NTPC Limited
(A Government of India Enterprise)
Documents
For
Submission of
Global Expression of Interest (EOI)
for Setting up
Fly Ash Based Light Weight Aggregate
Pilot Plant at NTPC-SIPAT
DOCUMENT NO.: EOI/CC:NTPC /0000/001
1
EXPRESSION OF INTEREST
EXPRESSION OF INTEREST (EOI) FOR SETTING UP FLY ASH BASED LIGHT
WEIGHT AGGREGATE PILOT PLANT AT ONE OF NTPC STATIONS
1.0
PURPOSE OF THE EOI
NTPC intends to set up Sintered Light Weight Aggregate (LWA) pilot plant of 50,000
M3/Annum capacity at its one of the super thermal power station NTPC-SIPAT, Dist.
Bilaspur, Chhattisgarh. P.O-Ujjwal Nagar, Pin-495555 (INDIA) for a guaranteed life of
at least ten year.
For this purpose NTPC invites EXPRESSION OF INTEREST (EOI) from the
interested, established and proven agency/firm /JV firm/ vendor in the field of Sintered
LWA on Design, Engineering, Procurement, supply, erection and Commissioning on
(EPC) basis for setting of plant for manufacture of light weight aggregate as per
standard and latest technology.
2.0
Company Profile and location of Plant
NTPC Limited (Established in 1975, formerly known as National Thermal Power
Corporation Limited) is an Indian Maharatana, Public Sector Enterprise under the
Ministry of Power, Government of India. NTPC Ltd. is the largest power generation
company with total installed capacity of above 40,000 MW (including JVs) with 17
coal-based and seven gas-based stations, located across the India. NTPC intends to
setup fly ash based light weight aggregate manufacturing plant used in structural
concrete work as per ASTM standard.
SIPAT Super Thermal Power Station of NTPC is located in south east central part of
country in district-Bilaspur, Chhattisgarh. The coal for the power plant is sourced from
Dipika Mines of South Eastern Coalfields Limited and Water is catered by Hasdeo right
bank canal. The project has an installed capacity of 2980 MW consisting of two stages,
stage-I (3 units of 660 MW each involving super-critical boilers technology) and stageII consisted of 2 units of 500 MW each. NTPC-Sipat is easily approachable from rail,
road and air. Nearest railway station is –Bilaspur which is approximately 22 Km from
SIPAT power plant, is a major station on Mumbai- Howrah route and zonal head office
of South East Central Railway. Nearest airport is Swami Vivekananda Airport-Raipur,
which is approximately 150 Km from Sipat.
2
EXPRESSION OF INTEREST
3.0
Coal and Fly ash quality:
Coal used for Sipat Super thermal power station is bituminous coal of Design Gross
calorific value of 3300 Kcal/Kg. Tentative specification of fly ash is as follows:
SN
1
2
3
4
5
6
7
9
10
4.0
Parameter
SILICON DIOXIDE +ALUMINUM
OXIDE +IRON OXIDE
SILICA
IRON OXIDE
ALUMINA
CALCIUM OXIDE
MAGNESIUM OXIDE
TOTAL SULPHUR
AVAILABLE ALKALIES
LOI
As %
SiO2+ Al2O3+
Fe2O3
SiO2
Fe203
AI203
CaO
MgO
SO3
Na2O
Range
89 - 94
58 - 64
1-5
23 - 31
0.8 - 3
0.5 - 3
0.05 – 0.2
0.07 – 0.3
0.2 – 1.0
Interested parties may submit the Expression of Interest for setting Fly ash based LWA
plant with details on latest State of Art technology covering following aspects,
however not limited to only these:
a: Technology Option:
b: Project Description
c: Process Units
d: Plant facilities.
e: Engineering Facilities
5.0 Implementation schedule:
Execution schedule with time details of Engineering, Supply, Erection and
Commissioning with successful demo operation of plant after commissioning for a
period of at least six months or for a period as agreed with NTPC ltd may be submitted
with EOI.
6.0 Terminal Points:
 Fly ash and Coal/Fuel shall be available at NTPC-SIPAT at close proximity of
proposed location of LWA plant.
 Electricity and water shall be made available by NTPC at the terminal point.
7.0 Other Process Parameters:
 Dust emission and Gas emission standards are to be followed as per latest norms.
Whether it is meeting Indian/International Standard or regulations?
 Water requirement as per process design of vendor. Whether it meets the zero
discharge criterion of system?
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EXPRESSION OF INTEREST
8.0 PROCEDURE OF OBTAINING EOI DOCUMENTS
The complete set of EOI documents along with forms/annexure/appendix can be
downloaded from NTPC tender website http://www.ntpctender.com . Vendor may submit
the proposal through e-mail, by post or by hand at following address by date:
10.09.2015.
