SECTION 06415
SOLID SURFACE COUNTERTOPS
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PART 1 GENERAL
1.1
1.2
1.3
SECTION INCLUDES
A.
Countertops
B.
Integral sinks
C.
Splashes
D.
Setting materials and accessories.
RELATED SECTIONS
A.
Section 06100 - Rough Carpentry: Wood supports.
B.
Section 06200 - Finish Carpentry.
C.
Section 06410 - Custom Cabinets.
D.
Section 07920 - Joint Sealants.
E.
Section 09260 - Gypsum Board Assemblies: Cementitious backer unit substrate.
F.
Section 12355- Residential Casework.
G.
Section 15410 - Plumbing Fixtures: Under mount and surface mount sinks.
REFERENCES
A.
US Green Building Council.
B.
ASTM C 501 - Standard Test Method for Relative Resistance to Wear of Unglazed
Ceramic Tile by the Taber Abraser.
C.
ASTM D 256 - Standard Test Methods for Determining the Izod Pendulum Impact
Resistance of Plastics.
D.
ASTM D 570 - Standard Test Method for Water Absorption of Plastics.
E.
ASTM D 638 - Standard Test Method for Tensile Properties of Plastics.
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1.4
F.
ASTM D 696 - Standard Test Method for Coefficient of Linear Thermal Expansion of
Plastics Between -30oC and 30oC With a Vitreous Silica Dilatometer.
G.
ASTM D 2583 - Standard Test Method for Indentation Hardness of Rigid Plastics by
Means of a Barcol Impressor.
H.
ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building
Materials.
I.
NEMA LD.3 - National Electrical Manufacturers Association, High Pressure
Decorative Laminates.
DESIGN / PERFORMANCE REQUIREMENTS
A.
Performance Characteristics based on 12 mm (1/2 inch) thickness: (STUDIO CLASS
I)
1.
Flame Spread Index: Class A when tested in accordance with ASTM E 84.
2.
Specific Gravity: 25.5 grams/cu. in.
3.
Hardness: 55, when tested in accordance with ASTM D 2583
4.
Elongation: 0.42%, when tested in accordance with ASTM D 638
5.
Tensile strength: 4,200psi, when tested in accordance with ASTM D 638
6.
Tensile Modulus: 11 x 105, when tested in accordance with ASTM D 638
7.
Abrasion Resistance at 1000 cycles: 0.4 grams, when tested in accordance
with ASTM C 501
8.
Water Absorption after 24 hours: .06%, when tested in accordance with
ASTM D 570
9.
Izod Impact Foot Pounds per Inch: .02, when tested in accordance with ASTM
D 256
10.
Impact Resistance 1/2 Pound: No Fracture, when tested in accordance with
NEMA LD3-3.3
11.
Linear Thermal Expansion: 1.8 x 10-5, when tested in accordance with ASTM
D 696
12.
High Temperature Resistance: No Effect, when tested in accordance with
NEMA LD3-3.6
13.
Boiling Water Resistance: No Effect, when tested in accordance with NEMA
LD3-3.5
14.
Stain Resistance: No Effect, when tested in accordance with NEMA LD3-3.9
15.
Weight per sq. ft., 1/2 inch thickness: 4.0 pounds
16.
Recycled Content: Minimum 40%
B.
Performance Characteristics based on 12 mm (1/2 inch) thickness (STUDIO CLASS
III)
1.
Flame Spread Index: Class C when tested in accordance with ASTM E 84.
2.
Specific Gravity: 19.5 grams/cu. in.
3.
Hardness: 45, when tested in accordance with ASTM D 2583
4.
Elongation: 0.55%, when tested in accordance with ASTM D 638
5.
Tensile strength: 3,000psi, when tested in accordance with ASTM D 638
6.
Tensile Modulus: 5 x 105, when tested in accordance with ASTM D 638
7.
Abrasion Resistance at 1000 cycles: 0.4 grams, when tested in accordance
with ASTM C 501
8.
Water Absorption after 24 hours: .08%, when tested in accordance with
ASTM D 570
9.
Izod Impact Foot Pounds per Inch: .02, when tested in accordance with ASTM
D 256
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10.
11.
12.
13.
14.
15.
16.
C.
