PG A&D SE IPC SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 About this document: This White Paper is intended to - answer the following questions: - What does the CE marking signify, why is it needed and how do we obtain it for the SIMATIC PC/PG? - What is the purpose of UL approval for the SIMATIC PC/PG? - What are the differences between CE conformity and UL approval? - provide a clear explanation of the standards and directives connected with CE and UL - show what further certifications are held by SIMATIC PC/PG Note: The information provided in this documentation contains merely general descriptions or performance characteristics which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Published by Siemens AG Industry Automation P.O. Box 2355 D-90713 Fürth Germany If you require further support Please contact your local Siemens representative or branch SIMATIC PC/PG on the Internet To learn more about SIMATIC PC please visit: www.siemens.com/simatic-pc To learn more about SIMATIC PG please visit: www.siemens.com/simatic-pg To find your nearest SIMATIC partner please visit: www.siemens.com/automation/partner Siemens A&D mall for configuring and ordering your individual SIMATIC PC/PG: www.siemens.com/automation/mall Copyright © Siemens AG 2008 All Rights reserved 2 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 Contents 1 CE conformity.................................................................................................................5 1.1 What does the CE marking on the SIMATIC PC/PG signify? ................................. 5 1.2 What is the "New Approach"?........................................................................................ 5 1.3 What directives exist relating to CE conformity? ..................................................... 6 1.4 How is CE conformity legally regulated and what laws apply to the SIMATIC PC/PG? ............................................................................................................................................. 6 1.5 What new features are introduced by CE conformity compared with other legal requirements? ...................................................................................................................... 7 1.6 Who checks that the rules on CE conformity are adhered to and what happens in the event of non-observance? ............................................................................. 7 1.7 In which countries do these legal requirements apply? ......................................... 7 1.8 Do other countries accept the system of CE conformity? ..................................... 8 1.9 What must the manufacturer or importer do in order to prove CE conformity? The conformity assessment process for SIMATIC PC/PG. ................................................ 8 1.10 What is the connection between CE conformity directives and standards?..... 9 1.11 What are harmonized standards? ................................................................................. 9 1.12 What are the differences between EN standards and IEC standards? ............... 9 1.13 What are the basic requirements of the EMC Directive and how is compliance assured in the case of SIMATIC PC/PG?............................................................................... 10 1.14 What are the basic requirements of the Low-Voltage Directive and how is compliance assured in the case of SIMATIC PC/PG?........................................................ 10 1.15 What are the basic requirements of the Radio & Telecommunications Terminal Equipment (R&TTE) Directive and how is compliance assured in the case of the SIMATIC Field PG? .......................................................................................................... 11 1.16 Is the CE marking a sign of quality for the purchase of the product? .............. 11 1.17 Is there such a thing as CE certification? ................................................................. 12 1.18 What is the difference between a CE Declaration of Conformity and an approval (certification)?............................................................................................................. 12 1.19 Where are SIMATIC PC/PG devices tested according to the harmonized standards?..................................................................................................................................... 12 2 UL approval of SIMATIC PC/PG ...............................................................................13 2.1 What does the "cULus LISTED" marking signify on SIMATIC PC/PG? ............ 13 2.2 Is UL approval a legal requirement?........................................................................... 13 2.3 How is UL approval obtained for SIMATIC PC/PG?................................................ 14 2.4 What are the differences between UL standards and harmonized EN standards relating to CE conformity?.................................................................................... 14 2.5 UL? Are certificates and tests of CE conformity under EN standards recognized by 15 2.6 What is the meaning of the other information beside the cULus marking on the SIMATIC PC/PG?................................................................................................................... 15 Copyright © Siemens AG 2008 All Rights reserved 3 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 2.7 What is the significance of approval under UL 60950-1? ..................................... 15 2.8 What is the significance of approval under UL 508? ............................................. 