Symmetrical Hybrid Multilevel Dc-Ac Converters Using the PD-CSV Modulation G. Carmona, R. Ramos, D. Ruiz-Caballero*, S.A. Mussa** , T. Meynard *** *P. Universidad Católica de Valparaíso School of Elec.Engineering – EIE Power Electronic Laboratory – LEP Av. Brasil 2147, P.O. BOX 4059, Valparaíso, CHILE. domingo.ruiz@ucv.cl **Federal University of Santa Catarina Department of Electrical Engineering Power Electronics Institute – INEP P. O. BOX 5119 – 88040-970 Florianópolis – SC – BRAZIL E-mail: samir@inep.ufsc.br Abstract – In this paper will be studied the Phase Disposition (PD) modulation with application of the modulation known as Centered Space Vector (CSV PWM) to the hybrid multilevel symmetrical inverter [4]. Using the generated distortion rate obtained, a comparison with the PSD modulation originally applied is made. The article included the results of an experimental low-power prototype with its fast switches operating at 1.6 kHz and the slow switches operating at 50 Hz. The control circuit is implemented with DSP. I. INTRODUCTION In the eighties Nabae and others [5], the interest in converting high quantities of energy using multilevel inverters raised as the NPC (Neutral Point Clamped) topology were introduced. These converters are appropriate in high voltage and high power applications, because of its capacity of synthesize waveforms with lower harmonic distortion and achieve high voltages using devices with a lower voltage [5]. The NPC topology can be applied to obtain a great number of levels in the output. As this number increase, the output waveform is composed of more steps, and approaches even more of a sinusoid. Theoretically is possible to obtain a signal with zero harmonic distortion, using an infinite number of levels. Unfortunately, the output level number is limited due to different restrictions as the voltage unbalance at the output capacitors, circuit layout and restrictions on packaging. In the last years, lots of topologies have been introduced and studied [3-7], as the Flying Capacitor, the cascade inverters with separated CC sources and, inside this last, the Asymmetrical Multilevel Hybrid Inverter. Recently, another topology has been introduced, named Symmetrical Multilevel Hybrid Inverter, shown in Fig. 1 in its one-phase form [4]. This circuit is modulated by Phase Shifting Disposition (PSD), obtaining a low harmonic distortion. Also, it has shown a good alternative to the conventional Hybrid converter developed by Manjrekar and Lipo [9]. In this work, it will be applied the Phase Disposition modulation (PD) with application of the modulation known as Centered Space Vector (CSV PWM), obtaining the generated distortion rates to compare with the PSD modulation originally applied. ***LAPLACE, UMR CNRS N°5213 2 Rue Camichel – BP7122 31071 Toulouse – FRANCE meynard@laplace.univ-tlse.fr II. SYMMETRICAL HYBRID MULTILEVEL INVERTER The symmetrical hybrid multilevel inverter, shown in Fig. 1, acts as an one-phase inverter with five output voltage levels. The three-level cell (CT) switches can operate in a maximum voltage value of ‘E’, and, with an adequate modulation technique, they operate in high frequency (few kHz). In the other way, the switches (S5, S6, S7 e S8), which compose the H-bridge, must support a maximum voltage level of ‘2E’. These switches operate at low frequency with zero-voltage turn-on and turn-off. You could say the proposed inverter can also be classified within the group of multilevel hybrids inverter. As shown in [7], the cascaded conventional symmetrical multilevel inverters based in H-bridge have an output voltage number given by 2N+1. To the studied case, the output levels are obtained following the same law. Then, there are 2N+1 levels in the load, where N is the number of CC sources. D S1 S1 x E S7 DS7 S8 DS8 S2 DS2 S3 D S3 E S5 DS5 S6 D S6 y DS4 S4 Load b a (a) vab(t) 2E S1,S4 E S2 S1 S2 S3 S3 S4 0 S2 S4 S5-S8 ON S6-S7 OFF S5-S8 OFF S6-S7 ON S1 S3 S2 S4 S2 S1 S2 S3 S3 S4 S1 S3 t -E S1,S4 -2E (b) Fig. 1. (a) One-phase symmetrical hybrid multilevel inverter. (b) Output voltage waveform. Patent Pending If three inverters output were connected in wye, feeding a three-phase load connected in wye, the result is a threephase symmetrical hybrid multilevel inverter, as shown in Fig. 2. Also, is it possible to arrange