HEC-P5000 Series
Harsh Environment Controllers
J1939, NMEA 2000 & OptiCAN Networking
-40 to 80° C Operating Temperature
12 - bit Analog Inputs
Dual Serial Ports & Modbus
Ethernet using Modbus TCP
Structured Text Support
Visual Status Indicators (LED)
High Current Outputs with PWM
Quick Disconnect Field Connections
Programs with EZ Ladder® Software
High Speed and Quadrature Counting
Output Load Current Monitoring
PLC
on a chip®
Embedded
LEAD FREE
Pb
RoHS
COMPLIANT
Now Supports J1939 and
NMEA 2000 Networking
HEC-P5000 Harsh Environment Controller allows for programmable intelligence under less than ideal
conditions. Features include a sealed, water-tight enclosure, analog and digital I/O, high speed counting,
TCP/IP and CAN network communication with OptiCAN. Based on second generation patented* PLC on a
Chip® technology, the controller is easy to apply and program using the EZ Ladder® PC based software.
The HEC-P5000 is suitable for direct mounting on machines and is an ideal choice for mobile, marine,
agriculture, mining, oil, and gas in addition to most electro-hydraulic applications.
Specifications:
Flash Memory:
EEPROM Memory:
RAM Memory:
SD Card:
Serial Ports:
Ethernet Ports:
CAN Ports:
Networking:
Digital Inputs:
Digital Outputs:
Counters:
Analog Inputs:
Real Time Clock:
Input Voltage:
Operating Temp:
Program Language:
Mounting:
Type:
512K Total / >229K Bytes Available to User
4K Bytes
32K Bytes
1 Internally Mounted (Removable)
2 (Independantly Selectable) RS232/485 in addtion to 1 Programming Port
1 External via 4-pin M12 D-Coded connector
2 Ports for J1939, NMEA 2000 and OptiCAN Networking
OptiCAN, Modbus Master/Slave Serial, Modbus Master / Slave TCP
16 Inputs, 8 to 32VDC Sink/Source as 2 groups of 5 (standard) and 6 individual inputs (counters)
4 digital only - sourcing rated @ 2A (with derating curve)
12 - sourcing rated @ 2A Maximum (resistive), PWM frequency programmable .01 Hz to 10 MHz
in 2 groups of 6, PWM Output Voltage is equal to Input Voltage in 4 groups of 4 outputs each
Current feedback is provided internally for two outputs in each of the 3 PWM capable output groups.
3 Channels, Count Up, 100KHz Max. (Uses 3 digital inputs)
1 Quadrature 100KHz Max. (also uses 3 digital inputs)
2 Channels, 12-bit Resolution, independantly selectable for 0-20mA, 0-5VDC, and 0-10VDC
Time of Day, Day, Month, Year, and Day of Week
8 to 32VDC
-40 to 80º C
Ladder Logic with Function Block and Structured Text using Divelbiss EZ Ladder® PC Toolkit
Panel Mount using screws
NEMA 4X, Sealed Plastic Housing
NOTES: A User's Manual with detailed specifications is available for download from our website: www.divelbiss.com
Specifications are subject to change without notice.
9778 Mt. Gilead Road
•
Fredericktown, Ohio 43019
•
Toll Free: 800-245-2327
•
* Patent 7,299,099
http://www.divelbiss.com
2012007.2
HEC-P5000 Series
PLC
Harsh Environment Controllers
Embedded
on a chip®
LEAD FREE
Pb
RoHS
COMPLIANT
Typical applications include:
Food Processing Equipment
Remote Locations Monitoring & Control
Engine Driven Pumps, Compressors and Generators
Mobile Equipment
Material Handling
Off Road Equipment
Hardware Selection Guide
Model #
Description
HEC-P5000 Harsh Environment Controller includes all features listed on front of this sheet.
