Global Capabilities Comprehensive Drives and Motors Technology Scalable Automation Solutions Customized Services EMERSON “Staying ahead of the emerging technologies and business trends that tomorrow will bring requires exceptionally talented people who lead, problem solve and innovate. Emerson employees around the world are creating opportunities and value for our customers and shareholders.” David N. Farr Chairman & CEO CONSIDER IT SOLVED. 2 Contents Emerson Emerson Industrial Automation Reliable and innovative solutions for a sustainable world Drives and motors technology Global facilities and resources Worldwide Automation Center network Automation solutions Drives and motors services EMERSON. CONSIDER IT SOLVED. P. 4 P. 6 P. 8 P. 10 P. 12 P. 14 P. 16 P. 18 www.emersonindustrial.com 3 Emerson Diversified global manufacturer and technology provider 132,000 150 EMPLOYEES WORLDWIDE COUNTRIES WORLDWIDE 1890 COMPANY FOUNDED 230 MANUFACTURING LOCATIONS WORLDWIDE FORTUNE 500 $24.7 BILLION IN SALES 123 2013 FORTUNE 500 LIST Our Business Objective: To design, engineer, manufacture, sell and support our products and solutions in every region of the world. The above statistics are based on 2013 figures 4 EMERSON. CONSIDER IT SOLVED. Emerson invests in new technology development to meet customer needs At Emerson, our innovation process focuses on developing new technology solutions and leveraging expertise across our company to meet our customer’s needs. During 2013, Emerson invested $841 million in Engineering & Development, which consists of 9,000 personnel worldwide. This has resulted in 1,765 patents being awarded to Emerson businesses. Innovative technology and engineering solutions We are a global company that brings technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets around the world. We deliver these solutions through five business segments: Sales by Segment 8% • PROCESS MANAGEMENT • INDUSTRIAL AUTOMATION • NETWORK POWER • CLIMATE TECHNOLOGIES • COMMERCIAL & RESIDENTIAL SOLUTIONS 15% 34% 24% 19% www.emersonindustrial.com 5 Emerson Industrial Automation Delivering innovation to increase productivity Emerson Industrial Automation provides the products, solutions and services that drive advanced industrial production. Our brands are recognized around the world for innovation and quality, and we play a role in virtually every phase of manufacturing and industry. From the electrical systems that power productivity to the mechanical systems that deliver high-quality, finished products; we offer specialized solutions and expertise to optimize every facet of your operations. This includes: • Increasing machine performance, reliability and availability • Providing greater energy efficiency • Lowering design costs • Improving quality • Adding value through tailored services and solutions $4.9 BILLION IN SALES 25,000 EMPLOYEES WORLDWIDE The above statistics are based on 2013 figures 6 EMERSON. CONSIDER IT SOLVED. tors y Standard and customized drive and motor solutions with local support and services As part of Emerson Industrial Automation, Control Techniques and Leroy-Somer have operated globally for many years, each providing unparalleled specialist drives and motors technology, expertise and customer care in a wide range of industries. Our quality products with renowned reliability, automation knowledge and technical support have helped our customers meet and exceed their own requirements. Combined, our business comprehensively delivers: Drives & Motors Technology Matched drives and motors technology – enhancing performance and optimizing energy efficiency, offering industry-specific solutions for all customer requirements Automation Drives & Motors with best-in-class reliability. Solutions Services Scalable automation solutions – from small machine automation projects up to complete automation and electrical turnkey solutions. Drives & Motors Services Automation Solutions Local customized services – from audit & consultation, commissioning & start-up to maintenance and training, ensuring total support throughout the lifetime of your application to guarantee peak performance. Drives & Motors Technology Drives & Motors Services Automation Solutions www.emersonindustrial.com 7 Reliable and innovative solutions for a sustainable world Research by the National Intelligence Council has identified a series of global megatrends, which include demographic shifts, shifts in global economic power, accelerating urbanisation, resource scarcity and climate change. With an expected population of 8.3 billion people by 2030, we will need: • 50 % more energy • 40 % more water • 35 % more food Our advanced drives and motors technology and automation solutions meet these challenges by focusing on maximizing energy savings across a wide range of industries, enhancing performance and optimizing productivity. We also aim to extend the lifetime of natural resources through innovative and environmentally friendly production, such as in the oil and gas industry, improve management of clean and waste water processes and develop renewable energy power generation opportunities. 