Semi-hermetic GEA Bock Compressors

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Semi-hermetic GEA Bock Compressors
Single-stage and Two-stage Reciprocating Compressors HG (HA)
engineering for a better world
GEA Refrigeration Technologies
In touch with our customers
GEA Refrigeration Technologies:
Your partner for low temperatures
GEA Refrigeration Technologies, part of the internationally active GEA Group, is a synonym for industrial refrigeration technology. Since the end of the 19th century, it has been
our business to cool processes and products, and to control the temperature of goods in
transport. You will find our solutions in the food and beverage sector; in the petrochemical, chemical, and pharmaceutical industries; on fishing ships; in natural gas liquefaction;
in infrastructure facilities; and in ice factories. We are also at the top with know-how
when it comes to refrigeration at leisure facilities. After all, we have been excited about
refrigeration for decades now. As a result, our staff enthusiastically goes about its development and production projects – to include preventive and remedial maintenance of
your refrigeration systems.
This enthusiasm is highly apparent in the daily work of all companies in our Segment.
Whether it’s complete systems or individual valves: we have the experience in every section of our company to optimally design, manufacture, and install refrigeration systems.
And to take full advantage of this experience, we not only carry out development in our
own company: we also manufacture, assemble, and test the core components. A chain is,
after all, only as strong as its weakest link: and this also applies equally well to refrigeration technology, cooling processes, and cooling chains.
This makes it all the more important that you have a partner – in GEA Refrigeration
Technologies – that has learned to master refrigeration from A to Z. And all of this since
1896, when Willem Grasso founded his refrigeration division. From this history of GEA
Refrigeration Technologies, you will profit in the form of technical expertise and top
sector know-how.
But we all live in the present and think about the future. We ponder a future in which
more and more processes need energy around the world, and fewer natural resources are
available. As a result, we have taken it as our goal to create solutions that are not only
long-life and cost-effective, but also energy-saving and environment-protecting. We feel
obligated to sustainability in many respects. Our objective is to produce longlife and material-saving products over the long run – as well as products that use environmentally
benign refrigerants. And we aim to produce efficiently. But our responsibility does not end
at the factory gate. As a result, we take great pains to ensure that our systems are energyefficient and that they protect the climate. With GEA Refrigeration Technologies, you can
also count on optimal economy: saving energy indeed means reducing money spent for
energy. At the same time, you protect the environment. Thanks to our refrigeration technology, your processes will run more economically and more ecologically. To maintain our
standard of living and to assure quality of life for future generations as well.
Our claim of combining economy with saving natural resources is reflected in all components of our company, such as the following: compressors, chillers, heat pumps, ice
machines, fittings and valves, control systems, and many, many more. You can find proof
of the above throughout the world. Our international corporate network – and above all
our reference projects – are spread all over the globe.
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GEA Bock Compressors
Characteristics semi-hermetic GEA Bock compressors I
1
Single-stage semi-hermetic GEA Bock compressors I
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Two-stage semi-hermetic GEA Bock compressors I
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Service - Made by GEA Bock I
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Disclaimer
This brochure has been produced for you with the greatest of care. Nevertheless it
is not possible to rule out mistakes completely. In such cases we cannot assume any
liability. The contents correspond to the status on going to print. Illustrations may
include optional equipment. Deviations cannot be ruled out because of the ongoing
development process of our products.
96215-10.2014-Gb Subject to change without notice
The details are provided as unbinding general information and cannot substitute
detailed, individual consultation. Reprints even only of excerpts only allowed with
the explicit approval of GEA Bock GmbH.
© GEA Bock GmbH 2014
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GEA Bock - More than a compressor
Over 80 years ago, when the refrigeration and air-conditioning
industry was still in its infancy, our company's founder, Wilhelm
Bock, had a vision: he wanted to build first-class and reliable refrigeration machines. In the following decades Bock developed into
one of the world's leading manufacturers of refrigeration and airconditioning compressors.
As part of the GEA Group AG, GEA Bock offers the right compressor for refrigeration and air conditioning in all commercial, industrial, rail, bus and transport sectors.
That GEA Bock places the highest demands on compressors for
energy efficiency shows our EFC system. For many years we offer
with the EFC system a solution to reduce the energy consumption
by 25 %.
In this brochure we present you our current program of singlestage and two-stage semi-hermetic GEA Bock compressors.
Be inspired. By our new products, our established product series
and the entire passion that goes into each of our products.
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GEA Bock Compressors
Production Program
Semi-hermetic compressors HG (HA)
The GEA Bock HG (Hermetic Gas-cooled) range of semi-hermetic compressors offers traditional suction gas-cooled compressor state of the art technology. These compressors of the
highest quality standard excel in their running comfort, easy maintenance, efficiency and
reliability. Suitable as standard for conventional or chlorine-free HFC refrigerants.
The HA (Hermetic Air-cooled) range, specially engineered by GEA Bock, is available for
deep-freezing applications, in particular for use with the refrigerants R22 and R404A.
-- Single-stage
-- ATEX compressors
-- Two-stage compressors
-- CO2 compressors subcritical
-- HC compressors
-- Duplex compressors
-- CO2 compressors transcritical
-- Aluminium compressors -- Compressor units with receiver
-- R134a compressors
-- 2-pole compressors
-- Condenser units air-cooled
-- R407C compressors
Vehicle compressors FK
GEA Bock vehicle compressors of the FK range are the result of many years of experience in
the domain of mobile cooling systems.
The unsurpassed light, compact, robust design and wide r.p.m. range are only some of the
outstanding features of this unique product range of two, four and six cylinder compressors.
A wide variety of designs can be tailored to suit individual requirements.
The so-called K version is a special innovation with a unique valve plate system for
maximum requirements in bus and coach air-conditioning systems.
-- Compressors for bus and train air-conditioning
-- Compressors for transport refrigeration and other applications
Open type compressors F
The F model series provides modern open type compressors for separate drive systems
(using V belts or direct couplings). Load transfer through a V pair.
Virtually all drive capacity requirements can be met.
Very compact compressor design, robust and easy to handle. Oil pump lubrication as
standard.
-- F compressors
-- F NH3 compressors
-- Compressor units for direct drive
-- NH3 Compressor units for direct drive
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The difference is in the detail Characteristics of semi-hermetic
GEA Bock compressors
Special features
Forward looking compressor models
8
24
Semi-hermetic GEA Bock Compressors
Special features
Universal
Replaceable motors
--e.g. R134a, R404A, R507, R407C, R22
The compressors can be repaired in the field as the drive motor can be
One compressor design for all standard refrigerants.
exchanged.
For air-conditioning applications, normal refrigeration and deep-freezing
--Maximum allowed operating pressure: 28 bar
Economic capacity control
--Cylinder cover incorporating a connection for capacity control
High refrigeration capacity combined with minimum
power requirement
--Possible control stages:
4 cylinder: 50 %
--Optimized gas flow
6 cylinder: 33 % / 66 %
--Efficient service valves
8 cylinder: 25 % / 50 % / 75 %
--Minimum clearance volume
--Powerful economic drive motors
Wide range of applications without
additional cooling
--Continuously variable speed control (25 - 70 Hz) using a frequency
converter.
Minimum space requirement
Particularly low installation height and width
Deep-freezing range with R404A, R507 also available with
suction gas cooling (HG version)
Quiet and low vibration
--Generously dimensioned crank mechanism
Stable valve plate design
--Optimized mass balance
--Universally proven valve design with intake and discharge finger reed
--Large volume pressure section for pulsation absorption
valves clamped on one side
--4 cylinder design from as little as 19 m³/h
--Valves made of high quality impact-resistant spring steel
Safe, reliable oil supply
Inlet lubricating
circuit 1
Inlet lubricating
circuit 2
Oil pump
Oil return
Oil overpressure
--4 and 6 cylinder with a conventional single circuit lubricating system
--Lubricating system incorporating an oil pump
--Large volume oil sump
--8 cylinder compressor with a dual circuit lubricating system (two
oil circuits), each of the two main bearings supplied as the first
lubrication point
--Oil pump lubrication independent of direction of rotation
--Connection possibility for oil pressure monitoring via
∆p-oil differential pressure sensor
--Large volume oil sump
--Coupling option for oil level regulator as standard
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Semi-hermetic GEA Bock Compressors
Special features
Wear-resistant durable driving gear
--2 and 4 cylinder compressor HG(HA)12 to HG(HA)34
--4 and 6 and 8 cylinder compressor HG(HA)4 to HG88e
--Solid construction and design
--Solid construction and design
--Low friction sleeve bearings
--Surface-hardened crankshaft
--Aluminium pistons with two ring assembly
--Low friction sleeve bearings
1
--Aluminium pistons with triple ring assembly, hard-chromium plated
sealing ring, HG(HA)4 with double ring assembly
--Aluminium connecting rod with high resistance piston bolt bearings
starting from HG(HA)5
Solid construction and design
1
2
HG(HA)12-34
HG(HA)4
HG(HA)5
--Valves made of high quality impact-resistant spring steel
--Concentric reed valves on the suction side 2 finger reed valves 1
With the mexxFlow® system pressure losses can be minimized
thanks to a flow-optimized double ring fin construction of the valve
plate in combination with a cylinder head, which is specially adapted
HG88e
to the valve plate. Thus, the efficiency of the compressor can be
increased considerably.
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2
3
4
Semi-hermetic GEA Bock Compressors
Special features
Variable suction line valve position (HG)
4 cylinder
8 cylinder
--Shut-off valve rotates through 90° (2 and 4 cylinder) suction cover rotates through 90° (8 cylinder)
--Flexible location for suction line connection
Oil sump heater
--Optional in 2 and 4 cylinder compressors HG(HA)12 up to HG(HA)34
--PTC heater, self-regulating
--Replacement without opening the refrigeration circuit
--Optional in 4- and 6-and 8-cylinder compressors
HG(HA)4 up to HG88e
--Immersion case design
--Replacement without opening the refrigerating circuit
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Semi-hermetic GEA Bock Compressors
Special features
Electric switch box
1
2
2
1
--Robust aluminium construction
--Easy electrical installation due to large internal volume
--Easy electrical installation due to large internal volume
--Terminal block with cables in glass seal model
--Terminal block with cables in glass seal model
--Hinged lifting cover with a single quick fastener (6 cylinder), 1
--Hinged and removable lifting cover 1
--Cover with simple snap closure (8 cylinder) 2
with a single quick fastener 2
--Terminal strip for add-on components
--Insulation between terminal studs
2
3
4
--Protection system: IP65
--Protection system: IP66
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Semi-hermetic GEA Bock Compressors
EFC System
Electronic Frequency Control
Special features
Start-up current with and without EFC
Continuously variable speed control using
frequency converter technology.
Direct start
Y/Δ start
Soft start
EFC start-up
With the EFC system GEA Bock offers the most efficient means of adapting the capacity of the compressor to current refrigeration plant requirements: “Continuously variable speed control using frequency converter
technology“.
25 % or more energy saving potential!
Engine performance factor
with and without EFC
The EFC system is optionally available for the compressors HG(HA)12P,
HG22e, HA22P, HG34e and HA34P.
without EFC
with EFC
EFC systems are compactly mounted on the compressor, wired and connected ready for use.
It is activated by a pressure transducer mounted on the suction side. The
adjustment range can be set individually.
COP behaviour with EFC
In December 2009, the EFC system received
the BMU (German Environment Ministry)
Climate Protection Innovation Award in
Refrigeration Technology from the
German Minister for Environment.
Frequency (Hz)
The advantages of frequency-converter operation:
--Set for immediate connection and optimally programmed with data
Start/stop behaviour with and without EFC
without EFC
for the relevant compressor
with EFC
stop time without EFC
--Fully variable adjustment of the refrigerating capacity on demand
--No high-energy, high-wear start/stop operation
--25 % or more energy saving potential!
--Reduced mechanical compressor load for longer service life
--Always optimum machine pressures and operating conditions
--Lower pressure losses in the heat exchangers
--Lower cooling down and heating up losses throughout the system
--Reduced start-up current at full torque
--Part windings and star-delta circuits no longer required
Capacity control in rack operation
(4 compressors / of which 1 compressor with EFC)
--Including motor monitoring
Compressor 1 with EFC
(control band 20-70 Hz)
compressor
--No additional wiring required
--Takes up no space in the switchboard
Range of control
stepless
--Wired for immediate connection and compactly mounted on the
Compressor 2-4 without
EFC (50Hz)
--Needs no screened supply lines to the compressor
--Control module also included for simple adjustment of the EFC system
Number of
compressors
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Semi-hermetic GEA Bock Compressors
Special features
EFC System
Electronic Frequency Control
EFC versions
Single compressors
Duplex compressors
1
2
HG12P, HA12P, HG22e, HA22P, HG34e, HA34P
DHG12P, DHA12P, DHG22e, DHA22P, DHG34e, DHA34P
3
4
Type key - EFC System
EFC 7,5 / A1
Software version 2)
Capacity 1)
Electronic Frequency Control
1)
Compressor
Scope of supply EFC
EFC
2,2 kW
4,0 kw
7,5 kW
HG12P, HA12P
HG22e, HA22P
HG34e, HA34P
2)
Capacity - Product selection
--Basic equipment with intermediate adapter mounted on compressor
terminal box, programmed and assembled ready for operation
--Pressure transducer for suction pressure based speed control 1)
mounted on the compressor
--Programming and readout hand-held terminal with connecting cable
Software version
A1
Control signal 4-20 mA with pressure transducer
A2
Control signal 4-20 mA external (without pressure transducer)
A3
Control signal 0-10 V external (without pressure transducer)
A4
for duplex compressors, control signal 4-20 mA with pressure transducer
A5
for duplex compressors, control signal 4-20 mA external (without pressure transducer)
A6
for duplex compressors, control signal 1-10 V external (without pressure transducer)
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Semi-hermetic GEA Bock Compressors
Special features
EFC System – Electronic Frequency Control
Calculations
Calculating the maximum possible frequency of the
compressor under specific operating conditions:
Calculating the corresponding refrigerating capacity:
The following calculation is used to obtain the maximum
possible frequency at the selected operating point:
Refrigeration capacity can be determined as a function of
frequency from the following calculation:
.
.
foperation x Q0 50 Hz
Q
=
0 operation
50 Hz
fmax =
Pmax x 50 Hz
Pe
.
Q0 operation = Refrigerating capacity at the chosen
operating point [W]
fmax = Maximum permissible frequency [Hz]
Pmax = Maximum power consumption [kW] (see technical data)
Pe = Power consumption at the operating point at 50 Hz [kW]
(see performance data, compressors)
i
f operation = Frequency at the chosen operating point [Hz]
.
Q0 50 Hz = Refrigerating capacity at the operating point at Hz [W]
(see performance data, compressors)
A
s a rule, the maximum permissible power consumption of the compressor Pmax must not be exceeded.
The maximum permissible frequency is always restricted in case of high evaporation temperatures associated with high condensing
pressures with refrigerants R404A, R507, R407C, R22, ...
For the compressors HG12P/110-4 S, HG22e/190-4 S and HG34e/380-4 S you have to reduce the performance by about 5 Hz.
Technical data, EFC
Unit designation
Protection
Max. output current under continuous load
Max. output power
EFC 2,2
EFC 4,0
EFC 7,5
IP 65
IP 54
IP 54
6A
9,5 A
19 A
4 kW
7,5 kW
2,2 kW
Input
AC 400/500 V -3- PE 50/60 Hz
5,5/4,5 A
Output
12,3/9,8 A
21,5/17,3 A
AC 400/500 V -3- PE 0/650 Hz
Permissible control range
1)
30 - 70 Hz
30 - 70 Hz
25 - 70 Hz
The specified control ranges may vary depending on the operating condition and system structure.
1) Dimensional variations with the EFC system
HG(HA)12P
HG22e, HA22P
HG34e, HA34P
Dimensions in ( ) = HA version
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Semi-hermetic GEA Bock Compressors
Special features
MP10 – Motor Protection
MP10 Electronic Motor Protection
Temperature safety drive for the drive motor
Standard in all compressors
The exceptional feature is that the monitoring function and mains
availability are shown by coloured LED's.
There are no complicated or time-consuming defect locating processes.
The MP10 also provides the usual functions as standard, e.g. a reconSupply section
Cable connections
with screwless terminalsen
Red LED
Temperature fault in motor
Green LED
Mains supply
available
nection preventing device, a reset, free terminals for PTC temperature
sensors (e.g. heat protection thermostat) and other useful items.
2
3
Drive section
Cable connections by
screwless terminals
4
Red LED
Temperature fault (random
e.g. heat protection thermostat)
Technical data, MP10
Unit designation
MP10
Connection voltage
AC 230 V - 1 - 50/60 Hz
Relay
AC 250 V, 3 A, 750 VA ind.
Dimensions L/W/H
100 x 60 x 52 mm
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Semi-hermetic GEA Bock Compressors
Special features
BCM2000
GEA Bock Compressor Management
GEA Bock Compressor Management BCM2000
Discharge gas temperature
Oil temperature
Motor winding temperature
Bridge switch for
emergency operation
Oil pressure management
Oil service recommendation
Temperature gauge
PC interface
Supply section
Control section
Double function
1. Protection against slugging
2. Start-up identification after start release
Cycle protection
Technical data, BCM2000
Unit designation
BCM2000
Connection voltage
AC 230 V - 1 - 50/60 Hz
Relay
AC 250 V, 3 A, 750 VA ind.
Dimensions L/W/H
100 x 60 x 52 mm
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Semi-hermetic GEA Bock Compressors
Special features
BCM2000
GEA Bock Compressor Management
Multifunctional management system
Simple electrical connection
--All monitoring functions are wired ready for operation
Available as an option for HG(HA)4, 5, 6, HG7 and HG88e.
--Simple integration of the BCM2000 into the control circuit
--All cable connections have screwless terminals
With the BCM2000, GEA Bock ist the first compressor manufacturer who
offers a complete management system providing all the main functions
Practical and easily accessible
for safe compressor operation in a practical compact assembly, user-
positioning in the compressor connection box
friendly and economical.
--Installed in place of the usual motor protection unit MP10 (same
dimensions)
Two central functions
--Protection against liquid slugging during start-up through the start-up
--Optimal visibility by inspection window in the cover of the connection
box, only possible ex-works.
1
identification system
--Oil service recommendations (calculation is based on operating data)
Reliable and economical
--Eight monitoring functions in one central unit
Other important functions
Monitoring of discharge gas temperature, motor winding temperature,
oil temperature as well as oil pressure and cycle protection.
--Intelligent monitoring of the various functions including operating
hour metering
--Simple recognition of the current status using an optical display
--Each function can be short cut for emergency operation
Simple and logical operation
--Self-explanatory symbols
--Read facility for stored messages for fast and safe error analysis in the
event of a fault or breakdown
--Status is indicated by LED's
--Loss-proof error memory even after power failure
--Clearly designed control unit
--Self-monitoring sensor technology
--Connection facility for external error messages
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2
3
4
Semi-hermetic GEA Bock Compressors
Special features
INT69 G
Motor Protection
Electronic Motor Protection INT69 G
PTC sensors
Connection of up to nine
PTC sensors possible
Temperature safety drive for the drive motor
The INT69 G is replacing, initially in the HG88e and in all future
new developments, the MP10 compressors used as standard at
GEA Bock.
The INT69 G also provides the usual functions, as:
- motor temperature monitoring
- hot gas temperature monitoring
- a reconnection preventing device
- a reset
Technical data, INT69 G
Unit designation
INT69 G
Connection voltage
AC 115-230 V - 1 - 50/60 Hz ± 10% 3 VA
Relay
AC 240 V, 2,5A, C300
Dimensions L/B/H
53 x 33 x 68 mm
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Semi-hermetic GEA Bock Compressors
Special features
INT69 G Diagnosis Units
Motor Protection
INT69 GTML Diagnosis
1
Operating recognition
2
Connection
INT250 oil differential pressure
sensor
Bicolour LED
Flash code for recognition
of the current status
3
4
Connection
hot gas sensor
Interface for USB /
DP-Modbus Gateway
Reset
Connection
PTC sensors
Technical data, INT69 G Diagnose Units
Unit designation
INT69 GTML Diagnose
Connection voltage
AC 115-230 V - 1 - 50/60 Hz ± 10% 3 VA
Relay
AC 240 V, 2,5A, C300
Dimensions L/B/H
87 x 40 x 81,5 mm
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Semi-hermetic GEA Bock Compressors
Special features
INT69 G Diagnose Units
Motor Protection
Multifunctional management system
The KRIWAN Diagnosis units are a further development of the reliable KRIWAN compressor protection units and optionaly available
for HG88e and all following new developments.
GEA Bock offers with this diagnosis units a complete management system providing all the main functions for safe compressor operation with the possibility of remote access in a practical compact assembly, userfriendly and economical.
The INT69 G Diagnose units automatically saves operational and error data in a non-volatile memory. This data can be retrieved on a
PC as needed and analysed for diagnosis.
Both diagnosis units are provided with additional inputs for hot gas sensor. The INT69 GTML Diagnose unit also has inputs for the
INT250 oil differential pressure sensor. Its additional flexible-response protective functions help to extend the service life of a refrigeration system.
Simple electrical connection
--All monitoring functions are wired ready for operation
--Simple integration of the INT69 G Diagnose units into the control circuit
--The cable connections from the INT69 GTML Diagnose units have screwless terminals
Other important functions
Monitoring of discharge gas temperature, motor winding temperature, oil pressure (only for INT69 GTML Diagnose) and cycle protection.