1.5
Impact Resistance 1/2 Pound: No Fracture, when tested in accordance with
NEMA LD3-3.3
Linear Thermal Expansion: 3.4 x 10-5, when tested in accordance with ASTM
D 696
High Temperature Resistance: No Effect, when tested in accordance with
NEMA LD3-3.6
Boiling Water Resistance: No Effect, when tested in accordance with NEMA
LD3-3.5
Stain Resistance: No Effect, when tested in accordance with NEMA LD3-3.9
Weight per sq. ft., 1/2 inch thickness: 3.1 pounds
Recycled Content: Minimum 40%
Performance Characteristics based on 12 mm (1/2 inch) thickness (Avonite® 100%
Acrylic Solid Surface CLASS 1):
1.
Flame Spread Index: Class A when tested in accordance with ASTM E 84.
2.
Specific Gravity: 27.7 grams/cu. in.
3.
Hardness: 60, when tested in accordance with ASTM D 2583
4.
Elongation: 2.2%, when tested in accordance with ASTM D 638
5.
Tensile strength: 4,200psi, when tested in accordance with ASTM D 638
6.
Tensile Modulus: 11 x 105, when tested in accordance with ASTM D 638
7.
Water Absorption after 24 hours: .07%, when tested in accordance with
ASTM D 570
8.
Izod Impact Foot Pounds per Inch: .03, when tested in accordance with ASTM
D 256
9.
Impact Resistance 1/2 Pound: No Fracture, when tested in accordance with
NEMA LD3-3.3
10.
Linear Thermal Expansion: 2.0 x 10-5, when tested in accordance with ASTM
D 696
11.
High Temperature Resistance: Slight Effect, when tested in accordance with
NEMA LD3-3.6
12.
Boiling Water Resistance: No Effect, when tested in accordance with NEMA
LD3-3.5
13.
Stain Resistance: No Effect, when tested in accordance with NEMA LD3-3.9
14.
Weight per sq. ft., 1/4 inch thickness: 4.4 pounds
15.
Recycled Content: Minimum 15%
SUBMITTALS
A.
Submit under provisions of Section 01300.
B.
Product Data: Manufacturer's data sheets on each product to be used, including:
1.
Preparation instructions and recommendations.
2.
Storage and handling requirements and recommendations.
3.
Installation instructions.
C.
Shop Drawings: Include countertop layout, dimensions, materials, finishes, cutouts,
and attachments. Include installation details of location and layout of each type of
fabrication and accessory.
1.
Show seams, termination points, and details of edges.
2.
Show coordination and interface with electrical and plumbing work
D.
LEED Submittals: Provide documentation of how the requirements of Credit will be
met:
1.
Third Party Certification: SCS, Scientific Certification Systems, indoor air
quality.
2.
Third Party Certification: GREENGUARD, low-emitting products certification.
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3.
4.
5.
6.
7.
1.6
1.7
1.8
Third Party Certification: NSF International, public health safety.
LEED NC 2.2 and CI 2.0 Rating System:
a.
MR 4.1 - Post Consumer 10% (post-consumer + 1/2 pre-consumer).
b.
EQ 4.1 - Adhesives and Sealants SCAQMD Rule #1168.
LEED EB 2.0 Rating System:
a.
MR 3.1 - Optimize Use of IAQ Products, A. Adhesives & Sealants
SCAQMD Rule #1168.
LEED Schools, NC and Major Renovations Rating System:
a.
MR 4.1 - Post Consumer 10% (post-consumer + 1/2 pre-consumer).
b.
EQ 4 - Option 1 - Adhesives and Sealants SCAQMD Rule #1168.
LEED Retail - NC and Major Renovations Rating System:
a.
IEQ 4 - Option 1 Adhesives and Sealants SCAQMD Rule #1168.
E.
Selection Samples: For each finish product specified, two complete sets of color
chips representing manufacturer's full range of available colors and patterns.
F.
Verification Samples: For each finish product specified, two samples, minimum size
6 inches (150 mm) square, representing actual product, color, and patterns.
G.
Manufacturer's Certificates: Certify products meet or exceed specified requirements.
H.
Closeout Submittals: Provide manufacturer’s maintenance instructions that include
recommendations for cleaning and maintenance.
QUALITY ASSURANCE
A.
