CIU 850 Modbus-GRM-PLC

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GRUNDFOS INSTRUCTIONS
CIU 850 Modbus-GRM-PLC
Installation and operating instructions
For the latest online version,
visit Grundfos Product Center
http://net.grundfos.com/qr/i/98490991
English (GB)
English (GB) Installation and operating instructions
2. Definitions and abbreviations
Original installation and operating instructions
CONTENTS
Page
APN
Access Point Name
CIU
Communication Interface Unit
1.
Symbols used in this document
2
2.
Definitions and abbreviations
2
3.
Applications
2
4.
Product description
3
5.
5.1
5.2
5.3
5.4
Installation
Mechanical installation
Connecting the data cables
Electrical connection
GRM commissioning
4
4
4
4
4
6.
6.1
6.2
6.3
Operation
Communication status LEDs
Ethernet status LEDs
PLC CPU status LEDs
5
5
5
5
7.
General data
5
8.
Fault finding
6
PLC
Programmable Logic Computer
9.
Parts list
7
PLC CPU
Central Processing Unit.
10.
Disposal
7
TCP/IP
Transmission Control Protocol/Internet
Protocol. Protocol for Internet
communication.
Warning
Prior to installation, read these installation
and operating instructions. Installation and
operation must comply with local
regulations and accepted codes of good
practice.
1. Symbols used in this document
Warning
If these instructions are not observed, it
may lead to electric shock with consequent
risk of serious personal injury or death.
Caution
Note
If these safety instructions are not
observed, it may result in malfunction or
damage to the equipment.
Notes or instructions that make the job
easier and ensure safe operation.
CIU 850
CIU 850 Modbus-GRM-PLC
GPRS
General Packet Radio Service.
Technology for TCP/IP communication
and mobile Internet access.
GRM
Grundfos Remote Management
HTTP
Hyper Text Transfer Protocol. The
protocol commonly used to navigate
the World Wide Web.
LED
Light-emitting diode
MicroSD
Micro Secure Digital. A memory card
format.
Modbus
RTU
A serial communications protocol
commonly used in industry and
building automation systems.
3. Applications
The CIU 850 is a gateway for connecting a Modbus
RTU/TCP network to Grundfos Remote
Management.
Grundfos Remote Management
Grundfos Remote Management is a web-based
solution for monitoring and control of networks. It
allows you to access information and control pumps
remotely using an ordinary computer or mobile
device. You must have a contract with Grundfos to
access GRM.
CIU 850 - Modbus RTU/TCP communication
The gateway functions as a Modbus RTU/TCP
master. It can be connected to Modbus RTU slave
devices via a wireless radio or wired (serial)
connection. A radio modem (SATELLINE-3AS or
similar) is required for wireless connection.
It can be connected to Modbus TCP slaves through a
external wireless 3G or 4G router or via an RJ45
connector to the network.
CIU 850 - GRM communication
The CIU 850 communicates with GRM via an HTTP
TCP/IP Ethernet connection. A connection and a
network router with Internet access or a wireless
modem (GPRS or similar) is required.
2
English (GB)
4. Product description
8 9
10 11
1
2
3
4
5
6
15
7
16
17
Fig. 1
TM05 8583 2113
12
13
14
Front view of the PLC CPU
Pos. Description
1
Status LED of Ethernet port 1
2
RJ45 Ethernet port 1
3
Status LED of Ethernet port 1
4
Status LED of Ethernet port 2
5
RJ45 Ethernet port 2
Designation
LED5
DATA1
LED6
LED7
DATA2
6
Status LED of Ethernet port 2
LED8
7
9-pin RS-485 serial port
DATA3
8
Status LED 1 of CIU 850
LED1
9
Status LED 2 of CIU 850
LED2
10
Status LED 3 of CIU 850
LED3
11
Status LED 4 of CIU 850
LED4
12
Power LED of PLC CPU
PWR
13
Earth connection of the PLC
CPU
GND
14
24 V power supply of the
PLC CPU
PSU
15
MicroSD card slot 1
16
Status LED of MicroSD
17
MicroSD card slot 2. Not
used.
SD1
HDD1
SD2
3
5. Installation
5.3 Electrical connection
Warning
During electrical installation, make sure
that the power supply cannot be
accidentally switched on.
5.1 Mechanical installation
The 24 V power supply unit and the PLC
CPU must be mounted on a DIN rail in a
control cabinet.
Caution
1. Check that all parts listed in section 9. Parts list
are present.
2. Mount the DIN rail horizontally on a cabinet wall.
Use the two M4 screws with washers for
installation in a metal control cabinet. Use the
two self-tapping screws for wooden or plastic
walls.
