PS 2-49 37th IEEE Power Electronics Specialists Conference / June 18 - 22, 2006, Jeju, Korea Six Step Modulation of Matrix Converter with Increased Voltage Transfer Ratio Bingsen Wang Giri Venkataramanan Department of Electrical and Computer Engineering University of Wisconsin-Madison 1415 Engineering Drive Madison, WI 53706 USA bingsen@cae.wisc.edu; giri@engr.wisc.edu Abstract— Conventional modulation strategies for matrix converters based on trigonometric transformations and space vector techniques have their voltage transfer capability limited at about 0.866 p.u. This leads to a derating of motor capability by 25% in the realization of variable frequency drives using off-the-shelf line-fed motors, or requires custom designed motors for operation at reduced voltage. In this paper, a sixstep variable frequency modulation strategy for the matrix converter that is capable of providing more than 1 p.u. fundamental component of output voltage is presented. Six step operation suitable for the conventional 9-switch topology and the reduced switch dual bridge topologies are presented, with capability of unity displacement factor operation at the input and output simultaneously. It is demonstrated that by varying the switching angles, control of fundamental component of output voltage and input current is possible, with concomitant generation of reactive power at the input and output terminals of the converter, with bidirectional power flow. The paper presents analytical results, computer simulation results along with laboratory scale experimental results. I. INTRODUCTION Potential attractive features of the matrix converter, such as the absence of dc link energy storage, high power density, high quality of input output waveforms are leading to continued research efforts aimed at translating their promise into reality [1-9]. Although the matrix converters were first introduced as a class of frequency changers realized using controlled switches by Gyugyi [10], significant progress began with the introduction of high frequency synthesis proposed by Venturini in 1980 [11-13]. Although the initial approach was limited to a voltage transfer ratio of one half, improved modulation strategies with voltage transfer ratio of √3/2 was published in 1989 [14]. Further along, indirect modulation methods based on fictitious dc link concept have been proposed [15-19]. Except the programmed switching pattern in [19], all these modulation strategies for the matrix converter, based on high frequency synthesis have not been able to break the upper bound given by √3/2 p.u. Since motor 1-4244-9717-7/06/$20.00 2006 IEEE. output power is proportional to the square of applied voltage, this limitation leads to reduced output power, limited to ¾ of the motor rating, when fed from a matrix converter operating from the line nominally rated at motor voltage. Otherwise, a custom designed motor designed for the appropriate output voltage level would be required. This remains one among the many roadblocks limiting the viability of the matrix converter. In this paper, a low switching frequency modulation technique for frequency conversion using matrix converters is presented. The proposed strategy is capable of providing more than unity voltage transfer ratio. The modulation strategy is easier developed on the basis of operation of the dual bridge topology with a fictitious dc link. However, the approach is applicable for the conventional 9-switch