Novel Three-Phase AC-DC-AC Sparse Matrix Converter Part I: Derivation, Basic Principle of Operation, Space Vector Modulation, Dimensioning J.W. Kolar, M. Baumann*, F. Schafmeister, H. Ertl* ETH Zurich Power Electronic Systems Laboratory ETH Zentrum/ETL H22 Physikstr. 3, CH-8092 Zurich/Switzerland kolar@lem.ee.ethz.ch *Vienna University of Technology Dept. of Electrical Drives Gusshausstr. 27/E 372 A-1040 Vienna/Austria martina.baumann@tuwien.ac.at Abstract. A novel three-phase AC-DC-AC Sparse Matrix Converter (SMC) having no energy storage elements in the DC link and employing only 15 IGBTs as opposed to 18 IGBTs of a functionally equivalent conventional AC-AC matrix converter (CMC) is proposed. It is shown that the realization effort could be further reduced to only 9 IGBTs (Ultra Sparse Matrix Converter, USMC) in case the phase displacement of the fundamentals of voltage and current at the input and at the output is limited to ±π/6. The dependency of the voltage and current transfer ratios of the systems on the operating parameters is analyzed and a space vector modulation scheme is described in combination with a zero current commutation procedure. Furthermore, a safe multi-step current commutation concept is treated briefly. Conduction and switching losses of the SMC and USMC are calculated in analytically closed form. Finally, the theoretical results are verified in Part II of the paper by digital simulations and results of a first experimental investigation of a 10kW/400V SMC prototype are given. a A b B c C (a) I. INTRODUCTION Three-phase matrix converters are capable of providing simultaneous amplitude and frequency transformation of a three-phase voltage system and do need only small switching frequency ac filter components as opposed to conventional two-stage AC/DC/AC conversion by back-to-back connection of current or voltage DC link PWM converter systems. Furthermore, matrix converters are inherently bi-directional and therefore can regenerate energy back into the mains from the load side where the mains current is sinusoidal and the displacement factor seen by the mains can be adjusted by proper modulation irrespective of the type of load. In consequence matrix converters show a high power density and due to lacking electrolytic capacitors a potentially high reliability. Accordingly, there is considerable interest in the application of matrix converters for the realization of highly compact three-phase AC drives [1] for industrial and military marine and avionics systems. A conventional matrix converter does employ 9 bidirectional bipolar (four-quadrant) switches which, based on available power semiconductor technology have to be formed by 18 unipolar turn-off power semiconductors (IGBTs) and 18 diodes as shown in Fig.1(a). The combination of 2 IGBTs and 2 anti-parallel diodes per fourquadrant switch does allow a selective turn-on of the switch for each current direction as required for the implementation of a safe multistep commutation strategy avoiding the short circuiting of an input line-to-line voltage or an abrupt interruption of an output phase current [2, 3]. Research on the matrix converter so far has been mainly focused on modulation schemes and digital generation of the PWM switching patterns. The derivation of alternative topologies showing identical functionality but a lower count of unipolar turn-off power semiconductors has not been paid much attention. a A b B c C (b) Fig. 1: (a): Conventional matrix converter (CMC) shown for common emitter arrangement of the power transistors of a four quadrant switch cell; a common collector arrangement does allow to reduce the number of isolated gate drive power supplies from nine to six (cf. Tab.1) and therefore is employed in a new matrix converter power module [4],[5]. (b): indirect matrix converter (IMC) as proposed in [6] and also analyzed in [7]. In this paper novel matrix-equivalent three-phase AC-DC-AC converter topologies are developed based on the structure of an indirect matrix converter (IMC, cf. Fig.1(b)) which has been proposed in [6] (cf. Section II). The novel converter topologies do show a reduced number of power transistors as compared to the CMC or IMC and are therefore denoted as Sparse Matrix Converter (SMC) and/or Ultra Sparse Matrix Converter (USMC). In Section III a safe multi-step commutation concept for the SMC is treated and a zero current commutation procedure featuring low complexity is described. In Section IV a space vector modulation scheme is proposed which naturally does provide zero current commutation and ohmic fundamental mains behavior. Furthermore, in Section V the operating range of the SMC and of the USMC is analyzed and the dependency of the current and voltage transfer ratio of a matrix converter on the phase displacement of voltage and current fundamentals at the input and at the output side is clarified. In Section VI the average and rms current stress on the IGBTs and diodes as required for the dimensioning of the power circuit of the SMC and of the USMC are calculated for ohmic fundamental mains behavior in dependency on the modulation depth and on the load power factor. In Section VII the theoretical considerations are verified by digital simulations and in Section VIII results of a first experimental investigation of the reduced complexity matrix converter are presented. There, the theoretical considerations are verified by digital simulations and do provide the basis for the dimensioning of a 10kW/400Vrms line-to-line input SMC prototype supplying a passive load. Finally, in Section IX topics of the continuation of the research are identified and a novel three-level output stage SCM (SMC3) is proposed. II. DERIVATION OF THE SMC TOPOLOGY In the following the derivation of the circuit topology of the SMC and the equivalence to the CMC concerning controllability and/or modulation range shall be treated. The topology of the CMC is shown in Fig.1(a) where, with reference to a three-phase AC motor drive application the converter input voltages and the output currents are assumed to be impressed. Modulation schemes for the CMC as given in the literature can be classified in direct frequency conversion schemes [8, 9] and indirect frequency conversion schemes [10, 2]. For the indirect frequency conversion scheme the CMC is fictitiously divided into a voltage-fed rectifier input stage and an inverter output stage with impressed output currents which are directly connected on the DC side (see Fig.2 in [2]). The physical implementation of this basic idea does result in the converter topology depicted in Fig.1(b) [6] which is functionally equivalent to a CMC and will be denoted as indirect matrix converter (IMC) in the following (cf. Fig.2). AC-AC Converter DC Link Energy Storage Converter Type CMC IMC SMC VSMC USMC Transistors Diodes 18 18 15 12 9 18 18 18 30 18 Isolated Driver Potentials 6 8 7 10 7 TABLE I: Realization effort of different matrix converter topologies (for VSMC see Section III.). The DC link voltage of the IMC shows a fixed polarity, but the IMC four-quadrant switch current-source-type rectifier could operate with both DC link voltage polarities. Therefore, it is near at hand to consider ways of reducing the rectifier stage circuit complexity. The actual possibility of a reduction of the number of unipolar turn-off power semiconductors of the current-source-type rectifier stage is verified step-by-step in Fig.3 for a single bridge leg. For spa=sap=1 (a switching function si=1 does denote a turn-on state of the corresponding power transistor Si, si=0 does denote the turn-off state) for the bridge leg topology Fig.3(a) input a is connected bidirectionally to p. There, in case of upn>0 transistor San is blocking voltage, a voltage upn<0 is taken over by Sna. Restricting the operation to upn>0, therefore a blocking of Sna within the turn-on interval of Sap is not required and both transistors could be combined in a single transistor Sa (cf. Fig.3(b)) which has to be turned on for connection of a to p as well as for connecting a to n. However, the resulting bridge leg topology (cf. Fig.3(c), [11],[12]) for upn>0 still does provide the independent controllability of both current directions as