 7.250 7.250 7.250 7.250 .750 .750 .875 1.000 1.125 4.375 4.375 4.375 4.375 4.375 7.500 7.500 7.500 7.500 7.500 .875 1.000 1.125 1.125 1.500 4.375 4.375 4.375 4.375 4.375 7.750 7.750 7.750 7.750 7.750 20 DIAMETRAL PITCH PITCH DIA (SPL) OVERALL LENGTH FACE 5 6 8 10 STEM LENGTH STEM DIA STANDARD TOLERANCES DIMENSION STEM DIA. All TOLERANCE +.0000 – .0015 .287 .335 .430 .525 FACE = 1.125" 16 DIAMETRAL PITCH 5 6 8 10 .359 .419 .537 .656 DIAMETRAL PITCH .479 .558 .637 .716 .875 DIAMETRAL PITCH .575 .670 .765 .860 1.050 DIAMETRAL PITCH .718 .837 .956 1.075 1.312 DIAMETRAL PITCH .958 1.116 1.433 1.750 NDR5 NDR6 NDR7 NDR8 NDR10 09734 09736 09738 09740 09742 NFR5 NFR6 NFR7 NFR8 NFR10 09768 09770 09772 09774 09776 FACE = 2.500" 6 5 6 8 10 09696 09698 09700 09702 FACE = 2.250" 8 5 6 7 8 10 NBR5 NBR6 NBR8 NBR10 FACE = 2.000" 10 5 6 7 8 10 09654 09656 09658 09660 FACE = 1.375" 12 5 6 7 8 10 Item Code NHR5 NHR6 NHR7 NHR8 NHR10 09796 09798 09800 09802 09804 FACE = 3.000" 1.250 1.375 1.625 2.000 4.375 4.375 5.000 5.375 8.500 8.500 9.000 9.500 NJR5 NJR6 NJR8 NJR10 09822 09824 09826 09828 *Used for calculating Center Distance, not ratio. Gear Catalog 21 DRAWN PINION WIRE 141/2° PRESSURE ANGLE 48, 32 AND 24 DIAMETRAL PITCH BRASS AND STEEL (Will not operate with 20° spurs) ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Catalog Number Item Code 48 DIAMETRAL PITCH Drawn Pinion Wire, teeth not generated. All Pinion Wire is stocked in 4 foot pieces. Other lengths can be furnished on special order. Price on application. 6 8 9 10 12 14 15 16 18 .125 .167 .188 .208 .250 .292 .312 .333 .375 6 8 9 10 12 14 15 16 18 .125 .167 .188 .208 .250 .292 .312 .333 .375 BRASS G24 G25 G26 G27 G29 G30 G31 G32 G33 STEEL GS24 GS25 GS26 GS27 GS29 GS30 GS31 GS32 GS33 36900 36902 36904 36906 36908 36910 36912 36914 36916 36954 36956 36958 36960 36962 36964 36966 36968 36970 32 DIAMETRAL PITCH 6 8 9 10 11 12 14 15 16 .188 .250 .281 .312 .344 .375 .438 .469 .500 6 8 9 10 11 12 14 15 16 .188 .250 .281 .312 .344 .375 .438 .469 .500 BRASS G39 G40 G41 G42 G43 G44 G45 G46 G47 STEEL GS39 GS40 GS41 GS42 GS43 GS44 GS45 GS46 GS47 36918 36920 36922 36924 36926 36928 36930 36932 36934 36972 36974 36976 36978 36980 36982 36984 36986 36988 24 DIAMETRAL PITCH 22 Gear Catalog 6 9 10 12 14 15 16 .250 .375 .417 .500 .583 .625 .667 6 8 9 10 11 12 14 15 16 .250 .333 .375 .417 .458 .500 .583 .625 .667 BRASS G54 G56 G57 G59 G60 G61 G62 STEEL GS54 GS55 GS56 GS57 GS58 GS59 GS60 GS61 GS62 36936 36940 36942 36946 36948 36950 36952 36990 36992 36994 36996 36998 37000 37002 37004 37006 RACK 141/2° PRESSURE ANGLE 48 THROUGH 3 DIAMETRAL PITCH NYLON, BRASS AND STEEL (Will not operate with 20° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Pitch Nom- Mating Nylon Brass Steel Overall Line inal Spur Thick- to Back Length Gear Catalog Item Catalog Item Catalog Item ness (B) (Feet) Page # Number Code Number Code Number Code 48 DIAMETRAL PITCH FACE WIDTH = .125" 1 2 32 DIAMETRAL PITCH .125 1 2 7,8 4 20 DIAMETRAL PITCH GP579-1 53901 – – – – – – G579-2 12716 L505-2 12732 – – G579-4 12718 L505-4 12734 FACE WIDTH = .375" OVERALL THICKNESS STANDARD TOLERANCES ‡ DIMENSION LENGTH† All 1/8 – 3/4 FACE 1 – 1-1/2 WIDTH 1-3/4 – 2 3 †Ends not machined. Tolerance allows for cutting and matching. Nylon Rack is molded in proper lengths to permit end to end butting without interruption of tooth spacing. ‡Brass and steel only. – – – 2 4 9,10 4 .500 .438 6 12 DIAMETRAL PITCH – – – – – – – – 4 6 10,11 .750 .667 4 6 10 DIAMETRAL PITCH – – – – – – – – – – – – – L514-4 12750 – L514-6 12752 – L515-4 12754 – L515-6 12756 FACE WIDTH = 1.000" 4 6 11,12 4 1.000 .900 6 8 DIAMETRAL PITCH – – – – – – – – – – – – – L516-4 37324 – L516-6 37326 – L517-4 37328 – L517-6 37330 FACE WIDTH = 1.250" 4 6 12,13 4 1.250 1.125 6 6 DIAMETRAL PITCH – – – – – – – – – – – – – L518-4 37332 – L518-6 37334 – L519-4 37336 – L519-6 37338 FACE WIDTH = 1.500" 4 6 13,14 4 1.500 1.333 6 5 DIAMETRAL PITCH – – – – – – – – – – – – – L520-4 37340 – L520-6 37342 – L521-4 37344 – L521-6 37346 FACE WIDTH = 1.750" 14 – – – – – – – L522-4 37348 – L522-6 37350 FACE WIDTH = 2.000" 15 – – – – – – – L523-4 37352 – L523-6 37354 FACE WIDTH = 3.000" 15 – – – – – – .312 .625 .750 1.000 PITCH DIA OF GEAR (D) GEAR CENTER LINE TO BACK OF RA B+D 2 FACE WIDTH CK LENGTH PITCH LINE TO BACK (B) OVERALL THICKNESS 4 3 Alterations — 149 Lubrication — 149 Materials — 150 .325 .250 .417 .525 .625 .833 4 6 DIAMETRAL PITCH 1.250 1.050 4 6 DIAMETRAL PITCH 1.500 REFERENCE PAGES .208 – – – .500 TOLERANCE + 1.00 – .000 + .000 – .002 + .000 – .003 + .000 – .004 + .000 – .006 .156 2 4 8,9 6 16 DIAMETRAL PITCH .375 LENGTH GP586-1 53899 – – – – – – G586-2 12724 L501-2 12726 FACE WIDTH = .188" GP583-1 53900 – – – – – – G583-2 12720 L503-2 12728 – – G583-4 12722 L503-4 12730 FACE WIDTH = .250" .250 WIDTH 6 1 2 6,7 4 24 DIAMETRAL PITCH .188 PITCH LINE TO BACK (B) .104 1.500 1.250 1.167 4 6 – – – – L509-2 12736 – L509-4 12738 – L509-6 12740 *FACE WIDTH = .313" G576-2 12712 L510-2 12742 G576-4 12714 L510-4 12744 – – L512-4 12746 – – L512-6 12748 FACE WIDTH = .750" – – L524-4 37356 L524-6 37358 *Face Width of L512-4 and L512-6 = 1/2". Gear Catalog 23 INTERNAL GEARS 141/2° PRESSURE ANGLE 48 THROUGH 16 DIAMETRAL PITCH BRASS (Will not operate with 20° spurs) ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. O.D. I.D. Catalog Number 1.500 2.000 2.750 3.750 .986 1.486 1.986 2.986 G632 G633 G635 G637 2.000 2.750 3.750 4.750 6.750 1.480 1.980 2.980 3.980 5.980 G664 G666 G668 G669 G670 2.250 2.750 3.750 4.750 6.750 1.474 1.974 2.974 3.974 5.974 G675 G677 G679 G680 G681 2.750 3.750 4.750 6.750 1.962 2.962 3.962 5.962 G689 G691 G692 G693 Item Code 48 DIAMETRAL PITCH 48 72 96 144 1.000 1.500 2.000 3.000 FACE = .125" 12066 12068 12070 12072 32 DIAMETRAL PITCH 48 64 96 128 192 FACE 1.500 2.000 3.000 4.000 6.000 FACE = .188" 12056 12058 12060 12062 12064 24 DIAMETRAL PITCH PITCH DIA. OUTSIDE DIA. INSIDE DIA. 36 48 72 96 144 1.500 2.000 3.000 4.000 6.000 FACE = .250" 12046 12048 12050 12052 12054 16 DIAMETRAL PITCH STANDARD TOLERANCES DIMENSION 48 Pitch I.D. 32 Pitch 24 Pitch 16 Pitch O.D. All All All All All TOLERANCE +.004 – .000 +.005 – .000 +.006 – .000 +.008 – .000 +.001 + .003 32 48 64 96 2.000 3.000 4.000 6.000 FACE = .313" PINION PITCH DIA. (d) CENTER DISTANCE GEAR PITCH DIA. (D) CENTER = D – d DISTANCE 2 NOTE: The difference in tooth numbers between Gear and Pinion should not be less than 15. 24 Gear Catalog 12038 12040 12042 12044 SPUR GEARS 64 AND 48 DIAMETRAL PITCH DELRIN AND BRASS 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style See Page 150 Hub Pitch Dia. Bore Dia. Proj. Without Keyway or Setscrew Catalog Item Number Code Face = .125" Outside Dia. = Pitch Dia. + .033" Overall Length = .125" + Hub Proj. 64 DIAMETRAL PITCH BRASS FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH 16 18 20 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 112 128 144 160 192 .250 .281 .312 .375 .438 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.125 1.250 1.375 1.500 1.750 2.000 2.250 2.500 3.000 .125 .1875 .250 .3125 .19 .22 .25 .28 .34 .38 .44 .44 .50 .50 .56 .56 .62 .62 .69 .69 .75 .75 .81 .88 .75 .75 .88 .19 .25 .25 .31 DIMENSION BORE All HUB DIA. All 48 D.P. REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 TOLERANCE ±.0005 ±1/32 64 D.P. C 09482 09484 09486 09488 09490 09492 09494 09496 09498 09500 09502 09504 09506 09508 09510 09512 09514 09516 09518 09520 09522 09524 09526 Face = .125" Outside Dia. = Pitch Dia. + .042" Overall Length = .125" + Hub Proj. 48 STANDARD TOLERANCES A Y6416 Y6418 Y6420 Y6424 Y6428 Y6432 Y6436 Y6440 Y6444 Y6448 Y6452 Y6456 Y6460 Y6464 Y6472 Y6480 Y6488 Y6496 Y64112 Y64128 Y64144 Y64160 Y64192 DIAMETRAL PITCH MOLDED DELRIN 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 .375 .396 .417 .438 .458 .479 .500 .521 .542 .562 .583 .604 .625 .646 .667 .688 .708 .729 .750 .771 .792 .813 .833 .875 .31 .34 .38 .1562 .41 .25 .45 .48 .50 .1875 .55 A .25 YP4818 YP4819 YP4820 YP4821 YP4822 YP4823 YP4824 YP4825 YP4826 YP4827 YP4828 YP4829 YP4830 YP4831 YP4832 YP4833 YP4834 YP4835 YP4836 YP4837 YP4838 YP4839 YP4840 YP4842 53902 53903 53904 53905 53906 53907 53908 53909 53910 53911 53912 53913 53914 53915 53916 53917 53918 53919 53920 53921 53922 53923 53924 53925 (continued next page) Gear Catalog 25 SPUR GEARS 48 DIAMETRAL PITCH DELRIN 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style See Page 150 Hub Pitch Dia. Bore Dia. Proj. Without Keyway or Setscrew † Catalog Item Number Code Face = .125" Outside Dia. = Pitch Dia. + .042" Overall Length = .125" + Hub Proj. 48 DIAMETRAL PITCH MOLDED DELRIN HUB PROJ. FACE PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES* DIMENSION BORE TOLERANCE All +.001 – .000 *Gears with Brass Inserts only. 48 D.P. REFERENCE PAGES Alterations — 149 Materials — 150 †All YPB gears have setscrews. BORE SETSCREW 1/8 #2-56 3/16 #4-40 1/4 #6-32 44 45 48 52 54 56 60 64 66 72 80 84 96 100 108 120 .917 .938 1.000 1.083 1.125 1.168 1.250 1.333 1.375 1.500 1.667 1.750 2.000 2.083 2.250 2.500 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 44 45 48 52 54 56 60 64 66 72 80 84 96 100 108 120 .375 .396 .417 .438 .458 .479 .500 .521 .542 .562 .583 .604 .625 .646 .667 .688 .708 .729 .750 .771 .792 .813 .833 .875 .917 .938 1.000 1.083 1.125 1.168 1.250 1.333 1.375 1.500 1.667 1.750 2.000 2.083 2.250 2.500 YP4844 YP4845 YP4848 YP4852 YP4854 YP4856 YP4860 YP4864 .250 .61 .25 B YP4866 YP4872 YP4880 YP4884 YP4896 YP48100 YP48108 YP48120 MOLDED DELRIN WITH BRASS INSERTS .188 .55 .31 .34 .125 .38 .40 .45 .48 .50 A .188 .55 .250 .25 .61 (continued next page) 26 Gear Catalog B YPB4818 YPB4819 YPB4820 YPB4821 YPB4822 YPB4823 YPB4824 YPB4825 YPB4826 YPB4827 YPB4828 YPB4829 YPB4830 YPB4831 YPB4832 YPB4833 YPB4834 YPB4835 YPB4836 YPB4837 YPB4838 YPB4839 YPB4840 YPB4842 YPB4844 YPB4845 YPB4848 YPB4852 YPB4854 YPB4856 YPB4860 YPB4864 YPB4866 YPB4872 YPB4880 YPB4884 YPB4896 YPB48100 YPB48108 YPB48120 53926 53927 53928 53929 53930 53931 53932 53933 53934 53935 53936 53937 53938 53939 53940 53941 53942 53943 53944 53945 53946 53947 53948 53949 53950 53951 53952 53953 53954 53955 53956 53957 53958 53959 53960 53961 53962 53963 53964 53965 53966 53967 53968 53969 53970 53971 53972 53973 53974 53975 53976 53977 53978 53979 53980 53981 SPUR GEARS 48 AND 32 DIAMETRAL PITCH DELRIN AND BRASS 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style See Page 150 Hub Pitch Dia. Bore Dia. Proj. Without Keyway or Setscrew Catalog Item Number Code Face = .125" Outside Dia. = Pitch Dia. + .042" Overall Length = .125" + Hub Proj. 48 DIAMETRAL PITCH BRASS HUB PROJ. FACE PITCH DIA. HUB DIA. BORE OVERALL LENGTH 12 15 18 21 24 27 30 36 42 48 54 60 66 72 84 96 120 144 192 .250 .312 .375 .438 .500 .562 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.750 2.000 2.500 3.000 4.000 .125 .1875 .250 .3125 .18 .22 .28 .35 .38 .44 .44 .50 .57 .63 .69 .69 .75 .75 .82 .88 .75 .88 1.00 .19 .25 A .25 .31 C Y4812 Y4815 Y4818 Y4821 Y4824 Y4827 Y4830 Y4836 Y4842 Y4848 Y4854 Y4860 Y4866 Y4872 Y4884 Y4896 Y48120 Y48144 Y48192 09444 09446 09448 09450 09452 09454 09456 09458 09460 09462 09464 09466 09468 09470 09472 09474 09476 09478 09480 Face = .188" Outside Dia. = Pitch Dia. + .062" Overall Length = .188" + Hub Proj. 32 DIAMETRAL PITCH MOLDED DELRIN STANDARD TOLERANCES* DIMENSION BORE All HUB DIA. All TOLERANCE ±.0005 ±1/32 *Brass only. 48 D.P. REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 32 D.P. 12 14 15 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 48 52 56 64 72 80 96 .375 .438 .469 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.062 1.125 1.187 1.250 1.312 1.375 1.500 1.625 1.750 2.000 2.250 2.500 3.000 .1562 .28 .31 .31 .31 .34 .47 A .50 .1875 .250 .56 .50 .56 .63 .61 .31 .31 .63 B .67 .3125 .31 .81 YP3212 YP3214 YP3215 YP3216 YP3218 YP3220 YP3222 YP3224 YP3226 YP3228 YP3230 YP3232 YP3234 YP3236 YP3238 YP3240 YP3242 YP3244 YP3248 YP3252 YP3256 YP3264 YP3272 YP3280 YP3296 53982 53983 53984 53985 53986 53987 53988 53989 53990 53991 53992 53993 53994 53995 53996 53997 53998 53999 54000 54001 54002 54003 54004 54005 54006 (continued next page) Gear Catalog 27 SPUR GEARS 32 DIAMETRAL PITCH DELRIN AND BRASS 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Hub Pitch Dia. Bore Dia. Proj. Without Keyway or Setscrew † Catalog Item Number Code Style See Page 150 Face = .188" Outside Dia. = Pitch Dia. + .062" Overall Length = .188" + Hub Proj. 32 DIAMETRAL PITCH MOLDED DELRIN with BRASS INSERTS HUB PROJ. FACE PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION TOLERANCE Brass BORE All ± .0005 HUB. DIA. All ± 1/32 Delrin with Brass Inserts BORE All + .001 – .000 32 D.P. REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 †All YPB gears have setscrew and spot drill. 28 BORE SETSCREW 1/8 #2-56 3/16 #4-40 1/4 #6-32 5/16 #8-32 Gear Catalog 12 14 15 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 48 52 56 64 72 80 96 .375 .438 .469 .500 .562 .625 .688 .750 .812 .875 .938 1.000 1.062 1.125 1.187 1.250 1.312 1.375 1.500 1.625 1.750 2.000 2.250 2.500 3.000 12 14 16 18 20 24 28 32 36 40 48 56 64 72 80 96 112 128 160 .375 .438 .500 .562 .625 .750 .875 1.000 1.125 1.250 1.500 1.750 2.000 2.250 2.500 3.000 3.500 4.000 5.000 .125 .1875 .250 .3125 .125 .1875 .250 .3125 .28 .31 .31 .34 .34 .47 .50 .50 .56 .50 .56 .63 .31 .61 .61 .61 .61 .61 .61 .63 .67 .67 .67 .81 .81 .81 BRASS .28 .34 .40 .43 .47 .53 .59 .66 .72 .72 .78 .84 .90 .88 .88 1.00 1.00 1.00 1.00 A B .25 .25 A .25 .25 .31 C YPB3212 YPB3214 YPB3215 YPB3216 YPB3218 YPB3220 YPB3222 YPB3224 YPB3226 YPB3228 YPB3230 YPB3232 YPB3234 YPB3236 YPB3238 YPB3240 YPB3242 YPB3244 YPB3248 YPB3252 YPB3256 YPB3264 YPB3272 YPB3280 YPB3296 54007 54008 54009 54010 54011 54012 54013 54014 54015 54016 54017 54018 54019 54020 54021 54022 54023 54024 54025 54026 54027 54028 54029 54030 54031 Y3212 Y3214 Y3216 Y3218 Y3220 Y3224 Y3228 Y3232 Y3236 Y3240 Y3248 Y3256 Y3264 Y3272 Y3280 Y3296 Y32112 Y32128 Y32160 09406 09408 09410 09412 09414 09416 09418 09420 09422 09424 09426 09428 09430 09432 09434 09436 09438 09440 09442 SPUR GEARS 24 DIAMETRAL PITCH DELRIN 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style See Page 150 Hub Pitch Dia. Bore Dia. Proj. Without Keyway or Setscrew† Catalog Item Number Code Face = .250" Outside Dia. = Pitch Dia. + .083" Overall Length = .250" + Hub Proj. 24 DIAMETRAL PITCH MOLDED DELRIN HUB PROJ. FACE PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES* DIMENSION BORE All TOLERANCE +.001 – .000 *Gears with Brass Inserts only. 24 D.P. REFERENCE PAGES Alterations — 149 Materials — 150 †All YPB gears have setscrew and spot drill. BORE SETSCREW 3/16 #4-40 1/4 #6-32 5/16 #8-32 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 32 33 34 36 39 40 42 44 45 48 50 52 54 56 60 .500 .583 .625 .667 .709 .750 .791 .833 .875 .917 .959 1.000 1.041 1.083 1.125 1.167 1.250 1.333 1.375 1.416 1.500 1.625 1.666 1.750 1.833 1.875 2.000 2.083 2.166 2.250 2.333 2.500 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 32 33 34 36 39 40 42 .500 .583 .625 .667 .709 .750 .791 .833 .875 .917 .959 1.000 1.041 1.083 1.125 1.167 1.250 1.333 1.375 1.416 1.500 1.625 1.666 1.750 .38 .44 YP2412 YP2414 YP2415 .48 YP2416 YP2417 .188 A YP2418 YP2419 .55 YP2420 YP2421 YP2422 YP2423 .63 YP2424 .61 YP2425 YP2426 YP2427 .63 .250 YP2428 .31 YP2430 YP2432 .61 YP2433 YP2434 .63 YP2436 B YP2439 YP2440 YP2442 YP2444 YP2445 .313 .67 YP2448 YP2450 YP2452 YP2454 YP2456 YP2460 MOLDED DELRIN WITH BRASS INSERTS .38 .44 .48 .188 A .55 .31 .63 .61 .250 .63 B .61 .63 .313 .67 YPB2412 YPB2414 YPB2415 YPB2416 YPB2417 YPB2418 YPB2419 YPB2420 YPB2421 YPB2422 YPB2423 YPB2424 YPB2425 YPB2426 YPB2427 YPB2428 YPB2430 YPB2432 YPB2433 YPB2434 YPB2436 YPB2439 YPB2440 YPB2442 54032 54033 54034 54035 54036 54037 54038 54039 54040 54041 54042 54043 54044 54045 54046 54047 54048 54049 54050 54051 54052 54053 54054 54055 54056 54057 54058 54059 54060 54061 54062 54063 54064 54065 54066 54067 54068 54069 54070 54071 54072 54073 54074 54075 54076 54077 54078 54079 54080 54081 54082 54083 54084 54085 54086 54087 (continued next page) Gear Catalog 29 SPUR GEARS 24 AND 20 DIAMETRAL PITCH DELRIN, BRASS, STEEL AND CAST IRON 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. With Keyway and Setscrew† Catalog Item Number Code Face = .250" Outside Dia. = Pitch Dia. + .083" DIAMETRAL PITCH Overall Length = .250" + Hub Proj. MOLDED DELRIN WITH BRASS INSERTS 44 1.833 YPB2444 54088 – – 45 1.875 YPB2445 54089 – – 48 2.000 YPB2448 54090 – – 50 2.083 YPB2450 54091 – – .3125 .67 .31 B 52 2.166 YPB2452 54092 – – 54 2.250 YPB2454 54093 – – 56 2.333 YPB2456 54094 – – 60 2.500 YPB2460 54095 – – BRASS 12 .500 .38 Y2412 09372 – – 15 .625 .50 Y2415 09374 – – .1875 .25 18 .750 .54 Y2418 09376 – – 24 FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION TOLERANCE Brass, Steel and Cast Iron BORE All ± .0005 HUB. DIA. All ± 1/32 Delrin with Brass Inserts BORE All + .001 – .000 20 D.P. 24 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 46 Lubrication — 149 Materials — 150 Selection Procedure — 37 †YPB gears have one setscrew (#8-32), no keyway. *5/16" bore have #35 (.110) drilled hole through one wall, no keyway. ‡3/8" bore have one setscrew. No keyway. 1/2" bore and larger have standard keyway at 90° to setscrew. See Page 150. 30 Gear Catalog 21 24 27 30 36 42 48 54 60 72 84 96 120 144 .875 1.000 1.125 1.250 1.500 1.750 2.000 2.250 2.500 3.000 3.500 4.000 5.000 6.000 .250 .3125 .60 .66 .73 .73 .79 .86 .92 .88 .88 A .25 .25 .31 .31 .375 C 1.00 .38 20 DIAMETRAL PITCH Y2421 09378 – – Y2424 09380 – – Y2427 09382 – – Y2430 09384 – – Y2436 09386 – – Y2442 09388 – – Y2448 09390 – – Y2454 09392 – – Y2460 09394 – – Y2472 09396 – – Y2484 09398 – – Y2496 09400 – – Y24120 09402 – – Y24144 09404 – – Face = .500" Outside Dia. = Pitch Dia. + .100" Overall Length = .500" + Hub Proj. STEEL 12 14 15 16 18 20 24 25 30 35 .600 .700 .750 .800 .900 1.000 1.200 1.250 1.500 1.750 40 2.000 .500 .625 .750 1.72 45 50 60 70 2.250 2.500 3.000 3.500 .500 1.97 1.62 2.12 2.38 80 84 90 100 120 140 160 180 200 4.000 4.200 4.500 5.000 6.000 7.000 8.000 9.000 10.000 .625 1.38 .625 1.50 .625 1.75 .3125 .375 .500 .46 .56 .60 .66 .74 .84 .92 .97 1.22 1.47 YA12 YA14 YA15 .44 YA16 YA18 YA20 YA24 .44 A YA25 YA30 .50 YA35 YA40 .50 – – YA45 YA50A .50 YA60A YA70A CAST IRON C YA80 .62 B YA84 YA90 C YA100 YA120 .62 YA140 D YA160 YA180 .75 YA200 .44 09892 09894 09896 09898 09900 09902 09914 09904 09906 09908 09910 – – 09912 10548 10550 10552 YA12-5/16* YA14-5/16* YA15-3/8‡ YA16-3/8‡ YA18-3/8‡ YA20-1/2 YA24-1/2 YA25-1/2 YA30-1/2 YA35-1/2 YA40-1/2 YA40-5/8 YA40-3/4 – – – – 46128 46129 46130 46131 46132 46133 46134 46135 46136 46137 46138 46139 46140 – – – – 10554 10556 10558 10560 10562 10564 10566 10568 10570 – – – – – – – – – – – – – – – – – – SPUR GEARS 16 AND 12 DIAMETRAL PITCH STEEL AND CAST IRON 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. With Keyway and Setscrew† Catalog Item Number Code Face = .750" Outside Dia. = Pitch Dia. + .125" Overall Length = .750" + Hub Proj. 16 DIAMETRAL PITCH STEEL FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All TOLERANCE ±.0005 ±1/32 12 14 .750 .875 .375 .56 .69 .50 15 .938 .375 .500 .75 .50 16 18 20 1.000 1.125 1.250 .500 .81 .94 1.05 .50 24 1.500 1.20 .50 28 1.750 1.45 .50 30 1.875 1.58 .50 32 2.000 36 40 48 56 60 64 72 80 2.250 2.500 3.000 3.500 3.750 4.000 4.500 5.000 96 128 144 160 192 6.000 8.000 9.000 10.000 12.000 .625 .625 .750 .625 .750 .625 .750 .875 .625 .750 .875 1.000 .625 .750 YB12 YB14 YB15 – YB16 YB18 YB20 YB24 – YB28 – YB30 – – YB32 – – – YB36 YB40 YB48A YB56A YB60A YB64A YB72A YB80A .50 A 1.70 .50 1.95 2.20 2.00 2.50 2.75 2.88 3.38 3.88 .50 .62 .75 09916 09918 09920 – 09922 09924 09926 09928 – 09930 – 09932 – – 09934 – – – 09936 09938 10572 10574 10576 10578 10580 10582 YB12-3/8† YB14-3/8† YB15-3/8† YB15-1/2 YB16-1/2 YB18-1/2 YB20-5/8 YB24-5/8 YB24-3/4 YB28-5/8 YB28-3/4 YB30-5/8 YB30-3/4 YB30-7/8 YB32-5/8 YB32-3/4 YB32-7/8 YB32-1 – – – – – – – – 46141 46142 45991 46143 46144 46145 46146 46147 46148 46149 46150 46151 46152 46153 46154 46155 46156 46157 – – – – – – – – CAST IRON .750 1.75 2.00 2.00 .75 .875 2.00 .75 1.00 .75 .83 .92 .99 1.07 1.24 1.32 .62 .62 1.40 .62 1.65 .62 1.99 .62 2.15 1.94 2.44 2.88 3.38 .62 .88 D 12 DIAMETRAL PITCH YB96 10584 – – YB128 10588 – – YB144 10590 – – YB160 10592 – – YB192 10594 – – Face = 1.000" Outside Dia. = Pitch Dia. + .167" Overall Length = 1.000" + Hub Proj. STEEL 16 D.P. 12 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 46, 47 Lubrication — 149 Materials — 150 Selection Procedure — 37 †3/8" bore have one setscrew. No keyway. YB15-1/2 and larger have standard keyway at 90° to setscrew. See page 150. *YD12-1/2 has one setscrew. No keyway. ‡YD13-5/8 has one setscrew. No keyway. YD14-5/8 bore and larger have standard keyway at 90° to setscrew. 12 13 14 15 16 18 20 1.000 1.083 1.167 1.250 1.333 1.500 1.667 21 1.750 24 2.000 28 2.333 30 36 42 48 54 2.500 3.000 3.500 4.000 4.500 .500 .625 .750 .750 .875 .750 .875 1.000 .750 .875 1.000 .750 .875 .62 .88 A YD12 YD13 YD14 YD15 YD16 YD18 YD20 YD21 – YD24 – – YD28 – – YD30 YD36A YD42A YD48A YD54A 09940 09942 09944 09946 09948 09950 09952 09954 – 09956 – – 09958 – – 09960 10596 10598 10600 10602 Gear Catalog YD12-1/2* YD13-5/8‡ YD14-5/8 YD15-5/8 YD16-5/8 YD18-3/4 YD20-3/4 YD21-3/4 YD21-7/8 YD24-3/4 YD24-7/8 YD24-1 YD28-3/4 YD28-7/8 YD28-1 – – – – – 46158 46159 46160 46161 46162 46163 46164 46165 46166 46167 46168 46169 46170 46171 46172 – – – – – 31 SPUR GEARS 12 AND 10 DIAMETRAL PITCH CAST IRON AND STEEL 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. Face = 1.000" Outside Dia. = Pitch Dia. + .166" Overall Length = 1.000" + Hub Proj. 12 DIAMETRAL PITCH FACE 60 66 72 84 96 108 120 132 144 168 192 216 HUB PROJ. 5.000 5.500 6.000 7.000 8.000 9.000 10.000 11.000 12.000 14.000 16.000 18.000 .875 2.12 2.25 2.25 1.000 2.50 CAST IRON B YD60 YD66 .88 YD72 YD84 YD96 YD108 .88 D YD120 YD132 YD144 1.00 YD168 10604 – – 10606 – – 10608 – – 10610 – – 10612 – – 10614 – – 10616 – – 10618 – – 10620 – – 10622 – – YD192 10624 – – YD216 10626 – – Face = 1.250" Outside Dia. = Pitch Dia. + .200" Overall Length = 1.250" + Hub Proj. 2.75 10 PITCH DIA. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 12 D.P. TOLERANCE ±.0005 ±1/32 10 D.P. DIAMETRAL PITCH STEEL 12 14 15 16 1.200 1.400 1.500 1.600 .625 18 1.800 1.42 20 2.000 24 2.400 25 2.500 28 2.800 .750 .875 .875 1.000 .875 1.000 .875 1.000 .875 1.000 30 35 40 45 48 50 3.000 3.500 4.000 4.500 4.800 5.000 .875 2.00 2.50 2.95 3.45 3.75 3.95 55 60 70 80 90 100 120 140 160 200 5.500 6.000 7.000 8.000 9.000 10.000 12.000 14.000 16.000 20.000 .750 1.000 1.000 1.125 .92 1.12 1.22 1.32 1.62 2.02 2.12 2.42 2.50 3.00 3.25 YF12 YF14 YF15 .62 YF16 YF18 .62 – YF20 .62 – A YF24 .62 – YF25 .62 – YF28 .62 – YF30A .88 YF35A YF40A YF45A .88 YF48A YF50A CAST IRON YF55 B YF60 1.00 YF70 YF80 YF90 D YF100 YF120 1.12 YF140 YF160 1.25 YF200B .62 †All gears have standard keyway at 90° to setscrew. See Page 150. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 47, 48 Lubrication — 149 Materials — 150 Selection Procedure — 37 32 Gear Catalog With Keyway and Setscrew† Catalog Item Number Code 09962 09964 09966 09968 09970 – 09972 – 09974 – 09976 – 09978 – 10630 10632 10634 10636 10638 10640 10642 10644 10646 10648 10650 10652 10656 10658 10660 10664 YF12-5/8 YF14-5/8 YF15-3/4 YF16-3/4 YF18-3/4 YF18-7/8 YF20-7/8 YF20-1 YF24-7/8 YF24-1 YF25-7/8 YF25-1 YF28-7/8 YF28-1 – – – – – – – – – – – – – – – – 46173 46174 46175 46176 46177 46178 46179 46180 46181 46182 46183 46184 46185 46186 – – – – – – – – – – – – – – – – SPUR GEARS 8 AND 6 DIAMETRAL PITCH STEEL AND CAST IRON 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. With Keyway and Setscrew† Catalog Item Number Code Face = 1.500" Outside Dia. = Pitch Dia. + .250" Overall Length = 1.500" + Hub Proj. 8 DIAMETRAL PITCH STEEL FACE PITCH DIA. HUB PROJ. 1.500 1.750 .750 1.12 1.31 15 1.875 1.43 16 2.000 18 2.250 20 2.500 22 2.750 24 3.000 28 32 36 3.500 4.000 4.500 .750 .875 .875 1.000 .875 1.000 1.125 .875 1.000 1.125 .875 1.000 1.125 .875 1.000 1.125 .875 40 44 48 56 60 64 72 80 88 96 112 120 128 5.000 5.500 6.000 7.000 7.500 8.000 9.000 10.000 11.000 12.000 14.000 15.000 16.000 HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All 12 14 TOLERANCE ±.0005 ±1/32 1.56 1.81 2.06 2.31 2.56 1.000 3.06 3.00 3.50 1.000 2.50 3.00 1.125 3.25 6 DIAMETRAL PITCH YH12 09980 YH12-3/4 46187 YH14 09982 YH14-3/4 46188 YH15 09984 YH15-3/4 46189 .75 – – YH15-7/8 46190 YH16 09986 YH16-7/8 46191 .88 – – YH16-1 46192 YH18 09988 YH18-7/8 46193 .88 A – – YH18-1 46194 – – YH18-1-1/8 46195 YH20 09990 YH20-7/8 46196 .88 – – YH20-1 46197 – – YH20-1-1/8 46198 YH22 09992 YH22-7/8 46199 .88 – – YH22-1 46200 – – YH22-1-1/8 46201 YH24 09994 YH24-7/8 46202 .88 – – YH24-1 46203 – – YH24-1-1/8 46204 .88 YH28 09996 – – YH32C 10666 – – .88 YH36C 10668 – – CAST IRON YH40B 10670 – – B YH44B 10672 – – YH48B 10674 – – 1.00 YH56B 10676 – – C YH60 10678 – – YH64B 10680 – – YH72B 10682 – – YH80B 10684 – – D YH88B 10686 – – YH96B 10688 – – 1.25 YH112B 10690 – – YH120 10692 – – YH128B 10694 – – Face = 2.000" Outside Dia. = Pitch Dia. + .333" Overall Length = 2.000" + Hub Proj. .75 STEEL 8 D.P. 6 D.P. 12 2.000 14 2.333 15 2.500 1.000 1.000 1.125 1.000 1.125 1.1875 1.250 1.46 .88 1.79 .88 1.96 .88 A YJ12 YJ14 – YJ15 – – – 09998 10000 – 10002 – – – YJ12-1 YJ14-1 YJ14-1-1/8 YJ15-1 YJ15-1-1/8 YJ15-1-3/16 YJ15-1-1/4 46205 46206 46207 46208 46209 46210 46211 †All gears have standard keyway at 90° to setscrew. See Page 150. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 48, 49 Lubrication — 149 Materials — 150 Selection Procedure — 37 Gear Catalog 33 SPUR GEARS 6 AND 5 DIAMETRAL PITCH STEEL AND CAST IRON 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Style Without Keyway or Setscrew See Page Catalog Item Proj. 150 Number Code Hub Pitch Dia. Bore Dia. With Keyway and Setscrew† Catalog Item Number Code Face = 2.000" Outside Dia. = Pitch Dia. + .333" Overall Length = 2.000" + Hub Proj. 6 DIAMETRAL PITCH STEEL FACE PITCH DIA. HUB PROJ. HUB DIA. BORE OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All HUB DIA. All TOLERANCE ±.0005 ±1/32 16 2.667 18 3.000 21 3.500 24 27 30 4.000 4.500 5.000 33 36 42 48 54 60 66 72 84 96 108 120 5.500 6.000 7.000 8.000 9.000 10.000 11.000 12.000 14.000 16.000 18.000 20.000 1.000 1.125 1.1875 1.250 1.000 1.125 1.1875 1.250 1.000 1.125 1.1875 1.250 2.13 2.46 2.96 1.125 3.00 3.50 4.00 1.125 3.00 3.50 1.250 3.50 1.250 4.00 1.375 4.50 5 DIAMETRAL PITCH YJ16 10004 YJ16-1 46212 – – YJ16-1-1/8 46213 – – YJ16-1-3/16 46214 – – YJ16-1-1/4 46215 YJ18 10006 YJ18-1 46216 – – YJ18-1-1/8 46217 .88 – – YJ18-1-3/16 46218 – – YJ18-1-1/4 46219 A YJ21 10008 YJ21-1 46220 – – YJ21-1-1/8 46221 .88 – – YJ21-1-3/16 46222 – – YJ21-1-1/4 46223 YJ24A 10704 – – .88 YJ27A 10706 – – YJ30C 10708 – – CAST IRON B YJ33B 10710 – – 1.50 A YJ36B 10712 – – YJ42B 10714 – – 1.50 B YJ48B 10716 – – YJ54B 10718 – – YJ60B 10720 – – C YJ66B 10722 – – YJ72B 10724 – – 1.50 YJ84B 10726 – – D YJ96B 10728 – – YJ108B 10730 – – 1.50 YJ120B 10732 – – Face = 2.500" Outside Dia. = Pitch Dia. + .400" Overall Length = 2.500" + Hub Proj. .88 STEEL 6 D.P. 5 D.P. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 49, 50 Lubrication — 149 Materials — 150 Selection Procedure — 37 12 14 15 16 18 20 2.400 2.800 3.000 3.200 3.600 4.000 24 25 28 30 35 40 45 50 60 70 80 100 110 120 140 160 180 4.800 5.000 5.600 6.000 7.000 8.000 9.000 10.000 12.000 14.000 16.000 20.000 22.000 24.000 28.000 32.000 36.000 1.125 1.78 2.18 2.38 2.58 2.98 3.38 1.125 3.75 1.250 3.75 4.00 1.375 4.38 1.500 4.75 5.00 5.00 5.00 5.50 1.625 YK12 YK14 YK15 .88 A YK16 YK18 YK20 CAST IRON YK24 YK25B 1.25 A YK28 YK30B YK35B B YK40B 1.25 YK45B C YK50 YK60 1.50 YK70B YK80B YK100 1.75 D YK110 YK120 YK140B 2.00 YK160B YK180B †All gears have standard keyway at 90° to setscrew. See Page 150. 34 Gear Catalog 10010 10012 10014 10016 10018 10020 – – – – – – – – – – – – 10738 10740 10742 10744 10746 10748 10750 10752 10754 10756 10758 10762 10764 10766 10768 10770 10772 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – RACK 64 THROUGH 4 DIAMETRAL PITCH BRASS AND STEEL 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Overall Thickness Pitch Line Nominal Mating to Back Length Spur Gear (B) (Feet) Page No. Steel Catalog Item Number Code Brass Catalog Item Number Code 64 DIAMETRAL PITCH .125 .109 FACE WIDTH - .125” 2 25 – – 2 25 – 27 – – 27 – 28 – – – – 29 – 30 – – – – Y64-2 12710 48 DIAMETRAL PITCH .125 .104 FACE WIDTH - .125” Y48-2 12708 32 DIAMETRAL PITCH .188 PITCH LINE TO BACK (B) .156 FACE WIDTH - .188” 2 4 Y32-2 Y32-4 12704 12706 24 WIDTH DIAMETRAL PITCH .250 .208 FACE WIDTH - .250” 2 4 Y24-2 Y24-4 12700 12702 20 DIAMETRAL PITCH OVERALL THICKNESS LENGTH .500 .450 FACE WIDTH - .500” 4 6 30 L2020-4 12758 L2020-6 12760 31 L2016-4 12762 L2016-6 12764 31 – 32 L2012-4 37320 L2012-6 37322 32 L2010-4 37316 L2010-6 37318 33 L208-4 L208-6 37312 37314 33 – 34 L206-4 L206-6 37308 37310 34 L205-4 L205-6 37304 37306 – L204-4 L204-6 37300 37302 – – 16 DIAMETRAL PITCH .750 .688 FACE WIDTH - .750” 4 6 – – – – 12 STANDARD TOLERANCES DIMENSION LENGTH† All 1/8 – 3/4 FACE 1 – 1-1/2 WIDTH 2 – 2-1/2 3-1/2 – – TOLERANCE +1.000 – .000 +.000 – .002 +.000 – .003 +.000 – .004 +.000 – .006 †Ends not machined. Tolerance allows for cutting and matching. DIAMETRAL PITCH 1.000 .917 FACE WIDTH - 1.000” 4 6 – – – – 10 DIAMETRAL PITCH 1.250 1.150 FACE WIDTH - 1.250” 4 6 – – – – 8 DIAMETRAL PITCH 1.500 1.375 FACE WIDTH - 1.500” 4 6 – – – – 6 DIAMETRAL PITCH PITCH DIA OF GEAR (D) FACE WIDTH GEAR CENTER LINE TO BACK OF RA B+D 2 CK LENGTH 1.500 OVERALL THICKNESS 1.333 FACE WIDTH - 2.000” 4 6 – – – – 5 DIAMETRAL PITCH PITCH LINE TO BACK (B) 1.500 1.300 FACE WIDTH - 2.500” 4 6 – – – – 4 DIAMETRAL PITCH REFERENCE PAGES 2.000 1.750 FACE WIDTH - 3.500” 4 6 – – – – Alterations — 149 Lubrication — 149 Materials — 150 Gear Catalog 35 INTERNAL GEARS 64 THROUGH 24 DIAMETRAL PITCH BRASS 20° PRESSURE ANGLE (Will not operate with 141⁄2° spurs) ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. O.D. I.D. DIAMETRAL PITCH 64 1.000 96 1.500 128 2.000 192 3.000 1.500 2.000 2.750 3.750 .980 1.480 1.980 2.980 FACE WIDTH - .125” YI6464 12030 YI6496 12032 YI64128 12034 YI64192 12036 1.500 2.000 2.750 3.750 4.750 .974 1.474 1.974 2.974 3.974 FACE WIDTH - .125” YI4848 12020 YI4872 12022 YI4896 12024 YI48144 12026 YI48192 12028 2.000 2.750 3.750 4.750 6.750 1.461 1.961 2.961 3.961 5.961 FACE WIDTH - .188” YI3248 12010 YI3264 12012 YI3296 12014 YI32128 12016 YI32192 12018 2.250 2.750 3.750 4.750 6.750 1.450 1.950 2.950 3.950 5.950 FACE WIDTH - .250” YI2436 12000 YI2448 12002 YI2472 12004 YI2496 12006 YI24144 12008 64 48 DIAMETRAL PITCH 48 1.000 72 1.500 96 2.000 144 3.000 192 4.000 32 FACE PITCH DIA. OUTSIDE DIA. INSIDE DIA. DIAMETRAL PITCH 48 1.500 64 2.000 96 3.000 128 4.000 192 6.000 24 DIAMETRAL PITCH 36 1.500 48 2.000 72 3.000 96 4.000 144 6.000 Catalog Number Item Code NOTE: The difference in tooth numbers between Gear and Pinion should not be less than 12. STANDARD TOLERANCES DIMENSION 64 Pitch 48 Pitch I.D. 32 Pitch 24 Pitch O.D. All All All All All TOLERANCE +.004 – .000 +.005 – .000 +.006 – .000 +.008 – .000 +.001 + .003 PINION PITCH DIA. (d) CENTER DISTANCE GEAR PITCH DIA. (D) CENTER = D – d DISTANCE 2 36 Gear Catalog SPUR GEARS Boston spur gears are designed to transmit motion or power between parallel shafts. Configurations include spur, rack, pinion wire, stem pinions and internal gears; most with a selection of bores, keyways and setscrews. Styles include plain, web, web with lightening holes or spoked. Change gears have consecutive numbers of teeth for reduction uses. Boston fine-pitch spur gears are available in Delrin and Brass. Configurations include spur, rack, pinion wire and internal gears; most with a selection of bores, keyways, and setscrews. Styles include plain, web with lightening holes or spoked. SELECTION PROCEDURE SELECTION HINTS 1. Determine service factor. a. Using application Classification Chart, pages 152153, determine service factor or b. With knowledge of operating conditions and load classification, select service factor from Table 1 below. A. Select pinion having pitch diameter at least twice the shaft diameter. B. Pinion number of teeth should be greater than 16 for 14 1⁄2°PA and 13 for 20°PA to avoid excessive undercutting. C. For tooth numbers or RPMs not on Chart, interpolation of horsepower is adequate. Design HP = Application Load X Service Factor (Table 1) 3. Select spur gear pinion with horsepower capacity equal to (or greater than) design horsepower determined in Step 2. 141⁄2° Pressure Angle Spur Gears—Page 38 to Page 45. 20° Pressure Angle Spur Gears— Page 46 to Page 50. 4. Select a driven spur gear with a catalog rating equal to or greater than the horsepower determined in Step 2. All ratings are predicated on gears properly lubricated and maintained. D. Pitchline velocities above 1000 FPM are not recommended for metallic spur gears. The Selection Chart reflects this in the lack of ratings for larger numbers of teeth at higher RPM’s. Ratings to the right of heavy line are not recommended, as suggested maximum velocity is exceeded, and should be used for interpolation purposes only. TABLE 1 Service Factor .8 1.0 1.25 1.50 1.75 2.0 Operating Conditions Uniform — not more than 15 minutes in 2 hours. Moderate Shock — not more than 15 minutes in 2 hours. Uniform — not more than 10 hours per day. Moderate Shock — not more than 10 hours per day. Uniform — more than 10 hours per day. Heavy Shock — not more than 15 minutes in 2 hours. Moderate Shock — more than 10 hours per day. Heavy Shock — not more than 10 hours per day. Heavy Shock — more than 10 hours per day. Heavy shock loads and/or severe wear conditions may require the use of higher service factors. Consultation with factory is recommended in these applications. Gear Catalog 37 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 32 DIAMETRAL PITCH STEEL 25 RPM 50 RPM 100 RPM 141⁄2° PRESSURE ANGLE 200 RPM 300 RPM 3/16" FACE 600 RPM 900 RPM REFERENCE PAGE 7. 1200 RPM 1800 RPM 3600 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 16 18 20 22 24 26 28 30 32 40 48 56 64 80 96 128 160 192 .003 7.4 .003 8.9 .004 10.2 .005 11.7 .01 13.0 .01 14.5 .01 15.9 .01 17.3 .01 18.9 .01 24.5 .01 29.9 .01 35.7 .02 41.4 .02 52.4 .02 62.6 .03 83.9 .04 106 .05 126 .24 .27 .30 .32 .34 .37 .39 .40 .43 .48 .52 .55 .58 4.2 4.7 5.2 5.7 6.0 6.4 6.8 7.0 7.4 8.4 9.0 9.7 10.2 .01 7.3 .01 8.8 .01 10.2 .01 11.6 .01 12.9 .01 14.4 .01 15.1 .01 17.0 .01 18.7 .02 24.2 .02 29.4 .03 35 .03 40.6 .04 51 .05 60.6 .06 80.6 .08 101 .09 119 .01 7.3 .01 8.7 .02 10.1 .02 11.4 .02 12.7 .02 14.1 .02 15.5 .03 16.7 .03 18.3 .04 23.6 .05 28.5 .05 33.8 .06 38.9 .08 48.5 .09 57.1 .12 74.6 .15 92.1 .17 107 24 DIAMETRAL PITCH STEEL 25 RPM 50 RPM 100 RPM .02 .03 .03 .04 .04 .04 .05 .05 .06 .07 .09 .10 .11 .14 .16 .21 .25 .28 7.1 8.5 9.8 11.1 12.3 13.7 14.9 16.1 17.6 22.4 26.8 31.5 36 44.2 51.2 64.9 78.2 88.4 .03 .04 .05 .05 .06 .06 .07 .07 .08 .10 .12 .14 .16 .19 .22 .27 .32 .36 7.0 8.3 9.6 10.8 11.9 13.3 14.5 15.5 16.9 21.3 25.4 29.6 33.5 40.6 46.4 57.5 67.8 75.4 .06 .07 .08 .09 .10 .12 .12 .13 .14 .18 .21 .24 .26 .31 .34 .41 .46 .50 6.6 7.8 8.9 9.9 10.9 12.0 13.1 13.9 15.2 18.7 21.8 24.9 27.8 32.5 36.2 42.7 48.6 52.4 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM .09 .10 .12 .13 .14 .16 .17 .18 .20 .24 .27 .31 .34 .39 .42 .49 .54 .57 6.3 7.3 8.3 9.3 10.1 11.1 12.0 12.7 13.7 16.7 19.1 21.6 23.7 27.2 29.6 34 37.9 40.1 .11 .13 .15 .16 .18 .20 .21 .22 .24 .29 .32 .36 .39 .44 .48 .54 5.9 6.9 7.8 8.7 9.4 10.2 11.0 11.7 12.6 15 17 18.9 20.7 23.3 25.1 28.3 1/4" FACE 600 RPM 900 RPM .15 .18 .20 .22 .24 .26 .27 .29 .31 .36 .40 .44 .47 .52 .55 5.4 6.1 6.9 7.6 8.3 8.9 9.5 10.0 10.7 12.5 13.9 15.3 16.5 18.2 19.2 REFERENCE PAGE 8. 1200 RPM 1800 RPM 3600 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 12 14 15 16 18 20 21 24 30 36 42 48 60 72 96 120 144 .004 .01 .01 .01 .01 .01 .01 .01 .02 .02 .02 .03 .04 .04 .06 .07 .09 .22 .28 .31 .33 .38 .42 .45 .50 .60 .68 .74 .80 .89 .96 .35 .43 .46 .49 .55 .61 .63 .69 .80 .89 .94 .99 6.1 7.5 8.0 8.6 9.7 10.6 11.0 12.0 13.9 15.5 16.5 17.4 10.9 14.2 15.8 17.5 20.9 24.3 26.1 30.7 40.7 51.2 60.7 70.4 90 109 147 185 219 .01 .01 .01 .01 .02 .02 .02 .02 .03 .04 .05 .05 .07 .08 .11 .14 .16 10.8 14.1 15.7 17.4 20.7 24.1 25.8 30.4 40.2 50.4 59.6 68.9 87.7 106 141 175 207 .02 10.7 .02 13.9 .02 15.5 .03 17.2 .03 20.4 .04 23.7 .04 25.4 .05 29.7 .06 39.2 .08 48.8 .09 59.5 .11 66.2 .13 83.3 .16 99.8 .21 130 .25 159 .29 185 .03 10.5 .04 13.6 .05 15.1 .05 16.7 .06 19.8 .07 22.9 .08 24.5 .09 28.5 .12 37.2 .15 46 .17 53.6 .19 61.3 .24 75.9 .28 89.5 .36 113 .43 135 .49 153 .05 .06 .07 .08 .09 .11 .11 .13 .17 .21 .24 .27 .33 .39 .48 .56 .62 10.3 13.3 14.7 16.2 19.2 22.1 23.6 27.5 35.5 43.5 50.3 57 69.6 81 100 118 131 .09 .12 .13 .14 .17 .19 .20 .23 .30 .36 .40 .45 .53 .60 .71 .80 .86 9.7 12.4 13.7 15 17.6 20.1 21.4 24.6 31.1 37.3 42.4 47.2 55.9 63.2 74.7 84.3 90.8 .13 .17 .18 .20 .23 .26 .28 .32 .40 .47 .52 .58 .67 .74 .85 .94 .99 9.2 11.6 12.8 14 16.3 18.5 19.6 22.3 27.7 32.7 36.6 40.3 46.6 51.8 59.5 65.7 69.6 .17 .21 .23 .25 .29 .33 .34 .39 .48 .55 .61 .67 .76 .84 .94 1.07 8.7 10.9 12 13.1 15.1 17.1 18.1 20.4 24.9 29.1 32.3 35.1 40 43.9 49.5 56.4 7.9 9.8 10.7 11.6 13.3 14.8 15.6 17.4 20.8 23.9 26 28 31.2 33.6 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). 38 Gear Catalog SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 20 DIAMETRAL PITCH STEEL No. Teeth 11 12 13 14 15 16 18 20 22 24 25 28 30 32 35 36 40 48 50 60 64 25 RPM 50 RPM 141⁄2° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 3/8" FACE 600 RPM 900 RPM REFERENCE PAGE 8. 1200 RPM 1800 RPM 3600 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .01 .01 .01 .01 .01 .02 .02 .02 .02 .03 .03 .03 .03 .04 .04 .04 .05 .06 .06 .08 .08 .66 .70 .77 .84 .90 .97 1.08 1.18 1.26 1.33 1.38 1.47 1.52 1.59 1.66 1.68 1.75 11.6 12.2 13.4 14.7 15.8 16.9 18.9 20.6 22.1 23.3 24.0 25.7 26.6 27.8 29.1 29.3 30.7 21.6 23.5 26.9 30.7 34.2 37.8 45.1 52.4 59.5 66.3 70.5 81.2 87.8 96.3 107 110 124 151 158 193 209 .02 .02 .02 .02 .03 .03 .04 .04 .05 .05 .06 .06 .07 .08 .08 .09 .10 .12 .12 .15 .16 21.4 23.4 26.8 30.5 33.9 37.5 44.7 51.9 58.8 65.4 69.5 80 86.4 94.7 105 108 122 148 154 187 203 .03 .04 .04 .05 .05 .06 .07 .08 .09 .10 .11 .12 .13 .15 .16 .17 .19 .22 .23 .28 .30 21.2 23 26.4 30 33.4 36.8 43.8 50.8 57.5 63.8 67.7 77.7 83.7 91.6 101 104 117 141 146 176 190 .07 .07 .08 .09 .10 .11 .13 .15 .17 .19 .20 .23 .25 .27 .30 .31 .34 .41 .42 .50 .54 20 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 20.7 22.5 25.7 29.1 32.3 35.7 42.3 48.7 54.9 60.8 64.4 73.4 78.9 86 94.7 97.1 108 128 133 158 169 .10 .10 .12 .13 .15 .16 .19 .22 .25 .28 .29 .33 .36 .39 .42 .43 .48 .56 .58 .68 .73 20.2 .18 18.9 21.9 .19 20.5 25 .22 23.2 28.3 .25 26.1 31.4 .27 28.8 34.5 .30 31.6 40.8 .35 36.9 46.9 .40 42 52.7 .45 46.8 58 .49 51.1 61.4 .51 53.8 69.7 .57 60.3 74.6 .61 64 81 .66 69.1 88.9 .71 74.9 91 .73 76.4 101 .79 83.5 118 .91 95.4 122 .93 98 143 1.06 112 153 1.12 118 .25 .27 .31 .35 .38 .41 .48 .54 .60 .65 .68 .76 .80 .86 .92 .94 1.02 1.14 1.17 1.31 1.37 141⁄2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 17.8 19.2 21.6 24.2 26.6 29 33.7 38 42 45.6 47.9 53.2 56.1 60.2 64.7 65.8 71.2 80 81.7 91.6 96 .32 .34 .39 .43 .47 .51 .59 .66 .73 .78 .82 .91 .95 1.02 1.09 1.10 1.18 1.31 1.34 1.48 1.54 16.8 18 20.3 22.6 24.7 26.9 31 34.8 38.2 41.2 43.1 47.5 50 53.3 57 57.8 62.1 69.8 70.1 77.6 80.9 3/8" FACE 900 RPM .43 .46 .51 .57 .62 .67 .76 .85 .92 .99 1.03 1.12 1.17 1.24 1.31 1.33 1.41 1.54 1.56 1.70 15.1 16.1 17.9 20 21.7 23.4 26.7 29.7 32.3 34.6 36 39.2 40.9 43.4 46 46.5 49.4 53.8 54.6 59.5 REFERENCE PAGE 9. 1200 RPM 1800 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 70 72 80 84 90 96 100 112 120 140 144 160 180 200 .05 .06 .06 .07 .07 .07 .08 .09 .09 .11 .11 .13 .14 .15 137 140 158 166 177 189 196 222 237 273 281 317 353 388 .10 .11 .12 .13 .13 .14 .15 .17 .18 .20 .21 .23 .26 .28 132 136 152 159 169 180 186 210 223 255 262 294 324 354 .20 .20 .22 .23 .25 .26 .27 .30 .32 .36 .37 .41 .44 .48 123 126 141 147 155 164 170 189 200 225 230 256 278 300 .35 .35 .39 .40 .42 .44 .46 .50 .53 .58 .59 .64 .69 .73 109 111 123 127 133 140 144 158 166 183 186 203 217 230 .46 .47 .52 .53 .56 .58 .59 .65 .67 .73 .74 .80 .85 .89 97.5 99.4 108 112 117 122 125 136 141 153 156 168 178 187 .71 .72 .77 .79 .81 .84 .85 .91 .93 .99 1.00 1.06 1.10 1.13 74.2 .86 75.3 .87 80.7 .92 82.7 .94 85.4 .96 87.9 .98 89.5 1.00 95.5 1.05 98.1 1.07 104 105 111 115 119 60 60.6 64.3 65.5 67.2 68.8 69.7 73.6 75.1 .96 .97 1.02 1.03 3600 RPM H.P. Torque 50.2 50.7 53.4 54.3 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). Gear Catalog 39 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 16 DIAMETRAL PITCH STEEL No. Teeth 11 12 13 14 15 16 18 20 22 24 26 28 30 32 36 40 48 25 RPM 50 RPM 141⁄ 2° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 1/2" FACE 600 RPM 900 RPM REFERENCE PAGE 9 & 10. 1200 RPM 1800 RPM H.P. Torque .02 .02 .02 .03 .03 .03 .04 .04 .05 .05 .06 .07 .07 .08 .09 .10 .12 1.24 1.29 1.42 1.55 1.66 1.77 1.96 2.13 2.27 2.38 2.51 2.62 2.69 2.81 21.7 22.6 24.9 27.1 29.0 30.9 34.3 37.2 39.7 41.7 43.9 45.8 47.1 49.3 44.9 48.9 56.1 63.8 71.1 78.7 93.8 109 124 138 154 168 182 200 228 258 314 .04 .04 .04 .05 .06 .06 .07 .09 .10 .11 .12 .13 .14 .16 .18 .20 .24 44.5 48.5 55.6 63.2 70.3 77.8 99.6 107 122 135 151 165 179 196 223 251 304 .07 .08 .09 .10 .11 .12 .14 .17 .19 .21 .23 .25 .27 .30 .34 .38 .45 43.9 47.8 54.7 62 68.9 76.2 90.5 105 118 131 146 160 172 188 213 239 286 .14 .15 .17 .19 .21 .23 .27 .32 .36 .39 .43 .47 .51 .55 .62 .69 .81 16 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 42.7 .20 46.3 .21 52.9 .24 59.8 .28 66.4 .30 73.1 .33 86.5 .39 99 .45 112 .51 124 .56 137 .61 149 .66 160 .71 174 .77 196 .86 217 .95 257 1.11 41.5 44.9 51.2 57.8 63.9 70.3 82.8 94.9 106 117 129 140 149 162 181 200 232 .36 .39 .44 .50 .55 .60 .70 .79 .88 .96 1.04 1.12 1.19 1.28 1.40 1.52 1.73 38.3 41.2 46.7 52.4 57.6 63 73.4 83.2 92.3 100 110 118 125 134 147 160 181 .51 .54 .61 .68 .75 .82 .94 1.06 1.16 1.26 1.36 1.45 1.53 1.63 1.77 1.91 2.12 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 35.6 38.1 42.9 47.9 52.5 57.1 65.9 74.1 81.5 88 95.4 102 107 114 124 134 149 .63 33.2 .67 35.4 .76 39.7 .84 44.2 .92 48.1 .99 52.2 1.14 59.8 1.27 66.7 1.39 72.9 1.49 78.3 1.61 84.4 1.71 89.6 1.79 93.8 1.90 99.7 2.05 107 2.18 115 2.40 126 1/2" FACE 900 RPM .84 .89 .99 1.09 1.18 1.27 1.44 1.59 1.72 1.83 1.96 2.06 2.15 2.27 2.42 2.55 2.76 29.4 31 34.6 38.2 41.3 44.5 50.4 55.7 60.3 64.2 68.6 72.3 75.1 79.4 84.6 89.4 96.5 REFERENCE PAGE 10. 