Lindab Doorline
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Assembly Instructions Garage door
Lindab Doorline TM
Lindab Garage door
Assembly instructions
Lindab Doorline
|
Garage door
Garage door
Before you start
These instructions MUST be read carefully BEFORE using the door.
These operating instructions apply only
to complete Lindab products. If the
door and the electrical controls are of
different makes, use only the relevant
section.
When operating the door it is particularly important to be careful if other
people are close to it. If irregularities are
noted in connection with the door’s
function read the trouble shooting table
so that the fault can be identified and
remedied.
Safety
Only pass through the door aperture
when the door is in top position. Special care must be taken when operating
the door – particularly when children
are close by.
Tools
Spirit level
Folding rule
Pencil
Electric screw driver
Bits holder
Metal drill
Screw driver
Hammer
Wrench
Bow file
Plier
Ladder
Never allow children to operate the remote controls or the push buttons.
Comply with the supplier’s instructions
in connection with automatic door operation.
Manual opening
The lock can be opened by loosening
the barrel bolt. Raise the door by lifting
it with the handle using sufficient force
to ensure that it moves to top position.
Hold onto the handle again just before
the door reaches top position as this
will prolong its service life considerably.
Close the door in the opposite sequence.
2
NB: When subsequently equipping the
door with an automatic control, the
lock must either be removed or blocked
in some other way as the motor could
otherwise be damaged. If a rope has
been installed, this MUST be removed
before the door may be operated automatically.
Automatic opening
Only approved, CE labelled systems
should be used if automatic door operation is required.
The factory’s instructions should be referred to in connection with automatic
door operation.
The door is opened with the help of the
accompanying remote controls (coded
keyboard) by activating one of the
buttons. Also see the supplier’s instructions.
It irregularities occur in connection with
operation, read the accompanying instructions for automatic control. In the
case of a power failure, the motor can
be released by pulling the cord on the
pull rail and the door can be operated
manually. Also read the accompanying
instructions.
Unpacking
If any package is damaged or is missing it should be noted on the freight
document at arrival. By transportation
damages, contact the responsible
transporter.
If any component is missing inside the
package or damaged, contact Lindab
Profile customer support
+46-431-85 000.
Lindab Doorline
|
Garage door
Garage door
Maintenance
Lubrication
All hinges/roller bearings and safety devices should be lubricated once every
six months or so using acid-free oil. Lubricate all side seals on the jamb as
well, using silicone spray or a similar
product. This will help the door to run
more easily.
Cleaning
If the door needs washing, always use
a soft brush, water and car shampoo. If
spots of dirt prove impossible to remove with water and car shampoo,
use an enamel cleaning agent which
does not contain an abrasive agent.
Never use products containing abrasive or polishing agents.
Springs
If the door becomes difficult to open
after a certain period of time, start by
lubricating it as described under ”Lubrication”. If this is not sufficient, tighten
the springs slightly.
If a cable or spring breaks, the safety
device will be activated and engage. If
this happens, the safety device should
be replaced. Please contact Lindab or
your dealer for further information.
Safety devices
At regular intervals, check that the safety
device (the small knife on the bottom
fitting roller) works correctly. It should
be relatively easy to push backwards
with one finger. This flexibility can be
maintained by keeping the safety device free of dirt, and by lubricating it
regularly.
3
Lindab Doorline
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Garage door
Garage door
Fastener
Designation
Dimension
Pieces
8 mm
x 22
5.3 x 55 mm
x 22
M 8 x 20 mm
3.1
x 12
M 6.3 x 16 mm
x 66
M 6 x 15 mm
5.1
x2
M 6 x 16 mm
6.1
x 18
x2
Components for door handle and lock
4
Designation
Dimension
Pieces
4 x 20 mm
x4
5 x 25 mm
x8
5 x 12 mm
x4
5 x 20 mm
x2
4.2 x 9.5 mm
x 10
PZ2
x1
TX20
TX25
x1
Lindab Doorline
|
Garage door
Garage door
Components for garage door
hanging device
Be sure to control the packages delivered. All items below should be delivered. If anything is missing, contact
your dealer or Lindabs Customer services.
console
angle iron
top runner
left horizontal rail
bracket
rail fitter
right horizontal rail
rail lock
U-profile
plastic cover
left vertical rail
right vertical rail
5
Lindab Doorline
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Garage door
Garage door
Components for garage door leaf
Be sure to control the packages delivered. All items below should be delivered. If anything is missing, contact
your dealer or Lindabs Customer
services.
top door leaf
plastic cover
top fitting
supplementary fitting
(manually opening)
door leaf no 3
door leaf no 2
side hinge with
roller
bottom door leaf
middle hinge
6
bottom hinge
Lindab Doorline
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Garage door
Assembly – Garage door
Requirements
A manual controlled door needs 3050 mm.