a version as a delta-delta connection or as delta-wye connection. Lo : Load’s equivalent inductance fs : Switching frequency O S1a E DS1a S1b S7a DS7a S2a DS2a S5a DS5a S8a DS8a S3a DS3a S 6a DS6a E E DS1b S1c S7b DS7b S2b DS2b S5b DS5b S8b DS8b S3b DS3b S6b DS6b E E S4a DS4a DS1c S7c DS7c S2c DS2c S5c DS5c S8c DS8c S3c DS3c S6c DS6c (a) E S4b DS4b S4c DS4c Inverter leg U V W N Fig. 2. Three-phase proposed circuit. III. APPLIED MODULATIONS A. Phase Shifting (PSD) Modulation Strategy The modulation strategy to drive the fast switches is based in the PWM sinusoidal modulation known as Phase Shifted Disposition (PSD). In this modulation, the output signal is obtained from the comparison between a rectified sinusoid and the carrier waveform, which has two triangular signals, with 180 degrees of phase difference, as shown in Fig. 3(b). The modulator circuit is composed by three reference signals, sinusoidal signals rectified and with 120 degrees of phase difference, which are compared to the two triangular carriers. The common point between the inverters will be named as ‘o’, and the common point in the load wye connection as ‘n’. Each connection point between the onephase inverters and the load will be named as ‘u’, ‘v’ and ‘w’. With this modulation scheme, the command signals generated to the switches are shown in Fig. 4. (b) Fig. 3. (a) Command circuit to the switches (b) Modulator and carrier signals. Fig. 4. Command signals to the switches. In the circuit simulation all components are considered ideal. Figure 5 shows the waveforms of the phase voltage, line-to-line voltage (bottom), and phase current (top) in steady-state. It can be seen that the number of levels in lineto-line voltage is nine, but their utilization is not optimal since there are many switching periods where three different levels are used. In this case, the current ripple is clearly visible. A.1 Simulations of the Symmetrical Hybrid Multilevel Inverter using PSD In this section are shown the results obtained from digital simulation of the circuit in Fig. 4, using the PSD modulation, with the following specifications: 2E 3kV , f 0 50 Hz . P KW 120 , , L =51mH , ( , 1 o f s 1600 Hz ), mi 0.94 Ro 21.33 m f 32 cos( ) 0.8 . Where: Po : Output power f0 : Fundamental frequency at the load Vf1 : Fundamental RMS voltage cos( ) mi : Load’s power factor : Modulation index mf : Frequency index Ro : Load’s equivalent resistance Patent Pending Fig. 5. PSD sinus modulation waveforms: (top) Phase current, (bottom) phase voltage and line-line voltage Figure 6 shows the frequency spectrum of these voltages. The high frequency components appear in wide groups centered around multiples of 3.2kHz which is twice the switching frequency; the fact that it is the double of the switching frequency is due to the interleaved control of the two cells of a same leg. It can also be observed that the shape of the spectrum of the line-line voltage of the three-phase inverter is not very different from that of the phase voltage. Fig. 7. Implemented model in Simulink to the simulations. B1. Implemented Models to the digital simulation Fig. 6. (top) Frequency spectrum of the phase voltage of the inverter vun(t). (bottom) Frequency spectrum of the line-line voltage of the three-phase inverter vuv(t). The utilized model of the inverter was developed in reference [4]. The circuit implemented can be seen in Fig. 7. The final reference signals defined by Equations (1), (2) and (3), are constructed using the blocks represented in Figures 8, 9 and 10. B. Centered Space Vector (CSV-PWM) Modulation Strategy Refa Product 1 Refa Va' Vref_a Add14 The centered space vector PWM derives from the study realized in [1]-[2], and consists in having N-1 carrier signals with same amplitude, phase and frequency, where N represents the level number of the inverter. The reference signals are superposed over the carrier signals, and the intersection point of both signals determines the switches’ voltage level in the output, to each transition cycle or operating state. The Phase Disposition modulation can be extended to CSVPWM, initially adding an offset that contains the all zero sequence components to voltages references, Vk (k a, b, c) then: [max(Va , V , Vc ) min(Va ,V , Vc )] b b V k 2 V' k Refb Refb Vb' Product 1 Refc Refc Product 2 Vc ' Voff Subsistema Vk' Out 2 [V ' k ( N 1)VDC / 2] mod VDC Vc ' offset 3 Fig. 8. System to generate the reference signals, in phases A, B and C. 1 Refa Add 4 2 Refb VREF _ K 2 [max(Va'' , V '' ,Vc'' ) min(Va'' ,V '' ,Vc'' )] b b 2 Add 5 3 Refc 4 Voff 3 Vc' Add 2 Add 6 max MinMax 1 -K - min Gain MinMax Fig. 9. Model to generate the signal with zero sequence component. 