Semi-hermetic GEA Bock Compressors Single-stage and Two-stage Reciprocating Compressors HG (HA) engineering for a better world GEA Refrigeration Technologies In touch with our customers GEA Refrigeration Technologies: Your partner for low temperatures GEA Refrigeration Technologies, part of the internationally active GEA Group, is a synonym for industrial refrigeration technology. Since the end of the 19th century, it has been our business to cool processes and products, and to control the temperature of goods in transport. You will find our solutions in the food and beverage sector; in the petrochemical, chemical, and pharmaceutical industries; on fishing ships; in natural gas liquefaction; in infrastructure facilities; and in ice factories. We are also at the top with know-how when it comes to refrigeration at leisure facilities. After all, we have been excited about refrigeration for decades now. As a result, our staff enthusiastically goes about its development and production projects – to include preventive and remedial maintenance of your refrigeration systems. This enthusiasm is highly apparent in the daily work of all companies in our Segment. Whether it’s complete systems or individual valves: we have the experience in every section of our company to optimally design, manufacture, and install refrigeration systems. And to take full advantage of this experience, we not only carry out development in our own company: we also manufacture, assemble, and test the core components. A chain is, after all, only as strong as its weakest link: and this also applies equally well to refrigeration technology, cooling processes, and cooling chains. This makes it all the more important that you have a partner – in GEA Refrigeration Technologies – that has learned to master refrigeration from A to Z. And all of this since 1896, when Willem Grasso founded his refrigeration division. From this history of GEA Refrigeration Technologies, you will profit in the form of technical expertise and top sector know-how. But we all live in the present and think about the future. We ponder a future in which more and more processes need energy around the world, and fewer natural resources are available. As a result, we have taken it as our goal to create solutions that are not only long-life and cost-effective, but also energy-saving and environment-protecting. We feel obligated to sustainability in many respects. Our objective is to produce longlife and material-saving products over the long run – as well as products that use environmentally benign refrigerants. And we aim to produce efficiently. But our responsibility does not end at the factory gate. As a result, we take great pains to ensure that our systems are energyefficient and that they protect the climate. With GEA Refrigeration Technologies, you can also count on optimal economy: saving energy indeed means reducing money spent for energy. At the same time, you protect the environment. Thanks to our refrigeration technology, your processes will run more economically and more ecologically. To maintain our standard of living and to assure quality of life for future generations as well. Our claim of combining economy with saving natural resources is reflected in all components of our company, such as the following: compressors, chillers, heat pumps, ice machines, fittings and valves, control systems, and many, many more. You can find proof of the above throughout the world. Our international corporate network – and above all our reference projects – are spread all over the globe. 2 | www.gea.com 96215-10.2014-Gb Subject to change without notice GEA Bock Compressors Characteristics semi-hermetic GEA Bock compressors I 1 Single-stage semi-hermetic GEA Bock compressors I 2 Two-stage semi-hermetic GEA Bock compressors I 3 Service - Made by GEA Bock I 4 Disclaimer This brochure has been produced for you with the greatest of care. Nevertheless it is not possible to rule out mistakes completely. In such cases we cannot assume any liability. The contents correspond to the status on going to print. Illustrations may include optional equipment. Deviations cannot be ruled out because of the ongoing development process of our products. 96215-10.2014-Gb Subject to change without notice The details are provided as unbinding general information and cannot substitute detailed, individual consultation. Reprints even only of excerpts only allowed with the explicit approval of GEA Bock GmbH. © GEA Bock GmbH 2014 www.gea.com | 3 GEA Bock - More than a compressor Over 80 years ago, when the refrigeration and air-conditioning industry was still in its infancy, our company's founder, Wilhelm Bock, had a vision: he wanted to build first-class and reliable refrigeration machines. In the following decades Bock developed into one of the world's leading manufacturers of refrigeration and airconditioning compressors. As part of the GEA Group AG, GEA Bock offers the right compressor for refrigeration and air conditioning in all commercial, industrial, rail, bus and transport sectors. That GEA Bock places the highest demands on compressors for energy efficiency shows our EFC system. For many years we offer with the EFC system a solution to reduce the energy consumption by 25 %. In this brochure we present you our current program of singlestage and two-stage semi-hermetic GEA Bock compressors. Be inspired. By our new products, our established product series and the entire passion that goes into each of our products. 4 | www.gea.com 96215-10.2014-Gb Subject to change without notice GEA Bock Compressors Production Program Semi-hermetic compressors HG (HA) The GEA Bock HG (Hermetic Gas-cooled) range of semi-hermetic compressors offers traditional suction gas-cooled compressor state of the art technology. These compressors of the highest quality standard excel in their running comfort, easy maintenance, efficiency and reliability. Suitable as standard for conventional or chlorine-free HFC refrigerants. The HA (Hermetic Air-cooled) range, specially engineered by GEA Bock, is available for deep-freezing applications, in particular for use with the refrigerants R22 and R404A. -- Single-stage -- ATEX compressors -- Two-stage compressors -- CO2 compressors subcritical -- HC compressors -- Duplex compressors -- CO2 compressors transcritical -- Aluminium compressors -- Compressor units with receiver -- R134a compressors -- 2-pole compressors -- Condenser units air-cooled -- R407C compressors Vehicle compressors FK GEA Bock vehicle compressors of the FK range are the result of many years of experience in the domain of mobile cooling systems. The unsurpassed light, compact, robust design and wide r.p.m. range are only some of the outstanding features of this unique product range of two, four and six cylinder compressors. A wide variety of designs can be tailored to suit individual requirements. The so-called K version is a special innovation with a unique valve plate system for maximum requirements in bus and coach air-conditioning systems. -- Compressors for bus and train air-conditioning -- Compressors for transport refrigeration and other applications Open type compressors F The F model series provides modern open type compressors for separate drive systems (using V belts or direct couplings). Load transfer through a V pair. Virtually all drive capacity requirements can be met. Very compact compressor design, robust and easy to handle. Oil pump lubrication as standard. -- F compressors -- F NH3 compressors -- Compressor units for direct drive -- NH3 Compressor units for direct drive 96215-10.2014-Gb Subject to change without notice www.gea.com | 5 The difference is in the detail Characteristics of semi-hermetic GEA Bock compressors Special features Forward looking compressor models 8 24 Semi-hermetic GEA Bock Compressors Special features Universal Replaceable motors --e.g. R134a, R404A, R507, R407C, R22 The compressors can be repaired in the field as the drive motor can be One compressor design for all standard refrigerants. exchanged. For air-conditioning applications, normal refrigeration and deep-freezing --Maximum allowed operating pressure: 28 bar Economic capacity control --Cylinder cover incorporating a connection for capacity control High refrigeration capacity combined with minimum power requirement --Possible control stages: 4 cylinder: 50 % --Optimized gas flow 6 cylinder: 33 % / 66 % --Efficient service valves 8 cylinder: 25 % / 50 % / 75 % --Minimum clearance volume --Powerful economic drive motors Wide range of applications without additional cooling --Continuously variable speed control (25 - 70 Hz) using a frequency converter. Minimum space requirement Particularly low installation height and width Deep-freezing range with R404A, R507 also available with suction gas cooling (HG version) Quiet and low vibration --Generously dimensioned crank mechanism Stable valve plate design --Optimized mass balance --Universally proven valve design with intake and discharge finger reed --Large volume pressure section for pulsation absorption valves clamped on one side --4 cylinder design from as little as 19 m³/h --Valves made of high quality impact-resistant spring steel Safe, reliable oil supply Inlet lubricating circuit 1 Inlet lubricating circuit 2 Oil pump Oil return Oil overpressure --4 and 6 cylinder with a conventional single circuit lubricating system --Lubricating system incorporating an oil pump --Large volume oil sump --8 cylinder compressor with a dual circuit lubricating system (two oil circuits), each of the two main bearings supplied as the first lubrication point --Oil pump lubrication independent of direction of rotation --Connection possibility for oil pressure monitoring via ∆p-oil differential pressure sensor --Large volume oil sump --Coupling option for oil level regulator as standard 8 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features Wear-resistant durable driving gear --2 and 4 cylinder compressor HG(HA)12 to HG(HA)34 --4 and 6 and 8 cylinder compressor HG(HA)4 to HG88e --Solid construction and design --Solid construction and design --Low friction sleeve bearings --Surface-hardened crankshaft --Aluminium pistons with two ring assembly --Low friction sleeve bearings 1 --Aluminium pistons with triple ring assembly, hard-chromium plated sealing ring, HG(HA)4 with double ring assembly --Aluminium connecting rod with high resistance piston bolt bearings starting from HG(HA)5 Solid construction and design 1 2 HG(HA)12-34 HG(HA)4 HG(HA)5 --Valves made of high quality impact-resistant spring steel --Concentric reed valves on the suction side 2 finger reed valves 1 With the mexxFlow® system pressure losses can be minimized thanks to a flow-optimized double ring fin construction of the valve plate in combination with a cylinder head, which is specially adapted HG88e to the valve plate. Thus, the efficiency of the compressor can be increased considerably. 96215-10.2014-Gb Subject to change without notice www.gea.com | 9 2 3 4 Semi-hermetic GEA Bock Compressors Special features Variable suction line valve position (HG) 4 cylinder 8 cylinder --Shut-off valve rotates through 90° (2 and 4 cylinder) suction cover rotates through 90° (8 cylinder) --Flexible location for suction line connection Oil sump heater --Optional in 2 and 4 cylinder compressors HG(HA)12 up to HG(HA)34 --PTC heater, self-regulating --Replacement without opening the refrigeration circuit --Optional in 4- and 6-and 8-cylinder compressors HG(HA)4 up to HG88e --Immersion case design --Replacement without opening the refrigerating circuit 10 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features Electric switch box 1 2 2 1 --Robust aluminium construction --Easy electrical installation due to large internal volume --Easy electrical installation due to large internal volume --Terminal block with cables in glass seal model --Terminal block with cables in glass seal model --Hinged lifting cover with a single quick fastener (6 cylinder), 1 --Hinged and removable lifting cover 1 --Cover with simple snap closure (8 cylinder) 2 with a single quick fastener 2 --Terminal strip for add-on components --Insulation between terminal studs 2 3 4 --Protection system: IP65 --Protection system: IP66 96215-10.2014-Gb Subject to change without notice 1 www.gea.com | 11 Semi-hermetic GEA Bock Compressors EFC System Electronic Frequency Control Special features Start-up current with and without EFC Continuously variable speed control using frequency converter technology. Direct start Y/Δ start Soft start EFC start-up With the EFC system GEA Bock offers the most efficient means of adapting the capacity of the compressor to current refrigeration plant requirements: “Continuously variable speed control using frequency converter technology“. 25 % or more energy saving potential! Engine performance factor with and without EFC The EFC system is optionally available for the compressors HG(HA)12P, HG22e, HA22P, HG34e and HA34P. without EFC with EFC EFC systems are compactly mounted on the compressor, wired and connected ready for use. It is activated by a pressure transducer mounted on the suction side. The adjustment range can be set individually. COP behaviour with EFC In December 2009, the EFC system received the BMU (German Environment Ministry) Climate Protection Innovation Award in Refrigeration Technology from the German Minister for Environment. Frequency (Hz) The advantages of frequency-converter operation: --Set for immediate connection and optimally programmed with data Start/stop behaviour with and without EFC without EFC for the relevant compressor with EFC stop time without EFC --Fully variable adjustment of the refrigerating capacity on demand --No high-energy, high-wear start/stop operation --25 % or more energy saving potential! --Reduced mechanical compressor load for longer service life --Always optimum machine pressures and operating conditions --Lower pressure losses in the heat exchangers --Lower cooling down and heating up losses throughout the system --Reduced start-up current at full torque --Part windings and star-delta circuits no longer required Capacity control in rack operation (4 compressors / of which 1 compressor with EFC) --Including motor monitoring Compressor 1 with EFC (control band 20-70 Hz) compressor --No additional wiring required --Takes up no space in the switchboard Range of control stepless --Wired for immediate connection and compactly mounted on the Compressor 2-4 without EFC (50Hz) --Needs no screened supply lines to the compressor --Control module also included for simple adjustment of the EFC system Number of compressors 12 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features EFC System Electronic Frequency Control EFC versions Single compressors Duplex compressors 1 2 HG12P, HA12P, HG22e, HA22P, HG34e, HA34P DHG12P, DHA12P, DHG22e, DHA22P, DHG34e, DHA34P 3 4 Type key - EFC System EFC 7,5 / A1 Software version 2) Capacity 1) Electronic Frequency Control 1) Compressor Scope of supply EFC EFC 2,2 kW 4,0 kw 7,5 kW HG12P, HA12P HG22e, HA22P HG34e, HA34P 2) Capacity - Product selection --Basic equipment with intermediate adapter mounted on compressor terminal box, programmed and assembled ready for operation --Pressure transducer for suction pressure based speed control 1) mounted on the compressor --Programming and readout hand-held terminal with connecting cable Software version A1 Control signal 4-20 mA with pressure transducer A2 Control signal 4-20 mA external (without pressure transducer) A3 Control signal 0-10 V external (without pressure transducer) A4 for duplex compressors, control signal 4-20 mA with pressure transducer A5 for duplex compressors, control signal 4-20 mA external (without pressure transducer) A6 for duplex compressors, control signal 1-10 V external (without pressure transducer) 96215-10.2014-Gb Subject to change without notice www.gea.com | 13 Semi-hermetic GEA Bock Compressors Special features EFC System – Electronic Frequency Control Calculations Calculating the maximum possible frequency of the compressor under specific operating conditions: Calculating the corresponding refrigerating capacity: The following calculation is used to obtain the maximum possible frequency at the selected operating point: Refrigeration capacity can be determined as a function of frequency from the following calculation: . . foperation x Q0 50 Hz Q = 0 operation 50 Hz fmax = Pmax x 50 Hz Pe . Q0 operation = Refrigerating capacity at the chosen operating point [W] fmax = Maximum permissible frequency [Hz] Pmax = Maximum power consumption [kW] (see technical data) Pe = Power consumption at the operating point at 50 Hz [kW] (see performance data, compressors) i f operation = Frequency at the chosen operating point [Hz] . Q0 50 Hz = Refrigerating capacity at the operating point at Hz [W] (see performance data, compressors) A s a rule, the maximum permissible power consumption of the compressor Pmax must not be exceeded. The maximum permissible frequency is always restricted in case of high evaporation temperatures associated with high condensing pressures with refrigerants R404A, R507, R407C, R22, ... For the compressors HG12P/110-4 S, HG22e/190-4 S and HG34e/380-4 S you have to reduce the performance by about 5 Hz. Technical data, EFC Unit designation Protection Max. output current under continuous load Max. output power EFC 2,2 EFC 4,0 EFC 7,5 IP 65 IP 54 IP 54 6A 9,5 A 19 A 4 kW 7,5 kW 2,2 kW Input AC 400/500 V -3- PE 50/60 Hz 5,5/4,5 A Output 12,3/9,8 A 21,5/17,3 A AC 400/500 V -3- PE 0/650 Hz Permissible control range 1) 30 - 70 Hz 30 - 70 Hz 25 - 70 Hz The specified control ranges may vary depending on the operating condition and system structure. 