B426 Installation Instructions EMERGENCY LIGHTING EQUIPMENT ! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. To prevent high voltage from being present on yellow/black & yellow Lamp Rating Chart output leads prior to installation, inverter connector must be open. Operates One or Two (2-Pin) Lamps Do not join inverter connector until installation is complete and AC Lamp Type Wattage Base power is supplied to the emergency ballast. Twin-Tube 13 GX23 This product is for use with one or two twin-tube, double twin-tube Quad 10,13,18,26 G24d (quad), or triple twin-tube compact fluorescent lamps shown in the Triple 13,18,26 GX24d Lamp Rating Chart. Make sure all connections are in accordance with the National Electrical Code and any local regulations. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing. This emergency ballast is for factory or field installation. This product is suitable for damp locations where the ambient temperature is 0°C minimum, +50°C maximum. Product is not suitable for heated air outlets and wet or hazardous locations. An unswitched AC power source is required (120 or 277 VAC, 60 Hz). Do not install near gas or electric heaters. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Do not use this product for other than intended use. Servicing should be performed by qualified service personnel. SAVE THESE INSTRUCTIONS Ni - Cd THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY. THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. 03/25/11 © Philips Emergency Lighting A Division of Philips Electronics North America Corporation 236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-854-1630 • www.bodine.com 70042609 INSTALLATION WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON YELLOW/BLACK & YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: Make sure that the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. INSTALLING THE EMERGENCY BALLAST STEP #1 > Disconnect AC power from the fixture. > Refer to illustration below to install the emergency ballast and test/monitor plate. Make electrical connections in accordance with the National Electrical Code and any local regulations. The test/monitor plate may be installed close to the fixture in the ceiling or at a remote location (up to 50 feet). The emergency ballast may be remotely installed up to 1/2 the distance the AC ballast manufacturer recommends remoting the AC ballast from the lamp, or up to 50 feet, whichever is less. If no AC ballast is used, the emergency ballast can be remotely mounted up to 50 feet away. Note: A switch box is not supplied. REMOTE INSTALLATION STANDARD INSTALLATION No Shading – Equipment supplied by others Emergency ballast 1 2 STEP #2 – Flexible conduit (supplied) to connect ballast wires. – Existing conduit to run existing wires to lamp holder (AC ballast on junction box). If AC ballast is on reflector, run yellow, yellow/black, blue/white and blue wires from emergency ballast through this conduit. 3 – AC line in. 4 – Conduit and junction box (not supplied), necessary for remote installation. WIRING THE EMERGENCY BALLAST > See back page for detailed wiring schematics. The emergency ballast can be used with one- or two- lamp fixtures, and operates one or two lamps in the emergency mode. > Cut fixture wire between the lamp holder and AC ballasts and connect the blue and blue/white emergency ballast wires to the AC ballast and the yellow and yellow/black wires to the lamp holder. > On switched fixtures, an additional unswitched hot (120 or 277 VAC) wire must be run to the junction box and connected to the emergency ballast. > Connect LED by matching violet and brown leads. For optional tabbed LED, connect violet lead to positive (+) tab (marked). For Illuminated Test Switch (ITS) connect as shown on wiring diagrams by matching violet and brown leads and connecting the black leads to the emergency ballast white and white/black wires. > After installation is complete, supply AC power to the emergency ballast and join the inverter connector. 