1 Va' mod (3) V'a'' Add7 max Mod 1 2 Vb ' MinMax 3 mod Vb'' -K- Add8 Mod 2 3 Vc' Add9 Mod 3 1 offset 1 Add10 Vc '' Gain 1 min 1/4 MinMax 2 0.5 offset Fig. 10. Model to obtain the output offset. Patent Pending 2 Vb ' Add 1 mod VDC 1 Va' Add (2) The presented equation is used because in multilevel inverters, it is necessary to identify which reference signal is responsible for the beginning of the vector sequence that is present in each semi-cycle of the carrier signal. The absolute value of the offset guarantees that half of the spatial vectors remain centered during the operating period of the switch. Finally, the reference signal that incorporates the offset optimizing the spectrum in certain regions [2] is defined by: V' k Voff '' Vb' Voff Add 3 V '' k 3 Vref_c Add16 Va' (1) A modulus function that identifies which of the reference signals is the responsible for the first and last transition of the switch in each interval; hence the voltages references are given by: 2 Vref_b Add15 offset 2 Add17 1 Voff'' In Figure 11, the reference signals are shown over the complete modulation depth range. In particular, the regions where a DC offset is added are clearly visible. For carrier generation, the system in Fig. 12 can be implemented, which consists of four triangular signals that have the same disposition of phase, frequency and amplitude, as explained before. The multilevel waveform in each phase is then generated by comparing the reference to each carrier and summing the four 2-level results to obtain a five-level signal. As explained in [8], this 5-level signal can be used as an input for a state machine (Fig. 13). It should be noted that this part of the controller is the only one that is specific to the Hybrid Multilevel Inverter. The only input of this state machine is the multilevel waveform, and all the transitions in it are defined by the comparison of the input signal with thresholds 0.5, 1.5, 2.5, 3.5 and 4.5. As can be seen from Fig. 14, accounting for the basic rules of power electronics and commutation cells, only 3 logic inputs can be used to control this converter. These three binary signals form a vector that can take 8 different values, but 12 states are required for the state machine which indirectly corresponds with the memory of former states. Fig. 13. State machine used to generate the control signals. Fig. 14. The three effective control signals of the Hybrid MultiLevel Converter. Fig. 11. Sinusoidal references Va,Vb,Vc and derived references VREF_a, VREF_b, VREF_c for PDCSV (Modulation depth ramping from 0 to 1.15). 1 In 1 > double triangular 1 0.5 Constant 2 > + + double Triangular 2 < + + double Triangular 3 .5 Constant 1 < double Triangular 4 1 Constant 3 <= 0 double gate S Constant Fig. 12. System used to generate the multilevel waveform in each phase. Patent Pending B.2 Digital Simulation with CSVPWM Modulation applied to the Symmetrical Hybrid Multilevel Inverter The design specifications are the same as those of the PSD modulation. The results of the digital simulation of the circuit in Fig. 7 are presented, with the project data specified to PSD modulation. Ideal components were considered. Figure 15 shows the load current (top), line-to-line voltage obtained in the inverter’s output, and the phase voltage (bottom) in the load. Compared with Fig. 5, the load current ripple has been greatly reduced. It can also be observed that the line and phase voltages are respectively five and nine level waveforms, like in figure 5, but the levels are now better used; only two adjacent levels are used over each switching period, and this statement applies to the phase voltage as well as to line-line voltage. Figure 16 shows the four carrier signals and the phase voltage reference. In this simulation, natural sampling is used but it is clear that the experimental setup will use sampling synchronized with carrier peaks (either at the carrier frequency or at double the carrier frequency) to