required for the implementation of a safe commutation strategy [3]. Consequently, for upn>0 the functionality of an IMC and/or CMC can be realized by the novel converter topology depicted in Fig.4(a) which does employ only 15 IGBTs as opposed to 18 IGBTs of the IMC and does require a lower number of isolated gate drive power supplies and therefore shall be denoted as Sparse Matrix Converter (SMC) in the following. No DC Link Energy Storage − Matrix Converter VSR/VSI CSR/CSI Conventional (Direct) Sparse Very Sparse Inv. Link Indirect Ultra Sparse Fig. 2: Classification of AC-AC converter topologies. Systems pointed out are treated in more detail in this paper. For the IMC a conventional (two-quadrant switch) voltagesource-type inverter is fed by a four-quadrant switch current-sourcetype rectifier which is able to operate with positive and negative DC current for unipolar DC link voltage as required by the inverter stage. There, the input capacitor of the inverter has to be thought to be realized by the AC-side (voltage impressing) filter capacitors of the rectifier stage and the output inductor of the rectifier is realized by the current-impressing inductance of the load. The IMC does employ 18 unipolar turn-off power semiconductors and 18 diodes (cf. Tab.1) and therefore basically shows the same realization effort as the CMC. However, the inverter stage could be realized by a conventional six-pack power module what slightly reduces the realization effort as compared to a fully discrete realization of a CMC. Fig. 3: Modification of the structure of a bridge leg of the current-sourcetype rectifier input stage of the IMC (a) (cf. Fig.1(b)) into the SMC bridge leg topology (c) (cf. Fig.4(a)). The functional equivalence of CMC/IMC and SMC are proven by Tab.2 [2] and Tab.3 where the CMC and SMC line-to-line output voltages and input phase currents resulting for the different switching state combinations are compiled. In case, e.g., uab>0, ubc, uca < 0 (as given in a π/3-wide interval of a mains period) is valid, due to the restriction upn>0 the SMC switching states pointed out in Tab.3 are not available. However, the remaining switching states to be employed for space vector modulation [2] are identical to the switching states of the CMC concerning output voltage and input current formation (cf. Tab.2). Therefore, the controllability and the operating range of the SMC is not restricted as compared to the CMC despite the reduced number of unipolar turn-off power semiconductors. As a result the SMC represents a highly interesting alternative to the CMC for industrial applications. i p b B c C n (a) a A b B c C (b) Fig. 4: Proposed Matrix Converter Topologies; (a): Sparse Matrix Converter (SMC), (b):Ultra Sparse Matrix Converter (USMC). No. A 1 a 2 b 3 c 4 a 5 b 6 b 7 c 8 c 9 a 10 c 11 c 12 a 13 a 14 b 15 b 16 c 17 c 18 a 19 a 20 b 21 b 22 a 23 a 24 b 25 b 26 c 27 c B a b c c c a a b b a b b c c a c c a a b b b c a c a b C a b c c c a a b b c c a a b b a b b c c a c b c a b a sAa 1 0 0 1 0 0 0 0 1 0 0 1 1 0 0 0 0 1 1 0 0 1 1 0 0 0 0 sAb 0 1 0 0 1 1 0 0 0 0 0 0 0 1 1 0 0 0 0 1 1 0 0 1 1 0 0 sAc 0 0 1 0 0 0 1 1 0 1 1 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 sBa 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1 0 0 1 1 0 0 0 0 1 0 1 0 sBb 0 1 0 0 0 0 0 1 1 0 1 1 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 sBc 0 0 1 1 1 0 0 0 0 0 0 0 1 1 0 1 1 0 0 0 0 0 1 0 1 0 1 sCa 1 0 0 0 0 1 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1 0 0 0 1 0 1 sCb 0 1 0 0 0 0 0 1 1 0 0 0 0 1 1 0 1 1 0 0 0 0 1 0 0 1 0 sCc 0 0 1 1 1 0 0 0 0 1 1 0 0 0 0 0 0 0 1 1 0 1 0 1 0 0 0 uAB 0 0 0 -uca ubc -uab uca -ubc uab uca -ubc uab -uca ubc -uab 0 0 0 0 0 0 uab -uca -uab ubc uca -ubc uBC 0 0 0 0 0 0 0 0 0 -uca ubc -uab uca -ubc uab uca -ubc uab -uca ubc -uab ubc -ubc -uca uca uab -uab uCA 0 0 0 uca -ubc uab -uca ubc -uab 0 0 0 0 0 0 -uca ubc -uab uca -ubc uab uca -uab -ubc uab ubc -uca ia 0 0 0 iA 0 -iA -iA 0 iA iB 0 -iB -iB 0 iB iC 0 -iC -iC 0 iC iA iA iB iC iB iC ib 0 0 0 0 iA iA 0 -iA -iA 0 iB iB 0 -iB -iB 0 iC iC 0 -iC -iC iB iC iA iA iC iB 1 10 19 25 31 37 38 39 40 41 42 43 44 45 46 47 48 iA A ia a No. A B C spa spb spc san sbn scn sA sB sC uAB uBC uCA ic 0 0 0 -iA -iA 0 iA iA 0 -iB -iB 0 iB iB 0 -iC -iC 0 iC iC 0 iC iB iC iB iA iA TABLE II. Switching states and corresponding line-to-line output voltages and input phase currents of the CMC. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 p n X X X a a b b b b c c c c a a c c c c a a a a b b b b c c c c a a a a b b b b p n X X X c c c c a a a a b b b b a a b b b b c c c c a a c c c c a a a a b b b b p n X X X c c c c a a a a b b b b c c c c a a a a b b b b a a b b b b c c c c a a X X 1 0 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 X X 0 1 0 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 0 0 1 0 0 1 0 1 0 0 0 0 1 0 1 X X 0 0 1 0 1 0 1 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 1 1 0 0 0 1 0 1 0 0 1 0 1 0 0 0 X X 1 0 0 0 1 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 1 X X 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 1 0 1 0 X X 0 0 1 1 0 1 0 0 0 0 1 0 1 0 0 1 0 1 0 0 0 0 1 0 0 0 0 1 0 1 0 0 0 0 1 0 1 0 0 1 0 X X X 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 X X X 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 1 0 X X X 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 0 0 0 0 0 -uca -uca ubc ubc -uab -uab uca uca -ubc -ubc uab uab uca uca -ubc -ubc uab uab -uca -uca ubc ubc -uab -uab 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 -uca -uca ubc ubc -uab -uab uca uca -ubc -ubc uab uab uca uca -ubc -ubc uab uab -uca -uca ubc ubc -uab -uab 0 0 0 0 0 uca -uca -ubc -ubc uab uab -uca -uca ubc ubc -uab -uab 0 0 0 0 0 0 0 0 0 0 0 0 -uca -uca ubc ubc -uab -uab uca uca -ubc -ubc uab uab u 0 0 0 -uca uca ubc -ubc -uab uab uca -uca -ubc ubc uab -uab -uca uca ubc -ubc -uab uab uca -uca -ubc ubc uab -uab -uca uca ubc -ubc -uab uab uca -uca -ubc ubc uab -uab ia ib ic 0 0 0 0 0 iA iA 0 0 -iA -iA -iA -iA 0 0 iA iA iB iB 0 0 -iB -iB -iB -iB 0 0 iB iB iC iC 0 0 -iC -iC -iC -iC 0 0 iC iC 0 0 0 0 0 0 0 iA iA iA iA 0 0 -iA -iA -iA -iA 0 0 iB iB iB iB 0 0 -iB -iB -iB -iB 0 0 iC iC iC iC 0 0 -iC -iC -iC -iC 0 0 0 0 0 -iA -iA -iA -iA 0 0 iA iA iA iA 0 0 -iB -iB -iB -iB 0 0 iB iB iB iB 0 0 -iC -iC -iC -iC 0 0 iC iC iC iC 0 0 TABLE III. Switching states and corresponding line-to-line output voltages and input phase currents of the CMC. The switching states pointed out are not available for uab>0, ubc, uca < 0 due to the restriction upn>0 given by the SMC inverter output stage. The switching state of a bridge leg of the input stage is denoted by switching functions spi and sin, i=a,b,c, only, switching functions si are omitted for the sake of brevity and redundancy. With reference to an unidirectional buck-type PWM rectifier system as described in [13] and [14] one now could further reduce the realization effort of the SMC by omitting the power transistors Spi and Sin in each bridge leg i=a,b,c, which do provide a reversibility of the DC link current. This basically does restrict the circuit operation to unidirectional power flow (upn > 0, i > 0). As a more detailed analysis shows (cf. Section V) the controllability of the phase displacement of input voltage and input current fundamental then is limited to ± π/6. Furthermore, the phase displacement of load current and load voltage fundamental is not allowed to exceed ±π/6. However, due to the low number of power transistors the novel circuit topology which is denoted as Ultra Sparse Matrix Converter (USMC) in the following is of high interest and will be treated in detail in a future paper. III. COMMUTATION SCHEME A. Multi-Step Commutation For a given switching state of the rectifier input stage the commutation of the inverter output stage has to be performed identical to the commutation of a conventional voltage DC link converter where a dead time between turn-off and turn-on of the power transistors of a bridge leg has to be considered in order to avoid a short circuit of the DC link voltage. For the changing of the switching state of the SMC rectifier input stage for given inverter switching state one has to ensure that no bidirectional connection between two