Lecture 12 Instrument Uncertainty • Resolution is the smallest physically indicated division that an instrument displays or is marked. Resolution = 1 mm Figure 1: The resolution of a ruler. • Readability is the closeness with which the scale of an instrument is read by an experimenter. It is a subjective value and does not enter into assessing the uncertainty of an instrument. • The zero-order uncertainty of an instrument, uo, is set by international (ISO) convention to equal one-half of its resolution. It is the smallest uncertainty that an instrument can have. Thus, uo = ±resolution/2 1 (1) • Design-stage uncertainty, ud, further considers the instrument uncertainty, where r ud = u2o + u2I , (2) with uI is the instrument uncertainty. • The instrument uncertainty is the composite of all of the elemental instrument uncertainties, ei’s, where ui = v u uX N u t i=1 e2i . (3) • The ei’s typically result from errors in 1. hysteresis 2. linearity 3. sensitvity 4. zero-shift 5. repeatability 6. stability, and 7. thermal drift • The equations for each of these errors in their dimensionless form are on pp. 245-246. 2 Figure 2: The resolution of a ruler. • For example, hysteresis error, is expressed as eH = eH,max = |yup − ydown|max, (4) where |yup − ydown|max is the maximum absolute difference between yup and ydown on the calibration curve, as illustrated in the middle of Figure 2. • Each dimensionless error can be made dimensional by multiplying it by the F SO, the output at full scale (the maximum output value). 3 EXAMPLE PROBLEM: A pressure transducer manufacturer states the following under “accuracy data” about their 0 in. H2O to 0.5 in. H2O pressure sensor/transducer. • Accuracy as RSS non-linearity, hysteresis, and non-repeatability: ±0.14 % FS at constant temperature • Non-linearlity: ±0.1 % full scale range output (best straight line method) • Hysteresis: 0.1 % FS • Non-repeatability: ±0.02 % FS • Thermal Effects (30 ◦F to 150 ◦F): zero-shift < ± 1 % FS/100 ◦F and span shift < ± 1 % FS/100 ◦F (a) Is the quoted “accuracy” for constant-temperature conditions correct as stated? (b) What is the total uncertainty if the environmental temperature varies by 10 ◦F during an experiment? (c) What is the overall uncertainty in the pressure for 100 measurements under steady-state and constant-temperature conditions estimated with 95 % confidence assuming that the manometer used to read the pressure has a resolution of 0.2 in. H2O? 4 EXAMPLE PROBLEM: The manufacturer of the ADXL335 ±3 g accelerometer with a sensitivity of 300 mV/g provides the following information under “Sensor Input”. • Nonlinearlity: ±0.3 % of full scale • Cross-axis sensitivity: ±1 % of full scale • Package alignment error: ±1 degrees • Interaxis alignment error: ±0.1 degrees The accelerometer is connected rigidly to a beam and aligned such that its y-axis is vertically downward. The beam is then rotated to exactly 60 ◦ from vertical. Determine the % uncertainty in (a) the angle and (b) the acceleration. Finally, determine the overall uncertainty in g if the accelerometer output voltage is read by either (c) a DVM having a resolution of 0.1 V or (d) a 12-bit A/D converter with a range of 0 V to 5 V. 5 Temporal Precision Uncertainty • Even when an experiment is conducted under fixed operating conditions, a measurand’s signal may vary in time to an extent. This is the result of uncontrolled ‘extraneous’ variables that change in time and affect the measurand. • This uncertainty is called the temporal precision uncertainty. It can be estimated as √ ut(x) = tν,P Sx/ N , (5) where tν,P is Student’s t variable, which depends upon the number of degrees of freedom, ν, and the % confidence, P . • For this case, ν = N - 1. • Student’s t variable is simply a coverage factor that fixes the confidence limits (like k did before). Its values for various %P and ν are given on p.196 and on the back, inside cover of the text. • For N = 61 (ν = 60) and P = 95 %, tν,P = 2.000. This is the same coverage factor that was assumed in the large scale approximation. 6 EXAMPLE PROBLEM: An inclined manometer has a stated accuracy of 3 % of its full-scale reading. The range of the manometer is from 0 in. H2O to 5 in. H2O. The smallest marked division on the manometer’s scale is 0.2 in. H2O. An experiment is conducted under controlled conditions in which a pressure difference is measured 20 times. The mean and standard deviation of the pressure-difference measurements are 3 in. H2O and 0.2 in. H2O, respectively. Assuming 95 % confidence, determine (a) the zero-order uncertainty, u0, (b) the temporal precision uncertainty that arises from the variation in the pressure-difference during the controlled-conditions experiment, and (c) the combined standard uncertainty, uc. 7