8 EMERSON. CONSIDER IT SOLVED. Reliable motor and drive technologies that maximize energy savings and performance Energy savings Electric motors account for nearly 70% of the electricity used by industry. Our highly reliable drives and motors solutions are developed together to maximize energy savings and performance: • Dyneo® Permanent Magnet solutions and IMfinity IE2/3 induction solutions, combine with variable speed drive technologies to offer industry-leading levels of energy saving. • Powerdrive dedicated process and flow drive family supplies all motors technologies to optimize efficiency • Unidrive M dedicated manufacturing automation drive family has defined feature-sets to optimize performance and productivity across a wide range of applications • Unimotor hd is a dynamic brushless AC servo motor range, designed for operation with our high performance drives, providing a high peak torque, low inertia automation solution for complex applications. 50 kWh Variable speed & IE2 motors 65 kWh IE3 motors 80 kWh Mechanical optim ization 85 kWh Traditional s olution 100 kWh kWh: electricity consumption Quick reactivity to customer requirements with Express Shipment service Our regional distribution centers mean stocks of drives, motors and options are available locally and are dispatched quickly as standard. This helps ensure continuity of production and minimized spares required onsite. Our Express Shipment service means small numbers of drives and options can be available to ship in one working day in many areas to meet critical requirements. Easy-to-use and innovative system interfacing Our latest generation products, HMIs and software tools, draw from extensive user research and human centered design principles. System integration, commissioning, optimization and monitoring is now even more intuitive, due to our use of: • Industry standard communication protocols and programming environments for seamless integration with existing manufacturing and process systems. • Intuitive graphical software tools enhance and simplify drive system commissioning and maintenance. • Matched drive and motor mapping for automatic optimization. • Use of popular SD cards in drives for quick and easy parameter and program storage. • Remote control monitoring, enhancing machine up-time and performance. www.emersonindustrial.com 9 Drives and motors technology Drives & Motors Technology Drives and Controllers Drives & Motors Services Automation Solutions AC drives for Process Control AC and servo drives for Manufacturing Automation Powerdrive MD2 and F300 Unidrive M Flexible and energy efficient drive family for process applications such as pumping, ventilation and compression. Includes high-power modular and compact regenerative variants. Defined feature-sets to optimize productivity across multitude of automation applications. Includes industry standard Ethernet IEEE 1588 V2 comms, IEC 61131-3 motion & automation (CODESYS) programming and high speed I/O 1.1 kW - 2.8 MW (1.5 - 4,200 hp) 200 V, 400 V, 575 V, 690 V 6, 12, 18, 24 pulse operation 0.25 kW - 2.8 MW (0.33 - 4,200 hp) 2 or 4 quadrant operation General purpose permanent magnet motors General purpose asynchronous motors Induction motor with integrated drive Dyneo® range IMfinity® and LS motor range Varmeca Premium efficiency PM synchronous motors with drive. Motors 100 V, 200 V, 400 V, 575 V, 690 V IP55 & IP23. IE3 & IE4 0.75 - 550 kW (1 - 750 hp) 375 - 5,500 rpm High and premium efficiency motors for fixed and variable speed 0.06 - 1,800 kW (0.8 - 2,500 hp) For variable speed applications Fit to standard gears 0.25 - 11 kW (0.33 - 15 hp) IP65 Non IE, IE2, IE3 derivative ranges (Atex, Nuclear, High temp, liquid cooled and customized versions) Gears & Brakes General purpose geared motors General purpose brake motors Range of helical, helical bevel and worm geared motor technologies to meet the various demands of industrial processes for standard or special environments Brake motors for intermittent or continuous duty, dynamic braking or emergency stops Motor power: 0.06 - 400 kW (0.8 - 550 hp) Output torque: 30 - 23,000 Nm (22.1 - 16961.7 lb.ft) 10 Braking torque up to 5,000 Nm (3,687.3 lb.ft) EMERSON. CONSIDER IT SOLVED. Meeting all your needs with a comprehensive range Servo drives DC drives Elevator drives Digitax ST Mentor MP E200 and E300 Intelligent, compact and dynamic servo drive range High performance DC drive with field control and integration flexibility Dedicated for elevator/lift applications 0.72 - 19.3 Nm (6.4 - 170.9 lb.in) 200 V, 400 V 25 - 7,400 A 3 - 132 kW (5 - 200 hp) 200 V, 400 V, 575 V 400 V, 575 V, 690 V 2 or 4 quadrant operation Asynchronous motors for automation Servo motors DC motors Motors for Elevators LSMV CPLS Unimotor fm and hd LSK and small DC E27, XAF and Z Flexible 3 phase motor with encoder and forced ventilation options High performance motor for variable frequency Dynamic performance AC brushless Drip proof and enclosed DC motors delivering constant torque at variable speed Excellent ride comfort and low noise gearless motors 0.18 - 132 kW (0.25 - 180 hp) 95 - 2,900 Nm (70.1 - 2,138.6 lb.ft) IP55 0 - 10,000 rpm 0.72 - 136 Nm (6.4 lb.in - 100.3 lb.ft) (408 Nm / 300 lb.ft peak) 3 - 132 kW (5 - 200 hp) 0.1 - 750 kW (2.5 - 1,000 hp) IP23 Geared servo motors Dynabloc