RISK MANAGEMENT GUIDE Impairment Procedures from Liberty Mutual Property Fire protection systems are extremely reliable when properly maintained and tested. An impairment, however, could render a fire protection system ineffective or completely inoperable and the result could be catastrophic. Systems That Failed to Operate 9% All Automatic Extinguishing Systems 7% Automatic Sprinkler Systems Only Fire protection impairments can result from planned or unplanned shutdowns of the fire protection, detection or alarm systems. This Risk Management Guide on impairments is intended to help you create a program to manage impairments and minimize down time of critical protection systems. The National Fire Protection Association released an August 2005 update, U.S. Experience with Sprinklers and Other Fire Extinguishing Equipment. The report addresses the effectiveness of sprinkler systems for fires that occurred from 1999 through 2002. The major cause of system failure during this period was due to protection systems being shut off. Reasons for Failure System Shut Off Manual Intervention Defeated System Lack of Maintenance Inappropriate System for Type of Fire System Component Damaged 52% 16% 21% 7% 3% 65% 16% 11% 5% 3% Developing and implementing an effective Fire Protection Impairment Program is fundamental in managing fire protection, detection and alarm system impairments. A good fire protection impairment program should include the following: Written procedures that are updated annually Full senior management support Preparations and precautions to take before, during and after a planned impairment Methods for monitoring progress in restoring the system Records and documentation of events and tasks as they occur Authorized manager responsible for minimizing exposures and promptly restoring protection 1 Valve Sealing Instructions A B C Post Indicator Valves A: Loop seal and tighten so that wrench handle can not be moved off of indicator post without breaking seal. B: Loop seal as necessary and tighten so valve can not be opened without breaking seal. C: Four seals, loop to tighten seal so that valve can not be operated without breaking seal. Wall Post Indicator Valve Seals around valve gland plate and wheel. Outside Screw and Yoke Seal around valve yoke and wheel. Indicating Butterfly Valve Loop seal and tighten so that valve cannot be operated without breaking seal. Quarter-Turn Ball Valve Loop seal and tighten so that wrench handle can not be moved. 2 Types of Impairments < 8 hrs. only 1 System Minor Major > 8 hrs. > 1 System Impairment less than eight hours in Impairments greater than eight hours duration and when not more than one in duration or when more than one system is out of service system is out of service Planned Unplanned Routine inspection, testing and Systems requiring immediate shut maintenance of fire protection systems down due to an unforeseen event or emergency The Authorized Program or Safety Manager Assign responsibility to a program or safety manager with sufficient authority to develop, implement and oversee the program. The authorized manager and other responsible persons should have a thorough understanding of the plant operations, special hazards and protection systems. Appoint a responsible person and an alternate for every shift. The authorized manager must ensure that responsible persons are trained to handle planned and unplanned impairments and know who to notify in the event of an impairment. Depending on the extent of the impairment, notifications may include: production, maintenance, and security personnel, senior management, fire protection contractors, public fire department, alarm company and Liberty Mutual Property. 3 Impairment Managing Contractors Always supervise and follow-up on contractors performing maintenance or repairs to systems to ensure systems are promptly restored and operational. Do not assume or give them responsibility for the operational status of your protection systems. The authorized manager or another designated person should be responsible for contractor actions. Make contractors aware of established policies and procedures and hold them accountable Specifically identify the work to be completed in the contract Require that contractors provide a certificate of insurance with adequate coverage limits prior to starting work Remove any wording in the contract that waives subrogation rights Require that the contractor provide written notice of cancellation of their liability insurance The program manager or other designated person is responsible for coordinating all aspects of the impairment process. Depending on the type of impairment, their responsibilities should include but not be limited to the items outlined below: Managing Impairments Planned Impairments Make sure all materials needed to complete the project are at the job site and repairs/alterations are ready to go before disabling any fire protection systems or parts of any system. Notify all necessary local personnel, the fire department, alarm company and insurance company prior to impairing the fire protection systems. 