Power Electronics Chapter 2 AC to DC Converters (Rectifiers) Power Electronics Outline 2.1 Single-phase controlled rectifier 2.2 Three-phase controlled rectifier 2.3 Effect of transformer leakage inductance on rectifier circuits 2.4 Capacitor-filtered uncontrolled rectifier 2.5 Harmonics and power factor of rectifier circuits 2.6 High power controlled rectifier 2.7 Inverter mode operation of rectifier circuit 2.8 Thyristor-DC motor system 2.9 Realization of phase-control in rectifier circuits 2 Power Electronics 2.1 Single-phase controlled (controllable) rectifier 2.1.1 Single-phase half-wave controlled rectifier 2.1.2 Single-phase bridge fully-controlled rectifier 2.1.3 Single-phase full-wave controlled rectifier 2.1.4 Single-phase bridge half-controlled rectifier 3 Power Electronics 2.1.1 Single-phase half-wave controlled rectifier u2 Resistive load b) VT T u1 uVT u2 0 ug ωt1 π 2π c) ud R ωt 0 ud id d) 0 α ωt θ ωt uVT e) a) Ud = 1 2π π ∫α 2U 2 sin ω td (ω t ) = 0 2U 2 1 + cos α (1 + cos α ) = 0.45U 2 2π 2 ωt (2-1) Half-wave, single-pulse Triggering delay angle, delay angle, firing angle 4 Power Electronics 2.1.1 Single-phase half-wave controlled rectifier Inductive (resistor-inductor) load u2 VT T id u1 0 π ωt1 ωt 2π ug uVT a) b) u2 c) ωt 0 ud ud + + d) ωt 0 α id e) 0 θ ωt uVT f) 0 ωt 5 Power Electronics Basic thought process of time-domain analysis for power electronic circuits The time-domain behavior of a power electronic circuit is actually the combination of consecutive transients of the different linear circuits when the power semiconductor devices are in different states. VT VT L L u2 u2 R R b) a) d id + Ri d = L dt 2U 2 sin ω t (2-2) ωt = α ,id= 0 R − (ωt −α ) 2U2 2U2 sin(α −ϕ)e ωL + sin(ωt −ϕ) id = − Z Z (2-3) 6 Power Electronics Single-phase half-wave controlled rectifier with freewheeling diode u2 Inductive load (L is large enough) VT T i VD R u VT a) u1 u2 I dVT = O ud L − α 2π I I VT = π ∫α I 2 d ωt π −α Id 2π Id d) R O iVT (2-5) d d (ω t ) = ωt O id ωt Id e) O iVD (2-6) 1 2π ωt1 c) ud VDR π b) id π-α π+α ωt R f) ωt O uVT (2-7) g) (2-8) ωt O Maximum forward voltage, maximum reverse voltage Disadvantages: – Only single pulse in one line cycle – DC component in the transformer current 7 Resistive load ud id T i2 VT 3 VT 1 b) ud(id) 0 α id a π α ωt uVT 1,4 ud u2 R c) b VT 4 u1 VT2 Power Electronics 2.1.2 Single-phase bridge fully-controlled rectifier 0 i2 ωt 0 ωt d) a) For thyristor: maximum forward voltage, maximum reverse voltage Advantages: – 2 pulses in one line cycle – No DC component in the transformer current 8 Power Electronics 2.1.2 Single-phase bridge fullycontrolled rectifier Resistive load Average output (rectified) voltage Ud = π 1 π ∫α 2U 2 sinωtd(ωt ) = 1 + cosα 2 2U 2 1 + cosα = 0.9U 2 2 2 π (2-9) Average output current Id = U d 2 2U 2 1 + cos α U 1 + cos α = = 0 .9 2 R πR R 2 2 (2-10) For thyristor I dVT = I VT = U 2 1 + cos α 1 I d = 0 . 