INS# 902-TL5-04
1718 W. Fullerton Ave
Chicago, IL 60614
Tel: 773-770-1195
Fax: 773-935-5613
www.purelighting.com
info@purelighting.com
Installation Instructions For
TruLine .5 24VDC
© 2015 Pure Lighting. All Rights Reserved.
IMPORTANT INFORMATION
- This fixture is wall or ceiling mount.
- This instruction shows a typical installation.
SAVE THESE INSTRUCTIONS!
Section One: Standard Installation
Install the Junction Box and Take-Up Box
A
VERTICAL
ORIENTATION
HORIZONTAL
ORIENTATION
JUNCTION
BOX
ADJUSTABLE
MOUNTING BAR
JUNCTION
BOX
1
1
MOUNTING
BRACKET
PHILLIPS
SCREW
MOUNTING
BRACKET
PHILLIPS
SCREW
NOTE: This installation requires two junction boxes for each length of channel to be installed. One will be used for electrical power and the other
will be used to take up excess LED strip.
1: Mount each adjustable mounting bar to one side of the junction box (mounts to any side of the housing depending on the
orientation of the channel) and secure them with the mounting brackets and two Phillips screws provided.
B
ION
CT
L
NE
E
DIR
AN
CH
CHANNEL DIRECTION
TABS
2: Two tabs (highlighted in RED)will need to be removed from the junction box mounting plate in the direction the channel will be
mounted. Use pliers to bend and remove tabs. Remove the opposite-facing tabs from the take-up box.
C
JUNCTION
BOX 2
JUNCTION
BOX 1
JUNCTION BOX OPENINGS MUST BE ALIGNED IN CENTER
TO INSTALL CHANNEL CORRECTLY
ASSEMBLED
LENGTH
3: Determine channel mounting location. Measure total assembled channel length to determine junction box installation location.
Junction box openings MUST be aligned center-to-center.
1
C
D
#8 SCREW
STUD
3
4
JUNCTION BOX
CONDUIT
STUD
5
JUNCTION
BOX
2
ADJUSTABLE
MOUNTING BAR
ADJUSTABLE MOUNTING BAR
NOTE: The adjustable mounting bars mount to studs that
are spaced 13" to 24" apart.
4: Place the adjustable mounting bars between the studs. Make
sure the lips on the adjustable mounting bars are against the
studs. Secure the adjustable bars to the studs with the eight
#8 screws.
5: Remove a knockout to install the power line conduit to the
power supply junction box.
6: Install the conduit and run the low voltage 24V DC power
wires coming from the remote power supply to the
junction box.
7: Refer to the instruction provided with the power supply
along with the wiring diagram for proper wiring.
E
4"
1-1/8"
DRYWALL
8: Mark a 4" x 1-1/8" rectangle to the drywall where each
junction box opening will be located .
9: Cut out the marked squares using a 6" fixed jab saw
or other cutting tool.
10: Mount the drywall to the studs.
E
4"
9
1-1/8"
8: Mark a 4" x 1-1/8" rectangle to the drywall where each
junction box opening will be located.
9: Cut out the marked square(s) and install the drywall.
F
DRYWALL
DRYWALL
POWER FEED
JUNCTION BOX
EXCESS SOFT STRIP
JUNCTION BOX
11
12
10
1-1/8"
END CAP
TRAP DOOR FRAME
10: For the Power Feed Junction Box: Secure the
end cap & trap door frame with the 4-40 screw, and
make any reference marks that are needed.
11: For the Excess Soft Strip Junction Box: Secure the
end cap to the junction box with the 4-40 screw, and
make any reference marks that are needed.
G
JUNCTION BOX
15
END CAP
12: Cut out the drywall between the junction boxes for the
channel to be installed to.
13: Remove the end cap and trap door frame from the power
feed junction box.
14: Connect the red power supply (24VDC+) wires to power
wire red strip wire with a wire nut inside the electrical box.
15: Connect the black power supply (24VDC-) wires to black
strip wire with a wire nut inside the electrical box.
16: Place the wire nut connections inside junction box.
14
POWER
WIRE
2
H
17: Mark the location to the studs, for future reference.
STUD
17
MARKING
17
I
JUNCTION
BOX
JOINER
SET SCREW
DRYWALL
TRAP DOOR FRAME
CHANNEL
18: Secure the trap door frame to the channel by inserting a
joiner halfway into the trap door frame and tightening the set
screws.
19: Then insert the channel onto the joiner and secure the
remaining set screws.
J
DRYWALL
19: Using the mark locations on the drywall, carefully make a
hole to each side of the channel using the square drill bit
with counter sink provided.
STUD
MARKING
COUNTER SINK
HOLE
19
CHANNEL
20: Secure the channel to the wall using the #6 X 1-5/8"
square trim screw with the square recess bit provided.
19
NOTE: Make sure screw head is flush with the channel.
6 X 1-5/8 SQ
TRIM SCREW
20
CLOSE UP
SQUARE
DRILL BIT
K
CHANNEL
DRYWALL
12" COMPOUND
KNIFE
21
1/2" BLUE
TAPE
NOTE: Test the product, before any plaster work is done.
NOTE: If plastering, make sure that the lens is installed in the
channel and the blue tape is not removed to protect the channel.
21: Use a 12" compound knife for a smooth compound spread.
Sand and finish the drywall before removing the lens.
3
L
22: Remove lens from the channel.
END CAP
23: Clean the area inside the channel where the soft strip LED
will be installed.
POWER WIRE
24
24: Push the power wire into the end cap.
POWER
JUNCTION BOX
25: Secure end cap using the #4-40 screw to the power
junction box.
25
END CAP
M
#4-40 SCREW
POWER WIRE
SOFT STRIP
26
26: Push the soft strip male end onto the soft strip power wire.
N
27: Carefully remove the backing from the LED soft strip,
make sure not to remove the tape from the soft strip.
Firmly press down the adhesive portion of the soft strip
onto the channel surface while removing the rest of the
backing, making sure there are no air bubbles that can
cause surface irregularities.
SOFT STRIP
27
PAPER
BACKING
SOFT STRIP
EXCESS SOFT
STRIP END CAP
28
28: OPTIONAL: Trim the soft strip on the dashed cuttable
section, place the excess soft strip inside the junction box.
IO
CHANNEL
29
29: Remove the tape from the lens and snap lens into
the channel.
LENS
GENERAL WIRING DIAGRAM
LIGHTOLIER:
ZP600FAM120
CONTROLLER
PSB-96W-010-24VDC
+24VDC
INPUT
120VAC
TRULINE CHANNEL
4 WIRES FOR
0-10V DIMMING
4