Surion Motor protection devices Auxiliaries Standards/Approvals Product range A IEC 60947-1, 60947-2, 60947-4-1 DIN VDE 0660T 100/101/102 UL508/CSA - UL508/cULus Shipping approvals: B RINA • Auxiliary contacts (frontal & lateral) • Alarm contact block • Auxiliary and alarm contact block • Short-circuit alarm contact block • Shunt trip • Undervoltage release • Undervoltage release with 2NO early make contacts • External handle operator • Terminal protector • Busbar system Intro Bureau Veritas Lloyd’s Register Germanischer Lloyd C D cULus CE Auxiliaries E F G H Technical performances I J/X C.10 Technical data Dimensions Fuseless starters Coordination tables ! ! ! ! pg. C.18 pg. C.24 pg. C.14 pg. D.11 • All auxiliaries can be mounted and changed easily, without any tools • Both frames GPS1 and GPS2 uses same auxiliaries • All terminals are capable for 2 cables (0.5mm2 - 2.5mm2) • Side auxiliary contacts are rated to A600, P300 duty • Frontal auxiliary contacts are rated to B300, Q300 duty • Minimum operational contact 5mA, 17Vdc • All terminal screwhead are Pozidriv 2 and slotted combination Surion Auxiliary contact blocks Description For use with Type Cat. no. Ref. no. Pack. Maximum 2 auxiliary contact blocks per manual motor starter GPS1... and GPS2... GPS1... and GPS2... 1 NO 1 NC GPAC10FBA GPAC01FBA 101303 101304 10 10 Lateral Two contacts Side mounting on the left GPS1... and GPS2... GPS1... and GPS2... GPS1... and GPS2... 1 NO + 1 NC 2 NO 2 NC GPAC11LLA GPAC20LLA GPAC02LLA 101305 101306 101307 10 10 10 Two contacts Side mounting on the right GPS1... and GPS2... GPS1... and GPS2... GPS1... and GPS2... 1 NO + 1 NC 2 NO 2 NC GPAC11LRA GPAC20LRA GPAC02LRA 101308 101309 101310 10 10 10 Intro Alarm contact block Description Frontal mounting on the right Single contact Order codes Frontal For use with Type Cat. no. Ref. no. Pack. GPS1... and GPS2... GPS1... and GPS2... 1 NO 1 NC GPAL10FRA GPAL01FRA 101311 101312 10 10 A B C Auxiliary / alarm contact block Description Side mounting on the left (front alarm contact block can not be used at the same time) Two contacts For use with Type Cat. no. Ref. no. Pack. D GPS1... and GPS2... GPS1... and GPS2... GPS1... and GPS2... GPS1... and GPS2... 1 NO(Alarm)+1 NO(Aux.) 1 NO(Alarm)+1 NC(Aux.) 1 NC(Alarm)+1 NO(Aux.) 1 NC(Alarm)+1 NC(Aux.) GPAD1010LLA GPAD1001LLA GPAD0110LLA GPAD0101LLA 101313 101314 101315 101316 10 10 10 10 E F G Short-circuit alarm contact block Description Side mounting on the left Two contacts NO + NC Mechanical indication marking For use with Type Cat. no. Ref. no. Pack. GPS1... and GPS2... 