Global Capabilities

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Global Capabilities
Comprehensive Drives and Motors Technology
Scalable Automation Solutions
Customized Services
EMERSON
“Staying ahead of the emerging technologies and business
trends that tomorrow will bring requires exceptionally talented
people who lead, problem solve and innovate. Emerson
employees around the world are creating opportunities and
value for our customers and shareholders.”
David N. Farr
Chairman & CEO
CONSIDER IT SOLVED.
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Contents
Emerson
Emerson Industrial Automation
Reliable and innovative solutions for a sustainable world
Drives and motors technology
Global facilities and resources
Worldwide Automation Center network
Automation solutions
Drives and motors services
EMERSON. CONSIDER IT SOLVED.
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www.emersonindustrial.com
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Emerson
Diversified global
manufacturer and
technology provider
132,000
150
EMPLOYEES
WORLDWIDE
COUNTRIES
WORLDWIDE
1890
COMPANY
FOUNDED
230
MANUFACTURING
LOCATIONS
WORLDWIDE
FORTUNE
500
$24.7
BILLION IN SALES
123
2013 FORTUNE
500 LIST
Our Business Objective: To design, engineer, manufacture, sell and
support our products and solutions in every region of the world.
The above statistics are based on 2013 figures
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EMERSON. CONSIDER IT SOLVED.
Emerson invests in new technology
development to meet customer needs
At Emerson, our innovation process focuses on developing new technology solutions
and leveraging expertise across our company to meet our customer’s needs.
During 2013, Emerson invested $841 million in Engineering & Development, which
consists of 9,000 personnel worldwide. This has resulted in 1,765 patents being
awarded to Emerson businesses.
Innovative technology and engineering solutions
We are a global company that brings technology and engineering together to provide
innovative solutions for customers in industrial, commercial, and consumer markets
around the world. We deliver these solutions through five business segments:
Sales by Segment
8%
•
PROCESS MANAGEMENT
•
INDUSTRIAL AUTOMATION
•
NETWORK POWER
•
CLIMATE TECHNOLOGIES
•
COMMERCIAL & RESIDENTIAL SOLUTIONS
15%
34%
24%
19%
www.emersonindustrial.com
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Emerson Industrial
Automation
Delivering innovation
to increase
productivity
Emerson Industrial Automation provides the products, solutions and services that drive advanced industrial production.
Our brands are recognized around the world for innovation and quality, and we play a role in virtually every phase of
manufacturing and industry.
From the electrical systems that power productivity to the mechanical systems that deliver high-quality, finished
products; we offer specialized solutions and expertise to optimize every facet of your operations. This includes:
•
Increasing machine performance, reliability and availability
•
Providing greater energy efficiency
•
Lowering design costs
•
Improving quality
•
Adding value through tailored services and solutions
$4.9
BILLION IN SALES
25,000
EMPLOYEES
WORLDWIDE
The above statistics are based on 2013 figures
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EMERSON. CONSIDER IT SOLVED.
tors
y
Standard and customized drive and motor
solutions with local support and services
As part of Emerson Industrial Automation, Control Techniques and Leroy-Somer have operated
globally for many years, each providing unparalleled specialist drives and motors technology,
expertise and customer care in a wide range of industries. Our quality products with renowned
reliability, automation knowledge and technical support have helped our customers meet and
exceed their own requirements. Combined, our business comprehensively delivers:
Drives & Motors
Technology
Matched drives and motors technology – enhancing performance and optimizing
energy efficiency, offering industry-specific solutions for all customer requirements
Automation
Drives & Motors
with
best-in-class
reliability.
Solutions
Services
Scalable automation solutions – from small machine automation projects up to
complete automation and electrical turnkey solutions.
Drives & Motors
Services
Automation
Solutions
Local customized services – from audit & consultation, commissioning & start-up
to maintenance and training, ensuring total support throughout the lifetime of
your application to guarantee peak performance.
