B-2-3 Permissible Rotational Speed * Please consult NSK if the maximum rotational speed exceeds the criteria of maximum rotational speed on page B50, even both the d·n value are in range of the allowable limit. B-2-3.1 Critical Speed of the Screw Shaft Calculate the critical speed which is the matching value of the ball screw rotational speed and the natural frequency of the screw shaft. The 80% of the critical speed is defined as the permissible rotational speed. Calculate the critical speed of the screw shaft whether you use shaft rotation or nut rotation. Critical speed varies by the nut traveling position. Please consult NSK for detailed calculation. If using a ball screw exceeding the critical speed, it is necessary to increase the natural frequency by using an intermediate support, etc. If using with nut rotation, it is possible to operate exceeding critical speed by installing a vibration energy absorbing system (optional, vibration control damper: patented by NSK) to the screw shaft. (Refer to "Nut rotatable drive ND Series" on page B541.) B47 j125 j100 6 on critical speed nc as follows, taking in account j80 j63 4 "B-2-4 Supporting Conditions for Calculation of Buckling Load and Critical Speed" on page B51. Fig. 3.1 shows the permissible rotational speeds against critical speed for each shaft diameter. 2 nC = α × =f 60λ 2 2πL √ E•I•g γ•A ··· 7) dr 7 –1 × 10 (min ) L2 In this formula: α : Safety factor (α = 0.8) 5 E : Elastic modulus (E = 2.06 × 10 MPa) I : Moment of inertia of area of screw shaft 4 I = π dr (mm4) ··· 3) 64 dr : Screw shaft root diameter (mm) (See the dimension table.) g : Acceleration of gravity ( = 9.8 × 103 mm/s2) γ : Specific weight (γ = 7.65 × 10-5 N/mm3) A : Cross section area of the screw shaft root 2 diameter (mm ) 2 π ×dr (mm2) A= ··· 5) 4 L : Unsupported length (mm) (See Figs. 4.1, and 4.2 "Supporting conditions of screw shaft and ball nut" on page B51) f, λ : Factors determined by the supporting condition 2 j50 j40 j32 103 8 j25 j20 j16 6 j12 j10 4 j8 2 102 Fixed-Simple support 2 10 Fixed-Fixed support 2 2 4 Fixed-Free support Simple-Simple support Shaft end mounting 4 8 4 102 6 6 8 6 2 8 10 102 103 8 2 3 2 4 2 4 6 4 8 4 103 6 6 6 8 2 104 8 4 8 10 103 2 4 6 Rotational speed (min–1) Fig. 3.1 Permissible rotational speeds vs. critical speeds Table 3.1 Coefficients of critical speed Supporting condition f λ Fixed - Simple support 15.1 3.927 Fixed - Fixed support 21.9 4.730 Fixed support - Free 3.4 1.875 Simple - Simple support 9.7 π B48 Ball Screw critical speed of screw shaft rotation and the Calculate the permissible rotational speed based Unsupported length (mm) Permissible rotational speed is determined by the feeding speed and ball screw lead. When selecting a ball screw, it is important to know the permissible rotational speed. It is necessary to calculate two items below, and whichever smaller is the permissible rotational speed. The lower of the following two factors, d·n and critical speed, will determine the overall permissible rotational speed of the ball screw. • Critical speed which is the resonance vibration of the shaft. • d·n value which is involved in damaging the ball recirculation components. 104 8 B-2-3.2 d·n Value <<Calculation example of permissible rotational speed to the critical speed>> Calculate the permissible rotational speed to the critical speed under conditions in Fig. 3.2. <Use conditions> Nut model: DFT4010-5 Supporting condition is Fixed - Simple support (From the supporting condition (ii) in Fig. 4.1 "Supporting conditions of screw shaft and ball nut" on page B51.) Unsupported length L = 2 000 mm Screw shaft root diameter dr = 34.4 mm (from the dimension table) <Calculation> An increase of ball orbital speed increases the Notes: 1. Special measure must be taken for collision impact of balls to ball recirculation high-speed specification products. Please consult NSK. parts, and thus resulting in damage to them. For this reason, the permissible rotational speed is 2. Please consult NSK if the maximum also limited by the d·n value (d, shaft diameter rotational speed or the d·n value in millimeters; n, rotational speed per minutes). exceed the values on the table below, Table 3.2 shows the allowable d·n value and the even both the critical speed of screw maximum rotational speed of ball screws. shaft and the d·n value are in ranges of the allowable limit. Supporting condition is Fixed-Simple support, from Table 3.1 on page B47 λ = 3.927 f =15.1 By formula 7) on page B47, permissible rotational speed to critical speed is Table 3.2 Criteria of allowable d·n value and maximum rotational speed Ball screw recirculation system, Series/Type Standard ball screw Ball screw for transfer equipment R series Standard nut ball screws Nut model number: DFT4010-5 High-speed Criterion of permissible rotational speed [min−1] 50 000 or less − 3 000 End-deflector type 180 000 or less − 5 000 Return tube type 70 000 or less 100 000 or less 3 000 Deflector(bridge) type 84 000 or less 100 000 or less 3 000 3 000 End cap type 80 000 or less 100 000 or less HMD type for high-speed machine tools 160 000 or less − 4 000 HMS type for high-speed machine tools 160 000 or less − 5 000 HMC type for high-speed machine tools 100 000 or less, 135 000 or less − 3 750 BSL type for miniature lathes − 4 000 − 3 225 *1 (180 000 or less) *1 HTF-SRC type for high-load drives 140 000 or less, 160 000 or less Applicationoriented ball screws HTF-SRD type for high-load drives 120 000 or less HTF type for high-load drives Fixed support L = 2 000 Simple support Fig. 3.2 Calculation example of permissible rotational speed to the critical speed B49 − 50 000 or less, 70 000 or less*1 100 000 or less Ball Screw nc = f d2r × 107 =15.1 × 34.4 2 × 107 = 1 298.6 (min–1) L 2 000 nc = 1 290 min–1 or under Allowable d·n value Standard 2 400 3 125 VSS type for contaminated environment 150 000 or less − 3 000 ND series nut-rotatable ball screws 70 000 or less 100 000 or less 3 000 series for robots 70 000 or less − 3 000 R series for transfer equipment 50 000 or less − 3 000 *1) Please refer to the explanation of each ball screw for which two allowable d·n values are listed · HMC type for high-speed machine tools: page B501 · HTF-SRC type for high-load drives: page B511 · HTF type for high-load drives: page B519 B50