avoid extra commutations, and short pulses. IV. EXPERIMENTAL RESULTS Fig. 15. (top) Load current, (bottom) phase voltage and line-line voltage. Fig. 16. Reference and carriers with PD-CSV PWM technique. To validate the proposed topology, an experimental prototype of the three-phase symmetrical hybrid multilevel inverter, is being built. Figure 18 shows the prototype of the inverter, built and tested in the laboratory. The modulation strategy that goes with the switches is based on the Phase Disposition Centered Space Vector (PD-CSV) PWM technique and PSD, which has been implemented employing a DSP. The DSP TMS320F2812 was used to generate the signals required for the control of the inverter. In Fig. 19 the block diagram of the DSP implementation modulation software. In Fig. 20 and 21, are shows de experimental results of the switched voltages and frequency spectrum of both modulations strategy. Fig. 18. Photograph of the implemented three-phase prototype. Figure 17 shows the frequency spectrum of the phase voltage and line-to-line voltage. Unlike Figure 6, there is only one harmonic in the phase voltage spectrum around 3.2 kHz and its amplitude is very high. This harmonic is generated by the switching, and because the carriers are all in phase, its amplitude is maximized and its phase is directly imposed by the carriers. The same carriers being used for the three phases of the converter, this component is present on all phases and cancels in the line-line voltage, which can be seen in the same figure. Comparing these two modulation strategies, it can be seen in the time domain as well as in the frequency domain that PDCSV gives better results than Sinus PSD. Fig. 17. Frequency spectrum of the phase (top) and line-to-line (bottom) voltage of the three-phase inverter, in percentage of the fundamental. Fig. 19. Block diagram of the DSP software implementation. Patent Pending V. CONCLUSIONS 50 Amplitude(V) 40 30 20 10 0 0 1000 2000 3000 4000 5000 6000 Frequency (Hz) 7000 8000 9000 10000 1000 2000 3000 4000 5000 6000 Frequency (Hz) 7000 8000 9000 10000 50 Amplitude(V) 40 30 20 10 0 0 Fig. 20. Experimental switched phase and line-line voltages (top) and frequency spectrum of the phase and line-to-line (bottom) using PSD modulation. This article presented the single-phase and three-phase symmetrical hybrid multilevel inverter circuit and the associated modulation technique. Both single and three-phase circuits are characterized by operating with fast switches in the inverter cell and with slow switches in full-bridge configuration, to transfer the energy to the load It has been shown how standard multilevel control strategies can be applied to this converter, and in particular, it has been shown how a state machine can help applying threephase operation to the symmetrical hybrid multilevel inverter. With this approach it is very easy to switch from one strategy to the other, and for example comparing sinus PSD and PDCSV becomes simpler. Studying other variants or the influence of a single characteristic of the control is possible. For example, the influence of zero sequence components injection only, PD only, or DC offset only is possible and this allows a better understanding of the different characteristics of this optimized control. The main disadvantage is that with modulation PD-CSV, regarding to PSD, the natural balance voltages in the capacitors is lost. So with these modulation techniques become necessary controls to maintain balanced these voltages. REFERENCES [1] [2] [3] [4] [5] [6] 50 Amplitude(V 40 30 [7] 20 10 0 [8] 0 1000 2000 3000 4000 5000 6000 Frequency (Hz) 7000 8000 9000 10000 50 Amplitude(V) 40 [9] 30 20 10 0 0 1000 2000 3000 4000 5000 6000 Frequency (Hz) 7000 8000 9000 10000 Fig. 21. Experimental switched phase and line-line voltages (top) and frequency spectrum of the phase and line-to-line (bottom) using PD-CSV modulation. Patent Pending Brendan P. McGrath, Donald G. Holmes and Thomas A. Lipo, “Optimized Space Vector Switching Sequences for Multilevel Inverters”. IEEE Transactions on Power Electronics, vol. 18, N° 6, November 2003. Brendan P. McGrath, Donald G. Holmes and Thierry Meynard. “Reduced PWM Harmonic Distorsion for Multilevel Inverters Operating a Wide Modulation Range”. 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