input lines, i.e. not shortcircuiting of an input line-to-line voltage does occur. There, multistep commutation schemes, i.e. voltage independent and current independent commutation as known for the CMC (cf. e.g. [3]) can be employed (cf. Fig. 5). Both commutation strategies have been analyzed extensively in the literature (cf. e.g. [15-17]), we therefore would like to omit a detailed description here for the sake of brevity. (a) (b) Fig. 6: Zero current commutation of indirect matrix converter topologies shown for the SMC. (a): Control of the power transistors of a bridge leg of the SMC, for the VSMC (cf. Fig.7(a)) the switching functions have to be applied directly to the corresponding power transistors (e.g. sapa has to be connected to the gate terminal of switch Sapa). (b): Switching state sequence (s0,s7=1 does indicate a free-wheeling operation of the inverter stage) and DC link current i for changing the connection of the positive DC link voltage bus p from input a to input b. a A b B c C (a) Fig. 5: Application of multi-step commutation to the SMC rectifier input stage; (a): Basic structure of the commutating bridge legs; switching state sequence given for changing the connection of the positive DC link voltage bus p from input a to input b, (b): voltage independent commutation assuming a positive DC link current, i.e. i>0, (c): current independent commutation assuming uab>0. B. Zero DC Link Current Commutation The obvious drawback of multi-step commutation is complexity. However, AC-DC-AC (two-stage) matrix converters do provide a degree of freedom for control which is not available for the CMC and can be utilized for alleviating the commutation problem. As proposed in [18], in advance to rectifier stage commutation the inverter stage could be switched into free-wheeling operation and the rectifier stage then could commutate at zero DC link current, i.e. no continuity of the DC link current flow during commutation has to be considered and the switching losses of the input stage are reduced. One only has to ensure that no overlapping of turn-on intervals of power transistors in a bridge half does occur which would result in a short circuit of an input line-to-line voltage (cf. Fig. 6). All further considerations in this paper will be restricted to this straightforward and potentially more reliable commutation concept. It is interesting to note that for employing the zero DC link current commutation strategy the topology of the IMC could be reduced to the circuit structure shown in Fig.7(a) which will be denoted as Very Sparse Matrix Converter (VSMC [19, 20]) in the following. a A b B c C (b) Fig. 7: Topology of the Very Sparse Matrix Converter (VSMC) (a) and of the Inverting Link Matrix Converter (ILMC) (b). Zero DC link current commutation also would allow employ the circuit topology shown in Fig.7(b) for three-phase AC-AC power conversion. There, the bidirectional current carrying capability of the input stage is achieved by combining a conventional current DC link rectifier and a voltage and/or current inverting switching section formed, e.g., by two power transistors and two diodes [21]. Accordingly, this converter shall be denoted as Inverting Link Matrix Converter (ILMC). As compared to the SMC, the ILMC does show an about equal number of power transistors. However, the inversion of the inverter output stage input current has to be performed with switching frequency for a phase displacement of load current and load voltage fundamental larger than ± π/6 what does result in high switching losses and complex control. Therefore, the ILMC will not be considered in more detail in this paper. Finally, it should be pointed out that the commutation of the USMC can be performed irrespective of the switching state of the output stage in case a free-wheeling diode is provided in the DC link (cf. Fig.4(b)). However, commutating the input stage at non-zero DC link current does cause additional switching losses. Therefore, a coordination of the switching state changes of the input and output stage is advantageous also in this case. Employing a free-wheeling diode also for zero current commutation does potentially increase the circuit reliability because a path for the DC link current is provided in case of missing turn-on of an input stage power transistor, e.g. due to an gate drive failure. As is obvious from Fig.6(a), the switching function of the power transistors of the USMC can be derived from the switching functions of the power transistors of a bridge leg of the SMC by an OR gate. IV. SPACE VECTOR MODULATION The modulation concept derived in the following should be applicable to the SMC, VSMC and USMC, i.e. should facilitate zero DC link current commutation of the rectifier (input) stage. In order to make a maximum voltage available for the formation of the output voltage, a phase input is clamped to the positive or negative DC link bus in π/3-wide intervals when the corresponding phase voltage does show the highest absolute value (cf. Tab.4 and Fig.8). Thereby, the required operating condition upn>0 of the SMC, VSMC, and USMC is inherently satisfied. we will limit our considerations in the following to ϕ1 = 0...π/6 where phase a remains clamped to the positive DC bus p. Furthermore, we assume a constant average value i of the DC link current i for each rectifier switching state. The formation of i and i within a pulse period tµ=0...TP (tµ denotes a local time running within a pulse period) will be treated in detail, once the converter modulation scheme has been defined. The DC link voltage u is defined by segments of the input lineto-line voltages uab and uac according to the rectifier switching state. Therefore, the voltage employed by the inverter for output voltage formation does show two different levels within each pulse half period (cf. Fig.9). In case the switching of rectifier and inverter stage is coordinated as shown in Fig.9 the switching over of the rectifier always does occur in the free-wheeling interval of the inverter and zero DC link current commutation is naturally achieved. A free-wheeling of the rectifier stage, which could be realized by turning on the power transistors of a bridge leg simultaneously, e.g. sapa=sana=1, would be equivalent to an inverter free-wheeling state concerning the formation of the input currents ia, ib, ic and the formation of the output voltages uA, uB, uC; in both cases ia=ib=ic=0 and uAB=uBC=uCA=0 is given. Therefore, aiming for a modulation scheme of low complexity (each change of the rectifier switching state is linked to switching the inverter into free-wheeling mode), free-wheeling operation is limited to the inverter stage, i.e. (2) dab + dac = 1. up un u ϕ1=ω1t ua ub, uc uab, uac 0 ... π/6 ua, ub uc uac, ubc π/6 ... π/2 ub ua, uc uba, ubc π/2 ... 5π/6 ub, uc ua uba, uca 5π/6 ... 7π/6 uc ua, ub uca, ucb 7π/6 ... 3π/2 ua, uc ub uab, ucb 3π/2 ... 11π/6 ua ub, uc uab, uac 11π/6 ... 0 TABLE IV. Intervals of an input voltage period, and corresponding potentials of the positive and negative DC link bus up and un (given with reference to the mains star point) and DC link voltage levels u; clamping of a phase input to p or n is pointed out by a dotted area. ur d 2.0 uac,r ubc,r 1.5 uab,r Ur ub,r 1.0 ur uc,r dapa 0 ua,r -1.0 0 π/3 2π/3 π 4π/3 ϕ1 Fig. 8: Time behavior of the input phase voltage ua, ub, uc, and of the local average ū of the DC link voltage u; Ū does denote the global average value of u; voltages are normalized (index r) to the phase voltage amplitude Û1. Furthermore shown: Duty cycle dapa of power transistor Sapa, where for the clamping of phase a 2π to p, dapa =1 is valid. With reference to the symmetry of the circuit topology and an assumed symmetry of the three-phase input voltage system, u a = Uˆ 1 cos(ω1t ) ub = Uˆ 1 cos(ω1t − 2π / 3) (1) u c = Uˆ 1 cos(ω1t + 2π / 3) Fig. 9: Formation of the DC link voltage u and DC link current i within a pulse period and corresponding switching functions of the rectifier and inverter stage being characteristic for ϕ1∈(0...