3. Mount the PLC CPU on the DIN rail according to
the installation and operating instructions for the
PLC CPU.
4. Slide the PLC extension module onto the PLC
CPU.
5. Check that both the top and bottom rails are
connected and that the module has clicked onto
the DIN rail.
6. Connect the power supply unit to the DIN rail,
next to the PLC CPU. See the installation and
operating instructions of the 24 V power supply
unit. Leave a minimum gap of 5 mm on both
sides of the unit.
5.2 Connecting the data cables
Do not use the 24 V power supply unit for
powering the serial adapter.
The electrical installation must be carried out by an
authorised person in accordance with local
regulations and the relevant wiring diagram.
TM05 8745 2613
Caution
Fig. 3
Connection of the power supply
1. Connect the power supply unit to the PLC CPU
using two wires supplied with the unit. Choose
the colour according to your local regulations.
2. Connect a main supply cable to N, L and earth of
the power supply unit.
3. If the 9-pin to 15-pin serial adapter is used,
connect the red and black conductors to an
additional 24 V power supply unit. The unit is not
supplied with CIU 850.
5.4 GRM commissioning
1
3
2
Fig. 2
TM05 8638 2613
English (GB)
If problems occur during installation, see section
8. Fault finding.
Connecting the data cables
1. Connect the Ethernet cable to a network router or
modem, and to an Ethernet port. Make sure the
network is protected by a firewall.
2. Modbus RTU
Connect the serial cable (RS 485) to the PLC
CPU. If a radio Modbus network exists, use the 9pin to 15-pin serial adapter to connect the serial
cable to your radio modem.
3. Modbus TCP
Connect the network slaves to the other Ethernet
port via a network cable (RJ45) or connect the
3G or 4G router. Setup the Router for closed APN
and power router, a related SIM card with closed
APN is also required for wireless router
communication.
4
Note
It may be necessary to map the Modbus
profile via the GRM server, depending on
the Modbus device connected. Contact
Grundfos in case of newly connected
device types.
You must setup the GRM system online before data
can be transferred.
1. Switch on the power.
2. Check that the LED of the 24 V power supply unit
is on.
3. Check that the LEDs HDD1 and PWR of the PLC
CPU are on and that one of the Ethernet LEDs
(LED5 or LED7) is on or flashing.
4. Contact Grundfos for activation of your GRM
account.
6. Operation
Note
Do not remove or replace the microSD
card while the PLC CPU is switched on.
The USB ports of the PLC CPU cannot be
used for other USB devices.
English (GB)
Caution
6.2 Ethernet status LEDs
The status LEDs are to the left of both Ethernet
ports. See fig. 1.
LED
Description
On or
flashing
Off
LED5
Link activity,
Ethernet port 1
Active
Not active
100 Mbits/s
10 Mbits/s
Active
Not active
100 Mbits/s
10 Mbits/s
The CIU 850 transfers data to GRM once the
hardware installation and GRM commissioning have
been completed. If the gateway to GRM could not be
created or is lost, check the status of the LEDs. See
sections 6.1 Communication status LEDs to 6.3 PLC
CPU status LEDs and section 8. Fault finding.
The GRM server monitors the GRM gateway and has
basic knowledge about the status of the ModbusGRM PLC. It also ensures that the GRM gateway
application is aligned with the GRM server and kept
up-to-date.
The CIU 850 software is stored on the microSD card
in slot 1.
6.3 PLC CPU status LEDs
6.1 Communication status LEDs
The PLC CPU has status LEDs on the front. See fig.
1.
The PLC CPU extension module has four status
LEDs showing the connectivity to the GRM server
and to the Modbus devices. See fig. 1.
LED
Description
Network
LED6 speed,
Ethernet port 1
LED7
Link activity,
Ethernet port 2
Network
LED8 speed,
Ethernet port 2
LED
Description
On
Off
PWR
HDD1
Power supply
Active
Not active
MicroSD 1
Available
Not available
On
Off
Established
once
Never
established
7. General data
Connection to
LED2
Modbus device
Established
Not
established
Permissible ambient
temperature
-25 °C - +60 °C
LED3 GRM activity
Active
Not active
Supply voltage [V]
100-240 AC
Connection
ok
Connection
lost
Frequency [Hz]
50/60
Dimensions of DIN rail [mm]
(w x h x d)
250 x 35 x 7.5
Dimensions of CIU 850
[mm] (w x h x d) as in fig. 3
209 x 100 x 111
Enclosure class
IP20
Connection to
LED1
GRM
LED4
Connection to
GRM
5
8. Fault finding
English (GB)
Fault (LED status)
Possible cause
Remedy
1.
a)
The microSD card is not
inserted correctly in slot 1.