1200 RPM 1800 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 54 56 60 64 72 80 84 96 112 120 128 144 160 192 .09 .09 .10 .10 .12 .13 .14 .15 .18 .19 .20 .23 .26 .307 217 224 239 260 290 327 342 388 455 486 516 574 648 762 .17 .17 .18 .20 .22 .25 .26 .29 .34 .36 .38 .42 .47 .54 209 216 231 249 277 311 325 365 425 452 477 527 590 683 .31 .32 .34 .37 .40 .45 .47 .52 .60 .63 .66 .72 .79 .90 196 202 214 231 255 283 294 327 376 396 415 453 500 566 .55 .57 .60 .64 .69 .76 .79 .86 .97 1.01 1.05 1.12 1.22 1.34 16 DIAMETRAL PITCH NON-METALLIC No. Teeth 3600 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 25 RPM 50 RPM 100 RPM 173 178 188 201 219 240 248 271 304 318 330 353 384 421 .74 .76 .80 .85 .91 .99 1.02 1.10 1.22 1.26 1.30 1.38 1.48 1.60 156 160 167 178 192 208 214 231 256 265 274 289 311 335 1.13 1.16 1.20 1.26 1.33 1.42 1.45 1.53 1.65 1.69 1.72 1.79 1.89 119 121 126 132 140 149 152 161 173 177 181 188 198 1.38 1.40 1.44 1.50 1.57 1.66 1.69 1.76 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 96.6 98.1 100 105 110 116 118 123 1.54 1.57 1.60 1.67 .06 .09 .11 .14 .18 .21 .26 19 28 34 44 57 63 82 .09 .12 .15 .19 .24 .28 .34 19 30 31 40 50 58 71 .15 .20 .24 .31 .38 .44 .54 16 21 25 32 40 46 57 .20 .26 .31 .40 .49 .60 .72 14 18 22 28 34 40 50 .25 .32 .38 .49 .62 .72 .88 Torque REFERENCE PAGE 10. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 16 20 24 32 40 48 64 H.P. 81.1 82.2 84.2 87.5 1/2" FACE 900 RPM 3600 RPM 13 17 20 26 32 37 46 .32 .42 .50 .65 .82 .96 1.20 11 15 17 23 29 33 42 3600 RPM H.P. Torque .56 .69 .82 1.12 1.41 1.65 9 12 14 20 25 29 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: 1. Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. 2. Non-metallic gears are most commonly used for the driving pinion of a pair of gears, with mating gear made of Cast Iron or Steel, where pitch line velocities exceed 1000 FPM and are not subjected to shock loads. *Torque Ratings (Lb. Ins.). 40 Gear Catalog SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 12 DIAMETRAL PITCH STEEL No. Teeth 11 12 13 14 15 16 18 20 21 22 24 30 32 36 40 42 25 RPM 50 RPM 141⁄ 2° PRESSURE ANGLE 100 RPM 3/4" FACE 200 RPM 300 RPM 600 RPM 900 RPM REFERENCE PAGE 10. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .05 .05 .06 .07 .07 .08 .10 .11 .12 .13 .14 .19 .21 .24 .27 .28 .09 .10 .12 .13 .15 .16 .19 .23 .24 .26 .28 .37 .41 .46 .52 .55 .35 .38 .44 .49 .55 .60 .71 .82 .87 .92 1.01 1.29 1.40 1.57 1.74 1.80 .51 .55 .63 .71 .78 .86 1.01 1.15 1.22 1.28 1.41 1.78 1.92 2.13 2.34 2.42 .93 .99 1.12 1.25 1.37 1.50 1.73 1.95 2.06 2.15 2.33 2.85 3.05 3.33 3.59 3.69 1.27 1.35 1.51 1.68 1.83 1.99 2.28 2.54 2.67 2.78 2.98 3.57 3.80 4.09 4.37 4.46 2.82 2.92 3.19 3.46 3.69 3.91 4.31 4.65 4.81 4.93 5.14 49.4 51.1 55.9 60.6 64.6 68.5 75.4 81.4 84.3 86.2 90.0 119 130 149 169 189 209 249 289 310 328 365 483 529 605 682 715 118 129 147 167 186 206 245 284 304 322 357 470 514 586 659 689 .18 .20 .23 .26 .29 .32 .38 .44 .47 .49 .54 .71 .77 .88 .98 1.02 116 126 144 163 181 200 237 274 293 310 343 447 488 552 617 644 12 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 112 120 138 156 172 190 224 257 274 288 317 407 442 495 547 568 108 116 132 149 164 180 242 215 257 270 296 373 403 448 492 509 97 104 118 131 144 157 182 205 216 226 245 299 320 349 377 387 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 88.6 94.4 106 118 128 139 159 178 187 195 209 250 266 286 306 312 1.55 1.64 1.83 2.03 2.20 2.38 2.70 2.99 3.14 3.25 3.47 4.09 4.32 4.62 4.90 4.99 81.5 86.3 96.3 107 116 125 142 157 164 171 182 215 227 243 257 262 3/4" FACE 900 RPM 2.00 2.10 2.33 2.56 2.76 2.96 3.32 3.64 3.80 3.92 4.14 4.78 5.02 5.31 70 73.6 81.6 89.6 96.6 103 116 127 133 137 145 167 176 186 REFERENCE PAGE 11. 1200 RPM 1800 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 48 54 60 64 72 84 96 108 112 120 144 168 .20 .23 .25 .27 .30 .36 .40 .46 .47 .50 .59 .69 497 571 631 683 762 896 1014 1148 1187 1264 1487 1745 .38 .43 .48 .51 .57 .66 .74 .84 .86 .91 1.06 1.22 477 545 600 647 718 837 938 1054 1087 1150 1333 1541 .70 441 .79 500 .87 546 .93 586 1.02 644 1.17 739 1.30 817 1.44 906 1.47 929 1.55 975 1.75 1103 1.98 1248 1.22 1.36 1.47 1.56 1.69 1.90 2.06 2.24 2.29 2.37 2.61 2.87 12 DIAMETRAL PITCH NON-METALLIC No. Teeth 3600 RPM H.P. Torque 25 RPM 50 RPM 100 RPM 384 430 463 493 533 598 649 706 720 748 821 905 1.62 1.79 1.91 2.02 2.17 2.40 2.56 2.76 2.80 2.89 3.11 3.38 340 377 402 425 455 503 538 579 588 607 654 710 2.41 2.62 2.74 2.87 3.01 3.24 3.39 3.58 3.62 3.69 3.86 253 275 288 301 316 340 356 376 379 387 406 2.88 3.09 3.21 3.33 3.46 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 201 216 224 233 242 3.19 3.40 REFERENCE PAGE 11. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 15 18 21 24 30 36 48 60 .13 .19 .23 .27 .34 .40 .51 .60 41 60 72 85 107 126 161 189 .20 .26 .31 .36 .44 .52 .66 .80 42 54 65 76 92 109 138 168 .34 .43 .50 .58 .73 .82 1.05 1.29 36 45 52 60 76 86 110 135 .45 .56 .66 .76 .95 1.13 1.39 1.72 31 39 46 53 66 79 97 120 .56 .68 .81 .92 1.14 1.36 1.70 2.13 Torque 167 178 3/4" FACE 900 RPM 3600 RPM H.P. 29 36 42 48 60 71 89 112 .72 .90 1.06 1.22 1.56 1.83 2.33 2.95 25 31 37 42 54 64 81 103 3600 RPM H.P. Torque 1.15 1.44 1.80 2.07 2.64 3.18 20 25 31 36 46 56 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: 1. Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. 2. Non-metallic gears are most commonly used for the driving pinion of a pair of gears, with mating gear made of Cast Iron or Steel, where pitch line velocities exceed 1000 FPM and are not subjected to shock loads. *Torque Ratings (Lb. Ins.). Gear Catalog 41 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 10 DIAMETRAL PITCH STEEL No. Teeth 11 12 14 15 16 18 20 24 25 28 30 32 35 36 25 RPM 50 RPM 141⁄ 2° PRESSURE ANGLE 100 RPM 200 RPM 40 42 45 48 50 54 55 60 64 70 72 80 84 90 96 100 110 120 140 144 160 180 900 RPM 1200 RPM 1800 RPM 3600 RPM H.P. Torque .09 .10 .13 .14 .16 .19 .22 .28 .29 .34 .37 .40 .45 .46 4.85 5.00 5.89 6.25 6.62 7.25 7.79 85 88 103 109 116 127 136 229 249 325 362 400 447 553 698 742 854 922 1010 1123 1153 .18 226 .20 246 .25 320 .28 356 .31 393 .37 468 .43 542 .54 681 .57 722 .66 829 .71 893 .78 977 .86 1083 .88 1111 .35 221 .67 .38 240 .73 .49 311 .93 .55 345 1.03 .60 381 1.13 .72 451 1.33 .83 520 1.53 1.03 648 1.88 1.09 687 1.98 1.24 784 2.24 1.34 842 2.39 1.46 917 2.59 1.60 1011 2.83 1.64 1036 2.89 25 RPM 50 RPM 100 RPM 211 229 294 325 357 420 481 592 625 707 754 817 893 912 .96 1.04 1.33 1.46 1.60 1.87 2.13 2.59 2.73 3.06 3.25 3.51 3.80 3.88 202 218 279 307 337 394 448 545 574 644 683 737 799 815 1.71 1.83 2.30 2.51 2.73 3.15 3.53 4.19 4.38 4.83 5.07 5.41 5.79 5.87 179 192 241 264 287 330 371 440 460 507 533 569 608 617 2.31 2.45 3.04 3.30 3.57 4.07 4.52 5.26 5.49 5.98 6.24 6.61 7.01 7.09 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 162 172 213 231 250 285 317 369 384 419 437 463 491 496 2.80 2.95 3.62 3.92 4.22 4.76 5.26 6.04 6.28 6.79 7.05 7.44 7.83 7.91 147 155 190 206 221 250 276 317 330 357 370 391 411 415 1" FACE 900 RPM 3.55 3.71 4.49 4.82 5.15 5.75 6.28 7.09 7.34 7.85 8.10 124 130 157 169 180 201 220 248 257 275 283 REFERENCE PAGE 12. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .31 .32 .35 .38 .39 .43 .44 .48 .51 .56 .57 .64 .67 .72 .76 .79 .87 .94 1.08 1.11 1.24 1.37 780 818 889 946 983 1083 1105 1199 1297 1410 1447 1623 1697 1807 1916 1988 2203 2380 2724 2791 3132 3459 .59 .62 .67 .71 .74 .82 .83 .90 .97 1.04 1.07 1.19 1.24 1.32 1.39 1.44 1.58 1.69 1.91 1.95 2.16 2.36 749 783 850 901 935 1029 1046 1130 1217 1316 1349 1502 1565 1659 1750 1810 1990 2133 2405 2457 2727 2971 1.10 1.15 1.24 1.31 1.35 1.48 1.50 1.61 1.72 1.84 1.88 2.07 2.15 2.26 2.37 2.44 2.64 2.80 3.09 3.15 3.44 3.68 693 722 780 823 851 931 945 1013 1084 1162 1187 1308 1355 1425 1492 1535 1667 1766 1949 1983 2166 2318 1.92 1.99 2.13 2.23 2.29 2.48 2.51 2.66 2.82 2.99 3.04 3.30 3.39 3.53 3.65 3.74 3.99 4.17 4.48 4.54 4.87 5.11 10 DIAMETRAL PITCH NON-METALLIC No. Teeth 600 RPM REFERENCE PAGE 11. H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 10 DIAMETRAL PITCH CAST IRON No. Teeth 300 RPM 1" FACE 25 RPM 50 RPM 100 RPM 603 626 670 701 722 782 791 839 890 942 958 1039 1069 1111 1152 1177 1258 1314 1413 1430 1535 1609 2.54 2.63 2.79 2.91 2.98 3.21 3.24 3.41 3.59 3.77 3.82 4.10 4.10 4.34 4.46 4.54 4.81 4.98 5.27 5.33 5.66 5.87 534 552 587 611 626 674 681 716 755 792 803 861 882 911 938 955 1011 1047 1108 1119 1188 1233 3.79 3.88 4.08 4.20 4.27 4.53 4.57 4.73 4.93 5.10 5.15 5.43 5.51 5.63 5.73 5.80 6.05 6.18 398 407 428 441 449 476 480 497 518 535 541 570 579 591 602 609 636 650 4.52 4.61 4.81 4.92 4.99 5.26 5.29 5.43 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 317 323 337 345 350 368 371 381 5.01 5.09 .27 .33 .40 .51 .62 85 104 126 161 195 .38 .47 .54 .67 .81 80 99 113 140 170 .63 .78 .88 1.09 1.29 66 82 92 114 135 .83 58 1.02 71 1.15 80 1.42 99 1.69 118 1.00 1.24 1.39 1.73 2.07 Torque REFERENCE PAGE 11. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 15 18 20 25 30 H.P. 263 267 1" FACE 900 RPM 3600 RPM 52 65 73 90 109 1.31 1.63 1.85 2.32 2.80 46 57 65 81 98 3600 RPM H.P. Torque 2.08 2.60 3.12 4.00 4.89 36 45 55 70 86 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: 1. Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. 2. Non-metallic gears are most commonly used for the driving pinion of a pair of gears, with mating gear made of Cast Iron or Steel, where pitch line velocities exceed 1000 FPM and are not subjected to shock loads. *Torque Ratings (Lb. Ins.). 42 Gear Catalog SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 8 DIAMETRAL PITCH STEEL No. Teeth 11 12 14 15 16 18 20 22 24 28 30 32 25 RPM 50 RPM 141⁄ 2° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 1-1/4" FACE 600 RPM 900 RPM REFERENCE PAGE 12. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .18 .19 .25 .28 .31 .37 .43 .48 .54 .66 .71 .78 446 485 632 703 778 927 1075 1219 1355 1655 1786 1957 .35 .38 .49 .55 .60 .72 .83 .94 1.04 1.27 1.36 1.49 439 478 620 690 762 905 1047 1184 1313 1596 1718 1878 .68 .73 .95 1.05 1.16 1.37 1.58 1.78 1.96 2.37 2.53 2.76 427 463 599 664 731 865 996 1121 1237 1490 1598 1738 1.28 1.38 1.77 1.96 2.15 2.52 2.88 3.21 3.52 4.18 4.44 4.80 8 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 404 436 559 617 677 794 907 1012 1109 1316 1400 1513 1.82 1.96 2.49 2.74 3.00 3.49 3.96 4.39 4.78 5.61 5.93 6.38 383 412 524 576 630 734 832 923 1004 1178 1247 1340 3.16 3.37 4.21 4.58 4.97 5.69 6.35 6.95 7.46 8.53 8.93 9.49 332 4.19 294 5.00 354 4.43 310 5.26 442 5.45 382 6.40 481 5.90 413 6.89 522 6.36 445 7.39 598 7.20 504 8.30 667 7.96 557 9.10 730 8.62 603 9.79 783 9.17 642 10.36 896 10.33 723 11.54 938 10.73 752 11.94 997 11.34 794 12.56 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 600 RPM 263 6.21 276 6.47 336 7.75 362 8.29 388 8.83 436 9.80 478 10.64 514 11.34 544 11.90 606 627 660 1-1/4" FACE 900 RPM 1200 RPM 217 8.17 226 8.39 271 9.81 290 10.39 309 10.96 343 372 397 417 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 36 40 42 44 48 54 56 60 64 72 80 84 88 96 112 120 128 144 160 .53 .60 .63 .67 .72 .83 .86 .92 .99 1.10 1.23 1.29 1.34 1.45 1.69 1.79 1.89 2.09 2.33 1.01 1.14 1.19 1.26 1.36 1.55 1.60 1.70 1.83 2.02 2.24 2.34 2.42 2.60 2.98 3.14 3.30 3.59 3.95 1279 1434 1498 1591 1719 1958 2021 2145 2307 2548 2828 2943 3056 3277 3757 3960 4155 4528 4980 1.86 2.07 2.16 2.28 2.44 2.75 2.83 2.98 3.19 3.47 3.81 3.94 4.06 4.31 4.83 5.04 5.24 5.60 6.07 1174 1305 1358 1437 1540 1735 1784 1880 2008 2188 2398 2481 2561 2713 3045 3176 3300 3532 3828 3.20 3.51 3.63 3.82 4.05 4.48 4.59 4.79 5.06 5.42 5.84 5.99 6.13 6.41 7.01 7.22 7.42 7.78 8.28 8 DIAMETRAL PITCH NON-METALLIC No. Teeth 25 RPM 50 RPM 100 RPM 884 961 989 1036 1088 1192 1215 1259 1323 1399 1492 1523 1553 1608 1731 1773 1811 6.14 6.55 6.69 6.95 7.19 7.72 7.83 8.01 8.33 8.64 9.06 9.18 9.30 9.50 645 688 703 730 756 811 822 842 875 908 952 965 976 998 7.25 7.66 7.78 8.05 8.27 300 RPM 600 RPM 25 RPM 50 RPM 176 192 233 283 334 .76 .88 .99 1.19 1.38 160 185 208 250 290 1.23 1.41 1.59 1.90 2.20 129 148 167 200 231 900 RPM 141⁄ 2° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 1.61 1.84 2.08 2.50 2.91 1200 RPM 112 129 146 175 204 1.96 2.25 2.54 3.06 3.57 103 118 133 160 187 1-1/2" FACE 600 RPM 946 1030 1340 1491 1648 1962 2273 2436 2860 3335 3761 .74 .80 1.04 1.15 1.27 1.51 1.74 1.86 2.18 2.53 2.84 928 1008 1308 1452 1603 1902 2196 2349 2745 3186 3576 1.42 1.54 1.98 2.19 2.41 2.84 3.26 3.48 4.03 4.64 5.17 893 968 1247 1381 1519 1792 2057 2194 2541 2924 3255 2.64 2.84 3.62 3.99 4.37 5.10 5.79 6.15 7.02 7.97 8.76 832 3.70 778 896 3.97 834 1142 5.01 1053 1257 5.49 1154 1376 5.98 1257 1606 6.92 1455 1825 7.81 1640 1937 8.25 1734 2212 9.32 1958 2512 10.48 2201 2761 11.41 2396 6.20 6.57 8.12 8.81 9.51 10.80 11.97 12.56 13.87 15.29 16.35 652 691 853 925 999 1135 1258 1319 1457 1606 1717 900 RPM 8.01 8.41 10.24 11.03 11.83 13.28 14.57 15.20 16.57 18.05 19.10 H.P. Torque REFERENCE PAGE 12. 1800 RPM 2.60 3.00 3.40 4.13 4.86 91 105 119 144 170 561 589 717 773 828 930 1020 1065 1160 1264 1338 9.37 9.78 11.77 12.62 13.47 15.00 16.33 16.99 18.35 3600 RPM H.P. Torque 4.39 4.71 5.84 7.22 77 82 102 126 REFERENCE PAGE 13. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .38 .41 .53 .59 .65 .78 .90 .97 1.13 1.32 1.49 3600 RPM 507 536 545 564 579 141⁄ 2° PRESSURE ANGLE 1-1/4" FACE 200 RPM .56 .61 .74 .90 1.06 6 DIAMETRAL PITCH STEEL 11 12 14 15 16 18 20 21 24 27 30 4.21 4.57 4.71 4.93 5.18 5.67 5.78 5.99 6.30 6.66 7.10 7.25 7.39 7.65 8.24 8.44 8.62 H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 16 18 20 24 28 No. Teeth 1009 1107 1145 1204 1275 1413 1446 1508 1595 1707 1839 1887 1933 2019 2207 2275 2339 2452 2610 143 147 172 182 192 REFERENCE PAGE 13. No. Teeth 1339 1508 1579 1681 1824 2092 2164 2307 2492 2775 3107 3246 3384 3656 4256 4517 4773 5272 5868 3600 RPM H.P. Torque 492 514 618 663 708 788 858 892 964 11.29 11.69 13.85 14.75 15.65 17.23 3600 RPM H.P. Torque 395 14.19 249 409 14.51 254 485 517 548 603 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). Gear Catalog 43 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 6 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 141⁄ 2° PRESSURE ANGLE 1-1/2" FACE 200 RPM 900 RPM 300 RPM 600 RPM REFERENCE PAGE 14. 1200 RPM 1800 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 32 33 36 40 42 48 54 60 64 66 72 84 96 108 120 144 .98 2470 1.01 2543 1.12 2813 1.25 3163 1.31 3310 1.51 3814 1.73 4364 1.90 4801 2.05 5177 2.11 5322 2.28 5750 2.66 6695 2.98 7510 3.35 8436 3.65 9205 4.23 10664 1.86 1.91 2.10 2.35 2.45 2.80 3.18 3.47 3.72 3.81 4.09 4.69 5.19 5.75 6.19 7.01 2341 3.36 2406 3.45 2650 3.77 2962 4.17 3090 4.33 3530 4.88 4005 5.46 4371 5.88 4688 6.26 4807 6.39 5153 6.77 5912 7.60 6538 8.24 7246 8.97 7806 9.50 8831 10.43 2120 2173 2375 2628 2728 3073 3440 3706 3944 4027 4267 4790 5193 5652 5987 6571 5 DIAMETRAL PITCH STEEL No. Teeth 11 12 14 15 16 18 20 25 RPM 50 RPM 24 25 30 35 40 45 50 55 60 70 80 100 100 RPM 11 12 14 15 16 18 20 22 7.32 7.46 7.99 8.62 8.85 9.64 10.47 10.97 11.48 11.62 12.03 12.96 13.56 14.31 1539 1567 1678 1811 1858 2025 2199 2305 2411 2442 2528 2724 2849 3006 10.38 10.51 11.09 11.76 11.97 12.75 13.59 14.00 14.50 14.62 14.94 200 RPM 300 RPM .63 .68 .89 .99 1.09 1.30 1.50 1583 1723 2241 2491 2754 3275 3793 1.23 1.33 1.73 1.92 2.11 2.50 2.89 1546 1680 2176 2415 2664 3156 3640 2.35 2.54 3.26 3.61 3.97 4.67 5.35 1479 1600 2057 2275 2501 2942 3370 25 RPM 50 RPM 100 RPM 4.31 4.64 5.89 6.47 7.07 8.22 9.31 1360 5.99 1258 1462 6.40 1345 1855 8.04 1689 2039 8.79 1847 2227 9.56 2008 2590 11.01 2313 2934 12.36 2597 1-3/4" FACE 600 RPM 9.79 10.33 12.68 13.71 14.76 16.68 18.40 900 RPM REFERENCE PAGE 14. 1200 RPM 1028 1085 1332 1441 1550 1752 1933 12.41 12.99 15.70 16.86 18.03 20.13 21.98 869 910 1099 1181 1262 1410 1539 14.33 14.91 17.82 19.05 20.27 22.46 24.34 141⁄ 2° PRESSURE ANGLE 1-3/4" FACE 200 RPM 900 RPM 300 RPM 1800 RPM 600 RPM 753 783 936 1000 1065 1179 1279 16.96 17.49 20.60 21.88 REFERENCE PAGE 14. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 1.13 1.20 1.49 1.80 2.08 3.95 4.17 5.03 5.95 6.70 2.16 2.29 2.80 3.37 3.85 2.36 5947 4.33 2.60 6543 4.73 2.90 7321 5.25 3.14 7910 5.62 3.65 9213 6.45 4.17 10514 7.26 5.03 12671 8.52 2723 2885 3534 4246 4852 2487 6.73 2626 7.07 3168 8.32 3749 9.64 4224 10.65 5459 7.44 4689 11.60 5956 8.01 5051 12.29 6612 8.79 5539 13.27 7089 9.31 5870 13.86 8135 10.46 6592 15.16 9153 11.54 7270 16.35 10745 13.08 8241 17.84 25 RPM 50 RPM 2120 8.79 1847 12.69 2227 9.20 1933 13.19 2623 10.66 2238 14.80 3038 12.15 2554 16.44 3356 13.25 2783 17.53 1333 14.88 1042 1385 15.41 1079 1554 17.00 1191 1727 1841 3657 3874 4182 4368 4779 5152 5620 1945 2005 2112 2159 14.27 14.95 15.99 16.56 17.84 18.99 2997 3142 3359 3478 3748 3989 18.52 19.08 20.11 20.55 141⁄ 2° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 600 RPM 2" FACE 900 RPM 2810 3057 3971 4414 4876 5794 6703 7579 2.17 2.35 3.04 3.37 3.71 4.39 5.06 5.69 2730 4.10 2963 4.43 3831 5.67 4247 6.26 4680 6.87 5535 8.06 6373 9.21 7173 10.28 2584 2792 3577 3948 4332 5080 5802 6478 7.41 7.94 10.02 10.98 11.97 13.85 15.61 17.22 2334 2502 3158 3461 3772 4364 4920 5427 10.13 10.79 13.46 14.67 15.90 18.20 20.33 22.23 2128 2266 2827 3081 3339 3824 4271 4670 16.01 16.83 20.48 22.06 23.66 26.56 29.13 31.33 1682 1768 2151 2318 2485 2790 3060 3291 19.86 20.69 24.79 26.52 28.26 31.35 34.04 36.29 1391 1449 1736 1857 1979 2196 2384 2541 22.57 23.37 27.70 29.50 31.30 3600 RPM H.P. Torque REFERENCE PAGE 15. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 1.11 1.21 1.58 1.75 1.93 2.30 2.66 3.01 3600 RPM H.P. Torque 594 613 721 766 H.P. Torque H.P. Torque 2859 3034 3752 4548 5242 H.P. Torque 1090 12.06 844 1104 1165 1235 1257 1339 1427 1471 1523 1536 1569 H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 4 DIAMETRAL PITCH STEEL No. Teeth 1783 1821 1967 2144 2211 2441 2683 2842 2993 3040 3175 3473 3680 3924 4083 4347 141⁄ 2° PRESSURE ANGLE 5 DIAMETRAL PITCH CAST IRON No. Teeth 5.66 5.78 6.24 6.80 7.02 7.75 8.52 9.02 9.50 9.65 10.08 11.02 11.68 12.45 12.96 13.79 3600 RPM 3600 RPM H.P. 1185 26.14 915 1228 26.85 940 1455 1550 1644 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). 44 Gear Catalog Torque SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 4 DIAMETRAL PITCH CAST IRON No. Teeth 24 28 30 32 36 40 42 44 48 54 56 60 64 72 80 84 88 96 25 RPM 50 RPM 100 RPM 11 12 14 15 16 18 20 21 200 RPM 2.00 2.43 2.62 2.86 3.25 3.64 3.80 4.04 4.36 4.97 5.13 5.44 5.86 6.47 7.18 7.47 7.76 8.32 5042 6129 6599 7211 8187 9177 9588 10181 10999 12530 12933 13727 14763 16305 18101 18838 19561 20970 3.77 4.54 4.87 5.30 5.96 6.63 6.90 7.29 7.82 8.81 9.06 9.55 10.20 11.11 12.18 12.60 13.00 13.78 4750 5723 6135 6675 7514 8354 8694 9195 9858 11104 11419 12034 12852 14005 15350 15877 16387 17365 6.75 8.02 8.53 9.22 10.24 11.24 11.63 12.22 12.95 14.35 14.68 15.32 16.20 17.33 18.68 19.17 19.63 20.50 4257 5053 5378 5811 6454 7085 7328 7703 8163 9045 9253 9652 10209 10923 11772 12079 12372 12922 24 30 36 42 48 54 60 72 84 96 108 600 RPM 25 RPM 50 RPM 11.19 12.99 13.69 14.65 15.98 17.24 17.69 18.46 19.28 20.94 21.29 21.94 22.95 24.07 25.48 25.93 26.35 27.13 3525 4094 4314 4616 5034 5433 5575 5816 6074 6598 6708 6915 7233 7585 8029 8170 8304 8548 14.32 16.38 17.14 18.22 19.64 20.97 21.42 22.24 23.02 24.72 25.04 25.65 26.66 27.65 3008 3441 3601 3829 4126 4406 4499 4672 4837 5193 5261 5388 5601 5810 19.88 22.16 22.92 24.11 25.49 26.77 27.12 27.97 28.58 2" FACE 900 RPM 1200 RPM REFERENCE PAGE 15. 1800 RPM 100 RPM 200 RPM 300 RPM 3" FACE 7421 5.67 7146 10.56 8067 6.14 7743 11.37 10462 7.92 9979 14.49 11618 8.76 11046 15.96 12825 9.64 12156 17.47 15214 11.37 14333 20.38 17570 13.05 16454 23.16 18795 13.92 17549 24.59 6652 7167 9134 10056 11008 12845 14599 15495 25 RPM 50 RPM 100 RPM 18.55 19.80 24.79 27.06 29.38 33.75 37.80 39.84 5846 6239 7812 8528 9259 10637 11913 12556 24.82 26.30 32.48 35.24 38.03 43.20 47.89 50.24 5213 5524 6824 7403 7989 9076 10062 10554 600 RPM 37.47 39.14 47.09 50.49 53.89 60.00 65.33 67.96 3936 4111 4947 5304 5661 6303 6863 7139 141⁄ 2° PRESSURE ANGLE 200 RPM 300 RPM 900 RPM 1200 RPM 1800 RPM 600 RPM 45.15 46.74 55.40 59.01 62.60 68.93 13175 17164 21199 24721 28241 32043 34965 41223 47293 52300 57968 9.67 12.40 15.07 17.32 19.50 21.83 23.52 27.08 30.40 32.96 35.87 12195 15626 18998 21828 24586 27523 29651 34136 38322 41545 45212 16.84 21.03 24.96 28.06 30.99 34.06 36.08 40.30 44.08 46.71 49.81 10617 13251 15732 17687 19530 21466 22740 25402 27782 29437 31395 26.76 32.25 37.15 40.69 43.91 47.30 49.22 53.32 56.87 59.02 61.84 8433 10162 11707 12822 13838 14906 15509 16803 17923 18597 19486 33.30 39.23 44.37 47.87 51.00 54.35 3600 RPM H.P. Torque 3162 50.30 2642 3273 51.78 2719 3880 4132 4383 4827 3" FACE 900 RPM 1200 RPM REFERENCE PAGE 15. 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 5.23 6.81 8.41 9.81 11.20 12.71 13.87 16.35 18.76 20.75 22.99 H.P. Torque REFERENCE PAGE 15. H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 2.94 3.20 4.15 4.61 5.09 6.03 6.97 7.46 3600 RPM 2089 22.84 1600 2328 2408 2534 2677 2812 2849 2938 3002 141⁄ 2° PRESSURE ANGLE 3 DIAMETRAL PITCH CAST IRON No. Teeth 300 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 3 DIAMETRAL PITCH STEEL No. Teeth 141⁄ 2° PRESSURE ANGLE 3600 RPM H.P. Torque 6995 44.05 4627 8241 50.07 5259 9322 55.08 5786 10056 10715 11417 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). Gear Catalog 45 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 20 DIAMETRAL PITCH STEEL No. Teeth 12 14 15 16 18 20 24 25 30 35 40 45 50 60 70 25 RPM 50 RPM 20° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 1/2" FACE 600 RPM 900 RPM REFERENCE PAGE 30. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .01 .02 .02 .02 .03 .03 .04 .04 .05 .07 .08 .09 .10 .12 .14 1.08 1.32 1.42 1.49 1.64 1.78 2.00 2.04 2.28 2.55 2.73 36.5 48.0 53.8 58.6 68.6 79.2 99.5 105 132 165 194 224 248 306 365 .03 .04 .04 .05 .05 .06 .08 .08 .10 .13 .15 .17 .19 .24 .28 36.3 47.7 53.3 58.1 67.9 78.4 98.3 103 130 162 190 219 242 296 352 .06 .07 .08 .09 .11 .12 .15 .16 .20 .25 .29 .33 .37 .44 .52 35.8 46.9 52.5 57.1 66.7 76.8 95.8 101 126 156 182 209 230 279 329 20 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM .11 .14 .16 .18 .20 .23 .29 .30 .38 .46 .53 .61 .66 .79 .92 34.9 .16 45.6 .21 50.9 .23 55.2 .25 64.2 .29 73.7 .34 91.3 .41 95.6 .43 119 .53 145 .65 168 .75 192 .84 210 .92 250 1.08 291 1.24 34.1 44.3 49.3 53.5 62.0 70.8 87.1 91.1 112 136 157 177 192 227 260 .30 .39 .43 .46 .53 .60 .73 .76 .92 1.09 1.24 1.38 1.47 1.68 1.88 31.8 40.9 45.3 48.8 56.1 63.5 76.7 79.9 96.4 115 130 145 154 177 198 20° PRESSURE ANGLE 200 RPM 300 RPM .42 .54 .60 .64 .73 .82 .98 1.02 1.21 1.42 1.58 1.74 1.84 2.07 2.28 29.7 37.9 41.9 44.9 51.2 57.5 68.5 71.1 84.5 99.4 111 122 129 145 160 .53 .67 .74 .79 .90 1.00 1.18 1.22 1.43 1.67 1.84 2.01 2.10 2.34 2.55 28.0 35.4 38.9 41.6 47.1 52.6 61.9 64.1 75.2 87.5 96.6 105 111 123 134 1/2" FACE 600 RPM 900 RPM .71 .89 .97 1.04 1.16 1.28 1.48 1.53 1.76 2.02 2.20 2.37 2.46 2.69 25.0 31.2 34.1 36.3 40.6 44.9 51.9 53.5 61.6 70.6 77.0 83.0 86.1 94.0 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 80 84 90 100 120 140 160 180 200 .10 .11 .11 .13 .15 .18 .21 .23 .25 256 269 287 317 387 447 520 579 637 .20 .20 .22 .24 .29 .33 .38 .42 .46 246 257 274 302 365 418 481 532 580 .36 .38 .40 .44 .52 .59 .66 .72 .78 228 237 252 275 327 369 419 457 492 16 DIAMETRAL PITCH STEEL 12 14 15 16 18 20 24 28 30 32 36 40 48 56 60 64 72 80 25 RPM 50 RPM .63 .65 .69 .74 .86 .95 1.06 1.13 1.20 198 206 216 233 271 299 333 356 377 .84 .86 .90 .96 1.10 1.20 1.31 1.39 1.46 176 181 189 202 231 251 276 292 306 1.24 1.27 1.32 1.38 1.53 1.62 1.74 1.80 1.86 131 134 138 145 161 170 183 189 195 20° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 1.49 1.51 1.55 1.61 1.76 1.83 104 106 109 113 123 128 1.65 1.67 1.71 1.76 900 RPM 3600 RPM H.P. REFERENCE PAGE 31. 1200 RPM 1800 RPM 3600 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .03 .04 .05 .05 .06 .07 .09 .11 .12 .13 .16 .18 .22 .26 .28 .31 .35 .39 2.26 2.73 2.93 3.07 3.35 3.62 4.02 4.40 4.55 4.79 5.09 5.37 39.5 47.7 51.3 53.8 58.6 63.3 70.4 77.0 79.7 83.9 89.1 94.1 85.5 112 126 136 160 185 233 283 308 340 395 452 556 665 711 779 872 991 .07 .09 .10 .11 .13 .14 .18 .22 .24 .26 .31 .35 .43 .51 .54 .59 .66 .75 84.7 111 124 135 158 183 229 278 302 333 385 440 539 642 684 748 833 943 .13 .17 .19 .21 .25 .28 .35 .43 .46 .51 .58 .66 .81 .95 1.01 1.10 1.21 1.36 83.4 109 122 133 155 178 222 268 291 320 368 418 508 599 636 692 764 858 .26 .33 .37 .40 .47 .54 .66 .79 .86 .94 1.07 1.21 1.44 1.68 1.77 1.91 2.08 2.31 80.9 105 117 127 148 169 209 250 270 296 338 381 455 529 557 602 656 728 .37 .48 .54 .58 .67 .77 .94 1.12 1.20 1.31 1.49 1.66 1.96 2.25 2.36 2.54 2.74 3.01 78.4 102 113 122 142 161 198 235 253 275 312 349 412 474 496 533 575 632 .69 .88 .97 1.04 1.19 1.35 1.62 1.88 2.01 2.17 2.42 2.67 3.06 3.43 3.55 3.78 4.00 4.31 72.0 92.2 102 110 125 141 170 198 211 228 254 280 322 360 373 397 420 653 .95 1.20 1.33 1.42 1.61 1.80 2.12 2.44 2.59 2.78 3.06 3.34 3.76 4.15 4.27 4.51 4.72 5.04 66.5 84.4 92.8 99.4 113 126 149 171 181 195 215 234 264 291 299 316 330 353 1.18 1.48 1.62 1.73 1.94 2.16 2.52 2.87 3.02 3.23 3.53 3.82 4.25 4.64 4.75 5.00 61.8 77.7 85.2 90.8 102 113 132 151 159 170 186 201 223 244 250 263 1.55 1.92 2.09 2.21 2.46 2.70 3.10 3.47 3.63 3.86 4.17 4.47 4.88 54.2 67.2 73.1 77.5 86.2 94.7 108 122 127 135 146 156 171 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). 46 Torque 86.5 87.8 89.7 92.4 3/4" FACE 600 RPM 18.9 23.0 24.9 26.2 28.7 31.2 34.9 35.8 40.0 44.7 47.8 REFERENCE PAGE 30. 1200 RPM No. Teeth No. Teeth 3600 RPM Gear Catalog SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 16 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 20° PRESSURE ANGLE 200 RPM 300 RPM 3/4" FACE 600 RPM 900 RPM REFERENCE PAGE 31. 1200 RPM 1800 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 96 128 144 160 192 .28 .38 .42 .47 .56 707 .53 666 949 .70 879 1057 .77 970 1195 .86 1088 1406 1.00 1260 .95 597 1.21 765 1.32 833 1.46 923 1.66 1044 12 DIAMETRAL PITCH STEEL No. Teeth 12 13 14 15 16 18 20 21 24 28 30 36 42 48 54 25 RPM 50 RPM 1.57 1.93 2.06 2.25 2.46 494 608 650 707 777 2.01 2.40 2.54 2.73 2.94 421 504 533 574 618 2.79 3.17 3.29 3.49 3.65 293 333 346 366 384 3.20 3.56 20° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 224 249 1" FACE 600 RPM 900 RPM REFERENCE PAGE 31. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .08 .09 .11 .12 .13 .15 .17 .19 .22 .26 .29 .37 .44 .52 .60 202 .16 200 233 .18 230 265 .21 262 297 .23 293 323 .25 319 379 .30 373 437 .34 429 468 .36 459 548 .43 537 667 .52 651 720 .56 707 928 .71 899 1112 .85 1073 1304 .99 1252 1505 1.14 1437 .31 196 .36 225 .41 256 .45 285 .49 310 .57 361 .66 415 .70 443 .82 515 .99 621 1.07 673 1.34 847 1.59 1001 1.84 1159 2.09 1319 12 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM .60 188 .86 .68 215 .98 .77 244 1.11 .86 271 1.23 .93 294 1.33 1.08 340 1.53 1.23 389 1.74 1.31 413 1.84 1.51 477 2.11 1.80 568 2.49 1.94 612 2.68 2.41 759 3.27 2.81 884 3.77 3.20 1009 4.25 3.60 1133 4.73 181 206 233 259 279 322 365 388 444 524 562 688 792 893 993 1.54 1.75 1.96 2.16 2.31 2.63 2.95 3.11 3.50 4.04 4.29 5.11 5.73 6.33 6.90 162 183 206 227 243 276 310 327 368 425 451 537 602 665 724 20° PRESSURE ANGLE 200 RPM 300 RPM 2.09 2.36 2.63 2.88 3.07 3.46 3.84 4.03 4.48 5.10 5.37 6.28 6.94 7.56 8.14 147 165 184 202 215 242 269 282 314 357 376 440 486 529 570 2.55 2.86 3.18 3.46 3.68 4.10 4.52 4.73 5.21 5.86 6.15 7.09 7.76 8.37 134 150 167 182 193 215 238 249 274 308 323 373 407 440 1" FACE 600 RPM 900 RPM 3.27 3.63 4.00 4.34 4.58 5.04 5.50 5.73 6.22 6.89 7.19 8.15 114 127 140 152 160 177 193 201 218 241 252 285 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 60 66 72 84 96 108 120 132 144 168 192 216 .40 .45 .48 .58 .65 .75 .82 .89 .97 1.13 1.27 1.41 .75 .84 .91 1.07 1.21 1.37 1.49 1.61 1.73 2.00 2.22 2.42 949 1064 1150 1354 1519 1725 1882 2034 2181 2526 2794 3045 1.37 1.53 1.64 1.90 2.10 2.35 2.53 2.70 2.87 3.25 3.52 3.77 864 961 1031 1196 1322 1482 1596 1704 1806 2047 2219 2375 2.32 2.56 2.71 3.07 3.33 3.67 3.88 4.08 4.26 4.71 4.99 5.23 733 805 853 969 1050 1156 1224 1287 1344 1484 1573 1649 3.03 3.30 3.47 3.88 4.15 4.51 4.73 4.92 5.09 5.54 5.80 6.01 636 693 728 814 871 947 993 1033 1070 1164 1218 1263 4.34 4.65 4.81 5.24 5.49 5.85 6.03 6.19 6.32 456 488 506 551 576 615 634 650 664 5.07 5.38 5.53 3600 RPM H.P. Torque 4.53 4.97 5.42 5.80 6.05 6.55 7.02 7.26 7.72 79.4 87.1 94.8 102.0 106.0 115.0 123.0 127.0 135.0 REFERENCE PAGE 32. 1200 RPM No. Teeth 998 1125 1221 1450 1641 1879 2068 2252 2433 2861 3209 3545 3600 RPM H.P. Torque 3600 RPM H.P. Torque 355 377 387 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). Gear Catalog 47 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 10 DIAMETRAL PITCH STEEL No. Teeth 12 14 15 16 18 20 24 25 28 30 35 40 45 48 50 25 RPM 50 RPM 20° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 1-1/4" FACE 600 RPM 900 RPM REFERENCE PAGE 32. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .14 .19 .21 .23 .27 .31 .39 .41 .47 .52 .64 .75 .87 .92 .96 363 477 533 580 679 784 983 1032 1195 1300 1615 1896 2190 2328 2420 .28 .37 .42 .45 .53 .61 .76 .80 .92 1.00 1.24 1.44 1.66 1.76 1.83 358 469 525 571 667 768 958 1005 1161 1260 1558 1820 2092 2218 2301 .55 .72 .81 .88 1.02 1.17 1.45 1.52 1.74 1.88 2.31 2.67 3.05 3.21 3.32 349 456 509 552 642 737 913 956 1097 1187 1454 1685 1920 2026 2095 10 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 1.06 1.37 1.52 1.64 1.90 2.16 2.65 2.76 3.14 3.38 4.08 4.65 5.23 5.48 5.64 333 431 479 518 599 682 834 870 990 1064 1284 1467 1649 1727 1777 1.51 1.95 2.16 2.32 2.67 3.02 3.65 3.80 4.29 4.59 5.47 6.18 6.88 7.16 7.34 318 2.66 280 3.57 409 3.37 354 4.46 453 3.70 389 4.87 488 3.96 416 5.18 561 4.48 471 5.79 635 5.00 526 6.41 767 5.89 619 7.41 799 6.10 641 7.64 901 6.76 710 8.37 964 7.16 752 8.80 1150 8.33 875 10.08 1299 9.20 966 10.99 1445 10.04 1054 11.85 1504 10.33 1085 12.12 1542 10.52 1105 12.29 20° PRESSURE ANGLE 200 RPM 300 RPM 250 4.30 226 5.40 189 7.27 312 5.31 279 6.58 230 8.63 341 5.78 303 7.10 249 9.22 363 6.12 321 7.47 262 9.60 406 6.79 356 8.19 287 10.33 449 7.45 391 8.90 311 11.04 519 8.50 447 9.98 349 535 8.74 459 10.21 358 586 9.50 499 10.99 385 616 9.94 522 11.42 400 706 11.27 592 770 12.17 639 830 849 861 1-1/4" FACE 600 RPM 900 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 55 60 70 80 90 100 120 140 160 200 .65 .71 .84 .98 1.09 1.20 1.45 1.66 1.91 2.30 1.23 1.33 1.57 1.81 2.00 2.18 2.59 2.93 3.32 3.90 1550 1675 1974 2279 2517 2746 3271 3688 4191 4920 2.22 2.38 2.77 3.15 3.43 3.70 4.30 4.74 5.28 5.99 1400 1501 1743 1984 2162 2329 2709 2989 3329 3773 8 DIAMETRAL PITCH STEEL No. Teeth 12 14 15 16 18 20 22 24 28 32 36 25 RPM 50 RPM 3.72 3.94 4.48 5.00 5.35 5.67 6.40 6.88 7.49 8.17 1173 1243 1413 1576 1686 1786 2016 2167 2359 2573 4.80 5.05 5.65 6.22 6.58 6.89 7.64 8.09 8.69 1009 1061 1187 1307 1382 1448 1605 1699 1826 6.77 7.01 7.65 8.23 8.54 8.80 9.48 711 737 803 865 897 924 996 20° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 7.84 8.06 678 890 996 1084 1268 1462 1651 1831 2224 2664 3082 .53 .69 .77 .84 .98 1.13 1.27 1.41 1.70 2.03 2.34 667 874 976 1061 1238 1424 1604 1775 2145 2557 2944 1.03 1.34 1.49 1.62 1.88 2.15 2.41 2.65 3.18 3.76 4.29 647 843 939 1018 1183 1354 1518 1672 2003 2367 2703 1.93 2.50 2.77 2.99 3.44 3.91 4.35 4.75 5.61 6.54 7.37 609 787 873 943 1086 1233 1371 1498 1768 2060 2321 2.74 3.51 3.88 4.18 4.77 5.39 5.95 6.46 7.54 8.68 9.68 576 738 816 877 1003 1131 1250 1357 1583 1824 2034 4.71 5.92 6.49 6.92 7.78 8.64 9.41 10.08 11.47 12.92 14.13 495 622 681 727 817 908 989 1059 1204 1358 1484 3600 RPM H.P. Torque 900 RPM REFERENCE PAGE 33. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .27 .35 .39 .43 .50 .58 .66 .73 .88 1.06 1.22 6.19 434 7.68 537 8.35 585 8.85 620 9.84 689 10.82 758 11.67 817 12.39 868 13.88 972 15.44 1081 16.68 1168 7.35 9.01 9.76 10.30 11.35 12.38 13.27 14.00 15.51 17.10 386 473 513 541 596 650 698 735 815 898 9.03 10.91 11.73 12.30 13.40 14.47 15.36 16.08 316 382 411 431 469 507 538 563 3600 RPM H.P. Torque 11.72 13.81 14.70 205 242 257 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). 48 Gear Catalog 127 151 161 168 181 193 549 564 1-1/2" FACE 600 RPM Torque REFERENCE PAGE 32. 1200 RPM No. Teeth 1638 1778 2114 2462 2742 3016 3650 4177 4814 5802 3600 RPM H.P. SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 8 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 20° PRESSURE ANGLE 200 RPM 300 RPM 1-1/2" FACE 600 RPM 900 RPM REFERENCE PAGE 33. 1200 RPM 1800 RPM No. Teeth H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 40 44 48 56 60 64 72 80 88 96 112 120 128 .84 .95 1.03 1.22 1.30 1.42 1.59 1.79 1.96 2.11 2.49 2.64 2.79 2111 2384 2587 3080 3283 3588 3997 4525 4929 5325 6266 6651 7028 1.59 1.79 1.93 2.28 2.42 2.64 2.91 3.27 3.53 3.79 4.39 4.63 4.85 2007 2256 2437 2876 3052 3322 3669 4119 4451 4772 5533 5830 6118 2.90 3.23 3.47 4.03 4.25 4.59 5.00 5.54 5.92 6.27 7.11 7.42 7.71 1928 4.92 1550 6.40 2038 5.42 1707 6.99 2184 5.74 1809 7.35 2539 6.53 2057 8.23 2676 6.81 2146 8.53 2892 7.29 2297 9.07 3151 7.80 2458 9.59 3493 8.50 2679 10.34 3729 8.93 2816 10.76 3952 9.33 2941 11.15 4483 10.31 3250 12.13 4677 10.63 3351 12.43 4860 10.93 3444 12.69 6 DIAMETRAL PITCH STEEL No. Teeth 12 14 15 16 18 21 24 27 30 25 RPM 50 RPM 1345 1469 1543 1729 1792 1905 2014 2173 2262 2341 2549 2610 2667 9.18 9.86 10.20 11.14 11.40 12.00 12.44 13.20 13.54 13.83 964 10.72 751 1035 11.41 799 1072 11.72 821 1170 1198 1260 1307 1386 1422 1453 20° PRESSURE ANGLE 100 RPM 200 RPM 300 RPM 2" FACE 600 RPM 900 RPM REFERENCE PAGE 33 & 34. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque .63 .83 .93 1.01 1.18 1.46 1.70 1.98 2.25 1559 2097 2345 2551 2981 3671 4294 4986 5660 1.24 1.62 1.81 1.97 2.29 2.81 3.27 3.78 4.27 1565 2046 2284 2480 2889 3541 4122 4763 5381 2.38 3.10 3.45 3.73 4.32 5.25 6.05 6.94 7.77 1502 4.41 1391 6.16 1951 5.67 1786 7.84 2171 6.27 1977 8.64 2351 6.76 2129 9.26 2722 7.74 2440 10.52 3306 9.26 2919 12.44 3815 10.54 3322 14.00 4372 11.92 3755 15.66 4899 13.18 4155 17.17 6 DIAMETRAL PITCH CAST IRON 25 RPM 50 RPM 100 RPM 1294 1647 1814 1945 2210 2613 2941 3241 3607 10.20 12.70 13.85 14.71 16.41 18.93 20.83 22.85 24.60 1072 1334 1455 1545 1724 1988 2188 2400 2584 20° PRESSURE ANGLE 200 RPM 300 RPM 13.06 16.02 17.35 18.30 20.18 22.91 24.88 26.98 28.75 915 1122 1215 1282 1413 1605 1743 1889 2013 15.19 18.42 19.85 20.85 22.79 25.61 27.56 798 967 1043 1095 1197 1345 1448 2" FACE 600 RPM 900 RPM 18.14 21.67 23.20 24.21 26.18 REFERENCE PAGE 34. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 33 36 42 48 54 60 66 72 84 96 108 120 1.53 1.71 2.04 2.38 2.74 3.01 3.38 3.65 4.30 4.82 5.47 5.97 2.89 3.23 3.81 4.41 5.02 5.48 6.10 6.54 7.59 8.39 9.40 10.13 3641 4066 4807 5563 6333 6910 7691 8245 9566 10579 11583 12770 5.22 5.78 6.73 7.68 8.63 9.30 10.22 10.83 12.30 13.33 14.67 15.54 3288 3644 4244 4843 5440 5860 6443 6827 7752 8404 9245 9793 8.74 9.58 10.91 12.21 13.46 14.26 15.44 16.12 17.83 18.90 20.37 21.20 2755 3018 3439 3847 4243 4494 4864 5080 5620 5955 6420 6680 11.28 12.26 13.76 15.19 16.55 17.35 18.60 19.26 20.98 21.95 23.41 2370 2575 2891 3191 3477 3645 3907 4045 4407 4611 4917 15.90 17.02 18.62 20.09 21.48 22.14 23.39 23.90 3600 RPM H.P. Torque 635 759 812 848 917 No. Teeth 3847 4316 5148 6009 6899 7591 8515 9200 10835 12152 13800 15059 3600 RPM H.P. Torque 3600 RPM H.P. Torque 1670 18.42 1290 1788 19.56 1370 1955 2111 2256 2326 2457 2511 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). Gear Catalog 49 SPUR GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) 5 DIAMETRAL PITCH STEEL No. Teeth 12 14 15 16 18 20 25 RPM 50 RPM 20° PRESSURE ANGLE 100 RPM 24 25 28 30 35 40 45 50 60 70 80 100 110 120 140 160 180 300 RPM 600 RPM 900 RPM REFERENCE PAGE 34. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 1.14 1.49 1.67 1.81 2.12 2.44 2865 3756 4198 4565 5332 6141 2.22 2.89 3.23 3.50 4.08 4.68 2794 3647 4069 4416 5138 5894 4.22 5.47 6.08 6.58 7.60 8.66 2662 3449 3833 4146 4789 5456 5 DIAMETRAL PITCH CAST IRON No. Teeth 200 RPM 2-1/2" FACE 25 RPM 50 RPM 100 RPM 7.71 9.87 10.90 11.72 13.38 15.07 2431 3110 3435 3693 4216 4750 10.65 13.48 14.81 15.85 17.92 20.02 2237 2832 3112 3329 3766 4205 17.19 21.25 23.11 24.47 27.15 29.79 1805 2233 2427 2570 2852 3129 20° PRESSURE ANGLE 200 RPM 300 RPM 21.61 26.31 28.41 29.89 32.77 35.58 1513 1843 1990 2093 2295 2492 24.80 29.87 32.09 33.61 36.56 39.41 1302 29.09 1019 1569 34.53 1209 1686 36.87 1291 1765 1920 2070 2-1/2" FACE 600 RPM 900 RPM REFERENCE PAGE 34. 1200 RPM 1800 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 1.82 1.91 2.21 2.40 2.97 3.47 3.98 4.38 5.32 6.27 7.23 8.71 9.68 10.38 11.70 13.30 14.49 4599 4826 5571 6050 7477 8737 10040 11046 13399 15794 18229 21969 24409 26168 29508 33526 36534 3.48 3.64 4.18 4.52 5.54 6.42 7.31 7.98 9.53 11.06 12.59 14.78 16.22 17.19 18.97 21.13 22.61 4381 4588 5267 5700 6982 8087 9216 10056 12008 13945 15869 18630 20449 21669 23910 26631 28495 6.35 6.63 7.54 8.10 9.78 11.17 12.56 13.53 15.78 17.93 20.00 22.67 24.50 25.58 27.50 29.94 31.40 4002 4177 4750 5108 6164 7040 7916 8528 9944 11300 12605 14288 15439 16125 17334 18870 19787 10.82 11.24 12.60 13.42 15.85 17.75 19.59 20.75 23.48 26.00 28.34 30.92 32.88 33.85 35.49 37.83 38.97 3411 3542 3970 4230 4995 5593 6174 6540 7400 8192 8932 9745 10362 10666 11182 11921 12281 14.15 14.64 16.23 17.18 19.98 22.08 24.09 25.25 28.05 30.58 32.92 2972 3075 3410 3609 4199 4639 5060 5304 5892 6425 6916 20.41 20.97 22.81 23.86 27.04 29.21 31.26 32.22 34.81 2144 2203 2396 2506 2840 3068 3284 3384 3657 23.95 24.51 26.37 27.41 3600 RPM H.P. Torque 3600 RPM H.P. Torque 1677 1716 1847 1920 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. They should be used for interpolation purposes only. *Torque Ratings (Lb. Ins.). STAINLESS STEEL GEAR GAUGE SET 14-1/2° and 20° PRESSURE ANGLES This handy, steel gear gauge set consists of 16 leaves — 24 gauges — to measure both 14-1/2° and 20° pressure angle tooth form, in diametral pitch sizes 64, 48, 32, 24, 20, 16, 12, 10, 8, 6, 5 and 4. Pitch sizes 8, 6, 5 and 4 both 14-1/2° and 20° are cut on individual leaves. Pitch sizes 64 through 10 inclusive, have both 14-1/2° and 20° pressure angles on a single leaf. SOLD ONLY AS A COMPLETE SET ORDER BY CATALOG NUMBER OR ITEM CODE 50 Gear Catalog Catalog Number Item Code Gear Gauge 06000 HELICAL GEARS SECTION CONTENTS CATALOG NUMBER / DIMENSIONS ............................................................................................... 52 – 53 SELECTION PROCEDURE ....................................................................................................................... 54 HORSEPOWER & TORQUE RATINGS............................................................................................ 55 – 56 STOCK ALTERED / CUSTOM HELICAL GEARS............................................................................ 87 – 89 HELICAL GEAR ENGINEERING INFORMATION........................................................................ 140 – 142 Gear Catalog 51 HELICAL GEARS 141/2° NORMAL PRESSURE ANGLE 45° HELIX ANGLE 24 THROUGH 10 TRANSVERSE DIAMETRAL PITCH STEEL—HARDENED These gears are hardened all over, except as noted. Teeth on all steel gears are polished. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Bore Keyway Style See Page 150 24 FACE KEYWAY TRANSVERSE DIAMETRAL PITCH 8 .333 .1875 * 10 .417 .250 12 .500 ** 15 .625 .375 18 .750 20 .833 .500 24 1.000 30 1.250 1/8 x 1/16 36 1.500 48 2.000 .625 60 2.500 72 3.000 A 20 PITCH DIA. BORE TRANSVERSE DIAMETRAL PITCH 8 .400 .250 10 .500 .3125 ** 12 .600 .375 15 .750 .4375 20 1.000 .500 1/8 x 1/16 25 1.250 .625 30 1.500 40 2.000 .750 3/16 x 3/32 50 2.500 60 3.000 A 16 STANDARD TOLERANCES DIMENSION BORE All TOLERANCE ±.0005 TRANSVERSE DIAMETRAL PITCH 12 .750 .375 1/16 x 1/32 16 1.000 20 1.250 24 1.500 .500 1/8 x 1/16 32 2.000 40 2.500 48 3.000 REFERENCE PAGES Alterations — 149 Horsepower Ratings — 55 Lubrication — 149 Materials — 150 Selection Procedure — 54 A NOTE: Normal Diametral Pitch is equal to the Transverse Diametral Pitch divided by the cosine of the Helix Angle. Face: 8-15 Teeth = .375" 18-72 Teeth = .250" H2408R 18268 H2408L H2410R 18272 H2410L H2412R 18276 H2412L H2415R 18280 H2415L H2418R 18284 H2418L H2420R 18288 H2420L H2424R 18292 H2424L H2430R 18296 H2430L H2436R† 18300 H2436L† H2448R† 18304 H2448L† H2460R† 18308 H2460L† H2472R† 18312 H2472L† 18270 18274 18278 18282 18286 18290 18294 18298 18302 18306 18310 18314 Face: 8-15 Teeth = .563" 18-72 Teeth = .375" H2008R 18228 H2008L H2010R 18232 H2010L H2012R 18236 H2012L H2015R 18240 H2015L H2020R 18244 H2020L H2025R 18248 H2025L H2030R† 18252 H2030L† H2040R† 18256 H2040L† H2050R† 18260 H2050L† H2060R† 18264 H2060L† 18230 18234 18238 18242 18246 18250 18254 18258 18262 18266 H1612R H1616R H1620R H1624R† H1632R† H1640R† H1648R† A H1212R H1215R H1218R† H1224R† H1230R† H1236R† Gear Catalog H1612L H1616L H1620L H1624L† H1632L† H1640L† H1648L† 18202 18206 18210 18214 18218 18222 18226 18170 18174 18178 18182 18186 18190 H1212L H1215L H1218L† H1224L† H1230L† H1236L† 18168 18172 18176 18180 18184 18188 H1008L H1010L H1012L H1015L† H1020L† H1025L† H1030L† H1040L† 18128 18132 18136 18140 18144 18150 18152 18156 Face = .875" A H1008R H1010R H1012R H1015R† H1020R† H1025R† H1030R† H1040R† *1/16" wide x .04" deep slot cut on end of gear for drive pin, not key. **3/32" wide x .06" deep slot cut on end of gear for drive pin, not key. †Teeth only hardened. 52 18200 18204 18208 18212 18216 18220 18224 Face = .750" 10 TRANSVERSE DIAMETRAL PITCH 8 .800 .375 1/16 x 1/32 10 1.000 .500 1/8 x 1/16 12 1.200 .625 15 1.500 20 2.000 25 2.500 .750 3/16 x 3/32 30 3.000 40 4.000 LEFT HAND Catalog Item Number Code Face = .500" 12 TRANSVERSE DIAMETRAL PITCH 12 1.000 15 1.250 18 1.500 .625 1/8 x 1/16 24 2.000 30 2.500 36 3.000 RIGHT HAND Catalog Item Number Code 18130 18134 18138 18142 18146 18148 18154 18158 HELICAL GEARS 141/2° NORMAL PRESSURE ANGLE 45° HELIX ANGLE 8 AND 6 TRANSVERSE DIAMETRAL PITCH BRONZE AND STEEL—HARDENED All gears with hubs have setscrew at 90° to keyway. Steel gears have teeth only hardened, except as noted. Teeth on all steel gears are polished. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Hub No. of Pitch Teeth Dia. Bore Dia. Proj. Keyway Style RIGHT HAND See Page Catalog Item 150 Number Code LEFT HAND Catalog Item Number Code Face without Hubs = 1.000" –with Hubs = .750" TRANSVERSE DIAMETRAL PITCH Overall Length = Face + Hub Proj. STEEL–HARDENED 8 1.000 .500 – – H808R* 18066 H808L* 18064 1/8 x 1/16 10 1.250 .625 – – H810R* 18070 H810L* 18068 12 1.500 .750 – – H812R 18074 H812L 18072 16 2.000 A H816R 18078 H816L 18076 20 2.500 .875 – H820R 18082 H820L 18080 – 3/16 x 3/32 24 3.000 H824R 18086 H824L 18084 8 FACE HUB PROJ. KEYWAY PITCH DIA. BORE HUB DIA. SETSCREW OVERALL LENGTH STANDARD TOLERANCES DIMENSION BORE All TOLERANCE ±.0005 REFERENCE PAGES Alterations — 149 Horsepower Ratings — 55, 56 Lubrication — 149 Materials — 150 Selection Procedure — 54 NOTE: Normal Diametral Pitch is equal to the Transverse Diametral Pitch divided by the cosine of the Helix Angle. 32 8 10 12 16 20 24 32 40 48 4.000 1.000 1.250 1.500 2.000 2.500 3.000 4.000 5.000 6.000 8 10 12 16 20 24 32 40 48 1.000 1.250 1.500 2.000 2.500 3.000 4.000 5.000 6.000 .500 .75 .625 1.00 .750 1.25 1.62 .50 .50 .50 3/16 x 3/32 1.000 2.00 .50 1/4 x 1/8 1/8 x 1/16 A 2.25 H832R HS808R* HS810R* HS812R* HS816R HS820R HS824R HS832R HS840R HS848R 18090 18092 18096 18100 18104 18108 18112 18116 18120 18124 H832L HS808L* HS810L* HS812L* HS816L HS820L HS824L HS832L HS840L HS848L 18088 18094 18098 18102 18106 18110 18114 18118 18122 18126 BRONZE .500 .75 .625 1.00 .750 1.24 1.62 .50 .50 .50 HB808R 18356 HB808L 18358 HB810R 18360 HB810L 18362 3/16 x 3/32 A HB812R 18364 HB812L 18366 HB816R 18368 HB816L 18370 HB820R 18372 HB820L 18374 HB824R 18376 HB824L 18378 1.000 2.00 .50 1/4 x 1/8 HB832R 18380 HB832L 18382 B HB840R 18384 HB840L 18386 2.25 HB848R 18388 HB848L 18390 Face without Hubs = 1.250" 6 –with Hubs = 1.000" TRANSVERSE DIAMETRAL PITCH Overall Length = Face + Hub Proj. STEEL–HARDENED 8 1.333 .625 – – 1/8 x 1/16 H608R 18000 H608L 18002 10 1.667 .750 – – 3/16 x 3/32 H610R 18004 H610L 18006 12 2.000 A H612R 18010 H612L 18008 15 2.500 1.000 – H615R 18014 H615L 18012 – 1/4 x 1/8 18 3.000 H618R 18018 H618L 18016 24 4.000 H624R 18022 H624L 18020 8 1.333 .625 1.00 .75 1/8 x 1/16 HS608R 18024 HS608L 18026 9 1.500 1.18 HS609R 18028 HS609L 18030 10 1.667 .750 1.34 .75 3/16 x 3/32 HS610R 18032 HS610L 18034 12 2.000 1.000 1.62 .75 1/4 x 1/8 HS612R 18036 HS612L 18038 15 2.500 2.00 HS615R 18040 HS615L 18042 18 3.000 2.25 A HS618R 18044 HS618L 18046 20 3.333 1.250 HS620R 18048 HS620L 18050 .75 5/16 x 5/32 24 4.000 HS624R 18052 HS624L 18054 2.50 30 5.000 HS630R 18056 HS630L 18058 36 6.000 HS636R 18060 HS636L 18062 BRONZE 12 2.000 1.000 1.62 .75 1/4 x 1/8 HB612R 18328 HB612L 18330 15 2.500 2.00 HB615R 18332 HB615L 18334 A 18 3.000 2.25 HB618R 18336 HB618L 18338 20 3.333 1.250 HB620R 18340 HB620L 18342 .75 5/16 x 5/32 24 4.000 HB624R 18344 HB624L 18346 2.50 30 5.000 B HB630R 18348 HB630L 18350 36 6.000 HB636R 18352 HB636L 18354 1/8 x 1/16 *Hardened all over. Gear Catalog 53 HELICAL GEARS Boston standard stock helical gears are made with a 45° helix angle to transmit motion and/or power between non-intersecting shafts that are parallel or at 90° to each other. They are stocked both right and left-handed. For parallel shaft operation, helical gears having opposite hand helix angles are required, while for shafts at 90° the same hand helix must be used. For parallel shaft applications, helical gears provide overlapping tooth contact. This results in a smoother, quieter operation and higher horsepower capacity than afforded by spur gears of comparable size. For 90° shaft applications, the tooth contact area is very small which considerably limits the load capacity. Horsepower ratings are not tabulated in this catalog, for 90° applications. Boston helical gears are top hobbed, resulting in extremely close concentricity between the pitch diameter and the outside diameter. SELECTION PROCEDURE Approximate horsepower and torque ratings for selected sizes (numbers of teeth) at various operating speeds (RPM) are given for hardened steel helical gears. The ratings are based on the beam strength of the gear tooth. These ratings are for parallel shaft applications under normal operating conditions, that is: properly mounted and lubricated, carrying a smooth load for not more than 10 hours per day or a moderate shock load not more than 15 minutes in two hours (Service Factor 1.0). Refer to Table 1, below, for other types of service. Ratings for gear sizes or speeds not listed may be interpolated from the values indicated. Pitchline velocities are limited as reflected by the lack of ratings for larger numbers of teeth at higher RPM’s in the selection chart. Application in this area is not recommended. Horsepower ratings for bronze gears are approximately 33% of these ratings. 1. Determine service factor. a. Using Application Classification Chart I, pages 152-153 determine service factor or b. With knowledge of operating conditions and load classification, select service factor from Table 1. 2. Determine Design Horsepower. Design HP = Application Load ¥ Service Factor (Table 1) 3. Select pinion with horsepower capacity equal to (or greater than) design horsepower determined in Step 2. Reference Rating Pages 55, 56. 4. Select a driven gear with a catalog rating equal to (or Ref. Parallel shafts are approximately 98% efficient 90° shafts are approximately 50% efficient TABLE 1 Service Factor .8 1.0 1.25 1.50 1.75 2.0 Operating Conditions Uniform – not more than 15 minutes in 2 hours. Moderate Shock – not more than 15 minutes in 2 hours. Uniform – not more than 10 hours per day. Moderate Shock – not more than 10 hours per day. Uniform – more than 10 hours per day. Heavy Shock – not more than 15 minutes in 2 hours. Moderate Shock – more than 10 hours per day. Heavy Shock – not more than 10 hours per day. Heavy Shock – more than 10 hours per day. Heavy shock loads and/or severe wear conditions may require the use of higher service factors. Consultation with factory is recommended in these applications. 54 Gear Catalog HELICAL GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) No. Teeth 25 RPM H.P. Torque 50 RPM H.P. Torque 100 RPM 200 RPM 300 RPM H.P. Torque H.P. Torque H.P. Torque 600 RPM 900 RPM 1200 RPM 1800 RPM 3600 RPM H.P. Torque H.P. Torque H.P. Torque H.P. Torque H.P. Torque 24 DIAMETRAL PITCH – 33.94 NORMAL DIAMETRAL PITCH HARDENED STEEL 8 10 12 15 18 20 24 30 36 48 60 72 .01 .01 .01 .01 .01 .01 .01 .02 .02 .03 .03 .04 13.5 18.0 22.5 29.1 23.6 26.8 32.6 41.3 49.9 67.0 83.8 101 .01 .01 .02 .02 .02 .02 .03 .03 .04 .05 .06 .08 13.5 17.9 22.3 28.9 23.4 26.5 32.3 40.8 49.1 65.6 81.6 97.7 .02 .03 .04 .05 .04 .04 .05 .06 .08 .10 .12 .15 13.4 17.8 22.1 28.5 23.1 26.1 31.6 39.7 47.6 63.0 77.6 92.1 .04 .06 .07 .09 .07 .08 .10 .12 .14 .19 .22 .26 13.2 17.4 21.6 27.8 22.4 25.2 30.3 37.8 44.9 58.3 70.7 82.5 .06 .08 .10 .13 .10 .12 .14 .17 .20 .26 .31 .36 13.0 17.1 21.1 27.1 21.7 24.3 29.2 36.0 42.4 54.3 64.9 74.8 .12 .16 .19 .24 .19 .21 .25 .30 .35 .43 .50 .56 12.5 16.3 20.0 25.2 19.9 22.2 26.1 31.6 36.4 45.0 52.0 58.3 .17 .22 .27 .34 .26 .29 .34 .40 .46 .55 .62 .68 .250-.375" FACE 12.0 15.5 18.9 23.5 18.4 20.4 23.7 28.1 31.9 38.4 43.4 47.8 .22 .28 .34 .42 .33 .36 .41 .48 .54 .64 .71 .77 11.6 14.8 17.9 22.0 17.1 18.8 21.6 25.3 28.4 33.5 37.3 40.5 .31 .39 .46 .56 .43 .47 .53 .60 .66 .76 .83 .89 25.4 .46 31.7 .57 39.5 .71 48.8 .86 41.9 .73 50.2 .86 56.9 .96 68.7 1.14 78.0 1.27 85.4 1.38 24.3 30.1 37.1 45.4 38.3 45.2 50.7 59.9 66.9 72.3 .64 .78 .95 1.14 .93 1.08 1.19 1.36 1.49 1.58 52.3 67.8 81.5 93.3 113 129 141 .93 48.6 1.18 62.0 1.40 73.4 1.58 83.0 1.87 98.4 2.11 111 2.28 120 1.20 1.51 1.75 1.94 2.24 2.46 2.62 130 157 180 222 254 279 2.26 2.69 3.05 3.68 4.14 4.50 119 142 160 193 218 237 139 174 206 247 305 352 388 445 2.45 3.03 3.55 4.19 5.06 5.75 6.25 7.04 129 159 186 220 266 302 328 370 176 218 256 318 368 409 471 517 551 3.06 3.74 4.34 5.27 6.01 6.59 7.44 8.07 8.50 160 197 228 277 316 346 391 424 447 20 DIAMETRAL PITCH – 28.28 NORMAL DIAMETRAL PITCH HARDENED STEEL 8 10 12 15 20 25 30 40 50 60 .01 .01 .02 .02 .02 .03 .04 .05 .06 .07 29.2 37.7 48.5 62.7 57.7 73.8 89.1 120 151 180 .02 .03 .04 .05 .05 .06 .07 .09 .12 .14 29.1 37.5 48.2 62.2 57.1 72.8 87.6 118 147 175 .05 .06 .08 .10 .09 .11 .13 .18 .22 .26 28.8 37.1 47.5 61.2 55.9 70.9 85.0 113 139 165 .09 .12 .15 .19 .17 .21 .25 .33 .40 .47 28.4 36.3 46.4 59.3 53.7 67.4 80.0 104 127 147 .13 .17 .22 .27 .25 .31 .36 .46 .55 .64 27.9 35.6 45.2 51.6 51.6 64.3 75.7 97.2 117 134 .25 .32 .40 .50 .44 .54 .62 .77 .89 .99 26.6 .36 33.5 .45 42.2 .56 52.8 .70 46.2 .60 56.4 .72 65.0 .81 80.5 .98 93.4 1.11 104 1.22 12 12 15 18 24 30 36 10 8 10 12 15 20 25 30 40 .03 67.2 .05 66.6 .04 93.4 .07 92.4 .05 120 .09 118 .06 146 .11 144 .08 197 .15 193 .10 249 .19 242 .12 298 .23 289 DIAMETRAL PITCH – 16.97 .07 179 .14 177 .09 231 .18 228 .11 281 .22 277 .15 387 .30 379 .19 489 .38 477 .23 589 .45 571 DIAMETRAL PITCH – 14.14 .07 181 .14 179 .10 240 .19 238 .12 300 .23 296 .15 387 .30 381 .21 533 .41 522 .27 680 .53 662 .32 818 .63 793 .44 1097 .84 1053 .10 65.6 .20 63.6 .29 61.7 .54 56.6 .75 .14 90.5 .28 86.9 .40 83.5 .71 74.8 .97 .18 115 .35 110 .50 104 .87 91.5 1.16 .22 139 .42 131 .59 124 1.00 107 1.33 .29 185 .54 172 .76 160 1.26 132 1.61 .37 230 .67 210 .92 193 1.47 154 1.84 .43 273 .77 244 1.05 221 1.64 173 2.02 NORMAL DIAMETRAL PITCH HARDENED STEEL .27 173 .53 166 .76 160 1.36 143.2 1.85 .35 222 .67 211 .96 201 1.68 176 2.24 .43 268 .80 253 1.14 239 1.95 205 2.57 .58 364 1.07 337 1.49 313 2.47 260 3.16 .72 453 1.31 413 1.80 379 2.89 304 3.62 .85 538 1.53 482 2.08 437 3.24 341 3.99 NORMAL DIAMETRAL PITCH HARDENED STEEL .28 176 .54 171 .79 165 1.44 151 1.78 .37 233 .71 223 1.02 215 1.83 193 2.49 .46 288 .87 275 1.25 262 2.20 231 2.95 .59 369 1.10 348 1.56 329 2.69 282 3.53 .79 501 1.47 464 2.05 432 3.40 357 4.35 1.00 630 1.82 573 2.50 526 4.01 422 5.03 1.19 747 2.12 669 2.89 606 4.50 473 5.54 1.55 975 2.69 849 3.58 751 5.32 559 6.36 .10 .13 .16 .22 .28 .34 .46 .58 .69 242 321 400 555 710 862 1160 1454 1137 .19 .25 .31 .43 .55 .66 .88 1.10 1.30 239 317 394 543 692 836 1113 1383 1636 .37 234 .49 309 .61 382 .83 521 1.04 658 1.25 787 1.64 1031 2.00 1259 2.33 1466 .71 225 .93 293 1.14 360 1.53 483 1.90 599 2.24 706 2.85 897 3.39 1068 3.85 1214 1.03 1.33 1.62 2.14 2.62 3.04 3.78 4.41 4.93 216 280 340 447 550 639 794 927 1036 1.85 2.53 2.78 3.54 4.20 4.75 5.63 6.32 6.85 194 245 292 372 441 499 591 664 719 2.51 3.12 3.65 4.53 5.26 5.84 6.72 7.39 7.87 22.3 27.2 33.2 39.8 32.7 37.7 41.5 47.7 52.1 55.4 1.00 1.20 1.44 1.66 1.30 1.44 1.54 1.69 1.79 1.86 18.0 21.2 25.1 29.0 22.7 25.2 27.0 29.6 31.4 32.5 .500" FACE 8 DIAMETRAL PITCH – 11.31 NORMAL DIAMETRAL PITCH HARDENED STEEL 8 10 12 16 20 24 32 40 48 8.9 10.9 12.6 14.8 10.9 11.7 12.8 14.1 15.1 16.5 17.5 18.2 .375-.563" FACE 16 DIAMETRAL PITCH – 22.63 NORMAL DIAMETRAL PITCH HARDENED STEEL 12 16 20 24 32 40 48 10.8 .51 13.6 .62 16.2 .72 19.6 .84 15.0 .62 16.3 .67 18.5 .73 21.1 .81 23.3 .86 26.6 .94 29.0 1.00 31.0 1.00 42.6 1.80 52.9 2.10 61.3 2.34 68.1 2.52 78.4 2.78 86.2 3.00 91.8 3.08 .750" FACE 2.89 101 4.01 3.37 118 4.51 3.75 131 4.86 4.39 154 5.45 4.84 170 5.82 5.17 181 6.08 .875" FACE 3.20 112 4.62 3.88 136 5.39 4.46 156 6.01 5.16 181 6.69 6.05 212 7.51 6.72 235 8.09 7.18 252 8.44 7.89 276 8.97 31.1 36.7 41.0 44.2 48.7 51.8 53.9 70.2 79.0 85.1 95.5 102 106 80.9 94.4 105 117 131 142 148 157 .750" FACE 3.91 4.69 5.33 6.30 7.03 7.57 8.34 8.88 137 164 187 221 246 265 292 311 5.43 6.27 6.92 7.82 8.45 8.90 95 110 121 137 148 156 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line exceed 1500 Feet per Minute and should be used for interpolation purposes only. *Torque Rating (Lb. Ins.) Gear Catalog 55 HELICAL GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) No. Teeth 25 RPM H.P. Torque 50 RPM H.P. Torque 100 RPM 200 RPM 300 RPM H.P. Torque H.P. Torque H.P. Torque 600 RPM 900 RPM H.P. Torque H.P. Torque 1200 RPM 1800 RPM 3600 RPM H.P. Torque H.P. Torque H.P. Torque 8 DIAMETRAL PITCH – 11.31 NORMAL DIAMETRAL PITCH HARDENED STEEL 8 10 12 16 20 24 32 .13 323 .25 319 .50 313 .95 300 1.4 288 2.5 258 3.3 .17 428 .34 422 .65 412 1.20 391 1.8 373 3.1 327 4.2 .21 534 .42 525 .81 509 1.50 480 2.2 453 3.7 389 4.9 .29 740 .57 725 1.1 696 2.00 644 2.9 599 4.7 496 6.1 .38 947 .73 923 1.4 877 2.50 799 3.5 733 5.6 588 7.0 .46 1150 .88 1114 1.7 1050 3.00 941 4.1 852 6.3 665 7.7 .61 1547 1.20 1485 2.2 1374 3.80 1196 5.0 1059 7.5 788 9.0 8 DIAMETRAL PITCH – 11.31 NORMAL DIAMETRAL PITCH BRONZE 8 .04 97 .08 95.8 .15 93.8 .29 90.0 .41 86.5 .74 77.5 1.00 10 .05 128 .10 127 .20 123 .37 117 .53 112 .93 98.1 1.25 12 .06 160 .12 158 .24 153 .46 144 .65 136 1.11 117 1.46 16 .09 222 .17 217 .33 209 .61 193 .86 180 1.42 149 1.81 20 .11 284 .22 277 .42 263 .76 240 1.05 220 1.68 176 2.10 24 .14 345 .27 334 .50 315 .90 282 1.22 256 1.90 199 2.33 32 .18 464 .35 445 .65 412 1.14 359 1.51 318 2.75 236 2.69 40 .23 582 .44 553 .80 504 1.36 427 1.76 371 2.53 266 2.95 48 .28 695 .52 655 .93 587 1.54 486 1.97 414 2.74 288 3.15 6 DIAMETRAL PITCH – 8.48 NORMAL DIAMETRAL PITCH HARDENED STEEL 8 .01 572 .45 564 .87 548 1.65 520 2.35 494 4.09 430 5.44 9 .26 664 .52 653 1.00 633 1.89 597 2.68 564 4.61 484 6.06 10 .30 758 .59 745 1.14 720 2.14 674 3.02 634 5.11 537 6.66 12 .37 944 .73 924 1.41 887 2.61 821 3.64 764 6.02 633 7.71 15 .48 1217 .94 1185 1.79 1127 3.26 1026 4.48 942 7.19 755 9.00 18 .59 1478 1.14 1433 2.14 1350 3.84 1210 5.22 1096 8.14 855 10.00 20 .66 1670 1.28 1613 2.40 1511 4.25 1340 5.73 1204 8.79 924 10.69 24 .80 2024 1.54 1942 2.85 1798 4.97 1565 6.60 1386 9.82 1031 11.72 30 1.01 2546 1.92 2420 3.50 2203 5.93 1868 7.72 1622 11.06 1162 12.92 36 1.21 3048 2.28 2872 4.08 2573 6.76 2131 8.65 1818 12.02 1262 13.81 1.000" FACE 234 291 341 423 491 545 628 4.1 5.0 5.8 7.0 8.0 8.8 9.9 214 262 304 370 421 462 521 70.2 87.3 102 127 147 163 188 207 220 1.22 1.50 1.73 2.11 2.41 2.64 2.98 3.23 3.40 64.2 78.7 91.1 111 126 138 156 169 179 .28 715 .56 705 1.09 685 2.06 650 2.94 617 5.12 537 .38 948 .74 931 1.43 899 2.67 842 3.77 792 6.39 672 .47 1180 .92 1155 1.76 1109 3.26 1026 4.55 955 7.53 791 .60 1521 1.18 1482 2.24 1409 4.07 1282 5.60 1177 8.99 944 .73 1848 1.42 1791 2.68 1687 4.80 1512 6.52 1370 10.17 1068 1.00 2529 1.93 2428 3.57 2247 6.21 1956 8.24 1732 12.27 1289 6 DIAMETRAL PITCH – 8.48 NORMAL DIAMETRAL PITCH BRONZE 12 .15 378 .29 370 .56 355 1.04 328 1.46 306 2.41 253 15 .19 487 .38 474 .72 451 1.30 410 1.79 377 2.88 302 18 .23 591 .45 513 .86 540 1.54 484 2.09 439 3.25 342 20 .26 668 .51 645 .96 604 1.70 536 2.29 482 3.52 369 24 .32 810 .62 777 1.14 719 1.99 626 2.64 554 3.93 412 30 .40 1018 .77 968 1.40 881 2.37 747 3.09 649 4.42 465 36 .48 1219 .91 1149 1.63 1029 2.70 852 3.46 727 4.81 505 183 219 249 294 328 352 389 7.2 8.4 9.2 10.4 11.1 11.9 12.7 .750" FACE 1.56 54.8 2.17 1.88 65.7 2.51 2.13 74.7 2.77 2.52 88.2 3.13 2.81 98.4 3.38 3.03 106 3.56 3.34 117 3.55 124 6.50 7.19 7.84 8.97 10.30 11.30 11.99 12.98 14.11 14.92 342 378 412 471 541 593 630 682 741 783 8.09 8.84 9.54 10.71 12.04 12.98 13.65 14.55 15.54 6.79 476 8.32 583 9.64 675 11.25 788 12.50 876 14.65 1026 8.13 9.80 11.21 12.87 14.12 16.23 427 515 589 676 742 852 10.11 11.93 13.38 15.04 16.22 18.19 3.59 4.12 4.52 4.80 5.19 5.65 5.97 188 216 237 252 273 296 313 4.28 4.81 5.19 5.46 5.82 6.22 283 310 334 375 421 454 478 510 544 10.70 11.47 12.17 13.29 14.48 15.25 Gear Catalog 187 201 213 233 253 267 354 418 469 527 568 637 13.37 15.22 16.61 18.10 19.06 234 266 291 317 334 1.000" FACE 3.08 3.60 4.00 4.28 4.69 5.17 5.52 216 252 280 300 328 362 387 NOTE: Ratings to right of heavy line exceed 1500 Feet per Minute and should be used for interpolation purposes only. 56 38.0 43.9 48.4 54.7 59.2 62.3 1.250" FACE 150 169 182 191 204 218 Ratings are based on strength calculation. Basic static strength rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. *Torque Rating (Lb. Ins.) 127 146 162 182 197 208 221 1.000" FACE 381 424 466 540 630 700 749 821 905 967 6 DIAMETRAL PITCH – 8.48 NORMAL DIAMETRAL PITCH HARDENED STEEL 8 10 12 15 18 24 5.2 6.3 7.1 8.4 9.3 10.1 11.1 5.32 93.1 5.79 101 6.10 107 MITER AND BEVEL GEARS SECTION CONTENTS CATALOG NUMBER / DIMENSIONS MITER GEAR ........................................................................................................................... 58 – 60 SPIRAL MITER GEAR ...................................................................................................................... 61 BEVEL GEAR............................................................................................................................ 62 – 65 SPIRAL BEVEL GEAR ..................................................................................................................... 66 SELECTION PROCEDURE .......................................................................................................................67 HORSEPOWER AND TORQUE RATINGS MITER GEAR ........................................................................................................................... 68 – 69 BEVEL GEAR.................................................................................................................................... 70 SPIRAL MITER GEAR ...................................................................................................................... 71 SPIRAL BEVEL GEAR ..................................................................................................................... 71 STOCK ALTERED / CUSTOM MITER AND BEVEL GEARS .......................................................... 87 – 89 MITER / BEVEL GEAR ENGINEERING INFORMATION............................................................. 143 – 145 Gear Catalog 57 MITER GEARS 48 THROUGH 20 DIAMETRAL PITCH 1:1 RATIO 20° PRESSURE ANGLE NYLON, BRASS, STAINLESS STEEL AND STEEL—UNHARDENED All gears have “Coniflex”® tooth form, except as noted. MOUNTING DISTANCE FACE PITCH DIA. D HUB PROJ. BORE HUB DIA. REFERENCE PAGES STANDARD TOLERANCES* Alterations — 149 Lubrication — 149 Materials — 150 DIMENSION BORE TOLERANCE All ±.0005 *Brass and Steel only. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Face Bore MD * D Hub Dia. Proj. 48 Catalog Number Item Code .375 .25 .33 .31 .38 .13 .19 .16 .25 MOLDED NYLON GP4815†‡ 54096 GP4818Y† 54097 — — GP4824Y† 54098 .688 .349 .406 .427 .41 .50 .50 .19 .19 .25 GP3216Y† 54099 GP3224Y† 54100 — — .1875 .500 .349 .41 .19 DIAMETRAL PITCH 15 .312 .07 .125 .312 .215 18 .375 .08 .125 .406 .286 24 .500 .08 .1875 .531 DIAMETRAL PITCH 16 .500 .12 .1875 .500 24 .1875 Catalog Number Item Code Catalog Number Item Code Catalog Item Number Code BRASS G460Y† 12126 — — G461Y† 12128 — — STAINLESS STEEL STEEL UNHARDENED GSS460Y† 49984 — — — — — — GSS461Y† 49985 L94Y† 12140 — — — — G462Y† — G463Y† 12114 — 12116 GSS462Y† 49986 — — GSS463Y† 49987 — — — — G464Y G465Y G466Y — 12100 12102 12104 — — 32 .750 .14 L97Y† — L95Y† 12146 — 12142 — L93Y 12138 — — — — — — — — — L96Y — — — 12144 — — — — L98Y 12148 30 DIAMETRAL PITCH 15 .500 .12 — — 24 DIAMETRAL PITCH 24 1.000 .20 .250 .906 .567 .62 30 36 1.250 1.500 .23 .23 .250 .3125 1.031 1.188 .590 .620 .62 .69 .19 .28 .31 .31 .250 .672 .489 .50 .31 GP2424Y† 54101 — — GP2430Y† 54102 GP2436Y† 54103 20 DIAMETRAL PITCH 12 .600 .13 — *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. †Not “Coniflex” tooth form. Can be furnished with “Coniflex” tooth on special order. ‡Acetal. 58 Gear Catalog — MITER GEARS 16 THROUGH 10 DIAMETRAL PITCH 1:1 RATIO 20° PRESSURE ANGLE NYLON AND STEEL—UNHARDENED AND HARDENED All gears have “Coniflex”® tooth form, except as noted. All hardened steel gears have teeth only hardened, except as noted, and are equipped with standard keyways and setscrews MOUNTING DISTANCE KEYWAY FACE PITCH DIA. D SETSCREW HUB PROJ. BORE HUB DIA. REFERENCE PAGES STANDARD TOLERANCES* Alterations — 149 Horsepower Ratings — 68, 69 Lubrication — 149 Materials — 150 Selection Procedure — 67 DIMENSION BORE Pitch Dia. Face Bore MD * D Dia. Hub Proj. 16 DIAMETRAL PITCH 12 .750 .16 16 1.000 .23 20 1.250 .28 24 1.500 .32 32 2.000 .39 All ±.0005 *Steel only. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth TOLERANCE .3125 .375 .4375 .500 .500 .812 1.062 1.250 1.375 1.562 .583 .755 .849 .880 .875 .62 .75 1.00 1.00 1.25 .38 .44 .50 .50 .38 .375 .4375 1.062 .739 .88 .50 1.250 .864 1.00 .50 1.500 1.021 1.25 .63 1.750 1.192 1.38 .69 1.875 2.312 1.224 1.489 1.31 1.62 .69 .84 2.000 1.364 1.62 .81 2.438 1.630 2.00 .94 Catalog Number Item Code MOLDED NYLON — — GP1616Y† 54104 — — — — †‡ GP1632Y 54105 NO KEYWAY OR SETSCREW Catalog Number Item Code STEEL UNHARDENED L99Y 12150 L110Y 12174 L111Y 12176 L112Y 12156 — — Catalog Number Item Code STEEL HARDENED — — HLK110Y** 12326 — — — — — — 14 DIAMETRAL PITCH 14 1.000 .20 — — — — L124Y L100Y 12202 12152 — — — — — — — — — — — — — — — — — — — — — — — — — — L125Y L126Y L101Y L127Y L102Y L119Y L120Y L121Y L133Y L113Y L114Y 12204 12206 12154 12208 12158 12190 12192 12194 12218 12178 12180 — — HLK101Y** — HLK102Y — — HLK121Y — — HLK114Y — — 12328 — 12330 — — 12334 — — 12332 — — — — — — — — — — — — L128Y L129Y L103Y L130Y L104Y L131Y 12210 12212 12160 12214 12162 12216 — HLK129Y HLK103Y HLK130Y HLK104Y HLK131Y — 12348 12344 12350 12346 12352 12 DIAMETRAL PITCH 15 1.250 .29 18 1.500 .33 21 1.750 .40 24 30 2.000 2.500 .44 .55 .375 .4375 .500 .500 .625 .500 .5625 .625 .750 .500 .625 10 DIAMETRAL PITCH 20 2.000 .45 25 2.500 .56 .500 .625 .750 .750 .875 1.000 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. †Not “Coniflex” tooth form. **Hardened all over. ‡Nylon (Mineral Filled). Gear Catalog 59 MITER GEARS 8 THROUGH 4 DIAMETRAL PITCH 1:1 RATIO 20° PRESSURE ANGLE STEEL—UNHARDENED AND HARDENED AND CAST IRON All gears have “Coniflex”® tooth form, except as noted. All hardened steel gears have teeth only hardened, except as noted, and are equipped with standard keyways and setscrews. All unhardened steel gears have no keyway and no setscrew. MOUNTING DISTANCE KEYWAY FACE PITCH DIA. D SETSCREW HUB PROJ. BORE HUB DIA. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 68, 69 Lubrication — 149 Materials — 150 Selection Procedure — 67 STANDARD TOLERANCES DIMENSION BORE All Catalog Number Item Code TOLERANCE ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Face Bore MD * D Dia. Hub Proj. 8 DIAMETRAL PITCH .66 24 3.000 .68 28 3.500 .77 32 4.000 .77 .85 .85 .750 1.000 1.250 1.000 1.1875 1.250 .875 1.000 .875 2.562 1.583 1.75 .81 2.750 1.786 2.50 1.00 3.250 2.099 2.50 1.25 2.875 3.625 3.438 1.724 2.286 2.098 2.00 3.00 2.25 .88 1.13 1.12 3.625 2.317 3.00 1.31 4.125 2.630 3.25 1.50 4.250 4.625 2.640 2.605 2.50 2.88 1.38 1.19 4.625 3.005 3.50 1.75 5.500 2.660 3.75 1.00 5.500 3.567 4.00 1.94 6.000 3.630 5.00 1.94 Catalog Number Item Code Catalog Number Item Code STEEL UNHARDENED L115Y 12182 L105Y-A 12164 L116Y 12184 L117Y 12186 L132Y 12196 L106Y 12166 — — L123Y 12200 — — STEEL HARDENED HLK115Y 12366 HLK105YA 12362 HLK116Y 12368 HLK117Y 12370 HLK132Y 12374 HLK106Y 12364 — — HLK123Y 12372 — — CAST IRON — — — — — — — — — — — — OA828Y-1 12418 — — OA832Y-1 12420 L118Y L107Y L134Y L135Y — — 12188 12168 12220 12222 — — HLK118Y HLK107Y — — — — 12386 12384 — — — — OA624Y† — — — OA630Y-1 OA636Y-1 12412 — — — 12414 12416 L122Y L136Y L108Y — 12198 12224 12170 — HLK122Y — HLK108Y — 12398 — 12396 — — OA525Y — OA540Y-1 — 12408 — 12410 L137Y L109Y L138Y 12226 12172 12228 — HLK109Y — — 12404 — — OA424Y** — — 12406 — 6 DIAMETRAL PITCH 24 4.000 .87 27 4.500 .96 30 36 5.000 6.000 1.16 1.28 1.250 1.500 1.250 1.500 1.000 1.125 5 DIAMETRAL PITCH 25 5.000 1.12 40 8.000 1.50 1.375 1.500 1.750 1.375 4 DIAMETRAL PITCH 24 6.000 1.35 28 7.000 1.43 1.500 1.750 2.000 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. †Hub Dia. — 2.750" **Hub Proj. — 2.000" 60 Gear Catalog SPIRAL MITER GEARS 18 THROUGH 5 DIAMETRAL PITCH STEEL—UNHARDENED AND HARDENED 1:1 RATIO 20° PRESSURE ANGLE 35° SPIRAL ANGLE All hardened steel gears have teeth only hardened, except as noted, and are equipped with standard keyways and setscrews MOUNTING DISTANCE FACE PITCH DIA. D HUB PROJ. BORE HUB DIA. REFERENCE PAGES STANDARD TOLERANCES DIMENSION Alterations — 149 Horsepower Ratings — 71 Lubrication — 149 Materials — 150 Selection Procedure — 67 BORE TOLERANCE All ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Teeth Pitch Dia. Face Bore MD * D Dia. Hub Proj. 18 DIAMETRAL PITCH 18 1.000 .22 .375 1.062 .739 .75 .44 Catalog Number Item Code Catalog Number Item Code STEEL UNHARDENED LSA110Y-R 12310 LSA110Y-L 12312 STEEL HARDENED HLSK110Y-R† 12322 HLSK110Y-L† 12324 LSA101Y-R LSA101Y-L LSA102Y-R LSA102Y-L 12282 12284 12286 12288 HLSK101Y-R† HLSK101Y-L† HLSK102Y-R HLSK102Y-L 12336 12338 12340 12342 12290 12292 12294 12296 HLSK103Y-R HLSK103Y-L HLSK104Y-R HLSK104Y-L 12354 12356 12358 12360 12 DIAMETRAL PITCH 15 1.250 .30 .500 1.250 .864 1.00 .50 18 1.500 .34 .625 1.500 1.021 1.25 .56 10 DIAMETRAL PITCH 20 2.000 .47 .750 2.000 1.364 1.62 .78 25 2.500 .58 .875 2.438 1.630 2.00 .91 LSA103Y-R LSA103Y-L LSA104Y-R LSA104Y-L 1.1875 3.250 2.099 2.50 1.25 LSA106Y-R LSA106Y-L 12302 12304 HLSK106Y-R HLSK106Y-L 12376 12378 1.000 2.750 1.786 2.50 .88 LSA105YA-R LSA105YA-L 12298 12300 HLSK105YA-R HLSK105YA-L 12380 12382 3.625 2.317 3.00 1.31 LSA118Y-R LSA118Y-L LSA107Y-R LSA107Y-L 12314 12316 12306 12308 HLSK118Y-R HLSK118Y-L HLSK107Y-R HLSK107Y-L 12392 12394 12388 12390 4.625 3.005 3.50 1.75 LSA122Y-R LSA122Y-L 12318 12320 HLSK122Y-R HLSK122Y-L 12400 12402 8 DIAMETRAL PITCH 28 3.500 .78 7 DIAMETRAL PITCH 21 3.000 .69 6 DIAMETRAL PITCH 1.250 24 4.000 .89 1.500 5 DIAMETRAL PITCH 25 5.000 1.15 1.375 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. †Hardened all over. Gear Catalog 61 BEVEL GEARS 48 THROUGH 20 DIAMETRAL PITCH BRASS AND STAINLESS STEEL AND STEEL — HARDENED AND UNHARDENED 20° PRESSURE ANGLE All gears have “Coniflex”® tooth form, except as noted. All hardened steel gears have teeth only hardened and are equipped with standard keyways and setscrews, except as noted. MOUNTING DISTANCE KEYWAY D FACE PITCH DIA. MOUNTING DISTANCE D BORE HUB DIA. SETSCREW HUB PROJ. PITCH DIA. REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 STANDARD TOLERANCES DIMENSION BORE TOLERANCE All ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Ratio No. of Teeth Pitch Dia. Face Bore MD * D Hub Dia. Proj. Catalog Number Item Code 48 DIAMETRAL PITCH 36 .750 2:1 18 .375 36 .750 3:1 12 .250 Item Code 12136 12134 12132 12130 STAINLESS STEEL GSS479Y-G† 49991 GSS479Y-P† 49990 GSS478Y-G† 49989 GSS478Y-P† 49988 12120 12118 12108 12106 GSS481Y-G† GSS481Y-P† GSS486Y-G† GSS486Y-P† 49993 49992 49995 49994 — — — — — — — — .09 .1875 .125 .1875 .125 .438 .594 .375 .562 .257 .335 .257 .285 .44 .28 .44 .22 .19 .19 .19 .17 BRASS G479Y-G† G479Y-P† G478Y-G† G478Y-P† .14 .1875 .24 .3125 .1875 .594 .719 .688 1.250 .382 .365 .445 .500 .56 .38 1.00 .38 .25 .17 .31 .22 G481Y-G† G481Y-P† G486Y-G† G486Y-P† .24 .250 .1875 .3125 .250 .781 1.062 .938 1.375 .460 .540 .507 .630 .88 .56 1.12 .69 .31 .25 .31 .28 G485Y-G 12124 G485Y-P 12122 G487Y-G 12112 G487Y-P 12110 STEEL UNHARDENED L147Y-G 12234 L147Y-P 12236 — — — — .12 Catalog Number 32 DIAMETRAL PITCH 32 1.000 2:1 16 .500 64 2.000 4:1 16 .500 24 DIAMETRAL PITCH 36 1.500 18 .750 2:1 48 2.000 24 1.000 .26 20 DIAMETRAL PITCH 20 1.000 10 .500 2:1 20 1.000 10 .500 .18 .18 .375 .1875 .375 .1875 .688 .750 .688 .750 .460 .425 .460 .425 .75 .41 .75 .41 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. †Not “Coniflex” tooth form. Can be furnished with “Coniflex” tooth on special order. ‡These gears have No. 47 (.0785) drilled hole in hub. No keyway or setscrew. 62 Gear Catalog .31 .25 .31 .25 STEEL HARDENED — — — — HL147Y-G‡ 11854 HL147Y-P‡ 11856 BEVEL GEARS 16 THROUGH 12 DIAMETRAL PITCH STEEL—UNHARDENED AND HARDENED AND CAST IRON 20° PRESSURE ANGLE All gears have “Coniflex”® tooth form. All Hardened steel gears have teeth only hardened and are equipped with standard keyways and setscrews. MOUNTING DISTANCE D FACE PITCH DIA. MOUNTING DISTANCE D BORE HUB DIA. HUB PROJ. PITCH DIA. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 70 Lubrication — 149 Materials — 150 Selection Procedure — 67 STANDARD TOLERANCES DIMENSION BORE TOLERANCE All ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Ratio No. of Teeth Pitch Dia. Face Bore MD * D Hub Dia. Proj. 16 DIAMETRAL PITCH 24 1.500 16 1.000 1-1/2:1 24 1.500 16 1.000 24 1.500 12 .750 2:1 32 2.000 16 1.000 48 3.000 3:1 16 1.000 64 4.000 4:1 16 1.000 96 6.000 6:1 16 1.000 .26 .26 .20 .19 .36 .42 .49 .62 .500 .375 .500 .375 .500 .375 .500 .375 .625 .4375 .625 .500 .625 .500 1.188 1.250 1.188 1.250 1.000 1.125 1.188 1.500 1.312 2.000 1.375 2.500 1.688 3.750 .760 .740 .750 .740 .625 .575 .775 .845 .882 .920 .898 .990 1.257 1.375 1.12 .81 1.12 .81 1.00 .66 1.12 .81 1.50 .88 2.25 .81 1.75 .94 .500 .375 .500 .56 .44 .56 .44 .44 .34 .50 .44 .56 .47 .56 .47 .88 .72 1.375 .945 1.62 .66 1.625 .965 .81 .56 1.750 1.135 1.50 .78 1.875 1.875 2.375 1.875 1.130 1.275 1.385 1.275 1.25 2.12 1.31 2.12 .66 .88 .81 .88 2.375 1.375 1.31 .81 Catalog Item Number Code STEEL UNHARDENED L146Y-G 12230 L146Y-P 12232 — — — — L148Y-G 12238 L148Y-P 12240 L149Y-G 12242 L149Y-P 12244 — — — — — — — — — — — — Catalog Number Item Code STEEL HARDENED — — — — HL146Y-G 11850 HL146Y-P 11852 HL148Y-G 11858 HL148Y-P 11860 HL149Y-G 11862 HL149Y-P 11864 — — — — — — — — — — — — Catalog Number Item Code CAST IRON GEARS STEEL PINIONS — — — — — — — — — — — — — — — — PA3316Y-G 12484 PA3316Y-P 12486 PA4416Y-G 12492 PA4416Y-P 12494 PA6616Y-G 12516 PA6616Y-P 12518 14 DIAMETRAL PITCH 28 2.000 2:1 14 1.000 .36 .35 L150Y-G 12246 HL150Y-G 11866 — — HL150Y-P 11868 L150Y-P 12248 — — — — — — — — L151Y-G — L151Y-P L152BY-G L152BY-P L152Y-G — L152Y-P — — — — — — — — — — — — — — — — 12 DIAMETRAL PITCH 1-1/2:1 27 2.250 .42 2:1 18 36 18 36 1.500 3.000 1.500 3.000 .41 .54 .54 .54 18 1.500 .53 .500 .750 .500 .625 .500 1.000 .625 .750 12250 — 12254 12260 12262 12256 — 12258 — HL151Y-G HL151Y-P — — HL152Y-G HL152Y-P — — 11870 11872 — — 11874 11876 — *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. Continued next page Gear Catalog 63 BEVEL GEARS 12 AND 10 DIAMETRAL PITCH STEEL—UNHARDENED AND HARDENED AND CAST IRON 20° PRESSURE ANGLE All gears have “Coniflex”® tooth form. All Hardened steel gears have teeth only hardened and are equipped with standard keyways and setscrews. MOUNTING DISTANCE D FACE PITCH DIA. MOUNTING DISTANCE D BORE HUB DIA. HUB PROJ. PITCH DIA. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 70 Lubrication — 149 Materials — 150 Selection Procedure — 67 STANDARD TOLERANCES DIMENSION BORE All TOLERANCE ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Ratio No. of Teeth Pitch Dia. Face Bore MD * D Hub Dia. Proj. Catalog Item Number Code STEEL UNHARDENED — — — — — — — — — — — — — — — — — — — — 12 DIAMETRAL PITCH 36 3.000 18 1.500 2:1 48 4.000 24 2.000 54 4.500 3:1 18 1.500 72 6.000 4:1 18 1.500 72 6.000 6:1 12 1.000 .47 .59 .60 .61 .74 .625 .500 .625 .500 .625 .500 .750 .500 .750 .500 1.500 2.250 2.000 2.875 1.750 3.000 2.000 3.750 1.750 3.750 .882 1.205 1.180 1.440 1.063 1.350 1.320 1.365 1.320 1.495 1.44 1.25 1.63 1.50 1.75 1.25 2.00 1.25 2.00 .94 .50 .69 .750 1.000 .750 .875 .750 1.250 .875 2.250 1.445 2.50 1.00 2.500 2.500 3.125 2.500 3.125 2.625 3.375 2.750 4.375 2.750 4.375 2.250 3.875 2.500 5.500 1.525 1.695 1.805 1.695 1.805 1.600 1.555 1.865 2.155 1.913 2.155 1.632 1.610 1.820 1.870 1.75 3.00 1.75 3.00 1.75 2.00 2.00 3.00 1.75 3.00 1.75 2.50 1.44 2.75 1.44 .91 1.19 1.06 1.19 1.06 1.00 .75 1.38 1.31 1.38 1.31 1.13 .84 1.31 .97 .75 .75 .69 .95 .72 .95 .72 Catalog Number Item Code STEEL HARDENED — — — — — — — — — — — — — — — — — — — — Catalog Number Item Code CAST IRON GEARS STEEL PINIONS PA3212Y-G 12480 PA3212Y-P 12482 PA4212Y-G 12488 PA4212Y-P 12490 PA45312Y-G 12532 PA45312Y-P 12534 PA6412Y-G 12508 PA6412Y-P 12510 PA6612Y-G 12512 PA6612Y-P 12514 10 DIAMETRAL PITCH 1 1/2:1 2:1 3:1 4:1 6:1 30 3.000 20 40 20 40 20 50 25 60 20 60 20 60 15 90 15 2.000 4.000 2.000 4.000 2.000 5.000 2.500 6.000 2.000 6.000 2.000 6.000 1.500 9.000 1.500 .58 .58 .72 .72 .71 .750 .79 1.000 .875 .875 .750 .875 .625 1.000 .625 .79 .73 .86 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. 64 Gear Catalog L153Y-G — L153Y-P L155Y-G L155Y-P — — — — L157Y-G L157Y-P — — — — — — 12264 — 12266 12268 12270 — — — — 12274 12276 — — — — — — — HL153Y-G HL153Y-P — — HL155Y-G HL155Y-P — — — — — — — — — — — 11878 11880 — — 11882 11884 — — — — — — — — — — — — — — — — — PA5210Y-G PA5210Y-P — — PA6310Y-G PA6310Y-P PA6410Y-G PA6410Y-P PA9610Y-G PA9610Y-P — — — — — — — 12496 12498 — — 12500 12502 12504 12506 12524 12526 BEVEL GEARS 8 THROUGH 4 DIAMETRAL PITCH STEEL—UNHARDENED AND HARDENED AND CAST IRON 20° PRESSURE ANGLE All gears have “Coniflex”® tooth form. All Hardened steel gears have teeth only hardened and are equipped with standard keyways and setscrews. MOUNTING DISTANCE KEYWAY D FACE PITCH DIA. MOUNTING DISTANCE D BORE HUB DIA. SETSCREW HUB PROJ. PITCH DIA. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 70 Lubrication — 149 Materials — 150 Selection Procedure — 67 Ratio No. of Teeth Pitch Dia. STANDARD TOLERANCES DIMENSION BORE Face Bore MD * D Dia. Hub Proj. 8 3:1 4:1 TOLERANCE ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Catalog Item Number Code Catalog Number Item Code Catalog Number Item Code 1.000 1.500 1.000 1.000 .875 .875 .750 1.000 .875 1.125 .875 2.875 1.850 3.00 1.25 4.000 2.875 4.000 2.375 4.250 2.750 5.250 3.250 5.750 2.290 1.850 2.290 1.632 2.085 1.882 2.105 2.320 2.470 2.12 3.00 2.12 2.75 1.75 2.75 1.88 3.00 2.13 1.41 1.25 1.41 1.00 1.19 1.25 1.22 1.69 1.22 STEEL STEEL CAST IRON GEARS UNHARDENED HARDENED STEEL PINIONS L156Y-G 12252 — — — — — — HL156Y-G 11886 — — L156Y-P 12272 HL156Y-P 11888 — — — — — — PA528Y-G 12424 — — — — PA528Y-P 12426 — — — — PA638Y-G 12436 — — — — PA638Y-P 12438 — — — — PA848Y-G 12452 — — — — PA848Y-P 12454 — — — — PA948Y-G 12460 — — — — PA948Y-P 12462 1.125 1.750 1.125 1.125 1.000 1.125 1.000 1.125 1.000 1.125 .875 3.500 4.750 3.500 4.750 3.500 4.750 3.750 5.000 3.438 5.438 3.000 5.250 2.260 2.765 2.260 2.765 2.260 2.765 2.305 2.515 1.898 2.560 2.132 2.575 3.25 2.50 3.25 2.50 3.25 2.50 3.50 2.50 3.25 2.62 3.25 2.12 1.50 1.59 1.50 1.59 1.50 1.59 1.50 1.25 1.00 1.25 1.25 1.44 L158Y-G 12278 — — — L158Y-P 12280 — — — — — HL158Y-G 11890 — — — HL158Y-P 11892 — — — — — PA626Y-G — — — — PA626Y-P — — — — PA726Y-G — — — — PA726Y-P — — — — PA826Y-G — — — — PA826-Y-P — — — — PA7536Y-G — — — — PA7536Y-P 1.32 1.125 1.000 1.250 1.000 3.500 4.375 3.750 5.875 2.257 2.390 2.507 2.685 3.25 2.62 3.75 2.62 1.38 1.28 1.69 1.31 — — — — — — — — — — — — — — — — PA625Y-G PA625Y-P PA935Y-G PA935Y-P 12428 12430 12456 12458 1.40 1.125 1.125 4.250 6.000 2.695 3.350 3.75 3.25 1.56 1.81 — — — — — — — — PA824Y-G PA824Y-P 12444 12446 DIAMETRAL PITCH 2:1 All 40 5.000 .83 20 40 20 48 16 64 16 72 18 2.500 5.000 2.500 6.000 2.000 8.000 2.000 9.000 2.250 .83 .83 .84 .85 1.23 6 DIAMETRAL PITCH 36 6.000 18 3.000 36 6.000 18 3.000 36 6.000 2:1 18 3.000 42 7.000 21 3.500 48 8.000 24 4.000 45 7.500 3:1 15 2.500 1.07 1.06 1.07 1.06 1.07 1.06 1.18 1.08 — — — — 12432 12434 12440 12442 12448 12450 12520 12522 5 DIAMETRAL PITCH 30 6.000 15 3.000 45 9.000 3:1 15 3.000 2:1 1.05 4 DIAMETRAL PITCH 32 8.000 2:1 16 4.000 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. Gear Catalog 65 SPIRAL BEVEL GEARS 30 THROUGH 8 DIAMETRAL PITCH STEEL—UNHARDENED AND HARDENED 20° PRESSURE ANGLE 35° SPIRAL ANGLE All Hardened steel gears have teeth only hardened and are equipped with standard keyways and setscrews, except as noted. All pinions are left hand. MOUNTING DISTANCE D FACE PITCH DIA. D BORE HUB DIA. MOUNTING DISTANCE HUB PROJ. PITCH DIA. REFERENCE PAGES Alterations — 149 Horsepower Ratings — 71 Lubrication — 149 Materials — 150 Selection Procedure — 67 Ratio No. of Teeth Pitch Dia. STANDARD TOLERANCES DIMENSION BORE ±.0005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Face Bore MD * D Dia. Hub Proj. 30 DIAMETRAL PITCH 26 .87 13 .43 2:1 26 .87 13 .43 All TOLERANCE .14 .14 Catalog Number Item Code Catalog Number Item Code .250 .1875 .375 .1875 .688 .750 .688 .750 .480 .453 .480 .453 .75 .38 .75 .38 .38 .30 .38 .30 STEEL UNHARDENED SS302-G 11938 SS302-P 11940 — — — — STEEL HARDENED — — — — SH302-G 11914 SH302-P† 11916 .500 .3125 .625 .3125 1.000 1.062 1.000 1.062 .730 .623 .730 .623 1.12 .62 1.12 .62 .42 .33 .42 .33 SS192-G SS192-P — — 11934 11936 — — — — SH192-G SH192-P† — — 11910 11912 .625 .4375 .750 .4375 .750 .500 .875 .500 1.188 1.250 1.188 1.250 1.375 1.625 1.375 1.625 .760 .625 .760 .625 .855 .848 .855 .848 1.38 .81 1.38 .81 1.62 1.00 1.62 1.00 .50 .30 .50 .30 .56 .45 .56 .45 SS142-G SS142-P — — SS142-1G SS142-1P — — 11926 11928 — — 11930 11932 — — — — SH142-G SH142-P — — SH142-1G SH142-1P — — 11902 11904 — — 11906 11908 1.000 .625 1.1875 .625 1.875 2.375 1.875 2.375 1.135 1.219 1.135 1.219 2.00 1.50 2.00 1.50 .75 .63 .75 .63 SS102-G SS102-P — — 11922 11924 — — — — SH102-G SH102-P — — 11898 11900 1.250 .750 1.500 .750 2.500 3.125 2.500 3.125 1.575 1.677 1.575 1.677 2.88 1.88 2.88 1.88 1.06 .94 1.06 .94 SS82-G SS82-P — — 11918 11920 — — — — SH82-G SH82-P — — 11894 11896 19 DIAMETRAL PITCH 26 1.37 13 .68 2:1 26 1.37 13 .68 .25 .25 14 DIAMETRAL PITCH 26 1.86 13 .93 26 1.86 13 .93 2:1 32 2.29 16 1.14 32 2.29 16 1.14 .31 .31 .38 .38 10 DIAMETRAL PITCH 34 3.40 17 1.70 2:1 34 3.40 17 1.70 .57 .57 8 DIAMETRAL PITCH 34 4.250 17 2.125 2:1 34 4.250 17 2.125 .71 .71 *Mounting Distance (MD) must not be made less than dimension shown, see Page 144. †No keyway or setscrew. 66 Gear Catalog MITER AND BEVEL GEARS Boston stock miter and bevel gears are designed for transmission of power and/or motion between intersecting shafts at a right angle (90°). Miter gears are a special type of bevel gear designed to operate as pairs being identical in number of teeth and pitch (1 to 1 ratio only). Other Boston stock bevel gear sets are available with ratios from 1-1/2:1 to 6:1. All Boston standard stock bevels and miters are manufactured with a 20° pressure angle. These bevel gears are made in accordance with AGMA specifications for a long and short addendum system for gears and pinions, which serves to reduce the amount of pinion tooth undercut and to nearly equalize the strength and durability of the gear and pinion. Boston straight tooth bevel and miter gears have generated teeth with “Coniflex”® tooth form, unless otherwise specified. INTERCHANGE Stock miter and bevel gears having identical diametral pitch, number of teeth and mounting distance (and spiral angle for spiral bevels) are interchangeable. SPIRAL VS. STRAIGHT TOOTH Boston standard stock straight bevel gears can be used for all applications requiring transmission of power and motion between intersecting shafts. Boston standard stock spiral bevel gears have an overlapping tooth action which results in a smoother gear action, lower noise, and higher load capacity than a straight bevel of equal size. ®Trademark of the Gleason Works. SELECTION PROCEDURE Approximate horsepower ratings for selected sizes (number of teeth) at various operating speeds (RPM) are given for Boston standard stock Bevel and Miter gears. For straight tooth Miter gears, refer to Pages 68, 69. For straight tooth Bevel gears, refer to Page 70. For spiral tooth Miter gears, refer to Page 71. For spiral tooth Bevel gears, refer to Page 71. 1. Determine service factor. a. Using Application Classification Chart I, pages 152–153 determine service factor or b. With knowledge of operating conditions and load classification, select service factor from Table 1. 2. Determine Design Horsepower. Design HP = Application Load x Service Factor (Table 1) All ratings are based on normal operating conditions, that is: properly mounted and lubricated, carrying a smooth load for not more than 10 hours (Service Factor = 1.0). Refer to Table 1 for service factors in other service conditions. 