topology as well, as will be demonstrated through appropriate topological mapping. The paper presents the topological mapping, followed by the modulation strategy, performance characterization including harmonic and reactive power flow analysis. Simulation results are presented in the paper, and will be supplemented with laboratory experimental results in the paper. Fig. 1(a) illustrates the conventional matrix converter using conventional three single-pole-triple-throw (SPTT) switches Su, Sv, Sw. Fig. 1(b) illustrates the reduced switch two SPTT switches Sp and Sn and three single-pole-doublethrow (SPDT) switches. The two realizations are labeled as conventional matrix converter (CMC) and indirect matrix converter (IMC) respectively. If the switching function of the throws Txy, as illustrated in Fig. 1, is defined to be hxy, the input-output transposition properties of the CMC can be expressed as Vo = HCMC Vi (1) I i = H CMCT I o where Vi, Vo, Ii, Io are defined as [va vb vc]T, [vu vv vw]T , [ia ib ic]T , [iu iv iw]T. HCMC is the switching matrix with elements being switching functions of various throws shown in Fig. 1a. ⎡ hau hbu hcu ⎤ (2) H CMC = ⎢ hav hbv hcv ⎥ ⎢ ⎥ ⎢⎣ haw hbw hcw ⎥⎦ - 930 - The input-output transposition properties of the IMC can be expressed as Vo = H VSB HCSB Vi (3) I i = HCSBT H VSBT Io II. Let the three phase input voltages and three phase output currents be assumed to be balanced stiff ac quantities and expressed as where HCSB is the switching matrix of the current source bridge (CSB) connected with the stiff voltages. HVSB is the switching matrix of the voltage source bridge (VSB) connected with the stiff currents. They are given by ⎡h HCSB = ⎢ ap ⎣ han ⎡ hup ⎢ H VSB = ⎢ hvp ⎢⎣ hwp hcp ⎤ ; hcn ⎥⎦ hbp hbn hun ⎤ ⎥ hvn ⎥ hwn ⎥⎦ Tau Su a - vb + Tav b c Sv iv vv iw vw - n - vb - vc Tcp vu Sw + ib Twp vpn Twn + ic Su Tup Tun Sv Tvp vv Sn iu iv N Tvn vw Tan ( 3) = cos ( β ( t ) + 2π ) 3 i ⎧1 han = ⎨ ⎩0 ⎧1 hbn = ⎨ ⎩0 ⎧1 hcn = ⎨ ⎩0 ip + ia o v mw ( 3) π 2 = cos (α ( t ) + 3) o o if (ma > mb ) ∧ ( ma > mc ) otherwise if (mb > mc ) ∧ (mb > ma ) otherwise (8) ⎧1 if ( mc > ma ) ∧ (mc > mb ) hcp = ⎨ ⎩0 otherwise + va o Vi is source voltage amplitude; Io is the current source amplitude; αi(t) is the phase angle of the voltage source, given by α i ( t ) = ωi t + α i 0 ; ⎧1 hap = ⎨ ⎩0 ⎧1 hbp = ⎨ ⎩0 Sw (a) Tbp i The switching functions for the various throws of the CSB and VSB are determined by (8) and (9), respectively. Tcw Tap iw i (5) Let the modulation functions for the CSB and VSB be defined as ma = cos ( β i ( t ) ) mu = cos (α o ( t ) ) ; (6) π 2 mb = cos β i ( t ) − m = cos α ( t ) − 2π Tbw Sp vc ( 3) = I cos ( β ( t ) + 2π ) 3 The displacement angle φi on the CSB side and the displacement angle φo on the VSB side are defined as φi = αi 0 − β i 0 (7) φo = αo 0 − β o 0 iu vu Tcv Taw iv = I o cos β o ( t ) − 2π ; ( 3) = V cos (α ( t ) + 2π ) 3 where β i ( t ) = ωi t + β i 0 , α o ( t ) = ωot + α o 0 . Tbv - vc + vb = Vi cos α i ( t ) − 2π mc Tcu va + iu = I o cos ( β o ( t ) ) βo(t) is the phase angle of the current source, given by β o ( t ) = ωo t + β o 0 . Tbu - va = Vi cos (α i ( t ) ) where (4) Through terminal equivalency for CMC and IMC it can be shown that HCMC = HCSBHVSB. Thus any modulation strategy that provides a solution for IMC can be applied for CMC through appropriate switching function mapping. In the subsequent section, the modulation process is derived for the