1 NO + 1 NC GPAE11LLA 101317 10 H I J/X C.11 Surion Shunt trip device Description Motor protection devices Side mounting on the right Can not be used together with the undervoltage trip device Description Side mounting on the right Can not be used together with the shunt trip device A With 2NO early make auxiliary contacts Side mounting on the right Can not be used together with the shunt trip device With 2NO early make auxiliary contacts Side mounting on the right Can not be used together with the shunt trip device B C D E F G Cat. no. Ref. no. Pack. 101318 101319 101320 101321 101322 101323 101324 101325 101326 101327 101328 101329 101194 5 5 5 5 5 5 5 5 5 5 5 5 5 Ref. no. Pack. 101330 101331 101332 101333 101334 101335 101336 101337 101338 101339 101340 102625 10 10 10 10 10 10 10 10 10 10 10 10 24V 50Hz GPAU20LTAAD 24V 60Hz GPAU20LTAAC 48V 50Hz GPAU20LTAAG 48V 60Hz GPAU20LTAAF 110/127V 50Hz / 120V 60Hz GPAU20LTAAJ 208V 60Hz GPAU20LTAAM 220/230V 50Hz / 240/260V 60Hz GPAU20LTAAN 240V 50Hz / 277V 60Hz GPAU20LTAAR 380/400V 50Hz GPAU20LTAAU 415/440V 50Hz / 460/480V 60Hz GPAU20LTAAW 500V 50Hz / 600V 60Hz GPAU20LTAAY 100V 50/60Hz GPAU20LTAA11 101341 101342 101343 101344 101345 101346 101347 101348 101349 101350 101351 110360 10 10 10 10 10 10 10 10 10 10 10 10 24V 50Hz GPS1*H and GPS2... GPAU20LCAAD 24V 60Hz GPS1*H and GPS2... GPAU20LCAAC 48V 50Hz GPS1*H and GPS2... GPAU20LCAAG 48V 60Hz GPS1*H and GPS2... GPAU20LCAAF GPS1*H and GPS2... 110/127V 50Hz / 120V 60Hz GPAU20LCAAJ 208V 60Hz GPS1*H and GPS2... GPAU20LCAAM GPS1*H and GPS2... 220/230V 50Hz / 240/260V 60Hz GPAU20LCAAN GPS1*H and GPS2... 240V 50Hz / 277V 60Hz GPAU20LCAAR 380/400V 50Hz GPS1*H and GPS2... GPAU20LCAAU GPS1*H and GPS2... 415/440V 50Hz / 460/480V 60Hz GPAU20LCAAW GPS1*H and GPS2... 500V 50Hz / 600V 60Hz GPAU20LCAAY 100V 50/60Hz GPS1*H and GPS2... GPAU20LCAA11 101352 101353 101354 101355 101356 101357 101358 101359 101360 101361 101362 112185 10 10 10 10 10 10 10 10 10 10 10 10 GPS1... and GPS2... 24V 50/60Hz GPASLRAA1 GPS1... and GPS2... 48V 60Hz GPASLRAAF GPS1... and GPS2... 48V 50Hz / 60V 60Hz GPASLRAAG GPS1... and GPS2... 110/127V 50Hz / 120V 60Hz GPASLRAAJ GPS1... and GPS2... 208V 60Hz GPASLRAAM GPS1... and GPS2... 220/230V 50Hz / 240/260V 60Hz GPASLRAAN 240V 50Hz / 277V 60Hz GPS1... and GPS2... GPASLRAAR 380/400V 50Hz GPS1... and GPS2... GPASLRAAU GPS1... and GPS2... 415/440V 50Hz / 460/480V 60Hz GPASLRAAW 500V 50Hz / 600V 60Hz GPS1... and GPS2... GPASLRAAY 24 to 60Vdc GPS1... and GPS2... GPASLRADD 110 to 240Vdc GPS1... and GPS2... GPASLRADJ 100V 50/60Hz GPS1... and GPS2... GPASLRAA11 For use with Coil voltage Cat. no. GPS1... and GPS2... 24V 50Hz GPAULRAAD GPS1... and GPS2... 24V 60Hz GPAULRAAC GPS1... and GPS2... 48V 50Hz GPAULRAAG GPS1... and GPS2... 48V 60Hz GPAULRAAF GPS1... and GPS2... 110/127V 50Hz / 120V 60Hz GPAULRAAJ GPS1... and GPS2... 208V 60Hz GPAULRAAM GPS1... and GPS2... 220/230V 50Hz / 240/260V 60Hz GPAULRAAN GPS1... and GPS2... 240V 50Hz / 277V 60Hz GPAULRAAR GPS1... and GPS2... 380/400V 50Hz GPAULRAAU GPS1... and GPS2... 415/440V 50Hz / 460/480V 60Hz GPAULRAAW GPS1... and GPS2... 500V 50Hz / 600V 60Hz GPAULRAAY GPS1... and GPS2... 