3. Select a gear set with horsepower capacity equal to (or greater than) design horsepower determined in Step 2. TABLE 1 Service Factor .8 1.0 1.25 1.50 1.75 2.0 Operating Conditions Uniform — not more than 15 minutes in 2 hours. Moderate Shock — not more than 15 minutes in 2 hours. Uniform — not more than 10 hours per day. Moderate Shock — not more than 10 hours per day. Uniform — more than 10 hours per day. Heavy Shock — not more than 15 minutes in 2 hours. Moderate Shock — more than 10 hours per day. Heavy Shock — not more than 10 hours per day. Heavy Shock — more than 10 hours per day. Heavy shock loads and/or severe wear conditions may require the use of higher service factors. Consultation with factory is recommended in these applications. Gear Catalog 67 MITER GEARS STEEL & IRON — STRAIGHT TOOTH 1:1 RATIO L-Series–Unhardened Steel HLK Series–Hardened Steel (Teeth only) OA Series–Cast Iron APPROXIMATE HP & TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Catalog Number Pitch 50 RPM 100 RPM 200 RPM 300 RPM 600 RPM 900 RPM 1200 RPM 1800 RPM HP Torque HP Torque HP Torque HP Torque HP Torque HP Torque HP Torque HP Torque L110Y L111Y L101Y L125Y L126Y HLK110Y L112Y L102Y L127Y L119Y L120Y L121Y L133Y HLK101Y L113Y HLK102Y L103Y L128Y L129Y L114Y HLK121Y L130Y L104Y L131Y HLK103Y HLK129Y OA828Y-1 L105Y-A L115Y L116Y HLK114Y OA832Y-1 HLK104Y HLK130Y HLK131Y 16 .02 .03 25.2 37.8 .03 .05 18.9 31.5 .06 .10 18.9 31.5 .09 .13 18.9 27.3 .15 .24 15.8 25.2 .21 .32 14.7 22.4 .26 .38 13.7 20.0 .33 .48 11.6 16.8 12 .03 37.8 .06 37.8 .12 37.8 .17 35.7 .29 30.5 .40 28.0 .47 24.7 .59 20.7 16 .04 50.4 .06 .07 37.8 44.1 .12 .14 37.8 44.1 .18 .20 37.8 42.0 .30 .30 31.5 31.5 .42 .44 29.4 30.8 .52 .52 27.3 27.3 .66 .64 23.1 22.4 12 .05 63.0 .09 56.7 .18 56.7 .25 52.5 .42 44.1 .56 39.2 .66 34.7 .81 28.4 12 .07 88.2 .14 88.2 .25 78.7 .35 73.5 .60 63.0 .77 53.9 .90 47.3 1.1 38.5 12 .06 75.6 .09 113 .10 126 .12 75.6 .17 107 .18 113 .24 75.6 .33 104 .36 113 .34 71.4 .45 94.5 .50 105 .58 .75 .84 60.9 78.8 88.2 .96 .96 1.1 67.2 1.1 67.2 1.1 77.0 1.3 57.8 1.3 57.8 1.3 68.3 1.6 45.5 45.5 56.0 10 .11 139 .20 126 .37 117 .52 109 .87 91.4 1.1 77.0 1.3 68.3 1.5 52.5 12 .15 189 .14 176 .29 183 .28 176 .52 164 .50 157 .71 149 .70 147 1.1 1.2 116 126 1.4 1.5 98.0 1.6 105 1.8 84.0 1.9 94.5 2.2 66.5 77.0 10 .18 227 .33 208 .61 192 .83 174 1.3 137 1.6 112 1.7 89.3 2.2 77.0 10 .20 252 .40 252 .74 233 1.0 210 1.7 179 2.2 154 2.6 137 3.1 8 .28 353 .53 334 .93 293 1.2 252 1.9 200 2.3 161 — — — 8 .30 378 .56 353 1.0 315 1.4 294 2.1 221 2.6 182 3.0 158 3.4 119 12 8 .29 366 .37 466 .58 365 .68 428 1.0 1.2 315 378 1.4 1.6 294 336 2.3 2.4 242 252 2.8 2.8 196 196 3.2 — 168 — 3.9 — 137 — 10 .33 416 .66 416 1.2 378 1.7 357 2.6 273 3.3 231 3.8 200 4.5 158 109 — Ratings are based on strength calculation. Basic Static Strength Rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. Use for interpolation purposes only. *Torque Rating (Lb. Ins.) 68 Gear Catalog MITER GEARS STEEL & IRON — STRAIGHT TOOTH 1:1 RATIO L-Series–Unhardened Steel HLK Series–Hardened Steel (Teeth only) OA Series–Cast Iron APPROXIMATE HP & TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Catalog Number L106Y L117Y L132Y OA624Y L123Y HLK105YA HLK115Y HLK116Y L107Y L118Y OA630Y-1 OA525Y L134Y L135Y HLK106Y HLK117Y HLK132Y OA636Y-1 HLK123Y L108Y L122Y L136Y HLK107Y HLK118Y OA424Y OA540Y-1 L109Y L137Y L138Y HLK108Y HLK122Y HLK109Y 50 RPM 100 RPM 200 RPM 300 RPM 600 RPM 900 RPM 1200 RPM 1800 RPM Pitch HP Torque HP Torque HP Torque HP Torque HP Torque HP Torque HP Torque HP Torque 8 .42 529 .79 498 1.4 441 1.9 399 2.8 294 3.4 238 3.8 200 — — 6 8 .46 .55 580 693 .87 1.0 548 630 1.5 1.8 472 567 2.0 2.4 420 504 3.0 3.5 315 368 3.5 4.2 245 294 — 4.6 — 242 — — — — 8 .55 693 1.1 693 2.0 630 2.7 567 4.3 452 5.3 371 5.9 310 6.9 242 6 .69 870 1.3 819 2.2 693 3.0 630 4.5 473 5.3 371 5.8 305 — — 6 5 .82 1034 .90 1134 1.5 1.6 945 1008 2.5 2.7 787 850 3.2 3.5 672 735 4.7 5.1 494 536 — — — — — — — — — — — — 6 .90 1134 1.6 1008 2.8 882 3.7 777 5.4 567 6.4 448 7.0 368 — — 8 .80 1008 1.6 1108 2.8 882 3.7 777 5.7 599 6.8 476 7.6 399 — — 6 8 1.1 1.0 1387 1260 1.9 2.0 1197 1260 3.2 3.6 1008 1134 4.1 4.7 861 987 5.8 7.0 609 735 — 8.4 — 588 — 9.2 — 483 — — — — 5 1.3 1639 2.4 1512 4.1 1291 5.3 1113 7.6 798 9.0 630 — — — — 6 1.3 1639 2.6 1638 4.5 1417 6.0 1260 8.0 840 11.0 770 12.0 630 — — 4 5 1.6 2.0 2017 2521 2.8 3.5 1764 2205 4.6 5.6 1449 1764 5.9 7.0 1239 1470 8.2 — 861 — — — — — — — — — — — — — 4 2.3 2899 4.2 2646 7.0 2205 8.7 1827 12.4 1302 14.3 1001 — — — — 4 3.0 3781 5.3 3339 8.6 2709 10.8 2268 14.6 1533 16.6 1162 — — — — 5 2.4 3026 4.9 3087 8.2 2583 10.0 2100 15.0 1575 18.0 1260 — — — — 4 4.2 5294 8.3 5529 14.0 4410 17.0 3510 25.0 2625 28.0 1960 — — — — Ratings are based on strength calculation. Basic Static Strength Rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. NOTE: Ratings to right of heavy line are not recommended, as pitch line velocity exceeds 1000 feet per minute. Use for interpolation purposes only. *Torque Rating (Lb. Ins.) Gear Catalog 69 BEVEL GEARS STEEL & IRON — STRAIGHT TOOTH L-Series/PA Series Pinions–Unhardened Steel PA Series–Cast Iron HL Series–Hardened Steel (Teeth Only) APPROXIMATE HP & TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Catalog 50 RPM† 100 RPM Number Pitch Ratio HP Torque HP Torque L146Y HL146Y L151Y HL151Y L153Y HL153Y L148Y HL148Y L149Y L150Y HL150Y HL149Y PA3212Y PA4212Y L152Y PA5210Y HL152Y L155Y PA528Y L156Y HL155Y PA626Y PA625Y PA726Y L158Y PA826Y HL156Y PA824Y HL158Y PA3316Y PA45312Y PA6310Y PA638Y L157Y PA7536Y PA935Y PA4416Y PA6412Y PA6410Y PA848Y PA948Y PA6616Y PA6612Y 16 .03 37.9 16 .04 52.6 12 1-1/2:1 .10 128 12 .14 178 10 .24 296 10 .33 412 16 .02 20.4 16 .02 28.3 16 2:1 .04 55.8 14 .05 60.6 14 .07 84.2 16 .06 77.5 12 .04 50.4 12 .08 101 12 2:1 .14 174 10 .15 189 12 .19 242 10 .30 384 8 .20 252 8 .54 686 10 2:1 .42 533 6 .40 504 5 .43 542 6 .48 605 6 1.07 1350 6 .63 794 8 2:1 .76 952 4 .98 1235 6 1.49 1875 16 .05 68.7 12 .16 203 10 .34 431 8 3:1 .43 538 10 .34 431 6 .88 1103 5 1.53 1925 16 .06 79.7 12 .17 209 10 4:1 .22 276 8 .43 546 8 .75 943 16 6:1 .09 112 12 .12 147 .06 .08 .20 .27 .45 .63 .03 .04 .09 .09 .13 .12 .09 .16 .27 .28 .37 .58 .38 1.03 .81 .75 .82 .89 2.02 1.20 1.44 1.80 2.80 .11 .31 .66 .82 .66 1.66 2.88 .12 .32 .42 .83 1.43 .17 .23 37.1 51.5 124 173 285 395 20.1 27.9 54.6 59.3 82.4 75.9 56.7 101 169 176 234 369 239 652 512 472 517 561 1272 756 905 1134 1766 67.2 197 414 516 414 1049 1813 78.0 203 268 524 901 109 144 200 RPM HP Torque .11 .16 .37 .52 .84 1.16 .06 .09 .17 .18 .25 .23 .16 .29 .50 .51 .70 1.08 .70 1.88 1.50 1.30 1.50 1.60 3.62 2.00 2.62 3.20 5.02 .20 .59 1.21 1.52 1.21 3.03 5.16 .24 .61 .80 1.54 2.62 .33 .44 35.6 49.4 117 163 263 366 19.5 27.0 52.4 57.0 79.1 72.8 50.4 91.3 159 161 221 341 220 594 474 409 472 504 1140 630 824 1008 1583 64.5 186 383 478 383 955 1625 74.9 191 252 485 827 105 138 300 RPM HP Torque .16 .23 .53 .73 1.17 1.62 .09 .12 .24 .26 .36 .33 .23 .41 .72 .70 .99 1.51 .96 2.59 2.10 1.80 2.00 2.10 4.92 2.70 3.60 4.20 6.83 .30 .84 1.70 2.12 1.70 4.17 7.01 .34 .86 1.13 2.15 3.64 .48 .63 600 RPM HP Torque 34.2 .29 47.5 .41 111 .91 154 1.26 245 1.93 341 2.68 18.9 .17 26.2 .23 50.4 .43 54.8 .47 76.1 .65 70.0 .60 48.3 .40 86.1 .68 150 1.23 147 1.10 209 1.71 318 2.50 202 1.50 545 4.16 441 3.48 378 2.90 420 3.10 441 3.90 1033 7.67 567 4.00 757 5.78 882 7.30 1434 10.65 62.0 .53 176 1.44 356 2.81 445 3.51 356 2.81 876 6.69 1472 10.93 72.0 .61 181 1.48 238 1.95 452 3.56 764 5.92 101 .86 133 1.13 30.7 42.6 95.1 132 203 282 17.3 24.1 45.2 49.1 68.2 62.7 42.0 71.4 129 115 179 263 157 437 365 304 325 409 806 420 607 1766 1119 55.6 151 295 368 295 703 1149 64.5 155 205 374 622 90.3 119 900 RPM HP Torque .40 .55 1.19 1.65 2.47 3.44 .23 .32 .58 .64 .88 .81 .52 .87 1.62 1.40 2.24 3.20 1.90 5.21 4.45 3.50 3.80 — 9.43 4.80 7.24 7.50 13.10 .72 1.89 3.60 4.49 3.60 8.38 13.44 .83 1.94 2.56 4.56 7.50 1.17 1.54 27.8 38.6 83.4 116 173 241 16.0 22.3 40.9 44.5 61.8 56.8 36.4 60.9 113 98.0 157 224 133 365 312 245 266 — 660 336. 507 525 917 50.4 132 252 314 252 587 942 58.5 136 179 319 525 81.9 108 1200 RPM HP Torque .48 .67 1.41 1.96 2.88 4.00 .28 .39 .71 .77 1.07 .99 .62 1.00 1.92 1.60 2.66 3.73 2.20 5.96 5.18 4.00 4.30 — 10.65 — 8.28 — 14.79 .88 2.24 4.18 5.22 4.18 9.59 15.19 1.02 2.31 3.04 5.30 8.65 1.42 1.88 1800 RPM HP Torque 25.4 .62 35.3 .86 74.2 1.74 103 2.41 151 3.44 210 4.77 14.9 .37 20.7 .52 37.4 .91 40.6 .99 56.5 1.38 52.0 1.27 32.55 .76 52.50 1.20 101 2.36 84.00 — 140 3.27 196 4.45 115.50 — 313 6.97 272 6.18 210 — 225.75 — — — 559 12.24 — — 435 9.68 — — 777 17.00 46.1 1.12 118 2.75 220 5.00 274 6.24 220 5.00 504 11.21 798 17.45 53.4 1.30 121 2.83 160 3.74 278 6.33 454 10.21 74.8 1.82 98.6 2.40 Ratings are based on strength calculation. Basic Static Strength Rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. *Torque Rating (Lb. Ins.) †RPM of Pinion 70 Gear Catalog 21.7 30.1 60.8 84.5 120 167 13.1 18.1 31.9 34.7 48.2 44.3 26.6 42.0 82.5 — 115 156 — 244 217 — — — 429 — 339 — 595 39.3 96.5 175 218 175 393 611 45.6 99.2 131 222 357 63.9 84.2 STEEL SPIRAL MITER & BEVEL GEARS STEEL SPIRAL MITER GEARS 1:1 RATIO LSA-Series–Unhardened Steel HLSK Series–Hardened Steel (Teeth Only) APPROXIMATE HP & TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Catalog Number Pitch LSA110Y LSA101Y LSA102Y HLSK110Y HLSK101Y LSA103Y HLSK102Y LSA104Y LSA105YA HLSK103Y LSA106Y LSA107Y LSA118Y HLSK104Y HLSK105YA LSA122Y HLSK106Y HLSK107Y HLSK118Y HLSK122Y 18 12 12 18 12 10 12 10 7 10 8 6 6 10 7 5 8 6 6 5 50 RPM HP Torque 100 RPM HP Torque .01 .02 .03 .03 .06 .07 .10 .15 .22 .23 .34 .02 .04 .07 .07 .13 .15 .21 .30 .44 .46 .69 .46 12.6 25.2 37.8 37.8 75.6 88.2 126. 189. 277. 290. 429. 580. .90 .45 567. .67 845. .83 1046. 1.0 1260. 1.3 1639. .90 1.3 1.6 2.0 2.4 3025. 200 RPM HP Torque 12.6 .04 25.2 .08 44.1 .13 44.1 .14 81.9 .26 94.5 .30 132. .41 189. .57 277. .84 290. .89 435. 1.3 567. 1.7 12.6 25.2 40.9 44.1 81.9 94.5 129. 180. 265. 280. 409. 535. 1.7 2.5 3.0 3.9 2.7 567. 819. 1008. 1260. 1701. 5.1 535. 787. 945. 1228. 1606. 4.9 3087. 9.1 2866. 300 RPM 600 RPM 900 RPM HP Torque HP Torque HP Torque 1200 RPM HP Torque 1800 RPM HP Torque .07 .13 .20 .21 .39 .44 .61 .83 1.2 1.3 1.8 14.7 27.3 42.0 44.1 81.9 92.4 128 174 252 273 378 .14 .25 .38 .42 .75 .80 1.0 1.5 2.2 2.4 3.3 14.7 26.2 39.9 44.1 78.7 84.0 105 151 231 252 346 .20 .35 .54 .59 1.0 1.1 1.6 2.0 3.0 3.4 4.5 14.0 24.5 37.8 41.3 70.0 77.0 112 140 210 238 315 .25 .45 .63 .76 1.3 1.4 2.0 2.6 3.8 4.3 5.7 13.1 23.6 33.1 39.9 68.2 73.5 105 136 199 226 299 .35 .62 .95 1.0 1.8 2.0 2.8 3.6 5.1 5.9 7.8 2.4 504 4.3 451 5.9 413 7.4 388 10.0 350 2.5 3.6 4.3 5.6 525 756 903 1176 4.5 6.5 7.5 10.0 472 682 787 1050 6.1 9.0 10.0 13.0 427 630 700 910 7.9 11.0 12.0 17.0 415 577 630 892 11.1 15.0 17.0 23.0 388 525 595 805 7.3 1533 13.0 1365 17.0 1190 22.0 1155 33.0 1155 13.1 2751 23.1 2425 30.0 2100 38.0 1995 51.0 1785 STEEL SPIRAL BEVEL GEARS** 2:1 RATIO 12.2 21.7 33.2 35.0 63.0 70.6 98.0 126 178 206 273 SS-Series–Unhardened Steel SH Series–Hardened Steel (Teeth Only) APPROXIMATE HP & TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Catalog Number SS302 SH302 SS192 SS142 SH192 SS142-1 SH142 SH142-1 SS102 SS82 SH102 SH82 Pitch 30 30 19 14 19 14 14 14 10 8 10 8 50 RPM† HP Torque .002 .005 .01 .02 .03 .04 .06 .10 .14 .26 .34 .64 100 RPM† HP Torque 2.5 .004 6.3 .01 12.6 .02 25.2 .05 37.8 .05 50.4 .08 75.6 .12 126 .20 176 .27 328 .50 429 .67 807 1.3 200 RPM† HP Torque 2.5 .008 6.3 .02 12.6 .04 31.5 .09 31.5 .10 50.4 .16 75.6 .23 126 .39 170 .52 315 .99 422 1.3 819 2.5 2.5 6.3 12.6 28.3 31.5 50.4 72.4 123 164 312 409 787 300 RPM† HP Torque .013 .03 .06 .14 .16 .23 .34 .58 .78 1.5 2.0 3.7 2.7 6.3 12.6 29.4 33.6 48.3 71.4 122 164 315 420 777 600 RPM† HP Torque .025 .06 .12 .26 .31 .45 .66 1.1 1.5 2.8 3.8 7.1 900 RPM† HP Torque 2.6 .037 6.3 .09 12.6 .18 27.3 .39 32.5 .46 47.2 .67 69.3 .98 115 1.7 151 2.2 294 4.2 399 5.6 745 10.5 1200 RPM† HP Torque 2.6 .05 6.3 .12 12.6 .24 27.3 .51 32.2 .60 46.9 .88 68.6 1.3 119 2.2 154 2.9 294 5.5 392 7.3 735 13.7 1800 RPM† HP Torque 2.6 .07 6.3 .18 12.6 .35 26.8 .76 31.5 .88 46.2 1.3 68.2 1.9 115 3.2 152 4.3 289 8.0 383 10.7 719 20.0 2.4 6.3 12.2 26.6 30.8 45.5 66.5 112 150 280 374 700 Ratings are based on strength calculation. Basic Static Strength Rating, or for hand operation of above gears is approximately 3 times the 100 RPM rating. *Torque Rating (Lb. Ins.) **Ratings reflect Gear and Pinion sets. †Pinion RPM Gear Catalog 71 NOTES 72 Gear Catalog WORMS AND WORM GEARS SECTION CONTENTS CATALOG NUMBERS / DIMENSIONS............................................................................................. 74 – 83 SELECTION PROCEDURE ....................................................................................................................... 84 HORSEPOWER & TORQUE RATINGS............................................................................................ 85 – 86 CENTER DISTANCES & RATIOS AVAILABLE ....................................................................................... 86 STOCK ALTERED / CUSTOM WORM AND WORM GEARS.......................................................... 87 – 89 WORM/WORM GEAR ENGINEERING INFORMATION .............................................................. 146 – 147 Gear Catalog 73 WORMS AND WORM GEARS 48 DIAMETRAL PITCH PRESSURE ANGLE – SINGLE THREAD 141/2° BRONZE WORM GEARS – STEEL WORMS – Unhardened and Hardened DOUBLE THREAD 20° ACETAL WORM GEARS AND WORMS QUAD THREAD 25° RATIO = Gear Teeth ÷ Worm Threads All Worms and Worm Gears stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 48 DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 HUB PROJ. FACE HUB DIA. BORE * PITCH DIA. 20 30 40 50 .417 .625 .187 .833 1.042 20 .417 .125 .125 .188 .188 .833 .250 .188 1.042 .250 30 40 50 STANDARD TOLERANCES DIMENSION Bronze and Steel BORE Acetal Acetal with Brass Insert TOLERANCE All ±.0005 All +.001 –.002 All +.001 –.000 20 30 40 50 60 80 100 .34 .44 .50 .19 .25 .34 .19 .44 .25 .50 .25 .50 .25 .417 .34 .625 .44 .833 .1875 .50 1.042 .50 1.250 .62 1.667 .62 .250 2.083 .69 .19 .625 FACE = .156" *CENTER LINE WORM TO FLUSH END = .078" WORM GEARS SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code ACETAL** QUAD Thread Catalog Item Number Code GP1018 54106 – GP1019 54107 – GP1020 54108 – GP1021 54109 – ACETAL WITH BRASS INSERTS** – – – – – – – – – – – – GP1018-1/8 54118 GP1019-1/8 54119 GP1019-3/16 54120 GP1020-3/16 54121 GP1020-1/4 54122 GP1021-3/16 54123 GP1021-1/4 54124 BRONZE – – – – – – – – – – – – – – – – – – – – – – – – – – – – D1118 D1119 D1120 D1121 D1124 D1122 D1123 13488 13490 13492 13494 13500 13496 13498 Q1318 Q1319 Q1320 Q1321 Q1324 Q1322 Q1323 13440 13442 13444 13446 13452 13448 13450 .25 .31 B B A B G1018 G1019 G1020 G1021 G1024 G1022 G1023 13564 13566 13568 13570 13572 13574 13576 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .0654" DOUBLE .1309" QUAD .2618" 3°35´ 7°7´ 14°2´ FACE PITCH DIA. HUB DIA. BORE WORMS FOR ABOVE GEARS DIAMETRAL PITCH Hub SINGLE Thread Catalog Item Number Code ACETAL Alterations — 149 Lubrication — 149 Materials — 150 Gear Catalog DOUBLE Thread Catalog Item Number Code QUAD Thread Catalog Item Number Code Pitch Dia. Face Bore Dia. Proj. .333 .562 .187 .26 .19 LSHP 54141 – UNHARDENED – STEEL .333 .562 .1875 .26 .19 LSH-1 12920 DSH-1 HARDENED – STEEL 12928 QSH-1 12934 .333 .562 .1875 .26 .19 HLSH-1 GLSH-1 13052 13036 HQSH-1 GQSH-1 13062 13042 All Steel worms have .0625 drilled hole in hub. Hxxx worms have polished threads. Gxxx worms have ground and polished threads. REFERENCE PAGES 74 HUB PROJ. 48 13026 12952 HDSH-1 GDSH-1 – – – WORMS AND WORM GEARS 32 DIAMETRAL PITCH PRESSURE ANGLE – SINGLE THREAD 141/2° BRONZE WORM GEARS – STEEL WORMS – Unhardened and Hardened DOUBLE THREAD 20° ACETAL WORM GEARS AND WORMS QUAD THREAD 25° RATIO = Gear Teeth ÷ Worm Threads All Worms and Worm Gears stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 32 DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 HUB PROJ. FACE HUB DIA. BORE * PITCH DIA. 20 30 40 50 20 30 40 50 .625 .187 .938 1.250 .250 1.562 .188 .250 .188 .938 .250 .250 1.250 .313 .250 1.562 .3125 .625 .50 .63 .63 .63 .25 TOLERANCE All ±.0005 All +.001 –.002 All +.001 –.000 20 30 40 50 60 80 96 100 .31 .50 .25 .63 .25 .63 .31 GP1026 54110 – GP1027 54111 – GP1028 54112 – GP1029 54113 – ACETAL WITH BRASS INSERTS** – – – – – – – – – – – – GP1026-3/16 54125 GP1026-1/4 54126 GP1027-3/16 54127 GP1027-1/4 54128 GP1028-1/4 54129 GP1028-5/16 54130 GP1029-1/4 54131 GP1029-5/16 54132 BRONZE – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – .63 .31 D1126 D1127 D1128 D1129 D1132 D1130 – D1133 13502 13504 13506 13508 13514 13510 – 13516 Q1326 Q1327 Q1328 Q1329 Q1332 Q1330 Q1331 – 13454 13456 13458 13460 13466 13462 13464 – B .625 .50 .1875 .938 .62 1.250 .62 1.562 .250 .62 1.875 .69 2.500 3.000 .3125 .69 3.125 SINGLE Thread DOUBLE Thread QUAD Thread Catalog Item Catalog Item Catalog Item Number Code Number Code Number Code ACETAL** B STANDARD TOLERANCES DIMENSION Bronze and Steel BORE Acetal Acetal with Brass Insert FACE = .219" *CENTER LINE WORM TO FLUSH END = .109" WORM GEARS .25 A .31 .31 D G1026 G1027 G1028 G1029 G1032 G1030 G1031 G1033 13578 13580 13582 13584 13586 13588 13590 13592 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .0982" DOUBLE .1963" QUAD .3927" 4°5´ 8°8´ 15°57´ FACE PITCH DIA. BORE REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 HUB PROJ. HUB DIA. 32 WORMS FOR ABOVE GEARS DIAMETRAL PITCH Hub SINGLE Thread Catalog Item Number Code ACETAL DOUBLE Thread Catalog Item Number Code QUAD Thread Catalog Item Number Code Pitch Dia. Face Bore Dia. Proj. .438 .641 .187 .32 .19 LTHBP 54142 – UNHARDENED – STEEL – .438 .688 .1875 .32 .19 LTHB-1 12922 DTH-1 HARDENED – STEEL 12930 QTH-1 12936 .438 .688 .2187 .32 .19 HLTH-1 GLTH-1 13054 13038 HQTH-1 GQTH-1 13064 13044 13028 12954 HDTH-1 GDTH-1 – – All Steel worms have .0625 drilled hole in hub. Hxxx worms have polished threads. Gxxx worms have ground and polished threads. **These are in effect Helical Gears with a Helix Angle compatible with the worms. When in mesh they operate as a worm pair at right angles. Face Width is 3/16". Gear Catalog 75 WORMS AND WORM GEARS 24 DIAMETRAL PITCH PRESSURE ANGLE – SINGLE THREAD 141/2° BRONZE WORM GEARS – STEEL WORMS – Unhardened and Hardened DOUBLE THREAD 20° MINLON® WORM GEARS – NYLON WORMS QUAD THREAD 25° RATIO = Gear Teeth ÷ Worm Threads All Worms and Worm Gears stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 24 DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 HUB PROJ. FACE PITCH DIA. 20 30 40 50 20 30 40 STANDARD TOLERANCES DIMENSION Bronze and Steel BORE Minlon/Nylon Minlon/Nylon w/Brass Insert SINGLE Thread DOUBLE Thread QUAD Thread Catalog Item Catalog Item Catalog Item Number Code Number Code Number Code MINLON** HUB DIA. BORE * FACE = .250" *CENTER LINE WORM TO FLUSH END = .125" WORM GEARS TOLERANCE All ±.0005 All +.001 –.002 All +.001 –.000 50 20 30 40 50 60 72 80 96 100 .833 .187 .63 1.250 1.667 .3125 .75 2.083 .1875 .250 .63 .1875 1.250 .250 .250 1.667 .3125 .75 .250 2.083 .3125 .31 GP1034 54114 – GP1035 54115 – B GP1036 54116 – GP1037 54117 – MINLON WITH BRASS INSERTS** – – – – – – – – – – – – GP1034-3/16 54133 GP1034-1/4 54134 GP1035-3/16 54135 GP1035-1/4 54136 GP1036-1/4 54137 GP1036-5/16 54138 GP1037-1/4 54139 GP1037-5/16 54140 BRONZE – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – D1134 D1135 D1136 D1137 D1140 D1138 D1141 D1139 D1149 13518 13520 13522 13524 13530 13526 13532 13528 13534 Q1334 Q1335 Q1336 Q1337 Q1340 Q1338 Q1341 – – 13470 13472 13474 13476 13482 13478 13484 – – .833 .833 1.250 1.667 2.083 2.500 3.000 3.333 4.000 4.167 .31 .1875 .62 .31 .250 .62 .31 .75 .31 .88 .38 .88 .38 .3125 .375 B A B C D G1034 G1035 G1036 G1037 G1040 G1038 G1041 G1039 G1049 13594 13596 13598 13600 13602 13604 13606 13608 13610 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .1309" DOUBLE .2618" QUAD .5236" 4°46´ 9°28´ 18°26´ 24 WORMS FOR ABOVE GEARS DIAMETRAL PITCH FACE PITCH DIA. BORE Pitch Dia. Face Bore Dia. Proj. HUB DIA. .500 .643 .187 .38 .25 .500 .812 .1875 .38 .25 .500 .812 .25 .38 .25 SINGLE Thread Catalog Item Number Code NYLON DOUBLE Thread Catalog Item Number Code LUHBP 54143 – UNHARDENED – STEEL QUAD Thread Catalog Item Number Code – – – LUHB 12924 DUH HARDENED – STEEL 12932 QUH 12938 HLUH GLUH 13056 13040 HQUH GQUH 13066 13060 13030 12956 HDUH GDUH All Steel worms have .0938 drilled hole in hub. Hxxx worms have polished threads. Gxxx worms have ground and polished threads. MINLON® is a registered trademark of E.I. DuPont. **These are in effect Helical Gears with a Helix Angle compatible with the worms. When in mesh they operate as a worm pair at right angles. REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 76 Hub HUB PROJ. Gear Catalog WORMS AND WORM GEARS 16 DIAMETRAL PITCH PRESSURE ANGLE – SINGLE THREAD 141/2° DOUBLE THREAD 141/2° BRONZE AND CAST IRON WORM GEARS QUAD THREAD 20° STEEL WORMS – UNHARDENED AND HARDENED RATIO = Gear Teeth ÷ Worm Threads All Worms and Worm Gears stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 16 DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 HUB PROJ. FACE BORE * SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code QUAD Thread Catalog Item Number Code BRONZE HUB DIA. PITCH DIA. STANDARD TOLERANCES DIMENSION BORE All FACE = .313" *CENTER LINE WORM TO FLUSH END = .156" WORM GEARS 20 30 40 50 60 80 100 1.250 .250 1.875 .3125 2.500 3.125 3.750 .375 5.000 6.250 20 30 40 50 60 80 100 1.250 .250 1.875 .3125 2.500 3.125 3.750 .375 5.000 6.250 .62 .31 .75 .38 .88 .44 1.00 .50 .62 .31 .75 .38 .88 .44 1.00 .50 A B C D A B C G1042 13612 G1043 13614 G1044 13616 G1045 13618 G1048 13620 G1046 13622 G1047 13624 CAST IRON CG1042 CG1043 CG1044 CG1045 CG1048 CG1046 CG1047 63506 63507 63508 63509 63510 63511 63512 D1142 D1143 D1144 D1145 D1148 – – 13700 13702 13704 13706 13708 – – Q1342 Q1343 Q1344 Q1345 Q1348 Q1346 – 13536 13538 13540 13542 13544 13546 – CD1142 CD1143 CD1144 CD1145 CD1148 – – 63513 63514 63515 63516 63517 – – CQ1342 CQ1343 CQ1344 CQ1345 CQ1348 CQ1346 – 63518 63519 63520 63521 63522 63523 – TOLERANCE ±.0005 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .1963" DOUBLE .3927" QUAD .7854" 5°43´ 11°19´ 21°48´ 16 WORMS FOR ABOVE GEARS DIAMETRAL PITCH FACE PITCH DIA. BORE Hub HUB PROJ. Pitch Dia. Face Bore Dia. Proj. HUB DIA. .625 1.00 .250 .44 .25 .625 1.00 .3125 .44 .25 SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code UNHARDENED – STEEL QUAD Thread Catalog Item Number Code LVHB-1 12926 DVH-1 HARDENED – STEEL 12862 QVH-1 12940 HLVH-1 GLVH-1 13004 12950 HQVH-1 GQVH-1 13058 13046 13032 12958 HDVH-1 GDVH-1 All worms have .0938 drilled hole in hub. Hxxx worms have polished threads. Gxxx worms have ground and polished threads. REFERENCE PAGES Alterations — 149 Lubrication — 149 Materials — 150 Gear Catalog 77 WORMS AND WORM GEARS 12 DIAMETRAL PITCH BRONZE AND CAST IRON WORM GEARS STEEL WORMS – UNHARDENED AND HARDENED PRESSURE ANGLE – 141/2° RATIO = Gear Teeth ÷ Worm Threads RH = RIGHT HAND — LH = LEFT HAND All others stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 12 FACE = .500" *CENTER LINE WORM TO FLUSH END = .250" WORM GEARS DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 SINGLE Thread Catalog Item Number Code DOUBLE Thread Catalog Item Number Code QUAD Thread Catalog Item Number Code – – DB1400 – DB1401A – DB1402A – DB1403A – DB1260A – – – – 13714 – 13716 – 13718 – 13720 – 13722 – – QB1212† QB1216† DB1600 – DB1601A – DB1602A – DB1603A – QB1260A – – 13762 13764 13766 – 13768 – 13770 – 13772 – 13774 – – 13260 13262 D1600 13352 BRONZE 12 16 20 1.000 .5625 1.00 1.333 .6875 1.25 1.667 .500 1.25 .500 2.500 1.19 .750 .625 3.333 1.44 .750 .625 4.167 1.44 .750 .625 5.000 1.69 .750 6.667 .625 1.94 8.333 .750 1.94 .62 .62 .50 .62 .62 .62 .62 .62 .62 .62 .62 .75 .75 20 1.667 .500 .50 30 2.500 30 40 HUB PROJ. FACE 50 60 HUB DIA. BORE * PITCH DIA. 80 100 1.25 .500 DIMENSION BORE All TOLERANCE ±.0005 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .2618" DOUBLE .5236" QUAD 1.0472" 4°46´ 9°28´ 18°26´ .62 1.44 .62 .625 4.167 B .62 1.44 .750 .625 60 5.000 80 .750 .625 6.667 .750 8.333 .750 100 A .62 .750 50 C .62 .625 3.333 STANDARD TOLERANCES B 1.19 .750 40 A .62 1.69 .75 1.94 .75 1.94 .75 C – – – – GB1050A 13626 GB1051 13628 – – GB1052A 13630 – – GB1053A 13632 – – GB1260A 13634 – – GB1054 13636 GB1055 13638 CAST IRON G1050ARH G1050ALH G1051RH G1051LH 13110 D1400RH 13112 D1400LH 13114 – 13116 D1401ARH – – D1401ALH G1052ARH 13118 – G1052ALH 13120 D1402ARH – – D1402ALH G1053ARH 13122 – G1053ALH 13124 D1403ARH – – D1403ALH G1260RH 13126 – G1260LH 13128 – – D1260A G1054 13130 – – – D1404 G1055 13134 – 12 – – – 13264 13266 D1601A 13354 – – – 13268 13270 D1602A 13356 – – – 13272 13274 D1603A 13358 – – – 13276 – 13278 – Q1260A – – – 13360 – – – WORMS FOR ABOVE GEARS DIAMETRAL PITCH FACE PITCH DIA. HUB DIA. BORE REFERENCE PAGES Alterations — 149 Horsepower Ratings — 85, 86 Lubrication — 149 Materials — 150 Selection Procedure — 84 78 HUB PROJ. Gear Catalog Pitch Dia. Hub Face Bore Dia. Proj. 1.125 .625 – – 1.000 1.625 .625 .500 – – – – 1.125 .500 .75 .38 1.125 .625 – – 1.000 1.625 .625 .500 – – – – 1.125 .500 – – SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code UNHARDENED – STEEL D1407KRH‡ D1407KLH‡ – – L1407‡ L1056‡ 12900 – GH1056RH 12884 DH1407RH GH1056LH 12886 DH1407LH HARDENED – STEEL – – – HL1056‡ H1056RH‡ H1056LH‡ †.750" Face, Center Line Worm to Flush End = .375" ‡Furnished with .125" Keyway. Hardened Worms have ground and polished threads. – H1407RH‡ H1407LH‡ – HL1407‡ 13006 – 12962 – 12960 – – QUAD Thread Catalog Item Number Code 12806 12808 12912 – 12838 12840 D1607KRH‡ 12822 D1607KLH‡ 12824 – – – – DH1607 12854 – – 12980 12982 13018 – – – H1607‡ – – – – – 12996 – – – – – WORMS AND WORM GEARS 10 DIAMETRAL PITCH BRONZE AND CAST IRON WORM GEARS STEEL WORMS – UNHARDENED AND HARDENED – 141/2° PRESSURE ANGLE RATIO = Gear Teeth ÷ Worm Threads RH = RIGHT HAND — LH = LEFT HAND All others stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 10 DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 16 20 30 40 HUB PROJ. FACE 50 60 HUB DIA. BORE * PITCH DIA. 80 100 1.600 .750 .500 2.000 .875 .625 3.000 .875 .625 4.000 .875 .750 5.000 .875 .750 6.000 .875 8.000 .750 10.000 .750 1.50 1.25 1.62 .75 A .62 1.69 .62 1.69 .62 1.94 .75 1.94 .75 1.94 2.00 .75 .75 C .62 A B .500 1.25 20 2.000 .875 1.62 3.000 .62 DIMENSION BORE All TOLERANCE ±.0005 4.000 – .62 B .875 1.69 5.000 .75 .875 1.94 60 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .3142" DOUBLE .6283" QUAD 1.2566" 4°34´ 9°5´ 17°45´ 80 100 6.000 .750 1.94 .875 .750 8.000 .875 .750 10.000 .875 1.94 1.94 1.94 1.94 1.94 – G1063RH G1063LH .750 1.94 50 – – .75 .75 C .75 G1064RH G1064LH – G1067 – G1065 – – 10 – 13148 13150 – DOUBLE Thread Catalog Item Number Code QUAD Thread Catalog Item Number Code – – DB1410 – DB1411 – DB1412 – DB1413A – DB1414A – – – – 13728 – 13736 – 13730 – 13732 – 13734 – – QB1016† – DB1610 – DB1611 – DB1612 – DB1613A – – – – 13780 – 13782 – 13788 – 13784 – 13786 – – – – – – – – D1410RH D1410LH 13282 13284 – – D1411RH D1411LH G1062ARH 13144 G1062ALH 13146 .625 1.69 40 BRONZE – – GB1060A 13640 – – GB1061A 13648 – – GB1062A 13642 – – GB1063 13644 – – GB1064 13646 – – GB1067 13650 GB1065 13652 CAST IRON G1060ARH 13136 G1060ALH 13138 – .875 1.69 STANDARD TOLERANCES SINGLE Thread Catalog Item Number Code G1061ARH 13142 G1061ALH 13140 .625 1.69 30 FACE = .625" *CENTER LINE WORM TO FLUSH END = .312" WORM GEARS 13286 13288 – – D1412RH D1412LH 13290 13292 – – D1413ARH 13294 D1413ALH 13296 13152 – 13154 – D1414A 13156 – – D1080A 13158 – – D1415A D1610 – D1611 – D1612 13366 – 13368 – 13370 – – D1613A 13372 – – – 13298 – 13300 – 13302 D1614A – Q1080A – – 13374 – 13376 – – WORMS FOR ABOVE GEARS DIAMETRAL PITCH FACE PITCH DIA. BORE HUB PROJ. Pitch Dia. HUB DIA. Hub Face Bore Dia. Proj. 1.375 .750 – – 2.000 .750 .625 – – – – – – 1.375 .625 1.250 REFERENCE PAGES Alterations — 149 Horsepower Ratings — 85, 86 Lubrication — 149 Materials — 150 Selection Procedure — 84 .97 .50 1.375 .750 – – 1.250 2.000 .750 .625 – – – – 1.375 .625 – – SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code UNHARDENED – STEEL – – D1418KRH‡ – – D1418KLH‡ – – L1418‡ 12902 – L1066‡ G1066KRH‡ 12864 – G1066KLH‡ 12866 GH1066RH 12888 DH1418RH GH1066LH 12890 DH1418LH HARDENED STEEL – – – HL1066‡ H1066RH‡ H1066LH‡ – H1418RH‡ – H1418LH‡ – HL1418‡ 13008 – 12966 – 12964 12810 12812 12914 – – QUAD Thread Catalog Item Number Code D1618KRH‡ 12826 D1618KLH‡ 12828 – – – – – – 12842 12844 DH1618 – 12856 – 12986 12984 13020 – H1618‡ – – – 12998 – – – – – – †.875" Face, Center Line Worm to Flush End = .438" ‡Furnished with 3/16" Keyway. Hardened Worms have ground and polished threads. Gear Catalog 79 WORMS AND WORM GEARS 8 DIAMETRAL PITCH BRONZE AND CAST IRON WORM GEARS STEEL WORMS – UNHARDENED AND HARDENED – 141/2° PRESSURE ANGLE RATIO = Gear Teeth ÷ Worm Threads RH = RIGHT HAND — LH = LEFT HAND All others stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 8 DIAMETRAL PITCH Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 8 12 16 20 30 HUB PROJ. FACE HUB DIA. BORE * PITCH DIA. 40 48 50 60 80 100 1.000 .500 1.500 .750 2.000 1.000 .750 2.500 1.000 .750 3.750 1.000 5.000 1.000 6.000 1.000 6.250 1.000 7.500 1.000 10.000 1.250 12.500 1.250 1.12 .88 1.50 .88 2.00 .88 1.75 .75 1.75 .75 1.69 .75 1.69 .75 2.19 .75 2.38 .88 2.31 .88 2.44 .88 2.75 .88 3.00 1.00 .750 1.75 20 A B C D C .75 2.500 A 1.000 1.75 .750 1.69 30 – .75 .75 40 5.000 1.000 1.69 .75 48 6.000 1.000 2.38 .88 50 6.250 1.000 2.31 .88 60 80 96 100 7.500 1.000 1.000 10.000 1.250 12.000 1.250 12.500 1.250 BRONZE – – – – – – GB1070 13654 – – GB1071 13656 – – GB1072A 13658 GB1073 13660 GB850RH 13662 GB860 13664 GB1074A 13666 GB8100 13668 CAST IRON G1070RH 13160 G1070LH 13162 – G1071RH G1071LH B STANDARD TOLERANCES TOLERANCE ±.0005 SINGLE Thread Catalog Item Number Code .75 3.750 1.000 1.69 DIMENSION BORE All FACE = .750" *CENTER LINE WORM TO FLUSH END = .375" WORM GEARS 2.44 .88 2.69 .88 2.69 .88 3.00 1.00 2.69 1.00 C D D C C 13164 13166 – – G1072ARH G1072ALH G1073RH G1073LH G850RH G850LH G860 – G1074ARH G1075 G8100A 13168 13170 13174 13172 13176 13178 13180 – 13182 13186 13188 DOUBLE Thread Catalog Item Number Code QUAD Thread Catalog Item Number Code – – – – DB1420A – DB1421A DB1422 – DB1423A DB860A – – – – – – 13740 – 13742 13744 – 13746 13748 – – QB808† QB812† QB816† – DB1620A – DB1621A DB1622 – DB1623A – – – 13790 13792 13794 – 13796 – 13798 13800 – 13802 – – – – – – – D1620A 13380 – – D1621A 13382 D1622A 13384 – – – D1423A 13316 D1623A 13386 D860A D1424A – – – 13320 13322 – – – Q860A D1624A – – – 13388 13390 – – – D1420ARH 13304 D1420ALH 13306 – D1421ARH D1421ALH D1422ARH D1422ALH – – 13308 13310 13312 13314 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .3927" DOUBLE .7854" QUAD 1.5708" 4°46´ 9°28´ 18°26´ 8 WORMS FOR ABOVE GEARS DIAMETRAL PITCH FACE PITCH DIA. HUB PROJ. Pitch Dia. Face Bore Dia. Proj. 1.750 .875 – – 2.500 .875 .750 – – – – .750 – – .750 1.18 .62 1.750 .875 – – 1.500 2.500 .875 .750 – – – – 1.750 .750 – – HUB DIA. BORE Hub 1.500 1.750 REFERENCE PAGES Alterations — 149 Horsepower Ratings — 85, 86 Lubrication — 149 Materials — 150 Selection Procedure — 84 SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code UNHARDENED – STEEL QUAD Thread Catalog Item Number Code D1427KRH‡ 12814 D1427KLH‡ 12816 – – L1427‡ 12916 12904 – – L1076‡ G1076KRH‡ 12868 – – G1076KLH‡ 12870 GH1076RH 12892 DH1427RH 12846 GH1076LH 12894 DH1427LH 12848 HARDENED STEEL D1627KRH‡ 12830 D1627KLH‡ 12832 – – – – – – – HL1076‡ H1076RH‡ H1076LH‡ †1.000" Face, Center Line Worm to Flush End = .500" ‡Furnished with .188" Keyway. Hardened Worms have ground and polished threads. 80 Gear Catalog – H1427RH‡ H1427LH‡ – HL1427‡ 13010 – 12970 – 12968 – 12990 12988 13022 – – – – DH1627 12858 H1627‡ – – – 13000 – – – – – WORMS AND WORM GEARS 6 DIAMETRAL PITCH BRONZE AND CAST IRON WORM GEARS STEEL WORMS – UNHARDENED AND HARDENED ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE 6 Style No. Hub See of Pitch Page Teeth Dia. Bore Dia. Proj. 150 20 24 30 36 40 HUB PROJ. FACE HUB DIA. BORE * 48 50 60 72 2.667 1.250 .750 3.333 1.000 1.250 .750 4.000 1.250 .875 5.000 1.250 6.000 1.000 1.000 6.667 1.250 8.000 1.250 8.333 1.250 10.000 1.250 12.000 1.250 PITCH DIA. 2.38 1.00 2.00 2.00 .88 2.00 1.94 .88 2.19 .88 2.50 .88 2.44 .88 2.75 2.69 3.00 3.00 1.00 1.00 1.00 1.25 1.81 .88 A B C .750 20 3.333 SINGLE Thread Catalog Item Number Code BRONZE – – GB1077A 13670 – – – – GB1080A 13672 – – GB1081 13674 – – GB1082 13676 GB1078 13678 – – GB1083 13680 GB1079 13682 GB1087 13684 GB1084 13686 CAST IRON G1077RH 13190 G1077LH 13192 1.000 – 4.000 1.94 .88 1.250 DIMENSION BORE All – B .875 STANDARD TOLERANCES 30 5.000 2.19 .88 – 36 6.000 1.000 2.50 40 6.667 .88 1.000 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE SINGLE .5236" DOUBLE 1.0472" QUAD 2.0944" 4°46´ 9°28´ 18°26´ FACE PITCH DIA. BORE HUB PROJ. HUB DIA. 2.44 .88 1.250 48 50 60 72 80 96 100 1.250 1.250 1.250 1.250 1.375 1.375 2.69 2.69 2.94 3.00 3.00 3.00 B 1.00 1.00 1.00 1.00 1.00 1.00 C D **1.250" Face, Center Line Worm to Flush End = .625" ‡Furnished with .188" Keyway. †Furnished with .250" Keyway. Hardened Worms have ground and polished threads. – – 13752 – – 13754 – 13756 – – 13758 – – – – QB616** – – QB620A – DB1630A – DB1631A – – DB1632A – – – – 13804 – – 13806 – 13808 – 13810 – – 13812 – – – – – – – – D620ARH D620ALH 13326 13328 Q620A 13394 – – – – D1630A 13396 – – D1631A 13398 – – – – – – – – – – D1632A 13400 D1432ARH 13338 D1432ALH 13340 – – – 13342 13344 13346 – – – D1633 Q660 D1634 – – – 13402 13404 13406 – – – WORMS FOR ABOVE GEARS DIAMETRAL PITCH Hub Face Bore Dia. Proj. 2.500 1.000 – – 1.000 .875 – – – – .875 – – .875 1.56 .75 2.500 1.000 – – 2.000 3.500 1.000 .875 – – – – 2.500 .875 – – REFERENCE PAGES RATIO = Gear Teeth ÷ Worm Threads RH = RIGHT HAND — LH = LEFT HAND All others stocked RIGHT HAND ONLY. – – – DB620A – – DB1430A – DB1431A – – DB1432A – – – – 13212 – 13210 13214 D1433 13218 D660 13220 D1434 13224 – 13226 – 13228 – 6 Pitch Dia. Alterations — 149 Horsepower Ratings — 85, 86 Lubrication — 149 Materials — 150 Selection Procedure — 84 – G1083RH G1083LH G1079 G1087ARH G1084ARH G1088A G1085ARH G1089ARH QUAD Thread Catalog Item Number Code D1431ARH 13334 D1431ALH 13336 13202 13204 13206 13208 – 8.000 1.250 2.75 1.00 8.333 10.000 12.000 13.333 16.000 16.667 13198 13200 G1082RH G1082LH G1078RH G1078LH DOUBLE Thread Catalog Item Number Code D1430ARH 13330 D1430ALH 13332 – G1081RH G1081LH 1.250 TOLERANCE ±.0005 – G1080ARH 13194 G1080ALH 13196 .750 24 FACE = 1.000" *CENTER LINE WORM TO FLUSH END = .500" WORM GEARS DIAMETRAL PITCH 16 – 141/2° PRESSURE ANGLE 3.500 2.000 2.500 SINGLE Thread DOUBLE Thread Catalog Item Catalog Item Number Code Number Code UNHARDENED – STEEL QUAD Thread Catalog Item Number Code D1438KRH† 12818 D1438KLH† 12820 – – L1438 12918 12906 – – L1086‡ G1086KRH‡ 12872 – – G1086KLH‡ 12874 GH1086RH 12896 DH1438RH 12850 GH1086LH 12898 DH1438LH 12852 HARDENED STEEL D1638KRH† 12834 D1638KLH† 12836 – – – – – – – HL1086‡ H1086RH‡ H1086LH‡ – H1438RH ‡ H1438LH ‡ – HL1438 ‡ 13012 – 12974 – 12972 – 12994 12992 13024 – Gear Catalog – – – DH1638 12860 H1638 † – – – 13002 – – – – – 81 WORMS AND WORM GEARS 4 DIAMETRAL PITCH BRONZE AND CAST IRON WORM GEARS STEEL WORMS – UNHARDENED AND HARDENED PRESSURE ANGLE – 141/2° RATIO = Gear Teeth ÷ Worm Threads RH = RIGHT HAND — LH = LEFT HAND All others stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE HUB PROJ. FACE *CENTER LINE WORM TO FLUSH END = .750" WORM DIAMETRAL PITCH GEARS Style No. Hub See SINGLE Thread of Pitch Page Catalog Item Teeth Dia. Bore Dia. Proj. 150 Number Code 4 BORE * HUB DIA. PITCH DIA. STANDARD TOLERANCES DIMENSION BORE All TOLERANCE ±.0005 FACE = 1.500" 20 24 BRONZE 5.000 1.000 2.50 1.25 B 6.000 CAST IRON 20 5.000 1.000 2.50 24 6.000 32 8.000 1.25 40 48 64 B 1.250 3.00 10.000 12.000 1.500 3.50 16.000 D GB1100 GB1101 13688 13690 G1100RH G1100LH G1101RH G1101LH G1102RH G1102LH G1103 G1104 G1105 13230 13232 13234 13236 13238 13240 13242 13244 13246 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE .7854 4°46´ 4 KEYWAY PITCH DIA. Pitch Dia. BORE 3.000 SINGLE Thread Catalog Item Bore Dia. Proj. Number* Code UNHARDENED – STEEL Hub Face G1106KRH G1106KLH 4.500 1.250 – – L1106 HARDENED STEEL 3.500 1.250 3.500 1.250 3.000 4.500 1.250 5.750 REFERENCE PAGES Alterations — 149 Horsepower Ratings — 85, 86 Lubrication — 149 Materials — 150 Selection Procedure — 84 82 WORMS FOR ABOVE GEARS DIAMETRAL PITCH FACE Gear Catalog – – – – – – H1106 HL1106 HP1106 *All worms furnished with .313 keyway. Hardened Worms have ground and polished threads. 12876 12878 12908 12976 13014 13034 WORMS AND WORM GEARS 3 DIAMETRAL PITCH CAST IRON WORM GEARS STEEL WORMS – UNHARDENED AND HARDENED PRESSURE ANGLE – 141/2° RATIO = Gear Teeth ÷ Worm Threads All Worm and Worm Gears stocked RIGHT HAND ONLY. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE HUB PROJ. FACE *CENTER LINE WORM TO FLUSH END = 1.000" WORM DIAMETRAL PITCH GEARS Style No. Hub See SINGLE Thread of Pitch Page Catalog Item Teeth Dia. Bore Dia. Proj. 150 Number Code 18 6.000 1.000 3.00 1.50 G1110 13248 24 8.000 G1111 13250 B 30 10.000 3.50 G1112 13252 36 12.000 1.500 1.50 G1113 13254 48 16.000 C G1114 13256 4.00 54 18.000 G1115 13258 D 3 BORE * HUB DIA. PITCH DIA. STANDARD TOLERANCES DIMENSION BORE All TOLERANCE ±.0005 WORM LEAD and LEAD ANGLE LEAD LEAD ANGLE 1.0472" 4°46' FACE = 2.000" 3 WORMS FOR ABOVE GEARS † DIAMETRAL PITCH SINGLE Thread Hub Pitch Catalog Item Dia. Face Bore Dia. Proj. Number Code UNHARDENED – STEEL 4.000 4.000 FACE KEYWAY PITCH DIA. 4.000 G1116KRH 1.500 – – 5.500 L1116 HARDENED STEEL 12880 12910 4.000 1.500 5.500 12978 13016 – – H1116 HL1116 †All worms furnished with .375" keyway. Hardened Worms have ground and polished threads. BORE REFERENCE PAGES Alterations — 149 Horsepower Ratings — 85, 86 Lubrication — 149 Materials — 150 Selection Procedure — 84 Gear Catalog 83 WORMS AND WORM GEARS Boston worms and worm gears provide an effective answer for such power transmission applications as high-ratio speed reduction, limited space, right-angle shafts and non-intersecting shafts. When properly applied, they are the smoothest and quietest form of gearing. Steel worms and cast iron or bronze worm gears are available in single, double or quadruple threads, 48 to 3 diametral pitch. Acetal worms and worm gears are available in single thread, 48 to 24 diametral pitch. SELECTION PROCEDURE Approximate input horsepower and output torque ratings for Boston stock worm and worm gear combinations from 12 to 3 DP are listed on Pages 85, 86. These ratings are for hardened, ground and polished worms operating with bronze worm gears. For other combinations multiply the listed ratings by the following percentages: Hardened, ground and polished steel worms with cast iron gears 50%. Unhardened steel worms with cast iron gears 25%. These ratings are listed at selected worm speeds. Ratings for intermediate speeds can be interpolated from the values indicated. 1. Determine service factor. a. Using Application Classification Chart I, pages 152, 153, determine service factor or b. With knowledge of operating conditions and load classification, select service factor from Table 1. 2. Determine Design Horsepower. Design HP = Application Load x Service Factor (Table 1) 3. Select worm gear set with horsepower capacity equal to [or greater than] design horsepower determined in Step 2. These ratings are based on gears operating with a Service Factor of 1.0, properly mounted in accordance with good design practice and continuously lubricated with a sufficient supply of oil. TABLE 1 Service Factor 0.8 1.0 1.25 1.50 1.75 2.0 Operating Conditions Uniform—not more than 15 minutes in 2 hours. Moderate Shock—not more than 15 minutes in 2 hours. Uniform—not more than 10 hours per day. Moderate Shock—not more than 10 hours per day. Uniform—more than 10 hours per day. Heavy Shock—not more than 15 minutes in 2 hours. Moderate Shock—more than 10 hours per day. Heavy Shock—not more than 10 hours per day. Heavy Shock—more than 10 hours per day. Heavy shock loads and/or severe wear conditions may require the use of higher service factors. Consultation with factory is recommended in these applications. 84 Gear Catalog WORMS AND WORM GEARS STEEL-HARDENED, GROUND AND POLISHED WORMS BRONZE WORM GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Worm RPM Center Ratio Distance 3 1.000 1.500 1.167 1.425 4 1.750 2.333 1.333 1.625 5 2.000 2.667 6 3.000 1.750 2.125 7.5 2.625 3.500 1.333 1.625 2.000 2.167 10 2.667 2.625 3.250 4.333 12 3.000 2.583 12.5 3.125 3.875 1.750 2.125 15 2.625 3.000 3.500 18 5.000† 1.333 1.625 2.000 2.167 20 2.667 2.625 3.250 4.000 4.333 3.000 24 6.000† 4.500 2.583 3.125 25 3.875 5.167 1.750 2.125 2.625 3.000 30 3.500 3.625 4.500 7.000† 32 5.500 4.000 36 Input HP .52 1.19 .78 1.11 1.77 3.01 .68 1.03 1.73 3.92 3.82 1.04 1.59 2.65 4.80 .44 .67 1.05 1.39 2.01 2.11 3.54 6.43 2.39 1.72 2.61 4.40 .64 .98 1.54 2.04 2.94 2.27 .28 .42 .65 .83 1.22 1.25 1.98 2.92 3.77 1.42 3.23 3.41 .99 1.50 2.39 2.27 .40 .59 .90 1.15 1.69 1.74 2.75 4.23 2.13 1.95 1800 Output Torque 50 109 99 142 216 392 109 165 264 639 746 247 381 607 1174 130 196 318 441 616 672 1082 2094 882 683 1042 1681 284 436 699 966 1355 1308 140 217 343 483 665 742 1191 1667 2318 933 2218 2336 726 1112 1794 1738 294 452 725 1008 1386 1544 2489 3326 1955 1915 Input HP .27 .66 .40 .61 .98 1.84 .34 .57 .96 2.40 2.34 .53 .87 1.47 2.94 .23 .38 .63 .71 1.26 1.16 1.96 3.94 1.50 .87 1.44 2.44 .33 .55 .92 1.03 1.84 1.38 .15 .25 .41 .43 .80 .71 1.18 1.99 2.36 .93 1.81 2.32 .52 .85 1.43 1.42 .21 .35 .57 .60 1.12 .98 1.65 2.53 1.46 1.29 600 Output Torque 72 183 143 223 361 689 158 257 441 1124 1317 355 599 1016 2064 189 305 525 641 1071 1061 1806 3685 1537 985 1641 2810 410 678 1150 1402 2364 2373 210 336 567 693 1156 1156 1974 3025 4034 1613 4020 4235 1048 1730 2962 3028 410 693 1197 1450 2426 2395 4128 6002 3546 3366 Input HP .06 .15 .08 .13 .22 .45 .07 .12 .22 .59 .57 .11 .19 .33 .72 .05 .09 .15 .15 .32 .25 .44 .96 .38 .18 .31 .55 .07 .13 .22 .22 .47 .41 .04 .06 .10 .09 .22 .16 .28 .64 .60 .26 .53 .75 .11 .19 .34 .36 .05 .09 .13 .13 .31 .22 .39 .76 .47 .36 100 Output Torque 83 227 166 267 454 933 180 309 551 1512 1777 411 714 1276 2789 208 366 649 756 1450 1267 2270 4980 2042 1134 1961 3466 463 804 1428 1617 3120 4198 227 391 706 794 1550 1374 2433 4663 5420 2163 7109 6504 1197 2048 3671 4018 473 831 1286 1663 3233 2836 5105 10683 5445 4470 Worm Cat. No. H1607 H1627 H1607 H1618 H1627 H1638 H1607 H1618 H1627 H1638 H1638 H1607 H1618 H1627 H1638 H1407 H1418 H1427 H1607 H1438 H1618 H1627 H1638 H1438 H1607 H1618 H1627 H1407 H1418 H1427 H1607 H1438 H1116 H1056 H1066 H1076 H1407 H1086 H1418 H1427 H1106 H1438 H1086 H1116 H1106 H1407 H1418 H1427 H1438 H1056 H1066 H1076 H1407 H1086 H1418 H1427 H1116 H1106 H1086 Gear Cat. No. QB1212 QB812 QB1216 QB1016 QB816 QB616 DB1600 DB1610 DB1620A QB620A DB1630A DB1601A DB1611 DB1621A DB1631A DB1400 DB1410 DB1420A DB1602A DB620A DB1612 DB1622 DB1632A DB1430A DB1603A DB1613A DB1623A DB1401A DB1411 DB1421A QB1260A DB1431A G1110† GB1050A GB1060A GB1070 DB1402A GB1077A DB1412 DB1422 GB1100 DB1432A GB1080A G1111† GB1101 DB1403A DB1413A DB1423A D1433† GB1051 GB1061A GB1071 DB1260A GB1081A DB1414A DB860A G1112† G1102† GB1082A DP 12 8 12 10 8 6 12 10 8 6 6 12 10 8 6 12 10 8 12 6 10 8 6 6 12 10 8 12 10 8 12 6 3 12 10 8 12 6 10 8 4 6 6 3 4 12 10 8 6 12 10 8 12 6 10 8 3 4 6 *Torque in Lb. Ins. †Cast Iron Gear Rating with Hardened Worm shown. All Worm and Worm Gear Ratings are based on a Hardened Steel Worm used with a Bronze Worm Gear. 1. For a Hardened Steel Worm used with a Cast Iron Gear, multiply the listed Rating by .50. 2. For an Unhardened Steel Worm used with a Cast Iron Gear, multiply the listed Rating by .25. Gear Catalog 85 WORMS AND WORM GEARS STEEL-HARDENED, GROUND AND POLISHED WORMS BRONZE WORM GEARS APPROXIMATE HORSEPOWER AND TORQUE* RATINGS FOR CLASS I SERVICE (Service Factor = 1.0) Worm RPM Center Ratio Distance 2.167 40 2.625 3.250 4.333 3.750 48 5.000 10.000† 2.583 50 3.125 3.875 5.167 54 11.000† 3.000 60 3.625 4.500 6.000 72 7.000 3.833 80 4.625 5.750 4.667 100 5.625 7.000 Input HP .48 .72 1.12 2.11 1.26 2.37 4.06 .55 .83 1.30 2.43 4.34 .60 .91 1.42 2.66 2.79 .64 .96 1.49 .60 .90 1.40 1800 Output Torque 490 742 1190 2310 1614 3110 5320 700 1068 1716 3327 5985 924 1408 2269 4370 5521 1288 1961 3165 1505 2310 3711 Input HP .26 .43 .71 1.39 .79 1.56 1.68 .30 .51 .82 1.60 1.79 .33 .54 .89 1.75 1.84 .35 .57 .94 .33 .54 .88 600 Output Torque 672 1134 1974 4034 2622 5445 6608 998 1733 2836 5777 7434 1323 2142 3718 7625 9605 1849 3042 5210 2206 3571 6092 Input HP .06 .11 .18 .38 .20 .43 .72 .07 .12 .21 .44 .77 .08 .13 .23 .49 .51 .08 .14 .24 .08 .13 .22 100 Output Torque 782 1361 2420 5345 3267 7260 17088 1134 1954 3498 7563 19224 1664 2571 4538 10210 12705 2118 3630 6555 2458 4223 7563 Worm Cat. No. H1056 H1066 H1076 H1086 H1076 H1086 H1116 H1056 H1066 H1076 H1086 H1116 H1056 H1066 H1076 H1086 H1086 H1056 H1066 H1076 H1056 H1066 H1076 Gear Cat. No. GB1052A GB1062A GB1072A GB1078 GB1073 GB1083 G1114† GB1053A GB1063 GB850 GB1079 G1115† GB1260A GB1064 GB860 GB1087 GB1084 GB1054 GB1067 GB1074A GB1055 GB1065 GB8100 DP 12 10 8 6 8 6 3 12 10 8 6 3 12 10 8 6 6 12 10 8 12 10 8 *Torque in Lb. Ins. †Cast Iron Gear Rating with Hardened Worm shown. All Worm and Worm Gear Ratings are based on a Hardened Steel Worm used with a Bronze Worm Gear. 1. For a Hardened Steel Worm used with a Cast Iron Gear, multiply the listed Rating by .50. 