π/6). Switching state changes of the input stage do occur at zero DC link current. The DC link current does show a constant average value i within τac and τab. The switching frequency ripple of the input line-to-line voltages uac and uab and of the output phase currents iA and iC is neglected for the sake of clarity. Therefore, we have in the considered interval ϕ1= 0...π/6 in which input a is clamped to the positive DC link bus ia = (d ab + d ac ) i , ib = d ab i , ic = d ac i (3) where dab and dac do denote the relative on-time of the switching states being characterized by u=uab and u=uac. In order to achieve an ohmic fundamental input behavior of the rectifier, cos Φ1 = 1 (4) we now have to guarantee a proportional relationship between the local average value (related to a pulse period) of an input phase current and the corresponding input phase voltage ia ~ u a ; ib ~ u b ; ic ~ u c (5) what does result in i u d ac = − c = − c ; ia ua d ab = − ib u =− b ia ua (6) where ua+ub+uc = 0 has been considered. At the inverter output a voltage space vector u2 of given absolute value |u2| and given phase ϕ2 = ω2 t has to be formed in the average over half a pulse period ½TP (reference values are denoted by a superscript * ). For analyzing the voltage formation we will limit our considerations to ϕ2 = ω2 t = 0...π/6. Based on this the relations for further intervals of the output period can be derived by symmetry considerations. In ϕ2 = 0...π/6 the formation of the output voltage is by the active voltage space vectors u2,(100) and u2,(110) and by the free-wheeling state (111) or (000), where u2,(111)= u2,(000)=0 is valid. (The inverter output voltage space vectors are denominated by the corresponding combinations (sAsBsC) of the bridge leg switching functions.) In the time intervals τac = dacTP/2 and τab = dabTP/2 we have for the DC link voltage u = uac and/or u = uab, accordingly the absolute value of the inverter output voltage space vector will show a different value. In order to fully utilize the voltages uac and uab for the formation of u2 the output voltage space vectors have to show identical phase in τac and τab (cf. Fig. 10), what is achieved by identical values of the duty cycle of the active switching states (100) and (110) in τac and τab. τ (100),ac τ (100),ab δ (100),ac = = δ (100),ab = = δ (100) (7) τ ac τ ab δ (110),ac = τ (110),ac τ (110),ab = δ (110),ab = = δ (110) . τ ac τ ab With u (100) = 23 u and u (110) = 23 ue j π 3 (8) for DC link voltage u we then have for the voltage space vector formed in the average over ½TP u *2 = 2 3 TP 2 (u acτ (100),ac + u abτ (100),ab + u ac e j π 3τ (110 ),ac + u ab e j π 3τ (110 ),ab ) (9) and considering Eq.(7) and Eq.(8) u *2 = = = π π 2 j j 3 (u acτ ac δ (100) + u abτ bc δ (100) + u acτ ac δ (110) e 3 + u abτ bc δ (110) e 3 TP 2 π j τ ac τ τ τ 2 (u + u ab 1 ab )δ (100) + 23 (u ac 1 ac + u ab 1 ab ) e 3 δ (110) ac 1 3 T T T T 2 P 2 P 2 P 2 P π j 2 2 3δ (110) . 3 (u ac d ac + u ab d ab )δ (100 ) + 3 (u ac d ac + u ab d ab ) e With the local average value ū of the DC link voltage u = u ab d ab + u ac d ac (10) (11) this results in u *2 = 23 u δ (100) + 23 u e j π 3δ (110 ) . (12) Therefore, for calculating the on-times of the active switching states we could directly refer to the local average value ū of the DC link voltage and could omit the detailed consideration of the line-to-line input voltages uac and uab in τac and τab. We then have δ (100) = 3 2 | u *2 | cos(ϕ 2* + π6 ) 1u 2 δ (110) = 3 2 | u *2 | sin ϕ 2* 1u 2 (13) and, therefore for the absolute turn-on times τ(100),ac τ(100),ab and τ(110),ac τ(110),ab of the output voltage space vectors u2,(100) and u2,(110) in τac and τab. Uˆ * τ (100),ac = − 2 TP 22 u c cos(ϕ 2* + π6 ) 3 3 Uˆ 1 τ (100),ab Uˆ * = − 2 TP 22 u b cos(ϕ 2* + π6 ) 3 3 Uˆ τ (110),ac Uˆ * = − 2 TP 22 u c sin ϕ 2* 3 3 Uˆ τ (110),ab Uˆ * = − 2 TP 22 u b sin ϕ 2* 3 3 Uˆ 1 (14) 1 1 As can be seen from Eq.(11) the local average value ū of the DC link voltage shows a variation with six times the input frequency 1 u = 32 Uˆ 1 (15) cos(ω1t ) (cf. Fig.8) and a minimum of u = 3 2 Uˆ min 1 (16) (cf. Fig. 10). This does allow the formation of an output phase voltage system u ∗ = Uˆ * cos(ω t + ϕ ) 2 A 2 0 uB ∗ = Uˆ 2* cos(ω 2 t − 23π + ϕ 0 ) uC ∗ = Uˆ 2* cos(ω 2 t + 2π 3 (17) + ϕ0 ) (ϕ0 = 0 is selected here for the sake of simplicity what, however, does not restrict the general validity of the analysis) having a maximum fundamental amplitude Û2* of 3/2 Û1. Therefore, we have the relation for the voltage transfer ratio M of the matrix converter as also known, e.g. from [2] Uˆ * 3 M = 2 ≤ . (18) ˆ 2 U1 For given constant output voltage amplitude Û2* and/or given absolute value |u2*| = Û2* of the output voltage space vector the variation of ū does make necessary a variation of the inverter modulation index, | u * | 4 Uˆ 2* cos(ω1t ) . (19) m2 = 1 2 = 3 Uˆ 1 u 2 In order to ensure, that the free-wheeling state of the inverter does remain for a minimum time τmin (in ϕ2* = 0...π/6 we have τmin = min(τ(111),ac + τ(111),ac), as required for changing the rectifier switching state at zero DC link current, the modulation index of the inverter and/or the output voltage reference amplitude has to be limited to τ 3 ˆ U1 (1 − 4 min ) . 2 TP Uˆ 2* ≤ (20) Therefore, the achievable maximum system voltage transfer ratio will be slightly lower than the theoretical maximum Mmax = 3/2 (cf. Eq.(18)). For the sake of minimizing the inverter switching losses, in ϕ2* = 0...π/6 only the free-wheeling state (111) is incorporated into the switching state sequence. Accordingly, output phase A remains clamped within the whole interval to the positive DC link bus (cf. Fig.19). The clamping intervals of all phases over an output voltage period can be seen in Tab.5. Each output phase remains clamped within a π/3−wide interval which is arranged symmetrically in time around the maxima and minima of the corresponding phase voltage. Accordingly, minimum switching losses will result for ohmic load. In case the system is supplying an inductive load, the phase currents and the corresponding phase voltages will show a phase displacement Φ2, i A = Iˆ2 cos(ω 2 t + Φ 2 ) (21) i = Iˆ cos(ω t − 2π + Φ ) . B 2 2 iC = Iˆ2 cos(ω 2 t + 3 2π 3 2 + Φ2 ) The clamping intervals then should be shifted accordingly in order to maintain low switching losses. E.g., phase A then should be clamped in ϕ2 = 0...π/3 (clamping of A to p) and ϕ2* = π...4π/3 (clamping of A to n). A detailed analysis of minimum switching loss clamping of DC voltage link inverters has been given in [22]. We therefore would like to omit here a further discussion for the sake of brevity. In connection with the formation of the input current (cf. Eq.(3)) we still have to prove that the local average i of the DC link current i shows a constant value. With Eqs.(7) and (8) we have iac = τ 1 (i Aδ (100),acτ ac − iC δ (110),acτ ac ) = i Aδ (100) − iC δ (110) (22) iab = τ 1 (i Aδ (100),abτ ab − iC δ (110),abτ ab ) = i Aδ (100) − iC δ (110) (23) ac Analogous to referring the analysis of the formation of the inverter output voltage to the local average value ū of the DC link voltage, one could give a description of the rectifier input current formation based on the local average value i of the DC link current. There, the variation of i results in a variation of the diameter of the hexagon which is defined by the input current space vectors resulting for the different rectifier switching states. For controlling the rectifier according to Eq.(2) the tip of the input current space vector i 1 being formed in the average over a pulse period will move along the side µ of the hexagon (cf. Fig.11). In the interval ϕ1= 0...π/6 considered, this results in a variation of the modulation index of the rectifier |i | 1 m1 = 1 = , (25) i cos ω1t i.e. would not lead to a space vector i 1 of constant absolute value i 1 and constant angular frequency ω1 and/or to sinusoidally shaped local average values of the input phase currents for a constant value of i . However, due to the variation of i according to Eq.(24) the hexagon diameter does change such that the tip of i 1 actually does move along a circular trajectory and/or sinusoidal local average values of the input phase currents are generated, i = Iˆ cos(ω t ) a 1 1 ib = Iˆ1 cos(ω1t − 2π 3 ) ic = Iˆ1 cos(ω1t + 2π 3 ) (26) This can be verified immediately by combining Eqs.