15 2.9 How is UL approval checked and what happens in the event of nonobservance? ................................................................................................................................. 16 3 4 Other approvals and certifications of SIMATIC PC/PG .....................................17 3.1 What does the FCC symbol on SIMATIC PC/PG signify? ..................................... 17 3.2 How do SIMATIC PC/PG devices obtain FCC approval? ...................................... 17 3.3 What does the C-Tick symbol on SIMATIC PC/PG signify? ................................. 17 3.4 How do SIMATIC PC/PG devices obtain C-Tick approval? .................................. 17 3.5 What does the CCC symbol on the SIMATIC Field PG signify?.......................... 17 3.6 How does a SIMATIC Field PG obtain CCC approval and how is it monitored? 18 3.7 What is the CB Scheme? ............................................................................................... 18 Other issues ..................................................................................................................18 4.1 5 Is the triangle with exclamation mark also a sign of approval?.......................... 18 References to certificates and approvals .............................................................19 5.1 Where can documents relating to CE Declarations of Conformity and UL approval be found? ..................................................................................................................... 19 5.2 The SIMATIC PC/PG type plate .................................................................................... 19 Note on terms used in the White Paper: A European directive may be referred to as an "EC Directive" or as an "EU Directive", and it does not matter whether its number contains the abbreviation "EEC" or "EC": both merely reflect the time at which it was issued. In the following White Paper the term SIMATIC PC/PG refers to all types and variants, as well as client-specific versions of the SIMATIC Industry PC such as the Box PC, Rack PC, Microbox PC, Panel PC and Field PG. Copyright © Siemens AG 2008 All Rights reserved 4 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 1 CE conformity 1.1 What does the CE marking on the SIMATIC PC/PG signify? "CE" as represented here (2 semicircles) is a symbol which tells you that SIMATIC PC/PG meets the legal requirements on CE conformity under the so-called "New Approach" of the European Union and all member states. Briefly, in the case of SIMATIC PC/PG the CE marking means that SIEMENS certifies conformity with the following EU directives: EC Directive EMC Directive 2004/108/EC Low-Voltage Directive (LVD) 2004/108/EC Radio & Telecommunications Terminal Equipment (R&TTE) Directive 1999/5/EC SIMATIC PC/PGs affected All All types with 120/230 V AC power supply Field PG (with WLAN) Types with a 24 V DC power supply do not fall under the Low-Voltage Directive. Instead they are covered by the "General Product Safety Directive" which is not subject to the directives on CE conformity, therefore the conformity process does not apply to them. The "CE" symbol is not an abbreviation, even though people occasionally try to explain it with the French terms "Communauté Européenne" (European Community) or "Conformité Européenne" (conforms to EU directives). 1.2 What is the "New Approach"? The “New Approach” of the EU is a compendious rulebook consisting of so-called EU directives: http://www.newapproach.org . The aim of the New Approach is to eliminate barriers to trade imposed by existing national laws and regulations so as to ensure the free circulation of products within the EU. Instead of following different national laws, EU member states are obliged to apply the EU directives in the form of national laws. At the same time, nearly all directives which fall under the "New Approach" oblige the manufacturer or party bringing the product into circulation (e.g. importer into the EU) to certify observance of all directives applicable to its product through issue of the "EC Declaration of Conformity" and by affixing the CE symbol on the product. Example of national law: In the field of EMC, the "high-frequency law" (Hochfrequenzgesetz) had applied in Germany (the Federal Republic) since 1947. Other EU countries had their own, different laws and regulations. In 1989 the EMC Directive came into effect as one of the first directives under the New Approach requiring CE conformity certification, and this became obligatory in all EU states with the force of law. Copyright © Siemens AG 2008 All Rights reserved 5 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 1.3 What directives exist relating to CE conformity? At the time of writing (May 2008) there are 22 EC directives relating to CE conformity: http://www.vdi-nachrichten.com/ce-richtlinien/basics/richtlinien.asp and http://ec.europa.eu/enterprise/newapproach/legislation/directives/table1.htm Most of these directives are essentially concerned with the issue of safety, the term safety referring both to the safeguarding of persons from bodily harm and to the protection of domestic animals and property (technical installations, buildings, etc.). Examples include the Machinery Directive, the ATEX Directive and the Low-Voltage Directive. 1.4 How is CE conformity legally regulated and what laws apply to the SIMATIC PC/PG? EC or EU directives (hereafter: EU directives) do not have the force of laws in the EU member states. However, in accordance with the Memorandum of Understanding signed by all member states, the directives stipulate that they must be incorporated into the national laws with unchanged text in all member states within a very limited period – usually 1 to 2 years. Therefore they do not become legally binding on the companies affected by the content of the directive (firms, importers) as soon as the directive is published, but only when the relevant law comes into force in the member state, though at latest on the date specified in the directive if the law has not been passed by the stated deadline. In Germany this means that the directives applicable to SIMATIC PC/PG have to be incorporated into German national law (the original text of the laws can be found at: http://www.vdi-nachrichten.com/ce-richtlinien/basics/gesetze.asp ): EC directive EMC Directive Low-Voltage Directive (LVD) Radio & Telecommunications Terminal Equipment (R&TTE) Directive German law EMVG / Gesetz über die elektromagnetische Verträglichkeit von Geräten [Electromagnetic Compatibility Act] 1. GSGV / 1. Verordnung zum GeräteSicherheits-Gesetz (GPSG) [First Ordinance Regulating the Equipment Safety Act] FTEG / Gesetz über Funkanlagen und Telekommunikationsendeinrichtungen [Radio and Telecommunications Terminal Equipment Act] The "General Product Safety Directive" (without CE-conformity) is enforced under the German GPSG (Geräte und Produktsicherheitsgesetz – GPSG) [Equipment and Product Safety Act]: http://bundesrecht.juris.de/gpsg/ Copyright © Siemens AG 2008 All Rights reserved 6 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 1.5 What new features are introduced by CE conformity compared with other legal requirements? The new thing about CE conformity is that the laws are preventive. In other words, from the start of the distribution activities onwards, the manufacturer or importer must be able to prove at any time to a supervisory authority (factory inspectorate, customs etc.) that the product satisfies the applicable directive or directives. Violations may incur penalties and even a ban on distribution (see also 1.6). Non-preventive regulations (such as those concerning product safety in the USA) require certain rules to be observed, but are only applied in individual cases when a claim for nonobservance of the law is brought before a court. 1.6 Who checks that the rules on CE conformity are adhered to and what happens in the event of non-observance? Monitoring of compliance with legal requirements is handled differently in the various countries of the EEA (EU and EFTA, excluding Switzerland). All countries have regulations issued by the relevant ministries concerning responsibility for "market monitoring" under the individual directives. In Germany the market surveillance authorities, the factory inspectorates of the regional authorities (for many EU directives such as the Low-Voltage Directive, Machinery Directive, etc.), the Federal Network Agency (for the EMC and R&TTE Directives) and other bodies have responsibility. To find the authority with regional responsibility, look up the website of the ICSMS: www.icsms.org/ The authorities monitor the market by taking samples of products from retailers or by going directly to the manufacturer or importer, and they respond to complaints filed with them. First of all they carry out a formal check to see whether the CE symbol has been affixed and is correct, and whether there is anything conspicuous about the product itself. The manufacturer or importer is then asked to produce the CE Declaration of Conformity. Further steps may involve requesting and checking test reports and the further technical documents required under the relevant directive, and finally an examination of the product. If the requirements of the directive(s) are not complied with, the authorities have the power under the directives and laws to impose financial penalties ranging from a few thousand euros for a faulty CE symbol to very large sums in case of more serious breaches of the directives, including a ban on distribution of the product. A system exists in the EU for publicizing warnings about faulty products as quickly as possible: RAPEX. http://ec.europa.eu/consumers/safety/rapex/index_en.htm Here you can find all products taken off the market from 2004 to the present day. 1.7 In which countries do these legal requirements apply? The directives on CE conformity are applicable throughout the EEA (European Economic Area http://de.wikipedia.org/wiki/Europ%C3%A4ischer_Wirtschaftsraum ), which consists of the EU member states and EFTA excluding Switzerland. Scope: - all EU member states - Norway - Iceland - Liechtenstein Candidates for EU membership may adopt these directives as laws before joining the EU, and they must have adopted them by the time they join. Copyright © Siemens AG 2008 All Rights reserved 7 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 1.8 Do other countries accept the system of CE conformity? The following countries have signed agreements with the EU on mutual recognition of conformity assessment, known as MRAs (Mutual Recognition Agreements): - Australia - Canada - New Zealand - Switzerland - USA These agreements, which are customary within the WTO, mean that the importing country recognizes the conformity assessment carried out in the exporting country, if the product has been checked in accordance with the regulations applicable in the importing country and the conformity assessment body is professionally qualified in accordance with the agreement. If both countries have identical or equivalent regulations, a conformity assessment carried out according to the regulations of the exporting country alone is sufficient. This does not mean that the CE conformity of a product automatically fulfils the conditions applicable in the above-mentioned countries. The test reports must be approved before the product is marketed. 