This Ricon service manual is for use by qualified service
technicians, and is not intended for use by nonprofessionals (do-it-yourselfers). The manual provides essential instructions and reference information, which supports qualified technicians in the correct installation and
maintenance of Ricon products.
Qualified service technicians have the training and knowledge to perform maintenance work properly and safely. For
the location of a Ricon authorized service technician in your
area, call Ricon Product Support at 1-800-322-2884.
Customer Name:
Installing Dealer:
Date Installed:
Serial Number:
32DSSE02.C
i
REVISION RECORD
REV
PAGES
DESCRIPTION OF CHANGE
32DSSE02.
C
2-9
Updated fig 2-13 to show 2
3-1
Changed figure 3-1 to show lubrication of platform folding hinges.
4-3
Updated Pump configuration to include 2 solenoid.
4-9
Added item 8-8 (PM224100108).
4-9
Made changes to items 2, 4-3, 6, 17, 21, 32.
4-13
Made changes to items 4, 4-1, 5-1, -2, -3, - 4, 7. Added items 7-12.
“
4-15
Made changes to items 4, 5, 19, 20, 23, 27, 29, 30, 33-1 & -2, 34.
“
4-17
Made changes to items 4-1, 5-1, 8, 10, 15, 16, 19–21, 23, 24, 26, 28–30,
32, 33-1, 34, 35, 43, 47, 49.
“
4-19
Made changes to items 1-1, 1-2, 1-3, 2-1, 2-3, 9, 16, 20-1 & -2, 21, 22-1, 2, -3, -4, 24, 25, 28.
“
4-20
Made changes to items 29, 32, 34, 36, 52-1, 56, 58, 59, 62, 80–82-2, 832, 85, 86-1 & -2, 87-1, 87-3, 89-1, 89-2, 90, 100, 104, 106.
“
4-23
Made changes to item 3.
“
nd
solenoid configuration.
nd
END OF LIST
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ECR / ECO
32DSSE02.C
4491/5269
FRONT COVER
TABLE OF CONTENTS
Chapter:
I.
Page
INTRODUCTION ....................................................................................................................... 1-1
RICON FIVE-YEAR LIMITED WARRANTY.................................................................................................... 1-2
A. SHIPMENT INFORMATION ..................................................................................................................... 1-3
B. GENERAL SAFETY PRECAUTIONS....................................................................................................... 1-3
C. MAJOR LIFT COMPONENTS .................................................................................................................. 1-4
II.
INSTALLATION ........................................................................................................................ 2-1
A. MECHANICAL INSTALLATION................................................................................................................ 2-1
1. LIFT LOCATION .................................................................................................................................. 2-1
2. LIFT INSTALLATION GUIDELINES.................................................................................................... 2-1
3. LIFT INSTALLATION INTO VANS ...................................................................................................... 2-2
4. LIFT INSTALLATION INTO BUSES.................................................................................................... 2-4
B. ELECTRICAL INSTALLATION ................................................................................................................. 2-5
1. INSTALL MAIN CIRCUIT BREAKER .................................................................................................. 2-5
2. ROUTE AND CONNECT MAIN POWER CABLE ............................................................................... 2-6
3. GROUND CONNECTIONS ................................................................................................................. 2-8
4. INSTALLATION OF UNSUPPORTED INTERLOCK DEVICES.......................................................... 2-9
C. FINAL ADJUSTMENTS .......................................................................................................................... 2-14
1. LIMIT SWITCH ADJUSTMENT ......................................................................................................... 2-14
2. PLATFORM TILT ADJUSTMENT ..................................................................................................... 2-16
3. TIE ROD ASSEMBLY INSTALLATION AND ADJUSTMENT ........................................................... 2-16
4. PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT ................................................... 2-17
5. PLATFORM LOAD SENSOR SWITCH ADJUSTMENT ................................................................... 2-18
D. VERIFY INSTALLATION ........................................................................................................................ 2-18
E. CUSTOMER ORIENTATION.................................................................................................................. 2-18
III. MAINTENANCE AND REPAIR ................................................................................................. 3-1
A.
B.
C.
D.
LUBRICATION.......................................................................................................................................... 3-1
CLEANING................................................................................................................................................ 3-2
MAINTENANCE SCHEDULE ................................................................................................................... 3-2
TROUBLESHOOTING.............................................................................................................................. 3-4
1. INTERLOCK INDICATOR DIAGNOSTICS ......................................................................................... 3-4
2. LIFT TROUBLESHOOTING ................................................................................................................ 3-5
E. HYDRAULIC CIRCUIT DIAGRAM............................................................................................................ 3-6
F. ELECTRICAL WIRING DIAGRAMS ......................................................................................................... 3-7
1. DIAGRAM LEGEND ............................................................................................................................ 3-7
2. LIMIT SWITCH STATES ..................................................................................................................... 3-8
3. WIRING DIAGRAMS ........................................................................................................................... 3-9
IV. PARTS DIAGRAMS AND LISTS............................................................................................... 4-1
APPENDIX
LIFT SPECIFICATIONS.......................................................................................... 4-22
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