Turn off the CIU 850, press on the microSD
card and remove it from the slot. Re-insert
the card in slot 1 and click it home. Turn on
the CIU 850.
b)
There is no microSD card in
slot 1, or the card is
defective.
Check if the microSD card has been inserted
in slot 2 by mistake.
For card replacement, find the product
number in the parts list and contact the
nearest Grundfos service centre.
The LED of the
power supply unit
remains off when the
power has been
switched on.
a)
The power supply unit is
defective.
Connect another 24 V power supply unit to
the PLC CPU.
Contact the nearest supplier service centre.
b)
No power supply present.
Check the main power supply and the fuse.
The status LEDs
show that the CIU
850 has never
connected to GRM.
See sections
6.1 Communication
status LEDs and
6.2 Ethernet status
LEDs.
a)
No GRM commissioning has
taken place.
Configure the GRM server according to
section 5.4 GRM commissioning.
b)
The CIU 850 cannot connect
to the Internet.
Check that ports 80 and 443 of the Ethernet
router, firewall and network are open for
outbound traffic.
c)
The Ethernet cable is
defective or not connected
correctly.
Check that both ends of the Ethernet cable
are correctly inserted in the ports, and that
LED5 is on. Replace the cable if necessary.
The status LEDs
show that the CIU
850 is not connected
to Modbus RTU.
See section
6.1 Communication
status LEDs.
a)
The serial cable or 9-pin to
15-pin serial adapter is
defective or not connected
correctly.
Check that both ends of the serial cable are
correctly inserted in the ports or adapter. If a
radio modem is used, check the external 24 V
power supply of the radio modem.
Replace the cable or adapter if necessary.
b)
The wires of the 9-pin to 15pin serial adapter are
defective.
Replace the adapter.
c)
Wrong configuration of the
GRM account.
Check that the configuration of GRM is
correct.
a)
The Ethernet cable to the
Modbus TCP slaves is not
proper connected.
Check the Ethernet cable connection to the
Modbus TCP slaves.
b)
The Ethernet cable to the 3G/ Check the Ethernet cable connecting to the
4G router is not proper
router and that the router is switched on and
connected.
correctly set. Verify that the SIM card fit to the
router and uses the correct closed APN.
2.
3.
4.
5.
6
LED "PWR" is on
and LED "HDD1" is
off.
The status LEDs
show that the CIU
850 is not connected
to Modbus TCP. See
section
6.1 Communication
status LEDs.
Quantity
Description
English (GB)
9. Parts list
Product number
1
Complete CIU 850 box
98502708
1
MicroSD card (pre-installed in slot 1 of the PLC CPU)
98516861
1
PLC CPU
1
PLC CPU extension module
1
Power supply unit, 24 VDC, 4 A
1
Red wire
2
Black wire
1
Ethernet cable with RJ 45 connectors (patch cable)
1
9-pin to 15-pin serial adapter with two wires for external 24 VDC
1
RS-485 serial cable (1.8 metres)
1
Installation and operating instructions for the 24 V power supply unit
1
Installation note for the PLC CPU and the extension module
1
DIN rail
2
M4 x 10 screw with washers
2
4.2 x 13 self-tapping screw
10. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
Subject to alterations.
7
Appendix
1
X000
X100
CX9020
X102
00
07 08
24V 0V
01 02
X0
PWR
TC
0V
24V
X001
X101
+
+
-
-
-
-
-
-
X103
RS232
RS485
X200
TxD+/RxD+
PE PE
03 04
EL2004
BECKHOFF
DV1-D
Txd-/RxD-
TxD+
RxDRxD-
RxD+
Txd-/RxD-
1
2
3
4
5
6
TxD+/RxD+
TM06 5644 5115 - TM06 5645 5115
HDD
TM06 5643 5115
HDD
BECKHOFF
Appendix
RS-422/RS485 connection (CX9020-N031)
The CX9020-N030 system interface provides an RS
485 interface, COM1. It is implemented on a 9-pole
Sub-D socket strip. To connect to ELSA deceives
using RJ11 connectors, use the connection setup
illustrated below:
For RS 485 pins 2 and 3 (data +) must be connected,
and pins 7 and 8 (data -).
Pin assignment of the COM interface
PIN
Signal
Type
Description
2
TxD+
Data-Out +
Transmit 422
3
RxD+
Data-In +
Receive 422
5
GND
Ground
Ground
6
VCC
VCC
+5V
7
TxD-
Data-Out -
Transmit 422
8
RxD-
Data-In -
Receive 422
8
9
Appendix
Declaration of conformity
Declaration of conformity
2
EC/EU declaration of conformity
We, Grundfos, declare under our sole responsibility that the product
CIU 850, to which the declaration below relates, is in conformity with
the Council Directives listed below on the approximation of the laws
of the EC/EU member states.