100V 50/60Hz GPAULRAA11 GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... GPS1*S... Terminal protector H Description For use with Cat. no. Ref. no. Pack. Snap-in tabs for screw mounting (set of 10) IP20 terminal covers GPS1* GPAKS1A 101509 1 GPS2* GPAPTP2A 107182 50 GPS1* / GPS2* GPS1* / GPS2* GPVDA GPVPA 101514 101515 2 2 DIN rail vibration clamps Panel vibration clamps I C.12 Coil voltage Undervoltage trip device Intro J/X For use with 101509 107182 Increases vibration resistance of GPS1* from 5G to 8G (5-150 Hz) in all directions. One clamp must be mounted on each side which increases total mounting width by 22 mm (0.87”). For vibration resistance of GPS2*, contact customers service. Surion External handle operator Description For use with Type Cat. no. Ref. no. Pack. Used for distance mounting on a panel Lockable with 1, 2 or 3 padlocks diameter 4 to 8 mm Two types: standard and emergency applications ON/OFF/TRIPPING position marking Protection degree: IP54 Shaft mounting depths: 139.8 - 289.8 mm for GPA1HAB, GPA1HAR 161 - 311.1 mm for GPA2HAB, GPA2HAR Package parts and quantities: 1 handle unit 1 shaft 1 shaft guide 1 latch (screws) 4 mounting screws GPS1*H... GPS1*H ... GPS2... GPS2 ... Standard (black) Emergency (red/yellow) Standard (black) Emergency (red/yellow) GPA1HAB GPA1HAR GPA2HAB GPA2HAR 101363 101364 101502 101503 For use with Connection Cat. no. Ref. no. Pack. GPS1... GPB1FA 107186 10 GPB2FA 107187 10 SFVB8 254537 1 GPB1B02A GPB1B03A GPB1B04A GPB1B05A 101390 101391 101392 101393 5 5 5 5 A 5 5 5 5 Description 3-phase feed-in terminals Main feeding terminal Upper connection Modular spacing 45 mm for 2 GPS1... + frontal auxiliaries for 3 GPS1... + frontal auxiliaries for 4 GPS1... + frontal auxiliaries for 5 GPS1... + frontal auxiliaries Terminal capacity: 25 mm2 Pin Terminal capacity: 50 mm2 Pin Terminal capacity: 25mm2 Fork Pin Pin Pin Pin Modular spacing 54 mm for 2 GPS1... + 9mm lateral aux. for 3 GPS1... + 9mm lateral aux. for 4 GPS1... + 9mm lateral aux. for 5 GPS1... + 9mm lateral aux. Pin Pin Pin Pin GPB1B12A GPB1B13A GPB1B14A GPB1B15A 101394 101395 101396 101397 5 5 5 5 B Modular spacing 63 mm for 2 GPS1... + 18mm lateral aux. or 2 x 9mm lateral auxiliary for 4 GPS1... + 18mm lateral aux. or 2 x 9mm lateral auxiliary Fork GPB1B22A 101398 10 Fork GPB1B24A 101399 10 C Modular spacing 55 mm for 2 GPS2... + frontal auxiliaries for 3 GPS2... + frontal auxiliaries for 4 GPS2... + frontal auxiliaries Pin Pin Pin GPB2B02A GPB2B03A GPB2B04A 101400 101401 101402 1 1 1 Modular spacing 64 mm for 2 GPS2... + 9mm lateral aux. for 3 GPS2... + 9mm lateral aux. for 4 GPS2... + 9mm lateral aux. Pin Pin Pin GPB2B12A GPB2B13A GPB2B14A 101403 101404 101405 1 1 1 for 2 GPS2... + 18mm lateral aux. or 2 x 9mm lateral auxiliary for 4 GPS2... + 18mm lateral aux. or 2 x 9mm lateral auxiliary Pin GPB2B22A 101406 1 Pin GPB2B24A 101407 1 GPS1... GPS1... GPS2... Pin Fork Pin GPB1GA GPB1GAF GPB2GA 101408 101511 101409 10 1 10 GPS1...H - GPAPT1E 107315 1 GPS2... GPS1... Main busbar 63A max. 125A max. Modular spacing 73 mm Busbar cover Terminal cover type E Order codes Busbar system Touch guard for non used space For compliance UL508E When