Drives & Motors
Technology
Drives & Motors
Services
Automation
Solutions
www.emersonindustrial.com
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Reliable and innovative
solutions for a
sustainable world
Research by the National Intelligence Council has identified a series of global megatrends, which include demographic
shifts, shifts in global economic power, accelerating urbanisation, resource scarcity and climate change.
With an expected population of 8.3 billion people by 2030, we will need:
•
50 % more energy
•
40 % more water
•
35 % more food
Our advanced drives and motors technology and automation solutions meet these challenges by focusing on maximizing
energy savings across a wide range of industries, enhancing performance and optimizing productivity. We also aim to
extend the lifetime of natural resources through innovative and environmentally friendly production, such as in the oil and
gas industry, improve management of clean and waste water processes and develop renewable energy power generation
opportunities.
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EMERSON. CONSIDER IT SOLVED.
Reliable motor and drive technologies that
maximize energy savings and performance
Energy
savings
Electric motors account for nearly 70% of the electricity used
by industry. Our highly reliable drives and motors solutions
are developed together to maximize energy savings and
performance:
•
Dyneo® Permanent Magnet solutions and IMfinity IE2/3
induction solutions, combine with variable speed drive
technologies to offer industry-leading levels of energy
saving.
•
Powerdrive dedicated process and flow drive family
supplies all motors technologies to optimize efficiency
•
Unidrive M dedicated manufacturing automation drive
family has defined feature-sets to optimize performance
and productivity across a wide range of applications
•
Unimotor hd is a dynamic brushless AC servo motor range,
designed for operation with our high performance drives,
providing a high peak torque, low inertia automation
solution for complex applications.
50 kWh
Variable speed & IE2 motors 65 kWh
IE3 motors
80 kWh
Mechanical optim
ization
85 kWh
Traditional s
olution
100 kWh
kWh: electricity consumption
Quick reactivity to customer requirements with Express Shipment service
Our regional distribution centers mean stocks of drives, motors and options are available locally and are dispatched quickly as
standard. This helps ensure continuity of production and minimized spares required onsite.
Our Express Shipment service means small numbers of drives and options can be available to ship in one working day in many
areas to meet critical requirements.
Easy-to-use and innovative system interfacing
Our latest generation products, HMIs and software tools, draw from extensive user research and human centered design
principles. System integration, commissioning, optimization and monitoring is now even more intuitive, due to our use of:
•
Industry standard communication protocols and programming environments for seamless integration with existing
manufacturing and process systems.
•
Intuitive graphical software tools enhance and simplify drive system commissioning and maintenance.
•
Matched drive and motor mapping for automatic optimization.
•
Use of popular SD cards in drives for quick and easy parameter and program storage.
•
Remote control monitoring, enhancing machine up-time and performance.
www.emersonindustrial.com
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Drives and motors technology
Drives & Motors
Technology
Drives and
Controllers
Drives & Motors
Services
Automation
Solutions
AC drives for Process Control
AC and servo drives for
Manufacturing Automation
Powerdrive MD2 and F300
Unidrive M
Flexible and energy efficient drive family for process applications
such as pumping, ventilation and compression. Includes high-power
modular and compact regenerative variants.
Defined feature-sets to optimize
productivity across multitude of
automation applications. Includes
industry standard Ethernet IEEE 1588 V2
comms, IEC 61131-3 motion &
automation (CODESYS) programming
and high speed I/O
1.1 kW - 2.8 MW (1.5 - 4,200 hp)
200 V, 400 V, 575 V, 690 V
6, 12, 18, 24 pulse operation
0.25 kW - 2.8 MW (0.33 - 4,200 hp)
2 or 4 quadrant operation
General purpose
permanent magnet
motors
General purpose
asynchronous
motors
Induction motor with
integrated drive
Dyneo® range
IMfinity® and LS motor
range
Varmeca
Premium efficiency PM
synchronous motors with drive.