2. For an Unhardened Steel Worm used with a Cast Iron Gear, multiply the listed Rating by .25. 3. For an Unhardened Steel Worm used with a Bronze Gear, multiply the listed Rating by .35. CENTER DISTANCES AND RATIOS AVAILABLE WITH STOCK WORM GEARING Worm Thread Center No. of Distance Teeth Single Double Quad (inches) Pitch in Gear Ratio .375 .479 .531 .583 .666 .688 .688 .792 .844 .875 .938 1.000 1.000 1.083 1.156 1.208 1.250 1.292 1.333 1.469 1.500 1.562 1.625 1.719 1.750 1.750 48 48 32 48 24 48 32 48 32 24 16 48 32 24 32 48 16 24 12 32 24 16 10 32 24 12 20 30 20 40 20 50 30 60 40 30 20 80 50 40 60 100 30 50 20 80 60 40 20 96 72 30 20 30 20 40 20 50 30 60 40 30 20 80 50 40 60 100 30 50 20 80 60 40 20 96 72 30 10 15 10 20 10 25 15 30 20 15 10 40 25 20 30 50 15 25 10 40 30 20 10 48 36 15 5 7.5 5 10 5 12.5 7.5 15 10 7.5 5 20 12.5 10 15 25 7.5 12.5 5 20 15 10 5 24 18 7.5 Worm Thread Center No. of Distance Teeth Single Double Quad (inches) Pitch in Gear Ratio 1.781 1.875 1.917 2.000 2.125 2.167 2.188 2.250 2.333 2.583 2.625 2.625 2.667 2.812 3.000 3.000 3.125 3.250 3.438 3.500 3.625 3.750 3.833 3.875 4.000 4.000 32 16 24 8 10 12 16 24 24 12 10 8 6 16 12 6 10 8 16 6 10 8 12 8 6 4 100 50 80 20 30 40 60 96 100 50 40 30 20 80 60 24 50 40 100 30 60 48 80 50 36 20 100 50 80 20 30 40 60 96 100 50 40 30 20 80 60 24 50 40 100 30 60 48 80 50 36 20 50 25 40 10 15 20 30 48 50 25 20 15 10 – 30 12 25 20 – 15 30 – 40 25 – – 25 12.5 20 5 7.5 10 15 24 25 12.5 10 7.5 5 20 15 6 12.5 10 – 7.5 15 – – 12.5 – – Worm Thread Center No. of Distance Teeth Single Double Quad (inches) Pitch in Gear Ratio 4.333 4.500 4.500 4.625 4.667 5.000 5.000 5.167 5.500 5.625 5.750 6.000 6.000 6.500 6.750 7.000 7.000 7.000 7.500 7.667 8.000 9.000 9.333 9.500 10.000 11.000 6 8 4 10 12 6 3 6 4 10 8 6 3 4 8 8 6 3 4 6 3 6 6 4 3 3 Example: Given a center distance of 2.625", Table lists Worm and Worm Gear Ratios available: 10 Pitch, 40 tooth, single = 40 to 1 8 Pitch, 30 tooth, single = 30 to 1 10 Pitch, 40 tooth, double = 20 to 1 8 Pitch, 30 tooth, double = 15 to 1 10 Pitch, 40 tooth, quad = 10 to 1 8 Pitch, 30 tooth, quad = 7.5 to 1 86 Gear Catalog 40 60 24 80 100 48 18 50 32 100 80 60 24 40 96 100 72 30 48 80 36 96 100 64 48 54 40 60 24 80 100 48 18 50 32 100 80 60 24 40 96 100 72 30 48 80 36 96 100 64 48 54 20 30 – 40 – – – 25 – 50 – 30 – – – – 36 – – – – – – – – – 10 15 – 20 – – – 12.5 – – – 15 – – – – 18 – – – – – – – – – STOCK ALTERED CUSTOM GEARS Customer-ized Gearing MODIFY STOCK GEARING TO MEET CUSTOMERS UNIQUE REQUIREMENTS WITHIN 24 HOURS • FACE WIDTH REDUCED Stock Product Alterations Within 24-Hours • HUB PROJECTION REDUCED • HUB DIAMETER REDUCED • BORES ENLARGED • KEYWAY(S) ADDED • TAPPED HOLES ADDED FOR SET SCREWS Keyways and bores available in common metric sizes. Custom Gearing built to your print or specifications Call Boston Gear Today!!! Phone 1-888-999-9860! In Canada: 1-800-668-1161 Fax: 1-800-752-4327 SECTION CONTENTS STOCK PRODUCT ALTERATIONS ......................................................................................................... 87 CUSTOM GEAR CAPABILITIES............................................................................................................... 88 CUSTOM GEAR QUOTATION FORMS.................................................................................................... 89 Gear Catalog 87 CUSTOM GEAR CAPABILITIES 1. GEAR TYPES: 4. TOLERANCES: Features Spur Helical Miter & Bevel Worm & Worm Gear Bore Diameter Ground O.D. Turned O.D. Bore Length Keyway Width Keyway Depth Tapped Holes 2. AGMA CLASS: AGMA 9 Non-Heat Treated, Spur & Helical Gears only; AGMA 8 Heat Treated & Non-Heat Treated, all other gears. Note: Worm & Worm Gears do not have AGMA Class listings, however Boston Gear manufacturing tolerances relate to AGMA 8. Gear Type Diametral Pitch Spur Helical Internal Spur Bevel & Miter Worm Worm Gear Shaved Gear Splines 64DP-3DP 64DP-3DP 64DP-3DP 64DP-3DP 48DP-3DP 48DP-3DP 24DP-3DP Pitch Diameter Face Max. .250"-36.000" 5.000" .337"-24.000" 5.000" 1.000"-24.000" 5.000" .500"-24.000" 3.000" .333"-4.000" 12.000" .420"-24.000" 5.000" 1.000"-24.000" 5.000" Consult Engineering .0005" .0005" .0020" .0020" .0020" .0100" .0010" .0010" .0020" .0020" .0020" .0100" 2B Thread 5. GEOMETRIC DIMENSIONING: Features 2" Diameter > 2" Diameter Perpendicularity .0010" .0010" Parallelism Circular Runout Flatness Concentricity .0010" .0010" .0010" .0005" .0010" .0010" .0010" .0010" 6. BACKLASH: Refer to Engineering Information found on pages 137 and 144. Refer to engineering for backlash related to helical and worm gearing. Circular Pitch (.0491”-1.0472”) or Module Pitch (.4mm8mm) within the Diametral Pitch Limits are optional (refer to page 138). Module Diametral Pitch Circular Pitch (Inches) .4 .5 .6 .8 1 1.25 1.5 2 2.5 3 4 5 6 8 63.500 50.800 42.333 31.750 25.400 20.320 16.933 12.700 10.160 8.467 6.350 5.080 4.233 3.175 .0495 .0618 .0742 .0989 .1237 .1546 .1855 .2474 .3092 .3711 .4947 .6184 .7422 .9895 25 pcs 10 pcs 5 pcs Minimum Quantity on 6" OD and less; Minimum Quantity on 6" OD to 18" OD; Minimum Quantity on 18" OD and over. 8. FINISHES: 63 RMS Minimum on gear teeth; 32 RMS Minimum on Bores, Shaved Gear Teeth, Ground Worms, and Machined Surfaces. 9. MATERIAL: Description Low Carbon Steels Gear Catalog Designation 11L17, 12L14, 12L15 Medium Carbon Steels 11L41, 1045 Low Carbon Alloy Steels 86(L)20* (*86L20 or 8620) Medium Carbon Alloy Steels 41(L)30, 41(L)40, 41(L)50 Preheat Treated Steels 4140, 4150 Stainless Steels 17-4PH, 303, 304 Cast Iron Grade 25, Grade 30 Brass Free Cutting, Half Hard Bronze Non-Metallic 88 > 2" Diameter 7. LOT SIZES: 3. CAPACITIES: Note: 2" Diameter Phenolic (NEMA“C”), Delron, Nylon CUSTOM GEAR REQUEST FOR QUOTATION FORM SPUR HELICAL MITER BEVEL WORM WORM GEAR Customer Name _________________________________________________________ Date _______________________ Address________________________________________________________________ Ref. _______________________ City/State __________________________________________Zip _________________ Quantity Req. _______________ Tel. No. ______________________________Fax No. __________________________ P.O. No. ____________________ Contact ________________________________________________________________ TYPE OF GEAR SPUR HELICAL MITER BEVEL WORM WORM GEAR No. of Teeth Pitch (DP, CP MOD) Pressure Angle Helix Angle Hand (LH, RH) Material Face Width Length Through Bore Hub Diameter Hub Projection Bore Diameter Keyway Setscrew(s) Teeth in Mating Gear Center Distance Mounting Distance No. of Starts (Thread) Outside Diameter Heat Treat — Yes/No Depth of Hardness SPECIAL INFORMATION Mail to or call: Boston Gear 14 Hayward Street Quincy, MA 02171 tel fax 617.328.3300 617.479.6238 Gear Catalog 89 NOTES 90 Gear Catalog SHAFT COUPLINGS SECTION CONTENTS INSERT (3 JAW) TYPE GENERAL DESCRIPTION / SELECTION PROCEDURE.................................................................92 STEEL—BORED & SOLID HUBS.....................................................................................................93 SPIDER RING (3 JAW) TYPE ....................................................................................................................94 SHEAR TYPE..............................................................................................................................................95 CLAMPING TYPE .......................................................................................................................................96 MULTI-JAW TYPE ......................................................................................................................................97 RIGID (ONE PIECE) TYPE .........................................................................................................................97 SLEEVE TYPE ............................................................................................................................................98 ENGINEERING INFORMATION ...............................................................................................................148 Gear Catalog 91 SHAFT COUPLINGS INSERT (3-JAW) TYPE FC SERIES PRECISION MACHINED BORED OR SOLID HUBS THREE TYPES OF INSERTS for different service requirements. NO LUBRICATION NEEDED BORE SIZES FROM 3/8" TO 2-1/8" COMPLETE WITH KEYWAY AND SETSCREW REFERENCE PAGES Alignment—148 Keyways and Setscrews—150 COUPLING INSERTS OIL-IMPREGNATED BOST-BRONZ—Recommended for high torque loads, particularly at slower speeds. OIL-RESISTANT SYNTHETIC RUBBER—Recommended where quietness is desired, particularly at motor speeds. POLYURETHANE—Recommended where moderate to heavy shock loads are encountered. LOAD DATA HORSEPOWER AND TORQUE RATING AT RECOMMENDED SPEEDS FOR INSERTS INDICATED Coupling Size Shaft Diameter Range SELECTION PROCEDURE Maximum Horsepower Rating at RPM of * 50 100 300 690 870 1150 1750 XFCBB BOST-BRONZ INSERTS .32 .95 2.2 2.8 3.6 5.6 .79 2.4 5.5 6.9 9.1 13.9 1.6 4.8 10.9 13.8 18.2 — 2.9 8.6 19.7 24.8 — — 5.1 15.2 35.0 — — — 11.1 33.3 — — — — 17.5 — — — — — XFCR RUBBER INSERTS — .10 .31 .71 .90 1.2 1.8 — .20 .60 1.4 1.7 2.3 3.5 — .40 1.2 2.7 3.5 4.6 6.9 — .71 2.1 4.9 6.2 8.2 12.5 — 1.3 3.8 8.8 11.0 14.6 22.2 — 2.5 7.6 17.5 22.1 29.2 44.4 — 4.4 13.3 30.7 38.7 51.1 77.7 XFCA POLYURETHANE INSERTS .09 .19 .56 1.2 1.6 2.0 3.0 .18 .37 1.1 2.5 3.1 4.0 6.0 .35 .70 2.1 4.6 5.7 7.5 11.1 .62 1.2 3.7 8.1 10.1 13.1 19.3 1.1 2.2 6.5 14.4 17.9 23.3 34.3 2.2 4.3 12.9 28.4 35.3 45.8 67.3 3.7 7.5 22.4 49.2 61.0 79.0 115.9 Max. Torque 3450 (Lb. Ins.) FC12 3/8–5/8 .16 FC15 1/2–7/8 .40 FC20 1/2–1-1/8 .79 FC25 3/4–1-3/8 1.4 FC30 1–1-5/8 2.5 FC38 1-1/4–1-7/8 5.6 FC45 1-3/4-–2-1/8 8.7 — — — — — — — FC12 3/8–5/8 FC15 1/2–7/8 FC20 1/2–1-1/8 FC25 3/4–1-3/8 FC30 1–1-5/8 FC38 1-1/4–1-7/8 FC45 1-3/4–2-1/8 3.6 6.8 13.7 24.6 43.8 — — 65 125 250 450 800 1600 2800 5.7 11.3 20.7 35.8 63.6 — — 125 250 470 845 1500 3000 5250 FC12 3/8–5/8 FC15 1/2–7/8 FC20 1/2–1-1/8 FC25 3/4–1-3/8 FC30 1–1-5/8 FC38 1-1/4–1-7/8 FC45 1-3/4–2-1/8 *For Uniform Load. 92 Gear Catalog 200 500 1000 1800 3200 7000 11000 1. From Table select Service Factor. 2. Determine Design Load Design HP = Application HP x S.F. or Design Torque = Application Torque x S.F. 3. Select coupling size from Load Rating Table which has a rating equal to or greater than the design load. COUPLING SERVICE FACTORS Load Classification Uniform Moderate Shock Heavy Shock HP = T x RPM 63,025 Service Factor 1.00 1.75 2.50 SHAFT COUPLINGS INSERT (3-JAW) TYPE FC SERIES BORED AND SOLID HUBS OVERALL LENGTH KEYWAY SETSCREW O.D. BORE STANDARD TOLERANCES HUB DIA. DIMENSION BORE BORE LENGTH All TOLERANCE +.001 –.000 HUB PROJ. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE To order complete coupling order two coupling halves and one coupling insert. Coupling Size Bore FC12 FC15 FC20 FC25 FC30 FC38 FC45 — 3/8 7/16 1/2 5/8 — 1/2 9/16 5/8 3/4 7/8 — 1/2 9/16 5/8 3/4 7/8 15/16 1 1-1/8 — 3/4 7/8 1 1-1/8 1-3/16 1-1/4 1-3/8 — 1 1-1/8 1-1/4 1-3/8 1-7/16 1-1/2 1-5/8 — 1-1/4 1-1/2 1-9/16 1-5/8 1-3/4 1-7/8 — 1-3/4 1-7/8 2 2-1/8 Overall Length Bore Length + O.D. ++ Assembly ClearProj. ance† Dia. — .94 1.25 2.32 1.00 .62 3.19 1.50 2.76 1.25 .75 3.75 2.00 3.69 1.75 1.12 4.81 2.50 4.13 2.25 1.25 5.38 3.00 5.48 2.75 1.69 7.00 3.75 6.32 3.50 1.88 8.19 4.50 7.19 4.00 2.12 9.31 — 1.13 — 1.57 — 1.76 — 2.35 — 2.69 — 3.07 Coupling Halves Catalog Item Number Code Hub FC12 SOLID FC12–3/8 FC12–7/16 FC12–1/2 FC12-5/8 FC15 SOLID FC15–1/2 FC15–9/16 FC15–5/8 FC15–3/4 FC15–7/8 FC20 SOLID FC20–1/2 FC20–9/16 FC20–5/8 FC20–3/4 FC20–7/8 FC20–15/16 FC20–1 FC20-1-1/8 FC25 SOLID FC25–3/4 FC25–7/8 FC25–1 FC25–1-1/8 FC25–1-3/16 FC25–1-1/4 FC25-1-3/8 FC30 SOLID FC30–1 FC30–1-1/8 FC30–1-1/4 FC30–1-3/8 FC30–1-7/16 FC30–1-1/2 FC30-1-5/8 FC38 SOLID FC38–1-1/4 FC38–1-1/2 FC38–1-9/16 FC38–1-5/8 FC38–1-3/4 FC38–1-7/8 FC45 SOLID FC45–1-3/4 FC45–1-7/8 FC45–2 FC45–2-1/8 47448 08246 08248 08250 52405 47449 08252 61421 08254 08256 61422 47450 08258 66063 08260 08262 08264 08266 08268 52406 47451 08270 08272 08274 08276 08278 08280 52408 47452 08282 08284 08286 08288 08290 08292 52409 24650 08294 08296 08298 08300 08302 08304 24816 08306 08308 08310 08312 Bost-Bronz Catalog Item Number Code Coupling Inserts Rubber Polyurethane Catalog Item Catalog Item Number Code Number Code XFCBB12 08064 XFCR12 08078 XFCA12 08050 XFCBB15 08066 XFCR15 08080 XFCA15 08052 XFCBB20 08068 XFCR20 08082 XFCA20 08054 XFCBB25 08070 XFCR25 08084 XFCA25 08056 XFCBB30 08072 XFCR30 08086 XFCA30 08058 XFCBB38 08074 XFCR38 08088 XFCA38 08060 XFCBB45 08076 XFCR45 08090 XFCA45 08062 +Length of hole in each half. ++Total length of coupling with jaws engaged full depth. †Total length of coupling with jaws completely disengaged for insert assembly. Gear Catalog 93 SHAFT COUPLINGS SPIDER RING (3-JAW) TYPE BF SERIES BOST-FLEX® ECONOMICAL 3-JAW COUPLING SPIDER RING URETHANE INSERTS absorb shock and vibration. Provides thru-bore opening for close coupling of shafts. BORE SIZES FROM 3/8" TO 1-1/4" COMPLETE WITH KEYWAY AND SETSCREW OVERALL LENGTH KEYWAY O.D. HUB DIA. BORE STANDARD TOLERANCES DIMENSION BORE TOLERANCE All E +.001 –.000 F SETSCREW REFERENCE PAGES Alignment—148 Keyways and Setscrews—150 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE (Includes two coupling halves and one coupling insert.) Coupling Size BF7 Bore A B 3/8 3/8 1/2 1/2 1/2 5/8 3/4 5/8 3/4 3/4 3/4 7/8 1 7/8 1 1 1 1-1/8 1-1/4 1-1/8 1-1/4 1-1/4 1/2 1/2 BF10 5/8 3/4 3/4 BF13 7/8 1 1 BF18 1-1/8 1-1/4 Hub Dia. O.D. Overall Length E F Assem. Clear. Approx. Weight (Oz.) .88 1.22 1.35 .50 .34 1.66 2 1.26 1.59 1.97 .75 .46 2.41 6.5 1.62 1.97 2.47 .94 .59 3.00 14 2.25 2.72 2.97 1.13 .71 3.66 37 SELECTION PROCEDURE Item Code BF7 3/8–3/8 BF7 3/8–1/2 BF7 1/2–1/2 BF10 1/2–1/2 BF10 1/2–5/8 BF10 1/2–3/4 BF10 5/8–5/8 BF10 5/8–3/4 BF10 3/4–3/4 BF13 3/4–3/4 BF13 3/4–7/8 BF13 3/4–1 BF13 7/8–7/8 BF13 7/8–1 BF13 1–1 BF18 1–1 BF18 1–1-1/8 BF18 1–1-1/4 BF18 1-1/8–1-1/8 BF18 1-1/8–1-1/4 BF18 1-1/4–1-1/4 11730 11734 11732 11736 11742 11744 11738 11746 11740 11748 11754 11756 11750 11758 11752 11760 11766 11768 11762 11770 11764 11722 11724 11726 11728 Size 100 300 690 870 1150 1750 3450 Max Torque (Lb. Ins.) BF 7 BF 10 BF 13 BF 18 .044 .11 .25 .48 .13 .34 .76 1.40 .31 .78 1.70 3.30 .39 1.00 2.20 4.10 .51 1.30 2.90 5.50 .78 2.00 4.40 8.30 1.5 3.9 8.8 16.4 28 72 160 300 Maximum Horsepower Rating at RPM of * *For uniform load. Gear Catalog Catalog Number Replacement Insert Item Code HORSEPOWER AND TORQUE RATING AT RECOMMENDED SPEEDS FOR INSERTS INDICATED For Service Factors and Procedure, refer to FC Couplings (Page 92). 94 Coupling SHAFT COUPLINGS SHEAR TYPE BG SERIES METAL HUBS JOINED BY PERMANENTLY BONDED ELASTOMER require no lubrication. Flexible in any direction—accommodates misalignment up to 1/32" parallel, 2° angular. HIGH TORSIONAL DEFLECTION isolates low frequency vibration. BORE SIZES FROM 1/8" TO 1" COMPLETE WITH STANDARD SETSCREWS (Not installed). ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Coupling Size Bore A 1/8 BG47 3/16 1/4 3/16 OVERALL LENGTH O.D. BORE A BG11-1 SETSCREW BORE B HUB DIA. 1/4 5/16 1/4 BG11-2 5/16 3/8 F 5/16 BG11-3 3/8 1/2 STANDARD TOLERANCES DIMENSION 1/8–3/8 1/2–5/8 3/4–1 BORE 3/8 TOLERANCE +.001 –.000 +.0015 –.000 +.002 –.000 BG11-4 1/2 5/8 1/2 REFERENCE PAGES BG11-5 5/8 3/4 Alignment—148 1/2 BG11-6 5/8 3/4 1/2 5/8 BG11-7 3/4 1 LOAD DATA B 1/8 3/16 1/4 3/16 1/4 1/4 3/16 1/4 1/4 5/16 5/16 1/4 5/16 3/8 5/16 3/8 3/8 5/16 3/8 1/2 3/8 1/2 1/2 3/8 1/2 5/8 1/2 5/8 5/8 1/2 5/8 3/4 5/8 3/4 1/2 3/4 5/8 3/4 3/4 3/4 5/8 3/4 3/4 7/8 1 Hub Dia. O.D. Overall Length F* 7/16 9/16 13/16 3/16 5/8 13/16 1-3/8 11/32 3/4 1 1-3/4 13/32 7/8 1-1/4 2-1/8 15/32 1 1-3/8 2-1/4 17/32 1-1/8 1-5/8 2-1/2 19/32 1-3/8 1-13/16 2-11/16 1-1/2 2 2-7/8 11/16 3/4 Catalog Number BG47-2-2 BG47-2-3 BG47-2-4 BG47-3-3 BG47-3-4 BG47-4-4 BG11-1-3-3 BG11-1-3-4 BG11-1-4-4 BG11-1-4-5 BG11-1-5-5 BG11-2-4-4 BG11-2-4-5 BG11-2-4-6 BG11-2-5-5 BG11-2-5-6 BG11-2-6-6 BG11-3-5-5 BG11-3-5-6 BG11-3-5-8 BG11-3-6-6 BG11-3-6-8 BG11-3-8-8 BG11-4-6-6 BG11-4-6-8 BG11-4-6-10 BG11-4-8-8 BG11-4-8-10 BG11-4-10-10 BG11-5-8-8 BG11-5-8-10 BG11-5-8-12 BG11-5-10-10 BG11-5-12-12 BG11-6-8-8 BG11-6-8-12 BG11-6-10-10 BG11-6-10-12 BG11-6-12-12 BG11-7-8-12 BG11-7-10-10 BG11-7-10-12 BG11-7-12-12 BG11-7-12-14 BG11-7-16-16 Item Code 49887 49888 49889 49890 49891 49892 49893 49894 49895 49896 49897 49898 49899 49900 49901 49902 49903 49904 49905 49906 49907 49908 49909 49910 49911 49912 49913 49914 49915 49916 49917 49918 49919 49920 49921 49922 49923 49924 49925 49926 49927 49928 49929 49930 49931 *Shafts should not extend into “F” dimension. HORSEPOWER AND TORQUE RATING AT RECOMMENDED SPEEDS FOR INSERTS INDICATED Size 100 300 690 870 1150 1750 3450 Max Torque (Lb. Ins.) BG-47 BG11-1 BG11-2 BG11-3 BG11-4 BG11-5 BG11-6 BG11-7 .001 .004 .007 .014 .019 .029 .043 .057 .003 .011 .021 .043 .057 .086 .129 .171 .008 .025 .049 .099 .131 .197 .296 .394 .010 .031 .062 .124 .166 .248 .313 .497 .013 .041 .082 .164 .219 .328 .493 .657 .020 .062 .125 .250 .333 .500 .750 1.000 .039 .123 .246 .493 .657 .985 1.478 1.971 .72 2.25 4.50 9.00 12.00 18.00 27.00 36.00 Maximum Horsepower Rating at RPM of * *For uniform load. Gear Catalog 95 ® SHAFT COUPLINGS CLAMPING TYPE SCC SERIES LOW CARBON STEEL COUPLINGS with a black oxide finish. BORE SIZES FROM 1/4” TO 2” ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore A B 1/4 1/4 1/4 3/8 3/8 1/2 1/2 5/8 1/2 5/8 3/4 5/8 7/8 1 1 1-1/8 1 1-1/4 1 1-3/8 1 1-1/2 1-3/4 2 3/8 1/2 OUTSIDE DIA. 5/8 LENGTH 3/4 BORE (A) BORE (B) 7/8 1 1-1/8 CLAMP SCREW 1-1/4 1-3/8 STANDARD TOLERANCES 1-1/2 DIMENSION 1-3/4 2 BORE All TOLERANCE +.003 – +.000 O.D. 13/16 1-1/4 4-40 1-1/16 1-5/8 6-32 1-1/4 1-7/8 8-32 1-1/2 2-1/4 10-32 1-3/4 2-5/8 1/4-28 1-7/8 2-7/8 1/4-28 2 3 1/4-28 2-1/8 3-1/4 1/4-28 2-1/4 3-3/8 1/4-28 2-3/8 3-5/8 1/4-28 2-1/2 3-3/4 1/4-28 3 3-1/4 4-1/2 4-7/8 5/16-24 5/16-24 LOAD DATA Catalog Number Item Code SCC1/4x1/4 SCC3/8x1/4 SCC3/8x3/8 SCC1/2x3/8 SCC1/2x1/2 SCC5/8x1/2 SCC5/8x5/8 SCC3/4x1/2 SCC3/4x5/8 SCC3/4x3/4 SCC7/8x5/8 SCC7/8x7/8 SCC1x1 SCC1-1/8x1 SCC1-1/8x1-1/8 SCC1-1/4x1 SCC1-1/4x1-1/4 SCC1-3/8x1 SCC1-3/8x1-3/8 SCC1-1/2x1 SCC1-1/2x1-1/2 SCC1-3/4x1-3/4 SCC2x2 49289 49290 49291 49292 49293 49294 49295 49296 49297 49298 49299 49300 49302 49303 49304 49305 49306 49307 49308 49309 49310 49312 49314 TORQUE CAPACITY Capacity is based on a standard steel, onepiece coupling mounted with recommended screw torque on a dry shaft. Capacities shown are for general guidance only. In applications involving control of torque loads, capacity should be determined experimentally on actual parts involved. 96 Clamp Length Screws (4) Gear Catalog Bore Torque Capacity (Lb. Ins.) 1/4 3/8 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 72 192 480 1200 1500 1680 1920 2200 3000 3500 4000 5400 6000 Screw Size Recommended Screw Torque (Lb. Ins.) 4-40 6-32 8-32 10-32 20 30 55 90 1/4-28 90 5/16-24 435 SHAFT COUPLINGS MULTI-JAW TYPE FA SERIES UNTREATED STEEL COUPLINGS for use in light duty applications, require no lubrication. BORE SIZES FROM 3/16" TO 1/2" COMPLETE WITH STANDARD SETSCREWS OVERALL LENGTH SETSCREW HUB DIA. BORE O.D. STANDARD TOLERANCES DIMENSION BORE BORE LENGTH TOLERANCE All HUB PROJ. ±.0005 REFERENCE PAGES Alignment—148 Keyways and Setscrews—150 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Steel Coupling Size Bore 3/16 7/32 1/4 5/16 3/8 7/16 1/2 FA5 FA75 FA10 Bore Assembly Length++ Clearance‡ O.D. Length† 1/2 1-1/8 .48 3/4 1-1/2 1 2 Hub Dia. Proj. Teeth .48 7/16 7/16 10 5/8 1-3/4 11/16 33/64 10 .86 .86 15/16 3/4 12 Catalog Number Item Code FA5 3/16–3/16 FA5 7/32–7/32 FA5 1/4–1/4 FA75 5/16–5/16 FA75 3/8–3/8 FA10 7/16–7/16 FA10 1/2–1/2 07900 07902 07904 07910 07912 07908 07906 †Total length of coupling with jaws engaged full depth. ++Length of hole in each half. ‡Approximate total length of coupling with jaws completely disengaged. RIGID (ONE PIECE) TYPE CR SERIES BORE SIZES FROM 1/4" TO 1-1/4" COMPLETE WITH STANDARD SETSCREWS ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE REFERENCE PAGES Alterations — 147 Lubrication — 147 Materials — 148 SETSCREW A O.D. A BORE Bore O.D. Overall Length A 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 .48 .60 .72 .97 1.21 1.47 1.72 1.96 2.21 3/4 1 1 1-1/2 2 2 2 3 4 3/16 1/4 1/4 3/8 1/2 1/2 1/2 3/4 1 Setscrew #6-32 #10-32 #10-32 1/4-20 1/4-20 3/8-16 3/8-16 3/8-16 1/2-13 Catalog Number Item Code CR4 CR5 CR6 CR8 CR10 CR12 CR14 CR16 CR20 34200 34202 34204 34206 34208 34210 34212 34214 34216 REFERENCE PAGES STANDARD TOLERANCES Keyways and Setscrews—150 DIMENSION BORE All TOLERANCE +.001 –.000 OVERALL LENGTH Gear Catalog 97 SHAFT COUPLINGS SLEEVE TYPE FCP SERIES SPLINED HUBS AND URETHANE SLEEVE accommodate misalignment to 5°. SLEEVE STOCK available for producing special lengths. NO LUBRICATION NEEDED COMPLETE WITH SETSCREWS L A 2 MATERIALS Urethane Sleeves Delrin Hubs Aluminum Alloy Inserts SETSCREW A 1 16 BORE O.D. H STANDARD TOLERANCES DIMENSION BORE TOLERANCE All INSERT E +.001 –.000 HUB REFERENCE PAGES Alignment—148 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore .125 .1875 .250 .3125 .375 .4375 .500 O.D. A E H L 37/64 7/32 7/16 9/16 15/16 1-5/64 3/8 11/16 1 1-9/16 Setscrew 4-40 6-32 8-32 10-32 1/4-20 LOAD DATA Complete Coupling Catalog Item Number Code Insert and Hub Assembly Catalog Item Number Code FCP21-1/8 FCP21-3/16 FCP21-1/4 FCP23-5/16 FCP23-3/8 FCP23-7/16 FCP23-1/2 XFCP21-1/8 XFCP21-3/16 XFCP21-1/4 XFCP23-5/16 XFCP23-3/8 XFCP23-7/16 XFCP23-1/2 54903 54904 54905 54909 54910 54911 54912 X5R21-16 54913 X5R23-32 54915 SLEEVE STOCK HORSEPOWER RATINGS (Maximum) AT 1750 RPM 98 54893 54894 54895 54899 54900 54901 54902 Sleeve Only Catalog Item Number Code ORDER BY CATALOG NUMBER OR ITEM CODE Size Horsepower O.D. Length (Inches) Catalog Number Item Code FCP21 FCP23 1/20 1/2 1/2 1 10 12 5R21-16S 5R23-32S 54916 54918 Gear Catalog UNIVERSAL JOINTS SECTION CONTENTS PIN AND BLOCK TYPE GENERAL DESCRIPTION / SELECTION PROCEDURE ............................................................ 100 STEEL & STAINLESS STEEL— BORED & SOLID HUBS............................................................101 BOOT KITS ......................................................................................................................................101 FORGED TYPE GENERAL DESCRIPTION / SELECTION PROCEDURE ..............................................................102 STEEL — COMPLETE JOINTS.......................................................................................................103 YOKES & CENTER KITS.................................................................................................................104 MOLDED TYPE DELRIN — SINGLE & DOUBLE......................................................................................................105 DELRIN — WITH SLIDE EXTENSION ............................................................................................106 ENGINEERING INFORMATION ...............................................................................................................148 Gear Catalog 99 UNIVERSAL JOINTS PIN AND BLOCK TYPE STEEL AND STAINLESS STEEL J/JS SERIES Boston Gear precision machined J and JS Series Universal Joints are designed for connecting shafts at angles up to 30 degrees and speeds up to 2000 RPM. All sizes are stocked with both solid and bored hubs. Joints J100 and J100B and larger are equipped with self-closing, ball valve oilers, creating an oil reservoir to provide enclosed lubrication. The self-locking assembly ring on joints with 7/8" and larger hub diameter, fits into recess provided in center bearing block and snaps around groove in small bearing pin—assuring locking of entire assembly—allowing for quick and easy disassembly and reassembly. Joints with 3/4" and smaller hub diameters are locked by riveting the small bearing pin. Joint covers (boots) keep dirt and moisture out and lubricants in. SELECTION EXAMPLE: Torque ratings may be calculated from data in tables. The tables indicate the Rated Static Torque (Lb. Ins.) of alloy and stainless steel joints and Speed-Angle factors suggested for various operating conditions. The approximate service torque rating of a particular joint is obtained by dividing the Rated Static Torque by the appropriate Speed-Angle factor. Selecting a universal joint to satisfy a specified torque requirement is also made convenient with the data provided. The designated torque load should be multiplied by the appropriate Speed-Angle factor to obtain an equivalent static torque load. A universal joint with a rated static torque equal to or greater than the calculated torque load would then be selected. A pair of universal joints are desired to transmit 1/2 HP from one shaft running at 500 RPM to another located at an angle of 10 degrees (from a straight line). The joints will be connected by an intermediate shaft and arranged to operate at equal angles of 5 degrees. A Speed-Angle factor of 9 is indicated in the table for an operating angle of 5 degrees and a speed of 500 RPM. Torque Load = 63025 x HP = 63025 x 1/2 = 63 Lb. Ins. RPM 500 Equivalent Static Load = Torque load x Factor = 63 x 9 = 567 Lb. Ins. J100 size alloy steel or JS175 size stainless steel universals would be suggested for this application. SPEED ANGLE FACTORS Speed in RPM 2000 1800 1600 1400 1200 1000 900 800 700 600 500 400 300 200 100 50 25 10 0 0 21 19 17 15 13 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.5 1.3 1.1 1.0 1/2 22 20 17.8 15.8 13.6 11.6 10.6 9.4 8.4 7.4 6.4 5.2 4.2 3.2 2.2 1.6 1.3 1.2 1.1 1 23.2 21.0 18.8 16.6 14.4 12.2 11.0 10.0 8.8 7.8 6.6 5.6 4.4 3.4 2.2 1.7 1.4 1.2 1.1 2 25.2 22.8 20.4 18.0 15.6 13.2 12.0 10.8 9.6 8.4 7.2 6.0 4.8 3.6 2.4 1.8 1.5 1.3 1.2 Operating Angle — Degrees (Deviation from Straight Line) 3 4 5 6 8 10 12 15 27.4 29.4 31.6 — — — — — 24.8 26.6 28.6 30.4 — — — — 22.2 23.8 25.6 27.2 — — — — 19.6 21.0 22.6 24.0 27 — — — 17.0 18.2 19.6 20.8 23.4 — — — 14.4 15.4 16.6 17.6 19.8 22 — — 13.0 14.0 15.0 16.0 18.0 20 22 — 11.8 12.6 13.6 14.4 16.2 18 19.8 — 10.4 11.2 12.0 12.8 14.4 16 17.6 20 9.2 9.8 10.6 11.2 12.6 14 15.4 17.6 7.8 8.4 9.0 9.6 10.8 12 13.2 15.0 6.6 7.0 7.6 8.0 9.0 10 11.0 12.6 5.2 5.6 6.0 6.4 7.2 8.0 8.8 10.0 4.0 4.2 4.6 4.8 5.4 6.0 6.6 7.6 2.6 2.8 3.0 3.2 3.6 4.0 4.4 5.0 2.0 2.2 2.2 2.4 2.8 3.0 3.4 3.8 1.6 1.8 1.9 2.0 2.2 2.6 2.8 3.2 1.4 1.5 1.7 1.8 2.0 2.2 2.4 2.8 1.3 1.4 1.5 1.6 1.8 2.0 2.2 2.6 RATED STATIC TORQUE (LB. INS.) 20 — — — — — — — — — — 18 15 12 9.0 6.0 4.6 3.8 3.4 3.0 25 — — — — — — — — — — — 17.6 14.0 10.6 7.0 5.2 4.4 3.8 3.6 30 — — — — — — — — — — — — 16 12 8.0 6.0 5.0 4.4 4.0 STRAIGHT LINE ALLOY STEEL UNIVERSAL JOINTS Catalog Number J37 J50 J62 J75 J87 J100 J112 J125 J150 J175 J200 J250 Torque — Lb. Ins. 20 80 166 320 370 600 670 1040 1680 2500 4400 7000 Catalog Number JS37 JS50 JS62 JS75 JS87 Torque — Lb. Ins. 6 24 50 96 110 J300 J400 11,000 26,400 STAINLESS STEEL UNIVERSAL JOINTS 100 Gear Catalog JS100 JS112 JS125 JS150 JS175 JS200 JS250 JS300 JS400 180 200 310 500 750 1320 1900 3100 7360 UNIVERSAL JOINTS PIN AND BLOCK TYPE STEEL AND STAINLESS STEEL J/JS SERIES BORED AND SOLID HUBS STANDARD TOLERANCES Dimensions Tolerance Steel B All ± .001 ±.001 Hub Dia. All + .000 – .003 ±.020 Bore Length All ±1/16 ±1/64 1-3/4 - 4-1/4 ±1/64 ±1/64 5 - 10-5/8 ±1/32 ±1/32 HUB DIA. BORE DIA. A BORE LENGTH OVERALL LENGTH 2 OVERALL LENGTH 2 Boot Kit REFERENCE PAGES Lubrication—148 Mounting—148 STEEL Catalog Number J37A-3/16 J37B J37 J50A-1/4 J50B J50 J62A-5/16 J62B J62 J75A-3/8 J75B J75 J87A-7/16 J87B J87 J100A-1/2 J100B J100 J112A-9/16 J112B J112 J125A-5/8 J125B J125 J150A-3/4 J150B J150 J175A-7/8 J175B J175 J200A-1 J200B J200 J250A-1-1/4 J250B J250 J300A-1/1/2 J300B J300 J400A-2 J400B J400 C Stainless Bore Overall Length C OVERALL LENGTH ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Boot Kits† Universal Joints STAINLESS STEEL Hub Item Catalog Item Bore** Bore Dia. Length Code Number Code * Approx. Overall Length Keyway Setscrew Weight Lbs. 72467 08426 08400 72468 08428 08402 72469 08430 08404 72470 08432 08406 72471 08434 08408 72472 08436 08410 72473 72474 72475 72476 08438 08412 72477 08440 08414 72478 08442 08416 72479 08444 08418 72480 08446 08420 72481 08448 08422 72482 08450 08424 2-56NC 4-40NC 2 3/32x3/64 10-32NF 2-1/4 3/32x3/64 10-32NF 2-11/16 3/32x3/64 10-32NF 3 1/8x1/16 1/4-20NC 3-3/8 1/8x1/16 1/4-20NC 3-1/2 3/16x3/32 5/16-18NC 3-3/4 3/16x3/32 5/16-18NC 4-1/4 3/16x3/32 5/16-18NC 5 1/4x1/8 3/8-16NC 5-7/16 1/4x1/8 3/8-16NC 7 3/8x3/16 1/2-13NC 9 1/2x1/4 1/2-13NC 10-5/8 - JS37B JS37 JS50B JS50 JS62B JS62 JS75B JS75 -JS87B JS87 JS100B JS100 JS112B JS112 -JS125B JS125 JS150B JS150 JS175B JS175 JS200B JS200 JS250B JS250 JS300B JS300 JS400B JS400 08472 08452 08474 08454 08476 08456 08478 08458 08480 08460 08482 08462 72483 72484 08484 08464 08486 08466 08488 08468 08490 08470 72485 72486 72487 72488 72489 72490 3/16 11/16 3/8 1/4 3/4 1/2 5/16 13/16 5/8 3/8 31/32 3/4 7/16 1-1/32 7/8 1/2 1-3/16 1 9/16 1-7/32 1-1/8 5/8 1-1/4 1-1/4 3/4 1-11/32 1-1/2 7/8 1-9/16 1-3/4 1 1-5/8 2 1-1/4 2-3/32 2-1/2 1-1/2 2-27/32 3 2 3-1/8 4 1-3/4 .04 .04 .05 .08 .08 .10 .14 .14 .18 .24 .24 .30 .31 .31 .45 .50 .50 .66 .69 .69 .88 .88 .88 1.15 1.44 1.44 1.81 2.31 2.31 2.86 3.31 3.31 4.06 6.81 6.81 8.25 12.5 12.5 15.25 25.8 25.8 31.3 † A B 1-1/32 1-1/32 C Catalog Item Number Code 9/32 UB37 47602 1-1/4 1-5/16 11/32 UB50 47603 1-1/2 1-7/16 13/16 UB62 47604 1-3/4 1-9/16 9/16 UB75 47605 1-13/16 19/32 UB87 47606 UB100 47607 2-9/16 2-7/16 17/32 UB112 72491 2-7/8 2-3/4 1/2 UB125 47608 3-1/4 3-1/4 1/2 UB150 47609 3-5/8 3-3/4 5/8 UB175 47610 4-1/2 4-3/16 5/8 UB200 47611 5-1/2 4-7/8 1-1/16 UB250 47612 5-5/8 1-11/16 UB300 47613 6-5/8 47614 2 2-1/4 6 6-7/8 2-1/8 5/8 2 UB400 *Approximate Hub Projection †Each Kit contains (2) Boots and (4) Ties together with complete instructions for installation and lubrication. **Style A includes bore, keyway and setscrew. Style B includes bore only Gear Catalog 101 UNIVERSAL JOINTS FORGED/CAST STEEL UJNS/UJNL SERIES BOS-TRONG® A BOS-trong® joint is composed of two yokes and a center kit. BOS-trong joints may be purchased assembled, or as separate yokes and center kits. Individually boxed. AVAILABLE IN TWO SIZES EQUIPPED WITH NEEDLE BEARINGS PRECISION MACHINED FOR LONG, SMOOTH OPERATION CONTINUOUS OR INTERMITTENT SERVICE HIGH CAPACITY WITH MINIMUM SWING DIAMETER BROAD RANGE OF HOLE DIAMETERS AVAILABLE WITH ROUND, SQUARE OR HEXAGON HOLES COMPLETE WITH KEYWAY AND SETSCREW REPLACEABLE CENTER KITS FITTING FOR LUBRICATION SELECTION Universal Joints are used in many different types of applications and under a wide variety of operating conditions. No convenient method can be presented for determining ratings for all possible circumstances. Performance will be affected by vibration, shock loading, high temperature, dusty environment, etc. The simplest solution to this problem is to provide approximate ratings of universal joints operating at various angles and speeds under normal service conditions. The suggested ratings are for general use in applications where two joints are arranged at equal angles with the bearing pins of the intermediate yokes in line with each other. Service torque ratings of the two sizes of BOS-trong® Needle Bearing universals are listed in tables. Ratings for intermediate speeds and/or angles not shown may be found by interpolation. LOAD DATA APPROXIMATE TORQUE RATINGS (LB. INS.) Speed RPM 1800 1200 900 600 300 200 100 50 25 10 UJNS Series Operating Angle*—Degrees (Deviation from Straight Line) Up to 3° 5° 8° 12° 20° 30° 610 700 770 880 1110 1270 1600 2020 2540 3450 515 590 650 740 935 1070 1350 1700 2140 2900 Non Operating Flex angle—90° *Maximum Angles (Momentary)—45° †Maximum Angles (Momentary)—35° 102 Gear Catalog 440 505 555 635 800 915 1150 1450 1830 2480 — 435 480 545 690 790 995 1250 1580 2140 — — 365 415 525 600 755 950 1200 1630 — — — 260 325 370 470 590 745 1010 UJNL Series Operating Angle†—Degrees (Deviation from Straight Line) Up to 3° 5° 8° 12° 20° 30° 845 965 1060 1210 1530 1750 2210 2780 3500 4760 710 815 895 1020 1290 1480 1860 2350 2960 4010 610 695 765 875 1100 1260 1590 2000 2530 3430 — 600 660 755 950 1090 1370 1730 2180 2960 — — 500 575 725 825 1040 1310 1650 2250 — — — 355 450 515 645 815 1020 1390 UNIVERSAL JOINTS FORGED/CAST STEEL UJNS/UJNL SERIES BOS-TRONG® All joints have round holes with standard keyways and 3/8–16 hex socket setscrews. ALL DIMENSIONS IN INCHES Overall Length Bore Hub-A Hub-B Hub Dia. Hub-A Hub-B UJNS SERIES SETSCREW BORE KEYWAY STANDARD TOLERANCES BORE All 5/8 5 3/4 5 13/16 5 7/8 5 15/16 5 1 HUB DIA. OVERALL LENGTH DIMENSION 5 TOLERANCE 5 1-1/8 UJNL SERIES +.002 –.000 REFERENCE PAGES 5-1/2 1 5-1/2 1-1/8 5-1/2 1-3/16 5-1/2 1-1/4 5-1/2 1-3/8 5-1/2 1-7/16 5-1/2 1-1/2 Mounting —148 Lubrication — 148 ORDERING INFORMATION Joints can also be ordered in various combinations of round, square or hex holes. To order the combination desired, specify “UJNS” or “UJNL” and hole size and type as listed in table of Yokes, Page 104. Use “S” for square and “H” for hexagon. 5/8 3/4 13/16 7/8 15/16 1 1-1/8 3/4 13/16 7/8 15/16 1 1-1/8 13/16 7/8 15/16 1 1-1/8 7/8 15/16 1 1-1/8 15/16 1 1-1/8 1 1-1/8 1-1/8 1 1-1/8 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-1/8 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-1/4 1-3/8 1-7/16 1-1/2 1-3/8 1-7/16 1-1/2 1-7/16 1-1/2 1-1/2 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/4 2 2-1/4 2-1/4 2-1/4 2-1/4 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/4 1-5/8 1-5/8 1-5/8 1-5/8 1-5/8 2-1/4 1-5/8 1-5/8 1-5/8 1-5/8 2-1/4 1-5/8 1-5/8 1-5/8 2-1/4 1-5/8 1-5/8 2-1/4 1-5/8 2-1/4 2-1/4 2 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2 2-1/4 2-1/4 2-1/4 2-1/4 2 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 Approx. Weight (Lbs.) Catalog Number Item Code SWING DIAMETER—2-1/2" UJNS 10-10 17300 UJNS 10-12 17302 UJNS 10-13 17304 2 UJNS 10-14 17306 UJNS 10-15 17308 UJNS 10-16 17310 UJNS 10-18 17312 UJNS 12-12 17314 UJNS 12-13 17316 2 UJNS 12-14 17318 UJNS 12-15 17320 UJNS 12-16 17322 UJNS 12-18 17324 UJNS 13-13 17326 UJNS 13-14 17328 2 UJNS 13-15 17330 UJNS 13-16 17332 UJNS 13-18 17334 UJNS 14-14 17336 UJNS 14-15 17338 2 UJNS 14-16 17340 UJNS 14-18 17342 UJNS 15-15 17344 2 UJNS 15-16 17346 UJNS 15-18 17348 UJNS 16-16 17350 2 UJNS 16-18 17352 3 UJNS 18-18 17498 SWING DIAMETER—2-3/4" UJNL 16-16 17354 UJNL 16-18 17356 UJNL 16-19 17358 3-3/4 UJNL 16-20 17360 UJNL 16-22 17362 UJNL 16-23 17364 UJNL 16-24 17366 UJNL 18-18 17368 UJNL 18-19 17370 UJNL 18-20 17372 3-3/4 UJNL 18-22 17374 UJNL 18-23 17376 UJNL 18-24 17378 UJNL 19-19 17380 UJNL 19-20 17382 3-1/4 UJNL 19-22 17384 UJNL 19-23 17386 UJNL 19-24 17388 UJNL 20-20 17390 UJNL 20-22 17392 3-1/4 UJNL 20-23 17394 UJNL 20-24 17396 UJNL 22-22 17398 3-1/4 UJNL 22-23 17400 UJNL 22-24 17402 UJNL 23-23 17404 3-1/4 UJNL 23-24 17406 3-1/4 UJNL 24-24 17408 Gear Catalog 103 UNIVERSAL JOINTS FORGED/CAST STEEL UJS/UJL SERIES YOKES These yokes are for assembly with UJSC Center Kits. All yokes are furnished with 3/8–16 hex socket setscrew. UJS14H is 1/8 NPT straight. STANDARD TOLERANCES DIMENSION Round Bore Square Hexagon TOLERANCE +.000 – +.002 3/4 –13/16 +.000 – +.002 7/8 –1-1/2 +.001 +.003 +.002 +.004 KEYWAY HUB BORE DIA. DIM. ACROSS FLATS A ALL DIMENSIONS IN INCHES A Bore Hub Dia. Round Bores Approx. Weight Catalog Keyway (Lbs.) Number Item Code Square Bores Dimension Approx. Across Hub Weight Catalog Item Flats Dia. (Lbs.) Number Code Hexagon Bores Catalog Number Item Code UJS 14H†* 17454 UJS 18H** 17456 — UJL 18H** — 17458 UJS SERIES .625 .750 .813 2-1/2 .875 .938 1.000 1.125 UJL SERIES 1.000 1.125 1.1875 2-3/4 1.250 1.375 1.4375 1.500 1.63 1.63 3/16 x 3/32 1.63 3/4 1.63 1.63 1.63 1/4 x 1/8 2.25 1-1/4 UJS 10 UJS 12 UJS 13 UJS 14 UJS 15 UJS 16 UJS 18 17410 17412 17414 17416 17418 17420 17422 – .750 .813 .875 .938 1.000 1.126 – 1.63 1.63 2.25 2.25 2.25 2.25 2.00 1-1/2 2.25 1/4 x 1/8 2.25 2.25 2.25 5/16 x 5/32 1-1/4 2.25 3/8 x 3/16 2.25 UJL 16 UJL 18 UJL 19 UJL 20 UJL 22 UJL 23 UJL 24** 17424 17426 17428 17430 17432 17434 17436 1.000 1.126 2.25 †Hub Dia. 1-5/8", furnished with 1/8 NPT instead of 3/8-16 setscrew. *.880/.885 Across flats. **(2) S.S. @ 90° UJL 18 thru UJL 23 Setscrew. 180° from shown 3/4 1-1/4 1-1/2 – UJS 12S UJS 13S UJS 14S UJS 15S UJS 16S UJS 18S 17438 17440 17442 17444 17446 17448 UJL 16S UJL 18S 17450 17452 Note 1 – Has (2) Square bores @45º to accomodate 5/8 and 1" Square Shaft. CENTER KITS DOUBLE YOKES ALL DIMENSIONS IN INCHES A B UJS Series 1-61/64 35/64 UJL Series 2-5/16 .644 C Center Kits* Approx. Weight D (Lbs.) Catalog Number Item Code 19/32 31/32 1/2 UJSC 17464 5/8 1-1/16 3/4 UJLC 17466 *Center Kits include 1 cross, 4 bearings, 4 cork washers and 4 lock rings. 104 Gear Catalog J Maximum Operating Angle Double Yokes Approx. Weight Catalog (Lbs.) Number UJS Series Forged 2-1/2 15° 1 UJSD UJL Series Forged – 2 piece Welded Construction 4-7/16 35° 2-1/4 UJLD Item Code 17460 17462 UNIVERSAL JOINTS MOLDED TYPE JP SERIES SINGLE AND DOUBLE MOLDED DELRIN BODY provides vibration dampening and electrical insulation. MAX. ANGULAR DISPLACEMENT—Single 45°, Double 90° MAX. AMBIENT TEMPERATURE—180°F COMPLETE WITH SETSCREWS SINGLE BORE (2) SETSCREWS EACH END (SEE NOTE) INSERT C STANDARD TOLERANCES DIMENSION BORE BRASS SPIDER TOLERANCE All O.D. L +.001 –.000 DOUBLE REFERENCE PAGES Mounting—148 (2) SETSCREWS EACH END BORE MATERIALS Delrin Body Nickel Plated Brass Spider and Insert C F O.D. BRASS SPIDER L ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore Bore Depth (Typical) O.D. C Single Double DOUBLE ONLY Max. Parallel F Offset Setscrew .39 1/4 .27 1-3/64 1-23/64 5/16 .22 #4-40 .52 3/8 .41 1-31/64 2 17/32 .36 #4-40 .63 1/2 .54 1-13/16 2-7/16 5/8 .43 #6-32 .86 5/8 .68 2-41/64 3-33/64 7/8 .61 #8-32 1/8 1/8 3/16 3/16 1/4 1/4 5/16 3/8 L SINGLE Catalog Item Number Code JP25-1/8* JP37-1/8* JP37-3/16 JP50-3/16 JP50-1/4 JP62-1/4 JP62-5/16 JP62-3/8 54194 54195 54196 54197 54198 54199 54200 54201 DOUBLE Catalog Item Number Code JPD25-1/8 JPD37-1/8 JPD37-3/16 JPD50-3/16 JPD50-1/4 JPD62-1/4 JPD62-5/16 JPD62-3/8 54202 54203 54204 54205 54206 54207 54208 54209 *One setscrew each end. LOAD DATA Basic Size 25 37 50 62 Maximum Torque† (Lb. Ins.) Single Double 5 16 26 60 2.5 7 12 47 †This is the ultimate or breaking torque for static, zero angle conditions. Actual operating conditions will dictate use of significantly lower values. Gear Catalog 105 UNIVERSAL JOINTS MOLDED TYPE JPE SERIES WITH SLIDE EXTENSION MOLDED DELRIN BODY provides vibration dampening and electrical insulation. MAX. ANGULAR DISPLACEMENT—90° MAX. AMBIENT TEMPERATURE—180°F MAX. EXTENSION—3/4" COMPLETE WITH SETSCREWS STANDARD TOLERANCES DIMENSION (2) SETSCREWS EACH END (SEE NOTE) BORE BRASS SPIDERS B C IN CLOSED POSITION All TOLERANCE +.001 –.000 REFERENCE PAGES BORE Mounting —148 D MATERIALS A Delrin Body Nickel Plated Brass Spider and Insert G H F O.D. J K IN CLOSED POSITION ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore 1/8 3/16 3/16 1/4 Bore Depth (Typical) O.D. A B C D E F G (Sq.) H J Setscrew .52 3/8 .41 .74 2-59/64 1-1/8 — 1-47/64 3/16 23/64 2-43/64 4-13/32 #4-40 .63 1/2 .54 .91 2-23/64 1-1/8 3/8 1-34/64 3/16 23/64 2-9/16 #6-32 LOAD DATA Basic Size JPE37 JPE50 Maximum Recommended Torque (Lb. Ins.)* Closed Open 8 14 5 10 *This is the ultimate or breaking torque for static zero angle conditions. Actual operating conditions will dictate use of significantly lower values. 106 K Gear Catalog 4-11/64 Catalog Number Item Code JPE37-1/8 JPE37-3/16 JPE50-3/16 JPE50-1/4 54210 54211 54212 54213 SHAFT COLLARS SECTION CONTENTS SETSCREW COLLARS STEEL & STAINLESS STEEL.........................................................................................................108 CLAMPING COLLARS THREADED — STEEL & STAINLESS STEEL...............................................................................109 1 PIECE — STEEL, STAINLESS STEEL & ALUMINUM ...............................................................110 2 PIECE — STEEL & STAINLESS STEEL .....................................................................................111 Gear Catalog 107 SETSCREW COLLARS STEEL AND STAINLESS STEEL SC/SSC SERIES STEEL BORE SIZES FROM 1/8" TO 3" STAINLESS STEEL BORE SIZES FROM 1/8" TO 2" STAINLESS STEEL COLLARS ARE CORROSION-RESISTANT AND NON-MAGNETIC suitable for temperatures up to 800°F. Ideal for applications requiring hygienic cleanliness. ALL COLLARS COMPLETE WITH STANDARD HOLLOW POINT SETSCREWS. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore SETSCREWS BORE OUTSIDE DIA. WIDTH STANDARD TOLERANCES DIMENSION BORE TOLERANCE 1/8-1 1-1/16-3 +.001 +.003 +.001 +.004 MATERIAL Stainless Steel—Type 303 Austenitic Steel—Low Carbon, Zinc Plated Finish 108 Gear Catalog -1/8 -3/16 -1/4 -5/16 -3/8 -7/16 -1/2 -9/16 -5/8 -11/16 -3/4 -13/16 -7/8 -15/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2 1-9/16 1-5/8 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2 2-1/8 2-3/16 2-1/4 2-5/16 2-3/8 2-7/16 2-1/2 2-9/16 2-11/16 2-3/4 2-15/16 3 Outside Dia. Width 3/8 7/16 1/2 5/8 3/4 7/8 1/4 1/4 5/16 5/16 3/8 7/16 1 7/16 1-1/3 1/2 1-1/4 9/16 1-1/4 1-1/2 9/16 9/16 9/16 5/8 1-1/2 1-3/4 5/8 2 11/16 2-1/8 11/16 3/4 2-1/4 3/4 2-1/2 13/16 2-3/4 7/8 3 7/8 3-1/4 15/16 3-1/2 1 3-3/4 1 4 1-1/8 4 1-1/8 Alloy Steel Catalog Item Number Code SC12 SC18 SC25 SC31 SC37 SC43 SC50 SC56 SC62 SC68 SC75 SC81 SC87 SC93 SC100 SC106 SC112 SC118 SC125 SC131 SC137 SC143 SC150 SC156 SC162 SC168 SC175 SC181 SC187 SC193 SC200 SC212 SC218 SC225 SC231 SC237 SC243 SC250 SC256 SC268 SC275 SC293 SC300 67697 67698 67699 67700 67701 67702 67703 67704 67705 67706 67707 67708 67709 67710 67711 67712 67713 67714 67715 67716 67717 67718 67719 67720 67721 67722 67723 67724 67725 67726 67727 67728 67729 67730 67731 67732 67733 67734 67735 67736 67737 67738 67739 Stainless Steel Catalog Item Number Code SSC12 SSC18 SSC25 SSC31 SSC37 — SSC50 — SSC62 — SSC75 — SSC87 — SSC100 — SSC112 — SSC125 — — — SSC150 — — — SSC175 — — — SSC200 — — — — — — — — — — — — 67740 67741 67742 67743 67744 — 67745 — 67746 — 67747 — 67748 — 67749 — 67784 — 67785 — — — 67788 — — — 67789 — — — 67790 — — — — — — — — — — — — CLAMPING COLLARS THREADED TYPE STEEL AND STAINLESS STEEL CSC/CSSC SERIES DESIGN PROVIDES CONVENIENT SETTING, ADJUSTING AND REMOVAL - prevents shaft damage. OSHA CONFORMANCE - collars have completely recessed screw head. BORE THREADS FROM 10-32 TO 1 1/4-12 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore Thread OUTSIDE DIA. WIDTH BORE CLAMP SCREW 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 1/2-13 1/2-20 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14 1-1/8-7 1-1/8-12 1-1/4-7 1-1/4-12 Outside Clamp Dia. Width Screws 13/16 1/4 4-40 1-1/16 5/16 6-32 1-1/4 3/8 8-32 1-1/2 13/32 10-32 1-3/4 1/2 1/4-28 1-7/8 1/2 1/4-28 2 1/2 1/4-28 2-1/8 1/2 1/4-28 2-1/4 1/2 1/4-28 Steel Catalog Item Number Code CSC25-20 CSC25-28 CSC31-18 CSC31-24 CSC37-16 CSC37-24 CSC50-13 CSC50-20 CSC62-11 CSC62-18 CSC75-10 CSC75-16 CSC87-9 CSC87-14 CSC100-8 CSC100-14 CSC112-7 CSC112-12 CSC125-7 CSC125-12 49238 49239 49240 49241 49242 49243 49244 49245 49246 49247 49248 49249 49250 49251 49252 49253 49254 49255 49256 49257 Stainless Steel Catalog Item Number Code CSSC25-20 — — — CSSC37-16 CSSC37-24 CSSC50-13 CSSC50-20 CSSC62-11 CSSC62-18 CSSC75-10 CSSC75-16 — — CSSC100-8 CSSC100-14 — — — CSSC125-12 49265 — — — 49269 49270 49271 49272 49273 49274 49275 49276 — — 49279 49280 — — — 49284 MATERIAL Steel—Low Carbon, Black Oxide Finish Stainless—Type 303 Austenitic Gear Catalog 109 CLAMPING COLLARS 1-PIECE TYPE STEEL, STAINLESS STEEL AND ALUMINUM CSC/CSSC/CASC SERIES DESIGN PROVIDES CONVENIENT SETTING, ADJUSTING AND REMOVAL prevents shaft damage. OSHA CONFORMANCE collars have completely recessed screw head. BORE SIZES FROM 1/8" TO 3" ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore OUTSIDE DIA. WIDTH BORE CLAMP SCREW STANDARD TOLERANCES DIMENSION BORE TOLERANCE All +.003 –.000 MATERIAL Steel—Low Carbon, Black Oxide FInish Stainless—Type 303 Austenitic Aluminum—T6061 LOAD DATA Capacity is based on a standard steel, one-piece collar mounted with recommended screw torque on a lightly oiled shaft. Capacity is load to move collar .010". Data shown is for guidance only. In applications involving control of axial loads, capacity should be determined experimentally on actual parts involved. Bore 1/8 – 5/16 3/8 – 7/16 1/2 – 9/16 5/8–11/16 3/4–1-9/16 1-5/8–2-3/8 2-7/16 – 3 110 Recommended Screw Axial Torque Load (Lb. Ins.) Capacity Screw Stainless (Lbs.) Size Steel Steel 400 600 1400 1800 4000 6500 8500 4-40 20 6-32 30 8-32 55 10-32 90 1/4-28 220 5/16-24 435 3/8-24 710 Gear Catalog 16 24 35 72 170 340 550 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2 1-9/16 1-5/8 1-11/16 1-3/4 1-7/8 1-15/16 2 2-3/16 2-1/4 2-3/8 2-7/16 2-1/2 2-5/8 2-11/16 2-3/4 2-7/8 2-15/16 3 Outside Dia. Width Clamp Screws 13/16 1/4 4-40 1-1/16 5/16 6-32 1-1/4 3/8 8-32 1-1/2 13/32 10-32 1/2 1/4-28 5/8 5/16-24 3/4 3/8-24 1-3/4 1-7/8 2 2-1/8 2-1/4 2 3/8 2-1/2 3 3-1/4 3-1/2 4 4-1/4 4-1/2 Steel Catalog Item Number Code CSC12 CSC18 CSC25 CSC31 CSC37 CSC43 CSC50 CSC56 CSC62 CSC68 CSC75 CSC81 CSC87 CSC93 CSC100 CSC106 CSC112 CSC118 CSC125 CSC131 CSC137 CSC143 CSC150 CSC156 CSC162 CSC168 CSC175 CSC187 CSC193 CSC200 CSC218 CSC225 CSC237 CSC243 CSC250 CSC262 CSC268 CSC275 CSC287 CSC293 CSC300 49000 49001 49002 49003 49004 49005 49006 49007 49008 49009 49010 49011 49012 49013 49014 49015 49016 49017 49018 49019 49020 49021 49022 49023 49024 49025 49026 49028 49029 49030 49033 49034 49036 49037 49038 49040 49041 49042 49044 49045 49046 Stainless Steel Catalog Item Number Code CSSC12 CSSC18 CSSC25 CSSC31 CSSC37 CSSC43 CSSC50 CSSC56 CSSC62 — CSSC75 — CSSC87 CSSC93 CSSC100 CSSC106 CSSC112 CSSC118 CSSC125 CSSC131 — CSSC143 CSSC150 — — — — — CSSC193 CSSC200 — — — — — — — — — — — 49094 49095 49096 49097 49098 49099 49100 49101 49102 — 49104 — 49106 49107 49108 49109 49110 49111 49112 49113 — 49115 49116 — — — — — 49123 49124 — — — — — — — — — — — Aluminum Catalog Item Number Code — CASC18 CASC25 CASC31 CASC37 — CASC50 CASC56 CASC62 — CASC75 — CASC87 — CASC100 — — — CASC125 — — — CASC150 — — — CASC175 — — CASC200 — — — — — — — — — — — — 49048 49049 49050 49051 — 49053 49054 49055 — 49057 — 49059 — 49061 — — — 49065 — — — 49069 — — — 49073 — — 49077 — — — — — — — — — — — CLAMPING COLLARS 2-PIECE TYPE STEEL AND STAINLESS STEEL 2SC/2SSC SERIES DESIGN PROVIDES CONVENIENT SETTING, ADJUSTING AND REMOVAL prevents shaft damage. OSHA CONFORMANCE collars have completely recessed screw head. BORE SIZES FROM 1/8" TO 3" ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore OUTSIDE DIA. WIDTH BORE CLAMP SCREWS STANDARD TOLERANCES DIMENSION BORE All TOLERANCE +.003 –.000 MATERIAL Steel—Low Carbon, Black Oxide Finish Stainless—Type 303 Austenitic LOAD DATA Capacity is based on a standard steel, onepiece collar mounted with recommended screw torque on a lightly oiled shaft. Capacity is load to move collar .010”. Data shown is for guidance only. In applications involving control of axial loads, capacity should be determined experimentally on actual parts involved. Bore 1/8 – 5/16 3/8 – 7/16 1/2 – 9/16 5/8 – 11/16 3/4 – 1-9/16 1-5/8 – 2-3/8 2-7/16 – 3 Recommended Screw Axial Torque Load (Lb. Ins.) Capacity Screw Stainless (Lbs.) Size Steel Steel 400 600 1400 1800 4000 6500 8500 4-40 20 6-32 30 8-32 55 10-32 90 1/4-28 220 5/16-24 435 3/8-24 710 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2 1-9/16 1-5/8 1-11/16 1-3/4 1-7/8 1-15/16 2 2-1/8 2-3/16 2-1/4 2-3/8 2-7/16 2-1/2 2-5/8 2-11/16 2-3/4 2-7/8 2-15/16 3 Outside Clamp Dia. Width Screws 13/16 1/4 4-40 1-1/16 5/16 6-32 1-1/4 3/8 8-32 1-1/2 13/32 10-32 1/2 1/4-28 5/8 5/16-24 3/4 3/8-24 1-3/4 1-7/8 2 2-1/8 2-1/4 2-3/8 2-1/2 3 3-1/4 3-1/2 4 4-1/4 4-1/2 Steel Catalog Item Number Code Stainless Steel Catalog Item Number Code 2SC12 2SC18 2SC25 2SC31 2SC37 2SC43 2SC50 2SC56 2SC62 2SC68 2SC75 2SC81 2SC87 2SC93 2SC100 2SC106 2SC112 2SC118 2SC125 2SC131 2SC137 2SC143 2SC150 2SC156 2SC162 2SC168 2SC175 2SC187 2SC193 2SC200 2SC212 2SC218 2SC225 2SC237 2SC243 2SC250 2SC262 2SC268 2SC275 2SC287 2SC293 2SC300 — — 2SSC25 2SSC31 2SSC37 2SSC43 2SSC50 2SSC56 2SSC62 2SSC68 2SSC75 — 2SSC87 — 2SSC100 2SSC106 2SSC112 2SSC118 2SSC125 2SSC131 — 2SSC143 2SSC150 — — — — 2SSC187 2SSC193 2SSC200 — — — — — — — — — — — — 49141 49142 49143 49144 49145 49146 49147 49148 49149 49150 49151 49152 49153 49154 49155 49156 49157 49158 49159 49160 49161 49162 49163 49164 49165 49166 49167 49169 49170 49171 49173 49174 49175 49177 49178 49179 49181 49182 49183 49185 49186 49187 — — 49190 49191 49192 49193 49194 49195 49196 49197 49198 — 49200 — 49202 49203 49204 49205 49206 49207 — 49209 49210 — — — — 49216 49217 49218 — — — — — — — — — — — — 16 24 35 72 170 340 550 Gear Catalog 111 NOTES 112 Gear Catalog WASHERS & BUSHINGS SECTION CONTENTS THRUST WASHERS STEEL & STAINLESS STEEL.........................................................................................................114 BUSHINGS SOFT STEEL....................................................................................................................................115 GROOVED PULLEYS ROUND BELT................................................................................................................................116 Gear Catalog 113 THRUST WASHERS STEEL AND STAINLESS STEEL HARDENED AND GROUND STEEL BORE SIZES FROM 3/16" TO 2" STAINLESS STEEL BORE SIZES FROM 3/16" TO 1/2" STANDARD TOLERANCES DIMENSION BORE O.D. Thickness TOLERANCE 06700 Series 18000 Series 06700 Series 18000 Series All +.0015 – .007 +.002 +.007 +.000 – .005 ±.030 +.000 – .005 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE HARDENED STEEL Bore 3/16 Outside Diameter Thickness Catalog No. 9/32 1/16 3/32 1/16 3/32 1/16 1/16 3/32 1/16 5/64 1/16 1/8 1/16 1/8 3/32 1/16 5/32 1/16 1/8 1/8 1/16 5/32 3/16 3/32 3/16 1/16 1/8 3/32 3/16 3/16 3/32 3/16 3/16 3/32 3/32 3/16 1/8 3/16 3/16 3/16 18800 18802 18804 18806 06724* 18808 18810 06726* 06728* 18812 18814 18816 18818 06730* 18820 18822 18824 18826 06734* 18828 18830 18832 18834 18836 18838 18840 18842 18844 18846 18848 18850 18852 18854 18856 18858 18860 18862 18864 18866 3/8 7/16 1/4 1/2 9/16 5/16 3/8 5/8 5/8 11/16 7/16 7/8 1/2 7/8 3/4 1-1/8 1-1/4 9/16 1-3/8 25/32 1-1/4 5/8 1-3/8 1-1/2 1-3/4 1 1-5/16 3/4 1-5/8 1-3/4 2 114 Gear Catalog Bore 7/8 7/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-1/2 2 HARDENED STEEL Outside Diameter Thickness 1-3/16 2 2 2-1/4 13/16 3/32 1/8 3/16 3/16 3/32 1/8 1-9/16 3/16 1/8 2 3/16 9/64 2-1/4 3/16 2-1/2 1/4 2-1/2 1/4 2-1/2 1/4 2 3/16 9/64 2 3/16 9/64 2-7/16 1/4 2-3/4 9/64 3 1/4 2-3/4 1/4 5/32 3 1/4 5/32 3 1/4 3-1/4 1/8 5/32 4 5/16 STAINLESS STEEL† Catalog No. 18868 18870 18872 18874 06732* 18876 18878 18880 18882 18884 18886 18888 18890 18894 18896 18898 18922 18900 18924 18902 18904 18906 18908 18910 18912 18914 18916 18918 18920 Bore Outside Diameter Thickness Catalog No. 3/16 1/4 5/16 3/8 1/2 7/16 9/16 5/8 11/16 7/8 1/16 1/16 5/64 3/32 1/8 06760 06762 06764 06766 06770 *These Washers also listed with AO Bearings. †These Washers also listed with SAO Bearings. BUSHINGS SOFT STEEL BORE SIZES FROM 3/16" TO 1-1/4" MULTI-PURPOSE BUSHINGS suitable for use as hole reducers, spacers, standoffs or slip bushings. ADAPTABLE FOR OTHER USES including wear sleeves, liners or cutting arbor studs. ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE Bore 3/16 BORE 1/4 Outside Diameter 1/4 5/16 3/8 5/16 3/8 1/2 3/8 5/16 1/2 1/2 OUTSIDE DIA. LENGTH 3/8 5/8 7/16 5/8 5/8 1/2 3/4 5/8 3/4 STANDARD TOLERANCES DIMENSION BORE O.D. LENGTH All Up to 1-1/4 Over 1-1/4 Up to 1” Over 1” TOLERANCE ±.0005 +.0005 +.0015 +.001 +.002 +.000 –.007 +.000–.010 7/8 1 1-1/8 1-1/4 3/4 7/8 7/8 1 1-3/8 1-1/2 1 1-1/4 1-3/8 2 1-1/4 1-3/8 1-1/2 2 Length 5/8 5/8 3/4 1 5/8 3/4 1 3/4 1 3/4 1-1/4 3/4 1-1/4 3/4 1 1-1/4 3/4 1 3/4 1 1-1/4 1-1/4 1-1/2 2 1-1/2 1-1/2 2 2 2 1-1/2 2 Gear Catalog Catalog No. 18510 18512 18516 18514 18518 18522 18524 18520 18526 18528 18530 18532 18534 18536 18538 18540 18542 18544 18546 18554 18556 18560 18562 18566 18568 18574 18626 18606 18576 18596 18602 18622 18598 18604 18614 18624 115 GROOVED PULLEYS ROUND BELT TYPE G1200 BRASS AND IRON BORE SIZES FROM 3/16" TO 3/4" COMPLETE WITH STANDARD SETSCREWS FACE WIDTH ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE SETSCREW Bore OUTSIDE DIA. BORE HUB DIA. 3/16 1/4 HUB PROJ. 5/16 1/2 STANDARD TOLERANCES DIMENSION BORE All TOLERANCE +.001 –.000 5/8 3/4 Outside Dia. Hub Dia. Proj. V Groove Style BRASS—3/16" ROUND BELT (or smaller)—1/4" FACE 1/2 1/2 74° G1214 1/4 Plain 7/8 5/8 46° G1215 1 G1216 5/8 5/16 46° Plain 1-1/2 G1217 2 5/8 Webbed G1218 3 3/4 5/16 46° Spoked G1219 4 3/4 Spoked G1220 IRON†—3/8" ROUND BELTS (or smaller)—1/2" FACE 1 15/16 G1202* * 1-1/2 1 Plain G1203 1/2 2 1 G1204* 3 1-1/4 G1205 53° 4 Webbed G1206 1-5/8 3/4 5 G1207 6 G1208 1-3/4 1 Spoked 8 G1209 †Outside diameter, sides, grooves, hole and ends of hub, finished. 116 Gear Catalog Catalog Number Item Code 18700 18702 18704 18706 18708 18710 18712 18718 18720 18722 18724 18726 18728 18730 18732 MINIATURE TIMING BELTS & PULLEYS SECTION CONTENTS MINIATURE TIMING BELT & PULLEY SELECTION....................................................................118 – 120 MINIATURE TIMING BELTS, 6 & 9mm WIDTHS....................................................................................121 TIMING BELT PULLEYS, FOR 6 & 9mm WIDE BELTS...............................................................122 – 126 MINIATURE TIMING BELTS, 9 & 15mm WIDTHS..................................................................................127 TIMING BELT PULLEYS, FOR 9 & 15mm WIDE BELTS ............................................................128 – 131 Gear Catalog 117 MINIATURE TIMING BELTS & PULLEYS MINIATURE HTD® TIMING BELT DRIVES BASIC CONSTRUCTION Timing belts are essentially flat belts with the addition of evenly spaced teeth along the surface that contacts toothed pulleys. Power is transmitted smoothly and without slippage. Pulley pitch diameters are larger than their outside diameters and the belt pitch lines lie within the flat portion. Tension members are molded in the flat portion to serve as load-carrying elements. Miniature HTD timing belts have deep curvilinear tooth forms, as contrasted to trapezoidal for conventional timing belts. Greater strength, lower tooth pressures and decreased stress concentration result in superior performance. SELECTION The following general guidelines apply to selection of miniature HTD timing belts and pulleys: Horsepower Rating Tables provide ratings for operation no more than ten hours per day under uniform loading. Selection procedure is as follows: 1. Select Service Factor from chart below. 2. Determine Design Horsepower. Design Horsepower = Application Horsepower x Service Factor. 3. Select small pulley and belt size from the rating tables, choosing a combination whose rating does not exceed the Design Horsepower. 4. For speed increasing applications an additional amount must be added to the Service Factor. 5. For speeds, higher than shown in rating Tables, consult factory. Design with ample reserve horsepower capacity and apply the proper service factors. The belt must have six or more teeth in engagement with the smaller pulley to carry rated Horsepower. Avoid small pulley diameters where practical to assure satisfactory belt life. Belt speed should not exceed 6500 feet per minute. At least one pulley in the drive should be flanged. For vertical shafts or where center distance exceeds eight times the smaller pulley diameter, both pulleys should be flanged. SERVICE FACTORS Load Classification Service Factor Uniform to 10 hrs./day Uniform over 10 hrs./day Moderate Shock to 10 hrs./day Moderate Shock over 10 hrs./day Heavy Shock to 10 hrs./day 1.0 1.5 2.0 SPEED-UP DRIVES Ratio Range 1 through 1.24 1.25 through 1.74 1.75 through 2.49 2.50 through 3.49 3.50 and over Registered trademark of Uniroyal, Inc. ® 118 Gear Catalog Additional Factor 0 0.1 0.2 0.3 0.4 MINIATURE TIMING BELTS & PULLEYS MINIATURE HTD TIMING BELT DRIVES (Continued) HORSEPOWER RATINGS 3mm PITCH—6mm WIDE BELT RPM of Small Pulley NUMBER OF GROOVES ON THE SMALL PULLEY PD 100 300 500 700 1160 1500 1750 2500 3500 10 11 12 14 15 16 18 20 22 24 25 28 30 32 .376 .005 .016 .022 .031 .040 .052 .061 .067 .094 .414 .005 .017 .024 .035 .045 .058 .068 .074 .103 .451 .006 .018 .027 .037 .050 .064 .075 .080 .113 .526 .007 .021 .030 .042 .056 .072 .085 .091 .127 .564 .008 .023 .032 .046 .061 .078 .091 .101 .141 .602 .009 .025 .035 .049 .066 .085 .099 .107 .151 .677 .010 .029 .039 .054 .072 .093 .108 .117 .165 .752 .011 .033 .043 .061 .078 .101 .117 .134 .188 .827 .012 .037 .048 .068 .089 .115 .134 .148 .207 .902 .013 .040 .053 .075 .097 .125 .146 .161 .226 .940 .013 .041 .055 .078 .101 .130 .152 .168 .236 1.053 .016 .048 .062 .087 .113 .145 .170 .192 .268 1.128 .019 .055 .066 .092 .120 .155 .182 .200 .278 1.203 .020 .059 .070 .098 .127 .165 .194 .213 .296 3mm PITCH—9mm WIDE BELT RPM of Small Pulley NUMBER OF GROOVES ON THE SMALL PULLEY PD 100 300 500 700 1160 1500 1750 2500 3500 10 11 12 14 15 16 18 20 22 24 25 28 30 32 .376 .007 .025 .035 .049 .063 .082 .097 .106 .149 .414 .008 .027 .038 .056 .071 .092 .108 .117 .163 .451 .009 .029 .043 .059 .079 .101 .119 .127 .179 .526 .011 .033 .048 .067 .089 .114 .135 .144 .201 .564 .013 .036 .051 .073 .097 .123 .144 .160 .223 .602 .014 .040 .055 .078 .104 .135 .157 .169 .239 .677 .016 .046 .062 .085 .114 .147 .171 .185 .262 .752 .017 .052 .068 .096 .123 .160 .185 .212 .298 .827 .019 .059 .076 .107 .141 .182 .212 .235 .328 .902 .021 .063 .084 .119 .154 .198 .231 .255 .358 .940 .022 .066 .088 .124 .160 .206 .241 .266 .372 1.053 .025 .076 .098 .138 .179 .230 .269 .304 .425 1.128 .030 .087 .104 .146 .190 .246 .289 .317 .441 1.203 .032 .092 .111 .156 .203 .263 .308 .338 .470 5mm PITCH—9mm WIDE BELT RPM of Small Pulley NUMBER OF GROOVES ON THE SMALL PULLEY PD 100 300 500 700 1160 1500 1750 2500 3500 11 12 14 15 16 18 20 22 24 25 28 30 .689 .021 .063 .090 .129 .162 .210 .243 .267 .372 .752 .024 .069 .099 .138 .180 .231 .270 .291 .405 .877 .027 .081 .117 .162 .207 .270 .315 .342 .477 .940 .030 .090 .126 .174 .225 .291 .339 .366 .510 1.003 .033 .096 .132 .186 .240 .309 .360 .393 .549 1.128 .039 .108 .150 .210 .270 .348 .405 .441 .615 1.253 .042 .126 .165 .231 .300 .387 .453 .492 .690 1.379 .045 .138 .183 .255 .327 .423 .495 .540 .756 1.504 .051 .153 .198 .279 .360 .465 .540 .588 .822 1.566 .053 .159 .206 .291 .375 .484 .562 .613 .856 1.754 .063 .186 .231 .324 .420 .543 .633 .687 .960 1.880 .069 .204 .249 .348 .447 .579 .675 .735 1.03 Belt life will be reduced for ratings to the left of the heavy line. Gear Catalog 119 MINIATURE TIMING BELTS & PULLEYS MINIATURE HTD TIMING BELT DRIVES (Continued) HORSEPOWER RATINGS 5mm PITCH—15mm WIDE BELT RPM of Small Pulley NUMBER OF GROOVES ON THE SMALL PULLEY PD 100 300 500 700 1160 1500 1750 2500 3500 11 12 14 15 16 18 20 22 24 28 30 .689 .038 .115 .164 .236 .296 .384 .445 .489 .681 .752 .043 .126 .181 .252 .329 .423 .494 .533 .742 .877 .049 .148 .214 .296 .379 .494 .577 .626 .874 .940 .054 .164 .230 .318 .412 .533 .621 .670 .934 1.003 .060 .175 .241 .340 .439 .566 .659 .720 1.00 1.128 .071 .197 .274 .384 .494 .637 .742 .808 1.12 1.253 .076 .230 .302 .423 .549 .709 .830 .901 1.26 1.379 .082 .252 .335 .467 .599 .775 .907 .989 1.38 1.504 .093 .280 .362 .511 .659 .852 .989 1.07 1.50 1.754 .115 .340 .423 .593 .769 .995 1.16 1.25 1.75 1.880 .126 .373 .456 .637 .819 1.06 1.23 1.34 1.88 Belt life will be reduced for ratings to the left of the heavy line. CENTER DISTANCE To calculate the approximate Belt Length: D1 – D2 BL = 2C + + 1.57 (D1 + D2) 4C An approximate formula for center distance of a timing belt drive is: C=P 4 NB – N1 + N2 + 2 ( NB – N1 + N2 2 ) ( ) 2 –2 N1 – N2 2 Where: C = Center Distance—Inches P = Belt Pitch—Inches NB = Number of Teeth in Belt N1 = Number of Grooves in larger Pulley N2 = Number of Grooves in smaller Pulley BL = Belt Length D1 = Pitch Diameter of larger Pulley D2 = Pitch Diameter of smaller Pulley INSTALLATION SUGGESTIONS 1. Use care in handling belts to avoid breakage of the reinforcing fibers. 2. Make sure shafts are parallel and pulleys in alignment. 3. Belt should fit snugly, neither too loose nor too tight. Avoid preload, which can cause premature failure. 4. Provision for some Center Distance adjustment will ease the installation and permit proper initial fitting of belts. 120 Gear Catalog MINIATURE HTD TIMING BELTS 3mm Pitch 3M SERIES 6 AND 9mm WIDTHS NEOPRENE—NYLON COVERED, FIBERGLASS REINFORCED AMBIENT TEMPERATURE RANGE— –18°C to +85°C BREAKING STRENGTH—6 mm WIDTH—74.4 KGS 9 mm WIDTH—111.6 KGS 3 MM. .118 IN. 2.41 MM. .095 IN. ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves 35 37 48 49 50 52 53 56 59 60 65 67 68 69 70 71 75 78 80 84 85 88 89 90 92 94 95 96 97 99 100 104 106 111 112 113 115 119 Pitch Length mm 105 111 144 147 150 156 159 168 177 180 195 201 204 207 210 213 225 234 240 252 255 264 267 270 276 282 285 288 291 297 300 312 318 333 336 339 345 357 Inch 4.134 4.370 5.669 5.787 5.905 6.142 6.260 6.614 6.968 7.087 7.677 7.913 8.031 8.150 8.268 8.386 8.858 9.213 9.449 9.921 10.039 10.394 10.512 10.630 10.866 11.102 11.220 11.339 11.457 11.693 11.811 12.283 12.520 13.110 13.228 13.346 13.583 14.055 6mm Belt Width Catalog Item Number Code 3M035060 54214 3M037060 54215 3M048060 54216 3M049060 54217 3M050060 54218 3M052060 54219 3M053060 54220 3M056060 54221 3M059060 54222 3M060060 54223 3M065060 54224 3M067060 54225 3M068060 54226 3M069060 54227 3M070060 54228 3M071060 54229 3M075060 54230 3M078060 54231 3M080060 54232 3M084060 54233 3M085060 54234 3M088060 54235 3M089060 54236 3M090060 54237 3M092060 54238 3M094060 54239 3M095060 54240 3M096060 54241 3M097060 54242 3M099060 54243 3M100060 54244 3M104060 54245 3M106060 54246 3M111060 54247 3M112060 54248 3M113060 54249 3M115060 54250 3M119060 54251 9mm Belt Width Catalog Item Number Code 3M035090 54290 3M037090 54291 3M048090 54292 3M049090 54293 3M050090 54294 3M052090 54295 3M053090 54296 3M056090 54297 3M059090 54298 3M060090 54299 3M065090 54300 3M067090 54301 3M068090 54302 3M069090 54303 3M070090 54304 3M071090 54305 3M075090 54306 3M078090 54307 3M080090 54308 3M084090 54309 3M085090 54310 3M088090 54311 3M089090 54312 3M090090 54313 3M092090 54314 3M094090 54315 3M095090 54316 3M096090 54317 3M097090 54318 3M099090 54319 3M100090 54320 3M104090 54321 3M106090 54322 3M111090 54323 3M112090 54324 3M113090 54325 3M115090 54326 3M119090 54327 1.17 MM. .046 IN. ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves 121 128 130 132 140 145 149 153 155 158 160 162 163 167 171 175 177 179 188 192 199 200 204 211 223 237 250 251 294 315 354 375 415 421 500 510 621 Pitch Length mm 363 384 390 396 420 435 447 459 465 474 480 486 489 501 513 525 531 537 564 576 597 600 612 633 669 711 750 753 892 945 1062 1125 1245 1263 1500 1530 1863 Inch 14.291 15.118 15.354 15.591 16.535 17.126 17.598 18.071 18.307 18.661 18.898 19.134 19.252 19.724 20.197 20.670 20.905 21.142 22.205 22.677 23.504 23.622 24.094 24.921 26.338 27.992 29.527 29.646 34.724 37.205 41.811 44.291 49.016 49.724 59.055 60.235 73.346 6mm Belt Width Catalog Item Number Code 3M121060 54252 3M128060 54253 3M130060 54254 3M132060 54255 3M140060 54256 3M145060 54257 3M149060 54258 3M153060 54259 3M155060 54260 3M158060 54261 3M160060 54262 3M162060 54263 3M163060 54264 3M167060 54265 3M171060 54266 3M175060 54267 3M177060 54268 3M179060 54269 3M188060 54270 3M192060 54271 3M199060 54272 3M200060 54273 3M204060 54274 3M211060 54275 3M223060 54276 3M237060 54277 3M250060 54278 3M251060 54279 3M294060 54280 3M315060 54281 3M354060 54282 3M375060 54284 3M415060 54285 3M421060 54286 3M500060 54287 3M510060 54288 3M621060 54289 Gear Catalog 9mm Belt Width Catalog Item Number Code 3M121090 54328 3M128090 54329 3M130090 54330 3M132090 54331 3M140090 54332 3M145090 54333 3M149090 54334 3M153090 54335 3M155090 54336 3M158090 54337 3M160090 54338 3M162090 54339 3M163090 54340 3M167090 54341 3M171090 54342 3M175090 54343 3M177090 54344 3M179090 54345 3M188090 54346 3M192090 54347 3M199090 54348 3M200090 54349 3M204090 54350 3M211090 54351 3M223090 54352 3M237090 54353 3M250090 54354 3M251090 54355 3M294090 54356 3M315090 54357 3M354090 54358 3M375090 54360 3M415090 54361 3M421090 54362 3M500090 54363 3M510090 54364 3M621090 54365 121 TIMING BELT PULLEYS 3mm PITCH ALUMINUM FOR PA SERIES 6mm WIDE BELTS ALUMINUM ALLOY—CLEAR ANODIZED COMPLETE WITH SETSCREWS WITH FLANGES 18-44 GROOVES WITH FLANGES 10-17 GROOVES L L SETSCREW D FACE FACE O.D. C O.D. BORE FLANGE DIAMETER FLANGE DIAMETER STANDARD TOLERANCES DIMENSION BORE O.D. D D/2 SETSCREW D/2 C BORE WITHOUT FLANGES TOLERANCES All 10-26 Grooves 28-48 Grooves 60-72 Grooves +.001 – .000 +.002 – .000 +.003 – .000 +.004 – .000 L D FACE D/2 O.D. C BORE ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 10 11 12 13 14 15 16 17 18 19 20 22 24 25 26 28 30 32 34 36 38 40 44 48 50 56 60 62 72 .376 .414 .451 .489 .526 .564 .602 .639 .677 .714 .752 .827 .902 .940 .977 1.053 1.128 1.203 1.278 1.353 1.429 1.504 1.654 1.805 1.880 2.105 2.256 2.331 2.707 .346 .125 .384 .421 .459 .496 .1875 .534 .572 .609 .647 .684 .722 .797 .872 .910 .947 1.023 .250 1.098 1.173 1.248 1.323 1.399 1.474 1.624 1.775 1.850 2.075 .3125 2.226 2.301 2.677 B Face Width .282 .386 C D L .505 .530 .580 .610 15/64 9/16 .635 .685 .710 .740 .442 .468 .500 .562 .625 11/16 .625 .625 .701 19/64 .776 .851 .921 1.000 1.075 23/32 1.150 1.300 .407 1.250 21/64 47/64 *Pulleys with 10 to 13 grooves have one setscrew. All others have two at 90°. 122 Gear Catalog Flange Dia. .505 .530 .580 .610 .635 .685 .710 .740 .790 .815 .895 .945 1.025 1.060 1.105 1.173 1.250 1.323 1.398 1.473 1.549 1.625 1.775 — — — — — — Setscrew * #4-40 #6-40 #8-32 With Flanges Catalog Item Number Code PA3010DF060 PA3011DF060 PA3012DF060 PA3013DF060 PA3014DF060 PA3015DF060 PA3016DF060 PA3017DF060 PA3018DF060 PA3019DF060 PA3020DF060 PA3022DF060 PA3024DF060 PA3025DF060 PA3026DF060 PA3028DF060 PA3030DF060 PA3032DF060 PA3034DF060 PA3036DF060 PA3038DF060 PA3040DF060 PA3044DF060 — — — — — — 54448 54449 54450 54451 54452 54453 54454 54455 54456 54457 54458 54459 54460 54461 54462 54463 54464 54465 54466 54467 54468 54469 54470 — — — — — — Without Flanges Catalog Item Number Code — — — — — — — — PA3018NF060 PA3019NF060 PA3020NF060 PA3022NF060 PA3024NF060 PA3025NF060 PA3026NF060 PA3028NF060 PA3030NF060 PA3032NF060 PA3034NF060 PA3036NF060 PA3038NF060 PA3040NF060 PA3044NF060 PA3048NF060 PA3050NF060 PA3056NF060 PA3060NF060 PA3062NF060 PA3072NF060 — — — — — — — — 54471 54472 54473 54474 54475 54476 54477 54478 54479 54480 54481 54482 54483 54484 54485 54486 54487 54488 54489 54490 54491 TIMING BELT PULLEYS 3mm PITCH ALUMINUM FOR PA SERIES 9mm WIDE BELTS ALUMINUM ALLOY—CLEAR ANODIZED COMPLETE WITH SETSCREWS WITH FLANGES 18-44 GROOVES WITH FLANGES 10-17 GROOVES L L SETSCREW D FACE FACE O.D. C O.D. BORE FLANGE DIAMETER FLANGE DIAMETER STANDARD TOLERANCES DIMENSION BORE O.D. D D/2 SETSCREW D/2 C BORE WITHOUT FLANGES TOLERANCES All 10-26 Grooves 28-48 Grooves 60-72 Grooves +.001 –.000 +.002 –.000 +.003 –.000 +.004 –.000 L D FACE D/2 O.D. C BORE ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 10 11 12 13 14 15 16 17 18 19 20 22 24 25 26 28 30 32 34 36 38 40 44 48 50 56 60 62 72 .376 .414 .451 .489 .526 .564 .602 .639 .677 .714 .752 .827 .902 .940 .977 1.053 1.128 1.203 1.278 1.353 1.429 1.504 1.654 1.805 1.880 2.105 2.256 2.331 2.707 .346 .125 .384 .421 .459 .496 .1875 .534 .572 .609 .647 .684 .722 .797 .872 .910 .947 1.023 .250 1.098 1.173 1.248 1.323 1.399 1.474 1.624 1.775 1.850 2.075 .3125 2.226 2.301 2.677 B Face Width .401 .506 .527 .500 C D L .505 .530 .580 .610 15/64 11/16 .635 .685 .710 .740 .442 .468 .500 .562 .625 13/16 .625 .625 .701 19/64 .776 .851 .921 1.000 1.075 27/32 1.150 1.300 1.250 3/8 7/8 Flange Dia. .505 .530 .580 .610 .635 .685 .710 .740 .790 .815 .895 .945 1.025 1.060 1.105 1.173 1.250 1.323 1.398 1.473 1.549 1.625 1.775 — — — — — — Setscrew* #4-40 #6-40 #8-32 With Flanges Catalog Item Number Code PA3010DF090 PA3011DF090 PA3012DF090 PA3013DF090 PA3014DF090 PA3015DF090 PA3016DF090 PA3017DF090 PA3018DF090 PA3019DF090 PA3020DF090 PA3022DF090 PA3024DF090 PA3025DF090 PA3026DF090 PA3028DF090 PA3030DF090 PA3032DF090 PA3034DF090 PA3036DF090 PA3038DF090 PA3040DF090 PA3044DF090 — — — — — — 54492 54493 54494 54495 54496 54497 54498 54499 54500 54501 54502 54503 54504 54505 54506 54507 54508 54509 54510 54511 54512 54513 54514 — — — — — — Without Flanges Catalog Item Number Code — — — — — — — — PA3018NF090 PA3019NF090 PA3020NF090 PA3022NF090 PA3024NF090 PA3025NF090 PA3026NF090 PA3028NF090 PA3030NF090 PA3032NF090 PA3034NF090 PA3036NF090 PA3038NF090 PA3040NF090 PA3044NF090 PA3048NF090 PA3050NF090 PA3056NF090 PA3060NF090 PA3062NF090 PA3072NF090 — — — — — — — — 54515 54516 54517 54518 54519 54520 54521 54522 54523 54524 54525 54526 54527 54528 54529 54530 54531 54532 54533 54534 54535 *Pulleys with 10 to 13 grooves have one setscrew. All others have two at 90°. Gear Catalog 123 TIMING BELT PULLEYS 3mm PITCH LEXAN PL SERIES 9mm WIDE BELTS FOR LEXAN—FIBERGLASS REINFORCED SINGLE FLANGE 10-28 GROOVES SINGLE FLANGE 32-120 GROOVES L L FACE D 1/2 B C F.D. O.D. B D 3/16 O .D . F.D . C FACE DOUBLE FLANGE 10-28 GROOVES DOUBLE FLANGE 32-80 GROOVES L L STANDARD TOLERANCES DIMENSION BORE D D TOLERANCES All +.001 –.000 C O.D. B F.D. O .D . FACE F.D . B C 3/16 FACE ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 10 11 12 13 14 15 16 17 18 19 20 22 25 28 32 36 40 48 60 72 80 84 96 120 .376 .414 .451 .489 .526 .564 .602 .639 .677 .714 .752 .827 .940 1.053 1.203 1.353 1.504 1.805 2.256 2.707 3.008 3.158 3.609 4.511 .346 .384 .421 .459 .496 .534 .572 .609 .647 .684 .722 .797 .910 1.023 1.173 1.323 1.474 1.775 2.226 2.677 2.978 3.128 3.579 4.481 B Face Width D 5/8 L 3/4* .63 .69 3/16 11/16 1/4 7/16 13/16 3/4 1/4 7/8 13/16** 5/16 5/16 13/16 3/8 *13/16" for Double Flanges. **7/8" for Double Flanges. †No Flange. 124 C Flange Dia. Gear Catalog 1/2 1 3/8 7/8 .73 .78 ,87 .93 .93 .93 1.06 1.19 1.24 1.44 1.57 1.76 2.02 2.46 2.92 3.29 3.38 3.83 — Single Flange Catalog Item Number Code PL3010SF090 PL3011SF090 PL3012SF090 PL3013SF090 PL3014SF090 PL3015SF090 PL3016SF090 PL3017SF090 PL3018SF090 PL3019SF090 PL3020SF090 PL3022SF090 PL3025SF090 PL3028SF090 PL3032SF090 PL3036SF090 PL3040SF090 PL3048SF090 PL3060SF090 PL3072SF090 PL3080SF090 PL3084SF090 PL3096SF090 PL3120NF090† 54536 54537 54538 54539 54540 54541 54542 54543 54544 54545 54546 54547 54548 54549 54550 54551 54552 54553 54554 54555 54556 54557 54558 54559 Double Flange Catalog Item Number Code PL3010DF090 PL3011DF090 PL3012DF090 PL3013DF090 PL3014DF090 PL3015DF090 PL3016DF090 PL3017DF090 PL3018DF090 PL3019DF090 PL3020DF090 PL3022DF090 PL3025DF090 PL3028DF090 PL3032DF090 PL3036DF090 PL3040DF090 PL3048DF090 PL3060DF090 PL3072DF090 PL3080DF090 — — — 54560 54561 54562 54563 54564 54565 54566 54567 54568 54569 54570 54571 54572 54573 54574 54575 54576 54577 54578 54579 54580 — — — TIMING BELT PULLEYS 3mm PITCH LEXAN FOR PLB SERIES 9mm WIDE BELTS LEXAN—FIBERGLASS REINFORCED KNURLED ALUMINUM INSERTS COMPLETE WITH SETSCREWS SINGLE FLANGE 10-16 GROOVES SINGLE FLANGE 17-28 GROOVES SETSCREW L D 1 8 L SETSCREW A C F.D. O.D. B FACE 5 32 O.D. D A C F.D. B SPOT DRILL 3 16 FACE DIMENSION BORE TOLERANCES All DOUBLE FLANGE 17-28 GROOVES DOUBLE FLANGE 10-16 GROOVES STANDARD TOLERANCES SETSCREW L D 5 32 L +.001 –.000 D 1 8 O.D. B SETSCREW A FACE C SPOT DRILL F.D. O.D. SPOT DRILL B A C 3 16 FACE F.D. SPOT DRILL ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 10 11 12 13 14 15 16 .376 .414 .451 .489 .526 .564 .602 17 .639 18 .677 19 .714 20 .752 22 .827 25 .940 28 1.053 B Face Width C .346 .384 5/8 .421 .459 3/16 .496 .534 .572 .609 3/16 1/4 11/16 .647 3/16 1/4 7/16 .684 3/16 1/4 3/16 .722 1/4 .797 3/16 1/4 1/4 .910 5/16 3/8 3/4 1/4 1.023 5/16 3/8 Insert D Dia. L Flange Dia. Setscrew .63 3/4 .69 .73 .78 3/8 .87 #6-32 1/4 .93 13/16 1.06 1.19 #8-32 1/2 1.24 Single Flange Catalog Item Number Code PLB3010SF090 PLB3011SF090 PLB3012SF090 PLB3013SF090 PLB3014SF090 PLB3015SF090 PLB3016SF090 PLB3017SF090-3/16 PLB3017SF090-1/4 PLB3018SF090-3/16 PLB3018SF090-1/4 PLB3019SF090-3/16 PLB3019SF090-1/4 PLB3020SF090-3/16 PLB3020SF090-1/4 PLB3022SF090-3/16 PLB3022SF090-1/4 PLB3025SF090-1/4 PLB3025SF090-5/16 PLB3025SF090-3/8 PLB3028SF090-1/4 PLB3028SF090-5/16 PLB3028SF090-3/8 54581 54582 54583 54584 54585 54586 54587 54588 54589 54590 54591 54592 54593 54594 54595 54596 54597 54598 54599 54600 54601 54602 54603 Double Flange Catalog Item Number Code PLB3010DF090 PLB3011DF090 PLB3012DF090 PLB3013DF090 PLB3014DF090 PLB3015DF090 PLB3016DF090 PLB3017DF090-3/16 PLB3017DF090-1/4 PLB3018DF090-3/16 PLB3018DF090-1/4 PLB3019DF090-3/16 PLB3019DF090-1/4 PLB3020DF090-3/16 PLB3020DF090-1/4 PLB3022DF090-3/16 PLB3022DF090-1/4 PLB3025DF090-1/4 PLB3025DF090-5/16 PLB3025DF090-3/8 PLB3028DF090-1/4 PLB3028DF090-5/16 PLB3028DF090-3/8 Gear Catalog 54633 54634 54635 54636 54637 54638 54639 54640 54641 54642 54643 54644 54645 54646 54647 54648 54649 54650 54651 54652 54653 54654 54655 125 TIMING BELT PULLEYS 3mm PITCH LEXAN FOR PLB SERIES 9mm WIDE BELTS LEXAN—FIBERGLASS REINFORCED KNURLED ALUMINUM INSERTS COMPLETE WITH SETSCREWS SINGLE FLANGE DOUBLE FLANGE SETSCREW SETSCREW L D 5 32 L D 5 32 O.D. O.D. A C F.D. B A C F.D. B 3 16 FACE 3 16 SPOT DRILL FACE STANDARD TOLERANCES DIMENSION BORE SPOT DRILL TOLERANCES All +.001 – .000 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. B 32 1.203 1.173 36 1.353 1.323 40 1.504 1.474 48 1.805 1.775 60 2.256 2.226 72 2.707 2.677 80 3.008 2.978 84 96 120 3.158 3.128 3.609 3.579 4.511 4.481 Face Width 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 5/16 3/8 7/16 1/2 5/16 3/8 1/2 5/16 3/8 1/2 5/16 3/8 1/2 5/16 3/8 1/2 3/8 1/2 1/2 †7/8” for Double Flange *No Flange 126 Gear Catalog C Insert D Dia. L 3/4 Flange Dia. Setscrew 1.44 1.57 1/4 1/2 13/16 #8-32 1.76 2.02 7/8 2.46 13/16† 2.92 5/16 3.29 5/8 3.38 13/16 3.83 1 3/8 7/8 — #10-32 Single Flange Catalog Item Number Code PLB3032SF090-1/4 PLB3032SF090-5/16 PLB3032SF090-3/8 PLB3036SF090-1/4 PLB3036SF090-5/16 PLB3036SF090-3/8 PLB3040SF090-1/4 PLB3040SF090-5/16 PLB3040SF090-3/8 PLB3048SF090-1/4 PLB3048SF090-5/16 PLB3048SF090-3/8 PLB3060SF090-5/16 PLB3060SF090-3/8 PLB3060SF090-1/2 PLB3072SF090-5/16 PLB3072SF090-3/8 PLB3072SF090-1/2 PLB3080SF090-5/16 PLB3080SF090-3/8 PLB3080SF090-1/2 PLB3084SF090-5/16 PLB3084SF090-3/8 PLB3084SF090-1/2 PLB3096SF090-5/16 PLB3096SF090-3/8 PLB3096SF090-1/2 PLB3120NF090-3/8* PLB3120NF090-1/2* 54604 54605 54606 54607 54608 54609 54610 54611 54612 54613 54614 54615 54616 54617 54618 54619 54620 54621 54622 54623 54624 54625 54626 54627 54628 54629 54630 54631 54632 Double Flange Catalog Item Number Code PLB3032DF090-1/4 PLB3032DF090-5/16 PLB3032DF090-3/8 PLB3036DF090-1/4 PLB3036DF090-5/16 PLB3036DF090-3/8 PLB3040DF090-1/4 PLB3040DF090-5/16 PLB3040DF090-3/8 PLB3048DF090-1/4 PLB3048DF090-5/16 PLB3048DF090-3/8 PLB3060DF090-5/16 PLB3060DF090-3/8 PLB3060DF090-1/2 PLB3072DF090-5/16 PLB3072DF090-3/8 PLB3072DF090-1/2 PLB3080DF090-5/16 PLB3080DF090-3/8 PLB3080DF090-1/2 — — — — — — — — 54656 54657 54658 54659 54660 54661 54662 54663 54664 54665 54666 54667 54668 54669 54670 54671 54672 54673 54674 54675 54676 — — — — — — — — MINIATURE HTD TIMING BELTS 5mm PITCH 5M SERIES 9 and 15mm WIDTHS NEOPRENE—NYLON COVERED, FIBERGLASS REINFORCED AMBIENT TEMPERATURE RANGE— –18°C to +85°C BREAKING STRENGTH—9 mm WIDTH—234 KGS 15 mm WIDTH—390 KGS 5 MM. .197 IN. 3.56 MM. .140 IN. 2.08 MM. .082 IN. ORDER BY CATALOG NUMBER OR ITEM CODE No. Pitch Length of Grooves mm Inch 64 66 70 75 80 85 90 95 100 104 107 113 120 123 127 133 134 142 148 151 160 166 167 170 178 185 186 190 200 210 225 254 284 319 358 360 374 379 389 400 505 320 330 350 375 400 425 450 475 500 520 535 565 600 615 635 665 670 710 740 755 800 830 835 850 890 925 930 950 1000 1050 1125 1270 1420 1595 1790 1800 1870 1895 1945 2000 2525 12.598 12.992 13.779 14.764 15.748 16.732 17.716 18.700 19.685 20.472 21.063 22.244 23.622 24.213 25.000 26.181 26.378 27.953 29.134 29.724 31.496 32.677 32.874 33.464 35.039 36.417 36.614 37.401 39.370 41.339 44.291 50.000 55.905 62.795 70.472 70.866 73.622 74.606 76.575 78.740 99.409 9mm Belt Width Catalog Item Number Code — 5M066090 5M070090 5M075090 5M080090 5M085090 5M090090 5M095090 5M100090 5M104090 5M107090 5M113090 5M120090 5M123090 5M127090 5M133090 5M134090 5M142090 5M148090 5M151090 5M160090 5M166090 5M167090 5M170090 5M178090 5M185090 5M186090 5M190090 5M200090 5M210090 5M225090 5M254090 5M284090 5M319090 5M358090 5M360090 5M374090 5M379090 5M389090 5M400090 5M505090 — 54367 54368 54369 54370 54371 54372 54373 54374 54375 54376 54377 54378 54379 54380 54381 54382 54383 54384 54385 54386 54387 54388 54389 54390 54391 54392 54393 54394 54395 54396 54397 54398 54399 54400 54401 54402 54403 54404 54405 54406 15mm Belt Width Catalog Item Number Code 5M064150 5M066150 5M070150 5M075150 5M080150 5M085150 5M090150 5M095150 5M100150 5M104150 5M107150 5M113150 5M120150 5M123150 5M127150 5M133150 5M134150 5M142150 5M148150 5M151150 5M160150 5M166150 5M167150 5M170150 5M178150 5M185150 5M186150 5M190150 5M200150 5M210150 5M225150 5M254150 5M284150 5M319150 5M358150 5M360150 5M374150 5M379150 5M389150 5M400150 5M505150 54407 54408 54409 54410 54411 54412 54413 54414 54415 54416 54417 54418 54419 54420 54421 54422 54423 54424 54425 54426 54427 54428 54429 54430 54431 54432 54433 54434 54435 54436 54437 54438 54439 54440 54441 54442 54443 54444 54445 54446 54447 Gear Catalog 127 TIMING BELT PULLEYS 5mm PITCH ALUMINUM FOR PA SERIES 9mm WIDE BELTS ALUMINUM ALLOY—CLEAR ANODIZED COMPLETE WITH SETSCREWS WITH FLANGE WITHOUT FLANGE L L FACE FACE D O.D. O.D. C C BORE BORE FLANGE DIAMETER D D/2 D/2 SETSCREW STANDARD TOLERANCES DIMENSION BORE O.D. TOLERANCES All 12–16 Grooves 17–32 Grooves 34–62 Grooves 72 Grooves +.001 – .000 +.002 – .000 +.003 – .000 +.004 – .000 +.005 – .000 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 12 13 14 15 16 17 18 19 20 22 24 25 26 28 30 32 34 36 38 40 44 48 50 56 60 62 72 .752 .815 .877 .940 1.003 1.065 1.128 1.191 1.253 1.379 1.504 1.566 1.629 1.754 1.880 2.005 2.130 2.256 2.381 2.506 2.757 3.008 3.133 3.509 3.760 3.885 4.511 .707 .770 .832 .895 .958 1.020 1.083 1.146 1.208 .250 1.334 1.459 1.521 1.584 1.709 1.835 1.960 2.085 2.211 2.336 2.461 .3125 2.712 2.963 3.088 3.464 .375 3.715 3.840 4.466 B Face Width 35/64 C 7/16 1/2 1/2 9/16 9/16 5/8 11/16 3/4 13/16 15/16 1 1 1-1/16 1-3/16 1-3/16 1-1/4 1-3/8 1-1/2 D L 7/8 15/16 1 1-1/16 1/4 51/64 1-3/32 1-3/16 1-1/4 1-5/16 1-3/8 1-1/2 1-5/8 1-11/16 1-3/4 5/16 55/64 1-7/8 2 2-1/8 2-1/4 — — — — 25/64 15/16 — — — — — — *Pulleys with 12 and 13 grooves have one setscrew. All others have two at 90°. 128 Gear Catalog Flange Dia. Setscrew * #8-32 #10-32 With Flange Catalog Item Number Code PA5012DF090 PA5013DF090 PA5014DF090 PA5015DF090 PA5016DF090 PA5017DF090 PA5018DF090 PA5019DF090 PA5020DF090 PA5022DF090 PA5024DF090 PA5025DF090 PA5026DF090 PA5028DF090 PA5030DF090 PA5032DF090 PA5034DF090 — — — — — — — — — — 54677 54678 54679 54680 54681 54682 54683 54684 54685 54686 54687 54688 54689 54690 54691 54692 54693 — — — — — — — — — — Without Flange Catalog Item Number Code PA5012NF090 PA5013NF090 PA5014NF090 PA5015NF090 PA5016NF090 PA5017NF090 PA5018NF090 PA5019NF090 PA5020NF090 PA5022NF090 PA5024NF090 PA5025NF090 PA5026NF090 PA5028NF090 PA5030NF090 PA5032NF090 PA5034NF090 PA5036NF090 PA5038NF090 PA5040NF090 PA5044NF090 PA5048NF090 PA5050NF090 PA5056NF090 PA5060NF090 PA5062NF090 PA5072NF090 54694 54695 54696 54697 54698 54699 54700 54701 54702 54703 54704 54705 54706 54707 54708 54709 54710 54711 54712 54713 54714 54715 54716 54717 54718 54719 54720 TIMING BELT PULLEYS 5mm PITCH ALUMINUM FOR PA SERIES 15mm WIDE BELTS ALUMINUM ALLOY—CLEAR ANODIZED † COMPLETE WITH SETSCREWS WITH FLANGE WITHOUT FLANGE L L FACE FACE D O.D. O.D. C C BORE BORE FLANGE DIAMETER D D/2 D/2 SETSCREW STANDARD TOLERANCES DIMENSION BORE O.D. TOLERANCES All 12–16 Grooves 17–32 Grooves 34–62 Grooves 72 Grooves +.001 – .000 +.002 – .000 +.003 – .000 +.004 – .000 +.005 – .000 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 12 13 14 15 16 17 18 19 20 22 24 25 26 28 30 32 34 36 38 40 44 48 50 56 60 62 72 .752 .815 .877 .940 1.003 1.065 1.128 1.191 1.253 1.379 1.504 1.566 1.629 1.754 1.880 2.005 2.130 2.256 2.381 2.506 2.757 3.008 3.133 3.509 3.760 3.885 4.511 .707 .770 .832 .895 .958 1.020 1.083 1.146 1.208 1.334 1.459 1.521 1.584 1.709 1.835 1.960 2.085 2.211 2.336 2.461 2.712 2.963 3.088 3.464 3.715 3.840 4.466 B Face Width .250 25/32 C 7/16 1/2 1/2 9/16 9/16 5/8 11/16 3/4 13/16 15/16 1 1 1-1/16 1-3/16 1-3/16 1-1/4 1-3/8 .3125 1-1/2 .375 D L Flange Dia. 7/8 15/16 1 1-1/16 1/4 1-1/32 1-3/32 1-3/16 1-1/4 1-5/16 1-3/8 1-1/2 1-5/8 1-11/16 1-3/4 5/16 1-3/32 1-7/8 2 2-1/8 2-1/4 — — — — 13/32 1-3/16 — — — — — — Setscrew * #8-32 #10-32 With Flange Catalog Item Number Code PA5012DF150 PA5013DF150 PA5014DF150 PA5015DF150 PA5016DF150 PA5017DF150 PA5018DF150 PA5019DF150 PA5020DF150 PA5022DF150 PA5024DF150 PA5025DF150 PA5026DF150 PA5028DF150 PA5030DF150 PA5032DF150 PA5034DF150 — — — — — — — — — — 54721 54722 54723 54724 54725 54726 54727 54728 54729 54730 54731 54732 54733 54734 54735 54736 54737 — — — — — — — — — — Without Flange Catalog Item Number Code PA5012NF150 PA5013NF150 PA5014NF150 PA5015NF150 PA5016NF150 PA5017NF150 PA5018NF150 PA5019NF150 PA5020NF150 PA5022NF150 PA5024NF150 PA5025NF150 PA5026NF150 PA5028NF150 PA5030NF150 PA5032NF150 PA5034NF150 PA5036NF150 PA5038NF150 PA5040NF150 PA5044NF150 PA5048NF150 PA5050NF150 PA5056NF150 PA5060NF150 PA5062NF150 PA5072NF150 54738 54739 54740 54741 54742 54743 54744 54745 54746 54747 54748 54749 54750 54751 54752 54753 54754 54755 54756 54757 54758 54759 54760 54761 54762 54763 54764 *Pulleys with 12 and 13 grooves have one setscrew. All others have two at 90°. †44-72 grooves material is A356-T6 (cast). Gear Catalog 129 TIMING BELT PULLEYS 5mm PITCH LEXAN FOR PL SERIES 9mm WIDE BELTS LEXAN—FIBERGLASS REINFORCED SINGLE FLANGE DOUBLE FLANGE L L FACE D D 3/16 B O .D . F.D . O .D . C F.D . B C 3/16 STANDARD TOLERANCES DIMENSION BORE FACE TOLERANCES All +.001 – .000 ALL DIMENSIONS IN INCHES ORDER BY CATALOG NUMBER OR ITEM CODE No. of Grooves Pitch Dia. O.D. 11 12 13 14 15 16 17 18 19 20 22 25 28 29 30 40 50 .689 .752 .815 .877 .940 1.003 1.065 1.128 1.191 1.253 1.379 1.566 1.754 1.817 1.880 2.506 3.133 .644 .707 .770 .832 .895 .958 1.020 1.083 1.146 1.208 1.334 1.521 1.709 1.772 1.835 2.461 3.088 B 3/16 C D L 11/16 3/4 1/4 13/16 5/16 13/16* 7/16 1/4 7/8 5/16 *7/8" for Double Flange. 