Helical and worm servo geared motor technologies including low backlash and planetary Up to 5,000 Nm (3,687.3 lb.ft) www.emersonindustrial.com 11 Global facilities and resources Denmark Belgium Holland Ireland United Kingdom Germany Canada France Spain USA Morocco Switzerland Italy Mexico Venezuela Brazil Chile Note that many countries have more than one of the facilities represented by the icons 12 EMERSON. CONSIDER IT SOLVED. An enhanced global presence that benefits all our customers Through our integrated organization, we have an extensive global presence that provides comprehensive local support and services. This includes: 5,500 employees 40+ Automation Centers Providing excellent customer support for any product, automation solutions or service requirements 23 Manufacturing sites Producing a comprehensive range of high quality products, optimized for industry-specific customer requirements Austria 8 Engineering and Design facilities Develops market leading products and feature-sets using the latest design technology Sweden Czech Republic 3 Regional despatch hubs For quick delivery of product Poland Ukraine Russia Our extensive sales and service networks in Europe, Asia Pacific and the Americas are backed-up by hundreds of carefully selected distributors and service partners all over the world. Romania South Korea Turkey China Taiwan Hungary Thailand UAE India Malaysia Singapore Republic of South Africa Australia www.emersonindustrial.com 13 Worldwide Automation Center network Local partnerships for industry-leading service Our global Automation Center network provides a local point of contact, bringing together our extensive range of products, solutions and expertise. Regional centers of excellence in drives and motors technology, power generation and service activities allow us to react quickly to any customer requirements, working in partnership to provide innovative solutions and add value to your business. Local expertise and comprehensive support Our Automation Center sales staff are selected on their high level of engineering experience and expertise. They are dedicated to serving the manufacturing, process and tertiary industries, providing a single point of contact for: 14 • Unparalleled sales and support • Advice on our complete range of market-leading products, in terms of reliability and innovation, to determine which are bestsuited to meet your requirements • Industry-leading applications engineering experience • In-house system design and management • Comprehensive software development and engineering support • Panel-building, installation and project commissioning • Customized services and solutions to ensure trouble-free operation and back-up EMERSON. CONSIDER IT SOLVED. Industry-specific optimized solutions While our high quality products have been proven in thousands of applications worldwide in terms of performance and reliability, another core strength is our focus on specific industries within manufacturing and process sectors. A huge amount of research in carefully defined markets, backed by leveraging our vast engineering insight and expertise, allows us to develop optimized and exact drive and motor solutions for the individual requirements of every customer application. Typical Industry Food & Beverage Example Solution MORE PRODUCTIVITY for FOOD & BEVERAGE Packaging Printing Plastics & Rubber Dynamic servo solutions deliver high performance electronic synchronization between axes to optimize machine throughput. TOTAL EFFICIENCY for PORT LOGISTICS Port Logistics Highly efficient modular and fault tolerant solutions that increase energy and fuel savings. Test Rigs Textile Glass Industrial Refrigeration Marine Metals OPTIMUM EFFICIENCY for REFRIGERATION Dyneo® permanent magnet solutions significantly improve the Coefficient Of Performance (COP) of your installation. PRECISION & PERFORMANCE for METAL APPLICATIONS Maximize your productivity and product quality through precise automation control from high performance solutions. Mines, Quarries, Cement Nuclear power Oil & Gas Upstream Artificial Lift Vacuum Compressor Water Elevators INNOVATIVE & OPTIMIZED SOLUTIONS for ARTIFICIAL LIFT Integrated, customized and high power solutions ensure reliable, efficient and improved oil well production. ULTIMATE RIDE COMFORT for ELEVATORS Smooth, silent and reliable. Dedicated elevator drives and motors ensure the most comfortable ride. www.emersonindustrial.com 15 Automation solutions Global industry expertise perfectly executed at local level Drives & Motors Technology 16 Drives & Motors Services Automation Solutions We have a group within our organization that is dedicated to designing, managing and implementing global Automation Solutions projects. This allows us to leverage and mobilize our worldwide expertise and automation knowledge across every project. Dedicated local teams based at our Automation Centers ensure each stage is perfectly executed, providing: • Specific industry-focused solutions optimized for reliable and maximum production • Highly skilled system design to create innovative and energy saving solutions • Maintenance and trouble-free operation • Flexibility for future machine or plant expansion EMERSON. CONSIDER