Motors
100 V, 200 V, 400 V, 575 V, 690 V
IP55 & IP23. IE3 & IE4
0.75 - 550 kW (1 - 750 hp)
375 - 5,500 rpm
High and premium efficiency
motors for fixed and variable
speed
0.06 - 1,800 kW
(0.8 - 2,500 hp)
For variable speed applications
Fit to standard gears
0.25 - 11 kW (0.33 - 15 hp)
IP65
Non IE, IE2, IE3 derivative
ranges (Atex, Nuclear, High temp,
liquid cooled and customized versions)
Gears &
Brakes
General purpose geared motors
General purpose brake motors
Range of helical, helical bevel
and worm geared motor
technologies to meet the
various demands of industrial
processes for standard or
special environments
Brake motors for intermittent or
continuous duty, dynamic braking
or emergency stops
Motor power: 0.06 - 400 kW
(0.8 - 550 hp)
Output torque:
30 - 23,000 Nm
(22.1 - 16961.7 lb.ft)
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Braking torque up to 5,000 Nm
(3,687.3 lb.ft)
EMERSON. CONSIDER IT SOLVED.
Meeting all your needs with a comprehensive range
Servo drives
DC drives
Elevator drives
Digitax ST
Mentor MP
E200 and E300
Intelligent, compact and dynamic
servo drive range
High performance
DC drive with
field control and
integration flexibility
Dedicated for elevator/lift
applications
0.72 - 19.3 Nm (6.4 - 170.9 lb.in)
200 V, 400 V
25 - 7,400 A
3 - 132 kW (5 - 200 hp)
200 V, 400 V, 575 V
400 V, 575 V, 690 V
2 or 4
quadrant
operation
Asynchronous motors
for automation
Servo motors
DC motors
Motors for Elevators
LSMV
CPLS
Unimotor fm and hd
LSK and small DC
E27, XAF and Z
Flexible 3
phase motor
with encoder
and forced
ventilation
options
High
performance
motor for
variable
frequency
Dynamic performance AC
brushless
Drip proof and
enclosed DC motors
delivering constant
torque at variable
speed
Excellent ride comfort and low
noise gearless motors
0.18 - 132 kW
(0.25 - 180 hp)
95 - 2,900 Nm
(70.1 - 2,138.6
lb.ft)
IP55
0 - 10,000 rpm
0.72 - 136 Nm (6.4 lb.in - 100.3
lb.ft)
(408 Nm / 300 lb.ft peak)
3 - 132 kW (5 - 200 hp)
0.1 - 750 kW
(2.5 - 1,000 hp)
IP23
Geared servo motors
Dynabloc
Helical and worm servo geared
motor technologies including low
backlash and planetary
Up to 5,000 Nm (3,687.3 lb.ft)
www.emersonindustrial.com
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Global facilities
and resources
Denmark
Belgium
Holland
Ireland
United Kingdom
Germany
Canada
France
Spain
USA
Morocco
Switzerland
Italy
Mexico
Venezuela
Brazil
Chile
Note that many countries have more than one
of the facilities represented by the icons
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EMERSON. CONSIDER IT SOLVED.
An enhanced global presence that benefits all our customers
Through our integrated organization, we have an extensive global presence that
provides comprehensive local support and services. This includes:
5,500 employees
40+ Automation Centers
Providing excellent customer support for any product,
automation solutions or service requirements
23 Manufacturing sites
Producing a comprehensive range of high quality products,
optimized for industry-specific customer requirements
Austria
8 Engineering and Design facilities
Develops market leading products and feature-sets
using the latest design technology
Sweden
Czech Republic
3 Regional despatch hubs
For quick delivery of product
Poland
Ukraine
Russia
Our extensive sales and service networks in Europe, Asia Pacific and the
Americas are backed-up by hundreds of carefully selected distributors and
service partners all over the world.
