XEB-5-B-LM Series FLUORESCENT EMERGENCY BALLAST 500 LUMENS (AC OUTPUT, TIME DELAY) INSTALLATION INSTRUCTIONS When using this lighting device safety precautions should be followed at all times PLEASE READ CAREFULLY AND FOLLOW ALL INSTRUCTIONS FOR YOUR OWN SAFETY 1. Prior to installation, battery connector must be open to prevent high voltage from being present on out put leads (red & yellow). It must be connected only after installation is complete and A.C. Power is supplied to the unit. 2. This device is designed for use with 8W-40W single pin, or bi-pin fluorescent lamps and 13W-36W 4-pin compact fluorescent lamps. These lamps are commonly available in the market. Please use energy saving, circline, U-shaped, or 4-pin rapid start compact fluorescent lamps. 3. Please ensure the electricity connections conform to the National Electrical Code and local regulations if applicable. 4. To avoid electric shock, please disconnect normal and emergency power supplies, and battery connector of the emergency ballast before servicing. 5. This device is designed for factory or field installation in either the ballast channel, or on top of the fixture, except air handling heated air outlets, sealed and gasketed fixtures, wet or hazardous location fixtures. Do not install this device near gas or electric heaters. 6. AC power source of 120 VAC or 277 VAC is required. 7. The battery is sealed, no-maintenance, and is not replaceable in the field. Please contact manufacturer for information on service. Do not attempt to service the battery. 8. Do not use accessory equipment that is not recommended by manufacturer. Failure to do so may cause unsafe conditions. Servicing should only be performed by qualified service personnel. 9. Do not use the product for other than it s intended purpose. PLEASE SAVE THESE INSTRUCTIONS INSTALLATION INSTRUCTIONS CAUTION: Before installing, make certain the A.C. Power is off and the EMERGENCY BALLAST'S unit connector is disconnected. 1. MOUNTING THE EMERGENCY BALLAST(BATTERY PACK) Remove the ballast channel cover. Mount the EMERGENCY BALLAST in the ballast channel at least 1/ 2 " away from the A.C. ballast(s). When battery packs are remote mounted, the remote distance can not exceed 1/ 2 of the distance from ballast to lamp specified by the A.C. ballast manufacturer. For example, if the A.C. ballast manufacturer recommends no more than 25' remote distance, then the battery pack's remote mounting distance should not exceed 12 1/ 2 ' . Under no circumstances should the battery pack exceed a distance of 50' from the lamp(s). 2. WIRING Refer to the wiring diagrams on the back page for the appropriate wiring of lamp(s) and ballast. Install in accordance with the National Electrical Code and local regulations. For additional wiring diagrams consult Customer Service. 3. INSTALLING THE LED COMBO TEST SWITCH(LCTS) Recessed Troffer Fixture - Select a convenient location with proper clearance in the ballast cover and drill or punch a 7/ 8 hole( 1/ 2 knockout). Insert the 7/ 8 bushing into the hole. Push the plastic tube through the bushing. Route the leads of the LCTS through the plastic tube. Connect the wires from the unit to the LCTS(VIOLET to VIOLET, BROWN to BROWN). Push the entire assembly back into the tube until the lens collar rests against the plastic tube. The plastic tube should be adjusted so that the LCTS is within 1/ 4 of the fixture lens. The LCTS must be visible after installation. Refer to IIIustration 1. Strip Fixture - Select a convenient location on the fixture so the LCTS can be seen after installation. Allow for proper clearance inside the fixture and drill or punch a 1/ 2 hole. Remove the nut from the LCTS. Push the LCTS housing into the 1/ 2 hole and secure with the nut. Connect the wires from the LCTS (VIOLET to VIOLET, BROWN to BROWN). Refer to IIIustration2. IIIustration 1 IIIustration 2 Recessed Troffer Fixture Strip Fixture FIXTURE LCTS FIXTURE BALLAST CHANNEL COVER EMERGENCY BALLAST EMERGENCY BALLAST PLASTIC TUBE BROWN(-) LEAD VIOLET(+) LEAD 7/8 BUSHING LCTS FIXTURE LENS OBSERVE PROPER POLARITY 4. WIRING THE A.C. INPUT A. The EMERGENCY BALLAST