1.9 What must the manufacturer or importer do in order to prove CE conformity? The conformity assessment process for SIMATIC PC/PG. Various processes or "modules" exist for assessing conformity. For SIMATIC PC/PG, under the terms of the EMC Directive and the Low-Voltage Directive, only the "internal production control" method may be applied. In addition, for the Field PG and its radio card a radio approval issued by a "named body" is required. The "internal production control" method essentially involves: • The issue and safekeeping o of the conformity declaration o of a list of the applied standards o of the technical documents required by the directive in relation to the product (e.g. in the case of the LVD: description, design drawings, etc.) o of test reports (including those issued by third parties) • The affixing of the CE symbol on every product • Ensuring that the manufacturing process guarantees that the products conform to the technical documentation and the requirements of the relevant directive In the case of SIMATIC PC/PG this method is applied within the framework of the project management of the development and works. To this end, development and works are incorporated into a quality assurance system pursuant to ISO 9001. Type tests for CE conformity are carried out in a test laboratory that is accredited under the laboratory standard DIN EN ISO/IEC 17025, a standard which goes far beyond the scope of ISO 9001. In addition, series-accompanying type tests are carried out. Copyright © Siemens AG 2008 All Rights reserved 8 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 1.10 What is the connection between CE conformity directives and standards? There are two types of CE conformity directive depending on how detailed the requirements relating to the product are stipulated: a) Directives setting out in great detail the requirements which the products must satisfy, so that conformity can be verified based on the text of the directive and so that testing can be carried out according to this directive. An example is the Pressure Equipment Directive. This type of directive will not be discussed further here. b) Directives such as the EMC and the Low-Voltage Directive, which "roughly" define the requirements and allow the use of harmonized standards for conformity assessment. This involves a so-called "presumption of conformity": If a product satisfies a specific, "listed" standard, it is presumed that it also satisfies the directive. The "listing" in turn means that the standard appears in the Official Journal of the European Union (OJEU), in the current list of standards relating to the directive concerned. Such lists are regularly published in relation to all corresponding directives. In line with this publication in the OJEU, every member state publishes these lists in its own official journal, whereby they are incorporated into their own laws and become applicable on a national basis. These lists contain EN or HD standards which are issued by the European standards organization CENELEC (www.cenelec.eu). Put simply: If a product satisfies a current EN standard which is assigned to the corresponding EU directive via the Official Journal, it also satisfies the EU directive. The applied standard must be named in the CE Declaration of Conformity. Example: The current SIMATIC Box PC 627B with 120/230V power supply has been examined for conformity with the product safety standard EN 60950-1, 2003 version. Since, according to the current official journal of the German Federal Government (and the Official Journal of the EU), this standard is the applicable standard governing the product safety of IT equipment, this device also conforms to the requirements of the EC Low-Voltage Directive. 1.11 What are harmonized standards? Harmonized standards are published by the European standards organizations CENELEC, CEN and ETSI. Only standards published on behalf of the European Commission are regarded as harmonized. 1.12 What are the differences between EN standards and IEC standards? "EN" standards are published by the European standards organizations. Many of these EN standards are in turn based on IEC standards. IEC standards are published by the IEC (International Electrochnical Committee, www.iec.ch), based in Geneva. At the time of writing (May 2008) 52 countries are members of the IEC. 17 countries are associate members. At present there are 179 technical committees (TCs) and around 700 project teams which formulate new standards and update existing ones. These committees and working groups are made up of experts who are delegated by the national standards organizations. All the national and international standardization work of the many thousands of experts is honorary. That is to say, they are Copyright © Siemens AG 2008 All Rights reserved 9 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 paid by their employers (private companies such as manufacturers and test laboratories, as well as governmental and quasi-governmental bodies such as employers' liability insurance associations) for this activity. IEC standards come into being in principle on the basis of international agreements, via the basic procedure (proposed standard) and through publication of the complete text of the final standard. IEC standards are published unchanged, or simply with a foreword by the European standards organization or, supplemented with national European regulations, as EN standards. 