western filament, inc. Expandable Sleeving Products THE SOLUTION FOR THE PROTECTION OF WIRE HARNESSES, HOSES AND CABLES PROVIDING THE HIGHEST QUALITY PRODUCT FOR TECHNOLOGICAL AND INDUSTRIAL USAGE PROTECTIVE SLEEVING FOR ALL APPLICATIONS. .. WIRE BUNDLES, HOSES & TUBES, CABLE ASSEMBLIES, FLAT CABLES • UL LISTING • CSA APPROVED • APPROVED SUPPLIER AT BOEING,LOCKHEED, HUGHES, ROCKWELL INTERNATIONAL, BELL HELICOPTERS, MCDONNELL DOUGLAS, ROLLS-ROYCE, WESTLAND, BAE, SMITH INDUSTRIES, MERCEDES BENZ, CHRYSLER-DAIMLER, GRUMMAN, AND GENERAL ELECTRIC. The following chart will show the dimensional characteristics of the various sleevings. It will provide the sleeving size, its minimum and maximum expansion and the weight of each size per 1000 feet. Should a size, material or construction not appear on either chart, please call the factory with your specifications. 1/8” nom. 1/4” nom. 3/8” nom. 1/2” nom. 3/4” nom. PT/PT 1” nom. 1 1/4” nom. 1 1/2” nom. 1 3/4 nom. 2” nom. 2 1/2” nom. Min/Max 3/32-1/4 1/8-1/2 1/4-5/8 1/4-3/4 1/2-1 1/4 3/4-1 1/2 3/4-1 3/4 1-2 1/2 1 1/4-2 1/2 1 1/2-3 1 3/4-3 1/2 Lbs./1000’ 1.7 2.7 5.2 8.8 12.1 15.9 16.7 19.7 28.6 33.0 38.5 Min/Max Wt./1000’ - - 3/8-1/2 8.3 1/4-3/4 14.0 3/4-1 1/4 16.5 See 3/4” See 1 1/2” 1-2 28.3 See 1 1/2” 1 1/2-3 38.3 See 2” PT/TW Min/Max Wt./1000’ - 1/4-5/16 3.6 3/8-5/8 8.2 1/2-5/8 8.3 3/4-1 8.5 1-1 3/8 14.1 - 1-1 7/8 24.8 - - - FR/FR Min/Max 3/32-1/4 1/8-1/2 1/4-5/8 1/4-3/4 1/2-1 1/4 3/4-1 1/2 3/4-1 3/4 1 1/2-3 2-3 1/2 Wt./1000’ 1.7 2.2 4.3 6.6 10.9 12.9 14.4 33.0 37.0 Min/Max 1/8-13/64 2.6 1/4-3/8 3.2 See 1/4” 1/2-5/8 7.3 3/4-1 9.1 1-1 3/8 12.6 1 1/4-1 5/8 19.0 2-2 1/2 30.2 2 1/2-3 36.9 3/32-1/4 2.9 1/8-1/2 4.1 1/4-1/2 3.8 1/4-3/4 13.2 1/2-1 1/4 17.0 See 3/4” 3/4-1 3/4 26.0 - 1 1/4-2 1/2 40.0 1 3/4-3 48.0 1 1/2-3 1/2 59.8 1/8-1/4 1.76 1/4-1/2 2.5 See 1/4” 1/2-7/8 7.8 See 1/2” 3/4-1 1/2 15.0 See 1” See 1” See 2” 1 1/2-2 1/2 30.3 2-3 34.3 1/8-3/16 2.1 3/16-1/4 3.6 See 1/2” 3/8-1/2 7.4 5/8-7/8 8.7 See 1 1/4” 7/8-1 3/8 16.1 See 1 3/4” 1 1/4-1 3/4 17.5 1/8-13/64 5.3 1/4-5/16 7.3 3/8-5/8 21 1/2-3/4 27.4 3/4-1 34.0 1-1 1/4 43.0 1 1/4-1 1/2 51 See 1 1/4” - Wt./1000’ 2-3 94.0 See 2” Min/Max Wt./1000’ 1/16-5/16 3.0 1/8-3/8 5.0 1/4-1/2 7.2 3/8-5/8 7.9 5/8-7/8 9.4 7/8-1 1/8 12.8 1 1/8-1 3/8 41.6 1/8” nom. 1/4” nom. 3/8” nom. 1/2” nom. 5/8” nom. 3/4” nom. 7/8” nom. 1” nom. 1 1/2” nom. PT-HD FR-TW Wt./1000’ Halar Min/Max Wt./1000’ PEEK HTP 250 Min/Max Wt./1000’ Ryton-PPS Min/Max Wt./1000’ Teflon Fiberglass Kevlar Min/Max Wt./1000’ Nomex Wt./1000’ Ceramic Wt./1000’ 1 1/4-2 1/4 1 1/2-2 1/2 19.6 24.1 1 1/2-1 7/8 1 3/4-2 3/8 23.2 26.1 1 3/8-1 5/8 1 5/8-1 7/8 1 7/8-2 1/8 92.5 109.2 140 2-3 250 1/8 3.5 1/4 4.4 3/8 6.6 1/2 6.2 5/8 6.8 3/4 12.9 - 1 16.5 1 1/2 27.3 - - 1/8 3.2 1/4 4.9 3/8 4.8 1/2 8.6 5/8 8.2 3/4 12.3 7/8 12.4 - - - - 1/8 3.9 1/4 6.1 3/8 5.8 - 5/8 20.8 3/4 12.1 - 1 34.0 - - - Expand-A-Flex Fiberglass Kevlar® Kevlar® Nomex® Nomex® Ceramic (Nextel®) Ceramic -70ºC +250ºC 1100ºF 250ºC 350ºC 1204ºC 1/8”-1 3/4” 1/8”-1 1/4” 1/8”-2 1/2” 1/8”-1” 1/8 - 1 1/4” 1/8”-3” 3/32” - 3” 3/32” - 2 1/2” 1/16” - 1 1/2” 1/32”-3 1/2” 1” 1/8” - 1 1/4” 1/8” - 3” VW1 UL1441 NA NA NA NA NA NA NA Standard C22-2 Class 5836-01 Standard C22-2 Class 5836-01 NA NA NA NA NA NA NA YES YES YES YES YES YES YES YES YES YES Excellent Good Excellent Good Excellent Good Excellent Good Excellent Excellent Excellent Good Good Good Good Excellent Excellent Good