130 Face Width Gear Catalog Flange Dia. .87 .93 .99 1.06 1.19 1.19 1.24 1.31 1.38 1.44 1.57 1.76 1.95 2.02 2.08 2.71 3.29 Single Flange Catalog Item Number Code PL5011SF090 PL5012SF090 PL5013SF090 PL5014SF090 PL5015SF090 PL5016SF090 PL5017SF090 PL5018SF090 PL5019SF090 PL5020SF090 PL5022SF090 PL5025SF090 PL5028SF090 PL5029SF090 PL5030SF090 PL5040SF090 PL5050SF090 54765 54766 54767 54768 54769 54770 54771 54772 54773 54774 54775 54776 54777 54778 54779 54780 54781 Double Flange Catalog Item Number Code PL5011DF090 PL5012DF090 PL5013DF090 PL5014DF090 PL5015DF090 PL5016DF090 PL5017DF090 PL5018DF090 PL5019DF090 PL5020DF090 PL5022DF090 PL5025DF090 PL5028DF090 PL5029DF090 PL5030DF090 PL5050DF090 PL5050DF090 54782 54783 54784 54785 54786 54787 54788 54789 54790 54791 54792 54793 54794 54795 54796 54797 54798 TIMING BELT PULLEYS 5mm PITCH LEXAN FOR LEXAN—FIBERGLASS REINFORCED KNURLED ALUMINUM INSERTS COMPLETE WITH SETSCREWS SINGLE FLANGE DOUBLE FLANGE SETSCREW SETSCREW L D 5 32 L D 5 32 STANDARD TOLERANCES DIMENSION BORE O.D. TOLERANCES All FACE 11 .689 .644 12 .752 .707 13 .815 .770 14 .877 .832 15 .940 .895 16 1.003 .958 17 1.065 1.020 18 1.128 1.083 19 1.191 1.146 20 1.253 1.208 22 1.379 1.334 25 1.566 1.521 28 1.754 1.709 29 1.817 1.772 30 1.880 1.835 40 2.506 2.461 50 3.133 3.088 B 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 5/16 3/8 1/2 5/16 3/8 1/2 C Insert D Dia. L Flange Dia. Setscrew .87 .93 11/16 3/8 #6-32 .99 1.06 1.19 1.19 1.24 3/4 1.31 1/4 7/16 A C B F.D. B +.001 – .000 Face Width O.D. A C F.D. 3 16 No. of Pitch Grooves Dia. O.D. PLB SERIES 9mm WIDE BELTS 13/16 1.38 1/2 1.44 #8-32 1.57 1.76 1.95 7/8 2.02 2.08 2.71 5/16 5/8 13/16* #10-32 3.29 SPOT DRILL 3 16 FACE Single Flange Catalog Item Number Code PLB5011SF090-3/16 PLB5011SF090-1/4 PLB5012SF090-3/16 PLB5012SF090-1/4 PLB5013SF090-3/16 PLB5013SF090-1/4 PLB5014SF090-3/16 PLB5014SF090-1/4 PLB5015SF090-1/4 PLB5015SF090-5/16 PLB5015SF090-3/8 PLB5016SF090-1/4 PLB5016SF090-5/16 PLB5016SF090-3/8 PLB5017SF090-1/4 PLB5017SF090-5/16 PLB5017SF090-3/8 PLB5018SF090-1/4 PLB5018SF090-5/16 PLB5018SF090-3/8 PLB5019SF090-1/4 PLB5019SF090-5/16 PLB5019SF090-3/8 PLB5020SF090-1/4 PLB5020SF090-5/16 PLB5020SF090-3/8 PLB5022SF090-1/4 PLB5022SF090-5/16 PLB5022SF090-3/8 PLB5025SF090-1/4 PLB5025SF090-5/16 PLB5025SF090-3/8 PLB5028SF090-1/4 PLB5028SF090-5/16 PLB5028SF090-3/8 PLB5029SF090-1/4 PLB5029SF090-5/16 PLB5029SF090-1/4 PLB5030SF090-1/4 PLB5030SF090-5/16 PLB5030SF090-3/8 PLB5040SF090-5/16 PLB5040SF090-3/8 PLB5040SF090-1/2 PLB5050SF090-5/16 PLB5050SF090-3/8 PLB5050SF090-1/2 54799 54800 54801 54802 54803 54804 54805 54806 54807 54808 54809 54810 54811 54812 54813 54814 54815 54816 54817 54818 54819 54820 54821 54822 54823 54824 54825 54826 54827 54828 54829 54830 54831 54832 54833 54834 54835 54836 54837 54838 54839 54840 54841 54842 54843 54844 54845 SPOT DRILL Double Flange Catalog Item Number Code PLB5011DF090-3/16 PLB5011DF090-1/4 PLB5012DF090-3/16 PLB5012DF090-1/4 PLB5013DF090-3/16 PLB5013DF090-1/4 PLB5014DF090-3/16 PLB5014DF090-1/4 PLB5015DF090-1/4 PLB5015DF090-5/16 PLB5015DF090-3/8 PLB5016DF090-1/4 PLB5016DF090-5/16 PLB5016DF090-3/8 PLB5017DF090-1/4 PLB5017DF090-5/16 PLB5017DF090-3/8 PLB5018DF090-1/4 PLB5018DF090-5/16 PLB5018DF090-3/8 PLB5019DF090-1/4 PLB5019DF090-5/16 PLB5019DF090-3/8 PLB5020DF090-1/4 PLB5020DF090-5/16 PLB5020DF090-3/8 PLB5022DF090-1/4 PLB5022DF090-5/16 PLB5022DF090-3/8 PLB5025DF090-1/4 PLB5025DF090-5/16 PLB5025DF090-3/8 PLB5028DF090-1/4 PLB5028DF090-5/16 PLB5028DF090-3/8 PLB5029DF090-1/4 PLB5029DF090-5/16 PLB5029DF090-1/4 PLB5030DF090-1/4 PLB5030DF090-5/16 PLB5030DF090-3/8 PLB5040DF090-5/16 PLB5040DF090-3/8 PLB5040DF090-1/2 PLB5050DF090-5/16 PLB5050DF090-3/8 PLB5050DF090-1/2 54846 54847 54848 54849 54850 54851 54852 54853 54854 54855 54856 54857 54858 54859 54860 54861 54862 54863 54864 54865 54866 54867 54868 54869 54870 54871 54872 54873 54874 54875 54876 54877 54878 54879 54880 54881 54882 54883 54884 54885 54886 54887 54888 54889 54890 54891 54892 *7/8" for Double Flange. Gear Catalog 131 NOTES 132 Gear Catalog ENGINEERING INFORMATION SECTION CONTENTS SPUR GEARS NOMENCLATURE .................................................................................................................134 – 135 INVOLUTE........................................................................................................................................136 DIAMETRAL PITCH / PRESSURE ANGLE / TOOTH DIMENSIONS ............................................137 BACKLASH / UNDERCUT / FORMULAS.......................................................................................138 LEWIS FORMULA............................................................................................................................139 HELICAL GEARS NOMENCLATURE / HELIX ANGLE................................................................................................140 FORMULAS .....................................................................................................................................141 THRUST LOADS .............................................................................................................................142 MITER & BEVEL GEARS NOMENCLATURE ...........................................................................................................................143 MOUNTING DISTANCE...................................................................................................................144 TOOTH STRENGTH / THRUST.......................................................................................................145 WORMS & WORM GEARS HAND / EFFICIENCY / THRUST LOADS........................................................................................146 FORMULAS / SELF-LOCKING .......................................................................................................147 COUPLING / UNIVERSAL JOINTS..........................................................................................................148 GENERAL INFORMATION MOUNTINGS / ALTERATIONS / LUBRICATION ...........................................................................149 MATERIALS / STYLES / KEYWAYS & SETSCREWS...................................................................150 HOW TO FIGURE HORSEPOWER & TORQUE.............................................................................151 APPLICATION CLASSIFICATIONS......................................................................................152 – 153 TERMS AND CONDITIONS............................................................................................................154 – 155 INDEX TO CATALOG NUMBERS .................................................................................................156 – 158 GEAR CATALOG 133 ENGINEERING INFORMATION SPUR GEARS GEAR NOMENCLATURE ADDENDUM (a) is the height by which a tooth projects beyond the pitch circle or pitch line. BASE DIAMETER (Db) is the diameter of the base cylinder from which the involute portion of a tooth profile is generated. BACKLASH (B) is the amount by which the width of a tooth space exceeds the thickness of the engaging tooth on the pitch circles. As actually indicated by measuring devices, backlash may be determined variously in the transverse, normal, or axial-planes, and either in the direction of the pitch circles or on the line of action. Such measurements should be corrected to corresponding values on transverse pitch circles for general comparisons. BORE LENGTH is the total length through a gear, sprocket, or coupling bore. CIRCULAR PITCH (p) is the distance along the pitch circle or pitch line between corresponding profiles of adjacent teeth. CIRCULAR THICKNESS (t) is the length of arc between the two sides of a gear tooth on the pitch circle, unless otherwise specified. CLEARANCE-OPERATING (c) is the amount by which the dedendum in a given gear exceeds the addendum of its mating gear. CONTACT RATIO (mc) in general, the number of angular pitches through which a tooth surface rotates from the beginning to the end of contact. GEAR is a machine part with gear teeth. When two gears run together, the one with the larger number of teeth is called the gear. HUB DIAMETER is outside diameter of a gear, sprocket or coupling hub. HUB PROJECTION is the distance the hub extends beyond the gear face. INVOLUTE TEETH of spur gears, helical gears and worms are those in which the active portion of the profile in the transverse plane is the involute of a circle. LONG- AND SHORT-ADDENDUM TEETH are those of engaging gears (on a standard designed center distance) one of which has a long addendum and the other has a short addendum. KEYWAY is the machined groove running the length of the bore. A similar groove is machined in the shaft and a key fits into this opening. NORMAL DIAMETRAL PITCH (P n ) is the value of the diametral pitch as calculated in the normal plane of a helical gear or worm. NORMAL PLANE is the plane normal to the tooth surface at a pitch point and perpendicular to the pitch plane. For a helical gear this plane can be normal to one tooth at a point laying in the plane surface. At such point, the normal plane contains the line normal to the tooth surface and this is normal to the pitch circle. DEDENDUM (b) is the depth of a tooth space below the pitch line. It is normally greater than the addendum of the mating gear to provide clearance. NORMAL PRESSURE ANGLE (øn) in a normal plane of helical tooth. DIAMETRAL PITCH (P) is the ratio of the number of teeth to the pitch diameter. OUTSIDE DIAMETER (Do) is the diameter of the addendum (outside) circle. FACE WIDTH (F) is the length of the teeth in an axial plane. FILLET RADIUS (rf) is the radius of the fillet curve at the base of the gear tooth. FULL DEPTH TEETH are those in which the working depth equals 2.000 divided by the normal diametral pitch. 134 Gear Catalog ENGINEERING INFORMATION SPUR GEARS GEAR NOMENCLATURE (Continued) ROOT DIAMETER (Dr) is the diameter at the base of the tooth space. PITCH CIRCLE is the circle derived from a number of teeth and a specified diametral or circular pitch. Circle on which spacing or tooth profiles is established and from which the tooth proportions are constructed. PRESSURE ANGLE—OPERATING (ør) is determined by the center distance at which the gears operate. It is the pressure angle at the operating pitch diameter. PITCH CYLINDER is the cylinder of diameter equal to the pitch circle. TIP RELIEF is an arbitrary modification of a tooth profile whereby a small amount of material is removed near the tip of the gear tooth. PINION is a machine part with gear teeth. When two gears run together, the one with the smaller number of teeth is called the pinion. UNDERCUT is a condition in generated gear teeth when any part of the fillet curve lies inside a line drawn tangent to the working profile at its point of juncture with the fillet. PITCH DIAMETER (D) is the diameter of the pitch circle. In parallel shaft gears, the pitch diameters can be determined directly from the center distance and the number of teeth. WHOLE DEPTH (ht) is the total depth of a tooth space, equal to addendum plus dedendum, equal to the working depth plus variance. PRESSURE ANGLE (ø) is the angle at a pitch point between the line of pressure which is normal to the tooth surface, and the plane tangent to the pitch surface. In involute teeth, pressure angle is often described also as the angle between the line of action and the line tangent to the pitch circle. Standard pressure angles are established in connection with standard gear-tooth proportions. WORKING DEPTH (hk) is the depth of engagement of two gears; that is, the sum of their addendums. TOOTH PARTS PINION PINION PITCH CIRCLE LINE OF ACTION OUTSIDE DIA. PRESSURE ANGLE TOOTH PROFILE (INVOLUTE) BASE CIRCLE PITCH CIRCLE WHOLE DEPTH WORKING DEPTH CENTER DISTANCE CLEARANCE ADDENDUM DEDENDUM CIRCULAR TOOTH THICKNESS ROOT (TOOTH) FILLET ROOT DIA. CIRCULAR PITCH GEAR GEAR Gear Catalog 135 ENGINEERING INFORMATION SPUR GEARS INVOLUTE FORM Gear teeth could be manufactured with a wide variety of shapes and profiles. The involute profile is the most commonly used system for gearing today, and all Boston spur and helical gears are of involute form. An involute is a curve that is traced by a point on a taut cord unwinding from a circle, which is called a BASE CIRCLE. The involute is a form of spiral, the curvature of which becomes straighter as it is drawn from a base circle and eventually would become a straight line if drawn far enough. EA CIRCL I N – TE LU VO An involute drawn from a larger base circle will be less curved (straighter) than one drawn from a smaller base circle. Similarly, the involute tooth profile of smaller gears is considerably curved, on larger gears is less curved (straighter), and is straight on a rack, which is essentially an infinitely large gear. E– C B CI LE E CL A C IR R INVOLUT C IR CLE B Involute gear tooth forms and standard tooth proportions are specified in terms of a basic rack which has straight-sided teeth, for involute systems. 20 TEETH 136 Gear Catalog 48 TEETH RACK ENGINEERING INFORMATION SPUR GEARS DIAMETRAL PITCH SYSTEM All stock gears are made in accordance with the diametral pitch system. The diametral pitch of a gear is the number of teeth in the gear for each inch of pitch diameter. Therefore, the diametral pitch determines the size of the gear tooth. PRESSURE ANGLE Pressure angle is the angle at a pitch point between the line of pressure which is normal to the tooth surface, and the plane tangent to the pitch surface. The pressure angle, as defined in this catalog, refers to the angle when the gears are mounted on their standard center distances. Boston Gear manufactures both 14-1/2° and 20° PA, involute, full depth system gears. While 20°PA is generally recognized as having higher load carrying capacity, 14-1/2°PA gears have extensive use. The lower pressure angle results in less change in backlash due to center distance variation and concentricity errors. It also provides a higher contact ratio and consequent smoother, quieter operation provided that undercut of teeth is not present. TOOTH DIMENSIONS For convenience, Tooth Proportions of various standard diametral pitches of Spur Gears are given below. Circular Diametral Pitch Pitch (Inches) 3 4 5 6 8 10 12 16 20 24 32 48 64 1.0472 .7854 .6283 .5236 .3927 .3142 .2618 .1963 .1571 .1309 .0982 .0654 .0491 Thickness of Tooth Depth to be on Pitch Cut in Gear Line (Inches) Addendum (Inches) (Hobbed Gears) (Inches) .5236 .3927 .3142 .2618 .1963 .1571 .1309 .0982 .0785 .0654 .0491 .0327 .0245 .7190 .5393 .4314 .3565 .2696 .2157 .1798 .1348 .1120 .0937 .0708 .0478 .0364 .3333 .2500 .2000 .1667 .1250 .1000 .0833 .0625 .0500 .0417 .0312 .0208 .0156 Gear Catalog 137 ENGINEERING INFORMATION SPUR GEARS BACKLASH SPUR GEAR FORMULAS Stock spur gears are cut to operate at standard center distances. The standard center distance being defined by: FOR FULL DEPTH INVOLUTE TEETH Standard Center Distance = Pinion PD + Gear PD 2 When mounted at this center distance, stock spur gears will have the following average backlash: Diametral Pitch Backlash (Inches) Diametral Pitch Backlash (Inches) 3 4 5 6 7 .013 .010 .008 .007 .006 8-9 10-13 14-32 33-64 .005 .004 .003 .0025 To Obtain Diametral Pitch (P) Circular Pitch (p) Pitch Diameter (D) An increase or decrease in center distance will cause an increase or decrease in backlash. Since, in practice, some deviation from the theoretical standard center distance is inevitable and will alter the backlash, such deviation should be as small as possible. For most applications, it would be acceptable to limit the deviation to an increase over the nominal center distance of one half the average backlash. Varying the center distance may afford a practical means of varying the backlash to a limited extent. The approximate relationship between center distance and backlash change of 14-1/2° and 20° pressure angle gears is shown below: For 14-1/2°–Change in Center Distance = 1.933 x Change in Backlash For 20° –Change in Center Distance = 1.374 x Change in Backlash From this, it is apparent that a given change in center distance, 14-1/2° gears will have a smaller change in backlash than 20° gears. This fact should be considered in cases where backlash is critical. Base Diameter (Db) Number of Teeth (N) Tooth Thickness (t) @Pitch Diameter (D) Addendum (a) Outside Diameter (Do) Whole Depth (ht) (20P & Finer) Whole Depth (ht) (Courser than 20P) Working Depth (h k) Clearance (c) Dedendum (b) UNDERCUT When the number of teeth in a gear is small, the tip of the mating gear tooth may interfere with the lower portion of the tooth profile. To prevent this, the generating process removes material at this point. This results in loss of a portion of the involute adjacent to the tooth base, reducing tooth contact and tooth strength. On 14-1/2°PA gears undercutting occurs where a number of teeth is less than 32 and for 20°PA less than 18. Since this condition becomes more severe as tooth numbers decrease, it is recommended that the minimum number of teeth be 16 for 14-1/2°PA and 13 for 20°PA. In a similar manner INTERNAL Spur Gear teeth may interfere when the pinion gear is too near the size of its mating internal gear. The following may be used as a guide to assure proper operation of the gear set. For 14-1/2°PA, the difference in tooth numbers between the gear and pinion should not be less than 15. For 20°PA the difference in tooth numbers should not be less than 12. p a PITCH LINE hk h t b t c rf 138 Gear Catalog a b c hk ht p rf t = ADDENDUM = DEDENDUM = CLEARANCE = WORKING DEPTH = WHOLE DEPTH = CIRCULAR PITCH = FILLET RADIUS = CIRCULAR TOOTH THICKNESS = PRESSURE ANGLE Having Formula Circular Pitch (p) Contact Ratio (Mc) P = 3.1416 p Number of Teeth (N) & P = N Pitch Diameter (D) D Number of Teeth (N) & P = N + 2 (Approx.) Outside Diameter (Do) Do Diametral Pitch (P) p = 3.1416 P Number of Teeth (N) & D = N Diametral Pitch (P) P Outside Diameter (Do) & D = D – 2 o Diametral Pitch (P) P Pitch Diameter (D) and Db = Dcosø Pressure Angle (ø) Diametral Pitch (P) & N=PxD Pitch Diameter (D) Diametral Pitch (P) t = 1.5708 P Diametral Pitch (P) a=1 P Pitch Diameter (D) & Do = D + 2a Addendum (a) Diametral Pitch (P) ht = 2.2 + .002 P 2.157 Diametral Pitch (P) ht = P Addendum (a) hk = 2(a) Whole Depth (ht) c = ht – 2a Addendum (a) Whole Depth (ht) & b = ht – a Addendum (a) Outside Radii, Base Radii, Center Distance and Pressure Angle+C.P. Ro2 – Rb2 + r o2 – r b2 – Csinø* MM c= c= Ppccosø Pitch Diameter (D) and Dedendum (b) Center Distance (C) Pitch Diameter (D) or No. of Teeth and Pitch Root Diameter (Dr) Dr = D – 2b C = D1 + D2 2 or N1 + N2 2P *Ro = Outside Radius, Gear ro = Outside Radius, Pinion Rb = Base Circle Radius, Gear rb = Base Circle Radius, Pinion ENGINEERING INFORMATION SPUR GEARS LEWIS FORMULA (Barth Revision) TABLE II–VALUES OF SAFE STATIC STRESS (s) Gear failure can occur due to tooth breakage (tooth stress) or surface failure (surface durability) as a result of fatigue and wear. Strength is determined in terms of tooth-beam stresses for static and dynamic conditions, following well established formula and procedures. Satisfactory results may be obtained by the use of Barth’s Revision to the Lewis Formula, which considers beam strength but not wear. The formula is satisfactory for commercial gears at Pitch Circle velocities of up to 1500 FPM. It is this formula that is the basis for all Boston Spur Gear ratings. METALLIC SPUR GEARS 600 W = SFY P 600 + V W = Tooth Load, Lbs. (along the Pitch Line) S = Safe Material Stress (static) Lbs. per Sq. In. (Table II) F = Face Width, In. Y = Tooth Form Factor (Table I) P = Diametral Pitch D = Pitch Diameter V = Pitch Line Velocity, Ft. per Min. = .262 x D x RPM For NON-METALLIC GEARS, the modified Lewis Formula shown below may be used with (S) values of 6000 PSI for Phenolic Laminated material. Material (s) Lb. per Sq. In. Plastic ........................................................................ 5000 Bronze ........................................................................ 10000 Cast Iron ..................................................................... 12000 .20 Carbon (Untreated) ................................... 20000 .20 Carbon (Case-hardened) .......................... 25000 Steel .40 Carbon (Untreated) ................................... 25000 .40 Carbon (Heat-treated)............................... 30000 .40 C. Alloy (Heat-treated) .............................. 40000 { Max. allowable torque (T) that should be imposed on a gear will be the safe tooth load (W) multiplied by D or T = W x D 2 2 The safe horsepower capacity of the gear (at a given RPM) can be calculated from HP = T x RPM or directly from (W) and (V); 63,025 WV HP = 33,000 For a known HP, T = 63025 x HP RPM 150 + .25 W = SFY P 200 + V TABLE I TOOTH FORM FACTOR (Y) Number of Teeth 14-1/2° Full Depth Involute 20° Full Depth Involute 10 11 12 13 14 15 16 17 18 19 20 22 24 26 28 30 32 34 36 38 40 45 50 55 60 65 70 75 80 90 100 150 200 300 Rack 0.176 0.192 0.210 0.223 0.236 0.245 0.255 0.264 0.270 0.277 0.283 0.292 0.302 0.308 0.314 0.318 0.322 0.325 0.329 0.332 0.336 0.340 0.346 0.352 0.355 0.358 0.360 0.361 0.363 0.366 0.368 0.375 0.378 0.382 0.390 0.201 0.226 0.245 0.264 0.276 0.289 0.295 0.302 0.308 0.314 0.320 0.330 0.337 0.344 0.352 0.358 0.364 0.370 0.377 0.383 0.389 0.399 0.408 0.415 0.421 0.425 0.429 0.433 0.436 0.442 0.446 0.458 0.463 0.471 0.484 Gear Catalog 139 ENGINEERING INFORMATION HELICAL GEARS GEAR NOMENCLATURE HELIX ANGLE— The information contained in the Spur Gear section is also pertinent to Helical Gears with the addition of the following: HELIX ANGLE (y) is the angle between any helix and an element of its cylinder. In helical gears, it is at the pitch diameter unless otherwise specified. LEAD (L) is the axial advance of a helix for one complete turn, as in the threads of cylindrical worms and teeth of helical gears. NORMAL DIAMETRAL PITCH (Pn) is the Diametral Pitch as calculated in the normal plane. HAND – Helical Gears of the same hand operate at right angles, see Fig. 1 Helical Gears of opposite hands run on parallel shafts. Fig. 2 NORMAL PLANE HELIX ANGLE AXIAL PLANE pn p p = AXIAL CIRCULAR PITCH pn = NORMAL CIRCULAR PITCH TWO RIGHT-HAND HELICAL GEARS TWO LEFT-HAND HELICAL GEARS Figure 1 LEFT HAND HELICAL GEAR LEFT-HAND AND RIGHT-HAND HELICAL GEARS Figure 2 RIGHT HAND HELICAL GEAR All Boston Helicals are cut to the Diametral Pitch system, resulting in a Normal Pitch which is lower in number than the Diametral Pitch. INVOLUTE—The Helical tooth form is involute in the plane of rotation and can be developed in a manner similar to that of the Spur Gear. However, unlike the Spur Gear, which may be viewed as two-dimensional, the Helical Gear must be viewed as three-dimensional to show change in axial features. Helical gears offer additional benefits relative to Spur Gears, those being: • Improved tooth strength due to the elongated helical wraparound. • Increased contact ratio due to the axial tooth overlap. • Helical Gears thus tend to have greater load carrying capacity than Spur Gears of similar size. • Due to the above, smoother operating characteristics are apparent. The teeth of a LEFT HAND Helical Gear lean to the left when the gear is placed flat on a horizontal surface. 140 The teeth of a RIGHT HAND Helical Gear lean to the right when the gear is placed flat on a horizontal surface. Gear Catalog ENGINEERING INFORMATION HELICAL GEARS HELICAL GEAR FORMULAS To Obtain Having HELICAL GEAR LEWIS FORMULA Formula Number of Teeth (N) & Pitch Diameter (D) Normal Diametral Pitch (Pn) Helix Angle (y) Pitch Diameter (D) Number of Teeth (N) & Transverse Diametral Pitch (P) Normal Transverse Diametral Pitch (P) Diametral Pitch (PN) & Helix Angle (y) Normal Circular Normal Diametral Pitch (PN) Tooth Thickness (t) Transverse Diametral Pitch (P) Circular Pitch (pt) (Transverse) Normal Transverse Circular Pitch (pn) Circular Pitch (p) Pitch Diameter and Lead (L) Pitch Helix Angle Transverse Diametral Pitch (P) P=N D The beam strength of Helical Gears operating on parallel shafts can be calculated with the Lewis Formula revised to compensate for the difference between Spur and Helical Gears, with modified Tooth Form Factors Y. P = PNCosy D=N P P Cosy t = 1.5708 PN PN = p = t P pn= ptCosy L= D Tany TRANSVERSE VS. NORMAL DIAMETRAL PITCH FOR BOSTON 45° HELICAL GEARS P Transverse Diametral Pitch PN Normal Diametral Pitch 24 20 16 12 10 8 6 33.94 28.28 22.63 16.97 14.14 11.31 8.48 600 W = SFY PN 600 + V W = Tooth Load, Lbs. (along the Pitch Line) S = Safe Material Stress (static) Lbs. per Sq. In. (Table III) F = Face Width, Inches Y =Tooth Form Factor (Table IV) PN = Normal Diametral Pitch (Refer to Conversion Chart) D = Pitch Diameter V = Pitch Line Velocity, Ft. Per Min. = .262 x D x RPM TABLE III–VALUES OF SAFE STATIC STRESS (S) Material (s) Lb. per Sq. In. Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10000 Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12000 .20 Carbon (Untreated) . . . . . . . . . . . . . . . . 20000 .20 Carbon (Case-hardened) . . . . . . . . . . . 25000 Steel .40 Carbon (Untreated) . . . . . . . . . . . . . . . . 25000 .40 Carbon (Heat-treated) . . . . . . . . . . . . . . 30000 .40 C. Alloy (Heat-treated) . . . . . . . . . . . . . 40000 { TABLE IV—VALUES OF TOOTH FORM FACTOR (Y) No. of Teeth 8 9 10 12 15 16 18 20 24 FOR 14-1/2°PA—45° HELIX ANGLE GEAR Factor No. of Y Teeth .295 25 .305 30 .314 32 .327 36 .339 40 .342 48 .345 50 .352 60 .358 72 Factor Y .361 .364 .365 .367 .370 .372 .373 .374 .377 HORSEPOWER AND TORQUE Max. allowable torque (T) that should be imposed on a gear will be the safe tooth load (W) multiplied by D or T = W x D 2 2 The safe horsepower capacity of the gear (at a given RPM) can be calculated from HP = T x RPM or directly from (W) and (V); 63,025 WV HP = 33,000 For a known HP, T = 63025 x HP RPM Gear Catalog 141 ENGINEERING INFORMATION HELICAL GEARS When Helical gears are operated on other than Parallel shafts, the tooth load is concentrated at a point, with the result that very small loads produce very high pressures. The sliding velocity is usually quite high and, combined with the concentrated pressure, may cause galling or excessive wear, especially if the teeth are not well lubricated. For these reasons, the tooth load which may be applied to such drives is very limited and of uncertain value, and is perhaps best determined by trial under actual operating conditions. If one of the gears is made of bronze, the contact area and thereby the load carrying capacity, may be increased, by allowing the gears to “runin” in their operating position, under loads which gradually increase to the maximum expected. THRUST LOADS As a result of the design of the Helical Gear tooth, an axial or thrust load is developed. Bearings must be adequate to absorb this load. The thrust load direction is indicated below. The magnitude of the thrust load is based on calculated Horsepower. 126,050 x HP Axial Thrust Load = RPM x Pitch Diameter Boston Helicals are all 45° Helix Angle, producing a tangential force equal in magnitude to the axial thrust load. A separating force is also imposed on the gear set based on calculated Horsepower. Separating Load = Axial Thrust Load x .386 Above formulae based on Boston 45° Helix Angle and 14-1/2° Normal Pressure Angle. RIGHT HAND DRIVER THRUST BEARING DRIVER LEFTHAND DRIVER THRUST BEARING DRIVER LEFT-HAND DRIVER DRIVER THRUST BEARING RIGHT-HAND See page 114 for hardened and ground Thrust Washers. 142 Gear Catalog ENGINEERING INFORMATION MITER AND BEVEL GEARS Gear geometry for both straight and spiral tooth Miter and Bevel gears is of a complex nature and this text will not attempt to cover the topic in depth. Similar in nature to Helical gearing, Spiral Miters and Bevels must be run with a mating pinion or gear of opposite hand. The basic tooth form is a modification to the involute form and is the common form used in production today. All Boston standard stock Miter and Bevel gears are manufactured with a 20° Pressure Angle. Bevel gears are made in accordance with A.G.M.A. specifications for long and short Addendum system for gears and pinions (pinion is cut long Addendum) which serves to reduce the amount of pinion tooth undercut and to nearly equalize the strength and durability of the gear set. NOMENCLATURE Nomenclature may best be understood by means of graphic representation depicted below: The teeth of a Left Hand gear lean to the left when the gear is placed on a horizontal surface. The teeth of a Right Hand gear lean to the right when the gear is placed flat on a horizontal surface. MOUNTING DISTANCE PITCH APEX TO CROWN NE Straight Tooth Miter and Bevel Gear Formulas PITCH T CO CROWN TO BACK S DI FACE ANGLE All Boston Spiral Miter and Bevel gears are made with 35° spiral angles with all pinions cut left hand. Formula APEX ROOT ANGLE CE FA PITCH ANGLE ADDENDUM DEDENDUM WHOLE DEPTH To Obtain Having Pitch Diameter (D,d) Whole Depth (hT) No. of Teeth and Diametral Pitch (P) d=n P Diametral Pitch (P) hT = Addendum (a) Diametral Pitch (P) Dedendum (b) PITCH DIA. ST Clearance BA CK CO NE DI O.D. Circular Tooth Thickness (t) Pitch Angle Outside Diameter (Do, do) Pinion Whole Depth (hT) & Addendum (a) Whole Depth (nT) & Addendum (a) Diametral Pitch (P) Gear D=n P 2.188 2.188 + .002 hT = + .002 P P 1 1 a= a= P P b = hT – a b = hT – a c = hT – 2a c = hT – 2a t= 1.5708 P t= 1.5708 P Number of Teeth In Pinion (Np) and Lp = tan -1 Np LG = 90 – Lp NG Gear (NG) Pinion & Gear Pitch Diameter (Dp + DG) do=Dp+2a(cos Lp) Do=DG+2a(cos LG) Addendum (a) & Pitch Angle (Lp + LG) ( ) Stock gears are cut to operate on an exact Mounting Distance with the following average backlash: Diametral Pitch Backlash (Inches) 4 5 6 8 10 12-20 24-48 .008 .007 .006 .005 .004 .003 .002 Gear Catalog 143 ENGINEERING INFORMATION MITER AND BEVEL GEARS Straight tooth bevel (and miter) gears are cut with generated tooth form having a localized lengthwise tooth bearing known as the “Coniflex”® tooth form. The superiority of these gears over straight bevels with full length tooth bearing, lies in the control of tooth contact. The localization of contact permits minor adjustment of the gears in assembly and allows for some displacement due to deflection under operating loads, without concentration of the load on the end of the tooth. This results in increased life and quieter operation. Incorrect If Mounting Distance of one or both gears is made less than dimension specified, the teeth may bind. Excessive wear or breakage can result. Drawing below shows gears mounted incorrectly with the Mounting Distance too short for one gear. PINION APEX DEFLECTED OR ASSEMBLED OFF CENTER PINION APEX ON CENTER MOUNTING DISTANCE TOO SMALL TOOTH BEARING SHIFTED OFF CENTER BUT STILL SAFE TOOTH BEARING CENTRAL (A) Incorrect (B) ILLUSTRATION OF LOCALIZED TOOTH BEARING IN STRAIGHT BEVEL CONIFLEX® GEARS Boston Gear Bevel and Miter Gears will provide smooth, quiet operation and long life when properly mounted and lubricated. There are several important considerations in mounting these gears. If Mounting Distance of either gear is made longer than dimension specified, as shown in drawing below, the gears will not be in full mesh on a common pitch line and may have excessive backlash. Excessive backlash or play, if great enough, can cause a sudden impulse or shock load in starting or reversing which might cause serious tooth damage. 1. All standard stock bevel and miter gears must be mounted at right angles (90°) for proper tooth bearing. 2. Mounting Distance (MD) is the distance from the end of the hub of one gear to the center line of its mating gear. When mounted at the MD specified, the gears will have a proper backlash and the ends of the gear teeth will be flush with each other (see drawings). MOUNTING DISTANCE TOO GREAT 3. All bevel and miter gears develop radial and axial thrust loads when transmitting power. See page 145. These loads must be accommodated by the use of bearings. MOUNTING DISTANCE MOUNTING DISTANCE MOUNTING DISTANCE ®Registered in the U.S. Patent Office. 144 Gear Catalog MOUNTING DISTANCE ENGINEERING INFORMATION MITER AND BEVEL BEARS TOOTH STRENGTH (Straight Tooth) The beam strength of Miter and Bevel gears (straight tooth) may be calculated using the Lewis Formula revised to compensate for the differences between Spur and Bevel gears. Several factors are often combined to make allowance for the tooth taper and the normal overhung mounting of Bevel gears. THRUST The axial thrust loads developed by straight tooth miter and bevel gears always tend to separate the gears. 600 .75 W = SFY P 600 + V W= S = F = Y = P = D = V = Tooth Load, Lbs. (along the Pitch Line) Safe Material Stress (static) Lbs. per Sq. In. (Table 1) Face Width, In. Tooth Form Factor (Table I) Diametral Pitch Pitch Diameter Pitch Line Velocity, Ft. per Min. = .262 x D x RPM For Spiral Bevel and Miter Gears, the direction of axial thrust loads developed by the driven gears will depend upon the hand and direction of rotation. Stock Spiral Bevel pinions cut Left Hand only, Gears Right Hand only. TABLE I VALUES OF SAFE STATIC STRESS (s) Material (s) Lb. per Sq. In. Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5000 Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10000 Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12000 .20 Carbon (Untreated) . . . . . . . . . . . . . . . . . . . . . . 20000 .20 Carbon (Case-hardened) . . . . . . . . . . . . . . . . . . 25000 Steel .40 Carbon (Untreated) . . . . . . . . . . . . . . . . . . . . . . 25000 .40 Carbon (Heat-treated) . . . . . . . . . . . . . . . . . . . . 30000 .40 C. Alloy (Heat-treated) . . . . . . . . . . . . . . . . . . . . 40000 { TABLE II TOOTH FORM FACTOR (Y) The magnitude of the thrust may be calculated from the formulae below, based on calculated HP, and an appropriate Thrust Bearing selected. 20°P.A.—LONG ADDENDUM PINIONS SHORT ADDENDUM GEARS No. Ratio Teeth 1 1.5 2 3 4 6 Pinion Pin. Gear Pin. Gear Pin. Gear Pin. Gear Pin. Gear Pin. Gear 12 14 16 18 20 24 28 32 36 40 — — .333 .342 .352 .371 .386 .399 .408 .418 — .349 .367 .383 .402 .424 .446 .462 .477 — — .292 .311 .328 .339 .364 .383 .396 .408 — .345 .367 .386 .402 .418 .443 .462 .487 .518 .543 .283 .301 .320 .336 .349 .368 .386 .402 .415 .424 .355 .377 .396 .415 .427 .471 .509 .540 .569 .594 .302 .317 .333 .346 .355 .377 .396 .412 .424 .434 .358 .380 .402 .427 .456 .506 .543 — — — .305 .323 .339 .364 .386 .405 .421 — — — .361 .405 .443 .474 .500 — — — — — .324 .352 .377 .399 .421 — — — — — Straight Bevels and Miters Gear Thrust = 126,050 x HP x tan a cos b RPM x Pitch Diameter Pinion Thrust = 126,050 x HP x tan a sin b RPM x Pitch Diameter Spiral Bevels and Miters Thrust values for Pinions and Gears are given for four possible combinations. R.H. SPIRAL TP = 126,050 x HP tanα sinβ – tanγ cosβ cosγ RPM x D TG = 126,050 x HP tanα cosβ + tanγ sinβ cosγ RPM x D TP = 126,050 x HP tanα sinβ + tanγ cosβ cosγ RPM x D TG = 126,050 x HP tanα cosβ + tanγ sinβ cosγ RPM x D CLOCKWISE HORSEPOWER AND TORQUE Max. allowable torque (T) that should be imposed on a gear will be the safe tooth load (W) multiplied by D or T = W x D 2 2 The safe horsepower capacity of the gear (at a given RPM) can be calculated from HP = T x RPM or directly from (W) and (V); 63,025 HP = WV 33,000 For a known HP, T = 63025 x HP RPM L.H. SPIRAL C. CLOCKWISE L.H. SPIRAL CLOCKWISE R.H. SPIRAL C. CLOCKWISE a = Tooth Pressure Angle b = 1/2 Pitch Angle NP Pitch Angle = tan-1 N G g = Spiral Angle = 35° ( ) Gear Catalog 145 ENGINEERING INFORMATION WORMS AND WORM GEARS Boston standard stock Worms and Worm Gears are used for the transmission of motion and/or power between non-intersecting shafts at right angles (90°). Worm Gear drives are considered the smoothest and quietest form of gearing when properly applied and maintained. They should be considered for the following requirements: HIGH RATIO SPEED REDUCTION LIMITED SPACE RIGHT ANGLE (NON-INTERSECTING) SHAFTS GOOD RESISTANCE TO BACK DRIVING General nomenclature having been applied to Spur and Helical gear types, may also be applied to Worm Gearing with the addition of Worm Lead and Lead Angle, Number of Threads (starts) and Worm Gear Throat diameter. THRUST LOADS As is true with Helical and Bevel gearing, Worm gearing, when operating, produces Thrust loading. The Chart below indicates the direction of thrust of Worms and Worm Gears when they are rotated as shown. To absorb this thrust loading, bearings should be located as indicated. RIGHT-HAND DRIVEN DRIVEN DRIVER DRIVER THRUST BEARING HOW TO TELL A LEFT-HAND OR RIGHT-HAND WORM OR WORM GEAR DRIVEN DRIVEN LEFT-HAND DRIVEN DRIVER DRIVEN DRIVER THRUST BEARING DRIVEN DRIVEN Threads of LEFT-HAND lean to the Left when standing on either end: EFFICIENCY The efficiency of a worm gear drive depends on the lead angle of the worm. The angle decreases with increasing ratio and worm pitch diameter. For maximum efficiency the ratio should be kept low. Due to the sliding action which occurs at the mesh of the Worm and Gear, the efficiency is dependent on the Lead Angle and the Coefficient of the contacting surface. A common formula for estimating efficiency of a given Worm Gear reduction is: EFFICIENCY = E = Tang (1 – f tang) f + tang Threads of RIGHT-HAND lean to the Right when standing on either end: where g = Worm Lead Angle f = Coefficient of Friction For a Bronze Worm Gear and hardened Steel Worm, a Coefficient of Friction in the range of .03/.05 may be assumed for estimated value only. 146 Gear Catalog ENGINEERING INFORMATION WORMS AND WORM GEARS WORM AND WORM GEAR FORMULAS To Obtain Having WORM GEAR BACK-DRIVING Formula p = 3.1416 P P = 3.1416 p Circular Pitch (p) Diametral Pitch (P) Diametral Pitch (P) Circular Pitch (p) Lead (of Worm) (L) Number of Threads in Worm & Circular Pitch (p) L = p(No. of Threads) Addendum (a) Diametral Pitch (P) a=1 P Pitch Diameter (D) of Worm (DW) Pitch Diameter of Worm Gear (DG) Center Distance Between Worm & Worm Gear (CD) Outside Diameter (d o) & Addendum (a) Circular Pitch (p) & Number of Teeth (N) Pitch Diameter of Worm (d w) & Worm Gear (DG) Circular Pitch (p) DW = do – 2a Whole Depth of Teeth (hT) Bottom Diameter of Worm (Dr) Throat Diameter of Worm Gear (DT) Lead Angle of Worm (g) Ratio Gear O.D. (DO) Diametral Pitch (P) Whole Depth (h T) & Outside Diameter (d w) Pitch Diameter of Worm Gear (D) & Addendum (a) Pitch Diameter of Worm(D) & The Lead (L) No. of Teeth on Gear (NG) and Number of Threads on Worm Throat Dia. (DT) and Addendum (a) DG = This is the converse of self-locking and refers to the ability of the worm gear to drive the worm. The same variables exist, making it difficult to predict. However, our experience indicates that for a hardened worm and bronze gear properly manufactured, mounted and lubricated, back-driving capability may be expected, if the lead angle is greater than 11°. Again, no guarantee is made and the customer should be so advised. RATING The high rate of sliding friction that takes place at the mesh of the Worm and Gear results in a more complex method of rating these Gears as opposed to the other Gear types. Material factors, friction factors and velocity factors must all be considered and applied to reflect a realistic durability rating. NGp 3.1416 CD = dw + DG 2 hT = .6866 p hT = 2.157 P dr = do – 2hT DT = DG + 2a L g = tan-1 3.1416d NG Ratio = No. of Threads ( ) DO = DT + .6a SELF-LOCKING ABILITY There is often some confusion as to the self-locking ability of a worm and gear set. Boston worm gear sets, under no condition should be considered to hold a load when at rest. The statement is made to cover the broad spectrum of variables effecting self-locking characteristics of a particular gear set in a specific application. Theoretically, a worm gear will not back drive if the friction angle is greater than the worm lead angle. However, the actual surface finish and lubrication may reduce this significantly. More important, vibration may cause motion at the point of mesh with further reduction in the friction angle. Generally speaking, if the worm lead angle is less than 5°, there is reasonable expectation of self-locking. Again, no guarantee should be made and customer should be advised. If safety is involved, a positive brake should be used. Gear Catalog 147 ENGINEERING INFORMATION COUPLINGS UNIVERSAL JOINTS ALIGNMENT MOUNTING Alignment of Boston couplings should be performed by the following steps to meet lateral and angular misalignment specifications below. A single universal joint (rotating at uniform speed) operating at an angle will introduce periodic variations of angular velocity to the driven shaft. These cyclic speed fluctuations (two per revolution) cause vibration, higher shaft stresses and bearing loads which will be more severe with larger angles of operation. 1. Align shafts and supports to give minimum lateral and angular misalignment. 2. Assemble coupling halves to shaft. 3. Slide couplings together and check lateral misalignment using straight edge and feeler gauge over coupling outside diameter (On BF Series couplings, spider must be removed.) This should be within specifications below. 