1.13 What are the basic requirements of the EMC Directive and how is compliance assured in the case of SIMATIC PC/PG? The EMC Directive states that equipment must be so constituted that, if installed and operated in accordance with relevant regulations, the electromagnetic interference caused by the equipment shall be limited to such an extent that radio and other telecommunications devices and other equipment can be operated with freedom from interference. The equipment must also have adequate resistance to interference, so that it can be used for its intended purpose. Or more briefly: the equipment must not cause electromagnetic interference to other devices, nor must other devices be capable of interfering with it. This applies to both radiated and conducted interference. SIMATIC PC/PG units fulfill these requirements by virtue of the fact that • EMC measures are taken into account during their development • The PC units are tested in Siemens' own EMC test centers (in Erlangen and Karlsruhe) by EMC experts who provide development support and monitoring • Type testing is carried out in the company's own accredited test centers prior to distribution • In the event of modifications to the PC, series-accompanying tests are carried out again The EMC tests are carried out according to the requirements of the so-called "generic standards" EN 61000-6-x. 1.14 What are the basic requirements of the Low-Voltage Directive and how is compliance assured in the case of SIMATIC PC/PG? The Low-Voltage Directive, whose full title is the "Directive relating to electrical equipment designed for use within certain voltage limits", or LVD for short, defines product safety requirements for equipment with a voltage rating of between 50 and 1000 V AC and between 75 and 1500 V DC. These requirements are intended to protect people, domestic animals and – where applicable – property from the hazards arising from electrical equipment (EE): • Hazard caused by direct or indirect contact with electric current • Hazard caused by temperatures, arcs or radiation • Non-electrical hazards (e.g. chemical hazards) and hazards caused by external mechanical and non-mechanical influences acting on the EE during use as prescribed. SIMATIC PC/PG units fulfill these requirements by virtue of the fact that • Product safety requirements are fully taken into account during their development, with advice on the supplementary requirements being obtained where required • Type testing together with UL approval testing are carried out in an accredited test laboratory Copyright © Siemens AG 2008 All Rights reserved 10 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 • A device from the initial batch is fully checked prior to delivery release • All modifications are examined by the accredited test laboratory prior to release • Safety under the Low-Voltage Directive is also checked on a regular basis in the context of the quarterly UL inspections Product safety tests relating to the Low-Voltage Directive are carried out according to standard EN 60950-1, combined with the largely corresponding tests under UL 60950-1 for UL approval. The SIMATIC PC/PG units with 24 V DC supply, which do not fall under the LVD, are likewise tested according to EN 60950-1, but according to the legal requirements this is not described in the CE conformity certificate. 1.15 What are the basic requirements of the Radio & Telecommunications Terminal Equipment (R&TTE) Directive and how is compliance assured in the case of the SIMATIC Field PG? The R&TTE Directive imposes the following requirements: a) Adherence to the Low-Voltage Directive, but without any lower voltage limits being applicable. This means that even extra-low voltage equipment (up to 50 V AC, up to 70 V DC) must comply with this directive b) Compliance with the EMC Directive c) Effective use of the assigned radio frequencies, without interference occurring The Field PG fulfils these requirements by virtue of the fact that • as previously described, it meets the requirements of the other two directives • the radio card has been tested by a "named body" for adherence to the radio frequency requirements 1.16 Is the CE marking a sign of quality for the purchase of the product? The CE marking is assigned by the manufacturer or importer itself. The purchaser cannot determine from this marking alone whether the statement directly associated with it, that the product complies with all the "CE directives" applicable to it, is true or guaranteed. Furthermore, the legal requirements expressly define the CE marking as information for the monitoring government bodies (such as the factory inspectorate and customs) and that CE conformity may not be used for advertising purposes. It is seen as a minimum requirement which every such product has to meet. However, there are ways of enabling a purchaser to recognize clear quality features against the background of the product's CE conformity. Admittedly the manufacturer or importer may not advertise by saying that he imposes and satisfies high quality standards, but he can obtain additional certifications, such as the legally protected "GS" symbol for product safety or UL approval, or he can have tests carried out by an accredited test laboratory. In the case of SIMATIC PC/PG the quality of CE conformity is assured by virtue of the fact that: • every device is fully tested for EMC and product safety in an accredited laboratory • any modification of the product is only released after CE conformity has been assured • inspections are regularly carried out for UL approval, which also help ensure CE conformity (standards have the same basis). Copyright © Siemens AG 2008 All Rights reserved 11 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 1.17 Is there such a thing as CE certification? No, the CE marking is a sign that the manufacturer or importer "assigns" himself. Therefore it cannot and may not be assigned within the framework of a certification process. The CE Declaration of Conformity is a "manufacturer's declaration" and has none of the characteristics of a certificate. The term "self-certification" which is sometimes used in relation to CE conformity is materially incorrect, because one cannot certify oneself. 