45 R 2 2 1 2π π ∫α ( U 2U 2 sin ωt ) 2 d (ωt ) = 2 R 2R (2-11) π −α 1 sin 2α + π 2π (2-12) For transformer I = I2 = 1 π π ∫α ( U 2U 2 sin ωt ) 2 d (ωt ) = 2 R R π −α 1 sin 2α + π 2π (2-13) 9 T u1 i2 u2 ωt O id ud VT3 VT1 Inductive load (L is large enough) ωt O Id id a ud u2 L iVT O ωt Id 1,4 iVT O Id 2,3 b O i2 R VT4 VT2 Power Electronics 2.1.2 Single-phase bridge fully-controlled rectifier uVT O Id a) 1 π +α π ∫α 2U 2 sinωtd(ωt ) = ωt ωt Id 1,4 ωt O Ud = ωt b) 2 2 π U 2 cosα = 0.9U 2 cosα (2-15) Commutation Thyristor voltages and currents Transformer current 10 Power Electronics Electro-motive-force (EMF) load With resistor id ud E R ud E O α θ δ ωt id Id ωt O a) b) Discontinuous current id 11 Power Electronics Electro-motive-force (EMF) load With resistor and inductor When L is large enough, the output voltage and current waveforms are the same as ordinary inductive load. When L is at a critical value ud α δ 0 θ =π E π ωt id O 2 2U 2 −3 U 2 L= = 2 . 87 × 10 πω I dmin I dmin ωt (2-17) 12 Power Electronics 2.1.3 Single-phase full-wave controlled rectifier i1 u1 T ud VT1 u2 u2 VT 2 ud O α R i 1 ωt ωt O a) b) Transformer with center tap Comparison with single-phase bridge fully-controlled rectifier 13 u2 a u id ud 2 VD4 b VDR T VT 2 i2 VT 1 b) VD3 Power Electronics 2.1.4 Single-phase bridge half-controlled rectifier ωt O ud α ωt L O id R iVTO iVD1 Id iVTO iVD 2 π−α 4 Id ωt 3 iVDO R O i2 O Half-control Comparison with fully-controlled rectifier Additional freewheeling diode Id Id ωt π−α ωt α Id ωt ωt Id 14 VD3 VT1 T load VD4 u2 VT2 Power Electronics Another single-phase bridge half-controlled rectifier Comparison with previous circuit: – No need for additional freewheeling diode – Isolation is necessary between the drive circuits of the two thyristors 15 Power Electronics Summary of some important points in analysis When analyzing a thyristor circuit, start from a diode circuit with the same topology. The behavior of the diode circuit is exactly the same as the thyristor circuit when firing angle is 0. A power electronic circuit can be considered as different linear circuits when the power semiconductor devices are in different states. The time-domain behavior of the power electronic circuit is actually the combination of consecutive transients of the different linear circuits. Take different principle when dealing with different load – For resistive load: current waveform of a resistor is the same as the voltage waveform – For inductive load with a large inductor: the inductor current can be considered constant 16 Power Electronics 2.2 Three-phase controlled (controllable) rectifier 2.2.1 Three-phase half-wave controlled rectifier (the basic circuit among three-phase rectifiers) 2.2.2 Three-phase bridge fully-controlled rectifier (the most widely used circuit among three-phase rectifiers) 17 Power Electronics 2.2.1 Three-phase half-wave controlled rectifier Resistive load, α = 0º u2 O ωt1 T VT1 VT2 VT3 ud R id ua ub ωt2 uc ωt3 ωt uG O ud ωt O iVT ωt O uVT ωt O ωt 1 1 Common-cathode connection Natural commutation point uab uac 18 Power Electronics Resistive load, α = 30º u2 ua ub uc ωt O T VT1 VT2 VT3 ud uG ωt O ud O iVT ωt1 ωt 1 R id O uVT ωt O ωt 1 uac uab uac 19 Power Electronics Resistive load, α = 60º u2 O T ua ub uc ωt VT1 ud R VT2 uG VT3 O ud id O iVT ωt ωt 1 O ωt 20 When α ≤ 30º, load current id is continuous. 1 Ud = 2π 3 5π +α 6 ∫π 6 +α 2U 2 sin ω td (ω t ) = 3 6 U 2 cos α = 1 .17U 2 cos α 2π (2-18) When α > 30º, load current id is discontinuous. 