IMC. SWITCHING FUNCTIONS AND SYNTHESIZED VOLTAGES/CURRENTS if (ma < mb ) ∧ (ma < mc ) otherwise if (mb < mc ) ∧ (mb < ma ) otherwise if ( mc < ma ) ∧ (mc < mb ) otherwise iw ⎧1 hup = ⎨ ⎩0 ⎧1 hvp = ⎨ ⎩0 ⎧1 hwp = ⎨ ⎩0 Tbn Tcn - (b) Fig. 1 Representation of (a) IMC and (b) CMC using SPDT and SPTT switches if ma > 0 , hun = 1 − hup otherwise if mb > 0 otherwise (9) , hvn = 1 − hvp if mc > 0 otherwise , hwn = 1 − hwp The switching functions for the CSB and VSB are depicted in Fig. 2. With this choice of switching functions, the - 931 - ma mb mc 1.5 1 0.5 vu, vv, vw, iu resulting output voltages and input currents for unity displacement factor operation at input and output, and the corresponding Fourier spectra are shown in Fig. 3. It can be observed that waveforms of output voltages and the input currents are very similar to those of the voltage source inverter and current source inverter except for the presence of the ripple on the 60-degree segments of each waveform. 0 0.5 1 1.5 π 2π 0 βi(t) 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 t (s) 1 βi(t) hbp βi(t) hcp FFT(vu) hap 0.5 βi(t) han 0 0 10 20 hbn βi(t) hcn 30 40 50 nth order (a) βi(t) 1 βi(t) (a) mv mw π 2π αo(t) ia, ib, ic, va mu 0.5 0 0.5 1 hup 0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 t (s) αo(t) hvp 1 αo(t) hwp FFT(ia) αo(t) hun αo(t) hvn 0.5 αo(t) hwn 0 0 10 20 30 40 nth order (b) αo(t) (b) Fig. 2 Waveforms of various switching functions for (a) CSB; (b) VSB for unity power factor operation at both sets of terminals. Fig. 3 Normalized (a) output phase-to-load-neutral voltage and spectrum; (b) input current and spectrum for the case of φi=0 and φo=0; - 932 - 50 III. VOLTAGE AND CURRENT TRANSFER CHARACTERISTICS In addition to operation at unity displacement factor at both input and output ports, the fundamental component of the output voltage can be varied as the input displacement angle varies and it is independent of the output displacement angle. Similarly, if the output displacement angle varies, the fundamental component of the input current varies and it is independent of the input displacement angle. For the extreme cases, the fundamental component of the input current is zero if φo=π/2 and the fundamental component of the output voltage is zero if φi=π/2. Between the two extreme cases, as illustrated in Fig. 4a, the output voltage fundamental component decreases as the input displacement factor decreases while the rms value of the harmonic component remains almost constant. Accordingly, the output voltage distortion factor, which is defined as the ratio of the fundamental rms value over the total rms value, decreases with lower input displacement factor. In a dual manner, as illustrated in Fig. 4b, the input current fundamental component decreases as the output displacement factor decreases while the harmonic component rms value remains almost constant. hap = 1 n ≠0 n ≠0 1 +∞ 1 ⎛ nπ hcp = + ∑ sin ⎜ 3 n =−∞ nπ ⎝ 3 ⎞ jn( βi ( t ) + 2π / 3) ⎟e ⎠ 1 +∞ 1 ⎛ 2nπ han = − ∑ sin ⎜ 3 n =−∞ nπ ⎝ 3 ⎞ jnβi ( t ) ⎟e ⎠ n ≠0 n ≠0 (10) 1 +∞ 1 ⎛ 2nπ ⎞ jn( βi ( t )−2π / 3) hbn = − ∑ sin ⎜ ⎟e 3 n =−∞ nπ ⎝ 3 ⎠ n ≠0 1 +∞ 1 ⎛ 2nπ ⎞ jn( βi ( t )+ 2π / 3) hcn = − ∑ sin ⎜ ⎟e 3 n =−∞ nπ ⎝ 3 ⎠ n ≠0 Similarly, the switching functions in (9) can be expressed in a Fourier series summation as hup = 1 1 +∞ 1 ⎛ nπ ⎞ jnαo ( t ) + ∑ sin ⎜ ⎟e 2 π n =−∞ n ⎝ 2 ⎠ n ≠0 1 1 +∞ 1 ⎛ nπ ⎞ jn(αo ( t )−2π / 3) hvp = + ∑ sin ⎜ ⎟e 2 π n =−∞ n ⎝ 2 ⎠ 0.8 n ≠0 0.6 hwp 0.4 1 1 = + 2 π +∞ 1 ⎛ nπ 2 ∑ n sin ⎜⎝ n =−∞ n ≠0 1 1 +∞ 1 ⎛ nπ hun = − ∑ sin ⎜ 2 π n =−∞ n ⎝ 2 0.2 n ≠0 ⎞ jn(αo ( t ) + 2π / 3) ⎟e ⎠ (11) ⎞ jnαo ( t ) ⎟e ⎠ 1 1 +∞ 1 ⎛ nπ ⎞ jn(αo ( t ) −2π / 3) hvn = − ∑ sin ⎜ ⎟e 2 π n =−∞ n ⎝ 2 ⎠ 0 0 15 30 45 60 75 n ≠0 90 Input Displacement Angle φ i (degree) hwn (a) 1 1 1 +∞ 1 ⎛ nπ ⎞ jn(αo ( t )+ 2π / 3) = − ∑ sin ⎜ ⎟e 2 π n =−∞ n ⎝ 2 ⎠ n ≠0 Substituting (10) and (11) into (3), together with (5), results in the following relationships. ω φ ω φ ⎡ 3 ⎤ (12) ⎛e ⎞ ⎤ ⎡ 3I ⎛ eφ e e φ ⎞ i =⎢ ∑ ⎜ 6k + 1 − 6k − 1 ⎟⎥ ⎢ 2π ∑ (−1) ⎜ 6k + 1 − 6k − 1 ⎟ e ω ⎥ π Total Input Current Fundamental Input Current Distortion Power Factor Harmonics of Input Current 1.2 j (6 k +1)( i t − i ) +∞ j (6 k −1)( i t − i ) +∞ ⎣ k =−∞ ⎝ ⎠⎦ ⎣ j (6 k +1)ωo t ⎡ 1 +∞ e j (6k −1)ωot k ⎛e − vu = ⎢ ∑ ( −1) ⎜ + π 6 k 1 6k − 1 k =−∞ ⎝ ⎣ 0.8 0.6 j k o a Input Current 1 +∞ 1 ⎛ nπ ⎞ jnβi ( t ) + ∑ sin ⎜ ⎟e 3 n =−∞ nπ ⎝ 3 ⎠ 1 +∞ 1 ⎛ nπ ⎞ jn( βi ( t ) −2π / 3) hbp = + ∑ sin ⎜ ⎟e 3 n =−∞ nπ ⎝ 3 ⎠ Total Output Voltage Fundamental Ouput Voltage Distortion Power Factor Harmonics of Output Voltage 1.2 Output Voltage The results shown in Fig. 4 are obtained through numerical evaluations. These results can be well explained if we conduct Fourier analysis on the input currents and output voltages. The switching functions in (8) can be expressed in a Fourier series summation as k =−∞ ⎞ ⎤ ⎡ 3 3Vi ⎟⎥ ⎢ ⎠ ⎦ ⎣ 2π o ⎝ −j o j 6k ⎠ ot ⎦ ⎛ e − jφi e jφi ⎞ j 6 k (ωi t −φi ) ⎤ − ⎥ ∑⎜ ⎟e 6k − 1 ⎠ k =−∞ ⎝ 6k + 1 ⎦ +∞ The fundamental component of the input current and output voltage can be determined to be: 0.4 I a1 = 0.2 0 0 15 30 45 60 75 90 Output Displacement Angle φ o (degree) (b) Fig. 4 Variation of the input current and output voltage versus output displacement angle and input displacement angle. 6 3I o π2 cos(φo ); Vu1 = 6 3Vi π2 cos φi (13) From (13), it can be observed that the maximum voltage transfer ratio occurs when the input displacement power factor is unity, which is 6 3 / π 2 =1.05. The maximum current transfer ratio occurs when the output displacement factor is unity. With the analytical expression in (13), we can study the real and reactive power flow across the power converter under different operating conditions, which is discussed in the following section. - 933 - IV. POWER FLOW To calculate the real power, only the fundamental component of the input currents and output voltages need to be considered since the active power transfer takes place with voltage and current of the same frequency. The input power and output power can be found with the expressions of the input and output quantities derived in (13) together with the input voltage sources and output current sources in (5). ⎞ 3 ⎛ 6 3I o 9 3 Pin = Vi ⎜ cos φo ⎟ cos(φi ) = 2 Vi I o cos φi cos φo 2 ⎝ π2 π ⎠ Pout = (14) reactive power (with inductive load) if φo is positive. Together with other quadrants, the characteristics of the input and output reactive power are illustrated in Fig. 6. The variation of the input reactive power and output reactive power with the input and output displacement angle is plotted against φi and φo in Fig. 8. Again, both the input and output reactive power are normalized to 9 3 π φo 2 Vi I o , is plotted against φi and φo in Fig. 5. Obviously, the power throughput reaches its maximum when φi = φo = 0, i.e. unity displacement power factor at both input and output ports. In contrast to the active power, the reactive power across the converter