Romania
South Korea
Turkey
China
Taiwan
Hungary
Thailand
UAE
India
Malaysia
Singapore
Republic of South Africa
Australia
www.emersonindustrial.com
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Worldwide
Automation Center
network
Local partnerships for
industry-leading service
Our global Automation Center network provides a local point of contact, bringing together our extensive range of products,
solutions and expertise. Regional centers of excellence in drives and motors technology, power generation and service activities
allow us to react quickly to any customer requirements, working in partnership to provide innovative solutions and add value to
your business.
Local expertise and comprehensive support
Our Automation Center sales staff are selected on their high level of engineering experience and expertise. They are dedicated to
serving the manufacturing, process and tertiary industries, providing a single point of contact for:
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Unparalleled sales and support
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Advice on our complete range of market-leading products, in terms of reliability and innovation, to determine which are bestsuited to meet your requirements
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Industry-leading applications engineering experience
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In-house system design and management
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Comprehensive software development and engineering support
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Panel-building, installation and project commissioning
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Customized services and solutions to ensure trouble-free operation and back-up
EMERSON. CONSIDER IT SOLVED.
Industry-specific optimized solutions
While our high quality products have been proven in thousands of applications worldwide in terms of performance and
reliability, another core strength is our focus on specific industries within manufacturing and process sectors. A huge amount
of research in carefully defined markets, backed by leveraging our vast engineering insight and expertise, allows us to develop
optimized and exact drive and motor solutions for the individual requirements of every customer application.
Typical Industry
Food & Beverage
Example Solution
MORE PRODUCTIVITY
for FOOD & BEVERAGE
Packaging
Printing
Plastics & Rubber
Dynamic servo solutions deliver high
performance electronic synchronization
between axes to optimize machine throughput.
TOTAL EFFICIENCY
for PORT LOGISTICS
Port Logistics
Highly efficient modular and fault
tolerant solutions that increase energy
and fuel savings.
Test Rigs
Textile
Glass
Industrial Refrigeration
Marine
Metals
OPTIMUM EFFICIENCY
for REFRIGERATION
Dyneo® permanent magnet solutions
significantly improve the Coefficient Of
Performance (COP) of your installation.
PRECISION & PERFORMANCE
for METAL APPLICATIONS
Maximize your productivity and product quality
through precise automation control from high
performance solutions.
Mines, Quarries, Cement
Nuclear power
Oil & Gas Upstream Artificial Lift
Vacuum Compressor
Water
Elevators
INNOVATIVE &
OPTIMIZED SOLUTIONS
for ARTIFICIAL LIFT
Integrated, customized and high power
solutions ensure reliable, efficient and improved
oil well production.
ULTIMATE RIDE COMFORT
for ELEVATORS
Smooth, silent and reliable. Dedicated
elevator drives and motors ensure the most
comfortable ride.
www.emersonindustrial.com
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Automation solutions
Global industry expertise
perfectly executed at
local level
Drives & Motors
Technology
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Drives & Motors
Services
Automation
Solutions
We have a group within our organization that is dedicated to
designing, managing and implementing global Automation
Solutions projects. This allows us to leverage and mobilize our
worldwide expertise and automation knowledge across every
project. Dedicated local teams based at our Automation Centers
ensure each stage is perfectly executed, providing:
•
Specific industry-focused solutions optimized for reliable and
maximum production
•
Highly skilled system design to create innovative and energy
saving solutions
•
Maintenance and trouble-free operation
•
Flexibility for future machine or plant expansion
EMERSON. CONSIDER IT SOLVED.
Comprehensive automation solutions
Adding value to your business
Projects can vary from small machine automation projects to
comprehensive automation and electrical turnkey solutions.
You can be assured that we are able take on completely new
automation installations or modernize any existing installed
systems, whether they are Emerson or not.
We want our partnership with you to develop over many
years, continuously adding value to our customers’ business.