1 Ud = 2π 3 π ∫π α 6 + 2U2 sinωtd (ωt ) = 3 2 ⎡ π π ⎡ ⎤ ⎤ U2 ⎢1 + cos( + α )⎥ = 0.675⎢1 + cos( + α )⎥ 2π 6 6 ⎣ ⎦ ⎣ ⎦ (2-19) 1.2 1.17 Average load current Ud Id = R (2-20) Ud/U2 Power Electronics Resistive load, quantitative analysis 0.8 1 3 0.4 Thyristor voltages 2 0 30 60 90 α/(° ) 120 150 1- resistor load 2- inductor load 3- resistor-inductor load 21 Power Electronics Inductive load, L is large enough ua ud O T u2 a b VT2 c VT1 uc ωt α ia L eL ud ub id R VT3 O ib ωt O ic ωt O id ωt O uVT ωt 1 Load current id is always continuous. Ud 1 = 2π 3 5π +α 6 ∫π 6 +α 2 U 2 sin ω td (ω t ) = O uac ωt uac uab 3 6 U 2 cos α = 1 . 17 U 2 cos α 2π (2-18) Thyristor voltage and currents, transformer current I VT 1 (2 23) I = = 0.368 I d (2-24) I 2 = I VT = I d = 0.577I d VT(AV) 1.57 3 U FM =U RM = 2 . 45 U 2 (2-25) 22 Power Electronics 2.2.2 Three-phase bridge fully-controlled rectifier Circuit diagram d1 VT1 T id ia a n VT 4 VT 6 VT3 VT 5 b c VT load ud 2 d2 Common-cathode group and common-anode group of thyristors Numbering of the 6 thyristors indicates the trigger sequence. 23 Power Electronics Resistive load, α = 0º u2 α = 0°ua ud1 ub uc O ω t1 ωt ud2 u2L ud Ⅰ Ⅱ uab uac Ⅲ Ⅳ Ⅴ Ⅵ ubc uba uca ucb uab uac ωt O iVT 1 O uVT uab uac ubc uba uca ucb uab uac ωt 1 ωt O uab uac 24 Power Electronics Resistive load, α = 30º ud1 α = 30°ua O ud2 ud ub uc ωt1 ωt Ⅰ Ⅱ uab uac Ⅲ Ⅳ ubc uba Ⅴ Ⅵ uca ucb uab uac ωt O uVT 1 uab uac ubc uba uca ucb uab uac ωt O ia uab uac ωt O 25 Power Electronics Resistive load, α = 60º ud1 α = 60° ua ub uc ωt 1 ωt O ud2 ud Ⅰ Ⅱ Ⅲ Ⅳ Ⅴ Ⅵ uab uac ubc uba uca ucb uab uac ωt O uVT 1 uac uac ωt O uab 26 Power Electronics Resistive load, α = 90º ud1 ua ub uc ua ub ωt O ud2 ud O uab uac ubc uba uca ucb uab uac ubc uba ωt id O iVT ωt O ia ωt O ωt 1 27 Power Electronics Inductive load, α = 0º u2 α = 0° ua ud1 ub uc O ωt1 ud2 u2L ud ωt Ⅰ Ⅱ Ⅲ Ⅳ Ⅴ Ⅵ uab uac ubc uba uca ucb uab uac ωt O id O iVT ωt O ωt 1 28 Power Electronics Inductive load, α = 30º ud1 α = 30°u a ub uc O ωt 1 ud2 ud O ωt Ⅰ Ⅱ Ⅲ Ⅳ Ⅴ Ⅵ uab uac ubc uba uca ucb uab uac ωt id O ia ωt O ωt 29 Power Electronics Inductive load, α = 90º α = 90° ud1 ud uc ua ωt 1 O ud2 ub ωt Ⅰ Ⅱ Ⅲ Ⅳ Ⅴ Ⅵ uab uac ubc uba uca ucb uab uac ωt O uVT 1 uac uac ωt O uab 30 Quantitative analysis Power Electronics Average output voltage Ud = 1 π 2π +α 3 ∫π 3 6U 2 sin ω td (ω t ) = 2 .34U 2 cos α +α (2-26) 3 For resistive load, When a > 60º, load current id is discontinuous. 3 π π ⎤ ⎡ U d = ∫π 6U 2 sin ω td (ω t ) = 2 .34U 2 ⎢1 + cos( + α ) ⎥ (2-27) π 3 +α 3 ⎦ ⎣ Average output current (load current) Id = Ud R (2-20) Transformer current I2 = 1 ⎛ 2 2 2 ⎞ 2 ⎜ I d × π + (− I d ) × π ⎟ = 2π ⎝ 3 3 ⎠ 2π I d = 0.816 I d 3 (2-28) Thyristor voltage and current – Same as three-phase half-wave rectifier EMF load, L is large enough – All the same as inductive load except the calculation of average output current Id = U d − E R (2-29) 31 Power Electronics 2.3 Effect of transformer leakage inductance on rectifier circuits T a ik b c R ud α ub ua LB LB LB ud ia VT1 ib VT2 ic VT3 L uc ωt O id O ic ia γ ib ic ia Id ωt In practical, the transformer leakage inductance has to be taken into account. Commutation between thyristors thus can not happen instantly, but with a commutation process. 32 Power Electronics Commutation process analysis Circulating current ik during commutation ub-ua = 2·LB·dia/dt ik: 0 Id ia = Id-ik : Id 0 ib = ik Id : 0 Commutation angle Output voltage during commutation dik dik ua + ub ud = ua + LB = ub − LB = dt dt 2 (2-30) 33 Power Electronics Quantitative calculation Reduction of average output voltage due to the commutation process dik 1 α +γ + 56π 3 α +γ + 56π (ub − ud )d(ωt ) = ∫ 5π [ub − (ub − LB )]d(ωt ) ∆Ud = 5π ∫ + α 2π / 3 6 2π α + 6 dt 3 α +γ + 56π dik 3 Id 3 X BId d(ωt ) = ∫ ωLBdik = = ∫ 5π LB 0 + α 2π 6 dt 2π 2π (2-31) Calculation of commutation angle cos α − cos( α + γ ) = – Id – XB ,Χ ,Χ 2X BId (2-36) 6U 2 – For Α ≤ 90o , Α , Χ 34 Power Electronics Summary of the effect on rectifier circuits Circuits Singlephase full wave ∆U d cosα − cos(α + γ ) X π B Id Id X B 2U 2 Threephase halfwave Singlephase bridge 2X B π 2I d X B 2U 2 Id 3X B Id 2π 2X B I d 6U 2 Threephase bridge 3X B π 2X B 6U Id m-pulse recfifier mX B Id 2π I I d 2 2U X d 2 ① B sin ② π m Conclusions – Commutation process actually provides additional working states of the circuit. – di/dt of the thyristor current is reduced. – The average output voltage is reduced. – Positive du/dt – Notching in the AC side voltage 35 Power Electronics 2.4 Capacitor-filtered uncontrolled (uncontrollable) rectifier Emphasis of previous sections – Controlled rectifier, inductive load Uncontrolled rectifier: diodes instead of thyristors Wide applications of capacitor-filtered uncontrolled rectifier – AC-DC-AC frequency converter – Uninterruptible power supply – Switching power supply 2.4.1 Capacitor-filtered single-phase uncontrolled rectifier 2.4.2 Capacitor-filtered three-phase uncontrolled rectifier 36 Power Electronics 2.4.1 Capacitor-filtered single-phase uncontrolled rectifier Single-phase bridge, RC load id VD1 i2 u1 VD3 iC ud + u2 VD2 VD4 a) i,ud i iR C ud R 0 θ π 2π ωt δ b) 37 Power Electronics 2.4.1 Capacitor-filtered single-phase uncontrolled rectifier Single-phase bridge, RLC load id u2 L + uL VD3 iC + ud VD2 VD4 VD1 i2 u1 i2,u2,ud iR a) ud i2 R C u2 δ 0 π θ ωt b) 38 Power Electronics 2.4.2 Capacitor-filtered three-phase uncontrolled rectifier Three-phase bridge, RC load ud u ab u uac d VD1 VD3 VD5 T ia a b c VD4 VD6 VD2 a) ia id iC iR ud + C δ 0 θ π 3 π ωt R id ωt O b) 39 Power Electronics 2.4.2 Capacitor-filtered three-phase uncontrolled rectifier Three-phase bridge, RC load Waveform when ωRC≤1.732 ia ia O ωt O id id O ωt O a)ωRC= 3 ωt ωt b)ωRC< 3 40 Power Electronics 2.4.2 Capacitor-filtered three-phase uncontrolled rectifier Three-phase bridge, RLC load ia VD 1VD 3VD 5 T O id ia iC iR u d+ C a b c R ia ωt b) O ωt VD 4VD 6VD 2 a) c) 41 Power Electronics 2.5 Harmonics and power factor of rectifier circuits Originating of harmonics and power factor issues in rectifier circuits – Harmonics: working in switching states—nonlinear – Power factor: firing delay angle causes phase delay Harmful effects of harmonics and low power factor Standards to limit harmonics and power factor 2.5.1 Basic concepts of harmonics and reactive power 2.5.2 AC side harmonics and power factor of controlled rectifiers with inductive load 2.5.3 AC side harmonics and power factor of capacitor-filtered uncontrolled rectifiers 2.5.4 Harmonic analysis of output voltage and current 42 Power Electronics 2.5.1 Basic concepts of harmonics and reactive power For pure sinusoidal waveform u (t ) = 2U sin(ωt + ϕ u ) (2-54) For periodic non-sinusoidal waveform ∞ or u (ωt ) = ao + ∑ (an cos nωt + bn sin nωt ) (2-55) u (ωt ) = ao + ∑ cn sin( nωt + ϕn ) (2-56) n =1 ∞ n =1 where cn = an 2 + bn 2 an = cn sin ϕ ϕn = arctan( an / bn) bn = cn cos ϕ Fundamental component Harmonic components (harmonics) 43 Power Electronics Harmonics-related specifications Take current harmonics as examples Content of nth harmonics In HRI n = × 100% I1 (2-57) In is the effective (RMS) value of nth harmonics. I1 is the effective (RMS) value of fundamental component. Total harmonic distortion THDi = Ih × 100% I1 (2-58) Ih is the total effective (RMS) value of all the harmonic components. 