Modular Universal Battery Charger

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www.thalescomminc.com
●● Simultaneous charging of multiple warfighter battery types:
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●●
●●
●●
●●
●●
●●
●●
AN/PRC-148, AN/PRC-152, AN/PRC-154 HMS Rifleman Radio,
BB-2590, Land Warrior and Nett Warrior LI-80 and LI-145,
conformal batteries BB-2525 and BB-2521
Comprehensive battery management software to aid in
managing use/deployment of batteries
Simple, intuitive user interface
Built-in battery tester and analyzer
Rugged and sealed – Tier 1 capable
Charges in heavy rain without cover
Charges from solar panels and generators
Units can be cascaded and powered from a single power source
Man portable and vehicle mount
A Single Charging Solution that Drastically Reduces Overall Weight, Size, Cost, Complexity, Repair, Maintenance,
and Logistics Support
Modular Universal Battery Charger
Modular Universal Battery Charger
www.thalescomminc.com
The Modular Universal Battery Charger (MUBC) solution is a scalable charging system that charges a wide range of military and commercial
batteries and also provides for the addition of new batteries through software upgradability and an innovative modular design. The base unit
weighs approximately 6 pounds, is small enough to be carried in a ruck sack, and is rugged enough to be vehicle mounted. Multiple MUBC
charging systems can be cascaded without requiring any tools. This system is based on technology from field-proven trials and allows charging
in heavy rain without cover and in other harsh environmental conditions. It is optimized to provide the warfighter with the ability to harvest
power from solar panels and scavenge power from batteries and a variety of other power sources.
The MUBC combines the functions and capabilities of multiple battery chargers into one small, scalable package. It provides battery charging
technology to the warfighter through a highly rugged, field-deployable, multi-battery modular solution for austere mission environments. The
MUBC has a built-in battery test/analyzer function that allows the user to display the “health” of batteries in a matter of seconds.
PERFORMANCE/BENEFITS:
Built-in Battery Test /Analyzer: Performs battery health check with a couple of clicks. MUBC display identifies batteries that have less than
80% capacity
●● Charges Multiple Batteries: Standard configuration allows charging of multiple standard DoD battery types
●● Modular Cup Design: Allows user customization of charging cups for unique and future batteries
●● Operational MIL-STD-810G: What other chargers call misuse, the MUBC considers normal mode of operation. For example, the MUBC allows
charging in inclement weather
●● Power Harvesting: Capable of harvesting energy from solar energy and batteries
●● High Efficiency: >90% efficient when operating from DC sources
●● Vehicle Mounting: Provides a small and light footprint for vehicle installations
●● Fast Charging: Charges AN/PRC-148 batteries in less than 3 hours
●● Scalable: Multiple chargers can be connected to power from a single power source
●●
TECHNICAL SPECIFICATIONS
ParameterPerformance
●● Charging Bays
12 Charging bays-requires optional charging strip 1600797-X (where x is 3, 4, or 5)
●● Simultaneous Charging
8 batteries
●● Simultaneous + Series Charging
12 batteries
●● Expandability
Multiple units can be connected from a single power source
●● Modularity
Removable cups to allow custom configurations
●● Maximum Charge Power (per bay)
40 W
●● Total Power
150 W Typical
●● Input DC Voltage Range
10 - 33.6 VDC
●● Input DC Robustness
MIL-STD-1275D
●● Input AC Voltage Range
90 - 265 VAC
●● Input AC Robustness
MIl-STD-704F
●● Chemistries
Lithium-ion, NiCad, NiMH
●● Smart Charging Protocols
Smart Battery Bus (SMBbus), DQ
●● Power Modes
100 W and Full Power
●● Power Harvesting
Solar, external DC power sources such as BA-5390
●● Display
Multi-color LED display
Physical (Basic Unit)
●● Length:
8.0 inches
●● Width:
8.7 inches
●● Height:
5.3 inches
●● Weight:
Approx 6 lbs
MULTI-PROTOCOL BATTERY COMPATIBILITY
Battery
Device(s)
8-Bay MUBC
Environmental (Per MIL-STD-810G)
●● Vibration (Ground Mobile)
●● Shock and Drop
●● Driven Rain
●● Sand and Dust
●● Humidity
●● Operating Temperature: -10º to 50ºC
●● Storage Temperature: -40º to 85ºC
AN/PRC-154
Rifleman
8
AN/PRC-148
JEM/MBITR
4
AN/PRC-152
Harris
4
LI-145/LI-80*
Land, NETT Warrior
3
Conformal Batteries**
Various
3
Data Ports
●● USB for Firmware Upgrade
●● CANBus for Unit to Unit Communication
BB-2590 - SMBbus Compliant
Various
1
USB
Smart Phone, Mobile Computing
2
Vehicle Options
●● Single and dual vehicle shock tray
*The quantity shown assumes use of PN 1600797-3 and cables PN 85516-001.
**The quantity shown assumes use of PN 1600797-3 and cables PN 85516-001 or PN 1600797-5 with MCC. Configuration
assumes 1600797-11 charging cups
ANCILLARY COMPONENTS
Configuration
Thales Part
Number/NSN
Standard
DC Cable
Hard
Cover
1100700-501
•
•
•
•
•
•
1100700-504:
6130-01-617-1180
•
•
•
•
1100700-506:
6130-01-612-1912
•
•
•
1100700-507:
6130-01-612-5072
•
•
•
1100700-502
1100700-503:
6130-01-617-1185
Extended DC
Cable
AC/DC
Supply
BB-2590
Charging
Strip
Conformal
Charger
Solar
Cable
120W
Solar
Panel
•
•
•
Note: For 1100700-504, the charging strip is 1600797-3, and, for all other configurations, the charging strip is 1600797-5.
MUBC ILLUSTR ATIONS
8-Bay MUBC
MUBC w/Single Shock Tray
8- Bay MUBC
w/Tactical Cover
Expansion Port, Power Input,
and USB Connectors
16-Bay MUBC
w/Solar Panel
MUBC Front Panel
8-Bay MUBC w/Charging Strip
(4S Module)
Multiple MUBCs Harvesting Power from a Single
Source
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MUBC AND ACCESSOR IES
1100725-501: MUBC Programming Kit, used to update the
MUBC software. The kit includes
the MUBC Programmer Software
(PN 1701191-1) and the programming cable (PN 3500912-501)
1600787-1: 300 Watt AC/DC
Power Supply, Comes with a
detachable 6ft NEMA 5-15P Standard AC Plug.
1600787-2: 150 Watt AC/DC
Power Supply, Comes with a
detachable 6ft NEMA 5-15P Standard AC Plug.
1600790-1: Rugged Transit
Case, Transport case for MUBC
Charger with built in compartment for AC/DC Power Supply
1600797-1: 8-Bay MUBC (Note:
MUBC Shown is with the
1600797-5 Conformal/BB-2590
Battery Charging Strip)
1600797-2: MUBC Tactical
Cover, for use in vehicle
applications with Thales single or
dual V-Kit
1600797-3: LI-145 / BB-2590
Charging Strip USB (4S Module),
MUBC module for charging a
BB-2590 battery and three
conformal batteries (Requires
PN 85516-001 Conformal Charging Cable)
1600797-4: BB-2590 Charging
Strip, USB, MUBC Module for
charging a BB-2590 battery.
Provides two USB 3.0 charging
ports.
1600797-5: Conformal/
BB-2590 Battery Charging StripUSB, MUBC Module for charging BB-2590 battery and 3-Bay
conformal batteries.
(Requires PN 4102560-501 Modular Conformal Charger)
1600797-8: Soft Cover, MUBC,
allows for fully loaded (with
radios / batteries installed) to be
hand carried.
1600797-9: Remote Display Analyzer, (RDA) provides a remote
indicator/controller module. displays battery health, state of
charge, and detail battery parameters such as charge power,
temperature. It is ideal for remote monitoring of batteries in
vehicles.
1600797-10: Bluetooth Interface Adapter, provides a wireless remote indicator/controller
module. Displays battery health,
state of charge, and detail battery parameters such as charge
power, temperature. It is ideal
for remote monitoring of batteries in vehicles. The Bluetooth
module can be used with Thales
Battery Management Software
(PC or Android)
1600797-11: Removable Cups,
Standard MUBC Configuration
1600813-1: 120 Watt Solar
Panel, 120 Watt Solar Charger is
a foldable, lightweight, durable
and extremely portable solar
panel. The 120 Watt Foldable Solar Charger fits easily into most
bags or rucksacks, which makes
it the perfect expeditionary
accessory to provide power for a
wide range of electronics
3500871-501: 9’ DC Cable, NATO
38999 to Alligator Clips, MUBC
DC Cable for direct interfaces
to DC sources 10-33.6V
3500871-503: 7’ Vehicle DC
Cable, NATO 38999 to #10 ring
terminal and MS27142-2 vehicle
connector, MUBC DC Cable for
direct interfaces to vehicle DC
sources 10-33.6V
3500910-501: MCC Remote
Charging Cable
3500912-501: Programming
Cable (USB Type A connector
to DB15), Provides interface
between the computer and charger when performing software
upgrades
4102560-501: Modular
Conformal Charger, (MCC)
Tactical Cover with 3-bay
conformal charging for MUBC
4600171-1: Vehicle Mount Kit
(Single V-Kit), with quick mount /
dismount for single configuration
MUBC in vehicles with limited
space. Kit includes 12’ DC Cable
and mounting hardware. (Tray
shown without cable)
4600172-1: Vehicle Mount Kit
(Dual V-Kit), with quick mount /
dismount for dual configuration
MUBC. Kit includes 12’ DC Cable
and mounting hardware.(Tray
shown without cable)
85516-001: 2’ Conformal
Charging Cable, for Conformal
or LI-145/LI-80 Batteries
85518-002: 6’ Solar Power
Harvesting Cable, MUBC Solar
Power Cable with Delphi connector for direct interfaces to Thales
120 Watt Solar Panel 10-33.6 V
85565-001: Harvesting Cable,
Provides power from the BB-2590
to the MUBC
85563-001: External Charging
Cable, Provides power from
6-pin circular on the MUBC to the
BB-2590
85564-001: Dual BB-2590
Charging Cable, Provides power
from 26-pin DSUB on the MUBC to
two BB-2590s
1100730-501: MUBC Battery
Management Software (BMS),
A complete PC based Windows
(32 bit) graphical user interface
designed as a tool for managing
and monitoring Smart batteries.
The BMS requires either a cable
(provided) or a Bluetooth device
(1600797-10) to operate.

Non-U.S. Government sales are subject to U.S. Government approval.

Specifications are subject to change without notice.
Thales Communications, Inc.
22605 Gateway Center Drive | Clarksburg, MD 20871
Toll-Free: 1.800.914.0303 | Phone: 240.864.7643 | Fax: 240.864.7920
E-mail: Solutions@thalescomminc.com | Website: www.thalescomminc.com
2253:043013:V6
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