1.18 What is the difference between a CE Declaration of Conformity and an approval (certification)? CE conformity is attested by the manufacturer or importer himself and is not subject to "control" by third parties. Certification or approval on the other hand may only be granted by an appropriate, independent certifier. After it is granted it remains under the certifier's control and may become invalid after a certain period of time, or it may be cancelled at any time following a breach of the approval conditions. To verify adherence to the conditions, approved/certified products are usually monitored by the certifier during production on a regular basis. To find out how this works in the case of UL approvals, see Section 2. 1.19 Where are SIMATIC PC/PG devices tested according to the harmonized standards? SIMATIC PC/PG devices are tested in accredited test laboratories (for a definition of accreditation: www.lubw.baden-wuerttemberg.de/servlet/is/31915/ ) Accreditation means that the test laboratory works according to a quality assurance process monitored annually by a third party, focusing particularly on the following issues: • Qualifications of personnel in relation to the corresponding standards and test methods (coaching, training, application of standards) • Calibration and maintenance of test equipment and measurement uncertainty • Preparation of test reports • Handling of samples The tests are carried out as part of the development activities, as type tests prior to distribution and as series-accompanying tests. Copyright © Siemens AG 2008 All Rights reserved 12 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 2 UL approval of SIMATIC PC/PG 2.1 What does the "cULus LISTED" marking signify on SIMATIC PC/PG? This symbol indicates that the product holds an approval from UL for Canada ("c") and the USA ("us") in the form of a "listing". UL stands for "Underwriter Laboratories". This is a private organization in the USA with branches all over the world which writes standards, carries out tests and issues approvals (www.ul.com/about). UL is only concerned with product safety and UL bases its standards on the NEC (National Electric Code) of the USA and increasingly on international (IEC) standards. Under an agreement with Canada, for relevant standards UL can also issue combined approvals for the USA and Canada. "Listed" means that the product can be operated as sold, in accordance with its inscriptions and operating instructions, without retesting by UL. There are also products marked with the UR sign or (ULrecognized): these are not "ready-for-use" products, rather they are components forming part of a system or product in which they must be retested to ensure that they meet certain conditions. An example would be the power supply units built into the SIMATIC PC/PG. 2.2 Is UL approval a legal requirement? UL approval is not legally regulated, that is to say, there is no obligation to apply it. In the USA (and Canada) there are no legal rules on preventive measures for product safety corresponding to CE conformity under the LVD. However, UL approval is usually required for electrically operated products in the US market for a number of reasons (either individually or together): • Thanks to an extensive image campaign relating to product safety, UL has achieved a status such that people now have it fixed in their minds that only products with UL approval are truly safe (comparable with the effect of the VDE sign in Germany, at least before the CE system arrived). • Insurers of industrial installations in the USA (and Canada) demand or expect national certification of product safety. • Customers in the USA expect a minimum standard of product safety and usually only buy products if they are presented with a reliable assertion of product safety that is geared to national conditions. UL approval enjoys a high degree of acceptance in many other countries too. Copyright © Siemens AG 2008 All Rights reserved 13 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 2.3 How is UL approval obtained for SIMATIC PC/PG? In the "normal" case, UL approval is obtained either by sending the product together with its documentation (manual, circuit diagrams, parts lists, component certificates, etc.) to UL and having it fully tested there, or, if the manufacturer has its own suitably equipped test laboratory, by having a UL specialist come to the manufacturer to supervise the tests and record the results. As well as Europe-wide accreditation under the Low-Voltage Directive, the test laboratory which tests the product safety of SIMATIC PC/PG holds certification from UL for the "Client Test Data Program" (CTDP), which is another way of obtaining approval. This program has to be renewed each year with a "reassessment" (similar to an audit) and means that individual people from the test laboratory may carry out certain tests according to one or more UL standards and send the results to UL. As to how SIMATIC PC/PG devices receive cULus approval: The test laboratory carries out the necessary tests and sends them, together with the certificates concerning the suitability of the safety-relevant components (corresponding to their UL approvals), concerning the equipment configuration and concerning the safety-relevant information printed in the manual, to UL. At UL