(24) and (25) Uˆ * 1 (27) | i 1 | = i m1 = Iˆ2 2 cos Φ 2 cos(ω1t ) = Iˆ1 . ˆ cos ω1t U1 Fig.11: Rectifier input current space vectors resulting in the average over a pulse half period and trajectory of the space vector i 1 within the input voltage fundamental. The diameter of the space vector hexagon is determined by the local DC link current average value i varying over the fundamental period. The considerations are limited to ϕ1=0...π/6. The range of variation of the hexagon is shown by a dotted area. and ab Accordingly, in τac and τab an equal average value Uˆ * i = iac = iab = 43 m2 Iˆ2 cos Φ 2 = Iˆ2 2 cos Φ 2 cos(ω1t ) Uˆ (24) 1 of i is available for input current formation as assumed in Eq.(3). The variation of i is inverse to the variation of ū what does result in a constant local average value of the DC link power flow p = u i , and or of the power taken from the input and/or supplied to the load. (a) (b) (c) Fig. 10: Inverter output voltage space vectors u(100) and u(110) and average output voltage vector in τac (a) and τab (b) (the range of variation of and uac and uab is shown by a dotted area). Furthermore shown: Formation of the inverter output voltage space vector reference value u2* based on the average value ū of the DC link voltage u over half a pulse period (c). The minimum value of ū does define a maximum available inverter output phase voltage amplitude of 3 /2 Û1. ϕ2=ω2t uA uB uC 0 ... π/6 π/6 ... π/2 π/2 ... 5π/6 5π/6 ... 7π/6 7π/6 ... 3π/2 3π/2 ... 11π/6 11π/6 ... 0 up up , un up , un un un , up un , up up up , un up , un up up , un up , un un un , up up , un un up , un up , un up up , un up , un TABLE 5. Intervals of an output voltage period, and corresponding potentials of the inverter output phases; clamping of an output phase to the positive DC bus p (potential up) or to the negative DC bus n (potential un) is pointed out by a dotted area. As is clear form Fig. 9, the inverter switching frequency is two times the rectifier switching frequency, f P ,1 = 2 f P , 2 , (28) as a full switching cycle of the inverter is contained in each rectifier pulse half interval. Basically, also a different ratio of the pulse frequency could be selected as long as it is ensured that the commutation of the rectifier stage is at zero DC link current, i.e. is placed in the inverter free-wheeling interval. V. OPERATING RANGE OF SMC, VSMC AND USMC In the following we will briefly show which space vectors are available for output voltage and input current formation for the SMC, VSMC and USMC and/or which restrictions of the operating range have to be accepted in consequence of a simplification of the circuit structure. A. Admissible Converter Switching States A.1 SMC and VSMC For space vector description of input voltage and input current we have for the instantaneous active power supplied to the DC link p = 32 ℜ{u 1∗ i1 (n)} = u i (29) * (u1 does denote the complex conjugate of u1). The DC link current i as impressed by the inverter does define the absolute value of the input current space vectors i1(n) resulting for the different rectifier switching states n. The voltage u(n) occurring at the rectifier output then can be determined with reference to Eq.(29) by projection of the current space vectors along the input voltage space vector u1 (cf. Fig.12(a), [18]). The condition u(n)>0 there is met only by such switching states for which the corresponding current space vector shows a component in the direction of u1 and/or is located in the half-plane defined by the direction of u1. Therefore, three switching states are not available as they would result in a negative DC link voltage. If now i does change its sign what could be achieved by inverting the switching state of the output stage, e.g., by changing form (100) to (011), such switching states and/or current space vectors i1(n) are admissible which do result negative DC link power, p<0, i.e. do show a negative projection onto u1. As by changing the sign of i also the current space vectors are inverted, such switching states are identical to admissible switching states for i>0. In summary, all current space vectors available for the CMC can be formed also by the SMC or VSMC despite always only three out of six active rectifier switching states are employed (cf. also Tab.3, lines 37 - 72). Fig.12: Input current space vectors and/or rectifier switching states admissible for a given angular position ϕ1 of the input voltage space vector u1. Current space vectors not available are shown by broken lines. The rectifier switching states n are denoted by a combination of transistors switching functions in matrix form, where each row does characterize the switching state of a bridge leg. (a): DC link current i>0, (b): DC link current i < 0. A.2 USMC For the USMC besides the restriction u>0 according to the unidirectional connection of the input stage bridge legs to the DC bus also i > 0 has to be guaranteed. Therefore, as shown in Section A.1 for the formation of the input current only three space vectors are available which are defined by the instantaneous angular position of u1 (cf. Fig. 12(a)). As can be seen immediately, therefore, the phase displacement of the input current fundamental i 1 and of the input voltage u1 is limited to Φ1 ∈ ( − π6 , + π6 ) . (30) For the formation of an input current of higher phase displacement current space vectors would not be continuously available over the fundamental period. However, this restriction is of low importance as in most cases ohmic mains behavior will be required and Eq.(30) will allow a compensation of the capacitive reactive power of the input filter capacitors at rated load. However, as will be shown in the following, by i > 0 also the admissible load power factor is restricted. We have for the inverter stage in analogy to Eq.(29) p = 23 ℜ{u ∗2 (m) i 2 } = u i (31) * where u2 (m) does denote the complex conjugate of the output voltage space vector being present for a switching state m. In order to ensure i(m)>0, only output voltage space vectors and/or switching states m are admissible which are located in the half-plane defined by the output current space vector i2 (cf. Fig.13). We therefore have for the output stage analogous to the input stage the requirement Φ 2 ∈ (− π6 , + π6 ) (32) (cf. Fig.14). For supplying heavily inductive loads this limitation could be satisfied by compensating capacitors. Fig.13: Output voltage space vectors and/or inverter switching states admissible for the USMC for a given angular position ϕ2*+Φ2 of the output current space vector i2. Voltage space vectors not available are shown by broken lines. The inverter switching states m are denoted by the combination of the bridge leg switching functions. Fig.14: Input current space vectors (a) and output voltage space vectors (b) available for the USMC for ua>0, ub, uc<0 (corresponding angular interval of u1 pointed out by a dotted area) and ia>0, ib, ic<0 (corresponding angular interval of i2 pointed out by a dotted area). Only current space vectors showing a phase displacement Φ2 of less than π/6 to the input voltage can be formed; furthermore, the voltage space vectors u2* to be formed at the output have to remain within ± π/6 phase displacement to the output current i2 in order not to generate a negative DC link current. B. Voltage and Current Transfer Ratio With reference to Eqs.(19), (24), and (25) we have for the amplitude of the input current fundamental Iˆ = m i = 3 m m Iˆ cos Φ (33) 1 1 4 1 2 2 2 output, i.e. for i ≠ 0 and could be limited by the required voltage transfer ratio. Based on Eqs.(37) and (39) there follows for the maximum admissible phase displacement cos Φ1,max = 2 3 M Φ1 ≤ arccos( 2 3 M) . M ≤ 3 2 (40) and/or and accordingly for the current amplitude transfer ratio of the matrix converter Iˆ1 3 (34) = 4 m1m2 cos Φ 2 . Iˆ2 Accordingly, with reference to Q 2 = ( 3 Uˆ Iˆ ) 2 − P 2 Considering the input and output power balance 3 Uˆ Iˆ = u i = 3 Uˆ * Iˆ cos Φ , where P denotes the active power, we have for the maximum fundamental reactive power Q1 which could be generated at the input 1 1 2 2 2 2 2 (35) where losses are neglected and cos Φ1 = 1 is assumed, there follows for the voltage amplitude transfer ratio Uˆ 2* Iˆ1 1 = = 43 m1m2 . (36) Uˆ 1 Iˆ2 cos Φ 2 Voltage and current transfer of the system therefore are characterized by a transfer ratio M = 34 m1m2 (37) where M ∈ (0, 3/2); introducing Eq.