is not conserved. Thus, both the input and output ports can supply reactive power or absorb reactive power simultaneously. If the reactive power associated with fundamental components alone is considered, the reactive power on the input side and output side can be found as follows. ⎞ 3 ⎛ 6 3I o 9 3 Qin = Vi ⎜ cos φo ⎟ sin(φi ) = 2 Vi I o sin φi cos φo 2 ⎝ π2 π ⎠ Qout = Vi I o . In both plots, the absolute value of the reactive power is shown. It is easy identify the direction of the reactive power flow with reference to Fig. 6. ⎞ 3 ⎛ 6 3Vi 9 3 cos φi ⎟ I o cos(φo ) = 2 Vi I o cos φi cos φo ⎜ 2 π 2⎝ π ⎠ The active power throughput, normalized to 9 3 π2 Input supplies reactive power Output supplies reactive power Input absorbs reactive power Output supplies reactive power φi Input supplies reactive power Output absorbs reactive power Input absorbs reactive power Output absorbs reactive power (15) ⎞ 3 ⎛ 6 3Vi 9 3 cos φi ⎟ I o sin(φo ) = 2 Vi I o cos φi sin φo ⎜ 2 2⎝ π π ⎠ Since the phase angle φi and φo are defined as the lagging phase angle of the input an output current, the input side absorbs reactive power or the converter looks inductive to the voltage source if φi is positive. The output side supplies Fig. 6 Characteristic of input reactive power and output reactive power in different quadrants on the operation φi-φo plane. Fig. 5 Variation of the real power throughput with the output and input displacement angles. Fig. 7 Variation of the input reactive power with the output and input displacement angles. - 934 - 100 vu (V) 50 0 -50 -100 0 0.01 0.02 0 0.01 0.02 0.03 0.04 0.05 0.03 0.04 0.05 10 i u (A) 5 0 -5 -10 t (s) (b) Fig. 8 Variation of the output reactive power with the output and input displacement angles. V. Fig. 9 Simulation results of the output voltage and output current for RL load SIMULATION AND EXPERIMENTAL RESULTS Although the modulation process has been discussed with the sinusoidal input voltage and sinusoidal currents, the modulation process still applies if the output sinusoidal currents are replaced by the RL load. Waveforms from computer simulation of output voltages and output currents of a matrix converter fed from a 60 Hz, 70V, three phase source feeding a 70 V, 120 Hz to a three phase R-L load (R=8 Ω, L=10 mH) using Simulink® are shown in Fig. 9. The similar operating condition is used in the experiment except the voltage amplitude has lower value. The experimental results are shown in Fig. 10. VI. CONCLUSIONS In this paper, a new modulation/control strategy for the matrix converter featuring up to unity voltage transfer ratio is proposed. The voltage/current transfer ratio is studied using Fourier analysis. Furthermore, the real and reactive power flow across the converter under the phase control mode has been presented based on the Fourier analysis results. The simulation and experimental results for an RL load case reveals the practical feasibility of this approach. Such a low frequency modulation approach, combined with proper filter design and/or multi-pulse techniques, practical designs may be realized for application of the matrix converter at medium voltage high power applications using devices such as IGCTs. The combination of the proposed phase modulation together with conventional pulse width modulation provides independent specification of power factor at both the input and output ports of the matrix converter. 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