1) Dimensional variations with the EFC system HG(HA)12P HG22e, HA22P HG34e, HA34P Dimensions in ( ) = HA version 14 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features MP10 – Motor Protection MP10 Electronic Motor Protection Temperature safety drive for the drive motor Standard in all compressors The exceptional feature is that the monitoring function and mains availability are shown by coloured LED's. There are no complicated or time-consuming defect locating processes. The MP10 also provides the usual functions as standard, e.g. a reconSupply section Cable connections with screwless terminalsen Red LED Temperature fault in motor Green LED Mains supply available nection preventing device, a reset, free terminals for PTC temperature sensors (e.g. heat protection thermostat) and other useful items. 2 3 Drive section Cable connections by screwless terminals 4 Red LED Temperature fault (random e.g. heat protection thermostat) Technical data, MP10 Unit designation MP10 Connection voltage AC 230 V - 1 - 50/60 Hz Relay AC 250 V, 3 A, 750 VA ind. Dimensions L/W/H 100 x 60 x 52 mm 96215-10.2014-Gb Subject to change without notice 1 www.gea.com | 15 Semi-hermetic GEA Bock Compressors Special features BCM2000 GEA Bock Compressor Management GEA Bock Compressor Management BCM2000 Discharge gas temperature Oil temperature Motor winding temperature Bridge switch for emergency operation Oil pressure management Oil service recommendation Temperature gauge PC interface Supply section Control section Double function 1. Protection against slugging 2. Start-up identification after start release Cycle protection Technical data, BCM2000 Unit designation BCM2000 Connection voltage AC 230 V - 1 - 50/60 Hz Relay AC 250 V, 3 A, 750 VA ind. Dimensions L/W/H 100 x 60 x 52 mm 16 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features BCM2000 GEA Bock Compressor Management Multifunctional management system Simple electrical connection --All monitoring functions are wired ready for operation Available as an option for HG(HA)4, 5, 6, HG7 and HG88e. --Simple integration of the BCM2000 into the control circuit --All cable connections have screwless terminals With the BCM2000, GEA Bock ist the first compressor manufacturer who offers a complete management system providing all the main functions Practical and easily accessible for safe compressor operation in a practical compact assembly, user- positioning in the compressor connection box friendly and economical. --Installed in place of the usual motor protection unit MP10 (same dimensions) Two central functions --Protection against liquid slugging during start-up through the start-up --Optimal visibility by inspection window in the cover of the connection box, only possible ex-works. 1 identification system --Oil service recommendations (calculation is based on operating data) Reliable and economical --Eight monitoring functions in one central unit Other important functions Monitoring of discharge gas temperature, motor winding temperature, oil temperature as well as oil pressure and cycle protection. --Intelligent monitoring of the various functions including operating hour metering --Simple recognition of the current status using an optical display --Each function can be short cut for emergency operation Simple and logical operation --Self-explanatory symbols --Read facility for stored messages for fast and safe error analysis in the event of a fault or breakdown --Status is indicated by LED's --Loss-proof error memory even after power failure --Clearly designed control unit --Self-monitoring sensor technology --Connection facility for external error messages 96215-10.2014-Gb Subject to change without notice www.gea.com | 17 2 3 4 Semi-hermetic GEA Bock Compressors Special features INT69 G Motor Protection Electronic Motor Protection INT69 G PTC sensors Connection of up to nine PTC sensors possible Temperature safety drive for the drive motor The INT69 G is replacing, initially in the HG88e and in all future new developments, the MP10 compressors used as standard at GEA Bock. The INT69 G also provides the usual functions, as: - motor temperature monitoring - hot gas temperature monitoring - a reconnection preventing device - a reset Technical data, INT69 G Unit designation INT69 G Connection voltage AC 115-230 V - 1 - 50/60 Hz ± 10% 3 VA Relay AC 240 V, 2,5A, C300 Dimensions L/B/H 53 x 33 x 68 mm 18 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features INT69 G Diagnosis Units Motor Protection INT69 GTML Diagnosis 1 Operating recognition 2 Connection INT250 oil differential pressure sensor Bicolour LED Flash code for recognition of the current status 3 4 Connection hot gas sensor Interface for USB / DP-Modbus Gateway Reset Connection PTC sensors Technical data, INT69 G Diagnose Units Unit designation INT69 GTML Diagnose Connection voltage AC 115-230 V - 1 - 50/60 Hz ± 10% 3 VA Relay AC 240 V, 2,5A, C300 Dimensions L/B/H 87 x 40 x 81,5 mm 96215-10.2014-Gb Subject to change without notice www.gea.com | 19 Semi-hermetic GEA Bock Compressors Special features INT69 G Diagnose Units Motor Protection Multifunctional management system The KRIWAN Diagnosis units are a further development of the reliable KRIWAN compressor protection units and optionaly available for HG88e and all following new developments. GEA Bock offers with this diagnosis units a complete management system providing all the main functions for safe compressor operation with the possibility of remote access in a practical compact assembly, userfriendly and economical. The INT69 G Diagnose units automatically saves operational and error data in a non-volatile memory. This data can be retrieved on a PC as needed and analysed for diagnosis. Both diagnosis units are provided with additional inputs for hot gas sensor. The INT69 GTML Diagnose unit also has inputs for the INT250 oil differential pressure sensor. Its additional flexible-response protective functions help to extend the service life of a refrigeration system. Simple electrical connection --All monitoring functions are wired ready for operation --Simple integration of the INT69 G Diagnose units into the control circuit --The cable connections from the INT69 GTML Diagnose units have screwless terminals Other important functions Monitoring of discharge gas temperature, motor winding temperature, oil pressure (only for INT69 GTML Diagnose) and cycle protection. Reliable and economical --Intelligent monitoring of the various functions including operating hour metering --Simple recognition of the current status using an optical flash code on the INT69 GTML Diagnose units --Read facility for stored messages for fast and safe error analysis in the event of a fault or breakdown --Loss-proof error memory even after power failure --Self-monitoring sensor technology --Connection facility for external error messages --USB readout via USB converter --Remote scanning possible via additional DP-Modbus Gateway / LAN-Gateway Read facility via INTspector diagnosis app for android smartphones The KRIWAN diagnosis app INTspector enables the LED flash code on the INT69 GTML Diagnose unit to be read out and the error code interpreted. The INTspector diagnosis software can be downloaded for free at www.kriwan.com Advantages: - Simple, intuitive use - Instant diagnosis - Datasheet retrieval 20 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features INT69 G Diagnose Units Motor Protection Read facility via INTelligence diagnosis software With the INTelligence software, valuable information can be obtained on the status of the compressor and the system. The diagnosis function includes the plausibility checks of the logic sequences, all important operation and error values of the compressor and provides for its clear visualization. Crucial evaluation parameters can be configured individually. This allows for a quick analysis and an efficient system management. Advantages: --Simple operation --Immediate diagnosis and precise problem solving --Specially adaptable to the user’s needs If required, data can be retrieved directly at each compressor via USB port. A Modbus interface is available for integration in a network. The data are sent periodically via the DP-Modbus gateway and the Modbus-LAN gateway to a server and can be retrieved remotely 2 by the INTelligence diagnosis software. The INTelligence diagnosis software can be downloaded for free at www.kriwan.com. Protection 3 Communication Software USB converter INTelligence (available for download) "on site" retrieval remote retrieval INT69 GTML Diagnose INTelligence server Internet DP-Modbus Gateway Terminal box Modbus-LAN Gateway Customer Controller Further explanation can be found at www.kriwan.com. In the event of inquiries please contact our Department for Application Technology, phone +49 7022 9454-0. 96215-10.2014-Gb Subject to change without notice 1 www.gea.com | 21 4 Semi-hermetic GEA Bock Compressors Special features ESS System Electronic Soft Start Start unloader with the ESS (option) ESS (Electronic Soft Start) --Unit programmed ready to operate --Compressor allotment can be set by the potentiometer --Continuous compressor start-up to nominal speed --Unit suitable for fitting into a switch cabinet (supplied loose) --No need for conventional start unloaders --Voltage AC 400 V - 3 - 50/60 Hz --Control voltage AC 230V - 1 - 50/60 Hz Electronic compressor starter unit Available as option for: HG22e, HA22P, HG34e, HA34P HG(HA)4, 5, 6 HG7 The start process uses an electronic soft start unit, instead of the conventional start unloader through the bypass solenoid valve, non-return valve Dimensions and star-delta protector combination. This means that the compressor gets up to its nominal speed in a set time and therefore produces much lower power peaks than the classical star-delta start. The advantages: c The unit is designed to fit into a switch cabinet. b --Soft compressor start from zero to nominal speed, time controlled and monitored. --Up to 40 % lower start-up power consumption than when using a star-delta start --No star-delta protection combination needed, no bypass between pressure and suction side needed. No solenoid valve or non- Dimensions view technical data return valve needed. --No compressor damage resulting from malfunction of the start unloader. 22 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Special features ESS System Electronic Soft Start Product selection Compressor ESS 25 ESS 38 ESS 63 ESS 72 ESS 106 HG22e, HA22P HG34e, HA34P HG4/465-4, HA4/465-4 HG4/465-4 S HG4/555-4 HG4/555-4 S, HA4/555-4 HG4/650-4 HG4/650-4 S, HA4/650-4 1 HG5/725-4 HG5/725-4 S, HA5/725-4 2 HG5/830-4 HG5/830-4 S, HA5/830-4 3 HG5/945-4, HA5/945-4 HG5/945-4 S 4 HG6/1080-4 HG6/1080-4 S, HA6/1080-4 HG6/1240-4, HA6/1240-4 HG6/1240-4 S HG6/1410-4, HA6/1410-4 HG6/1410-4 S HG7/1620-4 HG7/1620-4 S HG7/1860-4 HG7/1860-4 S 1) HG7/2110-4 1) 1) up to max. +40 °C ambient temperature Technical data, ESS Unit designation Protection ESS 25 ESS 38 ESS 63 ESS 72 ESS 106 1) IP 20 Connectors IP00 Max. output current 1) Lost heat Dimensions a/b/c 25 A 8W 125 x 45 x 150 38 A 19 W 125 x 45 x 150 12 W 160 x 55 x 170 72 A 15 W 160 x 55 x 170 106 A 21 W 170 x 70 x 190 63 A Input AC 400 V -3- 50/60 Hz at +50 °C ambient temperature 96215-10.2014-Gb Subject to change without notice www.gea.com | 23 Forward looking compressor models Semi-hermetic GEA Bock Compressors GEA Bock offers a choice of interesting compressor versions in the established semi-hermetic range for current market trends such as alternative refrigerants, deep-freezing or EX protection. Semi-hermetic compressors for all applications HA Compressors (Hermetic Air-cooled) air cooled semi-hermetic compressors for deep-freezing applications (R22/R404A), see page 33 Compressors for Special Refrigerants ATEX Compressors CO2 Compressors subcritical Compressors for Mobile Applications for explosion-risk environments for subcritical cascade systems 2-pole Compressors aluminium compressor cast iron compressor CO2 Compressors transcritical 4-pole Compressors for transcritical applications aluminium compressor HC Compressors R407C Compressors for hydrocarbons for the refrigerant R407C R134a Compressors for the refrigerant R134a Available versions HG12 HG22 HG34 HG4 HG5 HG6 HG7 HG88e HA compressors CO2 compressors subcritical CO2 compressors transcritical HC compressors R134a compressors ATEX compressors 2-pole compressors aluminium 2-pole compressors cast iron 4-pole compressors aluminium R407C compressors 24 | www.gea.com 96215-10.2014-Gb Subject to change without notice Forward looking compressor models Semi-hermetic GEA Bock Compressors HA System Hermetic Air-cooled Semi-hermetic air-cooled compressors for deep-freezing (R22/R404A) A semi-hermetic compressor with the advantages of an open type. Available for all 2 and 4 cylinder versions. Increasingly high specifications are being set for all suction gas-cooled semi-hermetic compressors for deep-freezing applications. Compressors rapidly reach their temperature limits due to the rise in temperature of the suction gas caused by the drive motor. The refrigeration capacity also diminishes. But this does not apply for GEA Bock 1 HA compressors. 1 Suction gas is fed directly into the compressor The unique “GEA Bock HA principle“ prevents this. The drive motor is 2 The motor is cooled by an integrated ventilation unit air-cooled and compressor suction is direct. The suction gas is not heated 3 Cool air is directed over the motor through an air duct hood 3 ted through the motor. The motor is cooled by a compact integrated This results in a reduced discharge gas temperature and therefore an ventilation unit. Its precise airflow cools not only the motor but also the extended range of applications combined with improved capacity (deep- 4 compressor and especially the cylinder heads. freezing - e.g. R22, R404A). In addition, the compressor is separate from the by the motor, but is fed directly to the compressor without being diver- motor, which is a particular advantage in the event of a motor burn-out. 96215-10.2014-Gb Subject to change without notice www.gea.com | 25 2 26 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage semi-hermetic GEA Bock compressors At a glance Special features Operating limits and performance data Technical data Dimensions and connections Scope of supply and accessories 96215-10.2014-Gb Subject to change without notice 28 29 30 52 54 65 www.gea.com | 27 Single-stage GEA Bock Compressors The GEA Bock semi-hermetic compressor program provides a full performance range of innovative and modern compressor designs in 2, 4, 6 and 8 cylinder constructions. The ideal solution for any kind of application. HG (Hermetic Gas-cooled) Conventional suction gas-cooled compressor design HA (Hermetic Air-cooled) Special GEA Bock design for deep-freezing (R22/R404A) with an air-cooled motor and direct suction at the cylinder. All the compressors display the same particularly remarkable features: --Outstanding running comfort --High efficiency and reliability to the highest quality standard --Easy maintenance, e.g. interchangeable motors --Oil pump lubrication --MP10 electronic motor protection, especially easy to operate with LED status indicators --Suitable for conventional and chlorine-free HFC refrigerants At a glance Available versions: The GEA Bock semi-hermetic program provides the following product variants: --Single-stage HG (HA) compressors --Two-stage HGZ compressors --Duplex DHG (DHA) compressors --SHG (SHA) compressor units with receiver --SHG (SHA) condenser units air-cooled Forward looking compressor models GEA Bock offers a choice of interesting compressor versions in the established semi-hermetic range for current market trends such as alternative refrigerants, deep-freezing or EX protection. --HA (Hermetic Air-cooled), air-cooled compressors for deep-freezing applications --CO2 Compressors (subcritical), for subcritical cascade systems --CO2 Compressors (transcritical), for transcritical CO2 applications --ATEX (ATmospheres EXplosibles), for explosion-risk environments The current program ...8 model sizes with 25 capacity stages from 5,4 to 281,3 m³/h (50 Hz) Displacement m³/h ! NEU 28 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Special features • 1 2 3 4 Type key HG X 3 4 e / 215 - 4 S Motor variant 4) Number of poles Swept volume Series 3) Number of cylinders Size Ester oil filling 2) Series 1) 96215-10.2014-Gb Subject to change without notice 1) HG = Hermetic Gas-Cooled (suction gas-cooled) HA = Hermetic Air-Cooled (for deep-freezing) 2) X 3) e = Ester oil filling (HFC refrigerants e.g. R134a, R404A, R507, R407C) = Additional declaration for e-series compressors P = Additional declaration for Pluscom compressors 4) S = More powerful motor e.g. air-conditioning applications www.gea.com | 29 70 ?tOh<20K 60 Single-stage GEA Bock Compressors 50 Operating limits 40 30 tOh+20°C 20 10 -30 -20 -10 0 10 12,5 20 25 30 to (°C) R134a Operating limits HGX12P / HGX22e / HGX34e HGX88e HGX4 / HGX5 / HGX6 / HGX7 tc (°C) 90 <2 0 60 Oh 70 K 80 ?t 82 50 tOh+20°C 40 30 20 -30 Unlimited application range