Note: There are two sets of Council Directives and standards listed
below. One set applies until and including 19th April 2016. The other
set applies from 20th April 2016 and onwards.
These Directives and standards apply until and including 19th April
2016:
– Low Voltage Directive (2006/95/EC).
Standard used: EN 60950-1:2006 + A11:2009 + A1:2010 +
A12:2012.
– EMC Directive (2004/108/EC).
Standard used: EN 61000-6-2:2005 and EN 61000-6-4:2005 +
A1:2011.
These Directives and standards apply from 20th April 2016 and
onwards:
– Low Voltage Directive (2014/35/EU).
Standard used: EN 60950-1:2006 + A11:2009 + A1:2010 +
A12:2011.
– EMC Directive (2014/30/EU).
Standard used: EN 61000-6-2:2015 and EN 61000-6-4:2005 +
A1:2011.
This EC/EU declaration of conformity is only valid when published as
part of the Grundfos installation and operating instructions
(publication number 98490991 0216).
Bjerringbro, 26th November 2015
Technical Director
GRUNDFOS Holding A/S
Poul Due Jensens Vej 7
8850 Bjerringbro, Denmark
Person authorised to compile technical file and
empowered to sign the EC declaration of conformity.
10
China
Hong Kong
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PRC
Phone: +86 21 612 252 22
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Telefax: +55-11 4343 5015
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BG - 1592 Sofia
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Fax. +359 2 49 22 201
email: bulgaria@grundfos.bg
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2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: +1-905 829 9533
Telefax: +1-905 829 9512
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Parc d’Activités de Chesnes
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Service in Deutschland:
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Jakarta Timur
ID-Jakarta 13650
Phone: +62 21-469-51900
Telefax: +62 21-460 6910 / 460 6901
Ireland
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Unit A, Merrywell Business Park
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Phone: +353-1-4089 800
Telefax: +353-1-4089 830
Italy
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Tel.: +39-02-95838112
Telefax: +39-02-95309290 / 95838461
Japan
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141-0022 Japan
Phone: +81 35 448 1391
Telefax: +81 35 448 9619
Korea
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Deglava biznesa centrs
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Malaysia
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Sti.
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New Zealand
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North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S
Strømsveien 344
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Tlf.: +47-22 90 47 00
Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
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Portugal
Singapore
Slovakia
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Sweden
GRUNDFOS AB
Box 333 (Lunnagårdsgatan 6)
431 24 Mölndal
Tel.: +46 31 332 23 000
Telefax: +46 31 331 94 60
Bombas GRUNDFOS Portugal, S.A.
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90
Switzerland
Romania
Taiwan
GRUNDFOS Pumpen AG
Bruggacherstrasse 10
CH-8117 Fällanden/ZH
Tel.: +41-44-806 8111
Telefax: +41-44-806 8115
GRUNDFOS Pompe România SRL
Bd. Biruintei, nr 103
Pantelimon county Ilfov
Phone: +40 21 200 4100
Telefax: +40 21 200 4101
E-mail: romania@grundfos.ro
GRUNDFOS Pumps (Taiwan) Ltd.
7 Floor, 219 Min-Chuan Road
Taichung, Taiwan, R.O.C.
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878
Russia
GRUNDFOS (Thailand) Ltd.
92 Chaloem Phrakiat Rama 9 Road,
Dokmai, Pravej, Bangkok 10250
Phone: +66-2-725 8999
Telefax: +66-2-725 8998
ООО Грундфос Россия
109544, г. Москва, ул. Школьная,
39-41, стр. 1
Тел. (+7) 495 564-88-00 (495)
737-30-00
Факс (+7) 495 564 88 11
E-mail grundfos.moscow@grundfos.com
Thailand
Ukraine
Бізнес Центр Європа
Столичне шосе, 103
м. Київ, 03131, Україна
Телефон: (+38 044) 237 04 00
Факс.: (+38 044) 237 04 01
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971 4 8815 166
Telefax: +971 4 8815 136
United Kingdom
GRUNDFOS Pumps Ltd.
Grovebury Road
Leighton Buzzard/Beds. LU7 4TL
Phone: +44-1525-850000
Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500
Uzbekistan
Grundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan
in Uzbekistan
38a, Oybek street, Tashkent
Телефон: (+998) 71 150 3290 / 71 150
3291
Факс: (+998) 71 150 3292
Addresses Revised 25.01.2016
Grundfos companies
ECM: 1175845
www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks
owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
98490991 0216
© Copyright Grundfos Holding A/S
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