Reliable and economical
--Intelligent monitoring of the various functions including operating hour metering
--Simple recognition of the current status using an optical flash code on the INT69 GTML Diagnose units
--Read facility for stored messages for fast and safe error analysis in the event of a fault or breakdown
--Loss-proof error memory even after power failure
--Self-monitoring sensor technology
--Connection facility for external error messages
--USB readout via USB converter
--Remote scanning possible via additional DP-Modbus Gateway / LAN-Gateway
Read facility via INTspector diagnosis app for android smartphones
The KRIWAN diagnosis app INTspector enables the LED flash code on the INT69 GTML Diagnose unit to be read out and the error code
interpreted. The INTspector diagnosis software can be downloaded for free at www.kriwan.com
Advantages:
- Simple, intuitive use
- Instant diagnosis
- Datasheet retrieval
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Semi-hermetic GEA Bock Compressors
Special features
INT69 G Diagnose Units
Motor Protection
Read facility via INTelligence diagnosis software
With the INTelligence software, valuable information can be obtained on the status of the compressor and the system. The diagnosis function includes the plausibility checks of the logic sequences, all important operation and error values of the compressor and
provides for its clear visualization.
Crucial evaluation parameters can be configured individually. This allows for a quick analysis and an efficient system management.
Advantages:
--Simple operation
--Immediate diagnosis and precise problem solving
--Specially adaptable to the user’s needs
If required, data can be retrieved directly at each compressor via USB port. A Modbus interface is available for integration in a
network.
The data are sent periodically via the DP-Modbus gateway and the Modbus-LAN gateway to a server and can be retrieved remotely
2
by the INTelligence diagnosis software.
The INTelligence diagnosis software can be downloaded for free at www.kriwan.com.
Protection
3
Communication
Software
USB converter
INTelligence
(available for download)
"on site" retrieval
remote retrieval
INT69 GTML
Diagnose
INTelligence
server
Internet
DP-Modbus
Gateway
Terminal box
Modbus-LAN
Gateway
Customer Controller
Further explanation can be found at www.kriwan.com.
In the event of inquiries please contact our Department for Application Technology, phone +49 7022 9454-0.
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4
Semi-hermetic GEA Bock Compressors
Special features
ESS System
Electronic Soft Start
Start unloader with the ESS (option)
ESS (Electronic Soft Start)
--Unit programmed ready to operate
--Compressor allotment can be set by the potentiometer
--Continuous compressor start-up to nominal speed
--Unit suitable for fitting into a switch cabinet (supplied loose)
--No need for conventional start unloaders
--Voltage AC 400 V - 3 - 50/60 Hz
--Control voltage AC 230V - 1 - 50/60 Hz
Electronic compressor starter unit
Available as option for:
HG22e, HA22P, HG34e, HA34P
HG(HA)4, 5, 6
HG7
The start process uses an electronic soft start unit, instead of the conventional start unloader through the bypass solenoid valve, non-return valve
Dimensions
and star-delta protector combination. This means that the compressor
gets up to its nominal speed in a set time and therefore produces much
lower power peaks than the classical star-delta start.
The advantages:
c
The unit is designed to fit into a switch cabinet.
b
--Soft compressor start from zero to nominal speed, time controlled and
monitored.
--Up to 40 % lower start-up power consumption than when using
a
star-delta start
--No star-delta protection combination needed, no bypass between
pressure and suction side needed. No solenoid valve or non-
Dimensions view technical data
return valve needed.
--No compressor damage resulting from malfunction of the start
unloader.
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Semi-hermetic GEA Bock Compressors
Special features
ESS System
Electronic Soft Start
Product selection
Compressor
ESS 25
ESS 38
ESS 63
ESS 72
ESS 106
HG22e, HA22P
HG34e, HA34P
HG4/465-4, HA4/465-4
HG4/465-4 S
HG4/555-4
HG4/555-4 S, HA4/555-4
HG4/650-4
HG4/650-4 S, HA4/650-4
1
HG5/725-4
HG5/725-4 S, HA5/725-4
2
HG5/830-4
HG5/830-4 S, HA5/830-4
3
HG5/945-4, HA5/945-4
HG5/945-4 S
4
HG6/1080-4
HG6/1080-4 S, HA6/1080-4
HG6/1240-4, HA6/1240-4
HG6/1240-4 S
HG6/1410-4, HA6/1410-4
HG6/1410-4 S
HG7/1620-4
HG7/1620-4 S
HG7/1860-4
HG7/1860-4 S 1)
HG7/2110-4 1)
1)
up to max. +40 °C ambient temperature
Technical data, ESS
Unit designation
Protection
ESS 25
ESS 38
ESS 63
ESS 72
ESS 106
1)
IP 20
Connectors
IP00
Max.
output current 1)
Lost heat
Dimensions
a/b/c
25 A
8W
125 x 45 x 150
38 A
19 W
125 x 45 x 150
12 W
160 x 55 x 170
72 A
15 W
160 x 55 x 170
106 A
21 W
170 x 70 x 190
63 A
Input
AC 400 V -3- 50/60 Hz
at +50 °C ambient temperature
96215-10.2014-Gb Subject to change without notice
www.gea.com | 23
Forward looking
compressor models
Semi-hermetic GEA Bock Compressors
GEA Bock offers a choice of interesting compressor versions in the established semi-hermetic range for current market trends such as alternative refrigerants, deep-freezing or EX protection.
Semi-hermetic compressors for all applications
HA Compressors
(Hermetic Air-cooled)
air cooled semi-hermetic compressors for deep-freezing
applications (R22/R404A),
see page 33
Compressors for
Special Refrigerants
ATEX
Compressors
CO2 Compressors subcritical
Compressors for
Mobile Applications
for explosion-risk environments
for subcritical cascade systems
2-pole Compressors
aluminium compressor
cast iron compressor
CO2 Compressors transcritical
4-pole Compressors
for transcritical applications
aluminium compressor
HC Compressors
R407C Compressors
for hydrocarbons
for the refrigerant R407C
R134a Compressors
for the refrigerant R134a
Available versions
HG12
HG22
HG34
HG4
HG5
HG6
HG7
HG88e
HA compressors
CO2 compressors subcritical
CO2 compressors transcritical
HC compressors
R134a compressors
ATEX compressors
2-pole compressors aluminium
2-pole compressors cast iron
4-pole compressors aluminium
R407C compressors
24 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Forward looking
compressor models
Semi-hermetic GEA Bock Compressors
HA System
Hermetic Air-cooled
Semi-hermetic air-cooled compressors for
deep-freezing (R22/R404A)
A semi-hermetic compressor with the
advantages of an open type.
Available for all 2 and 4 cylinder versions.
Increasingly high specifications are being set for all suction gas-cooled
semi-hermetic compressors for deep-freezing applications.
Compressors rapidly reach their temperature limits due to the rise in
temperature of the suction gas caused by the drive motor. The refrigeration capacity also diminishes. But this does not apply for GEA Bock
1
HA compressors.
1
Suction gas is fed directly into the compressor
The unique “GEA Bock HA principle“ prevents this. The drive motor is
2
The motor is cooled by an integrated ventilation unit
air-cooled and compressor suction is direct. The suction gas is not heated
3 Cool air is directed over the motor through an air duct hood
3
ted through the motor. The motor is cooled by a compact integrated
This results in a reduced discharge gas temperature and therefore an
ventilation unit. Its precise airflow cools not only the motor but also the
extended range of applications combined with improved capacity (deep-
4
compressor and especially the cylinder heads.
freezing - e.g. R22, R404A). In addition, the compressor is separate from the
by the motor, but is fed directly to the compressor without being diver-
motor, which is a particular advantage in the event of a motor burn-out.
96215-10.2014-Gb Subject to change without notice
www.gea.com | 25
2
26 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage semi-hermetic
GEA Bock compressors
At a glance
Special features
Operating limits and performance data
Technical data
Dimensions and connections
Scope of supply and accessories
96215-10.2014-Gb Subject to change without notice
28
29
30
52
54
65
www.gea.com | 27
Single-stage GEA Bock Compressors
The GEA Bock semi-hermetic compressor program
provides a full performance range of innovative and modern
compressor designs in 2, 4, 6 and 8 cylinder constructions.
The ideal solution for any kind of application.
HG (Hermetic Gas-cooled)
Conventional suction gas-cooled compressor design
HA (Hermetic Air-cooled)
Special GEA Bock design for deep-freezing (R22/R404A)
with an air-cooled motor and direct suction at the cylinder.
All the compressors display the same particularly
remarkable features:
--Outstanding running comfort
--High efficiency and reliability to the highest quality
standard
--Easy maintenance, e.g. interchangeable motors
--Oil pump lubrication
--MP10 electronic motor protection, especially easy to
operate with LED status indicators
--Suitable for conventional and chlorine-free HFC refrigerants
At a glance
Available versions:
The GEA Bock semi-hermetic program provides the
following product variants:
--Single-stage HG (HA) compressors
--Two-stage HGZ compressors
--Duplex DHG (DHA) compressors
--SHG (SHA) compressor units with receiver
--SHG (SHA) condenser units air-cooled
Forward looking compressor models
GEA Bock offers a choice of interesting compressor versions in the established semi-hermetic range for current
market trends such as alternative refrigerants, deep-freezing or EX protection.
--HA (Hermetic Air-cooled),
air-cooled compressors for deep-freezing applications
--CO2 Compressors (subcritical), for subcritical cascade
systems
--CO2 Compressors (transcritical), for transcritical
CO2 applications
--ATEX (ATmospheres EXplosibles),
for explosion-risk environments
The current program
...8 model sizes with 25 capacity stages from 5,4 to 281,3 m³/h (50 Hz)
Displacement m³/h
!
NEU
28 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Special features
•
1
2
3
4
Type key
HG X 3 4 e / 215 - 4 S
Motor variant 4)
Number of poles
Swept volume
Series 3)
Number of cylinders
Size
Ester oil filling 2)
Series 1)
96215-10.2014-Gb Subject to change without notice
1)
HG = Hermetic Gas-Cooled (suction gas-cooled)
HA = Hermetic Air-Cooled (for deep-freezing)
2)
X
3)
e
= Ester oil filling
(HFC refrigerants e.g. R134a, R404A, R507, R407C)
= Additional declaration for e-series compressors
P
= Additional declaration for Pluscom compressors
4) S
= More powerful motor e.g. air-conditioning applications
www.gea.com | 29
70
?tOh<20K
60
Single-stage GEA Bock Compressors
50
Operating limits
40
30
tOh+20°C
20
10
-30
-20
-10
0
10
12,5
20
25
30 to (°C)
R134a Operating limits
HGX12P / HGX22e / HGX34e
HGX88e
HGX4 / HGX5 / HGX6 / HGX7
tc (°C)
90
<2
0
60
Oh
70
K
80
?t
82
50
tOh+20°C
40
30
20
-30
Unlimited application range
Supplementary cooling or
reduced suction gas temperature
Motor version -S-
(more powerful motor)
-20
-10
0
tO Evaporating temperature (°C)
tC Condensing temperature (°C)
∆tOh Suction gas superheat (K)
tOh Suction gas temperature (°C)
1)
LP = low pressure
10
12,5
20
25
30 to (°C)
HP = high pressure
Max. permissible operating pressure (LP/HP)1): 19/28 bar
R134a Notes
Operating limits
Compressor operation is possible within the limits shown on the ap-
A comprehensive modification to 20 °C suction gas temperature will
plication diagrams. Please note the coloured areas. Compressor appli-
follow at a later date.
cation limits should not be chosen for design purposes or continuous
Conversion factor for 60 Hz = 1,2
operation.
Performance data for other operating points, see GEA Bock software.
Restrictions to the operating limits may occur when using the EFC
(Electronic Frequency Control).
Further explanation see www.gea.com
ASERCOM certified performance data
Performance data
For compressors with this label, the performance
data are certified according to the strict require-
ments of ASERCOM.
The performance data for R134a are based on ISO-DIS 9309
(DIN 8928) with a 50 Hz power supply frequency. This signifies:
25 °C suction gas temperature without liquid subcooling.
For Pluscom compressors and HGX88e operating at 50 Hz already
ASERCOM is the Association of European Refrigeration Compressors
comply with EN 12900. This signifies 20 °C suction gas tempera-
and Controls Manufacturers.
ture without liquid subcooling.
Information about the Association and the constantly updated
This results in significant differences compared to specifications with
overview of certified GEA Bock compressors can be found at
liquid undercooling and/or suction-gas temperatures.
www.asercom.org and www.gea.com.
30 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R134a
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
40
HGX12P/60-4 S
50
60
70
30
40
HGX12P/75-4
50
60
70
30
40
HGX12P/90-4
50
60
70
30
40
HGX12P/110-4
50
60
70
30
40
HGX22e/125-4
50
60
70
30
40
HGX22e/160-4
50
60
70
30
40
HGX22e/190-4
50
60
70
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
-30
4920 4486 4078 3697 3009 2415 1908 1480 1125 836 605
0,70 0,71 0,71 0,71 0,68 0,65 0,60 0,54 0,49 0,44 0,40
4254 3874 3518 3185 2585 2066 1622 1246 931 670 455
0,85 0,84 0,83 0,81 0,77 0,71 0,65 0,59 0,54 0,49 0,45
3620 3292 2985 2698 2181 1734 1349 1021 742 504 302
0,99 0,97 0,94 0,91 0,85 0,77
0,70 0,63 0,57 0,52 0,49
3018 2740 2480 2237 1799 1419 1090 806 558 340 145
1,12 1,08 1,04 1,00
0,91 0,82 0,74 0,66 0,59 0,55 0,52
2450 2220 2004 1804 1441 1124 846 601 381
1,23 1,18 1,12 1,07 0,96 0,85 0,75 0,66 0,60
6147 5604 5095 4619 3760 3017 2383 1849 1405 1044 756
0,88 0,89 0,89 0,88 0,85 0,81 0,75 0,68 0,61 0,55 0,50
5315 4840 4395 3979 3229 2581 2027 1557 1163 837 569
1,06 1,05 1,04 1,02 0,96 0,89 0,82 0,74 0,67 0,61 0,57
4523 4113 3729 3371 2725 2166 1686 1276 927 630 377
1,24 1,21 1,18 1,14 1,06 0,97 0,88 0,79 0,71 0,65 0,62
3770 3423 3098 2795 2248 1773 1362 1006 697 425 182
1,40 1,35 1,30 1,25 1,14 1,03 0,92 0,82 0,74 0,68 0,65
3060 2773 2504 2253 1800 1404 1058 751 476
1,53 1,47 1,40 1,33 1,19 1,06 0,94 0,83 0,74
7295 6663 6069 5511 4501 3623 2869 2229 1696 1259
911
1,09 1,11
1,12 1,13 1,11 1,06 1,00 0,92 0,83 0,74 0,65
6377 5811 5280 4782 3883 3104 2437 1872 1402 1016 707
1,34 1,34 1,32 1,30 1,24 1,16 1,06 0,96 0,85 0,74 0,65
5481 4981 4513 4075 3286 2606 2025 1535 1127 792 521
1,60 1,57 1,53 1,49 1,39 1,27 1,14 1,01 0,89 0,77 0,67
4611 4176 3771 3393 2714 2132 1637 1222 876 591 358
1,83 1,78 1,72 1,65 1,51 1,36 1,21 1,06 0,91 0,79 0,69
3771 3402 3059 2740 2172 1687 1279 937
652
2,01 1,93 1,85 1,76 1,59 1,40 1,23 1,06 0,90
8619 7858 7145 6477 5272 4231 3342 2593 1971 1464 1060
1,23 1,24 1,25 1,24 1,20 1,13 1,05 0,95 0,86 0,78 0,71
7453 6787 6163 5580 4528 3619 2842 2183 1631 1173 797
1,49 1,48 1,45 1,42 1,35 1,25 1,14 1,04 0,94 0,85 0,79
6342 5767 5229 4726 3820 3037 2364 1789 1299 883 528
1,74 1,70 1,65 1,60 1,48 1,36 1,23 1,11 1,00 0,92 0,87
5287 4800 4344 3919 3152 2486 1910 1411 977 596 255
1,96 1,89 1,82 1,75 1,60 1,44 1,29 1,15 1,04 0,96 0,91
4291 3888 3511 3159 2524 1969 1483 1053 667
2,15 2,06 1,96 1,87 1,68 1,49 1,31 1,16 1,04
10200
9270844076606220496038602930216015501090
1,301,351,381,391,391,341,251,141,020,891
0,765
8990820074506740544043003310248017901260860
1,691,701,691,671,591,481,351,201,050,903
0,769
780070906420578046303620275020201440978 657
2,021,981,941,881,751,591,411,241,060,908
0,773
657059505360481038102940220015901110744 504
2,272,212,132,041,861,661,451,251,070,909
0,783
53304800431038403000228016901200829
2,482,382,272,161,931,701,471,251,06
1280011600
106009560 77806240 492038102870 21101490
1,631,651,661,651,631,591,511,411,291,150,983
11200
10200
920083306750539042303240241017301160
2,072,052,032,001,921,811,681,531,361,170,962
9640876079307170578045803560268019401310783
2,462,412,362,292,151,991,801,601,381,140,884
823074606730606048403790288021001430844 335
2,802,722,632,542,332,111,871,611,341,040,744
68806210558049903930300021901490862
3,092,972,852,722,452,171,871,561,23
1530014000
129001170096307800 618047903610 26401870
2,042,062,062,052,001,921,801,651,481,291,09
1360012500
114001040084606810 536041103060 22001530
2,592,552,512,462,332,171,981,781,571,341,11
11900
10800
984089407270580045203430252017901220
3,093,012,922,832,622,392,141,891,631,371,12
10100
916083207520607048003700277020101410959
3,543,413,283,142,862,562,261,961,661,371,10
828075106790611048803810290021501540
3,913,743,573,393,032,682,321,971,64
Relating to 20 °C suction gas temperature,
without liquid subcooling
96215-10.2014-Gb Subject to change without notice
Supplementary cooling or
reduced suction gas temp.
www.gea.com | 31
1
2
3
4
Single-stage GEA Bock Compressors
R134a
Performance data
Performance data
Type
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
40
HGX34e/215-4
50
60
70
30
40
HGX34e/255-4 1)
50
60
70
30
40
HGX34e/315-4
1)
50
60
70
30
40
HGX34e/380-4 1)
50
60
70
30
40
HGX4/465-4
50
60
70
30
40
HGX4/555-4
50
60
70
30
40
HGX4/650-4
50
60
70
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
17200
2,27
15200
2,87
13000
3,38
10800
3,79
8590
4,12
20600
2,61
18100
3,36
15600
4,02
13100
4,56
10500
4,98
25500
3,40
22300
4,22
19200
4,97
16100
5,63
13100
6,18
30700
4,27
27000
5,26
23200
6,17
19600
6,97
16000
7,65
36844 6,44 33160 7,25 28823 8,09 23760 8,96 17901 9,85 43847 7,66 39463 8,63 34302 9,63 28277 10,66 21303 11,73 51459 8,99 46314 10,13 40257 11,30 33186 12,51 25002 13,76 Relating to 25 °C suction gas temperature
(HGX34e to 20 °C suction gas temperature)
without liquid subcooling
32 | www.gea.com
50 Hz
•
10
7,5
5
0
-5
-10
-15
-20
-25
-30
1570014400 13000 106008450 6590 5000 3670 2610 1800
2,302,32 2,31 2,252,141,981,80 1,591,38 1,18
13800
12600114009120719055304120 29702060 1400
2,842,78 2,72 2,552,342,111,87 1,641,42 1,22
11800
107009540 7590589044403240 22701540 1040
3,273,16 3,03 2,762,472,181,90 1,641,42 1,24
96908690 7750 6070462034002420 16601120 784
3,623,45 3,27 2,902,542,201,89 1,611,39 1,24
76806830 6040 4630344024801730 1190
3,893,66 3,43 2,992,562,171,84 1,56
1880017200 15600 12700101007800 5890 4320 3080 2190
2,672,71 2,71 2,662,532,342,12 1,881,63 1,41
1650015000 13600 110008660 6660 4960 3570 2490 1710
3,353,31 3,25 3,082,842,572,27 1,971,68 1,43
14200
12900116009310728055404070 28801960 1330
3,933,83 3,71 3,423,082,732,36 2,011,68 1,41
11900
107009610 7640592044503220 22401510 1030
4,414,24 4,06 3,663,232,802,37 1,961,61 1,32
94308480 7590 5970457033802410 1660
4,774,54 4,30 3,793,282,762,28 1,83
2330021100 19200 15500124009660 7390 5520 4040 2920
3,433,43 3,40 3,293,112,882,61 2,322,02 1,72
2030018500 16700 13500107008260 6260 4620 3320 2330
4,174,10 4,01 3,783,493,162,80 2,432,07 1,73
1740015800 14200 114008950 6880 5140 3720 2600 1740
4,854,71 4,55 4,193,793,362,91 2,472,04 1,65
14600
13100118009350728055204050 28501900 1170
5,445,22 5,00 4,514,003,462,93 2,411,92 1,47
11800
106009390 7380566042003000 2010
5,915,62 5,33 4,714,083,442,82 2,22
2810025600 23200 1900015300121009310 7060 5250 3860
4,284,26 4,22 4,063,833,533,20 2,832,46 2,09
2460022400 20300 1660013300104008000 6020 4420 3180
5,195,09 4,97 4,674,303,893,46 3,002,56 2,13
2120019300 17400 14100113008760 6670 4940 3540 2450
6,015,83 5,63 5,184,694,163,62 3,072,55 2,06
1780016100 14600 117009240 7130 5350 3860 2650 1690
6,736,46 6,18 5,594,964,313,66 3,022,42 1,86
14500
13100118009340729055304040 2800
7,316,97 6,60 5,865,094,323,56 2,83
33673 30698 27910 22866 18484 14705 11472 8725 6406 4458
6,21 5,98 5,77 5,37 4,98 4,62 4,26 3,89 3,50 3,10
30273 27568 25038 20475 16524 13128 10228 7765 5682 3920
6,97 6,70 6,44 5,94 5,46 4,98 4,52 4,04 3,54 3,02
26257 23862 21629 17623 14181 11244 8754 6653 4882 3383
7,75 7,42 7,10 6,48 5,87 5,28 4,68 4,07 3,44 2,78
21555 19507 17610 14239 11382 8981 6979 5316 3934 2775
8,55 8,15 7,76 6,99 6,24 5,50 4,75 3,98 3,19 2,37
16094 14433 12910 10249 8055 6268 4829 3682
9,37 8,89 8,42 7,49 6,57 5,65 4,73 3,79
40074 36533 33215 27212 21997 17501 13652 10383 7624 5305
7,39 7,12 6,87 6,38 5,93 5,50 5,06 4,63 4,17 3,69
36027 32808 29798 24367 19665 15624 12172 9241 6762 4665
8,30 7,98 7,66 7,07 6,49 5,93 5,37 4,80 4,21 3,59
31248 28398 25741 20973 16876 13381 10418 7917 5810 4026
9,23 8,83 8,45 7,71 6,99 6,28 5,57 4,84 4,09 3,30
25652 23215 20958 16945 13545 10688 8305 6326 4682 3302
10,17 9,70 9,23 8,32 7,43 6,54 5,65 4,74 3,80 2,82
19153 17176 15363 12198 9586 7459 5747 4382
11,15 10,58 10,02 8,91 7,82 6,72 5,63 4,51
47031 42875 38981 31937 25816 20539 16023 12186 8948 6226
8,67 8,36 8,06 7,49 6,96 6,45 5,94 5,43 4,90 4,33
42282 38504 34971 28597 23079 18336 14285 10846 7936 5474
9,74 9,36 8,99 8,29 7,62 6,96 6,31 5,64 4,95 4,22
36673 33328 30209 24614 19806 15704 12227 9292 6818 4724
10,83 10,37 9,92 9,05 8,20 7,37 6,53 5,68 4,80
3,88
30106 27246 24596 19887 15897 12544 9747 7424 5494 3876
11,94 11,38 10,84 9,77 8,72 7,68 6,63 5,56 4,46 3,31
22478 20158 18031 14315 11250
8754 6745 5142
13,08 12,41 11,75 10,45 9,17 7,89 6,60 5,29
Compressors are
ASERCOM certified
1)
Supplementary cooling or
reduced suction gas temp.
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R134a
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
40
HGX5/725-4
50
60
70
30
40
HGX5/830-4
50
60
70
30
40
HGX5/945-4
50
60
70
30
40
HGX6/1080-4
50
60
70
30
40
HGX6/1240-4
50
60
70
30
40
HGX6/1410-4
50
60
70
30
40
HGX7/1620-4
50
60
70
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
57279 10,01 51552 11,27 44810 12,58 36939 13,92 27829 15,32 65754 11,49 59180 12,94 51440 14,44 42405 15,98 31947 17,59 74814 13,08 67334 14,73 58527 16,43 48247 18,19 36349 20,01 85736 14,90 77231 16,80 67028 18,77 54908 20,84 40651 23,02 98422 17,10 88658 19,29 76946 21,55 63033 23,92 46666 26,42 111982 19,46 100873 21,95 87547 24,52 71717 27,22 53096 30,06 121493 16,46 108919 21,03 95988 25,19 82743 28,86 69228 31,98 Relating to 25 °C suction gas temperature,
without liquid subcooling
96215-10.2014-Gb Subject to change without notice
10
7,5
52351 9,65 47064 10,84 40821 12,05 33511 13,29 25020 14,56 60097 11,08 54028 12,44 46861 13,83 38469 15,26 28722 16,72 68376
12,60 61471 14,16 53317 15,74 43769 17,36 32680 19,02 78334 14,37 70507 16,16 61090 17,98 49861 19,87 36602 21,85 89924 16,50 80940 18,55 70129 20,64 57239 22,81 42017 25,09 102314 18,77 92091 21,10 79791 23,49 65125 25,96 47807 28,54 110976 16,72 99297 20,91 87281 24,70 74970 28,03 62411 30,82 47725 9,30 42859 10,42 37097 11,54 30327 12,67 22438 13,82 54786 10,68 49200 11,96 42586 13,25 34814 14,55 25758 15,86 62334 12,15 55979 13,61 48453 15,07 39611 16,55 29306 18,05 71386 13,87 64206 15,53 55541 17,21 45172 18,93 32879 20,71 81948 15,92 73706 17,83 63759 19,76 51856 21,73 37743 23,77 93239 18,11 83861 20,29 72544 22,48 59000 24,73 42943 27,05 101143 16,84 90317 20,66 79173 24,11 67755 27,11 56108 29,60 5
43390 8,97 38926 10,01 33626 11,04 27378 12,06 20070 13,08 49810 10,30 44686 11,49 38601 12,67 31429 13,85 23040 15,02 56673 11,71 50842 13,08 43920 14,42 35759
15,76 26214 17,09 64875 13,39 58310 14,93 50366 16,46 40824 18,01 29464 19,59 74474 15,37 66937 17,14 57818 18,90 46865 20,67 33824 22,48 84735 17,48 76160 19,50 65784 21,50 53322 23,52 38484 25,58 91966 16,83 81950 20,30 71637 23,42 61069 26,12 50292 28,32 0
-5
-10
-15
35549 8,34 31832
9,23 27398 10,07 22136 10,87 15934 11,64 40808 9,58 36541 10,60 31452 11,56 25412 12,48 18292 13,36 46431 10,89 41576 12,06 35785 13,16 28913 14,20 20812 15,20 53098 12,46 47666 13,77 41068 15,01 33086 16,20 23497 17,38 60954 14,31 54718 15,81 47145 17,23 37981 18,60 26974 19,95 69352 16,28 62257 17,98 53640 19,60 43214 21,16 30690 22,70 75469 16,46 66947 19,29 58168 21,82 49175 23,97 40012 25,66 28736 7,75 25690 8,48 22047 9,13 17695 9,71 12523 10,21 32988 8,90 29491 9,74 25309 10,48 20313 11,14 14376 11,72 37533 10,12 33554 11,08 28796 11,93 23112
12,68 16356 13,33 42867
11,59 38441 12,65 33062 13,59 26510 14,44 18566 15,22 49209 13,31 44128 14,52 37954 15,61 30433 16,58 21313 17,47 55989 15,14 50208 16,53 43183 17,76 34626 18,86 24250 19,88 61262 15,69 54067 17,97 46654 19,98 39066 21,65 31348 22,92 22862 7,18
20410 7,75 17481 8,20 13963 8,55 9744 8,78 26244 8,24 23430 8,90 20067 9,42 16029 9,81 11186 10,08 29860 9,38 26658 10,12 22832 10,71 18237 11,16 12727 11,47 34049 10,74 30501 11,56 26213 12,20 20965 12,70 14537 13,08 39087 12,33 35014 13,27 30091 14,01 24067 14,58 16688 15,01 44472 14,03 39838 15,10 34237 15,94 27383 16,59 18987 17,08 49126 14,61 43088 16,41 36872 17,99 30521 19,28 24080 20,19 17835 6,62 15901 7,02 13610 7,27 10849 7,38 7508 7,35 20474 7,59 18254 8,06 15623 8,35 12455 8,47 8619 8,44 23294 8,64 20768 9,17 17776 9,50 14171 9,64 9807 9,60 26509 9,90 23712
10,47 20387 10,82 16315 10,96 11275 10,93 30432 11,36 27220 12,02 23403 12,42 18729 12,58 12944 12,55 34624 12,93 30970 13,68 26628 14,13 21309 14,32 14727 14,28 38837 13,32 33788 14,72 28600 15,95 23318 16,92 17985 17,56 -20
-25
13564 9960 6,04 5,45 12072 8834 6,28 5,51 10343 7589 6,32 5,34 8264 6116 6,19 4,97 5724
5,89
15571 11433 6,94 6,25 13859 10141 7,21 6,32 11873 8712 7,26 6,13 9487 7021 7,11 5,70 6571
6,76
17717 13009 7,89 7,12 15768 11538 8,20 7,19 13509 9913 8,26 6,98 10794 7988 8,09 6,49 7476
7,69
20114 14729 9,04 8,14 17939 13049 9,36 8,22 15449 11267 9,41 7,96 12425 9163 9,20 7,40 8647
8,77
23090 16908 10,38 9,35 20593 14979 10,75 9,43 17735 12934 10,80 9,14 14264 10519 10,56 8,50 9926
10,06
26271 19237 11,81 10,63 23431 17043 12,23 10,73 20179 14716 12,29 10,40 16229 11968 12,02 9,67 11294
11,45
30174 22916 11,90 10,44 25945 19339 12,99 11,29 21618 15703 13,94 12,05 17235 12052 14,68 12,64 12842
15,13
-30
6930
4,81
6094
4,69
5259
4,31
4314
3,69
7956
5,53
6995
5,39
6037
4,95
4952
4,24
9052
6,29
7959
6,13
6869
5,64
5635
4,82
10219
7,19
8906
7,01
7704
6,46
6393
5,54
11731
8,25
10224
8,05
8844
7,41
7339
6,36
13347
9,39
11632
9,16
10062
8,43
8350
7,23
16842
9,03
13748
9,73
10634
10,37
7545
10,89
Supplementary cooling or
reduced suction gas temp.
www.gea.com | 33
1
2
3
4
Single-stage GEA Bock Compressors
R134a
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
40
HGX7/1860-4
50
60
70
30
40
HGX7/2110-4
50
60
70
30
40
HGX88e/2735-4
50
60
70
30
40
HGX88e/3235-4
50
60
70
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
-30
139469127396
11610810557386635703275639444583 3463926307 19334
18,89 19,2019,34 19,32 18,9018,0116,7815,29 13,6611,98 10,37
125034113989
10368094075 76853620674946338787 2978422201 15782
24,14 24,0023,72 23,31 22,1520,6218,8416,90 14,9112,96 11,17
110190100194
90887 82236 66775535574232732832 2481718027 12208
28,92 28,3627,68 26,89 25,0522,9420,6518,31 16,0013,83 11,91
94985 8606377780 70105 56451448473503726768 1978613835 8662
33,13 32,1831,12 29,99 27,5124,8622,1319,42 16,8514,51 12,50
79471 7164564409 57733 45932359872764320646 14742
36,71 35,3833,98 32,51 29,4526,3123,1820,16 17,37
158685144949
13210612011998571800166416450725 3941129932 21997
21,49 21,8422,00 21,99 21,5020,4919,0917,40 15,5413,64 11,80
142261129694
11796510703787442706185627844131 3388825259 17956
27,47 27,3126,99 26,52 25,2023,4721,4419,23 16,9614,75 12,71
125371113999
10340993566 75975609364815937356 2823620510 13890
32,90 32,2631,49 30,59 28,5026,1023,5020,83 18,2015,74 13,55
1080729792188497 79764 64229510263986430456 2251215741 9855
37,70 36,6135,41 34,12 31,3028,2825,1822,10 19,1716,50 14,22
90421 8151673284 65688 52260409453145123490 16773
41,77 40,2538,66 36,99 33,5129,9326,3722,94 19,77
232000 211000192000 174000 14100011300088900 69000 52500 39100 28500
30,10 30,1029,90 29,50 28,3026,7024,7022,50 20,1017,70 15,40
205000 186000169000 153000 12300098000 76800 59000 44300 32400 22800
37,10 36,5035,60 34,70 32,5029,9027,1024,10 21,2018,40 15,80
178000 161000146000 131000 10600083500 65000 49600 36900 26400
43,30 42,0040,60 39,10 35,9032,5029,0025,40 22,0018,90
150000136000
12300011000088000694005380040800 30000
48,50 46,7044,80 42,80 38,7034,5030,4026,30 22,60
123000111000
99500 89200 71000557004300032500
52,80 50,5048,10 45,70 40,8036,0031,3026,80
275000 250000227000 205000 16600013300010500081300 62100 46600 34500
37,80 37,2036,40 35,60 33,7031,4028,9026,20 23,4020,70 18,00
242000 219000199000 180000 14500011600090600 69900 52800 39000 27900
45,10 43,9042,60 41,30 38,3035,1031,8028,40 25,0021,70 18,60
209000 189000171000 154000 12400098200 76700 58700 43800 31500
51,90 50,2048,30 46,40 42,5038,4034,2030,10 26,0022,20
176000 159000143000 129000 10300081200 62900 47600 34800
57,90 55,5053,10 50,70 45,7040,7035,7030,90 26,20
143000129000
11600010400082200643004920036600
62,60 59,7056,70 53,80 47,8041,9036,1030,50
Relating to 25 °C suction gas temperature
(HGX88e to 20 °C suction gas temperature)
without liquid subcooling
34 | www.gea.com
50 Hz
•
Supplementary cooling or
reduced suction gas temp.
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Operating limits
R404A/R507 Operating limits
HGX12P / HGX22e / HGX34e
HGX4 / HGX5 / HGX6
58
1
HGX88e
/ HGX7
tc (°C)
tc (°C)
70
70
60
58
50
60
50
? toh<20K
40
40
toh+20°C
∆toh<20K
30
30
toh+20°C
20
-50
-45
-40
-30
-20
-10
-5
7,5
1
HGX6/1410-4SMaximum evaporating temperature tO = 2 °C
HGX6/1410-4
60
? toh<20K
0
10 to (°C)
7,5
4
HAX5/725-4
60
HAX5/830-4
? toh<20K
HAX5/945-4
30
toh+20°C
-40
-10 to (°C)
-20
-30
toh+20°C
20
-50
-40
-30
-20
-10
0 to (°C)
Max. permissible operating pressure (LP/HP)1): 19/28 bar
tc (°C)
1)
HAX6/1080-4
60
? toh<20K
LP = low pressure HP = high pressure
Unlimited application range
HAX6/1240-4
-HG Supplementary cooling or reduced suction gas
temperature
-HA reduced suction gas temperature
HAX6/1410-4
40
Motor version -S(more powerful motor)
toh+20°C
tO Evaporating temperature (°C)
tC Condensing temperature (°C)
-40
-30
-20
-10
to (°C)
∆tOh Suction gas superheat (K)
tOh Suction gas temperature (°C)
96215-10.2014-Gb Subject to change without notice
1
3
50
HAX6
20
-50
-5
40
20
-50
30
-10
2
58
30
50
-20
-30
tc (°C)
40
58
-40
HAX5
tc (°C)
50
-45
Maximum evaporating temperature tO = -7 °C
HAX12P / HAX22P / HAX34P / HAX4
58
20
-50
10 to (°C)
0
www.gea.com | 35
Single-stage GEA Bock Compressors
Notes
R404A/R507 Notes
Operating limits
ASERCOM certified performance data
Compressor operation is possible within the limits shown on the ap-
For compressors with this label, the performance
plication diagrams. Please note the coloured areas. Compressor appli-
data are certified according to the strict require-
cation limits should not be chosen for design purposes or continuous
ments of ASERCOM.
operation.
Restrictions to the operating limits may occur when using the EFC
(Electronic Frequency Control).
ASERCOM is the Association of European Refrigeration Compressors
Further explanation see www.gea.com.
and Controls Manufacturers.
Information about the Association and the constantly updated
overview of certified GEA Bock compressors can be found at
Performance data
www.asercom.org and www.gea.com.
The performance data for R404A/R507 are based on European
Standard EN 12900 with a 50 Hz power supply frequency.
This signifies: 20 °C suction gas temperature without liquid
subcooling.
This leads to significant differences compared to systems with liquid
subcooling and/or other suction gas temperatures.
Performance data were compiled for R404A and R507.
The base values are the data for R404A.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA Bock software.
36 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R404A/R507
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX12P/60-4 S 1)
40
50
30
HAX12P/60-4
40
50
30
HGX12P/75-4
1)
HGX12P/75-4 S 1)
40
50
30
HAX12P/75-4
40
50
30
HGX12P/90-4 1)
HGX12P/90-4 S 1)
40
50
30
HAX12P/90-4
40
50
30
HGX12P/110-4 1)
HGX12P/110-4 S 1)
40
50
30
HAX12P/110-4
40
50
30
HGX22e/125-4
HGX22e/125-4 S 1)
40
50
30
HAX22P/125-4
40
50
30
HGX22e/160-4
HGX22e/160-4 S 1)
40
50
30
HAX22P/160-4
40
50
50 Hz
•
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Relating to 20 °C suction gas temp.
without liquid subcooling
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-40
-45
6535
1,20
5537
1,49
4535
1,72
5989
1,22
5060
1,48
4128
1,69
4990
1,23
4191
1,43
3390
1,60
4108
1,20
3428
1,37
2748
1,49
3336
1,15
2764
1,28
2195
1,37
2667
1,08
2193
1,18
1723
1,24
2094
1,00
1706
1,06
1324
1,10
2327
1,04
1956
1,12
1582
1,18
2764
1,26
2299
1,37
1855
1,45
2888
1,29
2427
1,39
1962
1,46
3231
1,46
2676
1,56
2137
1,65
3407
1,56
2853
1,67
2287
1,75
3914
1,76
3270
1,89
2619
1,99
4092
1,78
3451
1,94
2809
2,05
4650
1,88
3820
2,00
2990
2,07
4728
1,92
3959
2,09
3211
2,22
5850
2,29
4810
2,47
3790
2,58
5837
2,37
4888
2,58
3964
2,74
1610
0,91
1297
0,95
993
0,96
1851
0,95
1538
1,00
1223
1,04
2164
1,15
1789
1,23
1435
1,29
2296
1,18
1908
1,25
1517
1,29
2529
1,32
2075
1,39
1640
1,44
2698
1,43
2229
1,50
1752
1,54
3094
1,59
2567
1,68
2039
1,73
3265
1,63
2726
1,74
2189
1,80
3590
1,69
2900
1,76
2230
1,80
3791
1,71
3158
1,84
2538
1,92
4560
2,07
3700
2,19
2860
2,25
4680
2,11
3899
2,27
3134
2,38
1207
0,81
959
0,83
722
0,83
1442
0,86
1182
0,88
921
0,89
1661
1,03
1364
1,08
1087
1,12
1789
1,06
1466
1,10
1143
1,11
1937
1,18
1571
1,21
1226
1,24
2089
1,29
1699
1,33
1303
1,33
2397
1,41
1972
1,46
1549
1,49
2558
1,46
2109
1,52
1664
1,55
2680
1,49
2120
1,52
1610
1,53
2981
1,51
2466
1,60
1956
1,64
3450
1,84
2750
1,91
2090
1,92
3680
1,87
3044
1,98
2414
2,03
878
0,71
684
0,71
503
0,70
1097
0,75
883
0,76
670
0,75
1246
0,91
1015
0,94
804
0,96
1361
0,94
1095
0,95
831
0,93
1446
1,03
1155
1,04
886
1,04
1574
1,15
1254
1,15
932
1,13
1814
1,23
1473
1,25
1141
1,26
1960
1,28
1590
1,30
1227
1,30
1920
1,28
1490
1,28
1110
1,27
2291
1,32
1876
1,37
1458
1,37
2510
1,59
1960
1,62
1460
1,60
2828
1,63
2316
1,69
1799
1,69
616
0,62
465
0,61
329
0,59
809
0,66
635
0,65
465
0,62
911
0,79
734
0,81
577
0,82
1004
0,81
788
0,80
577
0,77
1047
0,89
817
0,88
611
0,86
1146
1,00
889
0,98
633
0,93
1334
1,05
1062
1,05
803
1,05
1461
1,11
1159
1,10
866
1,07
1320
1,07
992
1,06
749
1,03
1715
1,13
1382
1,14
1037
1,10
1750
1,34
1330
1,34
971
1,30
2118
1,40
1706
1,41
1281
1,36
414
0,53
296
0,52
8160
1,52
6934
1,91
5729
2,21
9738
1,85
8288
2,27
6863
2,66
11247
2,17
9581
2,65
7877
3,12
13400
2,19
11600
2,77
9650
3,26
16900
2,71
14500
3,42
12100
4,02
1)
7498
1,54
6357
1,89
5238
2,17
8948
1,86
7600
2,25
6276
2,60
10345
2,18
8796
2,62
7211
3,05
12400
2,23
10700
2,75
8860
3,19
15600
2,75
13400
3,40
11100
3,94
6284
1,55
5304
1,83
4345
2,05
7500
1,86
6344
2,17
5212
2,46
8691
2,16
7361
2,53
6000
2,89
10500
2,26
8970
2,68
7390
3,03
13200
2,78
11200
3,30
9150
3,73
Compressors (R404A)
are ASERCOM certified
96215-10.2014-Gb Subject to change without notice
5227
1,50
4419
1,73
3632
1,92
6085
1,78
5145
2,02
4219
2,25
7218
2,15
6125
2,47
5010
2,74
8790
2,24
7460
2,58
6080
2,84
10900
2,73
9170
3,17
7480
3,51
4288
1,45
3606
1,63
2945
1,78
5000
1,69
4202
1,88
3418
2,06
5966
2,05
5039
2,30
4095
2,50
7250
2,16
6090
2,41
4910
2,60
8980
2,62
7540
2,96
6090
3,22
3469
1,37
2902
1,50
2355
1,62
4052
1,58
3381
1,72
2727
1,85
4868
1,92
4091
2,10
3301
2,25
5870
2,03
4880
2,22
3880
2,34
7320
2,47
6090
2,72
4860
2,90
Motor version -S(more powerful motor)
573
0,56
435
0,54
301
0,51
648
0,68
513
0,69
711
0,70
540
0,67
374
0,63
730
0,75
549
0,72
796
0,86
596
0,82
399
0,76
946
0,88
728
0,88
1051
0,94
806
0,92
572
0,88
857
0,878
640
0,853
1247
0,94
977
0,92
689
0,83
1170
1,08
851
1,07
1540
1,17
1207
1,14
851
1,03
Supplementary cooling or
reduced suction gas temp.
www.gea.com | 37
1
2
3
4
Single-stage GEA Bock Compressors
R404A/R507
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX22e/190-4
HGX22e/190-4 S 1)
40
50
30
HAX22P/190-4
40
50
30
HGX34e/215-4
1)
HGX34e/215-4 S 1)
40
50
30
HAX34P/215-4
40
50
30
HGX34e/255-4 1)
HGX34e/255-4 S 1)
40
50
30
HAX34P/255-4
40
50
30
HGX34e/315-4 1)
HGX34e/315-4 S 1)
40
50
30
HAX34P/315-4
40
50
30
HGX34e/380-4 1)
HGX34e/380-4 S 1)
40
50
30
HAX34P/380-4
40
50
30
HGX4/465-4
1)
HGX4/465-4 S 1)
40
50
30
HAX4/465-4
40
50
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Relating to 20 °C suction gas temp.
without liquid subcooling
38 | www.gea.com
50 Hz
•
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-40
-45
20800
3,46
17800
4,28
14800
5,04
19200
3,48
16400
4,23
13600
4,93
16100
3,46
13700
4,09
11300
4,66
13300
3,41
11300
3,93
9150
4,40
11000
3,26
9200
3,68
7460
4,06
8920
3,07
7450
3,39
6000
3,68
7140
2,84
5940
3,08
4750
3,27
7063
2,87
5915
3,12
4797
3,31
7390
2,94
5990
3,14
4630
3,25
8042
3,26
6735
3,56
5462
3,77
9120
3,61
7430
3,86
5760
4,00
9456
3,84
7919
4,18
6422
4,44
11400
4,43
9350
4,76
7370
4,96
11674
4,74
9776
5,16
7929
5,48
13800
5,46
11400
5,90
9030
6,22
14125
5,73
11829
6,25
9594
6,63
16575
7,01
13783
7,53
11117
7,89
18696
7,76
15696
8,32
12819
8,76
5620
2,57
4640
2,74
3680
2,85
5663
2,55
4718
2,75
3792
2,88
5610
2,58
4480
2,70
3420
2,74
6449
2,91
5372
3,13
4317
3,27
7080
3,22
5680
3,37
4330
3,41
7582
3,42
6317
3,68
5076
3,85
8840
3,98
7220
4,18
5600
4,25
9361
4,22
7798
4,55
6267
4,75
10900
4,88
8850
5,18
6960
5,34
11327
5,11
9436
5,50
7583
5,75
13020
6,24
10770
6,58
8643
6,78
15000
6,86
12501
7,27
10124
7,56
4330
2,29
3540
2,39
2780
2,43
4453
2,26
3684
2,39
2922
2,45
4120
2,21
3230
2,27
2420
2,26
5071
2,57
4194
2,73
3327
2,79
5350
2,81
4210
2,87
3150
2,84
5962
3,02
4932
3,20
3911
3,28
6700
3,49
5400
3,58
4100
3,54
7360
3,73
6088
3,96
4829
4,05
8300
4,28
6730
4,45
5210
4,47
8906
4,51
7367
4,79
5843
4,91
10035
5,45
8253
5,64
6592
5,71
11814
6,00
9756
6,26
7822
6,42
3240
2,00
2620
2,03
2020
2,01
3422
1,97
2802
2,05
2177
2,04
2900
1,84
2220
1,85
1630
1,81
3897
2,24
3190
2,33
2479
2,33
3900
2,39
3010
2,38
2200
2,30
4582
2,64
3751
2,74
2915
2,73
4930
2,99
3880
2,98
2840
2,85
5657
3,26
4631
3,38
3599
3,38
6200
3,67
4960
3,72
3760
3,62
6845
3,94
5604
4,09
4355
4,09
7569
4,66
6183
4,73
4913
4,70
9094
5,17
7420
5,29
5870
5,33
2350
1,70
1860
1,68
1390
1,61
2562
1,69
2064
1,71
1550
1,64
1940
1,49
1430
1,47
1040
1,42
2918
1,92
2350
1,95
1765
1,87
2730
1,97
2050
1,92
1480
1,80
3430
2,26
2763
2,29
2075
2,20
3490
2,49
2650
2,40
1820
2,20
4235
2,79
3411
2,82
2562
2,71
4490
3,05
3510
3,00
2550
2,81
5125
3,38
4128
3,42
3100
3,28
5576
3,91
4511
3,88
3560
3,79
6798
4,35
5449
4,36
4225
4,29
1620
1,41
1230
1,35
23900
3,83
20200
4,72
16500
5,48
28000
4,57
23800
5,64
19500
6,55
33800
5,86
28700
7,05
23500
8,13
40900
7,20
34600
8,75
28400
10,10
49311
9,55
42248
11,33
34849
12,97
1)
21900
3,85
18500
4,65
15000
5,33
25700
4,61
21800
5,58
17700
6,40
31000
5,82
26300
6,92
21500
7,90
37600
7,15
31800
8,59
26000
9,86
45325
9,44
38764
11,08
31886
12,59
18200
3,84
15300
4,48
12200
4,99
21500
4,59
18100
5,38
14600
6,02
26000
5,67
22000
6,59
17800
7,39
31700
6,98
26700
8,18
21800
9,23
38018
9,13
32400
10,52
26502
11,76
Compressors (R404A)
are ASERCOM certified
14600
3,70
12200
4,26
9770
4,67
17200
4,44
14500
5,14
11700
5,68
21300
5,47
17900
6,29
14500
6,97
25800
6,84
21600
7,84
17600
8,73
31142
8,81
26283
10,08
21559
11,12
11900
3,52
9840
3,94
7800
4,23
14200
4,23
11800
4,76
9410
5,15
17600
5,20
14700
5,83
11800
6,34
21200
6,45
17700
7,25
14300
7,92
25587
8,32
21490
9,31
17526
10,09
9470
3,26
7770
3,56
6090
3,75
11500
3,95
9460
4,33
7450
4,58
14300
4,85
11900
5,32
9430
5,67
17300
5,98
14300
6,59
11500
7,08
20747
7,71
17340
8,45
14061
9,00
Motor version -S(more powerful motor)
1863
1,41
1460
1,37
1030
1,25
1220
1,18
851
1,15
2122
1,61
1662
1,57
1172
1,42
1820
1,58
1320
1,50
2495
1,89
1955
1,84
1379
1,67
2370
2,01
1690
1,86
3080
2,33
2413
2,27
1702
2,06
3120
2,45
2340
2,33
3726
2,82
2920
2,75
2059
2,49
4005
3,21
3187
3,13
4884
3,56
3802
3,46
2845
3,30
Supplementary cooling or
reduced suction gas temp.
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R404A/R507
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX4/555-4 1)
HGX4/555-4 S 1)
40
50
30
HAX4/555-4
40
50
30
HGX4/650-4
1)
HGX4/650-4 S 1)
40
50
30
HAX4/650-4
40
50
30
HGX5/725-4 1)
HGX5/725-4 S 1)
40
50
30
HAX5/725-4
40
50
30
HGX5/830-4 1)
HGX5/830-4 S 1)
40
50
30
HAX5/830-4
40
50
30
HGX5/945-4
1)
HGX5/945-4 S 1)
40
50
30
HAX5/945-4
40
50
30
HGX5/1080-4 1)
HGX5/1080-4 S 1)
40
50
30
HAX5/1080-4
40
50
50 Hz
•
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Relating to 20 °C suction gas temp.
without liquid subcooling
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-40
-45
59014
11,52
50452
13,64
41937
15,53
54222
11,34
46260
13,29
38348
15,01
45450
10,89
38616
12,51
31838
13,93
37853
10,34
32112
11,84
26484
13,14
31129
9,72
26279
10,88
21544
11,87
25259
8,99
21212
9,86
17286
10,58
20184
8,19
16857
8,81
13653
9,30
21842
8,84
18374
9,46
15013
9,95
24302
9,84
20322
10,70
16302
11,31
24978
9,71
21012
10,39
17167
10,93
24934
10,13
20266
10,76
15811
11,04
26886
10,67
22619
11,41
18487
12,01
29056
11,80
23798
12,75
18831
13,38
30392
12,06
25602
12,90
15848
7,34
13155
7,74
10589
8,04
17569
7,84
14675
8,27
11894
8,60
19297
8,84
15982
9,45
12650
9,83
20136
8,62
16819
9,10
13632
9,46
19288
8,94
15468
9,25
11869
9,26
21437
9,42
17905
9,93
14513
10,33
22717
10,55
18389
11,13
14348
11,38
24266
10,65
20281
11,24
26900
12,35
22327
13,23
17723
13,78
27994
12,27
9164
5,59
7484
5,67
5938
5,70
10713
5,93
8766
6,04
6944
6,08
11465
6,80
9208
7,01
6980
7,02
12352
6,54
10107
6,67
8006
6,71
10636
6,47
8191
6,32
5982
5,94
12756
7,01
10437
7,15
8265
7,19
12722
7,82
9854
7,74
7263
7,30
14530
7,96
11882
8,12
9414
8,16
15620
9,38
12617
9,52
9424
9,25
16866
9,21
13799
9,39
10929
9,44
17826
10,60
14233
10,72
10840
10,40
20224
11,05
16539
11,27
13107
11,32
6702
4,73
5401
4,72
4236
4,66
8037
5,01
6461
4,99
5018
4,90
8510
5,80
6647
5,86
4835
5,73
9304
5,55
7480
5,53
5809
5,43
7486
5,28
5568
4,98
3892
4,48
9409
5,86
7565
5,84
5874
5,74
8900
6,41
6561
6,04
4496
5,29
10772
6,67
8654
6,65
6718
6,53
11291
7,80
8737
7,59
5912
6,91
12548
7,74
10088
7,71
7834
7,57
12819
8,76
9866
8,49
7125
7,78
15061
9,29
12098
9,26
9392
9,09
4751
3,93
3743
3,85
34090
13,74
28395
14,99
22748
15,97
12194
6,47
10050
6,69
8036
6,83
13875
6,87
11488
7,14
9220
7,31
15039
7,82
12298
8,21
9564
8,39
15945
7,57
13202
7,86
10596
8,05
14546
7,70
11467
7,76
8617
7,55
16746
8,19
13864
8,51
11125
8,72
17300
9,21
13769
9,45
10520
9,34
19003
9,29
15733
9,65
12641
9,88
20783
10,90
17107
11,40
13321
11,54
21989
10,72
18205
11,13
70903
14,57
60855
16,80
50791
19,05
76254
13,31
64689
16,28
53354
19,02
86623
15,69
74069
19,30
61445
22,39
99975
18,52
84751
22,17
69440
25,81
113675
22,05
96893
26,74
80355
30,79
1)
65224
14,19
55879
16,29
46523
18,38
70105
13,28
59328
16,01
48782
18,49
79925
15,61
68151
18,89
56332
21,68
91955
18,31
77834
21,71
63623
25,08
104548
21,89
88944
26,17
73583
29,85
54821
13,41
46795
15,22
38768
17,02
58815
13,03
49517
15,29
40450
17,29
67508
15,23
57216
17,91
46927
20,13
77277
17,73
65213
20,66
53056
23,50
87811
21,27
74420
24,80
61270
27,79
Compressors (R404A)
are ASERCOM certified
96215-10.2014-Gb Subject to change without notice
44444
12,51
37928
14,30
31303
15,79
48024
12,99
40164
14,87
32498
16,31
54430
14,69
45580
16,93
37034
18,88
63293
17,40
52881
19,84
42757
22,12
72501
20,82
61734
23,74
51086
26,12
36811
11,70
31232
13,15
25565
14,31
39230
12,20
32541
13,61
26053
14,61
44830
13,90
37311
15,69
30091
17,17
52168
16,27
43552
18,30
35145
20,15
59869
19,21
50695
21,61
41654
23,48
30119
10,80
25384
11,94
20586
12,81
31558
11,23
25933
12,22
20515
12,84
36400
12,93
30078
14,28
24051
15,33
42473
15,04
35430
16,69
28515
18,09
48801
17,56
41062
19,46
33468
20,85
39180
15,88
32716
17,30
26411
18,23
41973
16,66
30889
14,16
25541
15,13
20366
15,62
33574
14,73
28072
15,55
Motor version -S(more powerful motor)
23810
12,40
19419
12,94
15214
13,01
26360
12,86
21828
13,36
17547
13,68
5799
4,12
4528
3,98
3396
3,78
6110
4,85
4550
4,79
6747
4,57
5268
4,42
3951
4,20
5024
4,19
3525
3,78
6644
4,75
5189
4,60
3892
4,37
5752
5,01
3809
4,38
7655
5,43
5976
5,25
4480
4,99
7678
6,18
5347
5,61
8959
6,32
6997
6,11
5248
5,81
8672
6,86
6200
6,22
10763
7,58
8401
7,33
6297
6,97
Supplementary cooling or
reduced suction gas temp.
www.gea.com | 39
1
2
3
4
Single-stage GEA Bock Compressors
R404A/R507
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX6/1240-4 1)
HGX6/1240-4 S 1)
40
50
30
HAX6/1240-4
40
50
30
HGX6/1410-4 1)
HGX6/1410-4 S 1)
40
50
30
HAX6/1410-4
40
50
30
HGX7/1620-4 1)
HGX7/1620-4 S 1)
40
50
30
HGX7/1860-4
1)
HGX7/1860-4 S 1)
40
50
30
HGX7/2110-4 1)
HGX7/2110-4 S 1)
40
50
30
HGX88e/2735-4
HGX88e/2735-4 S
40
50
30
HGX88e/3235-4
HGX88e/3235-4 S
40
50
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Relating to 20 °C suction gas temp.
without liquid subcooling
40 | www.gea.com
50 Hz
•
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-40
-45
133368
27,78
113720
33,36
94323
38,27
122554
27,28
104299
32,38
86295
36,83
102765
26,04
87122
30,24
71734
33,86
83399
23,70
71042
27,42
58323
30,45
68935
22,26
58440
25,14
47668
27,41
56229
20,54
47422
22,68
38420
24,30
45169
18,62
37874
20,13
30468
21,19
35643
16,56
29684
17,53
23698
18,14
38742
17,00
27538
14,43
22741
14,97
17998
15,22
30407
14,83
25193
15,43
31748
16,84
26417
17,65
20915
17,98
33768
16,48
15146
10,21
12143
10,17
9362
10,02
17378
10,72
13958
10,69
10835
10,49
17817
12,06
14276
11,96
10739
11,49
19311
11,86
15482
11,83
12003
11,62
18065
13,30
14343
13,12
10816
12,22
20907
14,95
16668
14,59
12589
14,08
24655
18,14
19568
17,87
14623
16,68
34600
22,40
28200
22,90
10634
8,25
8265
8,08
40671
19,26
34104
20,67
27278
21,54
20744
12,29
16931
12,49
13257
12,49
23329
12,74
19081
13,01
15126
13,08
24176
14,43
19854
14,74
15450
14,63
25918
14,13
21163
14,43
16757
14,53
25047
15,88
20232
16,08
15609
15,52
28854
17,88
23543
17,91
18448
17,73
33724
21,53
27665
21,92
21555
21,44
47300
26,30
38900
27,10
31000
27,70
55700
30,80
45200
31,50
35500
31,80
112574
28,95
96228
33,76
79925
37,91
163130
32,39
139724
38,16
115792
43,47
184191
37,41
157436
45,37
130989
51,97
201969
46,49
173523
54,03
144329
60,77
315000
52,70
268000
62,60
222000
71,30
362000
62,00
310000
74,40
255000
84,50
1)
150297
32,05
128531
37,38
106272
42,23
169853
37,14
144933
44,40
120333
50,38
186202
45,47
159904
52,52
132872
58,78
289000
52,10
246000
61,20
203000
69,10
334000
61,50
285000
72,80
234000
82,00
126636
30,98
107945
35,48
88826
39,46
143432
36,15
121960
42,11
100832
46,93
157288
43,22
134971
49,31
111953
54,63
243000
50,40
206000
57,90
169000
64,50
281000
59,80
239000
69,10
195000
76,50
Compressors (R404A)
are ASERCOM certified
94071
27,60
80122
31,54
66235
34,88
106031
30,00
89756
34,27
73671
37,57
119116
35,68
100333
39,79
82100
43,28
130628
40,64
112651
45,59
93475
49,93
202000
48,50
170000
54,70
139000
60,00
234000
57,60
198000
65,20
161000
71,10
76961
26,50
65316
30,24
53148
33,29
87518
28,31
73736
31,69
60144
34,13
98208
32,91
82508
36,14
67304
38,81
108549
37,84
93282
41,96
77007
45,43
165000
45,40
139000
50,40
113000
54,60
192000
54,10
162000
60,00
131000
64,50
63138
24,11
53413
26,98
43254
29,21
71107
26,22
59585
28,79
48254
30,47
79858
30,00
66907
32,43
54394
34,37
89073
34,82
76227
38,14
62564
40,76
134000
42,00
112000
45,80
90300
49,00
156000
50,00
131000
54,50
105000
57,70
51088
21,69
43056
23,78
34677
25,29
56728
23,83
47232
25,68
37928
26,68
63906
27,00
53368
28,71
43213
29,99
72027
31,63
61312
34,18
49972
35,99
106000
38,20
88300
41,10
71200
43,40
124000
45,40
104000
48,70
82000
50,90
44306
21,24
36603
22,46
29093
22,85
50195
23,95
41734
25,02
33601
25,73
57236
28,33
48362
30,13
39055
31,14
82700
34,30
68700
36,30
55100
37,90
97000
40,60
80100
42,80
63400
44,20
Motor version -S(more powerful motor)
33770
18,56
27628
19,22
21678
19,10
38563
20,89
31846
21,40
25399
21,63
44527
24,95
37205
26,03
29641
26,28
63200
30,20
52300
31,60
41800
32,60
74300
35,70
60900
37,00
48000
37,80
40700
26,20
32600
26,40
12423
8,75
9695
8,48
7265
8,05
12528
9,73
9540
9,32
13807
9,68
10756
9,36
8054
8,90
12751
10,93
9890
10,45
14563
12,15
11061
11,48
17144
14,81
12741
13,90
25000
18,90
29100
22,00
Supplementary cooling or
reduced suction gas temp.
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Operating limits
HGX22P / HGX34P / HGX4 /
HGX5 / HGX6 / HGX7 / HGX82
1
1
tc (°C)
70
R407C Operating limits
61
60
HGX12P
/ HGX22e / HGX34e
HGX4 / HGX5 / HGX6 / HGX7
50
tc (°C)
?tOh<20K
70
40
61
60
30
50
20
-30
40
tOh+20°C
?tOh<20K
-25
-20
30
-10
-5
0
10
12,5
20 to (°C)
tOh+20°C
20
-30
-25
HGX88e
-20
-10
-5
0
10
12,5
20 to (°C)
HGX88e
Unlimited application range
Supplementary cooling or
reduced suction gas temperature
Motor version -S(more powerful motor)
tO Evaporating temperature (°C)
tC Condensing temperature (°C)
∆tOh Suction gas superheat (K)
tOh Suction gas temperature (°C)
tc (°C)
70
61
Max. permissible operating pressure (LP/HP)1): 19/28 bar
60
50
1)
LP = low pressure
HP = high pressure
?tOh<20K
40
30
20
-30
tOh+20°C
-25
-20
-10
-5
0
10
12,5
20 to (°C)
R407C Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous
operation.
The performance data for R407C are based on ISO-DIS 9309
(DIN 8928) with a 50 Hz power supply frequency.
This signifies: 25 °C suction gas temperature without liquid subcooling. EN 12900 is already valid for Pluscom compressors, HGX4
and HGX88e operating at 50 Hz. 20 °C suction gas temperature
without liquid subcooling.
Evaporation and condensing temperatures are based on the dew point
values (saturated vapour conditions).
A comprehensive modification to 20 °C suction gas temperature will
follow at a later date.
This results in significant differences compared to specifications with
liquid undercooling and/or suction-gas temperatures.
Restrictions to the operating limits may occur when using the EFC
(Electronic Frequency Control).
Further explanation see www.gea.com.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA Bock software.
96215-10.2014-Gb Subject to change without notice
www.gea.com | 41
1
2
3
4
Single-stage GEA Bock Compressors
R407C
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX12P/60-4 S
40
50
30
HGX12P/75-4
HGX12P/75-4 S
40
50
30
HGX12P/90-4
HGX12P/90-4 S
40
50
30
HGX12P/110-4
HGX12P/110-4 S
40
50
30
HGX22e/125-4
HGX22e/125-4 S
40
50
30
HGX22e/160-4
HGX22e/160-4 S
40
50
30
HGX22e/190-4
HGX22e/190-4 S
40
50
30
HGX34e/215-4
HGX34e/215-4 S
40
50
30
HGX34e/255-4
HGX34e/255-4 S
40
50
30
HGX34e/315-4
HGX34e/315-4 S
40
50
30
HGX34e/380-4
HGX34e/380-4 S
40
50
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
6778617256065079413633302648207816081225
0,880,900,920,920,910,880,820,760,690,62
5863533248374377355628562265177013591018
1,161,161,151,141,081,010,920,830,740,66
500145424115372030162417191114861129826
1,421,391,361,321,231,121,010,900,790,69
8736795472256546533042913413267920721578
1,131,161,181,191,181,131,060,980,890,79
7557687262345641458336812919228117511312
1,501,501,491,461,391,301,191,070,960,84
6446585453044794388731152463191514551065
1,831,791,751,701,581,441,301,151,010,89
10419
948786177807635751184071319524721882
1,351,381,411,421,401,351,271,171,060,95
9013819674356728546643903482272120881565
1,791,791,771,751,661,551,421,281,141,01
7688698263265718463637152938228417351270
2,182,142,092,031,891,721,551,381,211,06
12250
11154
10131
9179747460174786375629062213
1,581,631,651,671,651,591,491,371,241,11
10596
963587417910642651614093319924551840
2,112,102,082,051,961,831,671,511,341,18
9038820874376723545043683454268620401493
2,562,512,452,382,222,031,821,621,421,25
14400
13100
11900
10800
879070705630442034202600
1,781,821,851,871,851,781,671,531,391,25
12500
11400
10300
9300756060604800376028902160
2,362,352,33 2,30 2,19 2,041,871,68 1,5 1,32
10700
964087407910641051204050315024001760
2,872,812,752,672,482,272,041,811,591,40
17600160001450013200107008730 6950 5470 4240 3230
2,182,242,282,302,272,302,161,991,791,61
15200
13800
12500
11300
918075005950465035802680
2,902,902,872,832,692,642,422,181,941,72
12900
11700
10700
9590778063505020390029702180
3,533,463,383,283,052,932,642,342,061,81
218001990018100 16400 13300 108008550 6700 5180 3960
2,672,742,792,812,782,832,652,442,201,98
18900172001560014100115009220 7310 5710 4390 3290
3,543,543,513,463,293,252,972,682,382,10
16100
14600
13300
12000
970077906170481036502670
4,314,234,134,013,733,603,242,872,532,22
256002330021100 19100 15600 122009720 7650 5910 4480
3,453,493,503,483,393,162,942,672,382,09
224002030018400 16600 13400 104008190 6410 4920 3700
4,384,334,264,173,943,603,252,892,522,17
19100173001560014100113008590 6820 5330 4100 3100
5,195,064,914,754,393,983,543,092,662,27
296002700024600 22300 18300 14500115009040 7030 5300
4,304,304,284,234,083,843,543,202,852,48
260002360021500 19500 15800 123009730 7660 5940 4430
5,335,245,135,004,714,383,943,503,062,63
222002020018300 16500 13400 102008080 6420 5050 3820
6,256,085,895,695,254,834,293,763,262,79
359003270029800 27000 22100 176001410011100 8590 6550
4,955,005,014,994,864,694,343,963,553,11
313002850025900 23500 19200 15100120009420 7260 5500
6,326,256,166,045,725,334,854,333,803,27
268002430022100 20000 16200 12800102007910 6060 4550
7,637,457,247,026,505,875,254,633,993,37
4350039600360003270026700216001750013900109008310
6,406,356,276,175,935,845,384,914,423,90
380003460031400 28400 23200 187001510012000 9320 7140
7,957,787,597,396,946,716,085,454,824,18
322002930026500 24000 19600 158001280010100 7900 6070
9,529,238,928,607,937,496,695,915,134,36
Relating to 20 °C suction gas temperature,
without liquid subcooling
42 | www.gea.com
50 Hz
•
Motor version -S(more powerful motor)
Supplementary cooling or
reduced suction gas temp.
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R407C
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX4/465-4
HGX4/465-4 S
40
50
30
HGX4/555-4
HGX4/555-4 S
40
50
30
HGX4/650-4
HGX4/650-4 S
40
50
30
HGX5/725-4
HGX5/725-4 S
40
50
30
HGX5/830-4
HGX5/830-4 S
40
50
30
HGX5/945-4
HGX5/945-4 S
40
50
30
HGX6/1080-4
HGX6/1080-4 S
40
50
30
HGX6/1240-4
HGX6/1240-4 S
40
50
30
HGX6/1410-4
HGX6/1410-4 S
40
50
30
HGX7/1620-4
HGX7/1620-4 S
40
50
30
HGX7/1860-4
HGX7/1860-4 S
40
50
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
52241 4768943438 39475 32358 272932190017313 13459 10267
7,84 7,767,67 7,56 7,31 7,086,586,02 5,42 4,78
45881 4182738049 34532 28226 237041895214925 11550 8752
9,73 9,559,36 9,16 8,69 8,147,406,63 5,84 5,03
39635 3607332759 29681 24173 201391604912600 9721 7338
11,4411,1610,8610,559,85 9,12 8,14 7,16 6,17 5,19
62010 5670351739 47101 38751 312072509119907 15531 11833
9,36 9,309,22 9,12 8,84 8,537,927,29 6,62 5,87
54852 5008945636 41481 34003 273162185917204 13225 9795
11,4511,2711,0710,8410,319,88 9,02 8,13 7,19 6,18
47717 4349139547 35869 29256 233771853914373 10752 7550
13,5113,2012,8612,4911,6711,139,97 8,78 7,52 6,17
73505 6711861158 55607 45658 368872971823650 18538 14235
11,8511,6611,4511,2210,6810,039,28 8,56 7,80 6,95
64535 5893053705 48840 40118 324652604120581 15939 11970
14,25 13,9513,62 13,26 12,48 11,5910,609,60 8,54 7,35
55792 5093346405 42188 34616 278332214017274 13090 9442
16,75 16,3115,84 15,34 14,26 13,1311,7910,42 8,96 7,34
82066 7511168581 62458 51370 417183337126199 20072 14859
12,7212,4312,1311,8111,1310,389,57 8,68 7,72 6,69
73653 6729761341 55769 45715 370052950623091 17627 12986
15,09 14,6714,23 13,79 12,86 11,8810,859,75 8,60 7,39
64721 5897453605 48597 39600 318542522819592 14817 10770
17,35 16,8016,24 15,67 14,50 13,3012,0610,77 9,44 8,06
94208 8622578728 71699 58971 478913830930076 23042 17057
14,60 14,2713,92 13,56 12,78 11,9210,999,97 8,87 7,68
84551 7725470417 64021 52480 424803387226507 20235 14907
17,32 16,8416,34 15,83 14,76 13,6412,4511,20 9,88 8,48
74298 6770061536 55787 45459 365672896122491 17009 12364
19,92 19,2818,64 17,99 16,65 15,2713,8412,37 10,84 9,25
1071889810489575 81578 67096 544894358734219 26216 19407
16,61 16,2315,84 15,43 14,54 13,5612,5011,34 10,09 8,74
96200 8789880118 72842 59710 483323853930159 23023 16961
19,71 19,1618,59 18,01 16,80 15,5214,1712,74 11,24 9,65
84534 7702770014 63473 51722 416053295125590 19352 14068
22,66 21,9421,21 20,46 18,94 17,3715,7514,07 12,33 10,53
122447112071
1023279319176648 6224649792390912994822170
18,97 18,5518,10 17,62 16,61 15,4914,2812,96 11,53 9,98
109895100411
91524 8321168210 5521344025344532630119376
22,51 21,8821,24 20,57 19,19 17,7216,1814,55 12,84 11,02
96568 8799379981 72509 59085 475283764229233 22107 16070
25,89 25,0624,23 23,38 21,64 19,8517,9916,08 14,09 12,03
14056412865211746710698087989 71456 57159 44875 34379 25450
21,78 21,2920,77 20,23 19,06 17,7916,3914,88 13,23 11,46
25450 115267
1050669552378303 6338250539395503019322243
11,46 25,1224,38 23,61 22,02 20,3518,5816,71 14,74 12,65
110857101013
91815 83238 67828 545604321133558 2538 18448
29,72 28,7727,81 36,84 24,84 22,7820,6618,45 16,17 13,81
15993114637813365112171910011281301 65035 51058 39116 28957
24,78 24,2223,64 23,02 21,69 20,2418,6516,92 15,05 13,03
14353713114911945210868489091 72115 57503 45000 34352 25307
29,40 28,5827,74 26,87 25,06 23,1521,1419,01 16,77 14,4
126130114930
1044669470677173 6207749165381822887520990
33,81 32,7331,64 30,53 28,26 25,9223,5021,00 18,40 15,71
17665416120314680913342410948488991 71553 56778 44276 33654
28,74 28,4528,06 27,56 26,30 24,7322,9220,92 18,79 16,61
15663014278312990111793496552 78246 62623 49292 37862 27940
35,77 34,9133,96 32,93 30,69 28,2325,6222,93 20,21 17,53
13644812423111288610236483592 67524 53768 41933 31626 22457
42,12 40,7039,22 37,69 34,51 31,2127,8624,53 21,26 18,13
20279218505416853115316612568310215882139 65179 50827 38633
32,99 32,6632,21 31,64 30,19 28,3926,3124,01 21,57 19,07
17980516390914912113538411083889823 71888 56585 43464 32074
41,07 40,0738,98 37,81 35,23 32,4029,4126,32 23,20 20,13
15663614261212958911751095960 77515 61724 48137 36305 25779
48,35 46,7245,03 43,27 39,61 35,8331,9928,15 24,41 20,82
Relating to 25 °C suction gas temperature
(HGX4 to 20 °C suction gas temperature)
without liquid subcooling
96215-10.2014-Gb Subject to change without notice
Motor version -S(more powerful motor)
Supplementary cooling or
reduced suction gas temp.
www.gea.com | 43
1
2
3
4
Single-stage GEA Bock Compressors
R407C
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX7/2110-4
HGX7/2110-4 S
40
50
30
HGX88e/2735-4
HGX88e/2735-4 S
40
50
30
HGX88e/3235-4
HGX88e/3235-4 S
40
50
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
230732
37,54
204578
46,72
178217
55,02
323000
40,60
286000
51,80
248000
61,20
374000
48,00
331000
61,30
287000
72,50
Relating to 25 °C suction gas temperature
(HGX88e to 20 °C suction gas temperature)
without liquid subcooling
44 | www.gea.com
50 Hz
•
10
7,5
5
0
-5
-10
-15
-20
-25
210551191751 174268 143000 11623393456 74159 57829 43956
37,1636,6536,0034,3532,3029,9327,3224,5521,70
186492169666 154036 126109 10219881793 64381 49452 36493
45,5944,3543,0140,0836,8733,4729,9526,4022,90
16226114744313370010918288195 70228 54769 41308 29331
53,1651,2349,2345,0740,7736,3932,0327,7723,68
295000269000 244000 201000 163000130000103000 79900 61000
41,0041,0040,8039,7037,7035,0031,9028,5025,00
260000237000 215000 176000 14200011300087700 67300 50300
51,2050,3049,2046,4043,0039,1034,9030,6026,40
225000204000 185000 150000 12000094400 73000 55200 40400
59,7058,0056,1051,8047,1042,1037,0032,0027,30
341000311000 283000 232000 188000151000119000 92500 70500
48,4048,5048,3046,9044,5041,4037,8033,8029,60
302000274000 249000 203000 164000130000102000 78000 58300
60,5059,5058,2054,9050,8046,2041,3036,2031,20
261000237000 214000 174000 13900011000084800 64200 47000
70,7068,6066,3061,3055,7049,9043,8037,9032,20
Motor version -S(more powerful motor)
Supplementary cooling or
reduced suction gas temp.
96215-10.2014-Gb Subject to change without notice
70
61
60
Single-stage GEA Bock Compressors
50
Operating limits
and performance data
?tOh<20K
40
30
tOh+20°C
20
R407F
-30
Operating
-20
-10limits
-5
-25
10
0
20
12,5
HGX88e
Unlimited
application range
tc (°C)
70
Supplementary cooling or
reduced suction gas temperature
59 60
?toh<20K
50
Motor version -S(more powerful motor)
40
30
20
-25
toh+20°C
-20
-15
-10
-5
0
5
tO Evaporation temperature (°C)
tC Condensing temperature (°C)
∆tOh Suction gas superheat (K)
tOh Suction gas temperature (°C)
15 to (°C)
10
Max. permissible operating pressure (LP/HP)1): 19/28 bar
1)
1
LP = low pressure HP = high pressure
2
3
R407F Notes
4
Operating limits
Performance data
Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous
operation.
The performance data for R407F are based on EN 12900 with a 50 Hz
power supply frequency.
This signifies: 20 °C suction gas temperature without liquid subcooling.
Evaporation and condensing temperatures are based on the dew point
values (saturated vapour conditions).
Restrictions to the operating limits may occur when using the
EFC (Electronic Frequency Control).
Further explanation see www.gea.com.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA Bock software.
R407F
Type
Performance data
Cond.
Cooling capacity
•
QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGX88e/2735-4
HGX88e/2735-4 S
40
50
30
HGX88e/3235-4
HGX88e/3235-4 S
40
50
50 Hz
10
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
7,5
5
0
-5
-10
-15
-20
346000315000287000235000191000 153000 12100093000
50,1049,9049,3047,5045,40 41,80 38,0034,10
302000275000250000205000166000 132000 10400079300
61,2060,0058,5054,9051,30 46,40 41,4036,60
258000235000213000174000141000 111000 86300 65800
70,7068,5066,0060,8055,80 49,70 43,7038,10
398000363000331000272000221000 178000 141000109000
58,8058,7058,2056,3054,00 49,80 45,3040,60
349000318000290000238000193000 154000 12100092600
72,7071,3069,6065,4061,20 55,30 49,2043,30
297000270000245000200000162000 129000 99600 75800
83,7081,1078,3072,1066,10 58,70 51,5044,70
Relating to 20 °C suction gas temp.
without liquid subcooling
96215-10.2014-Gb Subject to change without notice
Motor version -S(more powerful motor)
Supplementary cooling or
reduced suction gas temp.
www.gea.com | 45
Single-stage GEA Bock Compressors
Operating limits
R22 Operating limits
HG12P / HG22e / HG34e /
HG4 / HG5 / HG6
1
HA12P / HA22P / HA34P / HA4
/ HG7 / HG88e
tc (°C)
tc (°C)
70
66
66
70
60
60
50
50
40
40
?toh<20K
30
20
30
toh+20°C
-40
-35
-30
-20
-10
-5
10
0
12,5
20
20 to (°C)
HA5
-50
-45
-40
-10 to (°C)
-20
-30
tc (°C)
70
66
60
HA5/725-4
HA5/830-4
?toh<20K
50
70
60
HA6/1080-4
?toh<20K
HA6/1240-4
50
HA5/945-4
40
HA6/1410-4
40
30
20
toh+20°C
HA6
tc (°C)
66
?toh<20K
30
toh+20°C
-50
-45
-40
-30
-20
Max. permissible operating pressure (LP/HP)1): 19/28 bar
1 HG7 „Motor version -S-“
in the evaporation range of t0 = 5 °C bis 12,5 °C
limited condensing temperature up to tC = 50 °C
tO Evaporating temperature (°C)
tC Condensing temperature (°C)
∆tOh Suction gas superheat (K)
tOh Suction gas temperature (°C)
46 | www.gea.com
20
-10 to (°C)
1)
toh+20°C
-50
-45
-40
-30
-20
-10
to (°C)
LP = low pressure HP = high pressure
Unlimited application range
-HG Supplementary cooling or red. suction gas temp.
-HA reduced suction gas temperature
Supplementary cooling and
reduced suction gas temperature
Motor version -S(more powerful motor)
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Operating limits
R22 Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous
operation.
The performance data for R22 are based on ISO-DIS 9309 (DIN 8928)
with a 50 Hz power supply frequency.
This signifies: 25 °C suction gas temperature without liquid
subcooling. EN 12900 is already valid for Pluscom compressors
and HG88e operating at 50 Hz. This signifies 20 °C suction gas
temperature without liquid subcooling.
Restrictions to the operating limits may occur when using the EFC
(Electronic Frequency Control).
Further explanation see www.gea.com.
This results in significant differences compared to specifications with
liquid undercooling and/or suction-gas temperatures.
A comprehensive modification to 20 °C suction gas temperature will
follow at a later date.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA Bock software.
1
2
3
4
96215-10.2014-Gb Subject to change without notice
www.gea.com | 47
Single-stage GEA Bock Compressors
R22
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HG12P/60-4 S
40
50
30
HA12P/60-4
40
50
30
HG12P/75-4
HG12P/75-4 S
40
50
30
HA12P/75-4
40
50
30
HG12P/90-4
HG12P/90-4 S
40
50
30
HA12P/90-4
40
50
30
HG12P/110-4
HG12P/110-4 S
40
50
30
HA12P/110-4
40
50
30
HG22e/125-4
HG22e/125-4 S
40
50
30
HA22P/125-4
40
50
30
HG22e/160-4
HG22e/160-4 S
40
50
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-45
7110 6523597154544518370329972390186814221039708
0,89 0,910,930,940,940,920,890,840,780,710,630,55
6288 57595263 479939583227 2593204415701158 798 477
1,20 1,191,191,181,141,081,010,940,850,760,660,57
5494 50234581 416834222772 220717161287909
1,47 1,441,42 1,381,311,22 1,121,020,910,80
182414071054758 512
0,720,630,530,430,33
1599
1237
930
672
456
0,790,680,570,460,35
1437
1127
865
643
455
0,840,730,620,510,40
8883 8149746068145645462637452985233417761298884
1,11 1,141,161,171,171,151,111,050,970,880,790,69
7856 71956575 599549454031 3239255419611447 997 596
1,49 1,491,481,471,421,351,271,171,060,950,830,71
6864 62755723 520742753463 2758214416081135
1,83 1,801,77 1,731,631,52 1,401,271,130,99
226517481310942 637
0,900,780,660,530,41
198615361156836 568
0,990,850,720,580,44
178514001075800 567
1,050,910,780,640,51
1059597198897812767325518446635612784211915481054
1,32 1,361,381,401,401,371,321,251,161,050,940,83
9370 85827842 715058984808 3863304623391726 1189 711
1,78 1,781,771,751,691,611,511,391,271,130,990,85
8186 74846826 621150984130 3289255719181354
2,19 2,152,11 2,061,951,82 1,671,511,351,19
2702208415621123758
1,060,920,770,620,47
236918321378996 676
1,161,000,840,670,51
212916691281953 674
1,221,060,900,740,58
1245611427
10460955579156487 5251418632732491 1820 1240
1,56 1,601,621,641,651,611,551,471,361,241,110,97
1101610089
922084066934565345423581275020291398836
2,10 2,092,082,061,991,901,781,641,491,331,161,00
9625 87998025 730259944856 3867300722551592
2,57 2,532,48 2,422,292,14 1,961,781,591,39
3175244918351320891
1,251,090,920,740,57
2783215316191170794
1,381,191,000,810,62
2501196115051119792
1,461,271,080,890,70
1570014400
1320012000
99308150 6630534042503340 2580 1960
1,94 1,971,992,001,981,911,821,691,551,401,251,09
1380012700
1160010600
87407170 5840470037302900 2200 1600
2,54 2,532,502,472,372,242,081,901,721,521,331,15
1200011000
10000912075406170 5010401031502400
3,11 3,062,99 2,912,732,53 2,312,071,831,59
38662983223516071085
1,531,331,120,910,69
3390262119721425967
1,681,451,220,980,75
3046238918331363965
1,781,551,321,090,86
19400 17800163001490012300101008190 6590 5240 4120 3190 2420
2,40 2,442,462,472,442,362,242,091,921,731,541,35
1710015600
14300
13100
10800
8860720057904590358027201980
3,13 3,123,093,052,932,772,572,352,111,881,641,42
1480013500
1240011300
93007620 6180494038802960
3,84 3,773,69 3,603,383,13 2,852,552,261,96
HG Supplementary cooling or red. suction gas temp.
HA reduced suction gas temp.
Relating to 20 °C suction gas temperature,
without liquid subcooling
48 | www.gea.com
Motor version -S(more powerful motor)
Supplementary cooling and
red. suction gas temp.
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R22
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HA22P/160-4
40
50
30
HG22e/190-4
HG22e/190-4 S
40
50
30
HA22P/190-4
40
50
30
HG34e/215-4
HG34e/215-4 S
40
50
30
HA34P/215-4
40
50
30
HG34e/255-4
HG34e/255-4 S
40
50
30
HA34P/255-4
40
50
30
HG34e/315-4
HG34e/315-4 S
40
50
30
HA34P/315-4
40
50
30
HG34e/380-4
HG34e/380-4 S
40
50
30
HA34P/380-4
40
50
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-45
4773
3682
2759
1984
1340
1,89
1,64
1,38
1,12
0,86
4185
3236
2434
1760
1194
2,07
1,79
1,50
1,21
0,93
3761
2949
2262
1683
1191
2,20
1,91
1,63
1,34
1,06
234002140019600179001480012200 9850 7920 6300 4950 3840 2910
2,902,942,972,982,942,84 2,702,52 2,312,09 1,86 1,63
206001890017200157001300010700 8680 6980 5540 4320 3280 2380
3,783,763,723,673,523,32 3,092,83 2,552,27 1,99 1,72
17800163001490013600112009200 7450 5960 4670 3560
4,634,544,444,334,063,76 3,433,08 2,722,37
5775
4456
3338
2401
1621
2,28
1,98
1,67
1,35
1,04
5064
3916
2945
2129
1445
2,51
2,17
1,82
1,47
1,12
4550
3568
2738
2036
1441
2,66
2,31
1,97
1,62
1,28
265002430022200203001680013900 113009010 7160 5620 4360 3310
3,303,353,383,393,353,25 3,082,88 2,642,38 2,12 1,86
233002140019600179001480012200 9870 7930 6290 4910 3730 2710
4,314,294,254,194,023,80 3,533,23 2,912,58 2,26 1,96
202001850017000155001280010500 8480 6780 5330 4060
5,295,195,074,944,644,29 3,913,51 3,112,71
6576
5074
3801
2734
1846
2,60
2,25
1,90
1,54
1,18
5766
4459
3354
2425
1646
2,86
2,47
2,07
1,67
1,28
5181
4063
3117
2318
1641
3,02
2,63
2,24
1,85
1,46
312002860026200239001980016300 1320010600 8440 6630 5130 3890
3,873,943,983,993,943,82 3,623,37 3,102,80 2,49 2,19
274002510023000210001740014300 116009330 7410 5780 4390 3200
5,065,044,994,924,724,46 4,143,79 3,423,03 2,66 2,29
237002180019900182001500012300 9970 7970 6260 4770
6,216,095,965,805,455,04 4,594,12 3,643,17
7732
5965
4469
3214
2170
3,06
2,65
2,23
1,81
1,39
6779
5243
3943
2851
1935
3,36
2,90
2,44
1,97
1,50
6092
4777
3665
2726
1930
3,56
3,10
2,63
2,17
1,71
385003530032300295002450020100 1640013200 105008200 6340 4800
4,794,874,924,934,874,71 4,494,19 3,833,45 3,07 2,70
339003110028500260002160017700 1440011600 9160 7140 5420 3940
6,266,236,176,095,845,51 5,134,69 4,223,74 3,27 2,84
294002690024600225001860015200 124009850 7730 5890
7,677,537,377,186,746,23 5,695,10 4,503,91
9546
7365
5518
3969
2679
3,77
3,27
2,76
2,24
1,71
8369
6473
4868
3519
2389
4,15
3,58
3,01
2,43
1,85
7521
5898
4525
3365
2382
4,39
3,82
3,25
2,68
2,12
467004280039100357002960024300 1980016000 127009950 7690 5830
5,825,925,975,995,915,72 5,435,06 4,644,19 3,73 3,29
410003760034400314002610021400 1740014000 112008650 6560 4780
7,607,567,497,397,086,68 6,215,68 5,124,54 3,98 3,45
355003250029800272002250018500 1500012000 9360 7120
9,319,148,938,708,167,56 6,896,18 5,464,75
11550
8911
6677
4802
3242
4,57
3,96
3,34
2,71
2,07
10127
7832
5891
4259
2890
5,02
4,33
3,64
2,94
2,24
9101
7136
5475
4072
2882
5,31
4,62
3,93
3,24
2,56
HG Supplementary cooling or red. suction gas temp.
HA reduced suction gas temp.
Relating to 20 °C suction gas temperature,
without liquid subcooling
96215-10.2014-Gb Subject to change without notice
Motor version -S(more powerful motor)
Supplementary cooling and
red. suction gas temp.
www.gea.com | 49
1
2
3
4
Single-stage GEA Bock Compressors
R22
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HG4/465-4
HG4/465-4 S
40
50
30
HA4/465-4
40
50
30
HG4/555-4
HG4/555-4 S
40
50
30
HA4/555-4
40
50
30
HG4/650-4
HG4/465-4 S
40
50
30
HA4/650-4
40
50
30
HG5/725-4
HG5/725-4 S
40
50
30
HA5/725-4
40
50
30
HG5/830-4
HG5/830-4 S
40
50
30
HA5/830-4
40
50
30
HG5/945-4
HG5/945-4 S
40
50
30
HA5/945-4
40
50
50 | www.gea.com
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-45
563685204247946 440733696530657 25090202031593512226 9016 6244
6,996,936,86 6,806,646,46 6,245,985,665,28 4,83 4,29
514254742743647 400773353727748 22649181781427710884 7939 5382
8,928,778,61 8,458,117,74 7,336,886,375,80 5,15 4,42
456574202638601 353742948124288 1973415759123039304
10,92
10,66
10,3910,11
9,558,96 8,337,666,926,13
16459
12893
9840
7251
5074
5,74
5,32
4,83
4,26
3,58
14621
11365
8586
6234
4256
6,58
5,98
5,29
4,51
3,61
12490
9599
7148
5086
3362
7,24
6,42
5,50
4,48
3,32
670836193457059 524504399136485 29859240431896414550 10730 7431
8,328,258,17 8,097,907,69 7,437,116,746,28 5,74 5,11
612005644251943 476953991233023 26954216341699112953 9449 6405
10,62
10,43
10,2510,05
9,659,21 8,728,187,586,90 6,13 5,27
543355001545939 420983508528905 23485187551464111072
13,0012,6812,36 12,0411,3710,67 9,92 9,11 8,24 7,29
19587
15343
11711
8630
6039
6,83
6,33
5,75
5,07
4,26
17400
13525
10218
7419
5065
7,83
7,12
6,30
5,36
4,29
14864
11423
8507
6053
4001
8,61
7,64
6,55
5,33
3,95
787297268666965 615565162842819 35043282172225617076 12593 8721
9,779,689,59 9,499,289,02 8,728,357,907,37 6,74 6,00
718256624160961 559754684238756 31633253901994115202 11089 7518
12,46 12,2512,03 11,8011,32 10,81 10,249,60 8,89 8,09 7,19 6,18
637685869853914 494064117633923 27562220111718312995
15,2514,8814,51 14,1313,3412,52 11,6410,699,67 8,56
22988
18007
13744
10128
7087
8,01
7,43
6,75
5,95
5,00
20421
15873
11993
8707
5944
9,19
8,35
7,39
6,30
5,04
17445
13407
9984
7104
4696
10,11
8,97
7,69
6,25
4,63
876338090774539 685185746747662 39007314092477419008 14017 9708
10,8710,7710,67 10,5610,3310,04 9,70 9,29 8,80 8,21 7,50 6,68
799487373367856 623065213943139 35211282612219616921 12343 8368
13,8713,6313,39 13,1312,6012,03 11,3910,699,90 9,01 8,01 6,88
709816533760012 549944583337759 30680245001912614464
16,9816,5716,15 15,7214,8513,93 12,9511,9010,769,52
25631
20086
15342
11316
7926
8,94
8,29
7,52
6,62
5,56
22752
17689
13371
9718
6646
10,25
9,31
8,24
7,01
5,61
19423
14921
11112
7912
5239
11,27
9,99
8,57
6,97
5,18
1005999287885568786566597054713447783605628439218201609111144
12,48 12,3712,25 12,1311,8511,53 11,1410,6710,109,42 8,61 7,66
91777 846427789671525598544952240421324432548019425141699606
15,93 15,6515,37 15,0814,4713,81 13,0812,2711,3610,34 9,19 7,90
81483 7500468891 631315261443346 35219281252195616605
19,49 19,0218,54 18,0517,0515,99 14,8713,6612,3610,93
293432299417562129539072
10,24
9,498,617,586,37
260462024815306111247609
11,73
10,66
9,43
8,03
6,42
2223417080127209059 6003
12,90
11,44
9,81
7,98
5,92
114460105675
97357894937505962252509474102432358248271830812679
14,20 14,0713,94 13,8013,4913,12 12,6712,1411,4910,72 9,80 8,72
1044229630488628813796810056345459903691228991221011612210929
18,12 17,8017,4817,1516,4615,7114,8813,9612,9311,7710,468,98
92709 8533878383 718295986349318 40072320002498118892
22,17 21,6421,09 20,5419,4018,20 16,9215,5514,0612,44
3337426174200071477410374
11,64
10,78
9,78
8,61
7,24
295942299517376126358674
13,3512,1410,759,15 7,32
19387
14394
10227
6786
13,04
11,20
9,12
6,77
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
R22
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HG6/1080-4
HG6/1080-4 S
40
50
30
HA6/1080-4
40
50
30
HG6/1240-4
HG6/1240-4 S
40
50
30
HA6/1240-4
40
50
30
HG6/1410-4
HG6/1410-4 S
40
50
30
HA6/1410-4
40
50
30
HG7/1620-4
HG7/1620-4 S
40
50
30
HG7/1860-4
HG7/1860-4 S
40
50
30
HG7/2110-4
HG7/2110-4 S
40
50
30
HG88e/2735-4
HG88e/2735-4 S
40
50
30
HG88e/3235-4
HG88e/3235-4 S
40
50
50 Hz
•
12,5
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
10
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-45
129363119434 11003410114584833 70357 57581 46365 36571 28059 20692 14330
18,2818,00 17,7217,4316,8016,1015,2914,33 13,2211,91 10,388,61
118019
108844100169
9197676968636815197841719 3276524979 1822112352
22,5622,15 21,7221,2820,3319,2718,0716,71 15,1613,38 11,369,06
104781
96450 885898118267658557404528936167 2823421352
26,6626,07 25,4724,8323,4922,0020,3518,51 16,4414,13
37747
29595
22620
16702
11720
12,65
11,26
9,89
8,49
7,05
33470
26012
19664
14306
9816
14,58
12,95
11,30
9,62
7,86
28580
21920
16301
11605
7710
16,24
14,31
12,36
10,34
8,23
148504137106 12631511611197384 80768 66101 53225 41982 32211 23754 16451
20,9820,66 20,3420,0119,2918,4817,5516,45 15,1713,67 11,929,88
135481124948 11498910558488356 73103 59668 47891 37613 28675 20917 14180
25,9025,43 24,9424,4323,3422,1220,7519,18 17,4015,36 13,0410,40
120284
110720101696
9319377669639875199041518 3241124511
30,6129,93 29,2328,5126,9625,2623,3621,25 18,8816,22
43328
33978
25970
19174
13463
14,52
12,92
11,35
9,75
8,10
38417
29848
22551
16399
11262
16,74
14,87
12,98
11,05
9,03
32848
25165
18685
13281
8824
18,64
16,44
14,20
11,89
9,46
168964155996 14371813210811080291895 75208 60559 47766 36649 27026 18717
23,8723,51 23,1422,7721,9521,0319,9618,72 17,2615,56 13,5611,24
154147142163 13083212013110052983176 67889 54490 42796 32626 23799 16134
29,4728,93 28,3727,8026,5525,1723,6121,83 19,8017,48 14,8411,83
136857125975 11570810603388370 72803 59153 47238 36877 27889
34,8234,06 33,2632,4430,6728,7326,5824,17 21,4818,46
38625
29529
21803
15324
14,69
12,90
11,08
9,20
25605
18595
12767
14,77
12,57
10,28
15015
9929
13,54
10,78
178802164852 15171113934911685097132 79968 65133 52401 41547 32345 24570
23,2924,07 24,6525,0325,2524,8523,9422,64 21,0419,26 17,4215,60
163682150728 13853712708410627288068 72246 58580 46844 36813 28261 20963
31,2331,46 31,5131,3930,6829,4627,8325,89 23,7721,56 19,3817,34
148020136086 12487311435495282 78644 64215 51770 41082 31926
38,7538,45 37,9837,3735,7733,7431,4128,87 26,2423,62
205257189244 17415815996613413911150491800 74770 60154 47694 37131 28205
26,7427,64 28,2928,7328,9828,5327,4925,99 24,1622,11 19,9917,91
187901173029 15903514588712199610109982935 67247 53775 42259 32442 24065
35,8536,12 36,1736,0335,2233,8231,9429,72 27,2824,75 22,2519,90
169921156221 14335013127410938090280 73717 59429 47160 36649
44,4944,14 43,6042,9041,0638,7336,0533,14 30,1227,12
233537215317 19815318200615262112686610444885072 68442 54266 42247 32091
30,4231,44 32,1932,6932,9832,4631,2729,57 27,4825,16 22,7520,38
213789196869 18094716598713880511502894362 76512 61184 48082 36912 27380
40,7941,09 41,1641,0040,0838,4836,3533,82 31,0428,16 25,3122,64
193332177745 16310014936012445010271983873 67618 53658 41699
50,6250,22 49,6148,8146,7244,0741,0237,70 34,2730,85
342000314000 288000263000219000181000148000119000 94300 73400 55300 39500
43,7044,30 44,7044,7044,1042,5040,3037,40 34,1030,50 26,7023,00
308000282000 258000236000196000161000130000104000 81300 61700 44400 28800
56,2055,90 55,3054,4052,1049,1045,4041,30 37,0032,50 28,1023,80
274000251000 22900020900017200014000011300088400 67600 49100
67,0065,80 64,3062,6058,8054,3049,4044,20 39,0033,70
396000364000 334000305000254000210000171000138000 11000085100 64700 47300
51,7052,40 52,8052,9052,1050,3047,6044,10 40,2036,00 31,7027,60
357000328000 300000274000227000186000151000121000 94500 72400 53400 37000
66,6066,10 65,4064,4061,6058,0053,6048,90 43,8038,80 33,8029,30
318000291000 266000242000199000162000131000103000 79500 59300
79,4077,90 76,1074,1069,5064,2058,5052,60 46,6040,90
HG Supplementary cooling or red. suction gas temp.
HA reduced suction gas temp.
Relating to 25 °C suction gas temperature
(HGX88e to 20 °C suction gas temperature)
without liquid subcooling
96215-10.2014-Gb Subject to change without notice
Motor version -S(more powerful motor)
Supplementary cooling and
red. suction gas temp.
www.gea.com | 51
1
2
3
4
Single-stage GEA Bock Compressors
HG
Number Displacement
of
50 / 60 Hz
Voltage
cylinders (1450/1740 rpm)
1
m³/h
Type
HG12P/60-4 S
HG12P/75-4
HG12P/75-4 S
HG12P/90-4
HG12P/90-4 S
HG12P/110-4
HG12P/110-4 S
HG22e/125-4
HG22e/125-4 S
HG22e/160-4
HG22e/160-4 S
HG22e/190-4
HG22e/190-4 S
HG34e/215-4
HG34e/215-4 S
HG34e/255-4
HG34e/255-4 S
HG34e/315-4
HG34e/315-4 S
HG34e/380-4
HG34e/380-4 S
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
4
4
4
4
4
5,40 / 6,40
6,70 / 8,10
6,70 / 8,10
8,00 / 9,60
8,00 / 9,60
9,40 / 11,30
9,40 / 11,30
11,10 / 13,30
11,10 / 13,30
13,70 / 16,40
13,70 / 16,40
16,50 / 19,80
16,50 / 19,80
18,80 / 22,60
18,80 / 22,60
22,10 / 26,60
22,10 / 26,60
27,30 / 32,80
27,30 / 32,80
33,10 / 39,70
33,10 / 39,70
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
HG4/465-4
HG4/465-4 S
HG4/555-4
HG4/555-4 S
HG4/650-4
HG4/650-4 S
HG5/725-4
HG5/725-4 S
HG5/830-4
HG5/830-4 S
HG5/945-4
HG5/945-4 S
HG6/1080-4
HG6/1080-4 S
HG6/1240-4
HG6/1240-4 S
HG6/1410-4
HG6/1410-4 S
HG7/1620-4
HG7/1620-4 S
HG7/1860-4
HG7/1860-4 S
HG7/2110-4
HG7/2110-4 S
HG88e/2735-4
HG88e/2735-4 S
HG88e/3235-4
HG88e/3235-4 S
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
8
8
8
8
40,50 / 48,60
40,50 / 48,60
48,20 / 57,80
48,20 / 57,80
56,60 / 67,90
56,60 / 67,90
62,90 / 75,50
62,90 / 75,50
72,20 / 86,70
72,20 / 86,70
82,20 / 98,60
82,20 / 98,60
93,70 / 112,40
93,70 / 112,40
107,60 / 129,10
107,60 / 129,10
122,40 / 146,90
122,40 / 146,90
140,60 / 168,80
140,60 / 168,80
161,40 / 193,70
161,40 / 193,70
183,60 / 220,30
183,60 / 220,30
237,90 / 285,50
237,90 / 285,50
281,30 / 337,60
281,30 / 337,60
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
* PW = Part Winding, motors for part winding start 52 | www.gea.com
Technical data
Electrical data
Max.
working
current
2
Max. power
consumption
2
A
∆ / Y
6,8 / 3,9
7,1 / 4,1
8,0 / 4,6
8,5 / 4,9
9,1 / 5,3
9,2 / 5,3
10,6 / 6,1
9,3 / 5,4
10,8 / 6,2
11,1 / 6,4
13,1 / 7,6
13,8 / 8,0
16,2 / 9,4
14,0 / 8,1
18,3 / 10,5
17,0 / 9,8
21,1 / 12,2
21,1 / 12,2
25,5 / 14,7
26,1 / 15,1
31,2 / 18,0
*PW 1+2
20
25
24
30
29
37
30
37
35
42
42
49
48
59
57
75
65
76
72
83
80
104
97
119
118
141
135
160
kW
1 = 1. part winding
2,2
2,3
2,6
2,8
3,0
3,1
3,6
3,0
3,6
3,7
4,4
4,8
5,6
4,8
6,0
6,0
7,2
7,4
8,9
9,3
11,1
Weight
11,8
14,2
14,1
16,9
16,8
20,9
17,2
21,0
20,3
24,5
23,9
28,6
27,7
33,7
32,5
41,8
38,3
42,3
39,5
47,4
45,8
56,7
53,1
65,6
63,7
77,5
74,6
91,0
57 / 75
82 / 107
82 / 107
107 / 140
82 / 107
107 / 140
82 / 107
107 / 140
82 / 107
126 / 160
107 / 140
126 / 160
149 / 189
172 / 212
172 / 212
204 / 250
172 / 212
204 / 250
223 / 340
268 / 373
268 / 373
291 / 429
291 / 429
344 / 500
475 / 551
520 / 605
475 / 551
520 / 605
Oil
charge
Suction
line
SV
kg
mm I inch
mm I inch
Ltr.
48,0
48,0
49,0
49,0
49,0
49,0
49,0
74,0
74,0
74,0
76,0
74,0
75,0
92,0
97,0
92,0
96,0
94,0
97,0
93,0
96,0
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
28 I 1 1/8
28 I 1 1/8
28 I 1 1/8
28 I 1 1/8
28 I 1 1/8
28 I 1 1/8
28 I 1 1/8
28 I 1 1/8
0,8
0,8
0,8
0,8
0,8
0,8
0,8
1,0
1,0
1,0
1,0
1,0
1,0
1,3
1,3
1,3
1,3
1,3
1,3
1,3
1,3
148
151
150
153
152
155
198
201
197
203
201
205
218
223
222
224
219
222
278
299
296
292
289
297
447,6
467,7
442,1
462,1
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
35 / 13/8
35 / 13/8
35 / 13/8
35 / 13/8
35 / 13/8
35 / 13/8
35 / 13/8
35 / 13/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
(rotor locked)
A
∆ / Y
40 / 23
40 / 23
43 / 25
43 / 25
45 / 26
43 / 25
45 / 26
69 / 40
69 / 40
69 / 40
87 / 50
69 / 40
87 / 50
87 / 50
132 / 76
87 / 50
132 / 76
111 / 64
132 / 76
111 / 64
132 / 76
*PW1 / PW 1+2
Connections 6
Discharge
line
DV
Starting
current
35 / 13/8
35 / 13/8
35 / 13/8
35 / 13/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
54 / 21/8
64 / 25/8
64 / 25/8
76 / 31/8
76 / 31/8
76 / 31/8
76 / 31/8
2,7
2,7
2,7
2,7
2,7
2,7
3,6
3,6
3,6
3,6
3,6
3,6
3,6
3,6
3,6
3,6
3,6
3,6
4,5
4,5
4,5
4,5
4,5
4,5
9,0
9,0
9,0
9,0
2 = 2. part winding
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
HA
Number Displacement
of
50 / 60 Hz
Voltage
cylinders (1450/1740 rpm)
1
m³/h
Type
HA12P/60-4
HA12P/75-4
HA12P/90-4
HA12P/110-4
HA22P/125-4
HA22P/160-4
HA22P/190-4
HA34P/215-4
HA34P/255-4
HA34P/315-4
HA34P/380-4
2
2
2
2
2
2
2
4
4
4
4
5,40 / 6,40
6,70 / 8,10
8,00 / 9,60
9,40 / 11,30
11,10 / 13,30
13,70 / 16,40
16,50 / 19,80
18,80 / 22,60
22,10 / 26,60
27,30 / 32,80
33,10 / 39,70
3
3
3
3
3
3
3
3
3
3
3
HA4/465-4
HA4/555-4
HA4/650-4
HA5/725-4
HA5/830-4
HA5/945-4
HA6/1080-4
HA6/1240-4
HA6/1410-4
4
4
4
4
4
4
4
4
4
40,50 / 48,60
48,20 / 57,80
56,60 / 67,90
62,90 / 75,50
72,20 / 86,70
82,20 / 98,60
93,70 / 112,40
107,60 / 129,10
122,40 / 146,90
4
4
4
4
4
4
4
4
4
* PW = Part Winding, motors for part winding start Technical data
Electrical data
Max.
working
current
2
Max. power
consumption
2
A
∆ / Y
4,7 / 2,7
5,5 / 3,2
6,3 / 3,7
7,0 / 4,1
8,1 / 4,7
9,6 / 5,5
10,9 / 6,3
12,1 / 7,0
13,8 / 8,0
17,1 / 9,9
20,2 / 11,7
*PW 1+2
17
21
22
24
24
25
32
33
33
kW
1 = 1. part winding
Oil sump heater 110-240 V - 1 - 50/60 Hz (option)
HG(HA)12, HG(HA)22, HG(HA)34: 50-120 W
PTC heater, self-regulating, installation in housing bore
1,3
1,6
1,9
2,2
2,4
2,9
3,5
4,0
4,7
5,8
7,0
Weight
9,1
10,3
11,4
12,5
12,9
13,3
17,0
17,6
17,7
82 / 107
107 / 140
107 / 140
107 / 140
126 / 160
126 / 160
156 / 193
156 / 193
156 / 193
Oil
charge
Suction
line
SV
kg
mm I inch
mm I inch
Ltr.
52,0
53,0
53,0
53,0
80,0
82,0
81,0
98,0
98,0
100,0
100,0
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
16 I 5/8
16 I 5/8
16 I 5/8
16 I 5/8
12 I 1/2
12 I 1/2
12 I 1/2
12 I 1/2
16 I 5/8
16 I 5/8
16 I 5/8
22 I 7/8
22 I 7/8
22 I 7/8
22 I 7/8
0,8
0,8
0,8
0,8
1,0
1,0
1,0
1,3
1,3
1,3
1,3
155,0
157,0
156,0
204,0
207,0
205,0
223,0
222,0
219,0
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
28 / 11/8
35 / 13/8
35 / 13/8
35 / 13/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
42 / 15/8
2,7
2,7
2,7
3,6
3,6
3,6
3,6
3,6
3,6
(rotor locked)
A
∆ / Y
40 / 23
40 / 23
43 / 25
43 / 25
69 / 40
87 / 50
87 / 50
87 / 50
87 / 50
111 / 64
111 / 64
*PW1 / PW 1+2
Connections 6
Discharge
line
DV
Starting
current
2 = 2. part winding
Fan motors for the HA version 230 V - 1 - 50/60 Hz
- HA12P: 40 W / 0,3 A
- HA22P, HA34P: 72 W / 0,53 A
- HA4, HA5, HA6: 140 W / 0,71 A
Oil sump heater 230 V - 1 - 50/60 Hz (option)
- HG(HA)4: 80 W
- HG(HA)5, HG(HA)6, HG7: 140 W
- HG88e: 200 W
Permanently set version, installation in immersion sleeve
Explanations:
1 Tolerance (± 10%) relates to the mean value of the voltage range.
Other voltages and current types on request.
2 --The specifications for max. power consumption apply for
50Hz operation. For 60Hz operation, the specifications have
to be multiplied by the factor 1.2. The max. working current
remains unchanged.
--Take account of the max. operating current / max. power
consumption when designing contactors, leads and fuses.
Switches: Service category AC3
3 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz
265-290 V ∆ / 440-480 V Y - 3 - 60 Hz
4 380-420 V Y/YY - 3 - 50 Hz PW
440-480 V Y/YY - 3 - 60 Hz PW
PW = Part Winding, motors for part winding start
(no start unloaders required)
- Winding ratios: HG(HA)4, HG(HA)5, HG(HA)6 = 66% / 33%
- Winding ratios: HG7 = 50% / 50%
- Designs for Y/∆ on request
5 380-420 V ∆/ YYY - 3 - 50 Hz PW
440-480 V ∆/ YYY - 3 - 60 Hz PW
PW = Part Winding, motors for part winding start
(no start unloaders required)
- Winding ratios: HG88e = 60% / 40%
- Designs for Y/∆ on request
6 For soldering connections
96215-10.2014-Gb Subject to change without notice
www.gea.com | 53
1
2
3
4
Single-stage GEA Bock Compressors
Dimensions and connections
HG12P/60-4 S
HG12P
HG12P/75-4
HG12P/75-4 S
HG12P/90-4
HG12P/90-4 S
ca.220
76
B1
DV
A
H,D1
E
98
ca.115
A1
ca.280
244
B,L
SV 1)
K,O
F
J
4x
ca.135
66
208
318
ca.415
HG22e/125-4
HG22e/125-4 S
HG22e
HG12P/110-4
HG12P/110-4 S
10
162
192
HG22e/160-4
HG22e/160-4 S
HG22e/190-4
HG22e/190-4 S
88
DV B1
A
ca.135
A1
ca.115
109
Dimensions in mm
1) SV 90° rotatable
Centre of gravity
54 | www.gea.com
223
328
ca.470
115
SV 1)
ca.310
264
B,L
B
H,D1
E
F
K,O
4x
12
198
ca.240
J
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Dimensions and connections
HG34e/215-4
HG34e/215-4 S
HG34e
HG34e/255-4
HG34e/255-4 S
HG34e/315-4
HG34e/315-4 S
HG34e/380-4
HG34e/380-4 S
ca.285
DV B1
A
Y
46
79
115
ca.135
Y
ca.170
310
B,L
ca.315
273
SV 1)
H,D1
E
F
K,O
J
A1 A
4x
419
ca.540
12
230
272
1
2
3
4
HG4
HG4/465-4
HG4/465-4 S
HG4/555-4
HG4/555-4 S
HG4/650-4
HG4/650-4 S
ca. 370
View HG4/465-555 -4 (S)
Dimensions in ( ) for = H
G4/465-4, HG4/465-4 S
HG4/555-4, HG4/555-4 S
Dimensions in mm
1) SV 90° rotatable
Centre of gravity
96215-10.2014-Gb Subject to change without notice
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
- Dimensions for view X see page 61
www.gea.com | 55
Single-stage GEA Bock Compressors
HG5/725-4
HG5/725-4 S
HG5/830-4
HG5/830-4 S
HG5/945-4
HG5/945-4 S
HG6/1080-4
HG6/1080-4 S
HG6/1240-4
HG6/1240-4 S
HG6/1410-4
HG6/1410-4 S
ca.180
HG5
Dimensions and connections
Dimensions in ( ) for = HG5/725-4, HG5/725-4 S
HG5/830-4, HG5/830-4 S
HG6
Dimensions in mm
1) SV 90° rotatable
Centre of gravity
56 | www.gea.com
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
- Dimensions for view X see page 61
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
HG7
Dimensions and connections
HG7/1620-4
HG7/1620-4 S
HG7/1860-4
HG7/1860-4 S
HG7/2110-4
HG7/2110-4 S
1
2
3
4
HG88e
Dimensions in mm
Suction cover 90° rotatable
Centre of gravity
1)
96215-10.2014-Gb Subject to change without notice
HG88e/2735-4
HG88e/2735-4 S
HG88e/3235-4
HG88e/3235-4 S
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
- Dimensions for view X see page 61
www.gea.com | 57
Single-stage GEA Bock Compressors
HA12P
Dimensions and connections
HA12P/60-4
HA12P/75-4
A1
SV
HA12P/90-4
B1
HA12P/110-4
ca.220
76
83
DV
A
ca.145
ca.310
274
211
128
B,L
H,D1
E
K,O
F
J
66
4x 10
162
192
ca.150
208
ca.440
HA22P
HA22P/125-4
HA22P/160-4
HA22P/190-4
ca.300
88
88
DV B1
ca.125
109
223
ca.525
Dimensions in mm
Centre of gravity
58 | www.gea.com
145
ca.340
293
287
ca.160
SV A1
A
B,L
B
H,D1
E
K,O
J
F
4x 12
198
238
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
- Dimensions for view X see page 61
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
HA34P
Dimensions and connections
HA34P/215-4
HA34P/255-4
145
ca.135
ca.345
314
301
DV B1
A
B,L
Dimensions in mm
Centre of gravity
96215-10.2014-Gb Subject to change without notice
H,D1
E
F
ca.175
184
310
ca.575
HA4
HA34P/380-4
ca.300
A1 SV A1
43
74
HA34P/315-4
K,O
J
4x 12
230
272
1
2
3
4
HA4/465-4
HA4/555-4
HA4/650-4
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
- Dimensions for view X see page 61
www.gea.com | 59
Single-stage GEA Bock Compressors
Dimensions and connections
HA5
HA5/725-4
HA5/830-4
HA5/945-4
HA6
HA6/1080-4
HA6/1240-4
HA6/1410-4
Dimensions in mm
Centre of gravity
60 | www.gea.com
- Connections see page 64
- Dimensions for anti-vibration pad see page 61
- Dimensions for view X see page 61
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Dimensions and connections
View X
Possibility to connect to oil level regulator
12
4°
HG4, HG5, HG6, HG7, HG88e
12
4°
4°
12
HA4, HA5, HA6
Three-hole connection for oil level regulator
make ESK, AC+R, CARLY (3x M6, 10 deep)
Three-hole connection for oil level regulator
make TRAXOIL (3 x M6 x 10 deep)
4°
12
Ø 47,6
Dimensions in mm
1
2
3
Dimensions for anti-vibration pad
Øa
mm
b
mm
c
mm
d
mm
HG12P, HA12P
30
30
M8
20
HG22e, HA22P
40
30
M10
20
HG34e, HA34P
40
30
M10
20
HG4, HA4
40
30
M10
20
HG5, HA5
50
30
M10
25
HG6, HA6
50
30
M10
25
HG7
50
30
M10
25
HG88e
70
45
M12
37
d
Type
b
4
96215-10.2014-Gb Subject to change without notice
c
Øa
www.gea.com | 61
Single-stage GEA Bock Compressors
Dimensions and connections
HG12P
HA12P
Dimensions with accessories
1 Additional fan
HG22e
HA22P
HG34e
HA34P
2 Capacity regulator
Type
A
B
C
D
mm
mm
mm
mm
HG12P
ca. 460
ca. 500
ca. 315
-
HA12P
-
-
-
-
HG22e
ca. 515
ca. 595
ca. 350
-
HA22P
-
-
-
-
HG34e
ca. 570
ca. 620
ca. 350
ca. 340
HA34P
-
-
-
ca. 370
62 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Dimensions and connections
HG4
HA4
Dimensions with accessories
HG5
HA5
HG6
HA6
HG7
HG88e
1
2
D
C
B
3
1
H
ca.20
E
2
G
F
3
A
1 Additional fan
Type
4
2 Intermediate adapter for discharge line valve
A
B
C
3 Capacity regulator
D
E
F
G
H
mm
mm
mm
mm
mm
mm
mm
mm
HG4/465, HG4/555
ca. 705
ca. 680
ca. 455
416
91
131
ca. 375
ca. 20
HG4/650
ca. 740
ca. 680
ca. 455
416
91
131
ca. 375
ca. 20
-
-
-
-
-
-
ca. 400
ca. 5
HG5/725, HG5/830
ca. 835
ca. 730
ca. 465
422
101
141
ca. 440
-
HG5/945
ca. 850
ca. 730
ca. 465
422
101
141
ca. 440
-
HA5
-
-
-
-
-
-
ca. 435
-
HG6
ca. 870
ca. 740
ca. 460
421
101
141
ca. 460
-
HA6
-
-
-
-
-
-
ca. 455
-
HG7
ca. 830
ca. 760
ca. 580
520,5
95
150
ca. 510
ca. 15
HG88e
ca. 920
ca. 880
ca. 680
617
90
145
ca. 610
ca. 20
HA4
96215-10.2014-Gb Subject to change without notice
www.gea.com | 63
Single-stage GEA Bock Compressors
HG12P
HA12P
Connections
SV
DV
Dimensions and connections
HG34e
HA34P
HG22e
HA22P
Suction line
Discharge line
HG4
HA4
HG5
HA5
HG6
HA6
HG7
HG88e
please refer to Technical data page 52 + 53
A
Connection suction side,
not lockable
1
A1
Connection suction side,
lockable
7
A2
Connection suction side,
not lockable
B
Connection suction side,
not lockable
1
B1
Connection suction side,
lockable
7
C
Connection oil pressure
safety switch OIL
-
D
Connection oil pressure
safety switch LP
-
D1
Connection oil return
from oil separator
1
E
Connection
oil pressure gauge
1
F
Oil drain
H
Oil charge plug
1
1
J
Connection
oil sump heater
Ø 15 mm
K
Sight glass
11/8" - 18
UNEF
L
Connection thermal
protection thermostat
1
N
Connection
capacity controller
-
-
-
M 48 x 1,5
M 45 x 1,5
M 45 x 1,5
M 45 x 1,5
-
O
Connection
oil level regulator
11/8" - 18
UNEF
11/8" - 18
UNEF
11/8" - 18
UNEF
1
1
1
1
1
Connection
oil service valve
-
-
-
P
Connection oil pressure
differential sensor
-
-
-
Q
Connection
oil temperature sensor
-
-
-
ÖV
/8 " NPTF
1
/8 " NPTF
1
/16 " UNF
7
/16 " UNF
7
-
/8 " NPTF
1
/16 " UNF
7
-
/8 " NPTF
1
/16 " UNF
7
/8 " NPTF
1
/16 " UNF
7
1
1
/16 " UNF
7
/16 " UNF
7
/16 " UNF
-
1
7
/16 " UNF
7
-
7
/16 " UNF
7
-
7
/16 " UNF
7
/4 " NPTF
1
/4 " NPTF
1
/8 " NPTF
7
/16 " UNF
7
1
/8 " NPTF
1
/8 " NPTF
1
M 10
/8 " NPTF
1
/16 " UNF
7
-
1
/8 " NPTF
1
-
/8 " NPTF
/4 " NPTF
/8 " NPTF
/8 " NPTF
-
/8 " NPTF
1
/4 " NPTF
1
-
/4 " NPTF
M8
/8 " NPTF
/8 " NPTF
1
/16 " UNF
7
/4 " NPTF
1
/4 " NPTF
/8 " NPTF
1
/8 " NPTF
/16 " UNF
7
/16 " UNF
7
/16 " UNF
7
/4 " NPTF
1
/16 " UNF
7
/8 " NPTF
1
/16 " UNF
7
/16 " UNF
7
/16 " UNF
7
/16 " UNF
7
/16 " UNF
7
/16 " UNF
7
/4 " NPTF
1
/4 " NPTF
1
/16 " UNF
7
/16 " UNF
7
/8 " NPTF
/16 " UNF
/16 " UNF
/16 " UNF
/16 " UNF
/4 " NPTF
/16 " UNF
M 10
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
1
/4 " NPTF
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
Ø 15 mm
Ø 15 mm
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
M 22 x 1,5
11/8" - 18
UNEF
11/8" - 18
UNEF
4 hole M 6
4 hole M 6
4 hole M 6
3 hole M 6
3 hole M 6
1
/4 " NPTF
/8 " NPTF
/8 " NPTF
1
1
/8 " NPTF
/4 " NPTF
1
M 20 x 1,5
/8 " NPTF
1
/8 " NPTF
1
/4 " NPTF
1
M 20 x 1,5
/8 " NPTF
1
1
/8 " NPTF
/4 " NPTF
1
M 20 x 1,5
/8 " NPTF
1
/8 " NPTF
1
/4 " NPTF
1
M 20 x 1,5
/8 " NPTF
1
1
1
/8 " NPTF
/4 " NPTF
M 20 x 1,5
1
/8 " NPTF
1 Dimensions see view X page 61
64 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Scope of supply HG
Scope of supply
HG12P HG22e HG34e
HG4
HG5
HG6
HG7
HG88e
Semi-hermetic two cylinder reciprocating compressor
with drive motor for direct start
220-240 V ∆ / 380-420 V Y - 3 - 50 Hz
265-290 V ∆ / 440-480 V Y - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
Semi-hermetic four cylinder reciprocating compressor
with drive motor for direct start
220-240 V ∆ / 380-420 V Y - 3 - 50 Hz
265-290 V ∆ / 440-480 V Y - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
Semi-hermetic four cylinder reciprocating compressor
with drive motor for part winding start
380-420 V Y/YY - 3 - 50 Hz
440-480 V Y/YY - 3 - 60 Hz
Motor unit flanged onto the compressor housing
Semi-hermetic six cylinder reciprocating compressor
with drive motor for part winding start
380-420 V Y/YY - 3 - 50 Hz
440-480 V Y/YY - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
1
Semi-hermetic eight cylinder reciprocating compressor
with drive motor for part winding star
380-420 V ∆ / YYY - 3 - 50 Hz
440-480 V ∆ / YYY - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
2
Winding protection with PTC resistor sensors and
electronic triggering unit MP10
4
3
Winding protection with PTC resistor sensors and
electronic triggering unit INT69 G
Oil pump
Oil pump cover with screwed connection for differential oil pressure
sensor (∆p-switch Kriwan make)
Possibility to connect to oil level controllers makes
ESK, AC+R or CARLY
Possibility to connect to oil level controllers make Traxoil
Oil charge:
HG: FUCHS Reniso SP46
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
HGX: FUCHS Reniso Triton SE55
Sight glass
Two sight glasses
Three sight glasses
Prepared for capacity regulator (1 cylinder cover)
Prepared for capacity regulator (2 cylinder covers)
Decompression valve
Suction and discharge line valve
Inert gas charge
4 anti-vibration pads enclosed
1)
Only possible with additional adapter
96215-10.2014-Gb Subject to change without notice
www.gea.com | 65
Single-stage GEA Bock Compressors
Scope of supply HA
Scope of supply
HA12P
HA22P
HA34P
HA4
HA5
HA6
1)
1)
1)
Semi-hermetic two cylinder reciprocating compressor
with drive motor for direct start
220-240 V ∆ / 380-420 V Y - 3 - 50 Hz
265-290 V ∆ / 440-480 V Y - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
Semi-hermetic four cylinder reciprocating compressor
with drive motor for direct start
220-240 V ∆ / 380-420 V Y - 3 - 50 Hz
265-290 V ∆ / 440-480 V Y - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
Semi-hermetic four cylinder reciprocating compressor
with drive motor for part winding start
380-420 V Y/YY - 3 - 50 Hz
440-480 V Y/YY - 3 - 60 Hz
Motor unit flanged onto the compressor housing
Motor is cooled by an integrated fan with air deflection hood
230 V - 1 - 50/60 Hz, IP44, 40 W, 0,30 A
Motor is cooled by an integrated fan with air deflection hood
230 V - 1 - 50/60 Hz, IP44, 72 W, 0,53 A
Motor is cooled by an integrated fan with air deflection hood
230 V - 1 - 50/60 Hz, IP44, 140 W, 0,71 A
Winding protection with PTC resistor sensors and
electronic motor protection unit MP10
Oil pump
Oil pump cover with screwed connection for differential oil pressure
sensor (∆p-switch Kriwan make)
Possibility to connect to oil level controllers makes
ESK, AC+R or CARLY
1)
1)
1)
Possibility to connect to oil level controllers make Traxoil
1)
1)
1)
Oil charge:
HA: FUCHS Reniso SP46 HAX: FUCHS Reniso Triton SE55
Sight glass
Prepared for capacity regulator (1 cylinder cover)
Decompression valve
Suction and discharge line valve
Inert gas charge
4 anti-vibration pads enclosed
1)
Only possible with additional adapter
66 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Accessories HG + HA
1
Accessories
HG12P HG22e HG34e
HA12P HA22P HA34P
HG4
HA4
HG5
HA5
HG6
HA6
HG7
HG88e
Oil sump heater 110-240 V - 1 - 50/60 Hz, 50-120 W,
PTC heater, self-regulating
Oil sump heater 220-240 V - 1 - 50/60 Hz, 80 W
Oil sump heater 220-240 V - 1 - 50/60 Hz, 140 W
Oil sump heater 220-240 V - 1 - 50/60 Hz, 200 W
2
Thermal protection thermostat (PTC)
3
Capacity regulator 230 V - 1 - 50/60 Hz, IP65
1 Capacity regulator = 50% residual capacity
Capacity regulator 230 V - 1 - 50/60 Hz, IP65
1-2 Capacity regulators = 66/33% residual capacity
Capacity regulator 230 V - 1 - 50/60 Hz, IP65
1-3 Capacity regulators = 75/50/25% residual capacity
4
Start unloader 230 V - 1 - 50/60 Hz, IP65, without check valve,
including thermal protection thermostat (PTC sensor)
5
Start unloader by means of a ESS (Electronic Soft Start)
400 V - 3 - 50/60 Hz, IP20, (Connection clamps IP00) for
installation in switch cabinet
1)
1)
1)
1)
1)
1) 2)
6
Oil pressure safety switch MP 54 230 V - 1 - 50/60 Hz, IP20
1)
1)
1)
1)
1)
7
Oil differential pressure sensor (∆p-switch Kriwan make)
220-240 V - 1 - 50/60 Hz
1)
1)
1)
1)
1)
8
Oil service valve
9
Oil temperature control (NTC)
10
Cylinder cover prepared for capacity regulator
11
Additional fan 230 V ∆ / 400 V Y - 3 - 50 Hz, 120 W,
230-265 V ∆ / 400-460 V Y - 3 - 60 Hz, 190 W, IP54,
Voltage range ± 10%
12
1)
1) 3)
1) 3)
1) 3)
1) 3)
1) 3)
1) 3)
1)
1)
Continuously variable speed control by means of a EFC
(Electronic Frequency Control), for single compressors, compactly
built onto compressor and connected ready-to-operate,
without pressure transducer, control signal 4-20 mA or 0-10 V
13
GEA Bock Compressor Management BCM2000 including
oil pressure control (∆p-switch Kriwan make) 7 ,
oil temperature control (NTC) 9 ,
thermal protection thermostat (PTC) per cylinder cover 2
14
INT69 GTML Diagnose 115 V / 230 V AC, 50/60 Hz, IP00, incl.
Oil differential pressure sensor INT250,
Thermal protection thermostat (PTC) per cylinder cover,
(INT69 G not applicable)
15
DP-Modbus Gateway 115 V / 230 V AC, 50/60 Hz,
IP00 incl. adapter cable
16
Modbus-LAN Gateway 230 V AC, 50/60 Hz, IP00
1)
17
USB converter for INT69 G Diagnose and INT69 GTML Diagnose
1)
18
Water-cooled cylinder covers
Sea water resistant water-cooled cylinder covers
19
Intermediate adapter for discharge line valve
3)
3)
3)
20
Connection piece suction and discharge valve in welded construction
4)
4)
4)
4)
4)
4)
4)
4)
1)
Enclosed package
2)
Not available HG7/2110-4 S
3)
Only available for HG compressors
4)
On request
4)
4)
4)
4)
Pictures of accessories see page 68-69
96215-10.2014-Gb Subject to change without notice
2
3
4
Continuously variable speed control by means of a EFC
(Electronic Frequency Control), for single compressors, compactly
built onto compressor and connected ready-to-operate,
with pressure transducer, control signal 4-20 mA
Special voltage and/or frequency
1
www.gea.com | 67
Single-stage GEA Bock Compressors
Oil sump heater
1
Thermal protection thermostat
2
Accessories
Start unloader / Capacity regulator
3
4
ESS Electronic Soft Start
Oil pressure safety switch
Oil differential pressure sensor
5
6
7
Oil service valve
Oil temperature control
Prepared for capacity regulator
8
9
10
Additional fan
EFC Electronic Frequency Control
BCM2000
11
12
13
68 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Single-stage GEA Bock Compressors
Accessories
INT69 GTML Diagnose
DP-Modbus Gateway
Modbus-LAN Gateway
14
15
16
USB converter
Water-cooled cylinder covers
17
18
Intermediate adapter for discharge line valve
19
1
2
3
4
Connection piece in welded construction
20
96215-10.2014-Gb Subject to change without notice
www.gea.com | 69
70 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Two-stage semi-hermetic
GEA Bock compressors
At a glance
Special features
Operating limits and performance data
Technical data
Dimensions and connections
Scope of supply and accessories
96215-10.2014-Gb Subject to change without notice
72
73
74
78
79
82
www.gea.com | 71
Two-stage GEA Bock Compressors
A two-stage variant based on the GEA Bock HG semihermetic 6 cylinder range is available for extended use in
the domain of deep-freezing.
At a glance
Special features:
--6 cylinder design
--LP/HP stage ratio 2:1
The two stage system consists of:
--Liquid subcooler
--Reinjection valve
--Solenoid valve
--Sight glass
--Filter drier
--2 stage operation with liquid subcooler
--Reinjection valve adapted to refrigerant and application
--Extremely reliable and economic compressor design
Further information on the HG7 basic compressor see
chapter “Single-stage semi-hermetic GEA Bock compressors” from page 28.
Available models
for refrigerants R404A, R410A, R507, R22
Type
Displacement (50 Hz)
LP / HP
HGZX7/1620-4 R404A/R507
HGZX7/1620-4 R410A
Type key
HGZ X 7 / 2110 - 4 R404A
93,70 m³/h / 46,90 m³/h
Refrigerant 3)
HGZ7/1620-4 R22
Number of poles
HGZX7/1860-4 R404A/R507
HGZX7/1860-4 R410A
Swept volume
107,60 m³/h / 53,80 m³/h
Size
HGZ7/1860-4 R22
Ester oil filling 2)
HGZX7/2110-4 R404A/R507
HGZX7/2110-4 R410A
Series 1)
122,40 m³/h / 61,20 m³/h
HGZ7/2110-4 R22
1)
HGZ = Hermetic Gas-Cooled (suction gas-cooled), two-stage
2)
X = Ester oil filling (HFC refrigerants R404A,R410A)
Possible refrigerants are R404A, R410A, R22
3)
The two possible designs of the HGZ7:
Design: everything enclosed separately
Design: mounted directly to the compressor
Medium-pressure mixed line mounted on the compressor and in-
Liquid subcooler, expansion valve, solenoid valve, two sight glasses,
sulated, liquid subcooler, expansion valve, solenoid valve, two sight
filter dryer mounted directly to the compressor, lined and insulated.
glasses, filter drier everything enclosed separately for individual,
external mounting.
72 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Two-stage GEA Bock Compressors
Special features
Refrigeration circuit with two-stage compressor
Schematic diagram
22
21
20 19
15
18
17
16
TC
14
13
24
23
FUA
FUE
12
1
2
2
LP
3
TC
LP
MP
4
1
HP
4
5
3
8
6
7
9
10
11
Explanations
Compressor
1
2 Cylinder LP-stage
3 Intermediate pressure chamber MP
4 Intermediate pressure line MP
5 Cylinder HP-stage
Subcooler*
6
7 Reinjection valve*
8 Sight glass 1*
9 Sight glass 2*
10 Solenoid valve*
11 Filter drier*
12 Vibration damper, pressure line
13 Oil separator
14 Non-return valve
Condenser
15
16 Refrigerant receiver
96215-10.2014-Gb Subject to change without notice
17 Filter drier
Solenoid valve
18
Sight glass
19
Expansion valve (evaporator)
20
Evaporator
21
Liquid separator
22
Vibration damper, suction line
23
Filter suction line
24
LP =
MP =
HP =
FUE=
FUA=
Low pressure
Medium pressure
High pressure
Liquid subcooler, inlet
Liquid subcooler, outlet
* Components for subcooling system
not supplied as standard
www.gea.com | 73
Two-stage GEA Bock Compressors
Operating limits
Subcooling temperature
Defined with the help of the diagram by approximately
calculating the subcooling temperature arising in the relevant
operating conditions (to/tc).
Subcooling temperature calculation diagram for the
intermediate cooler outlet
tU (°C)
tU (°C)
20
20
R404A/R507
10
R410A
10
0 °C
tC = 5 C
0°
tC = 4 C
0°
tC = 3 C
0°
tC = 2
0
-10
0
-10
-20
-20
-30
-70
-50
-60
-40
-30 to (°C)
-30
0 °C
tC = 4 C
0°
tC = 3
0 °C
tC = 2
-60
-50
-40
to (°C)
tU (°C)
20
R22
tU = Subcooling temperature at the
10
0
-10
-20
-30
-60
intermediate cooler outlet (FUA)
tO = Evaporation temperature
°C
60
tC =
°C
50
=
tC
°C
40
tC =
°C
30
tC =
°C
20
tC =
-50
74 | www.gea.com
-40
-30 to (°C)
96215-10.2014-Gb Subject to change without notice
Two-stage GEA Bock Compressors
Operating limits
Operating limits
R404A/R507
R410A
tc (°C)
tc (°C)
60
46
58
50
40
40
30
30
20
? toh<10K
? toh<10K
-70
-60
-50
-40
-30
to (°C)
20
-65
-60
-55
-50
-45
-40
to (°C)
1
2
R22
3
tc (°C)
4
66
Application range
60
50
Evaporating temperature (°C)
Condensing temperature (°C)
∆tOh 40
30
20
tO tC Max. permissible operating pressure (LP/MP/HP)1): 19/19/28 bar
? toh<10K
-60
-50
-40
Suction gas superheat (K)
-30
-20
to (°C)
1)
LP = low pressure MP = medium pressure HP = high pressure
Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on the
The stated performance values are based on 10 K suction gas superheat with liquid subcooling, operating at 50 Hz.
application diagrams. Please note the coloured areas. Compressor
application limits should not be chosen for design purposes or continuous operation.
Performance data were compiled for R404A and R507.
The base values are the data for R404A.
Conversion factor für 60 Hz = 1,2
Performance data for other operating points, see GEA Bock software
96215-10.2014-Gb Subject to change without notice
www.gea.com | 75
Two-stage GEA Bock Compressors
R404A/R507
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
Power consumption Pe [kW]
temp.
Evaporating temperature °C
°C
30
HGZX7/1620-4
40
50
30
HGZX7/1860-4
40
50
30
HGZX7/2110-4
40
50
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
-30
-35
-40
-45
-50
-55
-60
-65
-70
34869
21,17
33437
23,42
28471
19,41
27315
21,42
25860
23,49
32694
22,29
31367
24,60
29696
26,98
37191
25,36
35681
27,98
33780
30,69
23098
17,63
22181
19,40
20950
21,24
26525
20,24
25471
22,28
24057
24,39
30173
23,03
28974
25,34
27366
27,75
18628
15,84
17910
17,39
16866
19,02
21391
18,18
20567
19,97
19367
21,84
24334
20,69
23396
22,72
22031
24,84
14936
14,05
14380
15,41
13484
16,84
17152
16,14
16514
17,70
15484
19,33
19511
18,36
18785
20,13
17614
21,99
11899
12,31
11467
13,48
10680
14,72
13665
14,13
13169
15,48
12265
16,90
15544
16,08
14980
17,61
13952
19,23
9394
10,61
9047
11,61
8332
12,68
10787
12,19
10390
13,34
9568
14,56
12271
13,86
11819
15,17
10884
16,57
7296
8,99
6997
9,84
6315
10,75
8378
10,32
8035
11,30
7252
12,35
9530
11,74
9140
12,85
8249
14,04
5482
7,46
5192
8,17
40042
24,31
38397
26,90
45550
27,66
43679
30,60
R410A
Type
Performance data
Cooling capacity QO [W]
HGZX7/1860-4
HGZX7/2110-4
50
30
50
30
50
76 | www.gea.com
7160
9,74
6782
10,67
Power consumption Pe [kW]
Evaporating temperature °C
°C
30
6294
8,56
5962
9,38
50 Hz
•
Cond.
temp.
HGZX7/1620-4
50 Hz
•
-35
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
-40
-45
-50
-55
-60
-65
25354
22,89
19967
20,80
19131
22,87
22859
23,89
21959
26,26
26003
27,17
24980
29,87
15285
18,67
14630
20,63
17530
21,44
16774
23,68
19941
24,39
19082
26,94
11396
16,43
10868
18,25
13136
18,87
12508
20,96
14943
21,46
14229
23,84
8385
14,00
7930
15,68
9614
16,08
9101
18,00
10937
18,29
10352
20,48
29182
26,28
33195
29,90
96215-10.2014-Gb Subject to change without notice
Two-stage GEA Bock Compressors
R22
Type
Performance data
Performance data
Cond.
Cooling capacity QO [W]
temp.
HGZ7/1620-4
40
50
60
30
HGZ7/1860-4
40
50
60
30
HGZ7/2110-4
40
50
60
Power consumption Pe [kW]
Evaporating temperature °C
°C
30
50 Hz
•
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
-30
-35
-40
-45
-50
-55
-60
29711
18,26
29059
20,23
28355
22,30
27598
24,47
30088
20,97
33296
23,23
32434
25,60
31503
28,09
38811
23,86
37960
26,43
37040
29,13
36050
31,96
24214
16,81
23630
18,52
22992
20,33
22302
22,25
27881
19,31
27181
21,27
26411
23,35
25572
25,54
31632
21,96
30868
24,20
30035
26,56
29133
29,06
19448
15,40
18930
16,86
18360
18,41
17736
20,07
22408
17,69
21800
19,36
21122
21,14
20375
23,04
25406
20,12
24729
22,02
23984
24,05
23169
26,21
15365
14,03
14914
15,23
14411
16,53
13854
17,93
17669
16,11
17153
17,49
16567
18,98
15912
20,59
20072
18,33
19483
19,89
18825
21,59
18097
23,42
11921
12,70
11537
13,64
11100
14,69
9070
11,41
8753
12,10
6765
10,16
13664
14,58
13240
15,67
12746
16,68
10393
13,10
10061
13,89
7855
11,67
15573
16,59
15071
17,82
14500
19,18
11848
14,91
11433
15,80
8837
13,27
2
3
Performance data 50 Hz relative to 10 K suction gas superheat with liquid subcooling
96215-10.2014-Gb Subject to change without notice
1
4
www.gea.com | 77
Two-stage GEA Bock Compressors
HGZ
Number
of
cylinders
Type
HGZX7/1620-4 R404A
HGZX7/1620-4 R410A
HGZ7/1620-4 R22
HGZX7/1860-4 R404A
HGZX7/1860-4 R410A
HGZ7/1860-4 R22
HGZX7/2110-4 R404A
HGZX7/2110-4 R410A
HGZ7/2110-4 R22
* PW = Technical data
Displacement
Electrical data
50 Hz
60 Hz
(1450 rpm)
(1740 rpm)
LP
LP
HP
Voltage
HP
1
m³/h
m³/h
6
93,70 / 46,90
112,50 / 56,20
3
6
107,60 / 53,80
129,10 / 64,60
6
122,40 / 61,20
146,90 / 73,50
Part Winding, motors for part winding start 1 = 1. part winding
Max.
working
current
2
A
* PW 1+2
Max. power
consumption
2
Weight
Oil
charge
Starting
current
(rotor locked)
2
kW
A
* PW1 / PW 1+2
kg
Ltr.
50
27,0
185 / 278
294
4,5
3
55
30,0
185 / 278
291
4,5
3
65
36,0
191 / 286
289
4,5
2 = 2. part winding
LP = low pressure
HP= high pressure
Oil sump heater 230V -1- 50/60 Hz 140 W (option)
Permanently set version, installation in immersion sleeve
Explanations:
1 Tolerance (± 10%) relates to the mean value of the voltage
range. Other voltages and current types on request.
2
--The specifications for max. power consumption apply for 50 Hz
operation. For 60 Hz operation, the specifications have to be
multiplied by the factor 1.2. The max. working current remains
unchanged.
--Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches:
Service category AC3
78 | www.gea.com
3
380-420 V ∆/ YYY - 3 - 50 Hz PW
440-480 V ∆/ YYY - 3 - 60 Hz PW
PW = Part Winding, motors for part winding start
(no start unloaders required)
Winding ratios: 60% / 40%
96215-10.2014-Gb Subject to change without notice
Two-stage GEA Bock Compressors
HGZ7 - Series
A2
Dimensions and connections
Liquid subcooler with accessories supplied separately
DV
A
W
X
A1 SV
B1
189
X
ca.230
15,5
137
139
ca.285
472
ca.825
576
ca.635
A3 B
P
Z D
L
C
E
H
D1
K
O
4xØ11 Q
Z
ÖV
F
J1
290
340
ca.630
1
R
2
3
4
HGZ7 - Option
Liquid subcooler with complete accessories directly mounted onto the compressor
J1
1
Liquid subcooler with accessories
Dimensions in mm
Centre of gravity
96215-10.2014-Gb Subject to change without notice
2
Oil service valve
3
Oil pressure safety switch
- Connections see page 80
- Rigid fixing without anti-vibration pad
- Dimensions for view X see page 81
www.gea.com | 79
Two-stage GEA Bock Compressors
Connections
Dimensions and connections
Connections
DV
Discharge line
Ø 35 mm / 1 3/8 "
J1
Oil sump heater
M 22 x 1,5
SV
Suction line
Ø 54 mm / 2 1/8 "
K
Sight glass
3 hole M 6
FUE
Liquid subcooler
IN
Ø 16 mm - 5/8 "
L
Connection thermal
protection thermostat
1
/8 " NPTF
FUA
Liquid subcooler
OUT
Ø 16 mm - 5/8 "
L1
Thermal protection thermostat
1
/8 " NPTF
A
Connection suction side,
not lockable
1
/8 " NPTF
N
Filter drier
Ø 12 mm
A1
Connection suction side,
lockable
7
/16 " UNF
O
Connection
oil level regulator
A2
Connection intermediate
pressure, not lockable
1
/8 " NPTF
ÖV
A3
Connection intermediate
pressure, not lockable
1
/4 " NPTF
ÖV1 Oil service valve
B
Connection discharge side,
not lockable
1
B1
Connection discharge side,
lockable
7
C
Connection oil pressure
safety switch OIL
7
D
Connection oil pressure
safety switch LP
7
D1
Connection oil return from
oil separator
1
E
Connection
oil pressure gauge
7
F
Oil drain
FS
Sight glass
Liquid line
H
Oil charge plug
1
Connection
oil service valve
/4 " NPTF 1)
1
7
/16 " UNF
/8 " NPTF
P
Connection oil
pressure differential sensor
M 20 x 1,5
/16 " UNF
Q
Connection
oil temperature sensor
1
/16 " UNF
R
Connection
equalizer for injection valve
/16 " UNF
R1
Equalizer for injection valve
Ø 6 mm
/4 " NPTF
T
Solenoid valve
Ø 12 mm
/16 " UNF
U
Reinjection valve dependent on refrigerant
Ø 12 mm
M 22 x 1,5
V
Oil pressure safety switch
MP 54
-
Ø 12 mm
W
M 22 x 1,5
X
Connection
refrigerant injection
Connection for Schrader
valve for intermediate pressure manometer
/8 " NPTF 1)
7
/16 " UNF
M 22 x 1,5
7
/16 " UNF
1 Dimensions see view X see page 81
80 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Two-stage GEA Bock Compressors
Dimensions and connections
View X
Possibility to connect to oil level regulator
12
12
4°
4°
12
4°
Three-hole connection for oil level regulator
make ESK, AC+R, CARLY (3x M6, 10 deep)
4°
12
Ø 47,6
Dimensions in mm
1
2
3
4
96215-10.2014-Gb Subject to change without notice
www.gea.com | 81
Two-stage GEA Bock Compressors
Scope of supply
Scope of supply
Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start
380-420 V ∆/YYY - 3 - 50 Hz
440-480 V ∆/YYY - 3 - 60 Hz
Single-section compressor housing with hermetically integrated electric motor
Cylinder design in W form, LP/HP stage ratio 2:1
1
Intermediate pressure line mounted and insulated
2
Winding protection with PTC sensors and MP10 electronic motor protection
Oil pump
3
Oil pump cover with screw connection for oil differential pressure sensor (∆p switch Kriwan make)
4
Direct connection possibility for oil level regulators ESK, AC+R or CARLY
Oil charge:
HGZ: FUCHS Reniso SP46
HGZX: FUCHS Reniso Triton SE55
5
Three sight glasses
Decompression valve
6
7
Suction and
discharge line shut off valve
Inert gas charge
4 anti-vibration pads enclosed
1
2
3
4
5
6
7
82 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Two-stage GEA Bock Compressors
Accessories
Accessories
1
Liquid subcooler, reinjection valve, solenoid valve 230 V - 1 - 50/60 Hz, two sight glasses, filter drier,
supplied separately for individual, external installation. Assembly is for the function of the compressor mandatory.
2
Liquid subcooler, reinjection valve, solenoid valve 230 V - 1 - 50/60 Hz, two sight glasses, filter drier,
directly mounted onto the compressor, fully assembled and insulated with pipes ready for connection
3
Oil sump heater 220-240 V - 1 - 50/60 Hz, 140 W
4
Thermal protection thermostat (PTC sensor) 230 V - 1 - 50/60 Hz
5
Oil pressure safety switch MP 54, 230 V - 1 - 50/60 Hz, IP20 1)
6
Oil differential pressure sensor (∆p-switch Kriwan make) 220-240 V - 1 - 50/60 Hz 1)
7
Oil service valve
8
GEA Bock Compressor Management BCM2000 including
oil pressure control (∆p-switch Kriwan make) 6 ,
oil temperature control (NTC),
thermal protection thermostat (PTC) per cylinder cover 4
Special voltage and/or frequency (on request)
1)
enclosed package
1
2
1
2
3
3
4
4
5
7
8
96215-10.2014-Gb Subject to change without notice
6
www.gea.com | 83
Service - Made by GEA Bock
Training and workshops
GEA Bock on the Internet
86
87
Semi-hermetic GEA Bock Compressors
Service - Made by GEA Bock
Because you're never done learning GEA Bock training and workshops on compressors
Many years ago, GEA Bock intensified its commitment in the area
of customer training.
Overview of training events offered:
And so we offer a comprehensive array of attractive training
- GEA Bock Practitioners' Workshop
events, from two-day practitioners' workshops in Frickenhausen to
- Training tailored to your individual needs
afterwork workshops throughout Germany. Regardless of the type
- Training for your entire staff
of training you are interested in.
- Training on your premises
Three things are characteristic of all GEA Bock training:
- The captivating way that the training director Peter Spies carries
out the events
For additional questions or advice, please contact our training
director:
- The strong practice orientation of the training events, and
- The fact that all training events from GEA Bock are offered as a free
service
Peter Spies
Telephone +49 70 22 / 94 54-157
Fax +49 70 22 / 94 54-137
Email: Peter.Spies@gea.com
86 | www.gea.com
96215-10.2014-Gb Subject to change without notice
Semi-hermetic GEA Bock Compressors
Service - Made by GEA Bock
1
2
3
4
96215-10.2014-Gb Subject to change without notice
www.gea.com | 87
We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity
© GEA Group AG. All rights reserved. – 96215-10.2014-Gb, Subject to change without notice, Copyright GEA Bock
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment
and process technology. GEA Group is listed in the STOXX® Europe 600 index.
GEA Refrigeration Technologies
GEA Bock GmbH
Benzstraße 7, 72636 Frickenhausen, Germany
Phone: +49 7022 9454-0, Fax: +49 7022 9454-137
refrigeration@gea.com, www.gea.com
88 | www.gea.com
96215-10.2014-Gb Subject to change without notice
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