Supplementary cooling or reduced suction gas temperature Motor version -S- (more powerful motor) -20 -10 0 tO Evaporating temperature (°C) tC Condensing temperature (°C) ∆tOh Suction gas superheat (K) tOh Suction gas temperature (°C) 1) LP = low pressure 10 12,5 20 25 30 to (°C) HP = high pressure Max. permissible operating pressure (LP/HP)1): 19/28 bar R134a Notes Operating limits Compressor operation is possible within the limits shown on the ap- A comprehensive modification to 20 °C suction gas temperature will plication diagrams. Please note the coloured areas. Compressor appli- follow at a later date. cation limits should not be chosen for design purposes or continuous Conversion factor for 60 Hz = 1,2 operation. Performance data for other operating points, see GEA Bock software. Restrictions to the operating limits may occur when using the EFC (Electronic Frequency Control). Further explanation see www.gea.com ASERCOM certified performance data Performance data For compressors with this label, the performance data are certified according to the strict require- ments of ASERCOM. The performance data for R134a are based on ISO-DIS 9309 (DIN 8928) with a 50 Hz power supply frequency. This signifies: 25 °C suction gas temperature without liquid subcooling. For Pluscom compressors and HGX88e operating at 50 Hz already ASERCOM is the Association of European Refrigeration Compressors comply with EN 12900. This signifies 20 °C suction gas tempera- and Controls Manufacturers. ture without liquid subcooling. Information about the Association and the constantly updated This results in significant differences compared to specifications with overview of certified GEA Bock compressors can be found at liquid undercooling and/or suction-gas temperatures. www.asercom.org and www.gea.com. 30 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R134a Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 40 HGX12P/60-4 S 50 60 70 30 40 HGX12P/75-4 50 60 70 30 40 HGX12P/90-4 50 60 70 30 40 HGX12P/110-4 50 60 70 30 40 HGX22e/125-4 50 60 70 30 40 HGX22e/160-4 50 60 70 30 40 HGX22e/190-4 50 60 70 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 -30 4920 4486 4078 3697 3009 2415 1908 1480 1125 836 605 0,70 0,71 0,71 0,71 0,68 0,65 0,60 0,54 0,49 0,44 0,40 4254 3874 3518 3185 2585 2066 1622 1246 931 670 455 0,85 0,84 0,83 0,81 0,77 0,71 0,65 0,59 0,54 0,49 0,45 3620 3292 2985 2698 2181 1734 1349 1021 742 504 302 0,99 0,97 0,94 0,91 0,85 0,77 0,70 0,63 0,57 0,52 0,49 3018 2740 2480 2237 1799 1419 1090 806 558 340 145 1,12 1,08 1,04 1,00 0,91 0,82 0,74 0,66 0,59 0,55 0,52 2450 2220 2004 1804 1441 1124 846 601 381 1,23 1,18 1,12 1,07 0,96 0,85 0,75 0,66 0,60 6147 5604 5095 4619 3760 3017 2383 1849 1405 1044 756 0,88 0,89 0,89 0,88 0,85 0,81 0,75 0,68 0,61 0,55 0,50 5315 4840 4395 3979 3229 2581 2027 1557 1163 837 569 1,06 1,05 1,04 1,02 0,96 0,89 0,82 0,74 0,67 0,61 0,57 4523 4113 3729 3371 2725 2166 1686 1276 927 630 377 1,24 1,21 1,18 1,14 1,06 0,97 0,88 0,79 0,71 0,65 0,62 3770 3423 3098 2795 2248 1773 1362 1006 697 425 182 1,40 1,35 1,30 1,25 1,14 1,03 0,92 0,82 0,74 0,68 0,65 3060 2773 2504 2253 1800 1404 1058 751 476 1,53 1,47 1,40 1,33 1,19 1,06 0,94 0,83 0,74 7295 6663 6069 5511 4501 3623 2869 2229 1696 1259 911 1,09 1,11 1,12 1,13 1,11 1,06 1,00 0,92 0,83 0,74 0,65 6377 5811 5280 4782 3883 3104 2437 1872 1402 1016 707 1,34 1,34 1,32 1,30 1,24 1,16 1,06 0,96 0,85 0,74 0,65 5481 4981 4513 4075 3286 2606 2025 1535 1127 792 521 1,60 1,57 1,53 1,49 1,39 1,27 1,14 1,01 0,89 0,77 0,67 4611 4176 3771 3393 2714 2132 1637 1222 876 591 358 1,83 1,78 1,72 1,65 1,51 1,36 1,21 1,06 0,91 0,79 0,69 3771 3402 3059 2740 2172 1687 1279 937 652 2,01 1,93 1,85 1,76 1,59 1,40 1,23 1,06 0,90 8619 7858 7145 6477 5272 4231 3342 2593 1971 1464 1060 1,23 1,24 1,25 1,24 1,20 1,13 1,05 0,95 0,86 0,78 0,71 7453 6787 6163 5580 4528 3619 2842 2183 1631 1173 797 1,49 1,48 1,45 1,42 1,35 1,25 1,14 1,04 0,94 0,85 0,79 6342 5767 5229 4726 3820 3037 2364 1789 1299 883 528 1,74 1,70 1,65 1,60 1,48 1,36 1,23 1,11 1,00 0,92 0,87 5287 4800 4344 3919 3152 2486 1910 1411 977 596 255 1,96 1,89 1,82 1,75 1,60 1,44 1,29 1,15 1,04 0,96 0,91 4291 3888 3511 3159 2524 1969 1483 1053 667 2,15 2,06 1,96 1,87 1,68 1,49 1,31 1,16 1,04 10200 9270844076606220496038602930216015501090 1,301,351,381,391,391,341,251,141,020,891 0,765 8990820074506740544043003310248017901260860 1,691,701,691,671,591,481,351,201,050,903 0,769 780070906420578046303620275020201440978 657 2,021,981,941,881,751,591,411,241,060,908 0,773 657059505360481038102940220015901110744 504 2,272,212,132,041,861,661,451,251,070,909 0,783 53304800431038403000228016901200829 2,482,382,272,161,931,701,471,251,06 1280011600 106009560 77806240 492038102870 21101490 1,631,651,661,651,631,591,511,411,291,150,983 11200 10200 920083306750539042303240241017301160 2,072,052,032,001,921,811,681,531,361,170,962 9640876079307170578045803560268019401310783 2,462,412,362,292,151,991,801,601,381,140,884 823074606730606048403790288021001430844 335 2,802,722,632,542,332,111,871,611,341,040,744 68806210558049903930300021901490862 3,092,972,852,722,452,171,871,561,23 1530014000 129001170096307800 618047903610 26401870 2,042,062,062,052,001,921,801,651,481,291,09 1360012500 114001040084606810 536041103060 22001530 2,592,552,512,462,332,171,981,781,571,341,11 11900 10800 984089407270580045203430252017901220 3,093,012,922,832,622,392,141,891,631,371,12 10100 916083207520607048003700277020101410959 3,543,413,283,142,862,562,261,961,661,371,10 828075106790611048803810290021501540 3,913,743,573,393,032,682,321,971,64 Relating to 20 °C suction gas temperature, without liquid subcooling 96215-10.2014-Gb Subject to change without notice Supplementary cooling or reduced suction gas temp. www.gea.com | 31 1 2 3 4 Single-stage GEA Bock Compressors R134a Performance data Performance data Type Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 40 HGX34e/215-4 50 60 70 30 40 HGX34e/255-4 1) 50 60 70 30 40 HGX34e/315-4 1) 50 60 70 30 40 HGX34e/380-4 1) 50 60 70 30 40 HGX4/465-4 50 60 70 30 40 HGX4/555-4 50 60 70 30 40 HGX4/650-4 50 60 70 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 17200 2,27 15200 2,87 13000 3,38 10800 3,79 8590 4,12 20600 2,61 18100 3,36 15600 4,02 13100 4,56 10500 4,98 25500 3,40 22300 4,22 19200 4,97 16100 5,63 13100 6,18 30700 4,27 27000 5,26 23200 6,17 19600 6,97 16000 7,65 36844 6,44 33160 7,25 28823 8,09 23760 8,96 17901 9,85 43847 7,66 39463 8,63 34302 9,63 28277 10,66 21303 11,73 51459 8,99 46314 10,13 40257 11,30 33186 12,51 25002 13,76 Relating to 25 °C suction gas temperature (HGX34e to 20 °C suction gas temperature) without liquid subcooling 32 | www.gea.com 50 Hz • 10 7,5 5 0 -5 -10 -15 -20 -25 -30 1570014400 13000 106008450 6590 5000 3670 2610 1800 2,302,32 2,31 2,252,141,981,80 1,591,38 1,18 13800 12600114009120719055304120 29702060 1400 2,842,78 2,72 2,552,342,111,87 1,641,42 1,22 11800 107009540 7590589044403240 22701540 1040 3,273,16 3,03 2,762,472,181,90 1,641,42 1,24 96908690 7750 6070462034002420 16601120 784 3,623,45 3,27 2,902,542,201,89 1,611,39 1,24 76806830 6040 4630344024801730 1190 3,893,66 3,43 2,992,562,171,84 1,56 1880017200 15600 12700101007800 5890 4320 3080 2190 2,672,71 2,71 2,662,532,342,12 1,881,63 1,41 1650015000 13600 110008660 6660 4960 3570 2490 1710 3,353,31 3,25 3,082,842,572,27 1,971,68 1,43 14200 12900116009310728055404070 28801960 1330 3,933,83 3,71 3,423,082,732,36 2,011,68 1,41 11900 107009610 7640592044503220 22401510 1030 4,414,24 4,06 3,663,232,802,37 1,961,61 1,32 94308480 7590 5970457033802410 1660 4,774,54 4,30 3,793,282,762,28 1,83 2330021100 19200 15500124009660 7390 5520 4040 2920 3,433,43 3,40 3,293,112,882,61 2,322,02 1,72 2030018500 16700 13500107008260 6260 4620 3320 2330 4,174,10 4,01 3,783,493,162,80 2,432,07 1,73 1740015800 14200 114008950 6880 5140 3720 2600 1740 4,854,71 4,55 4,193,793,362,91 2,472,04 1,65 14600 13100118009350728055204050 28501900 1170 5,445,22 5,00 4,514,003,462,93 2,411,92 1,47 11800 106009390 7380566042003000 2010 5,915,62 5,33 4,714,083,442,82 2,22 2810025600 23200 1900015300121009310 7060 5250 3860 4,284,26 4,22 4,063,833,533,20 2,832,46 2,09 2460022400 20300 1660013300104008000 6020 4420 3180 5,195,09 4,97 4,674,303,893,46 3,002,56 2,13 2120019300 17400 14100113008760 6670 4940 3540 2450 6,015,83 5,63 5,184,694,163,62 3,072,55 2,06 1780016100 14600 117009240 7130 5350 3860 2650 1690 6,736,46 6,18 5,594,964,313,66 3,022,42 1,86 14500 13100118009340729055304040 2800 7,316,97 6,60 5,865,094,323,56 2,83 33673 30698 27910 22866 18484 14705 11472 8725 6406 4458 6,21 5,98 5,77 5,37 4,98 4,62 4,26 3,89 3,50 3,10 30273 27568 25038 20475 16524 13128 10228 7765 5682 3920 6,97 6,70 6,44 5,94 5,46 4,98 4,52 4,04 3,54 3,02 26257 23862 21629 17623 14181 11244 8754 6653 4882 3383 7,75 7,42 7,10 6,48 5,87 5,28 4,68 4,07 3,44 2,78 21555 19507 17610 14239 11382 8981 6979 5316 3934 2775 8,55 8,15 7,76 6,99 6,24 5,50 4,75 3,98 3,19 2,37 16094 14433 12910 10249 8055 6268 4829 3682 9,37 8,89 8,42 7,49 6,57 5,65 4,73 3,79 40074 36533 33215 27212 21997 17501 13652 10383 7624 5305 7,39 7,12 6,87 6,38 5,93 5,50 5,06 4,63 4,17 3,69 36027 32808 29798 24367 19665 15624 12172 9241 6762 4665 8,30 7,98 7,66 7,07 6,49 5,93 5,37 4,80 4,21 3,59 31248 28398 25741 20973 16876 13381 10418 7917 5810 4026 9,23 8,83 8,45 7,71 6,99 6,28 5,57 4,84 4,09 3,30 25652 23215 20958 16945 13545 10688 8305 6326 4682 3302 10,17 9,70 9,23 8,32 7,43 6,54 5,65 4,74 3,80 2,82 19153 17176 15363 12198 9586 7459 5747 4382 11,15 10,58 10,02 8,91 7,82 6,72 5,63 4,51 47031 42875 38981 31937 25816 20539 16023 12186 8948 6226 8,67 8,36 8,06 7,49 6,96 6,45 5,94 5,43 4,90 4,33 42282 38504 34971 28597 23079 18336 14285 10846 7936 5474 9,74 9,36 8,99 8,29 7,62 6,96 6,31 5,64 4,95 4,22 36673 33328 30209 24614 19806 15704 12227 9292 6818 4724 10,83 10,37 9,92 9,05 8,20 7,37 6,53 5,68 4,80 3,88 30106 27246 24596 19887 15897 12544 9747 7424 5494 3876 11,94 11,38 10,84 9,77 8,72 7,68 6,63 5,56 4,46 3,31 22478 20158 18031 14315 11250 8754 6745 5142 13,08 12,41 11,75 10,45 9,17 7,89 6,60 5,29 Compressors are ASERCOM certified 1) Supplementary cooling or reduced suction gas temp. 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R134a Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 40 HGX5/725-4 50 60 70 30 40 HGX5/830-4 50 60 70 30 40 HGX5/945-4 50 60 70 30 40 HGX6/1080-4 50 60 70 30 40 HGX6/1240-4 50 60 70 30 40 HGX6/1410-4 50 60 70 30 40 HGX7/1620-4 50 60 70 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 57279 10,01 51552 11,27 44810 12,58 36939 13,92 27829 15,32 65754 11,49 59180 12,94 51440 14,44 42405 15,98 31947 17,59 74814 13,08 67334 14,73 58527 16,43 48247 18,19 36349 20,01 85736 14,90 77231 16,80 67028 18,77 54908 20,84 40651 23,02 98422 17,10 88658 19,29 76946 21,55 63033 23,92 46666 26,42 111982 19,46 100873 21,95 87547 24,52 71717 27,22 53096 30,06 121493 16,46 108919 21,03 95988 25,19 82743 28,86 69228 31,98 Relating to 25 °C suction gas temperature, without liquid subcooling 96215-10.2014-Gb Subject to change without notice 10 7,5 52351 9,65 47064 10,84 40821 12,05 33511 13,29 25020 14,56 60097 11,08 54028 12,44 46861 13,83 38469 15,26 28722 16,72 68376 12,60 61471 14,16 53317 15,74 43769 17,36 32680 19,02 78334 14,37 70507 16,16 61090 17,98 49861 19,87 36602 21,85 89924 16,50 80940 18,55 70129 20,64 57239 22,81 42017 25,09 102314 18,77 92091 21,10 79791 23,49 65125 25,96 47807 28,54 110976 16,72 99297 20,91 87281 24,70 74970 28,03 62411 30,82 47725 9,30 42859 10,42 37097 11,54 30327 12,67 22438 13,82 54786 10,68 49200 11,96 42586 13,25 34814 14,55 25758 15,86 62334 12,15 55979 13,61 48453 15,07 39611 16,55 29306 18,05 71386 13,87 64206 15,53 55541 17,21 45172 18,93 32879 20,71 81948 15,92 73706 17,83 63759 19,76 51856 21,73 37743 23,77 93239 18,11 83861 20,29 72544 22,48 59000 24,73 42943 27,05 101143 16,84 90317 20,66 79173 24,11 67755 27,11 56108 29,60 5 43390 8,97 38926 10,01 33626 11,04 27378 12,06 20070 13,08 49810 10,30 44686 11,49 38601 12,67 31429 13,85 23040 15,02 56673 11,71 50842 13,08 43920 14,42 35759 15,76 26214 17,09 64875 13,39 58310 14,93 50366 16,46 40824 18,01 29464 19,59 74474 15,37 66937 17,14 57818 18,90 46865 20,67 33824 22,48 84735 17,48 76160 19,50 65784 21,50 53322 23,52 38484 25,58 91966 16,83 81950 20,30 71637 23,42 61069 26,12 50292 28,32 0 -5 -10 -15 35549 8,34 31832 9,23 27398 10,07 22136 10,87 15934 11,64 40808 9,58 36541 10,60 31452 11,56 25412 12,48 18292 13,36 46431 10,89 41576 12,06 35785 13,16 28913 14,20 20812 15,20 53098 12,46 47666 13,77 41068 15,01 33086 16,20 23497 17,38 60954 14,31 54718 15,81 47145 17,23 37981 18,60 26974 19,95 69352 16,28 62257 17,98 53640 19,60 43214 21,16 30690 22,70 75469 16,46 66947 19,29 58168 21,82 49175 23,97 40012 25,66 28736 7,75 25690 8,48 22047 9,13 17695 9,71 12523 10,21 32988 8,90 29491 9,74 25309 10,48 20313 11,14 14376 11,72 37533 10,12 33554 11,08 28796 11,93 23112 12,68 16356 13,33 42867 11,59 38441 12,65 33062 13,59 26510 14,44 18566 15,22 49209 13,31 44128 14,52 37954 15,61 30433 16,58 21313 17,47 55989 15,14 50208 16,53 43183 17,76 34626 18,86 24250 19,88 61262 15,69 54067 17,97 46654 19,98 39066 21,65 31348 22,92 22862 7,18 20410 7,75 17481 8,20 13963 8,55 9744 8,78 26244 8,24 23430 8,90 20067 9,42 16029 9,81 11186 10,08 29860 9,38 26658 10,12 22832 10,71 18237 11,16 12727 11,47 34049 10,74 30501 11,56 26213 12,20 20965 12,70 14537 13,08 39087 12,33 35014 13,27 30091 14,01 24067 14,58 16688 15,01 44472 14,03 39838 15,10 34237 15,94 27383 16,59 18987 17,08 49126 14,61 43088 16,41 36872 17,99 30521 19,28 24080 20,19 17835 6,62 15901 7,02 13610 7,27 10849 7,38 7508 7,35 20474 7,59 18254 8,06 15623 8,35 12455 8,47 8619 8,44 23294 8,64 20768 9,17 17776 9,50 14171 9,64 9807 9,60 26509 9,90 23712 10,47 20387 10,82 16315 10,96 11275 10,93 30432 11,36 27220 12,02 23403 12,42 18729 12,58 12944 12,55 34624 12,93 30970 13,68 26628 14,13 21309 14,32 14727 14,28 38837 13,32 33788 14,72 28600 15,95 23318 16,92 17985 17,56 -20 -25 13564 9960 6,04 5,45 12072 8834 6,28 5,51 10343 7589 6,32 5,34 8264 6116 6,19 4,97 5724 5,89 15571 11433 6,94 6,25 13859 10141 7,21 6,32 11873 8712 7,26 6,13 9487 7021 7,11 5,70 6571 6,76 17717 13009 7,89 7,12 15768 11538 8,20 7,19 13509 9913 8,26 6,98 10794 7988 8,09 6,49 7476 7,69 20114 14729 9,04 8,14 17939 13049 9,36 8,22 15449 11267 9,41 7,96 12425 9163 9,20 7,40 8647 8,77 23090 16908 10,38 9,35 20593 14979 10,75 9,43 17735 12934 10,80 9,14 14264 10519 10,56 8,50 9926 10,06 26271 19237 11,81 10,63 23431 17043 12,23 10,73 20179 14716 12,29 10,40 16229 11968 12,02 9,67 11294 11,45 30174 22916 11,90 10,44 25945 19339 12,99 11,29 21618 15703 13,94 12,05 17235 12052 14,68 12,64 12842 15,13 -30 6930 4,81 6094 4,69 5259 4,31 4314 3,69 7956 5,53 6995 5,39 6037 4,95 4952 4,24 9052 6,29 7959 6,13 6869 5,64 5635 4,82 10219 7,19 8906 7,01 7704 6,46 6393 5,54 11731 8,25 10224 8,05 8844 7,41 7339 6,36 13347 9,39 11632 9,16 10062 8,43 8350 7,23 16842 9,03 13748 9,73 10634 10,37 7545 10,89 Supplementary cooling or reduced suction gas temp. www.gea.com | 33 1 2 3 4 Single-stage GEA Bock Compressors R134a Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 40 HGX7/1860-4 50 60 70 30 40 HGX7/2110-4 50 60 70 30 40 HGX88e/2735-4 50 60 70 30 40 HGX88e/3235-4 50 60 70 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 -30 139469127396 11610810557386635703275639444583 3463926307 19334 18,89 19,2019,34 19,32 18,9018,0116,7815,29 13,6611,98 10,37 125034113989 10368094075 76853620674946338787 2978422201 15782 24,14 24,0023,72 23,31 22,1520,6218,8416,90 14,9112,96 11,17 110190100194 90887 82236 66775535574232732832 2481718027 12208 28,92 28,3627,68 26,89 25,0522,9420,6518,31 16,0013,83 11,91 94985 8606377780 70105 56451448473503726768 1978613835 8662 33,13 32,1831,12 29,99 27,5124,8622,1319,42 16,8514,51 12,50 79471 7164564409 57733 45932359872764320646 14742 36,71 35,3833,98 32,51 29,4526,3123,1820,16 17,37 158685144949 13210612011998571800166416450725 3941129932 21997 21,49 21,8422,00 21,99 21,5020,4919,0917,40 15,5413,64 11,80 142261129694 11796510703787442706185627844131 3388825259 17956 27,47 27,3126,99 26,52 25,2023,4721,4419,23 16,9614,75 12,71 125371113999 10340993566 75975609364815937356 2823620510 13890 32,90 32,2631,49 30,59 28,5026,1023,5020,83 18,2015,74 13,55 1080729792188497 79764 64229510263986430456 2251215741 9855 37,70 36,6135,41 34,12 31,3028,2825,1822,10 19,1716,50 14,22 90421 8151673284 65688 52260409453145123490 16773 41,77 40,2538,66 36,99 33,5129,9326,3722,94 19,77 232000 211000192000 174000 14100011300088900 69000 52500 39100 28500 30,10 30,1029,90 29,50 28,3026,7024,7022,50 20,1017,70 15,40 205000 186000169000 153000 12300098000 76800 59000 44300 32400 22800 37,10 36,5035,60 34,70 32,5029,9027,1024,10 21,2018,40 15,80 178000 161000146000 131000 10600083500 65000 49600 36900 26400 43,30 42,0040,60 39,10 35,9032,5029,0025,40 22,0018,90 150000136000 12300011000088000694005380040800 30000 48,50 46,7044,80 42,80 38,7034,5030,4026,30 22,60 123000111000 99500 89200 71000557004300032500 52,80 50,5048,10 45,70 40,8036,0031,3026,80 275000 250000227000 205000 16600013300010500081300 62100 46600 34500 37,80 37,2036,40 35,60 33,7031,4028,9026,20 23,4020,70 18,00 242000 219000199000 180000 14500011600090600 69900 52800 39000 27900 45,10 43,9042,60 41,30 38,3035,1031,8028,40 25,0021,70 18,60 209000 189000171000 154000 12400098200 76700 58700 43800 31500 51,90 50,2048,30 46,40 42,5038,4034,2030,10 26,0022,20 176000 159000143000 129000 10300081200 62900 47600 34800 57,90 55,5053,10 50,70 45,7040,7035,7030,90 26,20 143000129000 11600010400082200643004920036600 62,60 59,7056,70 53,80 47,8041,9036,1030,50 Relating to 25 °C suction gas temperature (HGX88e to 20 °C suction gas temperature) without liquid subcooling 34 | www.gea.com 50 Hz • Supplementary cooling or reduced suction gas temp. 