4. Lock couplings on shaft and check distance using feeler gauges between drive lug on one half and space between on other coupling half. Rotate coupling and check gap at a minimum of 3 other coupling positions. The difference between any two readings should be within specifications below. FEELER GAUGE FEELER GAUGE LATERAL MISALIGNMENT The detrimental effects of these rotational deviations can be reduced, and uniform speed restored by using two joints (and an intermediate shaft) to connect shafts at an angle or misaligned in a parallel direction. ANGULAR MISALIGNMENT For connecting shafts in the same plane the joints should be arranged to operate at equal angles and with the bearing pins of the yokes on the intermediate shaft in line with each other. LUBRICATION MISALIGNMENT TOLERANCES Coupling Series FC—Bronze Insert FC—Urethane Insert FC—Rubber Insert BF BG (Shear Type) FA FCP (Plastic) PIN and BLOCK TYPE Lateral Angular .001 .002 .002 .002 1/32 .002 .003 See Chart below 1-1/2° 2° 2° 3° FC SERIES ANGULAR MISALIGNMENT Chart reflects maximum angular misalignment of 1-1/2° for rubber, 1° for urethane and 1/2° for bronze. MAXIMUM READING DIFFERENTIAL Size Rubber Insert Urethane FC12 FC15 FC20 FC25 FC30 FC38 FC45 .033 .039 .053 .066 .078 .097 .117 .022 .026 .035 .044 .052 .065 .078 148 Gear Catalog Bronze .011 .013 .018 .022 .026 .032 .039 These universal joints are not lubricated when shipped. Many applications are considered severe when in harsh environments and when a combination of speed, dirt contamination and inaccessible locations make it impractical to maintain proper lubrication. It is in these instances when the Boot Kits become a desirable alternative. For satisfactory performance, all booted joints should be used with a LITH-EP-000 grease for an ambient temperature range of 40° to 225°F. VOLUME OF LUBRICATION FOR BOOTED JOINTS Size Volume (Ozs.) Size Volume (Ozs.) 37 50 62 75 87 .4 .5 .75 1.0 1.5 100 125 150 175 200 2.0 3.5 4.5 7.0 15.0 Size Volume (Ozs.) 250 300 400 25.0 30.0 50.1 Note: Joints should be initially lubricated with a 90 weight oil before being packed with grease. FORGED AND CAST TYPE Universal Joints are not lubricated when shipped. Lubricate these joints with a Lith EP-2 grease or equivalent. The center cross of these joints holds a generous supply of lubricant which is fed to the bearings by centrifugal action. Light-duty, low-angle operation may require only occasional lubrication. For high-angle, high-speed operation or in extreme dirt or moist conditions, daily regreasing may be required. ENGINEERING INFORMATION GENERAL MOUNTING ALTERATIONS SPUR & HELICAL Boston Gear Service Centers are equipped to alter catalog sprockets (rebore, keyway, setscrew, etc.). For customers, choosing to make their own alterations, the guidelines listed below should be beneficial. Alterations to hardened gears should not be made without consultation with factory. In setting up for reboring the most important consideration is to preserve the accuracy of concentricity and lateral runout provided in the original product. There are several methods for accomplishing this. One procedure is: mount the part on an arbor, machine hub diameter to provide a true running surface, remove from arbor and chuck on the hub diameter, check face and bore runout prior to reboring. As a basic rule of thumb, the maximum bore should not exceed 60% of the Hub Diameter and depending on Key size should be checked for minimum wall thickness. A minimum of one setscrew diameter over a keyway is considered adequate. Boston Gear offers a service for hardening stock sprockets. This added treatment can provide increased horsepower capacity with resultant longer life and/or reduction in size and weight. Customers wishing to do the hardening operation should refer to “Materials” below for information. For proper functioning gears, gears must be accurately aligned and supported by a shaft and bearing system which maintains alignment under load. Deflection should not exceed .001 inch at the tooth mesh for general applications. The tolerance on Center Distance normally should be positive to avoid possibility of gear teeth binding. Tolerance value is dependent on acceptable system backlash. As a guide for average application, this tolerance might vary from .002 for Boston Gear’s fine pitch gears to .005 for the coarsest pitch. WORMS AND WORM GEAR It is important that the mounting assures the central plane of the Worm gear passes essentially through the axis of the Worm. This can be accomplished by adjusting the Worm Gear axially. Boston Worm Gears are cut to close tolerancing of the Center Line of the Gear tooth to the flush side of the Gear. When properly mounted Worm Gears will become more efficient after initial break-in period. HOW WORM GEARS “ADJUST” THEMSELVES The gear in a worm gear reducer is made of a soft bronze material. Therefore, it can cold-work and wear-in to accommodate slight errors in misalignment. Evolution of Contact in a Worm Gear Worm rotation Entering side Leaving side Initially, contact is concentrated on the leaving side of the worm. After several hours or running under load, gear has cold-worked to spread area of contact. LUBRICATION The use of a straight mineral oil is recommended for most worm gear applications. This type of oil is applicable to gears of all materials, including non-metallic materials. Mild E.P. (Extreme Pressure) lubricants may be used with Iron and Steel Gears. E.P. lubricants normally should be selected of the same viscosity as straight mineral oil, E.P. lubricants are not recommended for use with brass or bronze gears. SAE80 or 90 gear oil should be satisfactory for splash lubricated gears. Where extremely high or low speed conditions are encountered, consult a lubricant manufacturer. Oil temperature of 150°F should not be exceeded for continuous duty applications. Temperatures up to 200°F can be safely tolerated for short periods of time. Many specialty lubricants have been recently developed to meet the application demands of today’s markets, including synthetics and both high and low temperature oils and greases. In those instances where Bath or Drip Feed is not practical, a moly-Disulphide grease may be used successfully, for low speed applications. After many hours of operation, contact has spread to cover the entire working area of the tooth. Gear Catalog 149 ENGINEERING INFORMATION GENERAL MATERIALS STYLES Boston Gear stock steel gears are made from a .20 carbon steel with no subsequent treatment. For those applications requiring increased wearability. Case-hardening produces a wear resistant, durable surface and a higher strength core. Carburizing and hardening is the most common process used. Several proprietary nitriding processes are available for producing an essentially distortion-free part with a relatively shallow but wear-resistant case. Boston stock worms are made of either a .20 or .45 carbon steel. Selection of material is based on size and whether furnished as hardened or untreated. Boston Spur, Helical, and Worm Gears are carried in Plain, Web, or Spoke styles, as illustrated. Stock cast iron gears are manufactured from ASTM-CLASS 30 cast iron to Boston Gear specifications. This provides a fine-grained material with good wear-resistant properties. Bronze worm and helical gears are produced from several alloys selected for bearing and strength properties. Phosphor bronze is used for helicals and some worm gears (12P and coarser). Finer pitch worm gears are made from several different grades of bronze, dependent on size. PLAIN – A Non-metallic spur Gears listed in this Catalog are made from cotton reinforced phenolic normally referred to as Grade “C.” Plastic Gears listed are molded from either Delrin®, Acetal or Minlon®. WEB – B STANDARD KEYWAYS AND SETSCREWS Standard Diameter of Hole W d Recommended Setscrew 5/16 to 7/16” 1/2 to 9/16 5/8 to 7/8 15/16 to 1-1/4 1-5/16 to 1-3/8 1-7/16 to 1-3/4 1-13/16 to 2-1/4 2-5/16 to 2-3/4 2-13/16 to 3-1/4 3-5/16 to 3-3/4 3-13/16 to 4-1/2 4-9/16 to 5-1/2 5-9/16 to 6-1/2 3/32” 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 3/64” 1/16 3/32 1/8 5/32 3/16 1/4 5/16 3/8 7/16 1/2 7/16 1/2 10-32 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8 1-1/8-7 1-1/4-6 WEB WITH LIGHTNING HOLES – C W d X DIA. OF HOLE OR D X' FORMULA: X= (D/2)2– (W/2) 2 + d + D/2 X’ = 2X – D EXAMPLE: Hole 1”; Keyway 1/4” wide by 1/8” deep. X= (1/2)2 – (1/8)2 + 1/8 + 1/2 = 1.109” 1.109” X’ = 2.218 – 1.000 = 1.218” 150 Gear Catalog SPOKE – D ENGINEERING INFORMATION HOW TO FIGURE HORSEPOWER AND TORQUE TO OBTAIN HAVING FORMULA Velocity (V) Feet Per Minute Pitch Diameter (D) of Gear or Sprocket – Inches V = .2618 x D x RPM & Rev. Per Min. (RPM) Velocity (V) Ft. Per Min. V Rev. Per Min. (RPM) & Pitch Diameter (D) of RPM = ————— .2618 xD Gear or Sprocket—Inches Pitch Diameter (D) Velocity (V) Ft. Per of Gear or Sprocket Min. & Rev. Per Min. — Inches (RPM) V D = —————— .2618 x RPM Cut on Dotted Lines and Keep for Quick Reference APPLICATION FORMULAS 1 hp = 36 lb-in. @ 1750 rpm 1 hp = 3 lb-ft. @ 1750 rpm 2 TK OHL = ———— D Torque (lb.-in.) x rpm hp = ————————— 63,025 Force (lb) x Velocity (ft/min.) hp = ———————————— 33,000 Velocity (ft/min.) = 0.262 x Dia. (in.) x rpm Torque (lb.-in) = Force (lb) x Radius (in.) Torque (T) In. Lbs. Force (W) Lbs. & Radius (R) Inches T=WxR hp x 63,025 Torque (lb.-in.) = —————— rpm Horsepower (HP) Force (W) Lbs. & Velocity (V) Ft. Per Min. WxV HP = ———— 33000 Mechanical Output hp = ———— x 100% Efficiency Input hp Horsepower (HP) Torque (T) In. Lbs. & Rev. Per Min. (RPM) x RPM ———— HP = T 63025 Torque (T) In. Lbs. Horsepower (HP) & Rev. Per Min. (RPM) 63025 x HP T = ————— RPM Force (W) Lbs. Horsepower (HP) & Velocity (V) Ft. Per Min. 33000 x HP W = ————— V Horsepower (HP) & Rev. Per Min. (RPM) Torque (T) In. Lbs. OT (lb-in.) x Output rpm Output hp = —————————— 63,025 OT = Input Torque x Ratio x Efficiency OT = Output Torque Input rpm Output rpm = ———— Ratio OHL = Overhung Load (lb) T = Shaft Torque (lb-in.) D = PD of Sprocket, Pinion or Pulley (in.) K = Overhung Load Factor Overhung Load Factors: Sprocket or Timing Belt . . . . . . . .1.00 Pinion & Gear Drive . . . . . . . . . . .1.25 Pulley & V-Belt Drive . . . . . . . . . .1.50 Pulley & Flat Belt Drive . . . . . . . .2.50 Variable Pitch Pulley . . . . . . . . . .3.50 kW = hp x 0.7457 in. = mm/25.4 Temp. °C = (°F - 32) x 0.556 Temp. °F = (°C x 1.8) + 32 Torque (lb-in.) = 86.6 x kg•m Torque (lb-in.) = 8.85 x N•m Torque (lb-in.) = 88.5 x daN•m ILLUSTRATION OF HORSEPOWER 63025 x HP RPM = ————— T FORCE (W) 1000 LBS. 1000 LBS. FORCE (W) = 33,000 LBS. 33,000 LBS. DISTANCE = 33 FT. TIME = 1 MIN. DISTANCE = 1 FT. TIME = 1 MIN. POWER is the rate of doing work. WORK is the exerting of a FORCE through a DISTANCE. ONE FOOT POUND is a unit of WORK. It is the WORK done in exerting a FORCE OF ONE POUND through a DISTANCE of ONE FOOT. THE AMOUNT OF WORK done (Foot Pounds) is the FORCE (Pounds) exerted multiplied by the DISTANCE (Feet) through which the FORCE acts. THE AMOUNT OF POWER used (Foot Pounds per Minute) is the WORK (Foot Pounds) done divided by the TIME (Minutes) required. WORK (Ft. Lbs.) POWER (Foot Pounds per Minute) = ———————— TIME (Minutes) POWER is usually expressed in terms of HORSEPOWER. HORSEPOWER is POWER (Foot Pounds per Minute) divided by 33000. POWER (Ft. Lbs. per Minute) HORSEPOWER (HP) = ———————————— 33000 WORK (Ft. Pounds) = ————————— 33000 x TIME (Min.) FORCE (Lbs.) x DISTANCE (Feet) = ——————————————— 33000 x TIME (Min.) FORCE (Lbs.) x DISTANCE (Feet) = ——————————————— 33000 x TIME (Min.) 33,000 x 1 HP = ————— = 1 HP 33,000 x 1 1000 x 33 HP = ———— = 1 HP 33,000 x 1 TORQUE (T) is the product of a FORCE (W) in pounds, times a RADIUS (R) in inches from the center of shaft (Lever Arm) and is expressed in Inch Pounds. R = 1" R = 2" W300* W150* T=WR=300 x 1=300 In. Lbs. T=WR=150 x 2=300 In. Lbs. If the shaft is revolved, the FORCE (W) is moved through a distance, and WORK is done. 2 R WORK (Ft. Pounds) = W x —— x No. of Rev. of Shaft. 12 When this WORK is done in a specified TIME, POWER is used. 2 R POWER (Ft. Pounds per Min.) = W x —— x RPM 12 Since (1) HORSEPOWER = 33,000 Foot Pounds per Minute 2 R RPM WxRxRPM HORSEPOWER (HP) = W x —— x ——— = —————— 12 33,000 63,025 but TORQUE (Inch Pounds) = FORCE (W) X RADIUS (R) TORQUE (T) x RPM Therefore HORSEPOWER (HP) = ————————— 63,025 Gear Catalog 151 ENGINEERING INFORMATION APPLICATION CLASSIFICATION FOR VARIOUS LOADS Type of Machine To Be Driven AGITATORS Pure Liquid Semi-Liquids, Variable Density BLOWERS Centrifugal and Vane Lobe BREWING AND DISTILLING Bottling Machinery Brew Kettles–Continuous Duty Cookers – Continuous Duty Mash Tubs – Continuous Duty Scale Hopper – Frequent Starts CAN FILLING MACHINES CANE KNIVES CAR DUMPERS CAR PULLERS CLARIFIERS CLASSIFIERS CLAY WORKING MACHINERY Brick Press & Briquette Machine Extruders and Mixers COMPRESSORS Centrifugal Lobe–Reciprocating, Multi-Cycle Reciprocating – Single Cycle CONVEYORS— UNIFORMLY LOADED & FED Apron Assembly-Belt – Bucket or Pan Chain – Flight Oven – Live Roll – Screw CONVEYORS—HEAVY DUTY NOT UNIFORMLY FED Apron Assembly-Belt – Bucket or Pan Chain – Flight Live Roll Oven – Screw Reciprocating – Shaker CRANES AND HOISTS Main Hoists Bridge and Trolley Drive CRUSHER Ore, Stone Sugar Chart I For All Drives Service Factor Loading Not More Not More More Than 15 Than 10 Than Mins. in Hrs. per 10 Hrs. 2 Hrs. Day Per Day 0.80 1.00 1.00 1.25 1.25 1.50 0.80 1.00 1.00 1.25 1.25 1.50 0.80 — — — — — — — — — — 1.00 — — — 1.25 1.00 1.50 1.75 1.25 1.00 1.25 1.25 1.25 1.25 1.25 1.50 — — — — 1.25 1.50 — 1.00 1.75 1.25 2.00 1.50 — — — 1.00 1.25 1.75 1.25 1.50 2.00 — — — — 1.00 1.00 1.00 1.00 1.25 1.25 1.25 1.25 — — — — — — 1.25 1.25 1.25 — 1.25 1.75 1.50 1.50 1.50 — 1.50 2.00 * 1.00 1.25 — — 1.75 1.50 2.00 1.50 *Consult manufacturer. 152 Chart I For All Drives Service Factor Loading Gear Catalog Type of Machine To Be Driven ELEVATORS Bucket – Uniform Load Bucket – Heavy Load Centrifugal Discharge Freight Gravity Discharge FANS Centrifugal – Light (Small Diam.) Large Industrial FEEDERS Apron – Belt – Screw Disc Reciprocating FOOD INDUSTRY Beet Slicer Cereal Cooker Dough Mixer – Meat Grinder GENERATORS (NOT WELDING) HAMMER MILLS HOISTS Heavy Duty Medium Duty and Skip Type LAUNDRY TUMBLERS LINE SHAFTS Uniform Load Heavy Load MACHINE TOOLS Auxiliary Drive Main Drive – Uniform Load Main Drive – Heavy Duty METAL MILLS Draw Bench Carriers & Main Drive SLITTERS TABLE CONVEYORS — NON REVERSING Group Drives Individual Drives Wiring Drawing, Flattening or Winding MILLS ROTARY TYPE BALL AND ROD Spur Ring Gear and Direct Connected Cement Kilns, Pebble Dryers and Coolers Plain and Wedge Bar Tumbling Barrels Not More Not More More Than 15 Than 10 Than Mins. in Hrs. per 10 Hrs. 2 Hrs. Day Per Day — — — — — 1.00 1.25 1.25 1.25 1.00 1.25 1.50 1.50 1.50 1.25 — — 1.00 1.25 1.25 1.50 — — — 1.25 1.00 1.75 1.50 1.25 2.00 — — — — — 1.25 1.00 1.25 1.00 1.75 1.50 1.25 1.50 1.25 2.00 — — — 1.75 1.25 1.25 2.00 1.50 1.50 — — 1.00 1.25 1.25 1.50 — — — 1.00 1.25 1.75 1.25 1.50 2.00 — — 1.25 1.25 1.50 1.50 — — 1.25 1.75 1.50 2.00 — 1.25 1.50 — — — — — — — — — — 2.00 1.50 1.50 1.50 2.00 ENGINEERING INFORMATION TYPE OF MACHINE TO BE DRIVEN NON-MOTOR MOTORIZED REDUCER REDUCER (SERVICE (CLASS OF FACTORS) SERVICE) HRS. PER DAY HRS. PER DAY 3 3 TO OVER TO OVER 10 10 10 10 PAPER MILLS (Cont.) Chipper Chip Feeder Coating Rolls - Couch Rolls Conveyors - Chips - Bark - Chemical Conveyors - Log and Slab Cutter Cylinder Molds, Dryers - Anti-Friction Felt Stretcher Screens - Chip and Rotary Thickener (AC) Washer (AC) Winder - Surface Type NON-MOTOR MOTORIZED REDUCER REDUCER (SERVICE (CLASS OF FACTORS) SERVICE) HRS. PER DAY HRS. PER DAY 3 3 TO OVER TO OVER 10 10 10 10 TYPE OF MACHINE TO BE DRIVEN RUBBER INDUSTRY (Cont.) --1.25 1.00 2.00 1.50 1.25 ------- III ----- Extruders - Continuous Extruders - Intermittent Tire Building Machines Tire and Tube Press Operators 1.00 ----- 1.25 2.00 2.00 ------- ------- SEWAGE DISPOSAL EQUIPMENT --1.25 1.25 1.25 1.25 --- 1.25 1.50 1.50 1.50 1.50 1.25 ------------- --II ------II PLASTICS INDUSTRY Bar Screens Chemical Feeders Collectors Dewatering Screws Scum Breakers Slow or Rapid MIxers Thickners Vacuum Filters --------- 1.50 1.75 ----- ----II I ----II I 1.00 1.00 1.00 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50 I I I II II II II II II II II II II II II II 1.00 1.25 1.00 --1.25 --- 1.25 1.50 1.25 --1.50 1.25 I II I II ----- II II II ----II 1.25 1.25 1.75 1.25 1.25 1.25 1.25 1.25 1.25 1.75 1.25 1.50 1.50 2.00 1.50 1.50 1.50 1.50 1.50 1.50 2.00 1.50 II I III II II * II II II III II II II III II II * II II II III III SCREENS Intensive Internal Mixers Batch Type Continuous Type Batch Drop Mill - 2 Rolls Compounding MIlls Calendars Extruder - Variable Speed Extruder - Fixed Speed --------------- 1.75 1.50 1.25 1.25 1.50 1.50 1.75 --------------- --------------- --- 2.00 --- --- Centrifugal --Proportioning --Reciprocating Single Acting, 3 or More Cycles 1.25 Double Acting, 2 or More Cycles 1.25 Rotary - Gear or Lube 1.00 1.25 1.50 --* --* 1.50 1.50 1.25 II II I III III II 1.75 1.50 1.50 ------- ------- PULLERS Barge Haul PUMPS RUBBER INDUSTRY Batch Mixers Continuous Mixers Calendars ------- Air Washing Rotary - Stone or Gravel Traveling Water Intake Skip Hoists Slab Pushers Stokers TEXTILE INDUSTRY Batchers or Calendars Cards Card Machines Dry Cans and Dryers Dyeing Machines Looms Mangles, Nappers and Pads Soapers, Tenner Frames Spinners, Washers, Winders Tumbling Barrels Windlass *Consult Manufacturer. This list is not all-inclusive and each application should be checked to determine if any unusual operating conditions will be encountered. SERVICE FACTOR CHART AGMA CLASS OF SERVICE SERVICE FACTOR 1.00 I 1.25 OPERATING CONDITIONS Moderate Shock - not more than 15 minutes in 2 hours. Uniform Load - not more than 10 hours per day. Moderate Shock - not more than 10 hours per day. Uniform Load - more than 10 hours per day. II 1.50 III 1.75 2.00 Heavy Shock - not more than 15 minutes in 2 hours. Moderate Shock - more than 10 hours per day. Heavy Shock - not more than 10 hours per day. Heavy Shock - more than 10 hours per day. Gear Catalog 153 TERMS AND CONDITIONS ALL QUOTATIONS AND SALES BY BOSTON GEAR, THE CONTRACTING PARTY HERETO, A DIVISION OF IMO INDUSTRIES INC. HEREAFTER CALLED “COMPANY” ARE MADE ON THE FOLLOWING TERMS AND CONDITIONS. 1. charged for the actual work done. The Company assumes no responsibility for, and will not be liable for loss of or damage to samples, blueprints, diagrams, and other material of any nature submitted or furnished by the customer or prospective customer, provided the Company has exercised reasonable care in the handling of the same. The Company does not assume transportation and insurance costs on any of the foregoing items. In all cases where the customer or prospective customer makes no statement in writing, concerning the disposition of any of the foregoing material when submitted, the Company reserves the right to dispose of such material according to its best judgment. QUOTATIONS and THEIR ACCEPTANCE Unless otherwise specified, quotations on stock products are for immediate acceptance, subject to prior sales. Quotations on special products are made subject to acceptance within thirty (30) days from date thereof, but in making such quotations, the Company reserves the right to change or cancel them at any time prior to the receipt of the customers’ written acceptance. All quotations for special products are based upon supplying up to plus or minus 5% of quantity ordered unless otherwise stated in the quotation. All quotations are made F.O.B. shipping point. 2. PRICES Prices are in accordance with current Company price lists, are based on quantity specified and are subject to minimum order requirements of the Company. In the event the Company consents to the cancellation or suspension of orders, it shall be entitled to charge for work done and material ordered or used up to the time of giving its written consent to such cancellation or suspension. When work is to be done on material furnished by the customer, prices are based on the quantity specified being delivered by the customer at one time within a reasonable time after acceptance of order. Quotations will be made on special products of all types or on cutting only. Prices, specifications, and terms and conditions, as well as all statements appearing in the Company’s catalogs and advertisements, and made elsewhere by the Company are subject to change without notice. Changes by the customer in specifications or delivery requirements will be subject to change in price. Whenever the net price of an order amounts to less than $25.00, a minimum charge of $25.00 will be made. 3. MATERIAL FURNISHED by THE CUSTOMER Unless otherwise specified, quotations are based on material furnished by the customer being of ordinary hardness, normal allowance for finish, uniform specification, and machine work being of ordinary commercial accuracy. If material furnished by the customer involves the Company in expense not contemplated by the contract, the customer will be charged for all such additional expense. If serious defects are found in the material furnished by the customer, the customer will be 154 Gear Catalog DIMENSIONS When dimensions of rims, bores, and hubs are not clearly specified, quotations are based on ordinary dimensions. Before the customer’s blanks are accepted by the Company for cutting, the diameter, holes, rims, and ends of holes must be finished; for bevel gears, hubs, must be of uniform length. There should also be an allowance of extra blanks to cover possible spoilage. Unless otherwise specified, dimensions are in inches. 6. SAMPLES In no case are samples furnished free. If agreed to by the Company, a few products in advance of a regular quantity order will be furnished but only at an agreed upon price over the regular quantity price. 7. TAXES If any tax is at any time levied or imposed by the federal or any state or local government, or any other taxing authority, upon the products covered hereby, or in respect of the production, processing, manufacture, storage, sale, use, or consumption thereof, or, in the case of goods delivered at the Company’s expense, upon the transportation thereof, including freight charges thereon, the amount of such tax shall be added to the purchase price above specified and shall be borne by the customer. The Company will accept a valid exemption certificate from the customer if applicable; however, if any exemption certificate previously accepted it not recognized by the taxing authority involved and the Company is required to pay the tax covered by such exemption certificate, the customer shall be required to promptly reimburse the Company for the taxes so paid. CREDIT TERMS To those customers and prospective customers whose credit is satisfactory to the Company, terms are net thirty (30) days, from date of invoice, with the option of paying semi-monthly. The Company may at any time when, in its opinion, the financial condition of the customer or prospective customer warrants it, either alter or suspend credit, or discontinue deliveries, and render a charge covering the value of any partially finished special products which are then being manufactured for the customer. In those instances where credit is not established, and in cases where satisfactory references are not given, the terms are cash with order. For special products in those instances where credit is not established to the satisfaction of the Company, a deposit of at least 50% of total value of the order is required. Remittances should be made by check or money order, payable to Boston Gear, 14 Hayward St., Quincy, Massachusetts 02171, U.S.A. Delays in transportation shall not exceed the terms of payment. 4. 5. 8. SHIPMENTS All shipments are made F.O.B. shipping point (subject to freight allowance under conditions stated in separate price schedules). When ordering, the customer’s desired method of shipment must be clearly stated. Where instructions for shipping do not appear on the order, shipment will be made according to the Company’s best judgment. Full risk of loss (including transportation delays and losses) shall pass the customer upon delivery of the products to F.O.B. point. Unless otherwise instructed, all Parcel Post shipments are insured at the customers’ expense. Parcel Post shipments without insurance are at the customer’s risk. Deliveries by Messenger Service to a terminal are made at the customer’s risk and expense. Partial shipments shall be permitted and the Company may invoice each shipment separately. TERMS AND CONDITIONS ALL QUOTATIONS AND SALES BY BOSTON GEAR, THE CONTRACTING PARTY HERETO, A DIVISION OF IMO INDUSTRIES INC. HEREAFTER CALLED “COMPANY” ARE MADE ON THE FOLLOWING TERMS AND CONDITIONS. 9. REFUSAL of SHIPMENT In case of the refusal or inability of the customer to accept any shipment in accordance with the terms of the order, the customer shall be liable for freight, express, storage, extra cost of handling and all other expenses incurred by the Company as a result of such refusal or inability. 10. DELAY or NONPERFORMANCE The Company shall not be liable for any delay or loss of any nature or failure in performance due to or caused by fire, flood, strike, or other differences with workmen, accidents, labor or material or transportation shortages, war (declared or undeclared), insurrection, riot, or by any governmental orders or regulations, legal interferences or prohibitions, defaults on the part of suppliers or other causes beyond the Company’s reasonable control. 11. CLAIMS and REJECTED MATERIAL Any products which have been altered or damaged are not returnable except with the Company’s written consent. To reject products on inspection as defective, customer must notify the Company in writing within ten (10) days from receipt of the products. Before allowing or rejecting claim, the Company shall then have the option of reinspection at the customer’s plant or its own. Defects that do not impair service shall not be a cause for rejection. The Company shall have the right to replace within a reasonable time any product or products which in its opinion do not conform to the order. No claim will be allowed for any products damaged by the customer or damaged in transit. Expenses incurred in connection with claims for which the Company is not liable, will be charged to the customer. The Company will not be responsible for any work done to correct errors unless such work is authorized by the written consent of the Company. The Company assumes no liability for any claim for infringement of any foreign or domestic patent. 12. LIMITED WARRANTY The Company warrants that products manufactured or sold by it shall be free from defects in material and workmanship. Any products which shall within two (2) years of delivery, be proved to the Company’s satisfaction to have been defective at the time of delivery in these respects will be replaced or repaired by the Company at its option. Freight is the responsibility of the customer. The Company’s liability under this limited warranty is limited to such replacement or repair and it shall not be held liable in any form of action for direct or consequential damages to property or person. THE FOREGOING LIMITED WARRANTY IS EXPRESSLY MADE IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER, EXPRESS, IMPLIED AND STATUTORY AND INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS No employee, agent, distributor, or other person is authorized to give additional warranties on behalf of Boston Gear, nor to assume for Boston Gear any other liability in connection with any of its products, except an officer of Boston Gear by a signed writing. 13. WAIVER of BREACH No waiver by the Company of any breach of these provisions shall constitute a waiver of any other breach. 14. CONSEQUENTIAL DAMAGES The Company shall not be liable to the customer or others claiming through the customer for special or consequential charges for any reason whatsoever. 15. LAWS To the best of the Company’s knowledge and belief it is in compliance with all local, state and federal laws. All orders are subject to the condition that the Company’s obligation under such local, state and federal laws and Executive Orders, Rules and Regulations issued thereunder, whether now in force or hereafter made effective, shall be no greater as a result of this agreement and no greater than required by such laws and the Company expressly disclaims assumptions of any of the customer’s obligations under such laws. 16. GENERAL Any terms and conditions of a customer’s order which are inconsistent with or additional to the terms and conditions hereof shall not be binding on the Company and shall not be considered applicable to any sale or shipment of the Company’s products. All such terms and conditions are hereby expressly rejected. No waiver, alteration or modification of any of the Company’s terms and conditions shall be binding on the Company unless made in writing and agreed to by a duly authorized official of the Company. 17. PRINTERS, STENOGRAPHIC, and CLERICAL ERRORS The Company is not responsible for printers’ errors made in any of its publications and other forms of printed matter, or for any stenographic and clerical errors. All such errors are subject to correction. 18. REDUCER EXPRESS • Quantities of reducers covered as part of this program are a maximum of: 6 pieces for any 710–726, 221–231, or 832-843 2 pieces for any 732–760, 239–247, or 862-873 • Bost-Kleen, Stainless Bost-Kleen and modified reducers are not included as part of this program. • Boston Gear will utilize any major courier to handle air shipments. • Consult Boston Gear for details. 19. GUARANTEED SAME DAY SHIPMENT • Products must be available from stock. • Does not apply to WOG or scheduled release shipments. • Same day shipment available Monday through Friday excluding U.S. holidays. For emergency service, please call 704-688-7350. • In the event your freight carrier is unable to meet your requirements, we reserve the right to substitute a carrier of equivalent quality. • If a shipment is missed and Boston Gear pays the freight, we’ll pay for the freight charges as they were originally specified on the order. • Brokerage and export fees still apply to shipments outside the U.S. • For those distributors in Eastern or Central time zones, after 5 p.m. local time, please call 562-802-3834 or fax 562-802-0153 to place your order. • Video Terminal Orders entered up to 8 p.m. ET will be shipped the same day. Gear Catalog 155 INDEX TO CATALOG NUMBERS Catalog Number Description Page No. 06000 06724* 2S(S)C12* 3M035060* 5M064150* 5R21-16S* Gear Gauge Set Thrust Washers Clamp Collars Timing Belts Timing Belts Coupling Sleeve Stock 50 114 111 121 127 98 11722* 18510* 18800* Shaft Couplings & Inserts Steel Bushings Steel Washers 94 115 114 B BF7-3/8-3/8* BG11-1-3-3* Shaft Couplings Shaft Couplings CASC18* CD1142* CG1042* CQ1342* CR4* Clamp Collars Worm Gears Worm Gears Worm Gears Shaft Couplings 110 77 77 77 97 CS(S)C10-32 CS(S)C12* Clamp Collars Clamp Collars 109 110 D D(B)620A* D(B)860A* D1080A D1118* D1126* Worm Gears Worm Gears Worm Gear Worm Gears Worm Gears 81 80 79 74 75 D1134* D1142* D1260A* D(B)1400* D1407K Worm Gears Worm Gears Worm Gears Worm Gears Worm 76 77 78 78 78 D(B)1410* D1418K* D(B)1420A* D(B)1427K* D(B)1430A* Worm Gears Worms Worm Gears Worms Worm Gears 79 79 80 80 81 D1438(K)* D(B)1600* D(B)1610* D(B)1620A* D(B)1630A* Worms Worm Gears Worm Gears Worm Gears Worm Gears 81 78 79 80 81 DH1407* DH1418* DH1427* Worms Worms Worms 78 79 80 156 Gear Catalog Description Page No. DH1438* Worms 81 DSH-1 DTH-1 DUH DVH-1 Worm Worm Worm Worm 74 75 76 77 F FA5-3/16-3/16* FC12-3/8* FC12-SOLID* FCP21-1/8* 94 95 C *Initial numbers, larger numbers arranged according to size. Catalog Number Shaft Couplings Shaft Couplings Shaft Couplings Shaft Couplings 97 93 93 98 G G(S)24* G96* G182* G226* G460Y* Pinion Wire Spur Gears Spur Gears Spur Gears Miter Gears 22 6 7 9 58 G478Y-G* G576-2* G632* G(B)850* G1018* Bevel Gears Racks Internal Gears Worm Gears Worm Gears 62 23 24 80 74 G1026* G1034* G1042* G(B)1050A* G(B)1060A* Worm Gears Worm Gears Worm Gears Worm Gears Worm Gears 75 76 77 78 79 G1066K G(B)1070* G1076K G(B)1077* G1086K Worm Worm Gears Worm Worm Gears Worm 79 80 80 81 81 G(B)1100* G1106KL(R) G1110* G1116K G1202* Worm Gears Worm Worm Gears Worm Grooved Pulleys G(B)1260 G(B)8100* GA20* GAB20A GB20* Worm Gear Worm Gears Change Gears Compound Bushing Change Gears 78 80 16 16 17 GBB16A* GD20A* GDB12A GDSH-1 GDTH-1 Compound Bushing Change Gears Compound Bushing Worm Worm 17 18 18 74 75 82 82 83 83 116 INDEX TO CATALOG NUMBERS Catalog Number Description Page No. Catalog Number Description Page No. GDUH GDVH-1 GF20* GFB10A GH20* Worm Worm Change Gears Compound Bushing Change Gears 76 77 19 19 20 HL1056* HL1066* HL1076* HL1086* HL1106 Worms Worms Worms Worms Worm 78 79 80 81 82 GH1056 GH1066 GH1076 GH1086 Worm Worm Worm Worm 78 79 80 81 HL1116 HLK101Y* HLK105Y* HLSH-1 HLSK101Y* Worm Miter Gears Miter Gears Worm Spiral Miter Gears 83 59 60 74 61 GHB8A GLSH-1 GLTH-1 GLUH GLVH-1 Compound Bushing Worm Worm Worm Worm 20 74 75 76 77 HLTH-1 HLUH HLVH-1 HP1106 HQSH-1 Worm Worm Worm Worm Worm 75 76 77 82 74 GP579-1* GP1018(-1/8)* GP1026(-3/16)* GP1034(-3/16)* GP1616Y* Racks Worm Gears Worm Gears Worm Gears Miter Gears 23 74 75 76 59 HQTH-1 HQUH HQVH-1 HS608L(R)* Worm Worm Worm Helical Gears 75 76 77 53 GP2424Y* GQSH-1 GQTH-1 GQUH GQVH-1 GSS460Y* GSS479Y* Miter Gears Worm Worm Worm Worm Miter Gears Bevel Gears 58 74 75 76 77 58 62 J J37(A)* J37(B)* J37(B)-01* JP(D)25-1/8* JPE25-1/8* JS37(B)* Universal Joints Universal Joints Universal Joint Parts Universal Joints Universal Joints Universal Joints H 101 101 101 105 106 101 L H608L(R)* H1008L(R)* H1056* H1066* H1076* Helical Gears Helical Gears Worms Worms Worms 53 52 78 79 80 L93Y* L99Y* L105Y* L146Y-G* L147Y-G* Miter Gears Miter Gears Miter Gears Bevel Gears Bevel Gears 58 59 60 63 62 H1086* H1106 H1116 H1427L(R) H2412* Worms Worm Worm Worms Spur Gears 81 82 83 80 8 L153Y-G* L156Y-G* L204-4* L501-2* L1056* Bevel Gears Bevel Gears Racks Racks Worms 64 65 35 23 78 H3216* HB612L(R)* HDSH-1 HDTH-1 HDUH Spur Gears Helical Gears Worm Worm Worm 7 53 74 75 76 L1066* L1076 L1086* L1106 L1116 Worms Worm Worms Worm Worm 79 80 81 82 83 HDVH-1 HL146Y-G* HL147Y-G* HL153Y-G* HL156Y-G Worm Bevel Gears Bevel Gears Bevel Gears Bevel Gears 77 63 62 64 65 L1427 L1438 LSA101Y* LSH(P) LTHB(P) Worm Worm Spiral Miter Gears Worms Worms 80 81 61 74 75 *Initial numbers, larger numbers arranged according to size. Gear Catalog 157 INDEX TO CATALOG NUMBERS Catalog Number Description LUHB(P) LVHB-1 Worms Worm Page No. 76 77 N NA11B(-5/16)* NAR5* NB11B(-3/8)* ND11B(-1/2)* NF11B(-5/8)* Spur Gears Steel Stem Pinions Spur Gears Spur Gears Spur Gears 8 21 9 10 11 NH11B(-3/4)* NJ11B(-1)* NK11B* NL11B* NO11B* Spur Gears Spur Gears Spur Gears Spur Gears Spur Gears 12 13 14 15 15 Catalog Number QD(H)15* QFH15* QHH16* QSH-1 QTH-1 QUH QVH-1 Miter Gears 60 PA528Y-G(P)* PA3212Y-G(P)* PA3316Y-G(P)* PA3010(D,N)F060* PA3010(D,N)F090* Bevel Gears Bevel Gears Bevel Gears Timing Belt Pulleys Timing Belt Pulleys 65 64 63 122 123 PA5012(D,N)F090* PA5012(D,N)F150* Timing Belt Pulleys Timing Belt Pulleys 128 129 PL3010(D,S)F090* PL5011(D,S)F090* Timing Belt Pulleys Timing Belt Pulleys 124 130 PLB3010(D,S)F090* Timing Belt Pulleys PLB3032(D,S)F090* Timing Belt Pulleys PLB5011(D,S)F090* Timing Belt Pulleys 125 126 131 Q Q620A* Q860A Q1080A Q1260A Q1318* Worm Gears Worm Gears Worm Gears Worm Gears Worm Gears 81 80 79 78 74 Q1326* Q1334* Q1342* QB(H)16* QB616* Worm Gears Worm Gears Worm Gears Spur Gears Worm Gears 75 76 77 10 81 QB808* QB1016* QB1212* Worm Gears Worm Gears Worm Gears 80 79 78 158 Gear Catalog 11 11 12 74 75 76 77 S2412* S3216* S(S)C12* SCC1/4-1/4* SH(S)82-G(P)* SS82-G(P)* Spur Gears Spur Gears Setscrew Collars Shaft Couplings Spiral Bevel Gears Spiral Bevel Gears 8 7 108 96 66 66 U P *Initial numbers, larger numbers arranged according to size. Spur Gears Spur Gears Spur Gears Worm Worm Worm Worm Page No. S O OA424Y* Description UB75* UJ(L,S)10(S,H)* UJN(L,S)10-10* UJ(L,S)(C,D) Universal Joint Boot Kits Universal Joint Yokes Universal Joints Universal Joint Center Kits 101 104 103 104 X X5R21-16 XFC(A,BB,R)12* XFCP21-1/8* Shaft Coupling Part Coupling Inserts Shaft Coupling Part 98 93 98 Y Y24-2* Y2412* Y3212* Y4812* Y6416* Racks Spur Gears Spur Gears Spur Gears Spur Gears 35 30 28 27 25 YA12(-5/16)* YB12(-3/8)* YD12(-1/2)* YF12(-5/8)* YH12(-3/4)* YI2436* YJ12(-1)* YK12* Spur Gears Spur Gears Spur Gears Spur Gears Spur Gears Internal Gears Spur Gears Spur Gears 30 31 31 32 33 36 33 34 YP2412* YP3212* YP4818* YP4844* YPB2412* YPB3212* YPB4818* Spur Gears Spur Gears Spur Gears Spur Gears Spur Gears Spur Gears Spur Gears 29 27 25 26 29 28 26 ® GEARS SPUR GEARS Boston spur gears are designed to transmit motion or power between parallel shafts. Configurations include spur, rack, pinion wire, stem pinions and internal gears; most with a selection of bores, keyways and setscrews. Fine-pitch gears are available in plastic, brass, stainless steel and steel. Heavier pitch spurs are available in steel and cast iron. Styles include plain, web, web with lightening holes or spoked. Change gears have consecutive numbers of teeth for a variety of ratios. HELICAL GEARS Boston’s helical gears are stocked both right and left hand, made with a 45° helix angle. They are designed to transmit motion or power between non-intersecting shafts which are positioned either parallel or at 90° to each other. Because these gears are top-hobbed, there is extremely close concentricity between the pitch diameter and the outside diameter. BEVEL AND MITER GEARS Boston miter and bevel gears are designed for transmission of motion or power between intersecting shafts positioned at a right angle. Most Boston straight-tooth miter and bevel gears have generated teeth with Coniflex® tooth form, for superior control of tooth contract and quiet operation. Spiral tooth gears are available for highspeed applications. ®Trademark of the Gleason Works. WORM AND WORM GEARS Boston worm and worm gears provide an effective answer for such power transmission applications as high-ratio speed reduction, limited space, right-angle shafts and non-intersecting shafts. When properly applied, they are the smoothest and quietest form of gearing. Steel worms and cast iron or bronze worm gears have throated teeth are available in single, double or quadruple threads, 48 to 3 diametral pitch. Acetal worms and worm gears are available in 48, 32 and 24 diametral pitches. Gear Catalog 159 Boston Gear speed reducers. 700 Series single-reduction worm gear speed reducers feature integral hardened worms and bronze worm gears. Through-bore housings assure true shaft positioning, proper mating of worm and gear, and perfect alignment under maximum stress conditions. Oversize roller and ball bearings allow greater overhung and thrust loads. 800 Series contains a broad selection of compact, heavy-duty helical gear drives, with long life performance features and simplified maintenance. Models include double and triple reduction units in flanged or foot mounted arrangements. Right-angle gear drives are available with single or double output shafts and are designed for high capacity and efficiency, quiet operation, and long service life. Bevel or spiral bevel gears are made of hardened alloy steel, with oversized bearings and high-quality oil seals. W700 Series double-reduction worm gear speed reducers offer a broad range of reduction ratios, with integral hardened worms and bronze worm gears used throughout. Mounting surfaces are machined parallel for correct alignment of all drive components. Precision through-bore housings assure true shaft positioning with proper mating of worms and gears. 200 Optimount Series helical gear speed reducers contain gears and pinions made of heat-treated alloy steel or close-grain cast iron, with ball or tapered roller bearings. Rugged housings are precisionmachined to assure accurate and permanent gear alignment. Bost-Kleen 700 Series, designed for the food processing and other applications where the reducers are constantly exposed to an environment requiring high pressure wash down to maintain cleanliness. Single reduction worm gear speed reducers are certified by the Baking Industry Sanitation Standards Committee (BISSC) to assure contamination free operation. NOTES Gear Catalog 161 NOTES 162 Gear Catalog Other products available from Boston Gear Electrical Products From fractional horsepower AC and DC motor controllers to a complete offering of complementary motors -including Ratiotrol®, the industry's first stock single phase DC drive, Boston Gear is prepared to meet the broad spectrum of your adjustable speed needs. And with a complete line of complementary clutches, brakes, and other accessories available from Boston Gear, we are prepared to serve your motion control product needs. Enclosed Gear Drives Boston Gear’s comprehensive line of enclosed gear drives, including worm, in-line and parallel-shaft helical, miter, and bevel, provides you with the product variety you need to get the job done. Factor in our Guaranteed Same Day Shipment Program, which ensures rapid delivery, or our innovative Reducer Express™, which ensures overnight delivery, and you’ll see why Boston Gear’s speed reducers are preferred by manufacturers worldwide. In fact, every time you specify a Boston Gear product, you incorporate quality, responsiveness, and Boston Gear’s 123-year reputation into your design. Centric Clutches Boston Gear offers the industry's most diversified line of clutches, with mechanical and pneumatic clutches to suit most any application. Our complete selection of torque overload devices, along with our Model H clutch and our entire line of centrifugal clutches, comes with Boston Gear's 120 years of mechanical power transmission expertise - so ask for Centric™ clutches by name. Because we apply the same quality standards to all of our products, you'll find our electrical and mechanical clutches offer exceptional performance, as well. Bearing Products When you want the freedom to select from the widest range of the highest quality bearings, come to the power transmission specialists at Boston Gear, because we offer the most comprehensive selection of bearing products from one single source in the power transmission industry. Everything from plain sleeve bearings, ball bearings, rod ends, and spherical bearings to linear bearings, pillow blocks and flanged units are in stock. Fluid Power Products Since many of today's factories require a combination of mechanical power transmission and compressed air systems for their manufacturing processes, Boston Gear offers a wide range of pneumatic products. From the simple blow gun or recoiling hose used to remove metal chips from a machining operation to the more complex cylinders, control valves, and FRL’s used to move product through the assembly process automatically, Boston Gear has what you need. Nuttall Gear and Delroyd Worm Gear Colfax Power Transmission Group Quincy, MA 02171 617-328-3300 Worm Gear and Helical Speed Reducers Niagara Falls, NY 14302 716-731-5180 Warner Electric Electromagnetic Clutches and Brakes - USA Wichita Clutch and Industrial Clutch South Beloit, IL 61080 815-389-3771 Pneumatic and Oil Immersed Clutches and Brakes - USA For application assistance: 1-800-825-9050 Electromagnetic Clutches and Brakes - Europe Allonnes, France +33 (0)2 43 43 63 63 Wichita Falls, TX 76302 940-723-3400 Pneumatic Clutches and Brakes - Europe Precision Electric Coils - USA Bedford, UK +44 (0)1234 350311 Columbia City, IN 46725 260-244-6183 Ameridrives Couplings Boston Gear Gear Couplings, Mill Spindles, Universal Joints Enclosed and Open Gearing, Electrical and Mechanical P.T. Components Erie, PA 16512 814-480-5000 Quincy, MA 02171 617-328-3300 Colfax Power Transmission Group - Asia Pacific For Customer Service: 1-888-999-9860 China 852 2615 9313 Taiwan 886 2 2577 8156 Overrunning Clutches and Holdbacks Singapore 65 487 4464 Warren, MI 48089 586-758-5000 Thailand 66 2 322 0481 Australia 612 9894 0133 Formsprag Clutch-Stieber Clutch - USA For application assistance: 1-800-927-3262 Stieber Clutch-Formsprag Clutch - Europe Overrunning Clutches and Holdbacks Heidelberg, Germany +49 (0)6221 30 470 Marland Clutch Roller Ramp and Sprag Type Overrunning Clutches and Backstops Burr Ridge, IL 60527 630-455-1752 w w w. b o s t o n g e a r. c o m Boston Gear 14 Hayward Street • Quincy, MA 02171 617-328-3300 • Fax: 617-479-6238 www.bostongear.com P-1482-BG 50116 8/04 Printed in USA