Fabricator Qualifications: Manufacturer certified solid surface fabricator/installer with
a minimum of 2 years documented experience in work of this Section.
B.
Installer Qualifications: Firm with a minimum of 2 years documented experience in
installation of systems similar in complexity to those required for this Project, and
acceptable to or licensed by manufacturer.
1.
Submit a signed copy of the installer’s certificate, acknowledging the
employee has been trained and approved by manufacturer.
C.
Source Limitations: Obtain materials and products from single source
D.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and
application workmanship.
1.
Finish areas designated by Architect.
2.
Do not proceed with remaining work until workmanship, color, and sheen are
approved by Architect.
3.
Refinish mock-up area as required to produce acceptable work.
DELIVERY, STORAGE, AND HANDLING
A.
Deliver sheets, fabricated items, materials and components in manufacturer’s
original, unopened, undamaged containers with identification labels intact.
B.
Store products in manufacturer's unopened packaging until ready for installation.
C.
Store and dispose of solvent-based materials, and materials used with solvent-based
materials, in accordance with requirements of local authorities having jurisdiction.
SEQUENCING
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A.
1.9
Ensure that products of this section are supplied to affected trades in time to prevent
interruption of construction progress.
PROJECT CONDITIONS
A.
Maintain environmental conditions (temperature, humidity, and ventilation) within
limits recommended by manufacturer for optimum results. Do not install products
under environmental conditions outside manufacturer's absolute limits.
B.
Maintain relative humidity planned for building occupants and an ambient
temperature between 65 and 75 degree F (18 and 24 degree C) for 48 hours prior to
and during installation. After installation, maintain relative humidity and ambient
temperature planned for building occupants.
1.10 WARRANTY
A.
Provide manufacturer’s 10 year limited written installed warranty when properly
installed by an authorized fabricator.
PART 2 PRODUCTS
2.1
2.2
MANUFACTURERS
A.
Acceptable Manufacturer: Aristech Surfaces LLC – manufacturer of the Avonite®
brand of solid surface; 7350 Empire Dr., Florence, KY 41042. ASD. Tel. Toll Free:
800-354-9858. Phone: 859-283-1501. Fax: 859-283-7378. Web:
www.aristechsurfaces.com www.aristechsurfaces.com. Email
info@aristechsurfaces.com.
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of
Section 01600.
STUDIO COLLECTION® SOLID SURFACE MATERIAL
A.
Material: Non-porous, homogeneous material maintaining the same composition
throughout the part with a composition of thermoset polyester, aluminum trihydrate
filler and pigment.
B.
Solid Surfaces Studio Collection® Class I Solid Surfacing:
1.
Sheet Size:
a.
As indicated on Drawings
2.
Thickness: 12 mm (1/2 inch).
3.
Finish:
a.
Matt.
b.
Satin.
c.
Polished.
4.
Type/Color:
a.
Traditions
1)
Color __________
2)
Color as selected by the Architect.
b.
Recycled
1)
Color __________
2)
Color as selected by the Architect.
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C.
2.3
Solid Surfaces Studio Collection® Class III Solid Surfacing:
1.
Sheet Size:
a.
As indicated on Drawings
2.
Thickness: 1/2 inch (12 mm).
3.
Finish:
a.
Matt.
b.
Satin.
c.
Polished.
4.
Type/Color:
a.
Studio
1)
Color __________
2)
Color as selected by the Architect.
b.
Metallics
1)
Color __________
2)
Color as selected by the Architect.
c.
Petals
1)
Color __________
2)
Color as selected by the Architect.
d.
Glass
1)
Color __________
2)
Color as selected by the Architect.
e.
Recycled
1)
Color __________
2)
Color as selected by the Architect.
AVONITE® 100% ACRYLIC SOLID SURFACE MATERIAL
A.
Material: Non-porous, homogeneous material maintaining the same composition
throughout the part with a composition of acrylic polymer, aluminum trihydrate filler
and pigment.
B.
Avonite® 100% Acrylic Class 1 Solid Surfacing:
1.
Sheet Size:
a.
As indicated on Drawings
2.
Finish:
a.
Matt.
b.
Satin.
c.
Polished.
3.
Thickness:
a.
12 mm (1/2 inch).
b.
6 mm (1/4 inch).
4.