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Operating limits R404A/R507 Operating limits HGX12P / HGX22e / HGX34e HGX4 / HGX5 / HGX6 58 1 HGX88e / HGX7 tc (°C) tc (°C) 70 70 60 58 50 60 50 ? toh<20K 40 40 toh+20°C ∆toh<20K 30 30 toh+20°C 20 -50 -45 -40 -30 -20 -10 -5 7,5 1 HGX6/1410-4SMaximum evaporating temperature tO = 2 °C HGX6/1410-4 60 ? toh<20K 0 10 to (°C) 7,5 4 HAX5/725-4 60 HAX5/830-4 ? toh<20K HAX5/945-4 30 toh+20°C -40 -10 to (°C) -20 -30 toh+20°C 20 -50 -40 -30 -20 -10 0 to (°C) Max. permissible operating pressure (LP/HP)1): 19/28 bar tc (°C) 1) HAX6/1080-4 60 ? toh<20K LP = low pressure HP = high pressure Unlimited application range HAX6/1240-4 -HG Supplementary cooling or reduced suction gas temperature -HA reduced suction gas temperature HAX6/1410-4 40 Motor version -S(more powerful motor) toh+20°C tO Evaporating temperature (°C) tC Condensing temperature (°C) -40 -30 -20 -10 to (°C) ∆tOh Suction gas superheat (K) tOh Suction gas temperature (°C) 96215-10.2014-Gb Subject to change without notice 1 3 50 HAX6 20 -50 -5 40 20 -50 30 -10 2 58 30 50 -20 -30 tc (°C) 40 58 -40 HAX5 tc (°C) 50 -45 Maximum evaporating temperature tO = -7 °C HAX12P / HAX22P / HAX34P / HAX4 58 20 -50 10 to (°C) 0 www.gea.com | 35 Single-stage GEA Bock Compressors Notes R404A/R507 Notes Operating limits ASERCOM certified performance data Compressor operation is possible within the limits shown on the ap- For compressors with this label, the performance plication diagrams. Please note the coloured areas. Compressor appli- data are certified according to the strict require- cation limits should not be chosen for design purposes or continuous ments of ASERCOM. operation. Restrictions to the operating limits may occur when using the EFC (Electronic Frequency Control). ASERCOM is the Association of European Refrigeration Compressors Further explanation see www.gea.com. and Controls Manufacturers. Information about the Association and the constantly updated overview of certified GEA Bock compressors can be found at Performance data www.asercom.org and www.gea.com. The performance data for R404A/R507 are based on European Standard EN 12900 with a 50 Hz power supply frequency. This signifies: 20 °C suction gas temperature without liquid subcooling. This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures. Performance data were compiled for R404A and R507. The base values are the data for R404A. Conversion factor for 60 Hz = 1,2 Performance data for other operating points, see GEA Bock software. 36 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R404A/R507 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX12P/60-4 S 1) 40 50 30 HAX12P/60-4 40 50 30 HGX12P/75-4 1) HGX12P/75-4 S 1) 40 50 30 HAX12P/75-4 40 50 30 HGX12P/90-4 1) HGX12P/90-4 S 1) 40 50 30 HAX12P/90-4 40 50 30 HGX12P/110-4 1) HGX12P/110-4 S 1) 40 50 30 HAX12P/110-4 40 50 30 HGX22e/125-4 HGX22e/125-4 S 1) 40 50 30 HAX22P/125-4 40 50 30 HGX22e/160-4 HGX22e/160-4 S 1) 40 50 30 HAX22P/160-4 40 50 50 Hz • Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Relating to 20 °C suction gas temp. without liquid subcooling 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 6535 1,20 5537 1,49 4535 1,72 5989 1,22 5060 1,48 4128 1,69 4990 1,23 4191 1,43 3390 1,60 4108 1,20 3428 1,37 2748 1,49 3336 1,15 2764 1,28 2195 1,37 2667 1,08 2193 1,18 1723 1,24 2094 1,00 1706 1,06 1324 1,10 2327 1,04 1956 1,12 1582 1,18 2764 1,26 2299 1,37 1855 1,45 2888 1,29 2427 1,39 1962 1,46 3231 1,46 2676 1,56 2137 1,65 3407 1,56 2853 1,67 2287 1,75 3914 1,76 3270 1,89 2619 1,99 4092 1,78 3451 1,94 2809 2,05 4650 1,88 3820 2,00 2990 2,07 4728 1,92 3959 2,09 3211 2,22 5850 2,29 4810 2,47 3790 2,58 5837 2,37 4888 2,58 3964 2,74 1610 0,91 1297 0,95 993 0,96 1851 0,95 1538 1,00 1223 1,04 2164 1,15 1789 1,23 1435 1,29 2296 1,18 1908 1,25 1517 1,29 2529 1,32 2075 1,39 1640 1,44 2698 1,43 2229 1,50 1752 1,54 3094 1,59 2567 1,68 2039 1,73 3265 1,63 2726 1,74 2189 1,80 3590 1,69 2900 1,76 2230 1,80 3791 1,71 3158 1,84 2538 1,92 4560 2,07 3700 2,19 2860 2,25 4680 2,11 3899 2,27 3134 2,38 1207 0,81 959 0,83 722 0,83 1442 0,86 1182 0,88 921 0,89 1661 1,03 1364 1,08 1087 1,12 1789 1,06 1466 1,10 1143 1,11 1937 1,18 1571 1,21 1226 1,24 2089 1,29 1699 1,33 1303 1,33 2397 1,41 1972 1,46 1549 1,49 2558 1,46 2109 1,52 1664 1,55 2680 1,49 2120 1,52 1610 1,53 2981 1,51 2466 1,60 1956 1,64 3450 1,84 2750 1,91 2090 1,92 3680 1,87 3044 1,98 2414 2,03 878 0,71 684 0,71 503 0,70 1097 0,75 883 0,76 670 0,75 1246 0,91 1015 0,94 804 0,96 1361 0,94 1095 0,95 831 0,93 1446 1,03 1155 1,04 886 1,04 1574 1,15 1254 1,15 932 1,13 1814 1,23 1473 1,25 1141 1,26 1960 1,28 1590 1,30 1227 1,30 1920 1,28 1490 1,28 1110 1,27 2291 1,32 1876 1,37 1458 1,37 2510 1,59 1960 1,62 1460 1,60 2828 1,63 2316 1,69 1799 1,69 616 0,62 465 0,61 329 0,59 809 0,66 635 0,65 465 0,62 911 0,79 734 0,81 577 0,82 1004 0,81 788 0,80 577 0,77 1047 0,89 817 0,88 611 0,86 1146 1,00 889 0,98 633 0,93 1334 1,05 1062 1,05 803 1,05 1461 1,11 1159 1,10 866 1,07 1320 1,07 992 1,06 749 1,03 1715 1,13 1382 1,14 1037 1,10 1750 1,34 1330 1,34 971 1,30 2118 1,40 1706 1,41 1281 1,36 414 0,53 296 0,52 8160 1,52 6934 1,91 5729 2,21 9738 1,85 8288 2,27 6863 2,66 11247 2,17 9581 2,65 7877 3,12 13400 2,19 11600 2,77 9650 3,26 16900 2,71 14500 3,42 12100 4,02 1) 7498 1,54 6357 1,89 5238 2,17 8948 1,86 7600 2,25 6276 2,60 10345 2,18 8796 2,62 7211 3,05 12400 2,23 10700 2,75 8860 3,19 15600 2,75 13400 3,40 11100 3,94 6284 1,55 5304 1,83 4345 2,05 7500 1,86 6344 2,17 5212 2,46 8691 2,16 7361 2,53 6000 2,89 10500 2,26 8970 2,68 7390 3,03 13200 2,78 11200 3,30 9150 3,73 Compressors (R404A) are ASERCOM certified 96215-10.2014-Gb Subject to change without notice 5227 1,50 4419 1,73 3632 1,92 6085 1,78 5145 2,02 4219 2,25 7218 2,15 6125 2,47 5010 2,74 8790 2,24 7460 2,58 6080 2,84 10900 2,73 9170 3,17 7480 3,51 4288 1,45 3606 1,63 2945 1,78 5000 1,69 4202 1,88 3418 2,06 5966 2,05 5039 2,30 4095 2,50 7250 2,16 6090 2,41 4910 2,60 8980 2,62 7540 2,96 6090 3,22 3469 1,37 2902 1,50 2355 1,62 4052 1,58 3381 1,72 2727 1,85 4868 1,92 4091 2,10 3301 2,25 5870 2,03 4880 2,22 3880 2,34 7320 2,47 6090 2,72 4860 2,90 Motor version -S(more powerful motor) 573 0,56 435 0,54 301 0,51 648 0,68 513 0,69 711 0,70 540 0,67 374 0,63 730 0,75 549 0,72 796 0,86 596 0,82 399 0,76 946 0,88 728 0,88 1051 0,94 806 0,92 572 0,88 857 0,878 640 0,853 1247 0,94 977 0,92 689 0,83 1170 1,08 851 1,07 1540 1,17 1207 1,14 851 1,03 Supplementary cooling or reduced suction gas temp. www.gea.com | 37 1 2 3 4 Single-stage GEA Bock Compressors R404A/R507 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX22e/190-4 HGX22e/190-4 S 1) 40 50 30 HAX22P/190-4 40 50 30 HGX34e/215-4 1) HGX34e/215-4 S 1) 40 50 30 HAX34P/215-4 40 50 30 HGX34e/255-4 1) HGX34e/255-4 S 1) 40 50 30 HAX34P/255-4 40 50 30 HGX34e/315-4 1) HGX34e/315-4 S 1) 40 50 30 HAX34P/315-4 40 50 30 HGX34e/380-4 1) HGX34e/380-4 S 1) 40 50 30 HAX34P/380-4 40 50 30 HGX4/465-4 1) HGX4/465-4 S 1) 40 50 30 HAX4/465-4 40 50 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Relating to 20 °C suction gas temp. without liquid subcooling 38 | www.gea.com 50 Hz • 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 20800 3,46 17800 4,28 14800 5,04 19200 3,48 16400 4,23 13600 4,93 16100 3,46 13700 4,09 11300 4,66 13300 3,41 11300 3,93 9150 4,40 11000 3,26 9200 3,68 7460 4,06 8920 3,07 7450 3,39 6000 3,68 7140 2,84 5940 3,08 4750 3,27 7063 2,87 5915 3,12 4797 3,31 7390 2,94 5990 3,14 4630 3,25 8042 3,26 6735 3,56 5462 3,77 9120 3,61 7430 3,86 5760 4,00 9456 3,84 7919 4,18 6422 4,44 11400 4,43 9350 4,76 7370 4,96 11674 4,74 9776 5,16 7929 5,48 13800 5,46 11400 5,90 9030 6,22 14125 5,73 11829 6,25 9594 6,63 16575 7,01 13783 7,53 11117 7,89 18696 7,76 15696 8,32 12819 8,76 5620 2,57 4640 2,74 3680 2,85 5663 2,55 4718 2,75 3792 2,88 5610 2,58 4480 2,70 3420 2,74 6449 2,91 5372 3,13 4317 3,27 7080 3,22 5680 3,37 4330 3,41 7582 3,42 6317 3,68 5076 3,85 8840 3,98 7220 4,18 5600 4,25 9361 4,22 7798 4,55 6267 4,75 10900 4,88 8850 5,18 6960 5,34 11327 5,11 9436 5,50 7583 5,75 13020 6,24 10770 6,58 8643 6,78 15000 6,86 12501 7,27 10124 7,56 4330 2,29 3540 2,39 2780 2,43 4453 2,26 3684 2,39 2922 2,45 4120 2,21 3230 2,27 2420 2,26 5071 2,57 4194 2,73 3327 2,79 5350 2,81 4210 2,87 3150 2,84 5962 3,02 4932 3,20 3911 3,28 6700 3,49 5400 3,58 4100 3,54 7360 3,73 6088 3,96 4829 4,05 8300 4,28 6730 4,45 5210 4,47 8906 4,51 7367 4,79 5843 4,91 10035 5,45 8253 5,64 6592 5,71 11814 6,00 9756 6,26 7822 6,42 3240 2,00 2620 2,03 2020 2,01 3422 1,97 2802 2,05 2177 2,04 2900 1,84 2220 1,85 1630 1,81 3897 2,24 3190 2,33 2479 2,33 3900 2,39 3010 2,38 2200 2,30 4582 2,64 3751 2,74 2915 2,73 4930 2,99 3880 2,98 2840 2,85 5657 3,26 4631 3,38 3599 3,38 6200 3,67 4960 3,72 3760 3,62 6845 3,94 5604 4,09 4355 4,09 7569 4,66 6183 4,73 4913 4,70 9094 5,17 7420 5,29 5870 5,33 2350 1,70 1860 1,68 1390 1,61 2562 1,69 2064 1,71 1550 1,64 1940 1,49 1430 1,47 1040 1,42 2918 1,92 2350 1,95 1765 1,87 2730 1,97 2050 1,92 1480 1,80 3430 2,26 2763 2,29 2075 2,20 3490 2,49 2650 2,40 1820 2,20 4235 2,79 3411 2,82 2562 2,71 4490 3,05 3510 3,00 2550 2,81 5125 3,38 4128 3,42 3100 3,28 5576 3,91 4511 3,88 3560 3,79 6798 4,35 5449 4,36 4225 4,29 1620 1,41 1230 1,35 23900 3,83 20200 4,72 16500 5,48 28000 4,57 23800 5,64 19500 6,55 33800 5,86 28700 7,05 23500 8,13 40900 7,20 34600 8,75 28400 10,10 49311 9,55 42248 11,33 34849 12,97 1) 21900 3,85 18500 4,65 15000 5,33 25700 4,61 21800 5,58 17700 6,40 31000 5,82 26300 6,92 21500 7,90 37600 7,15 31800 8,59 26000 9,86 45325 9,44 38764 11,08 31886 12,59 18200 3,84 15300 4,48 12200 4,99 21500 4,59 18100 5,38 14600 6,02 26000 5,67 22000 6,59 17800 7,39 31700 6,98 26700 8,18 21800 9,23 38018 9,13 32400 10,52 26502 11,76 Compressors (R404A) are ASERCOM certified 14600 3,70 12200 4,26 9770 4,67 17200 4,44 14500 5,14 11700 5,68 21300 5,47 17900 6,29 14500 6,97 25800 6,84 21600 7,84 17600 8,73 31142 8,81 26283 10,08 21559 11,12 11900 3,52 9840 3,94 7800 4,23 14200 4,23 11800 4,76 9410 5,15 17600 5,20 14700 5,83 11800 6,34 21200 6,45 17700 7,25 14300 7,92 25587 8,32 21490 9,31 17526 10,09 9470 3,26 7770 3,56 6090 3,75 11500 3,95 9460 4,33 7450 4,58 14300 4,85 11900 5,32 9430 5,67 17300 5,98 14300 6,59 11500 7,08 20747 7,71 17340 8,45 14061 9,00 Motor version -S(more powerful motor) 1863 1,41 1460 1,37 1030 1,25 1220 1,18 851 1,15 2122 1,61 1662 1,57 1172 1,42 1820 1,58 1320 1,50 2495 1,89 1955 1,84 1379 1,67 2370 2,01 1690 1,86 3080 2,33 2413 2,27 1702 2,06 3120 2,45 2340 2,33 3726 2,82 2920 2,75 2059 2,49 4005 3,21 3187 3,13 4884 3,56 3802 3,46 2845 3,30 Supplementary cooling or reduced suction gas temp. 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R404A/R507 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX4/555-4 1) HGX4/555-4 S 1) 40 50 30 HAX4/555-4 40 50 30 HGX4/650-4 1) HGX4/650-4 S 1) 40 50 30 HAX4/650-4 40 50 30 HGX5/725-4 1) HGX5/725-4 S 1) 40 50 30 HAX5/725-4 40 50 30 HGX5/830-4 1) HGX5/830-4 S 1) 40 50 30 HAX5/830-4 40 50 30 HGX5/945-4 1) HGX5/945-4 S 1) 40 50 30 HAX5/945-4 40 50 30 HGX5/1080-4 1) HGX5/1080-4 S 1) 40 50 30 HAX5/1080-4 40 50 50 Hz • Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Relating to 20 °C suction gas temp. without liquid subcooling 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 59014 11,52 50452 13,64 41937 15,53 54222 11,34 46260 13,29 38348 15,01 45450 10,89 38616 12,51 31838 13,93 37853 10,34 32112 11,84 26484 13,14 31129 9,72 26279 10,88 21544 11,87 25259 8,99 21212 9,86 17286 10,58 20184 8,19 16857 8,81 13653 9,30 21842 8,84 18374 9,46 15013 9,95 24302 9,84 20322 10,70 16302 11,31 24978 9,71 21012 10,39 17167 10,93 24934 10,13 20266 10,76 15811 11,04 26886 10,67 22619 11,41 18487 12,01 29056 11,80 23798 12,75 18831 13,38 30392 12,06 25602 12,90 15848 7,34 13155 7,74 10589 8,04 17569 7,84 14675 8,27 11894 8,60 19297 8,84 15982 9,45 12650 9,83 20136 8,62 16819 9,10 13632 9,46 19288 8,94 15468 9,25 11869 9,26 21437 9,42 17905 9,93 14513 10,33 22717 10,55 18389 11,13 14348 11,38 24266 10,65 20281 11,24 26900 12,35 22327 13,23 17723 13,78 27994 12,27 9164 5,59 7484 5,67 5938 5,70 10713 5,93 8766 6,04 6944 6,08 11465 6,80 9208 7,01 6980 7,02 12352 6,54 10107 6,67 8006 6,71 10636 6,47 8191 6,32 5982 5,94 12756 7,01 10437 7,15 8265 7,19 12722 7,82 9854 7,74 7263 7,30 14530 7,96 11882 8,12 9414 8,16 15620 9,38 12617 9,52 9424 9,25 16866 9,21 13799 9,39 10929 9,44 17826 10,60 14233 10,72 10840 10,40 20224 11,05 16539 11,27 13107 11,32 6702 4,73 5401 4,72 4236 4,66 8037 5,01 6461 4,99 5018 4,90 8510 5,80 6647 5,86 4835 5,73 9304 5,55 7480 5,53 5809 5,43 7486 5,28 5568 4,98 3892 4,48 9409 5,86 7565 5,84 5874 5,74 8900 6,41 6561 6,04 4496 5,29 10772 6,67 8654 6,65 6718 6,53 11291 7,80 8737 7,59 5912 6,91 12548 7,74 10088 7,71 7834 7,57 12819 8,76 9866 8,49 7125 7,78 15061 9,29 12098 9,26 9392 9,09 4751 3,93 3743 3,85 34090 13,74 28395 14,99 22748 15,97 12194 6,47 10050 6,69 8036 6,83 13875 6,87 11488 7,14 9220 7,31 15039 7,82 12298 8,21 9564 8,39 15945 7,57 13202 7,86 10596 8,05 14546 7,70 11467 7,76 8617 7,55 16746 8,19 13864 8,51 11125 8,72 17300 9,21 13769 9,45 10520 9,34 19003 9,29 15733 9,65 12641 9,88 20783 10,90 17107 11,40 13321 11,54 21989 10,72 18205 11,13 70903 14,57 60855 16,80 50791 19,05 76254 13,31 64689 16,28 53354 19,02 86623 15,69 74069 19,30 61445 22,39 99975 18,52 84751 22,17 69440 25,81 113675 22,05 96893 26,74 80355 30,79 1) 65224 14,19 55879 16,29 46523 18,38 70105 13,28 59328 16,01 48782 18,49 79925 15,61 68151 18,89 56332 21,68 91955 18,31 77834 21,71 63623 25,08 104548 21,89 88944 26,17 73583 29,85 54821 13,41 46795 15,22 38768 17,02 58815 13,03 49517 15,29 40450 17,29 67508 15,23 57216 17,91 46927 20,13 77277 17,73 65213 20,66 53056 23,50 87811 21,27 74420 24,80 61270 27,79 Compressors (R404A) are ASERCOM certified 96215-10.2014-Gb Subject to change without notice 44444 12,51 37928 14,30 31303 15,79 48024 12,99 40164 14,87 32498 16,31 54430 14,69 45580 16,93 37034 18,88 63293 17,40 52881 19,84 42757 22,12 72501 20,82 61734 23,74 51086 26,12 36811 11,70 31232 13,15 25565 14,31 39230 12,20 32541 13,61 26053 14,61 44830 13,90 37311 15,69 30091 17,17 52168 16,27 43552 18,30 35145 20,15 59869 19,21 50695 21,61 41654 23,48 30119 10,80 25384 11,94 20586 12,81 31558 11,23 25933 12,22 20515 12,84 36400 12,93 30078 14,28 24051 15,33 42473 15,04 35430 16,69 28515 18,09 48801 17,56 41062 19,46 33468 20,85 39180 15,88 32716 17,30 26411 18,23 41973 16,66 30889 14,16 25541 15,13 20366 15,62 33574 14,73 28072 15,55 Motor version -S(more powerful motor) 23810 12,40 19419 12,94 15214 13,01 26360 12,86 21828 13,36 17547 13,68 5799 4,12 4528 3,98 3396 3,78 6110 4,85 4550 4,79 6747 4,57 5268 4,42 3951 4,20 5024 4,19 3525 3,78 6644 4,75 5189 4,60 3892 4,37 5752 5,01 3809 4,38 7655 5,43 5976 5,25 4480 4,99 7678 6,18 5347 5,61 8959 6,32 6997 6,11 5248 5,81 8672 6,86 6200 6,22 10763 7,58 8401 7,33 6297 6,97 Supplementary cooling or reduced suction gas temp. www.gea.com | 39 1 2 3 4 Single-stage GEA Bock Compressors R404A/R507 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX6/1240-4 1) HGX6/1240-4 S 1) 40 50 30 HAX6/1240-4 40 50 30 HGX6/1410-4 1) HGX6/1410-4 S 1) 40 50 30 HAX6/1410-4 40 50 30 HGX7/1620-4 1) HGX7/1620-4 S 1) 40 50 30 HGX7/1860-4 1) HGX7/1860-4 S 1) 40 50 30 HGX7/2110-4 1) HGX7/2110-4 S 1) 40 50 30 HGX88e/2735-4 HGX88e/2735-4 S 40 50 30 HGX88e/3235-4 HGX88e/3235-4 S 40 50 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Relating to 20 °C suction gas temp. without liquid subcooling 40 | www.gea.com 50 Hz • 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 133368 27,78 113720 33,36 94323 38,27 122554 27,28 104299 32,38 86295 36,83 102765 26,04 87122 30,24 71734 33,86 83399 23,70 71042 27,42 58323 30,45 68935 22,26 58440 25,14 47668 27,41 56229 20,54 47422 22,68 38420 24,30 45169 18,62 37874 20,13 30468 21,19 35643 16,56 29684 17,53 23698 18,14 38742 17,00 27538 14,43 22741 14,97 17998 15,22 30407 14,83 25193 15,43 31748 16,84 26417 17,65 20915 17,98 33768 16,48 15146 10,21 12143 10,17 9362 10,02 17378 10,72 13958 10,69 10835 10,49 17817 12,06 14276 11,96 10739 11,49 19311 11,86 15482 11,83 12003 11,62 18065 13,30 14343 13,12 10816 12,22 20907 14,95 16668 14,59 12589 14,08 24655 18,14 19568 17,87 14623 16,68 34600 22,40 28200 22,90 10634 8,25 8265 8,08 40671 19,26 34104 20,67 27278 21,54 20744 12,29 16931 12,49 13257 12,49 23329 12,74 19081 13,01 15126 13,08 24176 14,43 19854 14,74 15450 14,63 25918 14,13 21163 14,43 16757 14,53 25047 15,88 20232 16,08 15609 15,52 28854 17,88 23543 17,91 18448 17,73 33724 21,53 27665 21,92 21555 21,44 47300 26,30 38900 27,10 31000 27,70 55700 30,80 45200 31,50 35500 31,80 112574 28,95 96228 33,76 79925 37,91 163130 32,39 139724 38,16 115792 43,47 184191 37,41 157436 45,37 130989 51,97 201969 46,49 173523 54,03 144329 60,77 315000 52,70 268000 62,60 222000 71,30 362000 62,00 310000 74,40 255000 84,50 1) 150297 32,05 128531 37,38 106272 42,23 169853 37,14 144933 44,40 120333 50,38 186202 45,47 159904 52,52 132872 58,78 289000 52,10 246000 61,20 203000 69,10 334000 61,50 285000 72,80 234000 82,00 126636 30,98 107945 35,48 88826 39,46 143432 36,15 121960 42,11 100832 46,93 157288 43,22 134971 49,31 111953 54,63 243000 50,40 206000 57,90 169000 64,50 281000 59,80 239000 69,10 195000 76,50 Compressors (R404A) are ASERCOM certified 94071 27,60 80122 31,54 66235 34,88 106031 30,00 89756 34,27 73671 37,57 119116 35,68 100333 39,79 82100 43,28 130628 40,64 112651 45,59 93475 49,93 202000 48,50 170000 54,70 139000 60,00 234000 57,60 198000 65,20 161000 71,10 76961 26,50 65316 30,24 53148 33,29 87518 28,31 73736 31,69 60144 34,13 98208 32,91 82508 36,14 67304 38,81 108549 37,84 93282 41,96 77007 45,43 165000 45,40 139000 50,40 113000 54,60 192000 54,10 162000 60,00 131000 64,50 63138 24,11 53413 26,98 43254 29,21 71107 26,22 59585 28,79 48254 30,47 79858 30,00 66907 32,43 54394 34,37 89073 34,82 76227 38,14 62564 40,76 134000 42,00 112000 45,80 90300 49,00 156000 50,00 131000 54,50 105000 57,70 51088 21,69 43056 23,78 34677 25,29 56728 23,83 47232 25,68 37928 26,68 63906 27,00 53368 28,71 43213 29,99 72027 31,63 61312 34,18 49972 35,99 106000 38,20 88300 41,10 71200 43,40 124000 45,40 104000 48,70 82000 50,90 44306 21,24 36603 22,46 29093 22,85 50195 23,95 41734 25,02 33601 25,73 57236 28,33 48362 30,13 39055 31,14 82700 34,30 68700 36,30 55100 37,90 97000 40,60 80100 42,80 63400 44,20 Motor version -S(more powerful motor) 33770 18,56 27628 19,22 21678 19,10 38563 20,89 31846 21,40 25399 21,63 44527 24,95 37205 26,03 29641 26,28 63200 30,20 52300 31,60 41800 32,60 74300 35,70 60900 37,00 48000 37,80 40700 26,20 32600 26,40 12423 8,75 9695 8,48 7265 8,05 12528 9,73 9540 9,32 13807 9,68 10756 9,36 8054 8,90 12751 10,93 9890 10,45 14563 12,15 11061 11,48 17144 14,81 12741 13,90 25000 18,90 29100 22,00 Supplementary cooling or reduced suction gas temp. 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Operating limits HGX22P / HGX34P / HGX4 / HGX5 / HGX6 / HGX7 / HGX82 1 1 tc (°C) 70 R407C Operating limits 61 60 HGX12P / HGX22e / HGX34e HGX4 / HGX5 / HGX6 / HGX7 50 tc (°C) ?tOh<20K 70 40 61 60 30 50 20 -30 40 tOh+20°C ?tOh<20K -25 -20 30 -10 -5 0 10 12,5 20 to (°C) tOh+20°C 20 -30 -25 HGX88e -20 -10 -5 0 10 12,5 20 to (°C) HGX88e Unlimited application range Supplementary cooling or reduced suction gas temperature Motor version -S(more powerful motor) tO Evaporating temperature (°C) tC Condensing temperature (°C) ∆tOh Suction gas superheat (K) tOh Suction gas temperature (°C) tc (°C) 70 61 Max. permissible operating pressure (LP/HP)1): 19/28 bar 60 50 1) LP = low pressure HP = high pressure ?tOh<20K 40 30 20 -30 tOh+20°C -25 -20 -10 -5 0 10 12,5 20 to (°C) R407C Notes Operating limits Performance data Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The performance data for R407C are based on ISO-DIS 9309 (DIN 8928) with a 50 Hz power supply frequency. This signifies: 25 °C suction gas temperature without liquid subcooling. EN 12900 is already valid for Pluscom compressors, HGX4 and HGX88e operating at 50 Hz. 20 °C suction gas temperature without liquid subcooling. Evaporation and condensing temperatures are based on the dew point values (saturated vapour conditions). A comprehensive modification to 20 °C suction gas temperature will follow at a later date. This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. Restrictions to the operating limits may occur when using the EFC (Electronic Frequency Control). Further explanation see www.gea.com. Conversion factor for 60 Hz = 1,2 Performance data for other operating points, see GEA Bock software. 96215-10.2014-Gb Subject to change without notice www.gea.com | 41 1 2 3 4 Single-stage GEA Bock Compressors R407C Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX12P/60-4 S 40 50 30 HGX12P/75-4 HGX12P/75-4 S 40 50 30 HGX12P/90-4 HGX12P/90-4 S 40 50 30 HGX12P/110-4 HGX12P/110-4 S 40 50 30 HGX22e/125-4 HGX22e/125-4 S 40 50 30 HGX22e/160-4 HGX22e/160-4 S 40 50 30 HGX22e/190-4 HGX22e/190-4 S 40 50 30 HGX34e/215-4 HGX34e/215-4 S 40 50 30 HGX34e/255-4 HGX34e/255-4 S 40 50 30 HGX34e/315-4 HGX34e/315-4 S 40 50 30 HGX34e/380-4 HGX34e/380-4 S 40 50 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 6778617256065079413633302648207816081225 0,880,900,920,920,910,880,820,760,690,62 5863533248374377355628562265177013591018 1,161,161,151,141,081,010,920,830,740,66 500145424115372030162417191114861129826 1,421,391,361,321,231,121,010,900,790,69 8736795472256546533042913413267920721578 1,131,161,181,191,181,131,060,980,890,79 7557687262345641458336812919228117511312 1,501,501,491,461,391,301,191,070,960,84 6446585453044794388731152463191514551065 1,831,791,751,701,581,441,301,151,010,89 10419 948786177807635751184071319524721882 1,351,381,411,421,401,351,271,171,060,95 9013819674356728546643903482272120881565 1,791,791,771,751,661,551,421,281,141,01 7688698263265718463637152938228417351270 2,182,142,092,031,891,721,551,381,211,06 12250 11154 10131 9179747460174786375629062213 1,581,631,651,671,651,591,491,371,241,11 10596 963587417910642651614093319924551840 2,112,102,082,051,961,831,671,511,341,18 9038820874376723545043683454268620401493 2,562,512,452,382,222,031,821,621,421,25 14400 13100 11900 10800 879070705630442034202600 1,781,821,851,871,851,781,671,531,391,25 12500 11400 10300 9300756060604800376028902160 2,362,352,33 2,30 2,19 2,041,871,68 1,5 1,32 10700 964087407910641051204050315024001760 2,872,812,752,672,482,272,041,811,591,40 17600160001450013200107008730 6950 5470 4240 3230 2,182,242,282,302,272,302,161,991,791,61 15200 13800 12500 11300 918075005950465035802680 2,902,902,872,832,692,642,422,181,941,72 12900 11700 10700 9590778063505020390029702180 3,533,463,383,283,052,932,642,342,061,81 218001990018100 16400 13300 108008550 6700 5180 3960 2,672,742,792,812,782,832,652,442,201,98 18900172001560014100115009220 7310 5710 4390 3290 3,543,543,513,463,293,252,972,682,382,10 16100 14600 13300 12000 970077906170481036502670 4,314,234,134,013,733,603,242,872,532,22 256002330021100 19100 15600 122009720 7650 5910 4480 3,453,493,503,483,393,162,942,672,382,09 224002030018400 16600 13400 104008190 6410 4920 3700 4,384,334,264,173,943,603,252,892,522,17 19100173001560014100113008590 6820 5330 4100 3100 5,195,064,914,754,393,983,543,092,662,27 296002700024600 22300 18300 14500115009040 7030 5300 4,304,304,284,234,083,843,543,202,852,48 260002360021500 19500 15800 123009730 7660 5940 4430 5,335,245,135,004,714,383,943,503,062,63 222002020018300 16500 13400 102008080 6420 5050 3820 6,256,085,895,695,254,834,293,763,262,79 359003270029800 27000 22100 176001410011100 8590 6550 4,955,005,014,994,864,694,343,963,553,11 313002850025900 23500 19200 15100120009420 7260 5500 6,326,256,166,045,725,334,854,333,803,27 268002430022100 20000 16200 12800102007910 6060 4550 7,637,457,247,026,505,875,254,633,993,37 4350039600360003270026700216001750013900109008310 6,406,356,276,175,935,845,384,914,423,90 380003460031400 28400 23200 187001510012000 9320 7140 7,957,787,597,396,946,716,085,454,824,18 322002930026500 24000 19600 158001280010100 7900 6070 9,529,238,928,607,937,496,695,915,134,36 Relating to 20 °C suction gas temperature, without liquid subcooling 42 | www.gea.com 50 Hz • Motor version -S(more powerful motor) Supplementary cooling or reduced suction gas temp. 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R407C Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX4/465-4 HGX4/465-4 S 40 50 30 HGX4/555-4 HGX4/555-4 S 40 50 30 HGX4/650-4 HGX4/650-4 S 40 50 30 HGX5/725-4 HGX5/725-4 S 40 50 30 HGX5/830-4 HGX5/830-4 S 40 50 30 HGX5/945-4 HGX5/945-4 S 40 50 30 HGX6/1080-4 HGX6/1080-4 S 40 50 30 HGX6/1240-4 HGX6/1240-4 S 40 50 30 HGX6/1410-4 HGX6/1410-4 S 40 50 30 HGX7/1620-4 HGX7/1620-4 S 40 50 30 HGX7/1860-4 HGX7/1860-4 S 40 50 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 52241 4768943438 39475 32358 272932190017313 13459 10267 7,84 7,767,67 7,56 7,31 7,086,586,02 5,42 4,78 45881 4182738049 34532 28226 237041895214925 11550 8752 9,73 9,559,36 9,16 8,69 8,147,406,63 5,84 5,03 39635 3607332759 29681 24173 201391604912600 9721 7338 11,4411,1610,8610,559,85 9,12 8,14 7,16 6,17 5,19 62010 5670351739 47101 38751 312072509119907 15531 11833 9,36 9,309,22 9,12 8,84 8,537,927,29 6,62 5,87 54852 5008945636 41481 34003 273162185917204 13225 9795 11,4511,2711,0710,8410,319,88 9,02 8,13 7,19 6,18 47717 4349139547 35869 29256 233771853914373 10752 7550 13,5113,2012,8612,4911,6711,139,97 8,78 7,52 6,17 73505 6711861158 55607 45658 368872971823650 18538 14235 11,8511,6611,4511,2210,6810,039,28 8,56 7,80 6,95 64535 5893053705 48840 40118 324652604120581 15939 11970 14,25 13,9513,62 13,26 12,48 11,5910,609,60 8,54 7,35 55792 5093346405 42188 34616 278332214017274 13090 9442 16,75 16,3115,84 15,34 14,26 13,1311,7910,42 8,96 7,34 82066 7511168581 62458 51370 417183337126199 20072 14859 12,7212,4312,1311,8111,1310,389,57 8,68 7,72 6,69 73653 6729761341 55769 45715 370052950623091 17627 12986 15,09 14,6714,23 13,79 12,86 11,8810,859,75 8,60 7,39 64721 5897453605 48597 39600 318542522819592 14817 10770 17,35 16,8016,24 15,67 14,50 13,3012,0610,77 9,44 8,06 94208 8622578728 71699 58971 478913830930076 23042 17057 14,60 14,2713,92 13,56 12,78 11,9210,999,97 8,87 7,68 84551 7725470417 64021 52480 424803387226507 20235 14907 17,32 16,8416,34 15,83 14,76 13,6412,4511,20 9,88 8,48 74298 6770061536 55787 45459 365672896122491 17009 12364 19,92 19,2818,64 17,99 16,65 15,2713,8412,37 10,84 9,25 1071889810489575 81578 67096 544894358734219 26216 19407 16,61 16,2315,84 15,43 14,54 13,5612,5011,34 10,09 8,74 96200 8789880118 72842 59710 483323853930159 23023 16961 19,71 19,1618,59 18,01 16,80 15,5214,1712,74 11,24 9,65 84534 7702770014 63473 51722 416053295125590 19352 14068 22,66 21,9421,21 20,46 18,94 17,3715,7514,07 12,33 10,53 122447112071 1023279319176648 6224649792390912994822170 18,97 18,5518,10 17,62 16,61 15,4914,2812,96 11,53 9,98 109895100411 91524 8321168210 5521344025344532630119376 22,51 21,8821,24 20,57 19,19 17,7216,1814,55 12,84 11,02 96568 8799379981 72509 59085 475283764229233 22107 16070 25,89 25,0624,23 23,38 21,64 19,8517,9916,08 14,09 12,03 14056412865211746710698087989 71456 57159 44875 34379 25450 21,78 21,2920,77 20,23 19,06 17,7916,3914,88 13,23 11,46 25450 115267 1050669552378303 6338250539395503019322243 11,46 25,1224,38 23,61 22,02 20,3518,5816,71 14,74 12,65 110857101013 91815 83238 67828 545604321133558 2538 18448 29,72 28,7727,81 36,84 24,84 22,7820,6618,45 16,17 13,81 15993114637813365112171910011281301 65035 51058 39116 28957 24,78 24,2223,64 23,02 21,69 20,2418,6516,92 15,05 13,03 14353713114911945210868489091 72115 57503 45000 34352 25307 29,40 28,5827,74 26,87 25,06 23,1521,1419,01 16,77 14,4 126130114930 1044669470677173 6207749165381822887520990 33,81 32,7331,64 30,53 28,26 25,9223,5021,00 18,40 15,71 17665416120314680913342410948488991 71553 56778 44276 33654 28,74 28,4528,06 27,56 26,30 24,7322,9220,92 18,79 16,61 15663014278312990111793496552 78246 62623 49292 37862 27940 35,77 34,9133,96 32,93 30,69 28,2325,6222,93 20,21 17,53 13644812423111288610236483592 67524 53768 41933 31626 22457 42,12 40,7039,22 37,69 34,51 31,2127,8624,53 21,26 18,13 20279218505416853115316612568310215882139 65179 50827 38633 32,99 32,6632,21 31,64 30,19 28,3926,3124,01 21,57 19,07 17980516390914912113538411083889823 71888 56585 43464 32074 41,07 40,0738,98 37,81 35,23 32,4029,4126,32 23,20 20,13 15663614261212958911751095960 77515 61724 48137 36305 25779 48,35 46,7245,03 43,27 39,61 35,8331,9928,15 24,41 20,82 Relating to 25 °C suction gas temperature (HGX4 to 20 °C suction gas temperature) without liquid subcooling 96215-10.2014-Gb Subject to change without notice Motor version -S(more powerful motor) Supplementary cooling or reduced suction gas temp. www.gea.com | 43 1 2 3 4 Single-stage GEA Bock Compressors R407C Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX7/2110-4 HGX7/2110-4 S 40 50 30 HGX88e/2735-4 HGX88e/2735-4 S 40 50 30 HGX88e/3235-4 HGX88e/3235-4 S 40 50 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P 230732 37,54 204578 46,72 178217 55,02 323000 40,60 286000 51,80 248000 61,20 374000 48,00 331000 61,30 287000 72,50 Relating to 25 °C suction gas temperature (HGX88e to 20 °C suction gas temperature) without liquid subcooling 44 | www.gea.com 50 Hz • 10 7,5 5 0 -5 -10 -15 -20 -25 210551191751 174268 143000 11623393456 74159 57829 43956 37,1636,6536,0034,3532,3029,9327,3224,5521,70 186492169666 154036 126109 10219881793 64381 49452 36493 45,5944,3543,0140,0836,8733,4729,9526,4022,90 16226114744313370010918288195 70228 54769 41308 29331 53,1651,2349,2345,0740,7736,3932,0327,7723,68 295000269000 244000 201000 163000130000103000 79900 61000 41,0041,0040,8039,7037,7035,0031,9028,5025,00 260000237000 215000 176000 14200011300087700 67300 50300 51,2050,3049,2046,4043,0039,1034,9030,6026,40 225000204000 185000 150000 12000094400 73000 55200 40400 59,7058,0056,1051,8047,1042,1037,0032,0027,30 341000311000 283000 232000 188000151000119000 92500 70500 48,4048,5048,3046,9044,5041,4037,8033,8029,60 302000274000 249000 203000 164000130000102000 78000 58300 60,5059,5058,2054,9050,8046,2041,3036,2031,20 261000237000 214000 174000 13900011000084800 64200 47000 70,7068,6066,3061,3055,7049,9043,8037,9032,20 Motor version -S(more powerful motor) Supplementary cooling or reduced suction gas temp. 96215-10.2014-Gb Subject to change without notice 70 61 60 Single-stage GEA Bock Compressors 50 Operating limits and performance data ?tOh<20K 40 30 tOh+20°C 20 R407F -30 Operating -20 -10limits -5 -25 10 0 20 12,5 HGX88e Unlimited application range tc (°C) 70 Supplementary cooling or reduced suction gas temperature 59 60 ?toh<20K 50 Motor version -S(more powerful motor) 40 30 20 -25 toh+20°C -20 -15 -10 -5 0 5 tO Evaporation temperature (°C) tC Condensing temperature (°C) ∆tOh Suction gas superheat (K) tOh Suction gas temperature (°C) 15 to (°C) 10 Max. permissible operating pressure (LP/HP)1): 19/28 bar 1) 1 LP = low pressure HP = high pressure 2 3 R407F Notes 4 Operating limits Performance data Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The performance data for R407F are based on EN 12900 with a 50 Hz power supply frequency. This signifies: 20 °C suction gas temperature without liquid subcooling. Evaporation and condensing temperatures are based on the dew point values (saturated vapour conditions). Restrictions to the operating limits may occur when using the EFC (Electronic Frequency Control). Further explanation see www.gea.com. Conversion factor for 60 Hz = 1,2 Performance data for other operating points, see GEA Bock software. R407F Type Performance data Cond. Cooling capacity • QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGX88e/2735-4 HGX88e/2735-4 S 40 50 30 HGX88e/3235-4 HGX88e/3235-4 S 40 50 50 Hz 10 Q P Q P Q P Q P Q P Q P 7,5 5 0 -5 -10 -15 -20 346000315000287000235000191000 153000 12100093000 50,1049,9049,3047,5045,40 41,80 38,0034,10 302000275000250000205000166000 132000 10400079300 61,2060,0058,5054,9051,30 46,40 41,4036,60 258000235000213000174000141000 111000 86300 65800 70,7068,5066,0060,8055,80 49,70 43,7038,10 398000363000331000272000221000 178000 141000109000 58,8058,7058,2056,3054,00 49,80 45,3040,60 349000318000290000238000193000 154000 12100092600 72,7071,3069,6065,4061,20 55,30 49,2043,30 297000270000245000200000162000 129000 99600 75800 83,7081,1078,3072,1066,10 58,70 51,5044,70 Relating to 20 °C suction gas temp. without liquid subcooling 96215-10.2014-Gb Subject to change without notice Motor version -S(more powerful motor) Supplementary cooling or reduced suction gas temp. www.gea.com | 45 Single-stage GEA Bock Compressors Operating limits R22 Operating limits HG12P / HG22e / HG34e / HG4 / HG5 / HG6 1 HA12P / HA22P / HA34P / HA4 / HG7 / HG88e tc (°C) tc (°C) 70 66 66 70 60 60 50 50 40 40 ?toh<20K 30 20 30 toh+20°C -40 -35 -30 -20 -10 -5 10 0 12,5 20 20 to (°C) HA5 -50 -45 -40 -10 to (°C) -20 -30 tc (°C) 70 66 60 HA5/725-4 HA5/830-4 ?toh<20K 50 70 60 HA6/1080-4 ?toh<20K HA6/1240-4 50 HA5/945-4 40 HA6/1410-4 40 30 20 toh+20°C HA6 tc (°C) 66 ?toh<20K 30 toh+20°C -50 -45 -40 -30 -20 Max. permissible operating pressure (LP/HP)1): 19/28 bar 1 HG7 „Motor version -S-“ in the evaporation range of t0 = 5 °C bis 12,5 °C limited condensing temperature up to tC = 50 °C tO Evaporating temperature (°C) tC Condensing temperature (°C) ∆tOh Suction gas superheat (K) tOh Suction gas temperature (°C) 46 | www.gea.com 20 -10 to (°C) 1) toh+20°C -50 -45 -40 -30 -20 -10 to (°C) LP = low pressure HP = high pressure Unlimited application range -HG Supplementary cooling or red. suction gas temp. -HA reduced suction gas temperature Supplementary cooling and reduced suction gas temperature Motor version -S(more powerful motor) 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Operating limits R22 Notes Operating limits Performance data Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The performance data for R22 are based on ISO-DIS 9309 (DIN 8928) with a 50 Hz power supply frequency. This signifies: 25 °C suction gas temperature without liquid subcooling. EN 12900 is already valid for Pluscom compressors and HG88e operating at 50 Hz. This signifies 20 °C suction gas temperature without liquid subcooling. Restrictions to the operating limits may occur when using the EFC (Electronic Frequency Control). Further explanation see www.gea.com. This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. A comprehensive modification to 20 °C suction gas temperature will follow at a later date. Conversion factor for 60 Hz = 1,2 Performance data for other operating points, see GEA Bock software. 