HEC-P5100 Harsh Environment Controller includes all features listed less those listed below:
• Serial Communications Ports
• Real Time Clock
• Ethernet Port
Dimensions
PWR
PLC
on a chip™
Embedded
Fredericktown, Ohio
RoHS
HEC-P5000
MODEL:
I1
HARSH ENVIRONMENT MODULE
I2
SERIAL #:
STS
Patent 7,299,099
WWW.DIVELBISS.COM
Programming the Controller
The Harsh Environment Controller PLCs program in Ladder Diagram using Divelbiss EZ Ladder® Toolkit, a Ladder Diagram
Development Platform. EZ Ladder software parallels the IEC-61131 standard and provides an easy to use interface.
After a ladder diagram program is developed, it can be downloaded to the HEC controller via the serial port or Ethernet Port. The
program is stored on non-volatile FLASH memory and is automatically executed on power up. Once the download is complete, the
HEC is successfully programmed and begins executing the program. The HEC-P5000 Series Controllers supports the use of
Structured Text.
Refer to the EZ Ladder User’s Manual for more detail on creating ladder diagram programs, connecting to targets and
downloading the program to targets. The manual can be downloaded from our website: http://www.divelbiss.com
9778 Mt. Gilead Road
•
Fredericktown, Ohio 43019
•
Toll Free: 800-245-2327
•
http://www.divelbiss.com
HEC-P5000 Series
PLC
Harsh Environment Controllers
Embedded
on a chip®
LEAD FREE
Pb
RoHS
COMPLIANT
Digital Inputs
There are 16 digital inputs standard on the HEC-P5000 Series controllers. All inputs will operate from 8-32VDC and are divided
into 4 groups of 3 inputs for high speed counting (or digital input), 3 inputs for quadrature counting (or digital input) and two groups
of 5 digital inputs. All inputs support sinking and sourcing using configuration jumpers (3 counter inputs and 2 quadrature counter
inputs) or wiring method (two groups of 5 standard inputs).
Standard digital inputs are accessed in the ladder program by the use of contacts and boolean variables. Inputs used as counters
are accessed using specialized function blocks.
Digital Output / Pulse Width Modulation Outputs
There are 16 digital outputs standard on the HEC-P5000 Series controllers. All outputs will operate from 8-32VDC and source up
to 2 Amps each. These 16 digital outputs are divided into four groups of 4. Each group of 4 outputs has an individual power pin
which is the source of power for the output group; therefore each output group may be connected to a different voltage (as long as
it is within 8-32VDC). This allows for multiple voltage loads to be connected.
Three of the groups (12 outputs) will operate as digital outputs (Off / On operation) or as Pulse Width Modulation (PWM). The
additional group of 4 outputs operate as digital outputs (Off / On operation) only. For PWM operation, the 12 channels are
controlled with two unique PWM frequencies (one frequency per 6 outputs).
For each of the 12 PWM capable outputs, two of the channels in each of the 4 groups supports load current monitoring via onboard analog inputs. This load current reading may be used in the closed loop control or to monitor and detect load anamolies.
Serial Ports
The HEC-P5000 supports two serial ports accessible via a 5-pin M12 Cable. These two serial ports may be field configured and
programmed as RS232 or RS485 individually.
When utilizing the ladder diagram programming, these serial ports individually may be used to serially print data using the
SERIAL_PRINT function block and can be used as Modbus Master or Slave ports.
For direct communication to devices outside the scope of Modbus, the HEC-P5000 structured text support provides the ability to
create a structured text driver specifically for any serial device.
Ethernet
An Ethernet port is available on supported HEC-P5000 Series models. The Ethernet port is accessible via a 4-pin D-Coded M12
cable. The HEC-P5000 Series controller’s Ethernet port may be used to program the HEC-P5000 Series controller or it may be
configured and used as a Modbus Master or Modbus Slave (Modbus TCP). This port may be field configured with multiple options
and supports fixed as well as dynamic IP addressing (DHCP).
CAN Network Communications
The HEC-P5000 Series controllers’ CAN Ports support Divelbiss OptiCAN. Divelbiss OptiCAN is a proprietary register based CAN
network that allows controllers, I/O modues and HMI devices to communicate to each other. OptiCAN utilizes the on-board CAN
network ports on the HEC-P5000 Series controllers.