(37) into Eqs.(34) and (36) there follows Uˆ 2* = M Uˆ1 (38) Iˆ = M Iˆ cos Φ 1 2 2 (cf. Eq.(18)). The basic function of the system concerning the conversion of voltage and current can be shown with reference to the amplitudes Û1, Û2 of the input voltage and of the output reference voltage and the amplitudes Î1, Î2 of the input current fundamental and the output current (phase difference cos Φ2) as depicted in Fig.15. In case a phase difference Φ1 of input current and voltage would be set by proper control of the input stage we would have Uˆ 2* = M Uˆ 1 cos Φ1 (39) Iˆ = M Iˆ cos Φ 1 2 2 It is important to point out that therefore the maximum voltage transfer ratio (Û2*/Û1)max = 3/2 is only available for cos Φ1 = 1. Another interesting property of the matrix converter is that the formation of an output voltage, i.e. Û2*/Û1 ≠ 0 is not connected to the formation of an input current fundamental, i.e. Î1/Î2 = 0 could be valid. This can be explained by the fact that only active power is transferred via the DC link, accordingly, for a fundamental displacement factor of the output current of cos Φ2 = 0 in the average of a pulse period no current flow does occur in the DC link, i.e. i = 0 , where a finite value of i is a requirement for the formation of an input current. On the other hand, Û2*/Û1 = 0 is possible for Î1/Î2 ≠ 0 in case the control of the input stage is according to cos Φ1 = 0 where the segments of the line-to-line input voltages occurring at the rectifier output do not form a local average value ū of the DC link voltage and therefore no voltage is available for a formation of an output voltage fundamental, i.e. Û2*= 0. Furthermore, we would like to note that input and output side are basically decoupled concerning the formation of fundamental reactive power, however, the generation of reactive power at the input side is possible only in case active power is transferred to the 1 2 (41) (42) 1 1 Q1,max = P 3 4M 2 −1 . (43) m1 = cos-1(ω1t) m*2 = 3 2 * * U2 4 U2 cos(ω1t) = 3 1 2 u U1 1 2 u U1 * U2 3 4 I1 (cos(Φ1) = 1) I2 cos(Φ2) i Matrix Converter Fig. 15: Voltage and current transfer of a matrix converter shown with reference to the amplitudes of the fundamentals of the input and output voltages and currents. VI. GUIDELINES FOR DIMENSIONING OF THE SMC, VSMC AND USMC In the following analytical formulae for the current stresses on the power semiconductors will be derived. There, the basic idea is to define an average modulation index of the output stage and/or a global average value Ū of the DC link voltage. Thereby, the matrix converter is transferred into a constant DC link voltage system and the relation of input and output frequency is not longer of importance. Considering the limited range of variation of the local average value ū of the DC link voltage (cf. Fig. 8) we could expect a sufficiently accurate approximation of the actual circuit behavior despite this drastic simplification. The current stresses will be given for Φ2 ∈ (0...π/2). Based on this, stresses on the components occurring for other phase displacement values can be determined by symmetry considerations. A. Global Average Modulation Based on Eq.(15) we have for the global average value of the DC link voltage (44) U = π9 ln( 3 )Uˆ 1 . As is immediately clear, the current stress on the input stage power semiconductors is determined by the DC link current average and rms value. We therefore will calculate the characteristic DC link current values in the following. Corresponding to Eq.(24), the global average value of the DC link current results in I = 3 M Iˆ cos Φ (45) 4 2 2 2 (output current ripple neglected) where U M2 = 1 2 U 2 (46) does define a global average modulation index. With reference to [23] we furthermore have for the global rms value of the DC link current I rms 2 = π3 M 2 Iˆ2 2 ( 14 + cos 2 Φ 2 ) . (47) The DC link current i is determined by the output phase currents and by the inverter switching state and/or switching functions i = i A s A + i B s B + iC s C . (48) In the angle interval ϕ2 = ω2t = 0...π/3 the active switching states sABC = (100) and (110) are employed where the DC link current is for s ABC = (100) ì+ i A i=í (49) for s ABC = (110). îi A + i B = −iC Accordingly, for Φ2 = π/6...π/2 the DC link current i will show a negative component due to iA < 0 for ϕ2 ∈(π/2−Φ2...π/3) (cf. Eq.(21)) in the interval ϕ2 = 0...π/3 which is considered in the following. The sign of i is of importance for splitting the DC link current to the respective power semiconductors of the input stage which are denominated as given in Fig.16. Dap p p ... Spa ... Dap Dpa Sapa p a Dpa Dap Dna Dan a a Dapn = 3 π Dna n ... n (a) (b) I = I + −I − is valid. A.2 Global DC Link Current RMS Value A.2.1 PHASE DISPLACEMENT Φ2 ∈ (0...π/6) As is immediately clear from the considerations in Section VI.A.1.1 we have for the global rms value of the DC link current components (55) I −,rms 2 = Dna n ... = (c) components i+ of i, i− does denote the negative components). Due to i>0 the diodes Dap will not be involved in the current conduction. A.1.2 PHASE DISPLACEMENT Φ2 ∈ (π/6...π/2) For the global average value of the positive DC link current component i+ which is carried by the diodes Dap we have π 2− Φ 2 ò i Aδ (100) dϕ 2 ] = 0 (( π6 − Φ 2 ) sin( π3 + Φ 2 ) + sin(Φ 2 − π6 ))] where 3 π 3 π π 2− Φ 2 ò 2 3 4 (56) sin( 2Φ 2 − π3 )] δ (100) dϕ 2 = M 2 I 2 2 [ 43 + 14 sin(2Φ 2 + π6 ) − sin(Φ 2 + π3 )] I rms 2 = I + ,rms 2 + I −,rms 2 (57) (58) is valid due to the fact that i+ and i− do not overlap in time. B. Stresses on the Components of the Output Stage As given in [23] we have for the current stresses on the output stage power transistors and diodes I = 1 Iˆ ( 1 + 1 M cos Φ ) 2 2 π 2 4 I DA = 12 Iˆ2 ( π1 − 14 M 2 I SA,rms 2 = Iˆ2 2 ( 18 + 31π 2 cos Φ 2 ) M 2 cos Φ 2 ) (59) I DA,rms 2 = Iˆ2 2 ( 18 − 31π M 2 cos Φ 2 ). C. Stresses on the Power Semiconductors of the Input Stage C.1 Phase Displacement Φ2 ∈ (0...π/6) C.1.1 CURRENT AVERAGE VALUES Due to the symmetric average distribution of the DC link current i to the rectifier bridge legs we have I = 1 I = 1 M Iˆ cos Φ Dap (51) 0 M 2 Iˆ2 [sin(Φ 2 + π3 ) − iA π 2− Φ 2 2 ò i A δ (100) dϕ 2 ] = 2 π 3 3 π SA is valid ( I + does denote the global average value of the positive 3 π I −, rms 2 = 0 and = For Φ2 ∈ (0...π/6) the DC link current is comprised of only positive components and/or output current segments, i.e. we have within the whole pulse period i > 0, accordingly I + = I and I − = 0 (50) 0 (54) 0 A.1.1 PHASE DISPLACEMENT Φ2 ∈ (0...π/6) = 34 M 2 Iˆ2 [cos Φ 2 + I rms 2 = I + ,rms 2 π 3 A.1 Global DC Link Current Average Value All findings described in the following are shown in graphical form in Fig. 17. π 3 (53) I + ,rms 2 = π3 [ ò iC 2δ (110) dϕ 2 + Dpna Fig.16: Structure of a bridge leg of the VSMC (a), SMC (b) and USMC (c) and denomination of the diodes and power transistors. Identical denomination of components for the different bridge leg topologies does indicate an equal current stress, e.g. the average and rms current stress of diode Dpa of the VSMC is identical to the current stress on diode Dpa of the USMC. I + = π3 [ ò ( −iC )δ (110) dϕ 2 + M 2 Iˆ2 [( π6 + 3 − Φ 2 ) sin(Φ 2 + π3 ) − 2 cos Φ 2 ] where Dapn ... (52) In analogy to Section VI.A.2.1 we have San Dan ò ( − i A )δ (100) dϕ 2 = π 2 −Φ 2 3 3 4π Sana Dna π 3 A.2.2 PHASE DISPLACEMENT Φ2 ∈ (π/6...π/2) Sa Dpna I− = ... Dap Sa and for the global average value of the negative component i− (cf. Fig. 16) 3 4 2 2 I Sapa = I Dpna = I ap I Sa = 2 I Dap . 