IT SOLVED. Comprehensive automation solutions Adding value to your business Projects can vary from small machine automation projects to comprehensive automation and electrical turnkey solutions. You can be assured that we are able take on completely new automation installations or modernize any existing installed systems, whether they are Emerson or not. We want our partnership with you to develop over many years, continuously adding value to our customers’ business. Comprehensive maintenance and servicing packages are available to ensure trouble-free operation, along with the following offerings: On-time project delivery, within budget The local team provides a single point of contact for our customers, building a long term partnership while ensuring the correct resources and expertise is always available. Dedicated team roles safeguard against bottlenecks in the process, with continuous review and risk assessments ensuring responsiveness to evolving customer and project requirements. Our regional knowledge allows us to collaborate with local supply chains and easily adhere to the relevant country’s industrial and electrical standards. This ensures we can guarantee project delivery is on time and within budget. • Management of future equipment or machine retrofitting • Upgrades to hardware/software as technologies advance • On-site software development for fine-tuning automation • Provision of add-on functionality as your needs expand • Support for business and staff training needs where required (onsite if necessary) Support all your staff with training where required (onsite if necessary) www.emersonindustrial.com 17 Drives and motors services Customized local services and round the clock support We provide a range of expert local services tailored to meet our customers’ expanding productivity, performance and process safety needs, while guaranteeing an exceptional response to emergency situations with round-the-clock support. Audit and consultation Drives & Motors Technology Drives & Motors Services Our auditing services are designed to analyse your existing Automation Solutions products, applications and processes to identify opportunities for improving performance, energy efficiency and the lifetime of equipment. This ultimately optimizes your operating costs. Industry-leading install base audits Audits determine the best method of improving your existing system, such as retrofitting equipment or an entire system upgrade. Reports are written in close partnership with you, detailing: 18 • Best service advice for maintaining your systems under optimum conditions • An evaluation of the return on investment (ROI), helping to justify your initial outlay • Compliance objectives by reducing harmonic distortion and EMC interference • Status of stock obsolescence EMERSON. CONSIDER IT SOLVED. • Optimizing energy savings and payback Once potential energy savings have been identified, we commit to calculated payback periods, while obtaining the Energy Saving Certificates your business requires. We will also provide a high yield installation and maintenance schedule to ensure optimum performance is maintained through the lifetime of your equipment. Retrofit and system upgrades Where required, existing hardware is retrofitted quickly and easily, reducing downtime and investment. Alternatively we can produce high performance solutions to upgrade your production processes, improving productivity. A dedicated team takes care of the whole project implementation, along with training and maintenance schedules. Comprehensive training Comprehensive training is readily available through scheduled academy programs at local training centers. We also offer tailored training classes for your specific application which can be held at your facility for designers, programmers, maintenance and operation staff. Maintenance All our maintenance policies, whether emergency or scheduled, are designed to meet your specific requirements, minimizing disruption and downtime to your operation. • Emergency services include 24/7 telephone and web support, on-site technical assistance, express round-theclock delivery of products & spare parts and urgent repairs. • For ongoing maintenance work, we can manage product replacements, retrofits and upgrades rapidly through our assembly centres Maintenance contracts are available to ensure the proper running of your equipment Installation and commissioning Our objective is to ensure the reliability and safety of your equipment for optimum longevity: Extended system guarantees of up to 48 months are available • Our accredited personnel ensure systems are installed in compliance with local technical regulations and safety standards • • Our world class onsite commissioning ensures systems are set-up thoroughly and rapidly Services are optimized on a country-by-country basis, so please contact your local sales contact for full details of our local offering. www.emersonindustrial.com 19 www.emersonindustrial.com © Emerson 2014. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice. Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886. Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258. P.N. 0700-0017-01 | 5219 en – 2014.09 / a