and A.C. ballast must be on the same branch circuit B. The EMERGENCY BALLAST requires an unswitched A.C. power source of either 120 or 277 volts. Select the proper voltage lead and cap the unused lead. C. When the EMERGENCY BALLAST is used with a switched fixture, A.C. Input to the EMERGENCY BALLAST must be connected ahead of the fixture switch. Refer to IIIustration 3 for switched and unswitched fixture wiring diagrams. Page 2 5. BALLAST WIRING BLOCK DIAGRAM IIIustration 3 Switched Fixture Unswitched Fixture BLACK BLACK WHITE A.C.BALLAST WHITE HOT A.C.LINE A.C.BALLAST HOT A.C.LINE WHT/BLK WHT/BLK WHITE COMMON (277V) ORG 1 LCTS 1 (120V)BLK BROWN(-) BROWN(-) VIOLET(+) VIOLET(+) WHITE COMMON (277V) ORG EMERGENCY BALLAST 1 LCTS BROWN(-) VIOLET(+) Select proper voltage lead.Cap unused lead. 1 (120V)BLK EMERGENCY BALLAST BROWN(-) VIOLET(+) Select proper voltage lead.Cap unused lead. 6. LABELS Attach the appropriate labels adjacent to the LCTS. Annotate Re-lamping label for lamp type and wattage. The 'Caution' and the 'Re-lamping' labels must be on the fixture in a readily visible location to anyone attempting to service the fixture. 7. COMPLETING INSTALLATION When the installation is complete, switch the A.C. power ON and join the EMERGENCY BALLAST' S unit connector. OPERATION Normal Mode - A.C. power is present. The A.C. ballast operates the fluorescent lamp(s) as intended. The LCTS will be lit providing a visual indication that the EMERGENCY BALLAST is in the standby charging mode. Emergency Mode - A.C. power fails. The EMERGENCY BALLAST senses the A.C. power failure and automatically switches to the Emergency Mode. One lamp is illuminated at reduced output, for a minimum of 90 minutes. When A .C. Power is restored, the EMERGENCY BALLAST switches the system back to the Normal Mode and resumes battery charging. TESTING & MAINTENANCE Pressing the red lens on the LCTS turns off the light on it, interrupts power to the designated A.C. ballast and forces the unit into emergency mode. The emergency lamp (s) is (are) now lit by the EMERGENCY BALLAST. On releasing the lens, fixture returns to normal mode after a momentary delay. To simulate a BLACK OUT use the circuit breaker to turn off the AC power. Initial Testing - Allow the unit to charge for approximately 1 hour, then press the LCTS to conduct a short discharge test. Allow a 24 hour charge before conducting a 11/ 2 hour test. This EMERGENCY BALLAST is a maintenance free unit, however, periodic inspection and testing is required. NFPA 101, Life Safety Code, outlines the following schedule: Monthly - Insure that the LCTS is illuminated. Conduct a 30 second discharge test by depressing the LCTS. One lamp should operate at reduced output. Annually - Insure that the LCTS is illuminated. Conduct a full 11/ 2 hour discharge test. The unit should operate as intended for the duration of the test. Written records of testing shall be kept by the owner for inspection by the authority having jurisdiction. SERVICING SHOULD BE PERFORMED BY QUALIFIED PERSONNEL. Page 3 WIRE DIAGRAMS FOR LAMP EMERGENCY OPERATION EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. For 1 Lamp Fixture A. Rapid Start AC Ballast BLACK BLUE BLUE WHITE AC BALLAST BLUE BLU/WHT YELL/BLK RED YELLOW RED VIOLET+ BROWN _ SWITCHED OR UNSWITCHED LINE ORANGE(277V) 1 BLACK(120V) UNSWITCHED WHITE EMERGENCY EMERGENCY BALLAST BALLAST LCTS COMMON C. Circline Rapid Start Ballast WHITE AC BALLAST RED BLUE BROWN _ BROWN LAMP WHITE RED WHITE RED 2 BATTERY CONNECTOR LCTS WHT/BLK SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED D. Instant Start Ballast SWITCHED OR UNSWITCHED LINE BLUE BLUE WHITE YELLOW 1 UNSWITCHED BLACK(120V) YELL/BLK AC BALLAST RED 2 ORANGE(277V) BLU/WHT WHITE COMMON EMERGENCY BALLAST RED BATTERY CONNECTOR WHT/BLK EMERGENCY BALLAST COMMON 1 RED LCTS _ UNSWITCHED WHITE 2 BLACK COMMON RED LAMP YELLOW 1 BLACK(120V) 2 UNSWITCHED WHITE EMERGENCY BALLAST VIOLET+ ORANGE(277V) 1 BLACK(120V) YELLOW BLUE BLU/WHT YELL/BLK VIOLET+ SWITCHED OR UNSWITCHED LINE ORANGE(277V) BLU/WHT YELL/BLK BLUE OR RED SWITCHED OR UNSWITCHED LINE SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED 1 BLUE AC BALLAST BATTERY CONNECTOR WHT/BLK RED WHITE WHITE 2 BLACK BLACK RED RED LAMP B. Instant Start Slimline Ballast RED WHITE 2 WHT/BLK BATTERY CONNECTOR LAMP SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED 1 2 LCTS 1 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED For 2 Lamp Fixture A. Rapid Start AC Ballast BLACK BLUE BLUE WHITE YELLOW AC BALLAST BLUE BLU/WHT YELL/BLK RED BROWN WHITE _ COMMON BATTERY CONNECTOR BLUE AC BALLAST RED YELLOW VIOLET+ BROWN LAMP 1 ORANGE(277V) WHITE _ LCTS WHT/BLK WHITE YELLOW BROWN _ EMERGENCY BALLAST LCTS RED WHITE WHT/BLK 2 BATTERY CONNECTOR 1 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED SWITCHED OR UNSWITCHED LINE WHITE BLUE BLUE AC BALLAST BLUE RED WHITE BATTERY CONNECTOR SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED 1 BLACK(120V) YELL/BLK WHITE YELLOW RED EMERGENCY BALLAST VIOLET+ _ LAMP 1 EMERGENCY LAMP ORANGE(277V) BLU/WHT BROWN RED 2 RED 2 BLACK 1 COMMON 1 UNSWITCHED COMMON RED LAMP 1 EMERGENCY LAMP 1 D. Instant Start Electronic Ballast 2 EMERGENCY LAMP RED BLACK(120V) SWITCHED OR UNSWITCHED LINE UNSWITCHED BLACK(120V) EMERGENCY BALLAST BLU/WHT YELL/BLK SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED C. Serves Sequence Instant Start Ballast BLU/WHT YELL/BLK ORANGE(277V) VIOLET+ RED LCTS WHT/BLK BLUE AC BALLAST 2 2 WHITE WHITE WHITE 1 BLACK UNSWITCHED LINE BLUE BLUE RED LAMP 1 EMERGENCY LAMP 1 UNSWITCHED BLACK(120V) EMERGENCY BALLAST VIOLET+ B. LEAD/LAG Instant Start Slimline Ballast SWITCHED OR BLACK ORANGE(277V) YELLOW RED YELLOW SWITCHED OR UNSWITCHED LINE LCTS WHT/BLK NOTE: Use proper tap to cap unswitched AC lead UNSWITCHED COMMON WHITE RED 2 BATTERY CONNECTOR 1 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED WIRE DIAGRAMS FOR LAMP EMERGENCY OPERATION EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. For 2 Lamp Fixture Emergency only E. Circline Rapid Start Ballast BLACK WHITE BLUE WHITE RED RED RED BLUE RED BLU/WHT YELL/BLK AC BALLAST ORANGE(277V) One (1) Lamp Without AC Ballast 1 BLACK(120V) CAP CAP UNSWITCHED WHITE COMMON YELLOW EMERGENCY BALLAST VIOLET+ BLUE WHITE SWITCHED OR UNSWITCHED LINE BLUE RED _ BROWN ORANGE(277V) 1 BLU/WHT YELL/BLK BLACK(120V) YELLOW VIOLET+ WHITE LAMP 2 RED BROWN _ COMMON EMERGENCY BALLAST RED WHITE EMERGENCY LAMP LAMP 1 CAP BATTERY CONNECTOR WHT/BLK 1 2 RED WHT/BLK LCTS UNSWITCHED WHITE BATTERY CONNECTOR LCTS 1 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED 2 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED For 3 Lamp Fixture A. Rapid Start Ballast BLUE BLUE BLACK WHITE AC BALLAST BLUE ORANGE(277V) BLACK(120V) BLU/WHT YELL/BLK BLUE/WHT BLUE/WHT YELLOW YELLOW RED RED YELLOW VIOLET+ BROWN LAMP 1 EMERGENCY BALLAST WHITE SWITCHED OR UNSWITCHED LINE 1 UNSWITCHED COMMON B. Instant start Ballast BLUE BLACK _ AC BALLAST 2 RED ORANGE(277V) BLACK(120V) YELL/BLK EMERGENCY BALLAST VIOLET+ WHITE YELLOW BLUE BLUE RED BROWN _ 2 BATTERY CONNECTOR LCTS LAMP 1 WHT/BLK UNSWITCHED WHITE RED LAMP 2 1 COMMON RED BATTERY CONNECTOR LCTS EMERGENCY LAMP BLUE BLUE/WHITE WHITE RED WHITE SWITCHED OR UNSWITCHED LINE LAMP 2 WHT/BLK EMERGENCY LAMP 1 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED 1 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED For 4 Lamp Fixture A. Instant Start Ballast BLUE BLACK WHITE YELLOW YELLOW AC BALLAST B. Rapid Stapt Ballast SWITCHED OR UNSWITCHED LINE BLUE ORANGE(277V) BLUE/WHITE BLACK(120V) YELL/BLK BLUE RED RED YELLOW VIOLET+ BROWN _ EMERGENCY BALLAST WHITE LAMP 2 LAMP 3 EMERGENCY LAMP UNSWITCHED COMMON WHITE AC BALLAST BROWN BROWN 2 BATTERY CONNECTOR LCTS RED RED BLACK YELLOW YELLOW RED WHITE RED LAMP 1 1 SWITCHED OR UNSWITCHED LINE BLUE ORANGE(277V) BLUE/WHITE BLACK(120V) YELL/BLK BLUE/WHITE BLUE/WHITE BLUE BLUE LAMP 1 YELLOW VIOLET+ _ BROWN EMERGENCY BALLAST 1 WHITE UNSWITCHED COMMON RED WHITE RED 2 BATTERY CONNECTOR LCTS LAMP 2 WHT/BLK LAMP 3 1 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED WHT/BLK 1 EMERGENCY LAMP NOTE: Use proper tap to cap unswitched AC lead 2 SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD. DO NOT MATE CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLED