Section One: Install Junction Box Floating Wall

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INS# 902-FW-_01
1718 W. Fullerton Ave
Chicago, IL 60614
Tel: 773-770-1195
Fax: 773-935-5613
www.purelighting.com
info@purelighting.com
Installation Instructions For
Floating Wall 24VDC
© 2013 Pure Lighting. All Rights Reserved.
IMPORTANT INFORMATION
- This instruction shows a typical installation.
- For cove, toe-kick, or corner installations, a 4" Backer
Plate is required.
SAVE THESE INSTRUCTIONS!
Floating Wall Installation
Section One: Install Junction Box
A
B
VERTICAL
ORIENTATION
#8 SCREW
3
ADJUSTABLE
MOUNTING BAR
4
JUNCTION
BOX
JUNCTION
BOX
1
2
STUD
PHILLIPS
SCREW
NOTE: The adjustable mounting bars mount to studs that
are spaced 13" to 24" apart.
HORIZONTAL
ORIENTATION
JUNCTION
BOX
NOTE: Junction box must be installed approximately 4"
from the ceiling or wall when using the provided backer
plate.
1
2: Select the location between the two studs for the junction
box to be mounted.
1: Mount each adjustable mounting bar to one side of the
junction box (mounts to any side of the housing
depending on the orientation of the channel) and secure
them with the mounting brackets and two Phillips screws
provided.
C
CONDUIT
ADJUSTABLE
MOUNTING BAR
MOUNTING
BRACKET
JUNCTION BOX
3: Place the adjustable mounting bars between the studs.
4: Make sure the lips on the adjustable mounting bars are
against the studs. Secure the adjustable bars to the studs
with the eight #8 screws.
D
STUD
CONDUIT
JUNCTION BOX
STUD
5
9
8
ADJUSTABLE
MOUNTING BAR
ADJUSTABLE
MOUNTING BAR
8: Connect the red power connector wire of one set to the
red remote power supply wire with a wire nut.
5: Remove a knockout to install the power line conduit.
9: Connect the black power connector wire of the same set
to the black wire of the same set with a wire nut.
6: Install the conduit and run the two sets of low voltage 24V
DC power wires, each set coming from a remote power
supply to the junction box.
10: Repeat Steps 8 and 9 for the other set of black and red
wires.
7: Refer to the instruction provided with the power supply
along with the wiring diagram for proper wiring.
11: Place wire connections into junction box.
1
Section Two: Prepare Channel
E
FRONT VIEW
FRONT MOUNTED VIEW
FLOATING WALL CHANNEL
DRYWALL
SIZE OF INSTALLATION
45°
45°
12
FLOATING WALL CHANNEL
12: After determining the size of the installation, cut each end of the Floating Wall channel sections at a 45° angle. It is
recommended to snap the lens in to the channel and cut the channel and lens at the same time for better matching results.
NOTE: It is recommended that the horizontal and vertical channel lengths be cut to match with the cuttable sections of LED strip
to avoid alignment issues.
F
CLOSE-UP VIEW
CEILING
13
13
DRYWALL
13: Install drywall to studs. Cut opening in drywall where junction box is located.
G
14
FLOATING WALL CHANNEL
VERTICAL INNER
EDGE DISTANCE
14
DRYWALL SECTION 1
DRYWALL SECTION 2
HORIZONTAL INNER
EDGE DISTANCE
INNER EDGE
DISTANCE
14: Mate all channel sections together and measure from inner edge of each horizontal and vertical channel section to determine
cut size of Drywall Section 1.
NOTE: Cut two sections of drywall. The first section should match the measured inner edge distances. The second section
needs to be 3/4" smaller thatn the measured inner edge distances.
2
Section Three: Install Channel
H
DRYWALL SECTION 1
15
DRYWALL SECTION 1
X
X
X
15
X
X
X
15
FLOATING WALL CHANNEL
FLOATING WALL
CHANNEL
NOTE: It is suggested that more than one person assist in the installation of the channel and drywall sections to avoid damage
to drywall or fixture.
15: Mount the bottom length of Floating Wall channel and Drywall Section One to the studs by making a countersunk hole to the
rear mounting surface with the provided square recessed bit. Use #6 drywall screws to secure channel and drywall section to
studs as shown.
16
DRYWALL SECTION 2
DRYWALL SECTION 1
I
FLOATING WALL CHANNEL
16: Place Drywall Section Two into the front extrusion of the
bottom Floating Wall channel section.
J
SIDE
CHANNEL
SECTION
DRYWALL SECTION TWO
ALIGN
CORNERS
17
17
17
17: Slide the side channel sections into the drywall and align the corners with the installed bottom channel.
3
K
18
DRYWALL
X
#6 DRYWALL
SCREWS
X
18
18
X
X
FLOATING WALL
CHANNEL
18: Secure the bottom portion of the two side channel sections to the studs by making a countersunk hole (marked red X) to the
front surface with the provided square recessed bit. This will ease assembly of the top channel section. Use #6 drywall screws
to secure channel and drywall sections to studs as shown.
NOTE: Only secure channel and drywall near bottom of channel as shown by a red “X”. This will allow the top section of channel
to be assembled.
L
M
19
FRONT VIEW
20
PLASTER
CHANNEL
20
FLOATING WALL
CHANNEL
PLASTER
19: Gently separate two drywall sections at the top of the
installation and insert the top channel section between
them. Completely secure all channels to the studs and
drywall using #6 drywall screws.
20: Plaster the channel (highlighted in green) to the inner
drywall section. Finish the surface properly.
Section Four: Install LED Strip
N
O
LED STRIP
21
22
FLOATING WALL
CHANNEL
21: Carefully remove the backing from the LED strip,
make sure not to remove the tape from the LED strip.
Firmly press down the adhesive portion of the LED strip
onto the channel surface while removing the rest of the
backing, making sure there are no air bubbles that can
cause surface irregularities.
22: Apply LED strip around full length of channel. Carefully
bend the strip 90° to match the channel corners. Repeat
application steps for the second LED strip.
4
P
POWER
CONNECTOR
23
23: Connect the power connector so that the red wire of the
power connecter is aligned with the “+24VDC” marking on
the LED strip. Insert the lens into the Floating Wall
channel.
5
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