using a Surion GPS1*BH as a manual self-protected combination motor starter (Type E). Cover enables compliance with NEC Section 430-52, 1” over air creepage and over surface clearance, phase to phase on the line side. Intro D E F G H I J/X C.13 Surion Motor protection devices Fuseless starters and busbar adapter plates Product range Intro • Link modules for mechanical and electrical connection of the manual motor starter and the M / CL contactor range • Base plates for Din rail and busbar adapters • Wiring kits for reversing applications • Link connection for two base plates for three phase busbar system with 40 and 60mm center line spacing and 5 to 10mm thickness • Accessories A B C Technical performances D • Compact and high performance solution • Easy accessibility to the contactor coil terminal A1-A2 • Save spacing only using 45 and 55mm width base plates for busbar adapters • Quick “clip on” and secure connections • Minimum 50kA short-circuit breaking capacity applies throughout E F G H I J/X C.14 Thermal and magnetic protection GPS1B GPS2B GPS1M GPS2M ! ! ! ! pg. C.2 pg. C.4 pg. C.6 pg. C.8 Contactors Serie M ! pg. A.44 Serie CL ! pg. A.52 Coordination tables ! pg. D.11 Dimensions ! pg. D.40 For fuseless starter application turn the contactor 180° to have direct accessibility to the A1-A2 coil terminals when contactor is assembled to the manual motor starter. Then fit the contactor plastic cover into the contactor front to have the terminal numbering in the correct position. Note: when turning the contactor 180° the built-in auxiliary contact (in case) will be located on the first left side terminal. Surion Fuseless starters Description Link modules Base plates Link connector Plastic cover Frame size Cat. no. Ref. no. Pack. ac/dc ac dc ac dc ac dc GPS1 GPS1 GPS1 GPS1 GPS1 GPS1 GPS1 GPF1LMCBA GPF1L02AA GPF1L02DA GPF1L25AA GPF1L25DA GPF1L04AA GPF1L04DA 101410 101411 101412 101413 101414 107165 107166 5 5 5 5 5 5 5 CL03A.., CL04A.. CL45A.. CL03D.., CL04D.. CL45D.. CL06A.., CL07A.. ac ac dc dc ac GPS2 GPS2 GPS2 GPS2 GPS2 GPF2L04AA GPF2L45AA GPF2L04DA GPF2L45DA GPF2L07AA 107190 101415 107191 101416 101417 5 5 5 5 5 CL00.. - CL25 CL03.. - CL45 ac/dc ac/dc GPS1 GPS2 GPF1L25CT1 101512 GPF1L45CT1 101513 5 5 ac/dc ac/dc ac/dc ac/dc GPS1 GPS2 GPS2 GP GPF1B1A GPF2B2A GPF2B3A GPF1B4A 101418 101419 101420 107163 5 5 5 5 Plastic plates for mounting the CL00.., CL01..,CL02..,CL25.. fuseless starter in panels or in 35 CL03..,CL04... and CL45.. mm DIN rail CL06..,CL07.. CL03.., CL04.. For use with MCCB Record Plus - - - GPF3B5A 107253 1 For two base plates for reversing applications - - - GPF1CBA 101427 10 Cat. no. Ref. no. Pack. GPF00C02 107098 5 GPF10C02 107099 5 GPF01C02 107100 5 GPF00C25 GPF00C04 107101 107102 2 5 GPF10C04 107103 5 GPF01C04 107105 5 GPF00C45 GPF00C08 107106 107107 5 5 Description Fit the plastic cover into the front of the correspondent contactor to allow a clear identification of the terminal numbering For use with contactor