4 Procedures Unplanned Impairments Preplanning is vital to effectively handle unplanned emergency impairments. Have a list of contacts and emergency phone numbers available to expedite notifications and arrange for emergency repairs. Alert Proper Personnel Alert management, production and maintenance personnel and emergency response team members so that the necessary safeguards can be taken. Select, delegate and instruct a responsible person to reopen valves or enable systems in the event of a fire, provided it is safe to do so. Notify the Fire Department Notify the public fire department of impending or existing fire protection system impairments. Provide them with details of the type and extent of the impaired protection and the buildings and processes affected. This will allow them time to adjust any prefire planning as needed. Report Impairment to Liberty Mutual Property Use one of the means below to contact Liberty Mutual Property before planned impairments and as soon as possible for unplanned impairments. We have Fire Protection Consultants available to provide direction or assistance if needed. ONLINE: www.libertymutualproperty.com/impairment CALL: 800-541-5224 EMAIL: propertyengineering@libertymutual.com OR FAX: Fax the impairment information to Liberty Mutual Property’s Impairment Center at 603-334-8025 Discontinue Hazardous Operations This may include handling flammable liquids, hot work operations, etc. 5 Increase Private Protection Establish an hourly fire watch for the areas covered by the impaired protection systems. Obtain additional fire extinguishers, hoses, and other available manual fire fighting equipment. Make sure personnel are properly trained to use the manual equipment. Follow City/Town Regulations Be aware of the regulations affecting your facility. Some municipalities have adopted National Fire Protection Association (NFPA) 101-Life Safety Code which states “Where a required automatic sprinkler system is out of service for more than four hours in a 24-hour period, the building shall be evacuated or an approved fire watch shall be provided for all portions left unprotected by the shutdown until the sprinkler system has been returned to service.” Expedite Work Try to complete work while premises are fully attended. Do not leave protection out of service any longer than necessary. Permit & Red Tag System The Fire Protection Impairment Permit is completed and issued by the Program Manager or other authorized person. The permit provides authorization to disable a specific fire protection system, by a specific individual or group, for a specific date and time. Separate permits should be issued for each impaired system. 6 Red Tag Procedures Verify the extent of the impaired protection, the system numbers, the building areas and operations in the affected area. Verify or complete required notifications. Ensure all preplanning and precautions are completed prior to disabling the systems. Fill out the Protected Area, System or Valve Number, Responsible Person, Authorized By and Reason for Impairment on the top and bottom portions of the Fire Protection Impairment permit and complete the estimated date and time for system restore on the bottom portion of the permit. Detach the top portion of the permit and issue to the person responsible for disabling and monitoring the protection system. This “Fire Protection Out of Service” tag should be conspicuously displayed at the fire protection system control valve for the duration of the impairment. Retain the bottom portion of the Fire Protection Impairment Permit and post in a prominent location as a reminder to follow-up on the impairment and ensure prompt repairs to the protection systems. For water-based extinguishing systems, complete a second Red Tag with the same information and post it on the correct fire department connection. Check on the progress of the work periodically and check for changes in conditions in the area of the impaired protection. Upon completion of the repair work, verify that the fire protection system is in service. Collect the corresponding top portion of the tag and complete the remaining Restored Date and Time and Restored By fields and sign on the Verified By space. Maintain the completed Red Tag on file for future reference. 7 Upon Work Completion Return fire protection systems to service. Open and lock or seal sprinkler system and water supply control valves wide open and perform main drain tests on all water-based extinguishing systems. Confirm that all components of the fire protection systems are operational. Secure all fire protection control and alarm panels. Remove and account for all red tags. Return tags and system control keys to the authorized Program Manager. Notify alarm company that the systems are back in service. Authorized Program Manager Verify that all alarms are in service. Notify appropriate plant personnel, Liberty Mutual Property Loss Prevention, your local fire department and the alarm company of the fire protection restoration. REFERENCES NFPA 25, Inspection, Testing and Maintenance of Water-Based Fire Protection Systems Update on U.S. Experience with Sprinklers and Other Fire Extinguishing Equipment, NFPA, August 2005 NFPA 101, Life Safety Code While following the procedures and information outlined in this guide may aid in fire safety, they do not contemplate every potential for loss or damage. Therefore, every situation should be reviewed by the appropriate safety manager in an effort to take all appropriate steps and precautions to minimize impairments. No duty or undertaking is intended or assumed by Liberty Mutual Property by this publication as it is informational in purpose. © Copyright 2006, Liberty Mutual. This brochure is for informational purposes only. smart & responsive More Risk Management Guides from Liberty Mutual Property. Contact your account representative or your local Loss Prevention Consultant for copies. PE1003 Hurricane & Tropical Storm Catastrophe Action Plan & Checklists PE1004 Minimizing Hot Work Fires PE1005 Human Element Programs PE1012 Wet Pipe Systems PE1013 Dry Pipe Sprinkler Systems PE1015 Fire Pumps PE1021 Keeping Sprinklers in Service PE1022 Sprinkler Plan Reviews PE1023 Transverse Flue Space PE1025 Flammable and Combustible Liquids PE1026 Flood Exposures PE1027 Maintaining Fire Doors PE1028 Avoiding Sprinkler Damage for the Hospitality Industry PE1029 Winter Threats PE1030 Protection for Large Dip Tanks PE1031 Idle Pallet Storage PE3001 Impairment Procedures CONTACT US For more information on our Risk Management Guides and research, contact us at: Liberty Mutual Property 20 Riverside Rd. Weston, MA 02493 EMAIL: TEL: 781-891-0230 propertyengineering@libertymutual.com www.libertymutualproperty.com PE 3001 07/06