2 (60) 1.0 1.0 Ir Irms,r Irms,r Fig. 17: Graphical representation of the normalized (index r) dependency of (a): the global average value of the DC link current i and of the current components i+ and i− (cf. Section VI.A.1) on the output current phase displacement Φ2; normalization basis: M2Î2; and (b): the global rms value of the DC link current i and of the current components i+ and i− (cf. Section VI.A.2) on the output current phase displacement Φ2; normalization basis M2Î2. Ir 0.6 0.6 0.4 0.4 I+,rms,r 0.2 I−,rms,r Ir 0.2 0 I−,r I−,r = 0 π/6 0 I+,r π/3 Φ2 π/2 0 I−,rms,r = 0 π/6 0 According to i>0 the diodes Dpa, Dan and the switches Spa, San do not participate in the current conduction, i.e. iDpa = iSpa = 0 and/or I Dpa = I Spa = 0 . (61) is valid. C.1.2 CURRENT RMS VALUES In analogy to Section VI.C.1.1 we have I Dap ,rms 2 = 13 I rms 2 = 1 M 2 Iˆ2 2 ( 14 + cos 2 Φ 2 ) 3π 2 2 I Sapa,rms = I Dpna,rms = I Dap ,rms 2 The analytical expressions given in Sections VI.C and VI.D have been verified with excellent consistency by digital simulations (cf. Section VII.) irrespective of the relation of input and output frequency, output stage modulation index and output current phase displacement. The simulation results are compiled in Fig. 18 where results of the analytical approximation are shown in brackets. (63) Positive components i+ of i are carried by diodes Dap, negative components i− of i are taken over by diodes Dpa. Accordingly, there results for the global average current stress on the devices I Dap = 13 I + = 10 I Sapa = I Dpna = ( I Dap + I Dpa ) (1.05) (0.95) (1.27) Dap Dpa Sapa DA SA (2.09)(2.27) 100 10 (c) (0.033) (0.67)(0.70) (1.11) (1.52) (0.21) (0.48) 100 (64) I Sa = 2 I Dap (0.32) (2.41) RMS f2 Hz (( π6 − Φ 2 ) sin( π3 + Φ 2 ) + sin(Φ 2 − π6 ))] M 2 Iˆ2 [( π6 + 3 − Φ 2 ) sin(Φ 2 + π3 ) − 2 cos Φ 2 ] (2.12) (1.33) (1.53) f2 Hz 10 I Spa = I Dpa (d) (0.024) (0.50) (0.56) (1.03) (1.31) (1.45) (2.03) In analogy to Section VI.C.2.1 we have I Dap ,rms 2 = 13 I + ,rms 2 = 1 M 2 Iˆ2 2 [sin(Φ 2 + π3 ) − 43 sin(2Φ 2 − π3 )] 3π 2 1 1 I Dpa ,rms = 3 I −,rms = M 2 I 2 2 [ 34 + 14 sin( 2Φ 2 + π6 ) − sin(Φ 2 + π3 )] 3π I Sapa ,rms 2 = ( I Dap ,rms 2 + I Dpa ,rms 2 ) = 13 I rms 2 = 3 π M 2 Iˆ2 2 ( 14 + cos 2 Φ 2 ) (65) (1.32) (0.18) (0.53) 100 C.2.2 CURRENT RMS VALUES I Sa ,rms 2 = I Dpa ,rms 2 . (1.27) (1.43) f2 Hz C.2.1 CURRENT AVERAGE VALUES I Spa ,rms 2 = I Dpa ,rms 2 (0.65) AVG (b) C.2 Phase Displacement Φ2 ∈ (π/6...π/2) 3 4π (0.16) 100 I Dpa ,rms = I Spa ,rms = 0 . I Dpa = 13 I − = π/2 D. Comparison to Digital Simulation (a) and 3 π Φ2 π/3 (62) I Sa ,rms 2 = 2 I Dap,rms 2 = 14 M 2 Iˆ2 [cos Φ 2 + Irms,r f2 Hz 10 0 0.5 1.0 1.5 I; Irms / A 2.5 Fig.18: Average and rms current stresses on the power semiconductors as determined by simulations and analytical approximations (shown in brackets): Modulation index M = 0.8 in (a), (c) and M = 0.6 in (b), (d); output phase displacement Φ2 = 0 in (a), (b) and Φ2 = π/3 in (c), (d). Input frequency f1 = 50 Hz; amplitude of the output current fundamental Î2 = 5 A, input line-to-line voltage U1,l-l = 400 V. Part II: Experimental Analysis of the Very Sparse Matrix Converter M. Baumann*, F. Stögerer*, J.W. Kolar VII. SIMULATION RESULTS VIII. PRACTICAL REALIZATION In this section the theoretical considerations of Section IV are verified by digital simulation using CASPOC®. The simulation parameters are defined with reference to the operating conditions of the experimental investigations described in Section VIII A prototype of the Very Sparse Matrix Converter (VSMC) having the following rated operating parameters U 1,l −l = 400 V P = 2 kW f1 = 50 Hz U 2 = 95 V f P ,1 = 15.625 kHz f 2 = 100 Hz (66) For the sake of simplicity no LC input filter was considered but the input voltage has been assumed to be directly applied to the converter input. There, the time behavior of the mains phase currents iN,i, i.e. of the input filter inductor currents of a practical system was obtained by averaging the discontinuous rectifier input currents over one pulse half period. The simulation results are compiled in Fig.19, where (d) shows the purely sinusoidal behavior of input and output quantities. The local average ia of the rectifier stage input phase current ia is lying in phase with the corresponding mains phase voltage ua , accordingly the system shows ohmic fundamental mains behavior (cf. Eq.(4)) As Fig.19(a) clearly shows, each power transistor is clamped within a π/3-wide interval of an input and/or output fundamental period what is indicated by a voltage across the power transistors of u Sbpb = 0 and/or u S Bn = 0. In Fig.19(f) the time behavior of the DC link current i is given where i>0, and/or i=i+, i− is valid (cf. Eq.(50)), according to the output power factor of cos Φ2=0.961 (cf. Fig.19(d), load phase displacement of Φ2 < π/6). u,u ucb i=a b P = 10 kW f1 = 50 Hz U 1,l −l = 400 V f P ,1 = 15.625 kHz has been realized using standard power semiconductors, i.e. • IGBTs: IXYS FII 50-12E in ISOPLUS i4-PACTM package [24]. The package does contain a full IGBT bridge leg, i.e. two power transistors of latest IGBT technology which can be directly employed in the output stage. For the realization of the input stage only one transistor per package has been utilized, due to the fact that no package containing only a single IGBT of latest technology is currently available. • Diodes: IXYS DSEP 29-12A in TO220 [25]. An isolated package containing a four-quadrant switch (cf. Fig. 20) consisting of one IGBT of type FII 50-12E and of four diodes of type DSEP 29-12A rated for 50 A/1200 V is currently under development in collaboration with IXYS Semicond. GmbH [26]. This switch will be employed in the experimental system in a next step. Furthermore, we would like to point out that for realizing the input stage of the USMC a power module VUI 30-12N1 containing the power semiconductors of one bridge leg is available (cf. [27, 28]). c j=A B uA C ij uSBn (a) 0.01 0.02 iA,uA iN,i uSbpb 0 (67) u (b) 0 0.01 ia ia,ua 0.02 iB (c) 0 0.005 j=A iB,ia 0.01 B C ij iB,uB iSapa i i (f) u0N (d) 0 0.01 0.02 (e) 0 0.01 0.02 0 0.01 0.02 Fig. 19: Simulation results for operating conditions given in Eq.(66), (a) DC link voltage u and local average value ū, line-line voltage ucb, voltage across input stage power transistor Sbpb and voltage across output stage power transistor SBn; (b) mains phase currents iN,i, i=a,b,c, and output currents ij; j=A,B,C; (c) output current iA, output voltage (local average value ūA and discontinuous behavior uA) and DC link voltage u; (d) local average īa of input phase current ia and input voltage ua and output current and voltage (local average value) in phase B; (e) input and output currents in phases a (local average) and B, current through input power transistor Sapa and voltage between input and output neutral point u0N; (f) output currents and DC link current (discontinuous behavior i and local average value ī). Voltage scales: 500 V/div in (a), (e); 250 V/div in (b): uA, u; (d): uA; 100 V/div in (c): ūA; (d): ūB. Current scales: 20 A/div in (c); 10 A/div in (d): iB; (e); 5 A/div in (b); (d): ia; (f). 1 3 5 (a) 4 2 Fig. 20: Structure and package style of the novel four-quadrant VSMC switch FIO 5012BD: (a) sectional view (b) and (b) internal structure. In Fig.21 the prototype of the VSMC is shown. The overall dimensions of the system are 20.0×24.0×8.5cm³ (i.e. 7.9×9.45×3.45 in³), the total weight is 3.6 kg. The LC input filter was realized employing • 3 iron powder core inductors, L = 270 µH @ zero current (diameter: 60 mm, height: 30 mm), and • 3×4 foil capacitors in ∆-connection, C = 1µF (dimensions: (21×26×15)mm³) [29]. Fig. 21: Prototype of the 10kW VSMC. The control unit (realized using a floating point digital signal processor ADSP-21061 SHARC [14] in combination with programmable logic devices MAX 7000S) is not shown. A. Switching Behavior of Input Stage Power Transistors The switching behavior of the input stage power transistors for the transition from switching state un=uc, up=ua → un=uc, up=ub, and vice versa has been investigated in detail for the following operating conditions U2,l-l = 86 V P0 = 700 W. (68) UN,l-l = 440 V According to Section IV (cf. Fig. 9) the commutation of the input stage is placed in the free-wheeling interval of the output stage, therefore, basically no switching losses are expected for the input stage. In Fig. 22(a) the time behavior of the DC link voltage u and of the current via the power transistor Sbpb within a part of a pulse period TP are shown for the transition from a higher to a lower DC voltage level (and vice versa); due to the free-wheeling operation of the output stage we have zero current via Sbpb. In Fig. 22(b) the gate- to-emitter voltages of the switching power