the supplied data are thoroughly checked by a first specialist and the approval documents are prepared or completed. They are reviewed by a second UL specialist and the approval is then granted. It is sent immediately via e-mail to the test laboratory which forwards it to the project manager. Amongst other things, this process has the advantage that the tests relating to EN 60950-1 and UL 60950-1 are carried out simultaneously, bearing in mind that over 90% of the tests are usually the same, since both standards are identical in this respect to standard IEC 60950-1, according to which the equipment is also tested. Moreover the start of testing can be coordinated, almost to the day, with product development. And if the SIMATIC PC/PG also has to be approved under standard UL508, the relevant tests can be dealt with in one test operation. At UL, testing is followed by a second operation for UL508 approval, as described. 2.4 What are the differences between UL standards and harmonized EN standards relating to CE conformity? UL standards vary widely in terms of their development history. They may be (this list is not exhaustive): • entirely prepared by UL itself, based on the NEC (North American Electrical Code) where appropriate • prepared by UL jointly with the US standards organization ANSI (American National Standards Institute), supplemented to include UL deviations • bi-national standards prepared by UL together with ANSI and CSA (Canadian Standards Association, a Canadian private-sector standards organization), based on IEC standards. EN standards are often, in turn, based on these IEC standards. The two UL standards used for the SIMATIC PC/PG come from two different categories: • Standard UL 60950-1 for IT equipment is based on the international standard IEC 609501 and is a bi-national "modern" standard used jointly with Canada. In Canada the corresponding standard is C22.2 No. 60950-1. This standard is always required for UL approval of PCs. • Standard UL 508 is prepared entirely independently by UL and its origins go back a very long way (first published in 1925). It is additionally required for SIMATIC PC/PG devices if they form part of a control installation (control cabinet) which must be approved as a Copyright © Siemens AG 2008 All Rights reserved 14 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 whole by UL. UL 508 bears the title "Industrial Control Equipment" and is used, for example, in the approval of SIMATIC SPS S7-xxx devices. Canada and the Canadian approval organization CSA apply standard CSA/CAN C22.2. No. 142 whose content corresponds to UL 508. There is no international equivalent to either in the form of an IEC standard. 2.5 Are certificates and tests of CE conformity under EN standards recognized by UL? No. Admittedly UL standards and EN standards are often based on the same IEC standards, and are therefore 60% to maybe 80% identical, but UL imposes different or additional requirements in terms of the power supply, the housing, the combustibility of plastics or the qualification of insulation systems etc. A notable feature is that all components qualified under independent standards, such as fuses, cables, printed circuit boards, plastics or functional parts of the equipment such as power supply units, must have their own UL approval. Approvals and certificates of other organizations are not recognized. 2.6 What is the meaning of the other information beside the cULus marking on the SIMATIC PC/PG? The letters "I.T.E." mean that the product is approved under the IT standard UL 60950-1. The letters "IND.COND.EQ." mean that the product is approved under standard UL 508. 2.7 What is the significance of approval under UL 60950-1? UL approval according to this standard means that the device satisfies the product safety requirements for IT equipment under US and Canadian regulations. 2.8 What is the significance of approval under UL 508? UL approval under this standard means that the device meets the safety requirements for "Industrial Control Equipment". It contains requirements for many types of industrial controllers, such as drive controllers, relays and switches, proximity switches, programmable controllers, etc. Since UL 508 must be applied in order to obtain UL approval for control cabinets and control installations, the components used and thus also SIMATIC PC/PG must likewise satisfy UL 508. Copyright © Siemens AG 2008 All Rights reserved 15 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 2.9 How is UL approval checked and what happens in the event of nonobservance? Factories producing UL-approved devices and components are visited by a UL inspector on a quarterly basis. He examines all the devices and/or components currently in production to see whether they match the descriptions in the approval documentation relating to the safety-relevant parts and their assembly. If a minor discrepancy is found, the inspector can report it to UL headquarters and carry out a reinspection after a few days or weeks to ensure that this discrepancy has been eliminated. In the event of a serious discrepancy, he can order an immediate stop to distribution of the UL-labeled product. In particularly serious cases, for example if the manufacturer has slipped up repeatedly and failed to come to grips with the problem, UL may terminate all further cooperation with the manufacturer and cancel all previously issued UL approvals. Copyright © Siemens AG 2008 All Rights reserved 16 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 3 Other approvals and certifications of SIMATIC PC/PG 3.1 What does the FCC symbol on SIMATIC PC/PG signify? The FCC symbol shows that the device holds the EMC approval legally required in the USA. This EMC approval is different from the EMC requirements of the European EMC Directive, and only imposes requirements relating to radio interference. 