Kill the Incandescent 12RDSC21 Problem Statement The project addresses the significant energy consumption attributed to lighting the college on campus. Specifically, finding new light-bulb technologies that can be implemented in efficient methods around campus that will have an impact on energy consumption For multiple reasons including building access, safety and architectural accenting, the majority of campus lighting has migrated to 24/7 operation. Increasing the campus demand for electricity has a significant environmental footprint because lighting accounts for 20% of the campus’ electricity use. With developing technologies, the campus can incorporate ultra-efficient solid state lighting as a solution to shrink the carbon footprint left by the school. Specifically, the relatively inefficient incandescent light bulbs used in our academic halls can be replaced with LED lighting in a campus wide re-lamping effort. Benefits include; longer lifetime- Average lifetime is 5-10 years depending on usage energy efficiency- about 80% energy reduction lower electric costs- Initial investment is higher, but overall costs are 1/5 lower carbon footprint- Impacted by less energy consumption less manpower- Replacement of bulbs is minimized due to extended lifetime less disposal waste- Less replacements necessary over time and less overall bulbs Overall, the simplicity of this project provides a significant impact on energy consumption. Most sustainable projects call for a lifestyle change, which can be extremely difficult to gain support, while this project calls for exchanging bulbs once in about 8 years. This function couples very well with other sustainable projects due to simplicity and should be implemented all over the country. 1 12RDSC21 Project Summary/ Background The proposed project is to replace incandescent and fluorescent bulbs initially within 5 core campus buildings to demonstrate feasibility of the investment and track the resultant energy savings. This project can be scaled to the rest of campus if significant impact on energy consumption is evident. On this particular campus, lighting makes up 20.2% of all electricity used. Within 5 core buildings, field surveys led to discovery of 3 different types of buildings with different usage scenarios; library, lecture hall, and lab. From these different variations there were 11 different types of fixtures discovered; 323 total incandescent bulbs, and 1540 Fluorescent T8 fixtures. The primary focus of the project is the replacement of the incandescent bulbs; where by a 75 w bulb is replaced with a 15 watt LED bulb for 80% energy savings. Secondarily, the replacement of the fluorescent was analyzed since most buildings include a combination of incandescent and fluorescent. One T8 fixture is rated at 75 watt; however the LED replacements are rated at 40 watts. This is only a 42.8% saving compared to 80% of the incandescent replacements. Regardless, buildings are still evaluated to demonstrate the number of existing fixtures and the possibility for future implementation. Presently, the focus is to absolutely eliminate the incandescent. The more energy saved on campus through electricity the more pollution is prevented. Most people would not imagine at how much impact these values can have, but as can be seen by this specific project that is not the case. From 323 incandescent light-bulbs (replaced by LEDs), there is a total of 80584 lbs. of CO2 per year can be omitted. If one takes into consideration Fluorescent light bulbs (replaced by LED T8 fixtures), there is about 100000 lbs. of CO2 per year that can be omitted. These values use the annual NYS average of .669 lbs. of CO2/ KWh. 2 12RDSC21 Though this lighting project aims at continuing the awareness of the “lighting revolution” there are key issues that need to be acknowledged. If this project was put into full effect and all light-bulbs were to be replaced, there are well over thousands of bulbs that need to be disposed of. Sadly, proper disposition of these bulbs is extremely pricy and most companies and institutions will not properly dispose of the bulbs (Average cost of disposal for incandescent is: $1.50, Average cost of disposal for fluorescent: $3.50). Instead most companies and institutions will either throw them away, causing a large increase in waste or keep them in storage to prevent pollution or extra costs. Kill the Incandescent” is a project designed to raise awareness. Most data shown is used to show possibility in an area that most people just look over. The true results come once awareness is spread and the general public understands how far technology has developed and how beneficial it can be for the consumer and the environment. There are numerous techniques for representing this to the public, but the most effective is the process designed in this project; re-lamping versus redesigning. Such a project is not oriented towards new construction or major projects, instead it is as simple as exchanging a light-bulb. The end result; significant energysavings, use of existing lighting infrastructure, and incorporation of cool technology. 