1 2 3 4 96215-10.2014-Gb Subject to change without notice www.gea.com | 47 Single-stage GEA Bock Compressors R22 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HG12P/60-4 S 40 50 30 HA12P/60-4 40 50 30 HG12P/75-4 HG12P/75-4 S 40 50 30 HA12P/75-4 40 50 30 HG12P/90-4 HG12P/90-4 S 40 50 30 HA12P/90-4 40 50 30 HG12P/110-4 HG12P/110-4 S 40 50 30 HA12P/110-4 40 50 30 HG22e/125-4 HG22e/125-4 S 40 50 30 HA22P/125-4 40 50 30 HG22e/160-4 HG22e/160-4 S 40 50 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -45 7110 6523597154544518370329972390186814221039708 0,89 0,910,930,940,940,920,890,840,780,710,630,55 6288 57595263 479939583227 2593204415701158 798 477 1,20 1,191,191,181,141,081,010,940,850,760,660,57 5494 50234581 416834222772 220717161287909 1,47 1,441,42 1,381,311,22 1,121,020,910,80 182414071054758 512 0,720,630,530,430,33 1599 1237 930 672 456 0,790,680,570,460,35 1437 1127 865 643 455 0,840,730,620,510,40 8883 8149746068145645462637452985233417761298884 1,11 1,141,161,171,171,151,111,050,970,880,790,69 7856 71956575 599549454031 3239255419611447 997 596 1,49 1,491,481,471,421,351,271,171,060,950,830,71 6864 62755723 520742753463 2758214416081135 1,83 1,801,77 1,731,631,52 1,401,271,130,99 226517481310942 637 0,900,780,660,530,41 198615361156836 568 0,990,850,720,580,44 178514001075800 567 1,050,910,780,640,51 1059597198897812767325518446635612784211915481054 1,32 1,361,381,401,401,371,321,251,161,050,940,83 9370 85827842 715058984808 3863304623391726 1189 711 1,78 1,781,771,751,691,611,511,391,271,130,990,85 8186 74846826 621150984130 3289255719181354 2,19 2,152,11 2,061,951,82 1,671,511,351,19 2702208415621123758 1,060,920,770,620,47 236918321378996 676 1,161,000,840,670,51 212916691281953 674 1,221,060,900,740,58 1245611427 10460955579156487 5251418632732491 1820 1240 1,56 1,601,621,641,651,611,551,471,361,241,110,97 1101610089 922084066934565345423581275020291398836 2,10 2,092,082,061,991,901,781,641,491,331,161,00 9625 87998025 730259944856 3867300722551592 2,57 2,532,48 2,422,292,14 1,961,781,591,39 3175244918351320891 1,251,090,920,740,57 2783215316191170794 1,381,191,000,810,62 2501196115051119792 1,461,271,080,890,70 1570014400 1320012000 99308150 6630534042503340 2580 1960 1,94 1,971,992,001,981,911,821,691,551,401,251,09 1380012700 1160010600 87407170 5840470037302900 2200 1600 2,54 2,532,502,472,372,242,081,901,721,521,331,15 1200011000 10000912075406170 5010401031502400 3,11 3,062,99 2,912,732,53 2,312,071,831,59 38662983223516071085 1,531,331,120,910,69 3390262119721425967 1,681,451,220,980,75 3046238918331363965 1,781,551,321,090,86 19400 17800163001490012300101008190 6590 5240 4120 3190 2420 2,40 2,442,462,472,442,362,242,091,921,731,541,35 1710015600 14300 13100 10800 8860720057904590358027201980 3,13 3,123,093,052,932,772,572,352,111,881,641,42 1480013500 1240011300 93007620 6180494038802960 3,84 3,773,69 3,603,383,13 2,852,552,261,96 HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 20 °C suction gas temperature, without liquid subcooling 48 | www.gea.com Motor version -S(more powerful motor) Supplementary cooling and red. suction gas temp. 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R22 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HA22P/160-4 40 50 30 HG22e/190-4 HG22e/190-4 S 40 50 30 HA22P/190-4 40 50 30 HG34e/215-4 HG34e/215-4 S 40 50 30 HA34P/215-4 40 50 30 HG34e/255-4 HG34e/255-4 S 40 50 30 HA34P/255-4 40 50 30 HG34e/315-4 HG34e/315-4 S 40 50 30 HA34P/315-4 40 50 30 HG34e/380-4 HG34e/380-4 S 40 50 30 HA34P/380-4 40 50 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -45 4773 3682 2759 1984 1340 1,89 1,64 1,38 1,12 0,86 4185 3236 2434 1760 1194 2,07 1,79 1,50 1,21 0,93 3761 2949 2262 1683 1191 2,20 1,91 1,63 1,34 1,06 234002140019600179001480012200 9850 7920 6300 4950 3840 2910 2,902,942,972,982,942,84 2,702,52 2,312,09 1,86 1,63 206001890017200157001300010700 8680 6980 5540 4320 3280 2380 3,783,763,723,673,523,32 3,092,83 2,552,27 1,99 1,72 17800163001490013600112009200 7450 5960 4670 3560 4,634,544,444,334,063,76 3,433,08 2,722,37 5775 4456 3338 2401 1621 2,28 1,98 1,67 1,35 1,04 5064 3916 2945 2129 1445 2,51 2,17 1,82 1,47 1,12 4550 3568 2738 2036 1441 2,66 2,31 1,97 1,62 1,28 265002430022200203001680013900 113009010 7160 5620 4360 3310 3,303,353,383,393,353,25 3,082,88 2,642,38 2,12 1,86 233002140019600179001480012200 9870 7930 6290 4910 3730 2710 4,314,294,254,194,023,80 3,533,23 2,912,58 2,26 1,96 202001850017000155001280010500 8480 6780 5330 4060 5,295,195,074,944,644,29 3,913,51 3,112,71 6576 5074 3801 2734 1846 2,60 2,25 1,90 1,54 1,18 5766 4459 3354 2425 1646 2,86 2,47 2,07 1,67 1,28 5181 4063 3117 2318 1641 3,02 2,63 2,24 1,85 1,46 312002860026200239001980016300 1320010600 8440 6630 5130 3890 3,873,943,983,993,943,82 3,623,37 3,102,80 2,49 2,19 274002510023000210001740014300 116009330 7410 5780 4390 3200 5,065,044,994,924,724,46 4,143,79 3,423,03 2,66 2,29 237002180019900182001500012300 9970 7970 6260 4770 6,216,095,965,805,455,04 4,594,12 3,643,17 7732 5965 4469 3214 2170 3,06 2,65 2,23 1,81 1,39 6779 5243 3943 2851 1935 3,36 2,90 2,44 1,97 1,50 6092 4777 3665 2726 1930 3,56 3,10 2,63 2,17 1,71 385003530032300295002450020100 1640013200 105008200 6340 4800 4,794,874,924,934,874,71 4,494,19 3,833,45 3,07 2,70 339003110028500260002160017700 1440011600 9160 7140 5420 3940 6,266,236,176,095,845,51 5,134,69 4,223,74 3,27 2,84 294002690024600225001860015200 124009850 7730 5890 7,677,537,377,186,746,23 5,695,10 4,503,91 9546 7365 5518 3969 2679 3,77 3,27 2,76 2,24 1,71 8369 6473 4868 3519 2389 4,15 3,58 3,01 2,43 1,85 7521 5898 4525 3365 2382 4,39 3,82 3,25 2,68 2,12 467004280039100357002960024300 1980016000 127009950 7690 5830 5,825,925,975,995,915,72 5,435,06 4,644,19 3,73 3,29 410003760034400314002610021400 1740014000 112008650 6560 4780 7,607,567,497,397,086,68 6,215,68 5,124,54 3,98 3,45 355003250029800272002250018500 1500012000 9360 7120 9,319,148,938,708,167,56 6,896,18 5,464,75 11550 8911 6677 4802 3242 4,57 3,96 3,34 2,71 2,07 10127 7832 5891 4259 2890 5,02 4,33 3,64 2,94 2,24 9101 7136 5475 4072 2882 5,31 4,62 3,93 3,24 2,56 HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 20 °C suction gas temperature, without liquid subcooling 96215-10.2014-Gb Subject to change without notice Motor version -S(more powerful motor) Supplementary cooling and red. suction gas temp. www.gea.com | 49 1 2 3 4 Single-stage GEA Bock Compressors R22 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HG4/465-4 HG4/465-4 S 40 50 30 HA4/465-4 40 50 30 HG4/555-4 HG4/555-4 S 40 50 30 HA4/555-4 40 50 30 HG4/650-4 HG4/465-4 S 40 50 30 HA4/650-4 40 50 30 HG5/725-4 HG5/725-4 S 40 50 30 HA5/725-4 40 50 30 HG5/830-4 HG5/830-4 S 40 50 30 HA5/830-4 40 50 30 HG5/945-4 HG5/945-4 S 40 50 30 HA5/945-4 40 50 50 | www.gea.com 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -45 563685204247946 440733696530657 25090202031593512226 9016 6244 6,996,936,86 6,806,646,46 6,245,985,665,28 4,83 4,29 514254742743647 400773353727748 22649181781427710884 7939 5382 8,928,778,61 8,458,117,74 7,336,886,375,80 5,15 4,42 456574202638601 353742948124288 1973415759123039304 10,92 10,66 10,3910,11 9,558,96 8,337,666,926,13 16459 12893 9840 7251 5074 5,74 5,32 4,83 4,26 3,58 14621 11365 8586 6234 4256 6,58 5,98 5,29 4,51 3,61 12490 9599 7148 5086 3362 7,24 6,42 5,50 4,48 3,32 670836193457059 524504399136485 29859240431896414550 10730 7431 8,328,258,17 8,097,907,69 7,437,116,746,28 5,74 5,11 612005644251943 476953991233023 26954216341699112953 9449 6405 10,62 10,43 10,2510,05 9,659,21 8,728,187,586,90 6,13 5,27 543355001545939 420983508528905 23485187551464111072 13,0012,6812,36 12,0411,3710,67 9,92 9,11 8,24 7,29 19587 15343 11711 8630 6039 6,83 6,33 5,75 5,07 4,26 17400 13525 10218 7419 5065 7,83 7,12 6,30 5,36 4,29 14864 11423 8507 6053 4001 8,61 7,64 6,55 5,33 3,95 787297268666965 615565162842819 35043282172225617076 12593 8721 9,779,689,59 9,499,289,02 8,728,357,907,37 6,74 6,00 718256624160961 559754684238756 31633253901994115202 11089 7518 12,46 12,2512,03 11,8011,32 10,81 10,249,60 8,89 8,09 7,19 6,18 637685869853914 494064117633923 27562220111718312995 15,2514,8814,51 14,1313,3412,52 11,6410,699,67 8,56 22988 18007 13744 10128 7087 8,01 7,43 6,75 5,95 5,00 20421 15873 11993 8707 5944 9,19 8,35 7,39 6,30 5,04 17445 13407 9984 7104 4696 10,11 8,97 7,69 6,25 4,63 876338090774539 685185746747662 39007314092477419008 14017 9708 10,8710,7710,67 10,5610,3310,04 9,70 9,29 8,80 8,21 7,50 6,68 799487373367856 623065213943139 35211282612219616921 12343 8368 13,8713,6313,39 13,1312,6012,03 11,3910,699,90 9,01 8,01 6,88 709816533760012 549944583337759 30680245001912614464 16,9816,5716,15 15,7214,8513,93 12,9511,9010,769,52 25631 20086 15342 11316 7926 8,94 8,29 7,52 6,62 5,56 22752 17689 13371 9718 6646 10,25 9,31 8,24 7,01 5,61 19423 14921 11112 7912 5239 11,27 9,99 8,57 6,97 5,18 1005999287885568786566597054713447783605628439218201609111144 12,48 12,3712,25 12,1311,8511,53 11,1410,6710,109,42 8,61 7,66 91777 846427789671525598544952240421324432548019425141699606 15,93 15,6515,37 15,0814,4713,81 13,0812,2711,3610,34 9,19 7,90 81483 7500468891 631315261443346 35219281252195616605 19,49 19,0218,54 18,0517,0515,99 14,8713,6612,3610,93 293432299417562129539072 10,24 9,498,617,586,37 260462024815306111247609 11,73 10,66 9,43 8,03 6,42 2223417080127209059 6003 12,90 11,44 9,81 7,98 5,92 114460105675 97357894937505962252509474102432358248271830812679 14,20 14,0713,94 13,8013,4913,12 12,6712,1411,4910,72 9,80 8,72 1044229630488628813796810056345459903691228991221011612210929 18,12 17,8017,4817,1516,4615,7114,8813,9612,9311,7710,468,98 92709 8533878383 718295986349318 40072320002498118892 22,17 21,6421,09 20,5419,4018,20 16,9215,5514,0612,44 3337426174200071477410374 11,64 10,78 9,78 8,61 7,24 295942299517376126358674 13,3512,1410,759,15 7,32 19387 14394 10227 6786 13,04 11,20 9,12 6,77 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors R22 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HG6/1080-4 HG6/1080-4 S 40 50 30 HA6/1080-4 40 50 30 HG6/1240-4 HG6/1240-4 S 40 50 30 HA6/1240-4 40 50 30 HG6/1410-4 HG6/1410-4 S 40 50 30 HA6/1410-4 40 50 30 HG7/1620-4 HG7/1620-4 S 40 50 30 HG7/1860-4 HG7/1860-4 S 40 50 30 HG7/2110-4 HG7/2110-4 S 40 50 30 HG88e/2735-4 HG88e/2735-4 S 40 50 30 HG88e/3235-4 HG88e/3235-4 S 40 50 50 Hz • 12,5 Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P 10 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -45 129363119434 11003410114584833 70357 57581 46365 36571 28059 20692 14330 18,2818,00 17,7217,4316,8016,1015,2914,33 13,2211,91 10,388,61 118019 108844100169 9197676968636815197841719 3276524979 1822112352 22,5622,15 21,7221,2820,3319,2718,0716,71 15,1613,38 11,369,06 104781 96450 885898118267658557404528936167 2823421352 26,6626,07 25,4724,8323,4922,0020,3518,51 16,4414,13 37747 29595 22620 16702 11720 12,65 11,26 9,89 8,49 7,05 33470 26012 19664 14306 9816 14,58 12,95 11,30 9,62 7,86 28580 21920 16301 11605 7710 16,24 14,31 12,36 10,34 8,23 148504137106 12631511611197384 80768 66101 53225 41982 32211 23754 16451 20,9820,66 20,3420,0119,2918,4817,5516,45 15,1713,67 11,929,88 135481124948 11498910558488356 73103 59668 47891 37613 28675 20917 14180 25,9025,43 24,9424,4323,3422,1220,7519,18 17,4015,36 13,0410,40 120284 110720101696 9319377669639875199041518 3241124511 30,6129,93 29,2328,5126,9625,2623,3621,25 18,8816,22 43328 33978 25970 19174 13463 14,52 12,92 11,35 9,75 8,10 38417 29848 22551 16399 11262 16,74 14,87 12,98 11,05 9,03 32848 25165 18685 13281 8824 18,64 16,44 14,20 11,89 9,46 168964155996 14371813210811080291895 75208 60559 47766 36649 27026 18717 23,8723,51 23,1422,7721,9521,0319,9618,72 17,2615,56 13,5611,24 154147142163 13083212013110052983176 67889 54490 42796 32626 23799 16134 29,4728,93 28,3727,8026,5525,1723,6121,83 19,8017,48 14,8411,83 136857125975 11570810603388370 72803 59153 47238 36877 27889 34,8234,06 33,2632,4430,6728,7326,5824,17 21,4818,46 38625 29529 21803 15324 14,69 12,90 11,08 9,20 25605 18595 12767 14,77 12,57 10,28 15015 9929 13,54 10,78 178802164852 15171113934911685097132 79968 65133 52401 41547 32345 24570 23,2924,07 24,6525,0325,2524,8523,9422,64 21,0419,26 17,4215,60 163682150728 13853712708410627288068 72246 58580 46844 36813 28261 20963 31,2331,46 31,5131,3930,6829,4627,8325,89 23,7721,56 19,3817,34 148020136086 12487311435495282 78644 64215 51770 41082 31926 38,7538,45 37,9837,3735,7733,7431,4128,87 26,2423,62 205257189244 17415815996613413911150491800 74770 60154 47694 37131 28205 26,7427,64 28,2928,7328,9828,5327,4925,99 24,1622,11 19,9917,91 187901173029 15903514588712199610109982935 67247 53775 42259 32442 24065 35,8536,12 36,1736,0335,2233,8231,9429,72 27,2824,75 22,2519,90 169921156221 14335013127410938090280 73717 59429 47160 36649 44,4944,14 43,6042,9041,0638,7336,0533,14 30,1227,12 233537215317 19815318200615262112686610444885072 68442 54266 42247 32091 30,4231,44 32,1932,6932,9832,4631,2729,57 27,4825,16 22,7520,38 213789196869 18094716598713880511502894362 76512 61184 48082 36912 27380 40,7941,09 41,1641,0040,0838,4836,3533,82 31,0428,16 25,3122,64 193332177745 16310014936012445010271983873 67618 53658 41699 50,6250,22 49,6148,8146,7244,0741,0237,70 34,2730,85 342000314000 288000263000219000181000148000119000 94300 73400 55300 39500 43,7044,30 44,7044,7044,1042,5040,3037,40 34,1030,50 26,7023,00 308000282000 258000236000196000161000130000104000 81300 61700 44400 28800 56,2055,90 55,3054,4052,1049,1045,4041,30 37,0032,50 28,1023,80 274000251000 22900020900017200014000011300088400 67600 49100 67,0065,80 64,3062,6058,8054,3049,4044,20 39,0033,70 396000364000 334000305000254000210000171000138000 11000085100 64700 47300 51,7052,40 52,8052,9052,1050,3047,6044,10 40,2036,00 31,7027,60 357000328000 300000274000227000186000151000121000 94500 72400 53400 37000 66,6066,10 65,4064,4061,6058,0053,6048,90 43,8038,80 33,8029,30 318000291000 266000242000199000162000131000103000 79500 59300 79,4077,90 76,1074,1069,5064,2058,5052,60 46,6040,90 HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 25 °C suction gas temperature (HGX88e to 20 °C suction gas temperature) without liquid subcooling 96215-10.2014-Gb Subject to change without notice Motor version -S(more powerful motor) Supplementary cooling and red. suction gas temp. www.gea.com | 51 1 2 3 4 Single-stage GEA Bock Compressors HG Number Displacement of 50 / 60 Hz Voltage cylinders (1450/1740 rpm) 1 m³/h Type HG12P/60-4 S HG12P/75-4 HG12P/75-4 S HG12P/90-4 HG12P/90-4 S HG12P/110-4 HG12P/110-4 S HG22e/125-4 HG22e/125-4 S HG22e/160-4 HG22e/160-4 S HG22e/190-4 HG22e/190-4 S HG34e/215-4 HG34e/215-4 S HG34e/255-4 HG34e/255-4 S HG34e/315-4 HG34e/315-4 S HG34e/380-4 HG34e/380-4 S 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 5,40 / 6,40 6,70 / 8,10 6,70 / 8,10 8,00 / 9,60 8,00 / 9,60 9,40 / 11,30 9,40 / 11,30 11,10 / 13,30 11,10 / 13,30 13,70 / 16,40 13,70 / 16,40 16,50 / 19,80 16,50 / 19,80 18,80 / 22,60 18,80 / 22,60 22,10 / 26,60 22,10 / 26,60 27,30 / 32,80 27,30 / 32,80 33,10 / 39,70 33,10 / 39,70 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 HG4/465-4 HG4/465-4 S HG4/555-4 HG4/555-4 S HG4/650-4 HG4/650-4 S HG5/725-4 HG5/725-4 S HG5/830-4 HG5/830-4 S HG5/945-4 HG5/945-4 S HG6/1080-4 HG6/1080-4 S HG6/1240-4 HG6/1240-4 S HG6/1410-4 HG6/1410-4 S HG7/1620-4 HG7/1620-4 S HG7/1860-4 HG7/1860-4 S HG7/2110-4 HG7/2110-4 S HG88e/2735-4 HG88e/2735-4 S HG88e/3235-4 HG88e/3235-4 S 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 40,50 / 48,60 40,50 / 48,60 48,20 / 57,80 48,20 / 57,80 56,60 / 67,90 56,60 / 67,90 62,90 / 75,50 62,90 / 75,50 72,20 / 86,70 72,20 / 86,70 82,20 / 98,60 82,20 / 98,60 93,70 / 112,40 93,70 / 112,40 107,60 / 129,10 107,60 / 129,10 122,40 / 146,90 122,40 / 146,90 140,60 / 168,80 140,60 / 168,80 161,40 / 193,70 161,40 / 193,70 183,60 / 220,30 183,60 / 220,30 237,90 / 285,50 237,90 / 285,50 281,30 / 337,60 281,30 / 337,60 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 * PW = Part Winding, motors for part winding start 52 | www.gea.com Technical data Electrical data Max. working current 2 Max. power consumption 2 A ∆ / Y 6,8 / 3,9 7,1 / 4,1 8,0 / 4,6 8,5 / 4,9 9,1 / 5,3 9,2 / 5,3 10,6 / 6,1 9,3 / 5,4 10,8 / 6,2 11,1 / 6,4 13,1 / 7,6 13,8 / 8,0 16,2 / 9,4 14,0 / 8,1 18,3 / 10,5 17,0 / 9,8 21,1 / 12,2 21,1 / 12,2 25,5 / 14,7 26,1 / 15,1 31,2 / 18,0 *PW 1+2 20 25 24 30 29 37 30 37 35 42 42 49 48 59 57 75 65 76 72 83 80 104 97 119 118 141 135 160 kW 1 = 1. part winding 2,2 2,3 2,6 2,8 3,0 3,1 3,6 3,0 3,6 3,7 4,4 4,8 5,6 4,8 6,0 6,0 7,2 7,4 8,9 9,3 11,1 Weight 11,8 14,2 14,1 16,9 16,8 20,9 17,2 21,0 20,3 24,5 23,9 28,6 27,7 33,7 32,5 41,8 38,3 42,3 39,5 47,4 45,8 56,7 53,1 65,6 63,7 77,5 74,6 91,0 57 / 75 82 / 107 82 / 107 107 / 140 82 / 107 107 / 140 82 / 107 107 / 140 82 / 107 126 / 160 107 / 140 126 / 160 149 / 189 172 / 212 172 / 212 204 / 250 172 / 212 204 / 250 223 / 340 268 / 373 268 / 373 291 / 429 291 / 429 344 / 500 475 / 551 520 / 605 475 / 551 520 / 605 Oil charge Suction line SV kg mm I inch mm I inch Ltr. 48,0 48,0 49,0 49,0 49,0 49,0 49,0 74,0 74,0 74,0 76,0 74,0 75,0 92,0 97,0 92,0 96,0 94,0 97,0 93,0 96,0 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 28 I 1 1/8 28 I 1 1/8 28 I 1 1/8 28 I 1 1/8 28 I 1 1/8 28 I 1 1/8 28 I 1 1/8 28 I 1 1/8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 1,0 1,0 1,0 1,0 1,0 1,0 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 148 151 150 153 152 155 198 201 197 203 201 205 218 223 222 224 219 222 278 299 296 292 289 297 447,6 467,7 442,1 462,1 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 35 / 13/8 35 / 13/8 35 / 13/8 35 / 13/8 35 / 13/8 35 / 13/8 35 / 13/8 35 / 13/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 (rotor locked) A ∆ / Y 40 / 23 40 / 23 43 / 25 43 / 25 45 / 26 43 / 25 45 / 26 69 / 40 69 / 40 69 / 40 87 / 50 69 / 40 87 / 50 87 / 50 132 / 76 87 / 50 132 / 76 111 / 64 132 / 76 111 / 64 132 / 76 *PW1 / PW 1+2 Connections 6 Discharge line DV Starting current 35 / 13/8 35 / 13/8 35 / 13/8 35 / 13/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 54 / 21/8 64 / 25/8 64 / 25/8 76 / 31/8 76 / 31/8 76 / 31/8 76 / 31/8 2,7 2,7 2,7 2,7 2,7 2,7 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 4,5 4,5 4,5 4,5 4,5 4,5 9,0 9,0 9,0 9,0 2 = 2. part winding 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors HA Number Displacement of 50 / 60 Hz Voltage cylinders (1450/1740 rpm) 1 m³/h Type HA12P/60-4 HA12P/75-4 HA12P/90-4 HA12P/110-4 HA22P/125-4 HA22P/160-4 HA22P/190-4 HA34P/215-4 HA34P/255-4 HA34P/315-4 HA34P/380-4 2 2 2 2 2 2 2 4 4 4 4 5,40 / 6,40 6,70 / 8,10 8,00 / 9,60 9,40 / 11,30 11,10 / 13,30 13,70 / 16,40 16,50 / 19,80 18,80 / 22,60 22,10 / 26,60 27,30 / 32,80 33,10 / 39,70 3 3 3 3 3 3 3 3 3 3 3 HA4/465-4 HA4/555-4 HA4/650-4 HA5/725-4 HA5/830-4 HA5/945-4 HA6/1080-4 HA6/1240-4 HA6/1410-4 4 4 4 4 4 4 4 4 4 40,50 / 48,60 48,20 / 57,80 56,60 / 67,90 62,90 / 75,50 72,20 / 86,70 82,20 / 98,60 93,70 / 112,40 107,60 / 129,10 122,40 / 146,90 4 4 4 4 4 4 4 4 4 * PW = Part Winding, motors for part winding start Technical data Electrical data Max. working current 2 Max. power consumption 2 A ∆ / Y 4,7 / 2,7 5,5 / 3,2 6,3 / 3,7 7,0 / 4,1 8,1 / 4,7 9,6 / 5,5 10,9 / 6,3 12,1 / 7,0 13,8 / 8,0 17,1 / 9,9 20,2 / 11,7 *PW 1+2 17 21 22 24 24 25 32 33 33 kW 1 = 1. part winding Oil sump heater 110-240 V - 1 - 50/60 Hz (option) HG(HA)12, HG(HA)22, HG(HA)34: 50-120 W PTC heater, self-regulating, installation in housing bore 1,3 1,6 1,9 2,2 2,4 2,9 3,5 4,0 4,7 5,8 7,0 Weight 9,1 10,3 11,4 12,5 12,9 13,3 17,0 17,6 17,7 82 / 107 107 / 140 107 / 140 107 / 140 126 / 160 126 / 160 156 / 193 156 / 193 156 / 193 Oil charge Suction line SV kg mm I inch mm I inch Ltr. 52,0 53,0 53,0 53,0 80,0 82,0 81,0 98,0 98,0 100,0 100,0 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 16 I 5/8 16 I 5/8 16 I 5/8 16 I 5/8 12 I 1/2 12 I 1/2 12 I 1/2 12 I 1/2 16 I 5/8 16 I 5/8 16 I 5/8 22 I 7/8 22 I 7/8 22 I 7/8 22 I 7/8 0,8 0,8 0,8 0,8 1,0 1,0 1,0 1,3 1,3 1,3 1,3 155,0 157,0 156,0 204,0 207,0 205,0 223,0 222,0 219,0 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 28 / 11/8 35 / 13/8 35 / 13/8 35 / 13/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 42 / 15/8 2,7 2,7 2,7 3,6 3,6 3,6 3,6 3,6 3,6 (rotor locked) A ∆ / Y 40 / 23 40 / 23 43 / 25 43 / 25 69 / 40 87 / 50 87 / 50 87 / 50 87 / 50 111 / 64 111 / 64 *PW1 / PW 1+2 Connections 6 Discharge line DV Starting current 2 = 2. part winding Fan motors for the HA version 230 V - 1 - 50/60 Hz - HA12P: 40 W / 0,3 A - HA22P, HA34P: 72 W / 0,53 A - HA4, HA5, HA6: 140 W / 0,71 A Oil sump heater 230 V - 1 - 50/60 Hz (option) - HG(HA)4: 80 W - HG(HA)5, HG(HA)6, HG7: 140 W - HG88e: 200 W Permanently set version, installation in immersion sleeve Explanations: 1 Tolerance (± 10%) relates to the mean value of the voltage range. Other voltages and current types on request. 2 --The specifications for max. power consumption apply for 50Hz operation. For 60Hz operation, the specifications have to be multiplied by the factor 1.2. The max. working current remains unchanged. --Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches: Service category AC3 3 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz 4 380-420 V Y/YY - 3 - 50 Hz PW 440-480 V Y/YY - 3 - 60 Hz PW PW = Part Winding, motors for part winding start (no start unloaders required) - Winding ratios: HG(HA)4, HG(HA)5, HG(HA)6 = 66% / 33% - Winding ratios: HG7 = 50% / 50% - Designs for Y/∆ on request 5 380-420 V ∆/ YYY - 3 - 50 Hz PW 440-480 V ∆/ YYY - 3 - 60 Hz PW PW = Part Winding, motors for part winding start (no start unloaders required) - Winding ratios: HG88e = 60% / 40% - Designs for Y/∆ on request 6 For soldering connections 96215-10.2014-Gb Subject to change without notice www.gea.com | 53 1 2 3 4 Single-stage GEA Bock Compressors Dimensions and connections HG12P/60-4 S HG12P HG12P/75-4 HG12P/75-4 S HG12P/90-4 HG12P/90-4 S ca.220 76 B1 DV A H,D1 E 98 ca.115 A1 ca.280 244 B,L SV 1) K,O F J 4x ca.135 66 208 318 ca.415 HG22e/125-4 HG22e/125-4 S HG22e HG12P/110-4 HG12P/110-4 S 10 162 192 HG22e/160-4 HG22e/160-4 S HG22e/190-4 HG22e/190-4 S 88 DV B1 A ca.135 A1 ca.115 109 Dimensions in mm 1) SV 90° rotatable Centre of gravity 54 | www.gea.com 223 328 ca.470 115 SV 1) ca.310 264 B,L B H,D1 E F K,O 4x 12 198 ca.240 J - Connections see page 64 - Dimensions for anti-vibration pad see page 61 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Dimensions and connections HG34e/215-4 HG34e/215-4 S HG34e HG34e/255-4 HG34e/255-4 S HG34e/315-4 HG34e/315-4 S HG34e/380-4 HG34e/380-4 S ca.285 DV B1 A Y 46 79 115 ca.135 Y ca.170 310 B,L ca.315 273 SV 1) H,D1 E F K,O J A1 A 4x 419 ca.540 12 230 272 1 2 3 4 HG4 HG4/465-4 HG4/465-4 S HG4/555-4 HG4/555-4 S HG4/650-4 HG4/650-4 S ca. 370 View HG4/465-555 -4 (S) Dimensions in ( ) for = H G4/465-4, HG4/465-4 S HG4/555-4, HG4/555-4 S Dimensions in mm 1) SV 90° rotatable Centre of gravity 96215-10.2014-Gb Subject to change without notice - Connections see page 64 - Dimensions for anti-vibration pad see page 61 - Dimensions for view X see page 61 www.gea.com | 55 Single-stage GEA Bock Compressors HG5/725-4 HG5/725-4 S HG5/830-4 HG5/830-4 S HG5/945-4 HG5/945-4 S HG6/1080-4 HG6/1080-4 S HG6/1240-4 HG6/1240-4 S HG6/1410-4 HG6/1410-4 S ca.180 HG5 Dimensions and connections Dimensions in ( ) for = HG5/725-4, HG5/725-4 S HG5/830-4, HG5/830-4 S HG6 Dimensions in mm 1) SV 90° rotatable Centre of gravity 56 | www.gea.com - Connections see page 64 - Dimensions for anti-vibration pad see page 61 - Dimensions for view X see page 61 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors HG7 Dimensions and connections HG7/1620-4 HG7/1620-4 S HG7/1860-4 HG7/1860-4 S HG7/2110-4 HG7/2110-4 S 1 2 3 4 HG88e Dimensions in mm Suction cover 90° rotatable Centre of gravity 1) 96215-10.2014-Gb Subject to change without notice HG88e/2735-4 HG88e/2735-4 S HG88e/3235-4 HG88e/3235-4 S - Connections see page 64 - Dimensions for anti-vibration pad see page 61 - Dimensions for view X see page 61 www.gea.com | 57 Single-stage GEA Bock Compressors HA12P Dimensions and connections HA12P/60-4 HA12P/75-4 A1 SV HA12P/90-4 B1 HA12P/110-4 ca.220 76 83 DV A ca.145 ca.310 274 211 128 B,L H,D1 E K,O F J 66 4x 10 162 192 ca.150 208 ca.440 HA22P HA22P/125-4 HA22P/160-4 HA22P/190-4 ca.300 88 88 DV B1 ca.125 109 223 ca.525 Dimensions in mm Centre of gravity 58 | www.gea.com 145 ca.340 293 287 ca.160 SV A1 A B,L B H,D1 E K,O J F 4x 12 198 238 - Connections see page 64 - Dimensions for anti-vibration pad see page 61 - Dimensions for view X see page 61 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors HA34P Dimensions and connections HA34P/215-4 HA34P/255-4 145 ca.135 ca.345 314 301 DV B1 A B,L Dimensions in mm Centre of gravity 96215-10.2014-Gb Subject to change without notice H,D1 E F ca.175 184 310 ca.575 HA4 HA34P/380-4 ca.300 A1 SV A1 43 74 HA34P/315-4 K,O J 4x 12 230 272 1 2 3 4 HA4/465-4 HA4/555-4 HA4/650-4 - Connections see page 64 - Dimensions for anti-vibration pad see page 61 - Dimensions for view X see page 61 www.gea.com | 59 Single-stage GEA Bock Compressors Dimensions and connections HA5 HA5/725-4 HA5/830-4 HA5/945-4 HA6 HA6/1080-4 HA6/1240-4 HA6/1410-4 Dimensions in mm Centre of gravity 60 | www.gea.com - Connections see page 64 - Dimensions for anti-vibration pad see page 61 - Dimensions for view X see page 61 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Dimensions and connections View X Possibility to connect to oil level regulator 12 4° HG4, HG5, HG6, HG7, HG88e 12 4° 4° 12 HA4, HA5, HA6 Three-hole connection for oil level regulator make ESK, AC+R, CARLY (3x M6, 10 deep) Three-hole connection for oil level regulator make TRAXOIL (3 x M6 x 10 deep) 4° 12 Ø 47,6 Dimensions in mm 1 2 3 Dimensions for anti-vibration pad Øa mm b mm c mm d mm HG12P, HA12P 30 30 M8 20 HG22e, HA22P 40 30 M10 20 HG34e, HA34P 40 30 M10 20 HG4, HA4 40 30 M10 20 HG5, HA5 50 30 M10 25 HG6, HA6 50 30 M10 25 HG7 50 30 M10 25 HG88e 70 45 M12 37 d Type b 4 96215-10.2014-Gb Subject to change without notice c Øa www.gea.com | 61 Single-stage GEA Bock Compressors Dimensions and connections HG12P HA12P Dimensions with accessories 1 Additional fan HG22e HA22P HG34e HA34P 2 Capacity regulator Type A B C D mm mm mm mm HG12P ca. 460 ca. 500 ca. 315 - HA12P - - - - HG22e ca. 515 ca. 595 ca. 350 - HA22P - - - - HG34e ca. 570 ca. 620 ca. 350 ca. 340 HA34P - - - ca. 370 62 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Dimensions and connections HG4 HA4 Dimensions with accessories HG5 HA5 HG6 HA6 HG7 HG88e 1 2 D C B 3 1 H ca.20 E 2 G F 3 A 1 Additional fan Type 4 2 Intermediate adapter for discharge line valve A B C 3 Capacity regulator D E F G H mm mm mm mm mm mm mm mm HG4/465, HG4/555 ca. 705 ca. 680 ca. 455 416 91 131 ca. 375 ca. 20 HG4/650 ca. 740 ca. 680 ca. 455 416 91 131 ca. 375 ca. 20 - - - - - - ca. 400 ca. 5 HG5/725, HG5/830 ca. 835 ca. 730 ca. 465 422 101 141 ca. 440 - HG5/945 ca. 850 ca. 730 ca. 465 422 101 141 ca. 440 - HA5 - - - - - - ca. 435 - HG6 ca. 870 ca. 740 ca. 460 421 101 141 ca. 460 - HA6 - - - - - - ca. 455 - HG7 ca. 830 ca. 760 ca. 580 520,5 95 150 ca. 510 ca. 15 HG88e ca. 920 ca. 880 ca. 680 617 90 145 ca. 610 ca. 20 HA4 96215-10.2014-Gb Subject to change without notice www.gea.com | 63 Single-stage GEA Bock Compressors HG12P HA12P Connections SV DV Dimensions and connections HG34e HA34P HG22e HA22P Suction line Discharge line HG4 HA4 HG5 HA5 HG6 HA6 HG7 HG88e please refer to Technical data page 52 + 53 A Connection suction side, not lockable 1 A1 Connection suction side, lockable 7 A2 Connection suction side, not lockable B Connection suction side, not lockable 1 B1 Connection suction side, lockable 7 C Connection oil pressure safety switch OIL - D Connection oil pressure safety switch LP - D1 Connection oil return from oil separator 1 E Connection oil pressure gauge 1 F Oil drain H Oil charge plug 1 1 J Connection oil sump heater Ø 15 mm K Sight glass 11/8" - 18 UNEF L Connection thermal protection thermostat 1 N Connection capacity controller - - - M 48 x 1,5 M 45 x 1,5 M 45 x 1,5 M 45 x 1,5 - O Connection oil level regulator 11/8" - 18 UNEF 11/8" - 18 UNEF 11/8" - 18 UNEF 1 1 1 1 1 Connection oil service valve - - - P Connection oil pressure differential sensor - - - Q Connection oil temperature sensor - - - ÖV /8 " NPTF 1 /8 " NPTF 1 /16 " UNF 7 /16 " UNF 7 - /8 " NPTF 1 /16 " UNF 7 - /8 " NPTF 1 /16 " UNF 7 /8 " NPTF 1 /16 " UNF 7 1 1 /16 " UNF 7 /16 " UNF 7 /16 " UNF - 1 7 /16 " UNF 7 - 7 /16 " UNF 7 - 7 /16 " UNF 7 /4 " NPTF 1 /4 " NPTF 1 /8 " NPTF 7 /16 " UNF 7 1 /8 " NPTF 1 /8 " NPTF 1 M 10 /8 " NPTF 1 /16 " UNF 7 - 1 /8 " NPTF 1 - /8 " NPTF /4 " NPTF /8 " NPTF /8 " NPTF - /8 " NPTF 1 /4 " NPTF 1 - /4 " NPTF M8 /8 " NPTF /8 " NPTF 1 /16 " UNF 7 /4 " NPTF 1 /4 " NPTF /8 " NPTF 1 /8 " NPTF /16 " UNF 7 /16 " UNF 7 /16 " UNF 7 /4 " NPTF 1 /16 " UNF 7 /8 " NPTF 1 /16 " UNF 7 /16 " UNF 7 /16 " UNF 7 /16 " UNF 7 /16 " UNF 7 /16 " UNF 7 /4 " NPTF 1 /4 " NPTF 1 /16 " UNF 7 /16 " UNF 7 /8 " NPTF /16 " UNF /16 " UNF /16 " UNF /16 " UNF /4 " NPTF /16 " UNF M 10 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 1 /4 " NPTF M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 Ø 15 mm Ø 15 mm M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 11/8" - 18 UNEF 11/8" - 18 UNEF 4 hole M 6 4 hole M 6 4 hole M 6 3 hole M 6 3 hole M 6 1 /4 " NPTF /8 " NPTF /8 " NPTF 1 1 /8 " NPTF /4 " NPTF 1 M 20 x 1,5 /8 " NPTF 1 /8 " NPTF 1 /4 " NPTF 1 M 20 x 1,5 /8 " NPTF 1 1 /8 " NPTF /4 " NPTF 1 M 20 x 1,5 /8 " NPTF 1 /8 " NPTF 1 /4 " NPTF 1 M 20 x 1,5 /8 " NPTF 1 1 1 /8 " NPTF /4 " NPTF M 20 x 1,5 1 /8 " NPTF 1 Dimensions see view X page 61 64 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Scope of supply HG Scope of supply HG12P HG22e HG34e HG4 HG5 HG6 HG7 HG88e Semi-hermetic two cylinder reciprocating compressor with drive motor for direct start 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for direct start 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for part winding start 380-420 V Y/YY - 3 - 50 Hz 440-480 V Y/YY - 3 - 60 Hz Motor unit flanged onto the compressor housing Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start 380-420 V Y/YY - 3 - 50 Hz 440-480 V Y/YY - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor 1 Semi-hermetic eight cylinder reciprocating compressor with drive motor for part winding star 380-420 V ∆ / YYY - 3 - 50 Hz 440-480 V ∆ / YYY - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor 2 Winding protection with PTC resistor sensors and electronic triggering unit MP10 4 3 Winding protection with PTC resistor sensors and electronic triggering unit INT69 G Oil pump Oil pump cover with screwed connection for differential oil pressure sensor (∆p-switch Kriwan make) Possibility to connect to oil level controllers makes ESK, AC+R or CARLY Possibility to connect to oil level controllers make Traxoil Oil charge: HG: FUCHS Reniso SP46 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) HGX: FUCHS Reniso Triton SE55 Sight glass Two sight glasses Three sight glasses Prepared for capacity regulator (1 cylinder cover) Prepared for capacity regulator (2 cylinder covers) Decompression valve Suction and discharge line valve Inert gas charge 4 anti-vibration pads enclosed 1) Only possible with additional adapter 96215-10.2014-Gb Subject to change without notice www.gea.com | 65 Single-stage GEA Bock Compressors Scope of supply HA Scope of supply HA12P HA22P HA34P HA4 HA5 HA6 1) 1) 1) Semi-hermetic two cylinder reciprocating compressor with drive motor for direct start 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for direct start 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for part winding start 380-420 V Y/YY - 3 - 50 Hz 440-480 V Y/YY - 3 - 60 Hz Motor unit flanged onto the compressor housing Motor is cooled by an integrated fan with air deflection hood 230 V - 1 - 50/60 Hz, IP44, 40 W, 0,30 A Motor is cooled by an integrated fan with air deflection hood 230 V - 1 - 50/60 Hz, IP44, 72 W, 0,53 A Motor is cooled by an integrated fan with air deflection hood 230 V - 1 - 50/60 Hz, IP44, 140 W, 0,71 A Winding protection with PTC resistor sensors and electronic motor protection unit MP10 Oil pump Oil pump cover with screwed connection for differential oil pressure sensor (∆p-switch Kriwan make) Possibility to connect to oil level controllers makes ESK, AC+R or CARLY 1) 1) 1) Possibility to connect to oil level controllers make Traxoil 1) 1) 1) Oil charge: HA: FUCHS Reniso SP46 HAX: FUCHS Reniso Triton SE55 Sight glass Prepared for capacity regulator (1 cylinder cover) Decompression valve Suction and discharge line valve Inert gas charge 4 anti-vibration pads enclosed 1) Only possible with additional adapter 66 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Accessories HG + HA 1 Accessories HG12P HG22e HG34e HA12P HA22P HA34P HG4 HA4 HG5 HA5 HG6 HA6 HG7 HG88e Oil sump heater 110-240 V - 1 - 50/60 Hz, 50-120 W, PTC heater, self-regulating Oil sump heater 220-240 V - 1 - 50/60 Hz, 80 W Oil sump heater 220-240 V - 1 - 50/60 Hz, 140 W Oil sump heater 220-240 V - 1 - 50/60 Hz, 200 W 2 Thermal protection thermostat (PTC) 3 Capacity regulator 230 V - 1 - 50/60 Hz, IP65 1 Capacity regulator = 50% residual capacity Capacity regulator 230 V - 1 - 50/60 Hz, IP65 1-2 Capacity regulators = 66/33% residual capacity Capacity regulator 230 V - 1 - 50/60 Hz, IP65 1-3 Capacity regulators = 75/50/25% residual capacity 4 Start unloader 230 V - 1 - 50/60 Hz, IP65, without check valve, including thermal protection thermostat (PTC sensor) 5 Start unloader by means of a ESS (Electronic Soft Start) 400 V - 3 - 50/60 Hz, IP20, (Connection clamps IP00) for installation in switch cabinet 1) 1) 1) 1) 1) 1) 2) 6 Oil pressure safety switch MP 54 230 V - 1 - 50/60 Hz, IP20 1) 1) 1) 1) 1) 7 Oil differential pressure sensor (∆p-switch Kriwan make) 220-240 V - 1 - 50/60 Hz 1) 1) 1) 1) 1) 8 Oil service valve 9 Oil temperature control (NTC) 10 Cylinder cover prepared for capacity regulator 11 Additional fan 230 V ∆ / 400 V Y - 3 - 50 Hz, 120 W, 230-265 V ∆ / 400-460 V Y - 3 - 60 Hz, 190 W, IP54, Voltage range ± 10% 12 1) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 3) 1) 1) Continuously variable speed control by means of a EFC (Electronic Frequency Control), for single compressors, compactly built onto compressor and connected ready-to-operate, without pressure transducer, control signal 4-20 mA or 0-10 V 13 GEA Bock Compressor Management BCM2000 including oil pressure control (∆p-switch Kriwan make) 7 , oil temperature control (NTC) 9 , thermal protection thermostat (PTC) per cylinder cover 2 14 INT69 GTML Diagnose 115 V / 230 V AC, 50/60 Hz, IP00, incl. Oil differential pressure sensor INT250, Thermal protection thermostat (PTC) per cylinder cover, (INT69 G not applicable) 15 DP-Modbus Gateway 115 V / 230 V AC, 50/60 Hz, IP00 incl. adapter cable 16 Modbus-LAN Gateway 230 V AC, 50/60 Hz, IP00 1) 17 USB converter for INT69 G Diagnose and INT69 GTML Diagnose 1) 18 Water-cooled cylinder covers Sea water resistant water-cooled cylinder covers 19 Intermediate adapter for