Comprehensive maintenance and servicing packages are
available to ensure trouble-free operation, along with the
following offerings:
On-time project delivery, within budget
The local team provides a single point of contact for our
customers, building a long term partnership while ensuring the
correct resources and expertise is always available. Dedicated
team roles safeguard against bottlenecks in the process, with
continuous review and risk assessments ensuring responsiveness
to evolving customer and project requirements. Our regional
knowledge allows us to collaborate with local supply chains and
easily adhere to the relevant country’s industrial and electrical
standards. This ensures we can guarantee project delivery is on
time and within budget.
•
Management of future equipment or machine retrofitting
•
Upgrades to hardware/software as technologies advance
•
On-site software development for fine-tuning automation
•
Provision of add-on functionality as your needs expand
•
Support for business and staff training needs where required
(onsite if necessary)
Support all your staff with training where required (onsite if
necessary)
www.emersonindustrial.com
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Drives and
motors services
Customized local services
and round the clock
support
We provide a range of expert local services tailored to meet our
customers’ expanding productivity, performance and process
safety needs, while guaranteeing an exceptional response to
emergency situations with round-the-clock support.
Audit and consultation
Drives & Motors
Technology
Drives & Motors
Services
Our auditing services are designed to analyse your existing
Automation
Solutions
products, applications and processes to identify opportunities
for improving performance, energy efficiency and the lifetime of
equipment. This ultimately optimizes your operating costs.
Industry-leading install base audits
Audits determine the best method of improving your existing
system, such as retrofitting equipment or an entire system
upgrade. Reports are written in close partnership with you,
detailing:
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•
Best service advice for maintaining your systems under
optimum conditions
•
An evaluation of the return on investment (ROI), helping to
justify your initial outlay
•
Compliance objectives by reducing harmonic distortion and
EMC interference
•
Status of stock obsolescence
EMERSON. CONSIDER IT SOLVED.
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Optimizing energy savings and payback
Once potential energy savings have been identified, we
commit to calculated payback periods, while obtaining the
Energy Saving Certificates your business requires. We will also
provide a high yield installation and maintenance schedule
to ensure optimum performance is maintained through the
lifetime of your equipment.
Retrofit and system upgrades
Where required, existing hardware is retrofitted quickly and
easily, reducing downtime and investment. Alternatively we
can produce high performance solutions to upgrade your
production processes, improving productivity. A dedicated
team takes care of the whole project implementation, along
with training and maintenance schedules.
Comprehensive training
Comprehensive training is readily available through scheduled
academy programs at local training centers. We also offer
tailored training classes for your specific application which
can be held at your facility for designers, programmers,
maintenance and operation staff.
Maintenance
All our maintenance policies, whether emergency or
scheduled, are designed to meet your specific requirements,
minimizing disruption and downtime to your operation.
•
Emergency services include 24/7 telephone and web
support, on-site technical assistance, express round-theclock delivery of products & spare parts and urgent repairs.
•
For ongoing maintenance work, we can manage product
replacements, retrofits and upgrades rapidly through our
assembly centres
Maintenance contracts are available to ensure the proper
running of your equipment
Installation and commissioning
Our objective is to ensure the reliability and safety of your
equipment for optimum longevity:
Extended system guarantees of up to 48 months are
available
•
Our accredited personnel ensure systems are installed
in compliance with local technical regulations and safety
standards
•
•
Our world class onsite commissioning ensures systems are
set-up thoroughly and rapidly
Services are optimized on a country-by-country basis, so please
contact your local sales contact for full details of our local offering.
www.emersonindustrial.com
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www.emersonindustrial.com
© Emerson 2014. The information contained in this brochure is for guidance only and does not form part of
any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and
reserve the right to change the specification of their products without notice.
Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England
and Wales. Company Reg. No. 01236886.
Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France.
Share Capital: 65 800 512 €, RCS Angoulême 338 567 258.
P.N. 0700-0017-01 | 5219 en – 2014.09 / a
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