3 12RDSC21 Relationship to sustainability A program like ours promotes sustainability in several ways and in that way has an appeal to a large number of audiences. The first and most immediate impact on sustainability comes directly from the reduced consumption of electricity by the campus. Reduction of demand means a reduction of electricity that needs to be produced, and the less that is produced causes fewer emissions released into the atmosphere. Fewer emissions from local production would improve air quality in our area. If energy is not produced locally, it will improve air quality wherever it originated as well as avoiding the waste associated with the transmission of electricity. The second benefit is a result of the first. The reduced electricity consumption of the campus will save the school money which can be used to fund further projects on campus. In this way the project can lead to future sustainability programs on campus. The small effort savings from the program can also be used as a selling point to other groups and businesses to pursue their own sustainability program. A third benefit of this project is reduced garbage produced by using the current bulb technology. The LED technology has a significantly longer bulb life expectancy which means it will not be replaced as often. The LED’s in some cases can last twenty times as long as the currently installed fixtures meaning they get replaced once for every twenty changes now. There are over 300 fixtures being replaced which would save thousands of replacement bulbs and reduce the amount thrown into local landfills. 4 12RDSC21 Materials and Methods Milestones: 1) Identify Different Bulbs The initial challenge is, understanding where the incandescent bulbs are and how many are there. This milestone is accomplished by surveying each building individually and each floor within. Key aspect includes taking down notes of specific fixtures in an organized manner. Once this is done the list is narrowed down to relevant data; incandescent and fluorescent. 2) Research for possible bulb replacements Numerous bulbs exist on the market with updated technologies. To truly understand, which bulb fits in what environment key aspects include; wattage, lumens, lifetime, beam angle, cost, and location. The more variations between bulbs, the better understanding of which fits in each building and ensures consistent lighting. From a lighting design standpoint each and every detail counts. 3) LitePro 2.0 Simulation Next milestone involves demonstrating not only energy savings, but functional advantages of LEDS. Once floor-plans for designated buildings are acquired (CAD format), LitePro 2.0 is used to run simulations. This software analyzes and verifies illumination levels in spaces with selected LED technology. Ceiling, floor, and wall color are taken into consideration for reflectance. Overall, a virtual grid is created with measurements of foot-candles (lumens/meter2) every 2 feet. This demonstrates illumination distribution and consistency of light, as show in Figure 1. 5 12RDSC21 Figure 1-LitePro Simulation 4) Bulb Testing The next step was taking LED bulbs from research into real environments. Specifically, the Folsom Library and Sage Lecture Hall were chosen to test each bulb. Using a Lux Meter, which reads the light amplitude in specific locations, it became clear which bulbs would be best in each environment. Beam angle, Lumens, wattage, are all key factors for analyzing each bulb. 5) Calculations for sustainability and carbon footprint Finally, after all the engineering aspects have been covered and analyzed the final steps include demonstrating pollution prevention due to the change in light bulbs. This data can be seen during the presentation, but overall there is a significant saving due to switching to LED lighting. Acknowledgements: The team consists of two members, one of which has been on campus throughout the whole process. Responsibilities include; most of the hands on testing and organizing of the project. The other has been remotely contributing from Texas. The member is currently involved with a Co-op at GE. Responsibilities include research and development, calculations, discussion and collaboration. 6 12RDSC21 Results, Evaluation and Demonstration Project data was gathered every step of the way. Specifically, there will be a demonstration depicting, bulb research and selection (based on features mentioned in milestones), LitePro simulations, field testing, KWh usage, costs, and finally pollution. Within this report, LitePro data is kept to a minimum to represent final results and relationship to sustainability. Using the IES (illuminating Engineering Society) recommendations, hallways should be 5-30 foot-candles (lumens/meter2), while lecture halls and libraries should be 30-50 foot-candles. The simulations helped narrow down bulb for testing to the following table. name bulb life watt GE 60 watt halogen bulb Philips 75 W Halogen PAR30L Flood 40 LED-PAR30L-50-1WD-IF LED-PAR30L-75-1WD-IF LED18PAR30LN/DIM/830/FL40 Sylvania LED15PAR30LN/DIM/830/FL40 Sylvania 3000 3000 50000 50000 25000 50000 60 75 7.9 14.3 18 15 beam angle 40 40 35 55 40 40 lumens 800 975 474 740 950 770 Table 1-List of Tested Bulbs With this set of bulbs testing of each feature can be done to understand how the illumination distribution is affected. The original halogen bulbs were tested as a baseline comparison for the LEDs. Through field testing, LED-PAR30L-75-1WD-IF is the best choice in the library due to the even distribution and large beam angle. For the other specific buildings, the Sylvania LED15PAR30LN is the best fit due to consistency. From the original field survey the following data was gathered for the individual bulbs and fixtures to allow a better understanding of the carbon footprint. Table 2 demonstrates the original and replacement bulb specifications. 7 12RDSC21 Incandescent Bulbs LED Replacements Fluorescent Fixture LED Replacement Number of fixtures in bldgs. 