44 Power Electronics Definition of power and power factor For sinusoidal circuits Active power 1 P= 2π ∫ 2π 0 uid (ω t ) = UI cos ϕ (2-59) Reactive power Q=U I sinϕ (2-61) Apparent power Power factor S=UI (2-60) S 2 = P2 + Q2 (2-63) λ = P S λ =cos ϕ (2-62) (2-64) 45 Power Electronics Definition of power and power factor For non-sinusoidal circuits Active power P=U I1 cosϕ1 (2-65) Power factor P UI1 cosϕ1 I1 (2-66) = = cosϕ1 = ν cosϕ1 S UI I Distortion factor (fundamental-component factor) λ= ν =I1 / I Displacement factor (power factor of fundamental component) λ1 = cosϕ1 Definition of reactive power is still in dispute. 46 Power Electronics Review of the reactive power concept The reactive power Q does not lead to net transmission of energy between the source and load. When Q ≠ 0, the rms current and apparent power are greater than the minimum amount necessary to transmit the average power P. Inductor: current lags voltage by 90°, hence displacement factor is zero. The alternate storing and releasing of energy in an inductor leads to current flow and nonzero apparent power, but P = 0. Just as resistors consume real (average) power P, inductors can be viewed as consumers of reactive power Q. Capacitor: current leads voltage by 90°, hence displacement factor is zero. Capacitors supply reactive power Q. They are often placed in the utility power distribution system near inductive loads. If Q supplied by capacitor is equal to Q consumed by inductor, then the net current (flowing from the source into the capacitor-inductive-load combination) is in phase with the voltage, leading to unity power factor and minimum rms current magnitude. 47 Single-phase bridge fully-controlled rectifier u2 u1 ud a ud u2 b ωt O VT3 i2 L ωt O Id id R VT4 T VT1 id VT2 Power Electronics 2.5.2 AC side harmonics and power factor of controlled rectifiers with inductive load iV T O ωt Id 1,4 iV T O Id 2,3 O i2 a) uVT O Id ωt ωt ωt Id 1,4 ωt O b) 48 Power Electronics AC side current harmonics of single-phase bridge fully-controlled rectifier with inductive load 4 1 1 i2 = I d (sin ω t + sin 3ω t + sin 5ω t + " ) π 5 3 4 1 = Id ∑ sin n ω t = ∑ 2 I n sin n ω t π n = 1 , 3 , 5 ," n n = 1 , 3 , 5 ," (2-72) where In = 2 2Id nπ n=1,3,5,… (2-73) Conclusions – Only odd order harmonics exist – In ∝ 1/n – In / I1 = 1/n 49 Power Electronics Power factor of single-phase bridge fullycontrolled rectifier with inductive load Distortion factor I1 2 2 ν= = ≈ 0.9 I π (2-75) Displacement factor λ1 = cosϕ 1 = cosα (2-76) I1 2 2 λ = νλ1 = cosϕ 1 = cosα ≈ 0.9 cosα I π (2-77) Power factor 50 Power Electronics Three-phase bridge fully-controlled rectifier ud1 α = 30°u a ub uc O ωt 1 ud2 ud O ωt Ⅰ Ⅱ Ⅲ Ⅳ Ⅴ Ⅵ uab uac ubc uba uca ucb uab uac ωt id O ia ωt O ωt 51 Power Electronics AC side current harmonics of three-phase bridge fully-controlled rectifier with inductive load 1 1 1 1 I d [sinωt − sin 5ωt − sin 7ωt + sin11ωt + sin13ωt − "] π 13 11 7 5 2 3 2 3 1 = I d sinωt + I d ∑ (−1)k sin nωt = 2I1 sinωt + ∑ (−1)k 2I n sin nωt π