Any EOI received by NTPC after the due date & time prescribed above will not be
considered and returned unopened to the Bidder. NTPC shall not be responsible for any
delay/non-receipt of EOI and reserves the right to reject any or all offers without
assigning any reasons thereof.
9.0 SIGNATURE & SUBMISSION
The interested parties with/without technology partner shall submit documents in the format,
as per Annexure-I, provided along with this document. The proposal along with the
documentary supports, shall be submitted in a sealed envelope, duly super-scribed
"Expression of Interest for Setting up Fly Ash Based Light Weight Aggregate Pilot
Plant at NTPC -Sipat", on or before the prescribed date and time, at the address given
under:
General Manager (C&M)
NTPC Limited
4th Floor, Magneto Offizo, Magneto The Mall,
LABHANDI, GE ROAD,
District: RAIPUR, State of Chhattisgarh, INDIA,
Pin-492001
Phone Nos: 0771-2544509,2544506
Fax No.: 0771-2544550
NTPC may ask for additional information from interested bidders. NTPC reserves the
right to modify, abolish or alter the EOI without assigning any reason thereof or prior
notice.
10.0 RIGHT TO ACCEPT OR REJECT APPLICATION

Applicants may note that mere submission of EOI and/or submission of
additional information do not automatically entitle them to any claim. EOI
should not be treated as bid/ tender documents

Not withstanding anything contained in this EOI, NTPC reserves the right to
annul the process and abolish at any time without any liability or any
obligation for such acceptance, rejection or annulment without assigning any
reason thereof.
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EXPRESSION OF INTEREST (EOI) for Setting Up Fly Ash Based Light Weight
Aggregate Pilot Plant at NTPC - SIPAT
ANNEXURE I
A: AGENCY PROFILE
Profile of the Agency and its activities
Name of the Agency ( with Address, Contact person details )
Name of the firm:
Address:
Telephone no.:
E-mail
FAX:
Date of Establishment:
Core area of expertise of Firm:
VAT/PAN registration:(Optional for foreign vendor)
VAT no:
PAN no:
Whether - Public Ltd. / Pvt. Ltd. / Partnership Firm / Individual (with date of incorporation )
Contact Details:
Name:
Designation:
Telephone no:
FAX:
Mobile no.
E-mail ID
5
B: WORK EXPERIENCE
Years of experience in the business: ______________________
General EXPERIENCE OF THE FIRM during the last 7 years:
Details of job undertaken/ no. LWA plant supplied/ commissioned, preferably in the last
seven years
Title of the
Brief scope of
Name of the
Completion
Value of
assignment
work with plant
client – Dept./
period –
contract
capacity
utility , Address
date/year
& contact
details
NOTE: Please attach copy of Work Order / Letter of Award and Completion Certificate in support of the above
C: TECHNICAL CAPABILITY
1. EPC contract
SN
Description
1
Whether the agency is interested to supply the LWA
plant on Design, Engineering, Procurement and
commissioning (EPC) contract basis.
2
Whether the agency has earlier designed and engineered
the same on EPC basis. If yes, then name of
associate/Technology Partner along with their address is
to be given.
Whether the foreign technology partner from overseas
3
has earlier supplied the same. If yes, then name of
clients and details along with their addresses are to be
given.
4
Whether the agency has earlier erected and
commissioned the same on EPC basis. If yes, then name
of client along with their addresses are to be given.
5
Whether the agency has earlier performed Performance
Guarantee Test. If yes, then name of client along with
their addresses are to be given.
6
Whether the agency has submitted the tentative design,
engineering, manufacturer, supply, erection and
commissioning schedule.
7
Implementation time period of setting up the LWA
plant
8
Whether agency is ready to operate and maintain the
plant for a minimum six month period after
commissioning of plant.
Details
6
2. Quality of LWA to be produced
Description
1
2
Whether fly ash LWA manufactured is meeting ASTM
330 or its equivalent standard.
Size of LWA
The percentage of different size ranges to be given.
Details
--------- mm
3
The compressive strength of aggregate more than
--------- Mpa
4
The hour rate of capacity for plant of capacity 50,000
M3/annum =
--------- M3/Hour
5
Air pollutant emission level within
--------- mg/Nm3
3. Technology Details
Description
1
2
Details
Fuel Options for sintering like Total Electricity, Partial
electricity, LDO, Producer gas, CNG or any other option
Land requirement for 50,000 M3/annum plant and for
higher capacity plants i.e. 1,00,000 and 2,00,000
M3/annum.
D: FINANCIAL STATUS
Copy of audited annual report for the last three years of the Party and their Technology
Partner (if any) may be submitted
FY 2012-2013
FY 2013-2014
FY 2014-2015
I/We declare that the information stated here in above is accurate.
Signature (with designation & seal):
Printed Name:
Company Address:
Tel:
Fax:
Email:
Date:
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