323 323 1540 1540 # of hours ”on” per day 19.46 19.46 18 18 Individual bulb rating (W) Total rating of bulbs (W) Energy cons. per day (KWh) Energy Cons. per year (KWh) 67.5 21802.5 424.27 154858.55 15 4845 94.2837 34413.5505 70 107800 1940.4 708246 40 61600 1108.8 404712 Table 2- Original and Replacement Bulb Specifications Analyzing the above data, there is a factor of 4.49 when comparing KWh of the incandescent bulbs versus the equivalent LED replacements. This is a significant decrease in consumption and is almost consistent with advertised values of 5. This is a 10% error. Compiling the above data allows insight into the differences between the original bulbs and the replacement bulbs; Table 3 demonstrates this compiled data. Incandescent Replaced 329.956 120455 80584.395 5756.75 8.394 Energy Savings per day (KWh) Energy savings per Year (KWh) Total CO2 Saved per year (lbs.) # of Cars taken off road (day) # of Cars taken off road (year) Fluorescent Replaced 831.6 303534 203064.246 14504.589 21.15 Table 3-Compiled Data The above data demonstrates compiled energy savings and comparisons to everyday life. For a day 5,756 cars would be taken off the road with the CO2 savings in a year using the Incandescent replacements. Fluorescent replacements on the other hand demonstrate 14,504 cars taken off the road for a day. Comparing the number of cars per year; there would be about 8 cars taken off for a whole year. This is a significant improvement in CO2 emissions by just replacing bulbs to LEDs. There is so much potential here for improvement in pollution prevention and reliable technology exists to make the jump. 8 12RDSC21 The final relevant data is costs and payback period. Average Cost per bulb Total cost for bulbs Incandescent 5.34 1724.82 LED Replacement 40 12920 cost to run bulb per year cost to run total bulb per year 38.35 12,389.48 8.52 2753.08 Extra cost Total cost for first year 10 year period cost 1724.82 15839.12 158391.2 none 15673.08 40450.8 Table 4-Cost Data The extra cost represents extra bulbs that need to be bought per year. Since the incandescent lifetime is only 3000 hours, replacements have to occur 2 times a year; hence the extra cost. For LEDs the initial cost is high, but each year after the investment, only energy costs play a role. Therefore, a 10 year comparison demonstrates the true cost savings; $117,940 saved by investing in LED technology. The calculated payback period from initial investment is: 15.04 months. The demonstration will entail of numerous consumer products to attract attention. The pollution prevention does not end on the campus. A slideshow will be prepared in PowerPoint to demonstrate more figures relevant to the above data. This slideshow will have key pictures from field surveys and demonstrations of simulations using LED replacements. These simulations were done in LitePro 2.0 to demonstrate the advantages in functionality. Finally, LED technology will be on exhibition for the public to analyze. 9 12RDSC21 Conclusions Kill the incandescent is a project that can be incorporated in almost every environment for little effort. It is as simple as choosing a bulb and replacing current high energy bulbs with new LED technology. The primary obstacle is the initial investment to fund the replacement bulb purchase. Regardless, with campus wide incorporation students will become aware of the overall benefits and hopefully incorporate once they themselves are homeowners. In the particular case of evaluating 5 core campus buildings re-lamping allows for savings of 80584 lbs. of CO2 per year. This is a significant value for 5 high traffic buildings on campus. With a payback period of about 15 months, the school does have the ability to make the investment in LED technology. Hopefully, one day incandescent will not be the only bulbs to be fixed, but at the current state these bulbs being replaced gives the most significant pollution prevention impact per bulb. Expanding these results to the whole campus gives insight into a large scale project over about 80 buildings. Therefore, using the results from the 5 core-campus buildings, an expected $188,704 per year in savings; $1,887,040 for a ten year period. By simply re-lamping the campus, the school can save significant amount of money while reducing carbon footprint. This would allow this money to be invested in other sustainable products, giving the campus a jump start on funds. 10 12RDSC21 References Environmental Health and Safety Online. EHSO's Fluorescent Lights and Lighting Disposal and Recylcing Page. 5 April 2013. April 2013.< http://www.ehso.com/fluoresc.php> EPA. Greenhouse Gas Equivalencies Calculator. 3 March 2013. 29 March 2013. < http://www.epa.gov/cleanenergy/energy-resources/calculator.html#results> IES Lighting Handbook. "IES Footcandle Recommendations." n.d. IESNA. April 2013. < http://www.ncat.org/energy/images/IES%20footcandles.pdf> Illuminating Engineering Society of America. Lighting Handbook. New York : Publications Department IESNA, 1993. SmartLightingERC. Light Fixtures Research. April 2013. Wiki. April 2013.< https://slerc.ecse.rpi.edu/display/SPS/Light+Fixtures+Research> U.S. Department of Energy . New York Electricity Profile. 30 January 2012. March 2013. < http://www.eia.gov/electricity/state/NewYork/> US Department of Energy. Commercial Sector Energy Consumption. March 2012. 3 April 2013. < http://www.epa.gov/cleanenergy/energy-resources/calculator.html#results> Wright, Maury. "Varying Approaches to LED Retrofit Lamps Show no Limit.” LEDs Magazine, 58. Feb 2013. Pages 33-38. 11