CL00.., CL01.. and CL02 without built-in auxiliary contact CL00.., CL01.. and CL02 with built-in 1NO auxiliary contact CL00.., CL01.. and CL02 with built-in 1NC auxiliary contact CL25.. CL03.., CL04.. without built-in auxiliary contact CL03.., CL04.. with built-in 1NO auxiliary contact CL03.., CL04.. with built-in 1NC auxiliary contact CL45.. CL06.., CL07.. Order codes Record Plus withCL09/10A For mechanical and electrical connection between contactor and thermal overload relays RT1 Base plates ac/dc For use with contactor For mechanical and electrical MC0.., MC1.. connection between contactors CL00A.., CL01A.., CL02A.. and manual motor starters CL00D.., CL01D.., CL02D.. CL25A.. CL25D.. CL03A.., CL04A CL03D.., CL04D Intro A B C D E F G H I J/X C.15 Surion Motor protection devices Enclosures for manual motor starters Product range Intro • Surface and flush mounting plastic enclosures (IP41 and IP55) • Neutral and ground connection • Three different types of push-buttons - Mushroom with impulse function - Mushroom self latching, unlatching by turning - Mushroom self latching, unlatching with a key • Indicator lamps • Padlocking device for three padlocks • Conversion kit IP41 to IP55 A B C D Technical performances E • Used with GPS1*S manual motor starters • Protection degree IP41 or IP55 • Possibility to mount frontal/lateral auxiliary contact blocks with an undervoltage release (without or with 2NO early make auxiliary contacts) inside the enclosures F G H I J/X C.16 Manual motor starter GPS1B GPS2B GPS1M GPS2M ! ! ! ! pg. C.2 pg. C.4 pg. C.6 pg. C.8 Surion Enclosures for only GPS 1*S Description Plastic enclosures Cat. no. Ref. no. Pack. Surface mounting IP41 Surface mounting IP55 GPES41A GPES55A 101365 101366 1 1 Flush mounting IP41 Flush mounting IP55 GPEF41A GPEF55A 101367 101368 1 1 Cat. no. Ref. no. Pack. To be used inside the enclosure GPENA 101369 1 For enclosures used with GPS1*S and undervoltage release with 2 NO auxiliary contacts GPEUTA 107097 1 For three padlocks with max. 8 mm shackle diameter Not to be used with emergency stop handle GPEPA 101370 1 Mounting accessories for all enclosures Description Neutral connection Order codes Adaptor set Intro Padlocking device A B Conversion kit IP41 to IP55 GPECA 101371 1 C D Mushroom push-button Mushroom spring return Mushroom self latching, turn to release Mushroom self latching, release with a key GPEPMA GPEPLA GPEPKA 101372 101373 101374 1 1 1 Green 110/120V Green 220/240V Green 380/440V Green 480/500V Green 600V Red 110/120V Red 220/240V Red 380/440V Red 480/500V Red 600V Transparent 110/120V Transparent 220/240V Transparent 380/440V Transparent 480/500V Transparent 600V GPELGAJ GPELGAN GPELGAU GPELGAX GPELGAY GPELRAJ GPELRAN GPELRAU GPELRAX GPELRAY GPELCAJ GPELCAN GPELCAU GPELCAX GPELCAY 101375 101376 101377 101378 101379 101380 101381 101382 101383 101384 101385 101386 101387 101388 101389 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E F Indicator lamps G H I J/X C.17