Type/Color/Thickness:
a.
Pediments
1)
Color __________
2)
Color as selected by the Architect.
b.
Recycled
1)
Color __________
2)
Color as selected by the Architect.
c.
Dunes - Class I
1)
Color __________
2)
Color as selected by the Architect.
d.
Minerals - Class I
1)
Color __________
2)
Color as selected by the Architect.
e.
Solids - Class I
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1)
2)
2.4
2.5
Color __________
Color as selected by the Architect.
ACCESSORIES
A.
Avonite® Solid Surface Adhesive.
B.
Ultra-Bond G Adhesive: Pre-measured and pre-tinted two part adhesive colored to
match surfacing.
C.
Silicone Sealant: Mildew-resistant, FDA-compliant sealant recommended by
manufacturer, in color to match solid surface.
D.
Sink:
1.
Integral sink(s) as selected from manufacturer’s standard sink designs and
colors, and formed integrally with countertops.
2.
Under-mount sink(s) as specified in Section 15410.
3.
Drop-in sink(s) as specified in Section 15410.
FABRICATION
A.
Fabricate material in accordance with Avonite’s Fabrication Guide.
B.
Fabricate countertops, sinks, and splash of 12 mm (1/2 inch) thick material unless
otherwise indicated.
C.
Fabricate to field measurements.
D.
Cut and finish component edges with clean, sharp returns.
E.
Finished edges shall have a 1/16 inch radius
F.
Integral Cove: Provide shop fabricated integrally molded coves at back and ends
where against walls or other vertical surfaces, with 3/8 inch radius between top and
splash.
G.
Integral Sinks shall be formed integrally with countertops.
H.
Cutouts for sinks shall be smooth and uniform without saw marks. The top and
bottom of openings shall be finished smooth.
I.
Maintain minimum 1/4 inch (6 mm) radius for sink cutouts.
J.
Cutouts for accessories shall be smooth and uniform without saw marks. The top
and bottom of openings shall be finished smooth.
PART 3 EXECUTION
3.1
EXAMINATION
A.
Do not begin installation until substrates have been properly prepared.
B.
Examine substrates to receive countertops. Identify conditions detrimental to proper
or timely installation. Do not commence installation until conditions have been
corrected
06415-7
3.2
3.3
3.4
C.
Verify that wall surfaces have been finished and mechanical and electrical services
and outlets are installed in proper locations.
D.
If substrate preparation is the responsibility of another installer, notify Architect of
unsatisfactory preparation before proceeding.
PREPARATION
A.
Clean surfaces thoroughly prior to installation.
B.
Prepare surfaces using the methods recommended by the manufacturer for
achieving the best result for the substrate under the project conditions.
INSTALLATION
A.
Install in accordance with manufacturer's instructions installation guidelines and
recommendations.
B.
Install components plumb and level, in accordance with approved shop drawings,
project installation details and manufacturer's printed instructions.
C.
Form joints using manufacturer's approved adhesive, with joints inconspicuous in
finished work.
D.
Cure countertops for 24 hours, minimum, before exposure to moisture or pressure.
E.
Corner joints: Form 1/8 inch-wide joints, sealed with manufacturer’s color-matching
silicone sealant.
F.
Field cut countertop as required for plumbing fixtures and bath accessories.
G.
Adhere undermount sinks/bowls to countertop using manufacturer's recommended
joint adhesive.
H.
Adhere topmount sinks/bowls to countertop using manufacturer's recommended
adhesive/silicone sealant.
I.
Provide backsplashes and end splashes as indicated on the Drawings. Adhere to
countertops using manufacturer's recommended silicone sealant.
J.
Field joints shall be hard seamed unless otherwise specified.
K.
Attach solid surfaces material to leveled supports on frame with dabs of silicone
every 18 to 24 inches.
L.
Fasten solid surface material to frame by anchoring screws to supports at all corner
blocks. Screws should not come in contact with solid surface material, as this my
cause cracking of countertop.
M.
Remove excessive adhesive and sealants. Components shall be clean on Date of
Substantial Completion.
N.
Coordinate plumbing installation with Division 15.
PROTECTION
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3.5
A.
Protect installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
SCHEDULES
A.
:
1.
2.
3.
B.
:
1.
2.
3.
END OF SECTION
06415-9