Excellent Good Excellent Excellent Excellent Black, Natural, Colors Black, Natural Black, Natural, Colors Black or Natural w/1 Tracer Black or Tan w/Cross-Tracer Black or Tan Clear White Natural (Yellow) (Can be dyed) Camouflage, Natural, and Sage Green (Can be dyed) White Polyester Monofilament .010” Polyester Monofilament .015” Polyester Monofilament .010” Flame Retardant Polyester Monofilament .009” or .010” Flame Retardant Polyester Monofilament .009” or .010” Halar® Monofilament .011 Flame Retardant Polyetheretheketone .010” Ryton™ Monofilament .008” Teflon® Monofilament .016” Fiber Forming Glass (Fiberglass) Kevlar® High Temperature Resistant Aramid Fiber Nomex® Synthetic Polyamide Nextel 312 Ceramic The most cost effective and widely used material. Good chemical and abrasion resistance. Many general manufacturing, automotive, telecommunication, industrial and electronic uses. Twice the abrasion and impact resistance of standard polyester. Ideal for high abrasion outdoor, marine and automotive applications. Density and coverage considerably increased, but at the expense of expandability. Recommend use where snag resistance, coverage, and protection are crucial. Self extinguishing, with good chemical and abrasion resistance. Aviation, automotive, electrical and space applications. The same qualities of polyester tight weave with the added increase in density and coverage. Recommend use where self extinguishing snag resistance coverage and protection are critical. Excellent chemical and abrasion resistance, withstands use with harsh chemicals, higher temperatures and more difficult mechanical environments. Aviation, automotive, space and telecommunication applications. Lightweight replacement for Teflon sleeving. Self extinguishing and low out gassing, which makes it a perfect choice for critical aviation, space and industrial applications. Exceptional chemical and temperature resistance. Ideal for uses in automotive, industrial, aviation and space, to protect hoses, wire bundles and cable assemblies. Excellent abrasion and fluid resistance. Ideal for uses in aeronautical, space, electronic, marine, automotive and industrial applications. Excellent temperature and solvent resistance. Inert to gasoline and alcohol. Lower cost, heat resistant product for automotive, electrical and aviation applications Expand-A-Flex Polyester (Type P) PT/PT Expand-A-Flex Heavy Duty (Type HD) PT/HD Expand-A-Flex Tight Weave (Type TW) PT/TW Expand-A-Flex Flame Retardant (Type FR) FR/FR Expand-A-Flex Flame Retardant Tight Weave (Type FRTW) FR/TW Expand-A-Flex Halar® (Type H) HR/HR Expand-A-Flex PEEK® HTP-250 (Type PK) PEEK®/HTP-250 Ryton™ (Type PPS) PPS Teflon® Fluoro-Flex 500 (Type TF) Teflon® PFA Operating Temperature -70ºC +125ºC 125ºC 125ºC 125ºC 125ºC 150ºC -70ºC 250ºC 125ºC Nominal I.D. (Inches) 1/8”-2 1/2” 1/8”-2 1/2” 1/8”-2 1/2” 1/8”-2 1/2” 1/8”-2 1/2” 1/8”-2” 1/8”-2 1/4” 3/32” - 4” 3/32” - 3 1/2” 3/32” - 3” 3/32” - 4” 3/32” - 3” 3/32” - 3” UL1441 NA NA VW1 UL1441 VW1 UL1441 CSA Certified Standard C22-2 Class 5836-01 NA NA Standard C22-2 Class 5836-01 Fire Retardant NO NO NO Abrasion Resistance Good Excellent Fluid Resistance Good Size Range (Inches) Millimeters UL Listing Color Material Content Application Black or Natural w/Cross-Tracer Black or Natural w/Cross-Tracer Nomex® Dupont, Kevlar® Dupont, Teflon® Dupont, Nextel®, Ryton™, PEEK®, Halar® are