3.2 How do SIMATIC PC/PG devices obtain FCC approval? FCC approval can be granted by an EMC laboratory that has been certified to that end by the FCC. This certification is held by the Siemens EMC Center. Here, SIMATIC PC/PG devices are checked according to FCC criteria and granted FCC approval. 3.3 What does the C-Tick symbol on SIMATIC PC/PG signify? The C-Tick symbol is the sign for the EMC approval that is a legal requirement in Australia. The requirements largely correspond to those of the European EMC Directive and the assigned EN standards. 3.4 How do SIMATIC PC/PG devices obtain C-Tick approval? The test results of the accredited Siemens EMC laboratory are sent to the relevant Australian authority. If the measurement results meet the requirements, the authority grants the approval. 3.5 What does the CCC symbol on the SIMATIC Field PG signify? The CCC symbol refers to the safety certificate that is a legal requirement in China. CCC stands for: China Compulsory Certification. http://www.ccc-cn.org/cccindex.htm CCC approval is a legal requirement for certain product groups. Of the SIMATIC PC/PG range, only the Field PG is affected by this regulation. Copyright © Siemens AG 2008 All Rights reserved 17 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 3.6 How does a SIMATIC Field PG obtain CCC approval and how is it monitored? CCC approval can be obtained by testing the product in a CCC laboratory in China or in a test laboratory accredited for that purpose or via the "CB Scheme". The CB Scheme can be used where the Chinese standard corresponds 1:1 with the corresponding IEC standard. The Field PG receives CCC approval via the CB Scheme which is described in the next paragraph. The CB Report together with the CB Certificate is sent to the Chinese approval authority. Once the latter has granted the approval, factory inspections are carried out on a regular basis by an authorized test laboratory. 3.7 What is the CB Scheme? The CB Scheme (http://www.iecee.org/CBSCHEME/default.htm) is a testing process controlled and monitored by the IECEE (http://www.iecee.org/). The test reports and certificates (CB Report, CB Certificate) issued according to this procedure by a test laboratory accredited for that purpose are designed so that they can be recognized, without further product testing, by other countries and testing organizations that follow the process. To obtain such recognition, the test report is checked against the following criteria: • Have all tests required by the IEC standard been carried out and are they complete? • Have all national divergences of the country concerned been taken into account? • Do the safety-relevant components used in the product satisfy the requirements of the country concerned or of the approval authority (e.g. in the case of UL approval via the CB process)? The CB process does not have its own approval symbol to be affixed on approved products, nor does it have a monitoring procedure. However, under the mutual recognition system every test report is checked carefully. The test report, including the certificate, can be cancelled. The test laboratory which checks the product safety of the SIMATIC PC/PG follows the CBSMT process. 4 Other issues 4.1 Is the triangle with exclamation mark also a sign of approval? This symbol is not a sign of approval. It refers to a "general hazard" and also principally means: "Observe the operating instructions". It is affixed in relation to the matter of product safety and, in the case of SIMATIC PC/PG, means that the points to be followed to ensure safe operation, such as maximum ambient temperature, permitted installation position and connection to the power supply, must be read and observed. Copyright © Siemens AG 2008 All Rights reserved 18 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 5 References to certificates and approvals 5.1 Where can documents relating to CE Declarations of Conformity and UL approval be found? Documents for SIMATIC PC/PG are available on the Internet in the Service&Support area by clicking the "Certificates" link for the corresponding products: SIMATIC PC: http://support.automation.siemens.com/WW/view/de/10805661/134200 SIMATIC PG: http://support.automation.siemens.com/WW/view/de/10805333/134200 Please also refer to the information on CE conformity and UL approval in the manuals and in "Getting Started" in the appendix. The standards complied with are also listed here. 5.2 The SIMATIC PC/PG type plate The type plate on every SIMATIC PC/PG also provides information on the approvals and standards complied with: Example: Type plate for SIMATIC Microbox PC 427B with CE, cULus and C-Tick marking, with reference to the UL standards complied with Copyright © Siemens AG 2008 All Rights reserved 19 of 20 I IA SE SIMATIC PC “CE and UL on SIMATIC PC/PG” - White Paper Sept. 2008 Trademarks All product designations may be trademarks or product names whose use by third parties for their own purposes could violate the rights of the owners. Copyright © Siemens AG 2008 All rights reserved The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights are reserved. Disclaimer We have checked the content of this manual to ensure it conforms to the hardware and software described. Since deviations cannot be ruled out entirely, we cannot guarantee complete conformity. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed. Subject to change without prior notice. Copyright © Siemens AG 2008 All Rights reserved 20 of 20 I IA SE