discharge line valve 3) 3) 3) 20 Connection piece suction and discharge valve in welded construction 4) 4) 4) 4) 4) 4) 4) 4) 1) Enclosed package 2) Not available HG7/2110-4 S 3) Only available for HG compressors 4) On request 4) 4) 4) 4) Pictures of accessories see page 68-69 96215-10.2014-Gb Subject to change without notice 2 3 4 Continuously variable speed control by means of a EFC (Electronic Frequency Control), for single compressors, compactly built onto compressor and connected ready-to-operate, with pressure transducer, control signal 4-20 mA Special voltage and/or frequency 1 www.gea.com | 67 Single-stage GEA Bock Compressors Oil sump heater 1 Thermal protection thermostat 2 Accessories Start unloader / Capacity regulator 3 4 ESS Electronic Soft Start Oil pressure safety switch Oil differential pressure sensor 5 6 7 Oil service valve Oil temperature control Prepared for capacity regulator 8 9 10 Additional fan EFC Electronic Frequency Control BCM2000 11 12 13 68 | www.gea.com 96215-10.2014-Gb Subject to change without notice Single-stage GEA Bock Compressors Accessories INT69 GTML Diagnose DP-Modbus Gateway Modbus-LAN Gateway 14 15 16 USB converter Water-cooled cylinder covers 17 18 Intermediate adapter for discharge line valve 19 1 2 3 4 Connection piece in welded construction 20 96215-10.2014-Gb Subject to change without notice www.gea.com | 69 70 | www.gea.com 96215-10.2014-Gb Subject to change without notice Two-stage semi-hermetic GEA Bock compressors At a glance Special features Operating limits and performance data Technical data Dimensions and connections Scope of supply and accessories 96215-10.2014-Gb Subject to change without notice 72 73 74 78 79 82 www.gea.com | 71 Two-stage GEA Bock Compressors A two-stage variant based on the GEA Bock HG semihermetic 6 cylinder range is available for extended use in the domain of deep-freezing. At a glance Special features: --6 cylinder design --LP/HP stage ratio 2:1 The two stage system consists of: --Liquid subcooler --Reinjection valve --Solenoid valve --Sight glass --Filter drier --2 stage operation with liquid subcooler --Reinjection valve adapted to refrigerant and application --Extremely reliable and economic compressor design Further information on the HG7 basic compressor see chapter “Single-stage semi-hermetic GEA Bock compressors” from page 28. Available models for refrigerants R404A, R410A, R507, R22 Type Displacement (50 Hz) LP / HP HGZX7/1620-4 R404A/R507 HGZX7/1620-4 R410A Type key HGZ X 7 / 2110 - 4 R404A 93,70 m³/h / 46,90 m³/h Refrigerant 3) HGZ7/1620-4 R22 Number of poles HGZX7/1860-4 R404A/R507 HGZX7/1860-4 R410A Swept volume 107,60 m³/h / 53,80 m³/h Size HGZ7/1860-4 R22 Ester oil filling 2) HGZX7/2110-4 R404A/R507 HGZX7/2110-4 R410A Series 1) 122,40 m³/h / 61,20 m³/h HGZ7/2110-4 R22 1) HGZ = Hermetic Gas-Cooled (suction gas-cooled), two-stage 2) X = Ester oil filling (HFC refrigerants R404A,R410A) Possible refrigerants are R404A, R410A, R22 3) The two possible designs of the HGZ7: Design: everything enclosed separately Design: mounted directly to the compressor Medium-pressure mixed line mounted on the compressor and in- Liquid subcooler, expansion valve, solenoid valve, two sight glasses, sulated, liquid subcooler, expansion valve, solenoid valve, two sight filter dryer mounted directly to the compressor, lined and insulated. glasses, filter drier everything enclosed separately for individual, external mounting. 72 | www.gea.com 96215-10.2014-Gb Subject to change without notice Two-stage GEA Bock Compressors Special features Refrigeration circuit with two-stage compressor Schematic diagram 22 21 20 19 15 18 17 16 TC 14 13 24 23 FUA FUE 12 1 2 2 LP 3 TC LP MP 4 1 HP 4 5 3 8 6 7 9 10 11 Explanations Compressor 1 2 Cylinder LP-stage 3 Intermediate pressure chamber MP 4 Intermediate pressure line MP 5 Cylinder HP-stage Subcooler* 6 7 Reinjection valve* 8 Sight glass 1* 9 Sight glass 2* 10 Solenoid valve* 11 Filter drier* 12 Vibration damper, pressure line 13 Oil separator 14 Non-return valve Condenser 15 16 Refrigerant receiver 96215-10.2014-Gb Subject to change without notice 17 Filter drier Solenoid valve 18 Sight glass 19 Expansion valve (evaporator) 20 Evaporator 21 Liquid separator 22 Vibration damper, suction line 23 Filter suction line 24 LP = MP = HP = FUE= FUA= Low pressure Medium pressure High pressure Liquid subcooler, inlet Liquid subcooler, outlet * Components for subcooling system not supplied as standard www.gea.com | 73 Two-stage GEA Bock Compressors Operating limits Subcooling temperature Defined with the help of the diagram by approximately calculating the subcooling temperature arising in the relevant operating conditions (to/tc). Subcooling temperature calculation diagram for the intermediate cooler outlet tU (°C) tU (°C) 20 20 R404A/R507 10 R410A 10 0 °C tC = 5 C 0° tC = 4 C 0° tC = 3 C 0° tC = 2 0 -10 0 -10 -20 -20 -30 -70 -50 -60 -40 -30 to (°C) -30 0 °C tC = 4 C 0° tC = 3 0 °C tC = 2 -60 -50 -40 to (°C) tU (°C) 20 R22 tU = Subcooling temperature at the 10 0 -10 -20 -30 -60 intermediate cooler outlet (FUA) tO = Evaporation temperature °C 60 tC = °C 50 = tC °C 40 tC = °C 30 tC = °C 20 tC = -50 74 | www.gea.com -40 -30 to (°C) 96215-10.2014-Gb Subject to change without notice Two-stage GEA Bock Compressors Operating limits Operating limits R404A/R507 R410A tc (°C) tc (°C) 60 46 58 50 40 40 30 30 20 ? toh<10K ? toh<10K -70 -60 -50 -40 -30 to (°C) 20 -65 -60 -55 -50 -45 -40 to (°C) 1 2 R22 3 tc (°C) 4 66 Application range 60 50 Evaporating temperature (°C) Condensing temperature (°C) ∆tOh 40 30 20 tO tC Max. permissible operating pressure (LP/MP/HP)1): 19/19/28 bar ? toh<10K -60 -50 -40 Suction gas superheat (K) -30 -20 to (°C) 1) LP = low pressure MP = medium pressure HP = high pressure Notes Operating limits Performance data Compressor operation is possible within the limits shown on the The stated performance values are based on 10 K suction gas superheat with liquid subcooling, operating at 50 Hz. application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. Performance data were compiled for R404A and R507. The base values are the data for R404A. Conversion factor für 60 Hz = 1,2 Performance data for other operating points, see GEA Bock software 96215-10.2014-Gb Subject to change without notice www.gea.com | 75 Two-stage GEA Bock Compressors R404A/R507 Type Performance data Performance data Cond. Cooling capacity QO [W] Power consumption Pe [kW] temp. Evaporating temperature °C °C 30 HGZX7/1620-4 40 50 30 HGZX7/1860-4 40 50 30 HGZX7/2110-4 40 50 Q P Q P Q P Q P Q P Q P Q P Q P Q P -30 -35 -40 -45 -50 -55 -60 -65 -70 34869 21,17 33437 23,42 28471 19,41 27315 21,42 25860 23,49 32694 22,29 31367 24,60 29696 26,98 37191 25,36 35681 27,98 33780 30,69 23098 17,63 22181 19,40 20950 21,24 26525 20,24 25471 22,28 24057 24,39 30173 23,03 28974 25,34 27366 27,75 18628 15,84 17910 17,39 16866 19,02 21391 18,18 20567 19,97 19367 21,84 24334 20,69 23396 22,72 22031 24,84 14936 14,05 14380 15,41 13484 16,84 17152 16,14 16514 17,70 15484 19,33 19511 18,36 18785 20,13 17614 21,99 11899 12,31 11467 13,48 10680 14,72 13665 14,13 13169 15,48 12265 16,90 15544 16,08 14980 17,61 13952 19,23 9394 10,61 9047 11,61 8332 12,68 10787 12,19 10390 13,34 9568 14,56 12271 13,86 11819 15,17 10884 16,57 7296 8,99 6997 9,84 6315 10,75 8378 10,32 8035 11,30 7252 12,35 9530 11,74 9140 12,85 8249 14,04 5482 7,46 5192 8,17 40042 24,31 38397 26,90 45550 27,66 43679 30,60 R410A Type Performance data Cooling capacity QO [W] HGZX7/1860-4 HGZX7/2110-4 50 30 50 30 50 76 | www.gea.com 7160 9,74 6782 10,67 Power consumption Pe [kW] Evaporating temperature °C °C 30 6294 8,56 5962 9,38 50 Hz • Cond. temp. HGZX7/1620-4 50 Hz • -35 Q P Q P Q P Q P Q P Q P -40 -45 -50 -55 -60 -65 25354 22,89 19967 20,80 19131 22,87 22859 23,89 21959 26,26 26003 27,17 24980 29,87 15285 18,67 14630 20,63 17530 21,44 16774 23,68 19941 24,39 19082 26,94 11396 16,43 10868 18,25 13136 18,87 12508 20,96 14943 21,46 14229 23,84 8385 14,00 7930 15,68 9614 16,08 9101 18,00 10937 18,29 10352 20,48 29182 26,28 33195 29,90 96215-10.2014-Gb Subject to change without notice Two-stage GEA Bock Compressors R22 Type Performance data Performance data Cond. Cooling capacity QO [W] temp. HGZ7/1620-4 40 50 60 30 HGZ7/1860-4 40 50 60 30 HGZ7/2110-4 40 50 60 Power consumption Pe [kW] Evaporating temperature °C °C 30 50 Hz • Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P Q P -30 -35 -40 -45 -50 -55 -60 29711 18,26 29059 20,23 28355 22,30 27598 24,47 30088 20,97 33296 23,23 32434 25,60 31503 28,09 38811 23,86 37960 26,43 37040 29,13 36050 31,96 24214 16,81 23630 18,52 22992 20,33 22302 22,25 27881 19,31 27181 21,27 26411 23,35 25572 25,54 31632 21,96 30868 24,20 30035 26,56 29133 29,06 19448 15,40 18930 16,86 18360 18,41 17736 20,07 22408 17,69 21800 19,36 21122 21,14 20375 23,04 25406 20,12 24729 22,02 23984 24,05 23169 26,21 15365 14,03 14914 15,23 14411 16,53 13854 17,93 17669 16,11 17153 17,49 16567 18,98 15912 20,59 20072 18,33 19483 19,89 18825 21,59 18097 23,42 11921 12,70 11537 13,64 11100 14,69 9070 11,41 8753 12,10 6765 10,16 13664 14,58 13240 15,67 12746 16,68 10393 13,10 10061 13,89 7855 11,67 15573 16,59 15071 17,82 14500 19,18 11848 14,91 11433 15,80 8837 13,27 2 3 Performance data 50 Hz relative to 10 K suction gas superheat with liquid subcooling 96215-10.2014-Gb Subject to change without notice 1 4 www.gea.com | 77 Two-stage GEA Bock Compressors HGZ Number of cylinders Type HGZX7/1620-4 R404A HGZX7/1620-4 R410A HGZ7/1620-4 R22 HGZX7/1860-4 R404A HGZX7/1860-4 R410A HGZ7/1860-4 R22 HGZX7/2110-4 R404A HGZX7/2110-4 R410A HGZ7/2110-4 R22 * PW = Technical data Displacement Electrical data 50 Hz 60 Hz (1450 rpm) (1740 rpm) LP LP HP Voltage HP 1 m³/h m³/h 6 93,70 / 46,90 112,50 / 56,20 3 6 107,60 / 53,80 129,10 / 64,60 6 122,40 / 61,20 146,90 / 73,50 Part Winding, motors for part winding start 1 = 1. part winding Max. working current 2 A * PW 1+2 Max. power consumption 2 Weight Oil charge Starting current (rotor locked) 2 kW A * PW1 / PW 1+2 kg Ltr. 50 27,0 185 / 278 294 4,5 3 55 30,0 185 / 278 291 4,5 3 65 36,0 191 / 286 289 4,5 2 = 2. part winding LP = low pressure HP= high pressure Oil sump heater 230V -1- 50/60 Hz 140 W (option) Permanently set version, installation in immersion sleeve Explanations: 1 Tolerance (± 10%) relates to the mean value of the voltage range. Other voltages and current types on request. 2 --The specifications for max. power consumption apply for 50 Hz operation. For 60 Hz operation, the specifications have to be multiplied by the factor 1.2. The max. working current remains unchanged. --Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches: Service category AC3 78 | www.gea.com 3 380-420 V ∆/ YYY - 3 - 50 Hz PW 440-480 V ∆/ YYY - 3 - 60 Hz PW PW = Part Winding, motors for part winding start (no start unloaders required) Winding ratios: 60% / 40% 96215-10.2014-Gb Subject to change without notice Two-stage GEA Bock Compressors HGZ7 - Series A2 Dimensions and connections Liquid subcooler with accessories supplied separately DV A W X A1 SV B1 189 X ca.230 15,5 137 139 ca.285 472 ca.825 576 ca.635 A3 B P Z D L C E H D1 K O 4xØ11 Q Z ÖV F J1 290 340 ca.630 1 R 2 3 4 HGZ7 - Option Liquid subcooler with complete accessories directly mounted onto the compressor J1 1 Liquid subcooler with accessories Dimensions in mm Centre of gravity 96215-10.2014-Gb Subject to change without notice 2 Oil service valve 3 Oil pressure safety switch - Connections see page 80 - Rigid fixing without anti-vibration pad - Dimensions for view X see page 81 www.gea.com | 79 Two-stage GEA Bock Compressors Connections Dimensions and connections Connections DV Discharge line Ø 35 mm / 1 3/8 " J1 Oil sump heater M 22 x 1,5 SV Suction line Ø 54 mm / 2 1/8 " K Sight glass 3 hole M 6 FUE Liquid subcooler IN Ø 16 mm - 5/8 " L Connection thermal protection thermostat 1 /8 " NPTF FUA Liquid subcooler OUT Ø 16 mm - 5/8 " L1 Thermal protection thermostat 1 /8 " NPTF A Connection suction side, not lockable 1 /8 " NPTF N Filter drier Ø 12 mm A1 Connection suction side, lockable 7 /16 " UNF O Connection oil level regulator A2 Connection intermediate pressure, not lockable 1 /8 " NPTF ÖV A3 Connection intermediate pressure, not lockable 1 /4 " NPTF ÖV1 Oil service valve B Connection discharge side, not lockable 1 B1 Connection discharge side, lockable 7 C Connection oil pressure safety switch OIL 7 D Connection oil pressure safety switch LP 7 D1 Connection oil return from oil separator 1 E Connection oil pressure gauge 7 F Oil drain FS Sight glass Liquid line H Oil charge plug 1 Connection oil service valve /4 " NPTF 1) 1 7 /16 " UNF /8 " NPTF P Connection oil pressure differential sensor M 20 x 1,5 /16 " UNF Q Connection oil temperature sensor 1 /16 " UNF R Connection equalizer for injection valve /16 " UNF R1 Equalizer for injection valve Ø 6 mm /4 " NPTF T Solenoid valve Ø 12 mm /16 " UNF U Reinjection valve dependent on refrigerant Ø 12 mm M 22 x 1,5 V Oil pressure safety switch MP 54 - Ø 12 mm W M 22 x 1,5 X Connection refrigerant injection Connection for Schrader valve for intermediate pressure manometer /8 " NPTF 1) 7 /16 " UNF M 22 x 1,5 7 /16 " UNF 1 Dimensions see view X see page 81 80 | www.gea.com 96215-10.2014-Gb Subject to change without notice Two-stage GEA Bock Compressors Dimensions and connections View X Possibility to connect to oil level regulator 12 12 4° 4° 12 4° Three-hole connection for oil level regulator make ESK, AC+R, CARLY (3x M6, 10 deep) 4° 12 Ø 47,6 Dimensions in mm 1 2 3 4 96215-10.2014-Gb Subject to change without notice www.gea.com | 81 Two-stage GEA Bock Compressors Scope of supply Scope of supply Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start 380-420 V ∆/YYY - 3 - 50 Hz 440-480 V ∆/YYY - 3 - 60 Hz Single-section compressor housing with hermetically integrated electric motor Cylinder design in W form, LP/HP stage ratio 2:1 1 Intermediate pressure line mounted and insulated 2 Winding protection with PTC sensors and MP10 electronic motor protection Oil pump 3 Oil pump cover with screw connection for oil differential pressure sensor (∆p switch Kriwan make) 4 Direct connection possibility for oil level regulators ESK, AC+R or CARLY Oil charge: HGZ: FUCHS Reniso SP46 HGZX: FUCHS Reniso Triton SE55 5 Three sight glasses Decompression valve 6 7 Suction and discharge line shut off valve Inert gas charge 4 anti-vibration pads enclosed 1 2 3 4 5 6 7 82 | www.gea.com 96215-10.2014-Gb Subject to change without notice Two-stage GEA Bock Compressors Accessories Accessories 1 Liquid subcooler, reinjection valve, solenoid valve 230 V - 1 - 50/60 Hz, two sight glasses, filter drier, supplied separately for individual, external installation. Assembly is for the function of the compressor mandatory. 2 Liquid subcooler, reinjection valve, solenoid valve 230 V - 1 - 50/60 Hz, two sight glasses, filter drier, directly mounted onto the compressor, fully assembled and insulated with pipes ready for connection 3 Oil sump heater 220-240 V - 1 - 50/60 Hz, 140 W 4 Thermal protection thermostat (PTC sensor) 230 V - 1 - 50/60 Hz 5 Oil pressure safety switch MP 54, 230 V - 1 - 50/60 Hz, IP20 1) 6 Oil differential pressure sensor (∆p-switch Kriwan make) 220-240 V - 1 - 50/60 Hz 1) 7 Oil service valve 8 GEA Bock Compressor Management BCM2000 including oil pressure control (∆p-switch Kriwan make) 6 , oil temperature control (NTC), thermal protection thermostat (PTC) per cylinder cover 4 Special voltage and/or frequency (on request) 1) enclosed package 1 2 1 2 3 3 4 4 5 7 8 96215-10.2014-Gb Subject to change without notice 6 www.gea.com | 83 Service - Made by GEA Bock Training and workshops GEA Bock on the Internet 86 87 Semi-hermetic GEA Bock Compressors Service - Made by GEA Bock Because you're never done learning GEA Bock training and workshops on compressors Many years ago, GEA Bock intensified its commitment in the area of customer training. Overview of training events offered: And so we offer a comprehensive array of attractive training - GEA Bock Practitioners' Workshop events, from two-day practitioners' workshops in Frickenhausen to - Training tailored to your individual needs afterwork workshops throughout Germany. Regardless of the type - Training for your entire staff of training you are interested in. - Training on your premises Three things are characteristic of all GEA Bock training: - The captivating way that the training director Peter Spies carries out the events For additional questions or advice, please contact our training director: - The strong practice orientation of the training events, and - The fact that all training events from GEA Bock are offered as a free service Peter Spies Telephone +49 70 22 / 94 54-157 Fax +49 70 22 / 94 54-137 Email: Peter.Spies@gea.com 86 | www.gea.com 96215-10.2014-Gb Subject to change without notice Semi-hermetic GEA Bock Compressors Service - Made by GEA Bock 1 2 3 4 96215-10.2014-Gb Subject to change without notice www.gea.com | 87 We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity © GEA Group AG. All rights reserved. – 96215-10.2014-Gb, Subject to change without notice, Copyright GEA Bock GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX® Europe 600 index. GEA Refrigeration Technologies GEA Bock GmbH Benzstraße 7, 72636 Frickenhausen, Germany Phone: +49 7022 9454-0, Fax: +49 7022 9454-137 refrigeration@gea.com, www.gea.com 88 | www.gea.com 96215-10.2014-Gb Subject to change without notice