Install the Junction Boxes

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© 2013 Pure Lighting. All Rights Reserved.
904-TL1.6-01
TL1.6-_
1718 W. Fullerton Ave
Chicago, IL 60614
Tel: 773-770-1195
Fax: 773-935-5613
www.purelighting.com
info@purelighting.com
Installation Instructions for TruLine 1.6, 24VDC for Drywall using Screws
IMPORTANT INFORMATION
- This fixture is wall or ceiling mount.
- This instruction shows a typical installation.
SAVE THESE INSTRUCTIONS!
Install the Junction Boxes
A
JUNCTION
BOX 1
JUNCTION BOX OPENINGS MUST BE ALIGNED IN CENTER
TO INSTALL CHANNEL(S) CORRECTLY
JUNCTION
BOX 2
MEASURING POINT
FOR CHANNEL LENGTH
NOTE: Select the location between the two studs where the
junction box is going to be mounted. Each end of the channel
must be over a junction box opening. One junction box is used
as the power feed and the other one for excess soft strip.
NOTE: Channel may be cuttable in the field, only at the end
without the power feed.
B
VERTICAL
ORIENTATION
JUNCTION
BOX
ADJUSTABLE
MOUNTING BAR
1
MOUNTING
BRACKET
PHILLIPS
SCREW
HORIZONTAL
ORIENTATION
1: Mount each adjustable mounting bar to one side of the
junction box (mounts to any side of the housing depending
on the orientation of the channel) and secure them with the
mounting brackets and two Phillips screws provided.
C
STUD
4
JUNCTION
BOX
2: Select the location between the two studs for the junction
box to be mounted.
3: Place the adjustable mounting bars between the studs.
2
ADJUSTABLE
MOUNTING BAR
1
NOTE: The adjustable mounting bars mount to studs that are
spaced 13" to 24" apart.
#8 SCREW
3
JUNCTION
BOX
4: Make sure the lips on the adjustable mounting bars are
against the studs. Secure the adjustable bars to the studs
with the eight #8 screws.
1
D
5: Remove a knockout to install the power line conduit.
CONDUIT
STUD
JUNCTION BOX
6: Install the conduit and run the low voltage 24V DC power
line wires coming from the remote power supply to the
junction box.
5
7: Refer to the instruction provided with the power supply to
properly wiring diagram.
ADJUSTABLE
MOUNTING BAR
E
8
WIDTH OF
INSTALLATION
2"
9
DRYWALL
8: Mark the area where the channel will be located on the
drywall.
9: Cut out the marked area(s) and install the drywall.
F
JUNCTION BOX
11
10: Connect the red power supply (24VDC+) wires to each
red power wire with a wire nut inside the electrical
box.
11: Connect the black power supply (24VDC-) wires to each
black power wire with a wire nut inside the electrical box.
12: Place the wire nut connections inside junction box.
10
POWER
WIRE
G
13
MARKING
STUD
13: Mark the location to the studs, for future reference.
2
H
POWER FEED
JUNCTION BOX
EXCESS SOFT STRIP
JUNCTION BOX
14
ENDCAP
14: Insert the power wires into the channel end cap.
I
MARKING
POWER FEED
JUNCTION BOX
EXCESS SOFT STRIP
JUNCTION BOX
15
16
#6 SCREW
CHANNEL
15: Using the mark locations on the drywall, carefully make a
hole to channel using the provided square drill with
counter sink bit.
14
16: Secure the channel to the wall with the #6 screws using
the provided square recess but.
J
TRAP DOOR
SOFT STRIP
17
POWER
WIRE
18
PAPER
BACKING
17: Push each soft strip male end onto the soft strip
power wire.
CHANNEL
19: Trim the soft strip on the dashed cuttable section, place
the excess soft strip inside the junction box, which does
not have power.
18: Carefully remove the backing from the LED soft strip,
make sure not to remove the tape from the soft strip.
Firmly press down the adhesive portion of the soft strip
onto the channel surface while removing the rest of the
backing, making sure there are no air bubbles that can
cause surface irregularities.
3
K
TRAP DOOR
SOFT STRIP
NOTE: If necessary you can access wire connections by opening
the trap door. Disconnect the soft strip and remove screw on the
trap door. Pull open the trap door to expose the wiring.
CHANNEL
L
CHANNEL
20
LENS
20: Snap the lens to the channel.
M
DRYWALL
12" COMPOUND
KNIFE
CHANNEL
21
1/2" BLUE
TAPE
NOTE: Test the product, before any plaster work is done.
NOTE: If plastering, make sure that the lens is installed in the
channel and add blue tape to the lens to protect the channel.
21: Use a 12" compound knife for a smooth compound spread.
Sand and finish the drywall before removing the lens.
N
LENS POSITION
LENS IN RED FOR CLARITY
exposed
install
flush
install
NOTE: Lens can be adjusted if necessary to either be exposed
level or flush.
GENERAL WIRING DIAGRAM
LIGHTOLIER:
ZP600FAM120
CONTROLLER
PSB-96W-010-24VDC
+24VDC
INPUT
120VAC
4 WIRES FOR
0-10V DIMMING
TRULINE CHANNEL
4
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