If the size is bigger than 4000 mm in width or
2500 in height, contact your dealer or Lindab
for correct requirements
7
Lindab Doorline
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Garage door
Assembly – Garage door
How to level
Place a door leaf on the floor to help you level.
Make a mark on the wall for the vertical rail level.
Check the level of the vertical rails. If the wall is
leaning use wedges to level the rails.
Vertical rails
Place the U-shaped profile (comes with the
package) on the floor as a measure template.
Place the vertical rails on the walls and make the
markings for the screw holes.
Make all the holes according to the dimension of
your screws and underlay.
Fasten the left rail and make sure it is in level in
all dimensions. Use every second hole for
fastening. Put one screw at the bottom of the
right vertical rail.
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Lindab Doorline
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Garage door
Assembly – Garage door
Slide the U-shaped profile along the vertical rails
and fasten it with a pair of pliers.
Fasten the rest of the screws
on the right vertical rail.
Check the rails so they are perpendicular to the
wall.
Top runner
Fasten the top runner bracket on the left rail.
Fasten the top runner bracket on the right
vertical rail.
Fasten the top runner on the left rail.
Fasten the top runner to the wall in every second
hole and fasten it also to the right bracket.
9
Lindab Doorline
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Garage door
Assembly – Garage door
Horizontal rails
Place the left horizontal rail on the floor. Check the
measurements according to the picture and make
sure it is perpendicular to the door openings.
Mount the ceiling consoles according to the
measurements in the picture. Make sure it is in line
with the rail. Use a plummet if necessary.
Level the rails with the console. Use a piece of
string before you fasten it with screws and
fittings.
Fasten the rail to the console. Use 4 screws if
possible and no less than 2.
The rail needs at least 35 mm distance to the
ceiling.
If the horizontal rail needs extra distance.
Reinforce the console with an angle iron. (comes
with the package)
Fasten the rail to the top runner bracket and the
vertical rail. Make the same procedure for the
right rail.
10
If necessary cut off excess console with a
bow-file.
Lindab Doorline
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Garage door
Assembly – Garage door
Check the Z-mesurement stated on a sticker on
the rail.
Use the Z-measurement to check that the rails
are parallell and perpendicular to the wall.
Door leaf assembly
Fasten pliers at both rail curves as stoppers.
Insert the plastic end profile and fasten the
bottom hinge on both sides of the bottom door
Slide the bottom door leaf into position.
Use a measuring tape and place it as shown in
pictures. Both Z-measurements must be the
same
Place the bottom door leaf on the ground. Face
the inside of the leaf upwards.
Fasten the side hinges with roller on both sides
of the door leaf.
Do not tighten the screws at this moment.
Slide it all the way to the pliers.
11
Lindab Doorline
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Garage door
Assembly – Garage door
Assemble the side hinges with rollers on door
leaf no 2 and slide into position.
Place the top door leaf on the ground and fasten
the top hinges. Face the inside of the leaf
upwards.
Slide the top door leaf into position and connect
with the side hinges.
12
Connect the door leafs with the side hinges.
Do the same procedure for door leaf no 3.
Manual opening
Automatic opening
Assemble the top fittings. Connect the two pieces
if the door will be manually opened only.
If the door will be equipped with an automatic
door opener, assemble only the lower part of the
top fitting.
Lindab Doorline
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Garage door
Assembly – Garage door
Connecting the wire
Take out the string inside the horizontal rails.
Pull out the screw that holds the spring
stretched, while pulling the string.
Pull the wire at the other end of the rail for
connection to the bootom hinge.
Place the wire end in the bottom hinge roller
(according to the picture).
Pull the string so the wire and spring stretches.
Attache a bolt and fasten the screw.
The spring shall be stretched at this moment
After making the wire connection on left and
right horizontal rails assemble the U-shaped
profile.
The spring shall be loose at this moment.
Put the string inside the rail again and assemble
the rail locks.
13
Lindab Doorline
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Garage door
Assembly – Garage door
Adjusting the door
Remove the pliers and slide the door into closed
position.
Tighten all the screws.
Assemble the middle hinges and tighten the
screws.
Check that the door easily opens and closes (by
a light hand pull).
If the door doesn’t open properly, adjust the
spring by loosening the screw on the horizontal
rails and stretch or loosen the spring.
After adjustments cut of the small pin on both
bottom rollers. This activates the safety device.
The plastic covers protecting the wire are
attached to the rail with plastic clips and are
thereafter assembled with screws.
The plastic covers are pressed on the horizontal
rails profiles according to picture.
Plastic covers
Assemble the plastic covers on the vertical and
horizontal rails.