registered trademarks. western filament, inc. Our products cover the world Expandable Sleeving and Multifilament Products WIRE HARNESS, HOSE, AND CABLE PROTECTION Western Filament’s Expandable Sleeving is a lightweight, self-fitting sleeving designed to protect and restrain wires, wire bundles, cables, hoses and flat or ribbon cable assemblies. Called by some “Chinese finger material”, expandable sleeving is flexible and self-fitting and adjusts to irregular surfaces and contours. With uses in the electronic, electrical, automotive, aviation, aerospace, industrial, telecommunication, and motor industries, Western Filament’s expandable sleeving is the perfect product to increase the abrasion resistance and protect against cuts, impacts and snagging. Western Filament founded in 1938 and manufacturing from our centrally located Colorado facility, has become the lowest cost expandable sleeving producer in the world. Whether your product is one of our 13 different stocked sleevings manufactured from polyester, Halar, Nomex, Kevlar, Fiberglass, Nextel, Teflon, and Ryton or a special sleeving manufactured to your specifications, Western Filament can deliver you a top quality product on-tine and under budget. Call our factory today to order or for our customer service personnel to answer any of your technical questions. When you are looking for quality, delivery, technical expertise and a truly competitive price, remember Western Filament, the lost cost provider. High strength, temperature High strength, solvent and resistance and excellent solvent abrasion resistance. Works well resistance. Minimum expansion at elevated temperatures. makes for a tight, form fitting cover. Ideal for aerospace and Ideal for aerospace, aviation, aviation applications.. and automotive hose applications. Excellent temperature, abrasion, and fluid resistance. Ideal for aerospace, automotive, aviation, and electrical applications. Abrasion Resistant • Easy To Install • Removable For Repair • Lightweight • Flexible Western Filament’s Expandable Sleeving is a lightweight, self-fitting monofilament sleeving. It is designed to protect and retain wires, wire bundles, cables, hoses, and/or ribbon cable assemblies. Only single source for ALL Expandable Sleeving needs At Western Filament, specialists in textiles, chemicals, and plastics combine their skills to produce a complete line of expandable sleeving and multifilament products that meets the most stringent requirements. W estern Filament Products New products and processes are major ingredients of Western Filament’s leadership in the industry. Proprietary processes for applying the latest chemical and textile technology are under constant development in the laboratory and throughout the plant. In addition to Expandable Sleeving, Western Filament manufactures a complete line of wire harnessing systems. Facilities Capabilities Western Filament's manufacturing facilities include more than 2,500 braiders ranging in size from 8 carriers to 120 carriers. In addition, the same location provides all twisting, dyeing and coating production. Skilled technicians offer a full range of expertise in all areas of textile and coating technology. Statistical process control used in all manufacturing operations. Distributed by: western filament, inc. 630 Hollingsworth Street Grand Junction, Colorado 81505 970-241-8780 • Fax 970-241-8682 FORM NO. 0101