© 2013 Pure Lighting. All Rights Reserved. 904-TL1.6-01 TL1.6-_ 1718 W. Fullerton Ave Chicago, IL 60614 Tel: 773-770-1195 Fax: 773-935-5613 www.purelighting.com info@purelighting.com Installation Instructions for TruLine 1.6, 24VDC for Drywall using Screws IMPORTANT INFORMATION - This fixture is wall or ceiling mount. - This instruction shows a typical installation. SAVE THESE INSTRUCTIONS! Install the Junction Boxes A JUNCTION BOX 1 JUNCTION BOX OPENINGS MUST BE ALIGNED IN CENTER TO INSTALL CHANNEL(S) CORRECTLY JUNCTION BOX 2 MEASURING POINT FOR CHANNEL LENGTH NOTE: Select the location between the two studs where the junction box is going to be mounted. Each end of the channel must be over a junction box opening. One junction box is used as the power feed and the other one for excess soft strip. NOTE: Channel may be cuttable in the field, only at the end without the power feed. B VERTICAL ORIENTATION JUNCTION BOX ADJUSTABLE MOUNTING BAR 1 MOUNTING BRACKET PHILLIPS SCREW HORIZONTAL ORIENTATION 1: Mount each adjustable mounting bar to one side of the junction box (mounts to any side of the housing depending on the orientation of the channel) and secure them with the mounting brackets and two Phillips screws provided. C STUD 4 JUNCTION BOX 2: Select the location between the two studs for the junction box to be mounted. 3: Place the adjustable mounting bars between the studs. 2 ADJUSTABLE MOUNTING BAR 1 NOTE: The adjustable mounting bars mount to studs that are spaced 13" to 24" apart. #8 SCREW 3 JUNCTION BOX 4: Make sure the lips on the adjustable mounting bars are against the studs. Secure the adjustable bars to the studs with the eight #8 screws. 1 D 5: Remove a knockout to install the power line conduit. CONDUIT STUD JUNCTION BOX 6: Install the conduit and run the low voltage 24V DC power line wires coming from the remote power supply to the junction box. 5 7: Refer to the instruction provided with the power supply to properly wiring diagram. ADJUSTABLE MOUNTING BAR E 8 WIDTH OF INSTALLATION 2" 9 DRYWALL 8: Mark the area where the channel will be located on the drywall. 9: Cut out the marked area(s) and install the drywall. F JUNCTION BOX 11 10: Connect the red power supply (24VDC+) wires to each red power wire with a wire nut inside the electrical box. 11: Connect the black power supply (24VDC-) wires to each black power wire with a wire nut inside the electrical box. 12: Place the wire nut connections inside junction box. 10 POWER WIRE G 13 MARKING STUD 13: Mark the location to the studs, for future reference. 2 H POWER FEED JUNCTION BOX EXCESS SOFT STRIP JUNCTION BOX 14 ENDCAP 14: Insert the power wires into the channel end cap. I MARKING POWER FEED JUNCTION BOX EXCESS SOFT STRIP JUNCTION BOX 15 16 #6 SCREW CHANNEL 15: Using the mark locations on the drywall, carefully make a hole to channel using the provided square drill with counter sink bit. 14 16: Secure the channel to the wall with the #6 screws using the provided square recess but. J TRAP DOOR SOFT STRIP 17 POWER WIRE 18 PAPER BACKING 17: Push each soft strip male end onto the soft strip power wire. CHANNEL 19: Trim the soft strip on the dashed cuttable section, place the excess soft strip inside the junction box, which does not have power. 18: Carefully remove the backing from the LED soft strip, make sure not to remove the tape from the soft strip. Firmly press down the adhesive portion of the soft strip onto the channel surface while removing the rest of the backing, making sure there are no air bubbles that can cause surface irregularities. 3 K TRAP DOOR SOFT STRIP NOTE: If necessary you can access wire connections by opening the trap door. Disconnect the soft strip and remove screw on the trap door. Pull open the trap door to expose the wiring. CHANNEL L CHANNEL 20 LENS 20: Snap the lens to the channel. M DRYWALL 12" COMPOUND KNIFE CHANNEL 21 1/2" BLUE TAPE NOTE: Test the product, before any plaster work is done. NOTE: If plastering, make sure that the lens is installed in the channel and add blue tape to the lens to protect the channel. 21: Use a 12" compound knife for a smooth compound spread. Sand and finish the drywall before removing the lens. N LENS POSITION LENS IN RED FOR CLARITY exposed install flush install NOTE: Lens can be adjusted if necessary to either be exposed level or flush. GENERAL WIRING DIAGRAM LIGHTOLIER: ZP600FAM120 CONTROLLER PSB-96W-010-24VDC +24VDC INPUT 120VAC 4 WIRES FOR 0-10V DIMMING TRULINE CHANNEL 4