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Lindab Doorline
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Garage door
Assembly – Garage door
Door handle
The door sections are delivered with pre-cut
holes for door handle and lock.
Door lock
Assemble the lower handle with screws
belonging to it. The concave part placed on the
outside.
Start by mounting the painted part with the lock
cylinder from outside.
Assemble with the interior bolt lock.
Assemble the bolt lock plate to prevent burglery
attempts.
Assemble the protection flashing over the rail.
Top handle is mounted the same way but with
the grip facing down.
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Lindab Doorline
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Garage door
Garage door – automatic door opener
Thank you for choosing the Lindab
automatic door opener for your garage
door. In the package there are two instructions from our automatic door
opener supplier Marantec. Lindab has
developed a complementary assembly
instruction that describes how to assemble the door opener together with
Lindab Garage Door.
It is important to follow the assembly
instruction. Guarantee is not fulfilled if
the assembly instruction is neglected. If
anything is unclear do not hesitate to
contact Lindab Profile customer support +46-431-85 000.
Tools
Wrench
Wrench
Folding rule
Electrical drilling
machine
Concrete drill
Metal drill
Screw driver
Screw driver
Polygrip
As there are many different underlays
for fastening to wall and ceiling, make
sure to use the right fasteners for your
specific underlay.
Unpacking
If any package is damaged or is missing it should be noted on the freight
document at arrival. By transportation
damages, contact the responsible
transporter.
If any component is missing inside the
package or damaged, contact Lindab
Profile customer support
+46-431-85 000.
16
Bow file
Lindab Doorline
|
Garage door
Garage door – automatic door opener
Components
The Lindab automatic door opener is
delivered in three packages. Package 1
contains the drive shaft. Package 2
contains the Lindab door connection
kit. Package 3 contains the drive unit
and other connection parts. The door
opener is a Marantec 220 model which
is a door opener that fits to many different garage doors. That means that
there are also components and fasterners in the package that are not intended for the Lindab Garage door.
The parts intended to use for Lindab
garage door are the ones according to
the specification below.
Package 1
drive shaft
Package 2
Lindab door
connection kit
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Lindab Doorline
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Garage door
Garage door – automatic door opener
Package 3
drive unit
splitpin pull arm
remote control kit
ceiling brackets
operation unit fittings
safety cylinder
wall and ceiling screws
x6
operation unit fitting screws
x4
pull arm
drive shaft fittings
drive wheel
x6
x3
Following details are not to be used when installing the door opener with a Lindab door
×2
18
×4
Lindab Doorline
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Garage door
Assembly – automatic
door opener
Preparations
If the door has been assembled for manually
opening remove the long part of the top fitting.
The top fitting should be according to picture
when euipping the door with automatic opening.
Place the frequency converter into the drive unit.
Remove the plastic cover on the drive unit and
screw the enclosed light bulb into the place.
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Lindab Doorline
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Garage door
Assembly – automatic
door opener
Assemble the drive wheel on the drive unit.
Put the drive shaft onto the drive wheel.
Pull the string in order to release the pull cart.
The cart can now move freely.
Assemble the pull arm onto the pull cart
according to picture, pointing in opening
direction.
20
Fasten the drive shaft to the drive unit using the
enclosed fittings.
Lindab Doorline
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Garage door
Assembly – automatic
door opener
Door connection kit
Close the door.
Assemble the pressure pad onto the top section
of the door. The rounded part shall be towards
the opening.
Assemble the unit according to picture.
Fasten the wall connection unit above the top
runner.
If the door is a LD 46 (thickness 46 mm) place
the unit directly above the top runner.
If the door is LD 35 (thickness 35 mm) place the
unit at least 14 mm above the top runner.
Drive unit assembling
The ceiling brackets shall be placed according
to the picture.
Snap on the two drive shaft fittings at 1/3 and
2/3 of the drive shaft length according to
previous picture.
Fasten them by folding down a piece of the
fitting. Use a plier.
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Lindab Doorline
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Garage door
Assembly – automatic
door opener
Place the safety unit at the front part of the drive
shaft.
Connect the drive shaft with the wall connection
and secure it with the enclosed nut.
Lift the drive unit with the drive shaft and place it
on a ladder or similar. Make sure to level the
shaft with a spirit level.
Slide the brackets into the drive shaft fittings and
adjust and fold them according to the picture.
Connect to the ceiling.
Connect the pull arm with the enclosed split pin.
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Lindab Doorline
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Garage door
Assembly – automatic
door opener
Programming door opener
Remove the plastic cover on the back of the
drive unit.
Pull the string with the green handle in order to
attache the door opener.
Connect the electrical cord to the closest 220 V
socket.
Press P and hold it for three sec. Lamp 1,2, and
8 shines.