OptiCAN supports up to 64 devices and each device supports up to 256 network registers. Register transmission may be based on
time or triggered by an event. The OptiCAN network provides function blocks for controlling the network and network status.
In addition to OptiCAN, the HEC-P5000 Series supports J1939 and NMEA 2000 including full transmit and receive capabilities.
9778 Mt. Gilead Road
•
Fredericktown, Ohio 43019
•
Toll Free: 800-245-2327
•
http://www.divelbiss.com
HEC 5000 Series
PLC
Harsh Environment Controllers
Embedded
on a chip®
LEAD FREE
Pb
RoHS
COMPLIANT
SD Memory
An industry standard Micro SD memory card may be installed internally on the HEC-P5000 Series controllers. A Micro SD plug-in
socket is standard internal to each controller. This card is currently used for installing or updating ladder programs or controller
kernel files. Future expansion will include data-logging to this SD Card memory.
FRAM Retentive Memory / EEPROM Memory
The HEC-P5000 Series controllers utilize FRAM technology for retentive variables in the user program. Variables declared as
retentive, are automatically stored into the FRAM memory when a loss of power is detected and then reloaded automatically when
power is restored. In addition to retentive variables, other variables in the user program may be stored into and recalled as needed
from FRAM memory by using the EEPROM_READ and EEPROM_WRITE function blocks.
The HEC-P5000 Series controllers provide a total of 480 bytes that may be divided into retentive variable storage and EEPROM
type storage using EZ LADDER Toolkit.
Real Time Clock
On Supporting models, the HEC-P5000 Series controllers allow for the use of real time in the user programs with the inclusion of a
real time clock. The on-board real time clock allows the user and user program to read and set the current date and time as
required by the application. The real time clock supports the month, day, year and day of week for date functions and hour, minute
and seconds for time functions. The real time clock is maintained by an internal lithium battery and is enabled internally by a
switch.
LED Indicators
All HEC-P5000 Series controllers provide four LED indicators to provide visual feedback of controller and user program status.
Two LED indicators are status indicators for the HEC-P5000 Series controller itself, and two additional LED indicators are user
programmable and programmed and controlled in the user program.
LED
Description
LED
Description
STS
Controller Status
Flickering, Slow Flash and Quick Flashing
User Programmable
PWR
I2
Input Power Status
On Indicates Power is OK
User Programmable
Description
I1
Optional Add-ons and Accessories
Model #
Description
Model #
HEC-P10
Includes:
HEC-P30
Includes:
HEC-P100
HEC-P110
HEC-P910
"A" Key Connector Kit
1 DT06-12SA-B016
12 1062-16-0122 (14-18AWG socket pins)
1 Wedge Lock
"B" Key Connector Kit
1 DT06-12SB-B016
12 1062-16-0122 (14-18AWG socket pins)
1 Wedge Lock
"A" Key Cable Assembly with 6 ft flying leads
"B" Key Cable Assembly with 6 ft flying leads
Programming Breakout Cable, 9pin D-sub
EZLDCD-01
EZ LADDER Toolkit on CD
HEC-P20
Includes:
9778 Mt. Gilead Road
•
Fredericktown, Ohio 43019
"C" Key Connector Kit
1 DDT06-12SC-B016
12 1062-16-0122 (14-18AWG socket pins)
1 Wedge Lock
HEC-P40
"D" Key Connector Kit
Includes:
1 DT06-12SD-B016
12 1062-16-0122 (14-18AWG socket pins)
1 Wedge Lock
HEC-P120
"C" Key Cable Assembly with 6 ft flying leads
HEC-P130
"D" Key Cable Assembly with 6 ft flying leads
HEC-P-SEAL HEC P-Series Sealing Pins (12 Pack)
126-102860 RS232 Null Modem Programming Cable
•
Toll Free: 800-245-2327
•
http://www.divelbiss.com