2 INSTALLATION STEP #3 EMERGENCY BALLAST QUICK CHECK AND LABELING > For short-term testing of the emergency function, the battery must be charged for at least two hours. The emergency ballast must be charged for at least 24 hours before conducting a long-term test. > In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." OPERATION When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power (internal battery), providing at least 90 minutes of emergency lighting. This emergency ballast will operate one or two 10 W or 13 W lamps for a minimum of 120 minutes. MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. 2. 3. Visually inspect the charging indicator light monthly. It should be illuminated. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One or two lamps should operate at reduced illumination. Conduct a full length discharge test once a year. One or two lamps should operate at reduced illumination for at least the rated duration. ! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL ! 3 EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. WIRING DIAGRAM FIG A TWO–LAMP FIXTURE, TWO SIMPLE REACTOR AC BALLASTS UNSWITCHED HOT (CAP UNUSED LEAD) LAMP 2 (EMERGENCY) LAMP 1 (EMERGENCY) AC BALLAST 1 BLUE AC BALLAST 2 BLU/WHT YELLOW WHT/BLK F L E X A YEL/BLK COMMON E M E R G E N C Y B A L L A S T F L E X B WHITE BLACK WHT/BLK BLACK VIOLET CHARGING INDICATOR LIGHT BROWN RED WHITE WALL SWITCH TEST SWITCH BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) BLACK AC BALLAST 1 BLUE WHITE BLUE BLACK AC BALLAST 2 WHITE BLUE WHT/BLK BLU/WHT LAMP 2 (EMERGENCY) LAMP 1 (EMERGENCY) YELLOW YEL/BLK COMMON WALL SWITCH (CAP UNUSED LEAD) AC BALLAST BLUE WHT/BLK BLU/WHT COMMON WHITE F L E X A YEL/BLK LAMP YELLOW FIG E BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) BLUE CAP EACH UNUSED LEAD BLU/WHT WHT/BLK LAMP 2 (EMERGENCY) LAMP 1 (EMERGENCY) YELLOW F L E X A YEL/BLK COMMON B WHT/BLK BLACK E M E R G E N C Y F L E X B WHT/BLK (CAP UNUSED LEAD) BLACK BLUE WHITE BLUE BLU/WHT WHT/BLK (EMERGENCY) YELLOW F L E X A (EMERGENCY) YEL/BLK COMMON WHITE COMMON RED INVERTER CONNECTOR WHT/BLK BLACK WALL SWITCH CHARGING INDICATOR LIGHT BROWN BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) BLACK VIOLET LAMP 2 (EMERGENCY) LAMP 1 (EMERGENCY) AC BALLAST BLUE RED E M E R G E N C Y INVERTER CONNECTOR WHITE B A L L A S T F L E X B WHITE BLACK WHT/BLK BLACK VIOLET BROWN RED WHITE BLUE BLU/WHT YELLOW WHT/BLK RED TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE E M E R G E N C Y B A L L A S T F L E X B WHITE BLACK WHT/BLK BLACK TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE A E M E R G E N C Y B A L L A S T F L E X B WHITE BLACK WHT/BLK BLACK TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE WHITE UNSWITCHED HOT BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) BLACK WHITE LAMP 2 (EMERGENCY) LAMP 1 (EMERGENCY) AC BALLAST BLUE BLUE BLUE BLU/WHT WHT/BLK YEL/BLK INVERTER CONNECTOR F L E X A E M E R G E N C Y YELLOW This emergency ballast is also compatible with other AC ballasts. Please contact factory with AC ballast model number for wiring diagrams. 4 BLACK TWO-LAMP FIXTURE, ONE MAGNETIC AC BALLAST COMMON WHITE B BLACK WHT/BLK WHITE WALL SWITCH CHARGING INDICATOR LIGHT F L E X YEL/BLK FIG H TEST SWITCH F L E X WHITE TWO-LAMP FIXTURE WITH ADVANCE H-2B13-TP OR ROBERTSON H213P BALLASTS UNSWITCHED HOT TEST SWITCH A YELLOW FIG F BLACK F L E X YEL/BLK LAMP WHITE BLUE BLU/WHT WHITE COMMON BLACK 120V OR ORANGE 277V AC BALLAST BLUE AC BALLAST CHARGING INDICATOR LIGHT BROWN WHITE B A L L A S T (CAP UNUSED LEAD) BLACK VIOLET BLACK 120V OR ORANGE 277V WALL SWITCH TEST SWITCH TWO LAMP FIXTURE, WITH ADVANCE VH-2B13-TP BALLAST UNSWITCHED HOT LAMP 1 F L E X BLACK WHITE WALL SWITCH LAMP 2 B A L L A S T WHITE TWO-LAMP FIXTURE WITHOUT AC BALLAST UNSWITCHED HOT FIG G E M E R G E N C Y B A L L A S T ONE–LAMP FIXTURE, ONE AUTOTRANSFORMER AC BALLAST UNSWITCHED HOT BLACK 120V OR ORANGE 277V E M E R G E N C Y WHITE FIG D ONE–LAMP FIXTURE, ONE SIMPLE REACTOR AC BALLAST UNSWITCHED HOT F L E X A INVERTER CONNECTOR WHITE FIG C TWO–LAMP FIXTURE, TWO AUTOTRANSFORMER AC BALLASTS UNSWITCHED HOT BLACK 120V OR ORANGE 277V WALL SWITCH FIG B B A L L A S T F L E X B WHITE BLACK WHT/BLK BLACK VIOLET BROWN RED WHITE TEST SWITCH CHARGING INDICATOR LIGHT INVERTER CONNECTOR