Press + and hold. The Door will go up. Hold the
button until the door reaches “open” position.
Adjust with – button.
Press P ones to store the “open” position. Lamp
4,5 and 6 shines,
Press – and hold. The door will go down. Hold
the button until it reaches “closed” position.
Adjust with +. If the drive belt hangs down adjust
with +.
Press ones on P to store the “closed” position.
Lamp 6, 8 shines. Lamp 7 blinks.
Press one of the remote control buttons.
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Lindab Doorline
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Garage door
Assembly – automatic
door opener
Lamp 7 blinks faster. Then slower again.
Press ones on P to store the remote control
code. All lamps turns off except lamp 4 and 8
that shines.
Press one more time on the same remote
control button as before. The door opens.
Lamp 8 shines.
The programming is finished. Replace the plastic
cover.
Don´t forget the screw.
24
Press the remote control one more time and the
door closes. Test a few times more.
Lindab Doorline
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Garage door
Assembly – automatic
door opener
Neutralisation programming
If you want to go back to factory set point
programming. Press P for 10 sec. until lamp 1
shines.
Press P ones. Lamp 3 blinks.
Press + repeatedly until lamp 8 blinks.
Press P. Lamp 1 blinks fast.
Press +. Lamp 1 shines.
Press P. All lamps blinks three times. The door
opener is back to factory set point.
25
Lindab Doorline
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Garage door
Remote control
Alt. 1 use the remote with your key ring. Fit the
cover on the backside of the remote.
Alt 2 use the remote attached in your car.
Alt 3 use the remote as a indoor up/down
button.
Syncronization extra remote control
In the package there are two remote controls. In
order to transfer the programming connect them
with the enclosed tag.
26
Push the programmed remote no 1 button and
hold it, then remote no 2 button. Hold on 1-2
sec and the lamp shines. The syncronization is
done.
Lindab Doorline
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Garage door
Garage door
Problemsolving
Your door should run smoothly, but if it
fails to do so please consider the following points so the defect can be
identified and a remedy provided.
If these suggestions fail to solve the
problem, please contact us. Please remember to state the door number (see
door sign on the inside of the door).
Type of defect
Possible cause
Proposed remedy
The door has been mounted, but does not
run freely and easily in the rails.
The horizontal and vertical rails have not
been mounted at the correct distance in
relation to the measuring stick.
See mounting instructions for garage doors
pages 12-13 and 17.
Use the measuring stick to check that
the distance between rails both
vertically and horizontally is correct by
drawing the measuring stick from
bottom to top.
The vertical rails have not been mounted
plumb. See mounting instructions for
garage doors pages 11-13.
Check with spirit level and adjust if
necessary.
The horizontal rails have not been mounted
parallel. See mounting instructions for
garage doors page 17.
Use a tape measure to check that the
cross dimension = Z (the Z dimension
is stated on the horizontal rail and in
the datasheet).
The vertical rails are not perpendicular
to the wall.
Check and adjust if necessary.
The springs have been mounted by the
factory in standard fashion. See mounting
instructions for garage doors page 30.
Tighten the springs by pulling them
one hole further out, and loosen them
by pulling them one hole further in.
The door has been mounted and runs
freely in the rails; but it does not open fully,
or else it runs to the top too fast.
NB! Adjust when the door is open.
Remember! To prevent the door from
falling by locking it with a screw clamp
in the rail under the bottom hinge.
When mounting the bottom section it is not
possible to push the bottom section into
the horizontal rail.
When mounting the electrical door opener
the top section runs into the rail on the
door opener.
The bottom hinges have a built-in
anti-falling device which will engage during
mounting if the small plastic pin breaks
before the door is fully mounted. See
mounting instructions for garage doors
page 30.
The knife on the bottom hinge is kept
away from the rail, and will be kept in
position as soon as the bearing cable
has been mounted. See mounting
instructions for garage doors page 26.
The top fitting including roller no 2 must not
be mounted on doors with electrical
operation. See mounting instructions for
garage doors (electrical operation) pages
24, 25 og 34.
Remove the upper section of the top
hinge including roller no. 2.
See also ”Safety devices” under
”Operation and maintenance”.
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Lindab Doorline
|
Assembly Instructions Garage door
Lindab Profile is a business area within the Lindab
Group that develops, manufactures, and markets
efficient, economical and aesthetic steel and sheetmetal solutions for the building industry.
We offer everything from complete building systems to
individual building components for all types of housing,
as well as commercial and industrial buildings.
Lindab Profile is represented in over 25 countries
throughout Europe. Our head office is in Förslöv,
Art no. 2512 2009-03-10
in the south of Sweden.
Lindab Profile
SE-269 82 Båstad
Phone +46 (0)431 850 00
www.lindab.com