transistors are depicted (power transistor Sbpb is turned on and power transistor Sapa is turned off) where a delay-time td ≈ 700ns between turn-off of a transistor and turn-on of the subsequent transistor is provided in order to avoid a short circuit between the mains phases during a commutation. However, when Sbpb is turned on a current peak occurs which results from • the charging current of the parasitic DC link capacitance, and • the tail-current of the IGBT which has been carrying current in the prior switching state. This current peak has been found to be approximately independent from the load conditions and does result in switching losses of the input power transistors. In Fig.22(c) the transition from a lower to a higher DC voltage level is depicted where the behavior is basically identical to Fig.22(b). One has to point out that power transistor Sbpb is taking over the blocking voltage only when the gate-to-emitter voltage of power transistor Sapa has reached the threshold-voltage, i.e. when Sapa is turned on. Furthermore, we want to note that due to the low-inductance biplanar wiring of the power semiconductors the measurement of the power semiconductor currents was partly obtained by subtracting and/or adding currents through neighboring diodes by a clip-on type current probe. B. Three-Phase Operation The simulation results given in Section VII are verified by the experimental analysis as derived from the VSMC prototype shown in Fig.21 for the operating parameters given in Eq.(66), cf. Figs.23 and 24. An excellent consistency of the simulation results and of experimental results has been found, as can be seen immediately by comparing Figs. 19, 23 and 24 . Insignificant differences are due to the fact that • input and output frequency of the prototype are not synchronized what does result in a varying phase displacement of the fundamentals of the input and output phase quantities, • the output frequency for the experimental investigation has not been set to exactly twice the input frequency, accordingly the envelope of, e.g., the voltages across the output power transistor SBn does show a slightly different shape for the simulation and the experimental analysis (cf. Figs.19(a) and 23(a)), and u (b) (c) iSbpb uSapa uSbpb (a) uGE,Sbpb uGE,Sapa uSbpb iSbpb uGE,Sapa uGE,Sbpb uSbpb iSbpb pSbpb pSbpb (b) (c) Fig. 22: Results of the experimental investigation of the switching behavior of the input stage power transistors for a mains phase condition corresponding to ϕ1=π/12 for the operating parameters given in (68): (a): Global behavior of the current via input power transistor Sbpb, DC link voltage u and corresponding voltages across power transistors Sbpb and Sbpb being involved in the switching actions considered. (b): Transition from higher to lower DC link voltage level: gate-to-emitter voltages uGE of involved power transistors, voltage across power transistor Sbpb and current through the power transistor, calculated power loss p occurring for Sbpb. (c):Transition from lower to higher DC link voltage level, cf. (b). Current scales: 5 A/div, voltage scales: 100 V/div in (a); 50 V/div for the voltage across the power transistor Sbpb in (b),(c); 10 V/div for the gate-to-emitter voltages in (b) and (c). i=a u ubc b c iN,i j=A B C iA;uA uA uSbpb uSBn ij (a) (b) u (c) Fig. 23: Experimental results for operating parameters (66): (a): DC link voltage u and corresponding local average value ū as determined by a two-stage switching frequency RC filter, line-line voltage ucb, voltage across input stage power transistor Sbpb and output stage power transistor SBn; (b): mains phase currents iN,i , i=a,b,c, and output currents ij; j=A,B,C. (c) output current iA, output voltage (local average value ūA and actual discontinuous voltage uA) and DC link voltage u. Voltage and current scales: cf. Fig. 24. ia;ua Fig. 24: Fig. 25 conti- iB;uB nued: (d) input filter in- (d) ia iB iB;ia iSbpb u0N (e) ductor current and voltage in phase a and output current and voltage (local average value) in phase B; (e) input current in phase a and output current in phase B, current through input power transistor Sbpb and voltage between input neutral point 0 and output neutral point N, u0N. Voltage scales: 500 V/div in (a), (e); 250 V/div in (b): uA, u; (d): uA; 100 V/div in (c): ūA; (d): ūB. Current scales: 20 A/div in (c); 10 A/div in (d): iB; (e); 5 A/div in (b); (d): ia. • due to the dead-times which have to be considered for the switching state change of the power transistors of each output stage bridge leg, the local average of the output voltage (as determined by a two-stage switching frequency RC-filter) does show a low-frequency distortion (cf. Fig.23(c)), this effect could be avoided by a proper pre-control which will be implemented in a next step. IX. CONCLUSIONS As proposed in this paper, the functionality of a conventional threephase AC-AC matrix converter (CMC) could be achieved by employing only 15 IGBTs based on the Sparse Matrix Converter Concept (SMC). There, a zero DC link current commutation scheme does provide lower control complexity and potentially higher reliability as known multi-step commutation strategies. Zero DC link current commutation also would allow to realize the input stage of an Indirect Matrix Converter (IMC) by four-quadrant switches resulting in the Very Sparse Matrix Converter topology (VSMC) comprising only 12 IGBTs. An isolated four-quadrant switch will be available commercially in near future, therefore, the SMC and the VSMC are of high interest to the industry as alternative to the CMC concept. In case a limitation to essentially unidirectional power flow could be accepted, the Ultra Sparse Matrix Converter (USMC) should be considered for three-phase AC-AC energy conversion. There, only 9 IGBTs are required in total for the system realization where a bridge leg of the input stage is available in form of an isolated power module. The dimensioning of the power semiconductors of the SMC, VSMC and USMC can be based on analytical approximations of excellent accuracy as given in the paper. Furthermore, the current stresses on the input filter capacitors and the output current ripple could be calculated analytically what has been omitted here for the sake of brevity and will be shown in a future paper. Further topics of research will be • the transfer of minimum switching loss strategies known for DC voltage link and DC current link converters to the SMC, VSMC and USMC, • a comparison of the proposed matrix converter topologies to the CMC concerning conduction and switching losses and/or efficiency, where the realization of the CMC will be by unipolar IGBTs and reverse blocking IGBTs of type IXRH 50N80 [30] • pre-correction of pulse pattern distortions introduced by the output stage dead-times and by the power semiconductor conduction voltage drops, • analysis of the operation of the SMC under unbalanced mains condition, • application of the SMC and VSMC for feeding a permanent magnet synchronous machine and application of the INFORM concept for sensorless control, where also a novel concept for emergency braking of the machine which does allow to dissipate the mechanical energy in the stator resistance will be tested [31]. This concept is of special interest in connection with the matrix converter in case a failure of the mains does occur while the machine is operating in braking mode. The research in this area will be in collaboration with the Department of Electrical Drives and Machines at the Vienna University of Technology. Finally, we would like to point out, that the input stage of the SMC also could be connected to a three-level voltage DC link inverter output stage. The resulting topology is depicted in Fig. 25 and will also be investigated in the course of future research. a A b B c C Fig. 25: Basic structure of the power circuit of a novel Three-Level-OutputStage Sparse Matrix Converter (SMC3). ACKNOWLEDGEMENT The authors are very grateful to Dr. Andreas Lindemann, IXYS Semiconductor GmbH, Lampertheim, Germany, for his efforts in connection with the design and practical realization of the novel four-quadrant switch IXYS FIO 50-12BD. 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