π n n=6 k ±1 n=6 k ±1 ia = 2 3 k =1, 2,3" where ⎧ k =1, 2,3" 6 = I Id ⎪1 ⎪ π ⎨ ⎪ I = 6 I , n = 6k ± 1, k = 1,2,3," ⎪⎩ n nπ d (2-79) (2-80) Conclusions – Only 6k±1 order harmonics exist (k is positive integer) – In ∝ 1/n – In / I1 = 1/n 52 Power Electronics Power factor of three-phase bridge fully-controlled rectifier with inductive load Distortion factor I1 3 ν = = ≈ 0.955 I π (2-81) Displacement factor λ1 = cosϕ 1 = cosα (2-82) Power factor I1 3 λ = νλ1 = cos ϕ 1 = cos α ≈ 0.955 cos α I π (2-83) 53 Power Electronics 2.5.3 AC side harmonics and power factor of capacitor-filtered uncontrolled rectifiers Situation is a little complicated than rectifiers with inductive load. Some conclusions that are easy to remember: – Only odd order harmonics exist in single-phase circuit, and only 6k±1 (k is positive integer) order harmonics exist in three-phase circuit. – Magnitude of harmonics decreases as harmonic order increases. – Harmonics increases and power factor decreases as capacitor increases. – Harmonics decreases and power factor increases as inductor increases. 54 Power Electronics 2.5.4 Harmonic analysis of output voltage and current u d0 = U d0 + ∞ ∑b n = mk n cos n ω t ud ∞ 2 cos k π ⎡ ⎤ cos n ω t ⎥ = U d0 ⎢1 − ∑ 2 ⎣ n = mk n − 1 ⎦ 2 U2 (2-85) where m π U d0 = 2U 2 bn = − 2 cos k π U d0 (2-87) 2 n −1 π sin m (2-86) π π mO m 2π m ωt Output voltage of m-pulse rectifier when α = 0º 55 Power Electronics Ripple factor in the output voltage Output voltage ripple factor U R γ u = U d0 (2-88) where UR is the total RMS value of all the harmonic components in the output voltage UR = ∞ ∑ U n2 = U 2 − U d02 (2-89) n = mk and U is the total RMS value of the output voltage Ripple factors for rectifiers with different number of pulses m 2 3 6 12 ∞ γu(%) 48.2 18.27 4.18 0.994 0 56 Power Electronics Harmonics in the output current id = I d + ∞ ∑d n = mk n cos(nωt − ϕ n ) (2-92) where U d0 − E Id = R bn dn = = zn (2-93) bn R + ( nω L ) 2 nω L ϕ n = arctan R 2 (2-94) (2-95) 57 Power Electronics Conclusions for α = 0º Only mk (k is positive integer) order harmonics exist in the output voltage and current of m-pulse rectifiers Magnitude of harmonics decreases as harmonic order increases when m is constant. The order number of the lowest harmonics increases as m increases. The corresponding magnitude of the lowest harmonics decreases accordingly. 58 Quantitative harmonic analysis of output voltage and current is very complicated for α ≠ 0º. As an example, for 3-phase bridge fully-controlled rectifier ud = U d + ∞ ∑c n=6k n n=6 0.3 2 U2L cn Power Electronics For α ≠ 0º cos( n ω t + θ n ) 0.2 n=12 0.1 n=18 0 30 60 90 120 150 180 α/(°) (2-96) 59 Power Electronics 2.6 High power controlled rectifier 2.6.1 Double-star controlled rectifier 2.6.2 Connection of multiple rectifiers 60 Waveforms When α = 0º Circuit ud1 ua ub uc ωt O T a b ia iP n n2 LP n1 c' u d VT2 b' VT6 VT4 VT1 VT3 1I 6 d id uc' ua' uc' ub' ia' R ωt ωt O L a' 1I 2 d c O ud2 VT5 Power Electronics 2.6.1 Double-star controlled rectifier 1I 2 d 1I 6 d O Difference from 6-phase half-wave rectifier ωt 61 Power Electronics VT1 Effect of interphase reactor (inductor, transformer) ud1,ud2 u ' b ua uc' ub ua' uc ub' 1 u 2 P n2- iP ua ub' ud2 ud n LP + - +n 1 L ud1 R VT6 a) O ωt1 ωt 。 up b) 60 ωt O 。 360 u p = u d2 − u d1 u d = u d2 (2-97) 1 1 1 − u p = u d1 + U p = ( u d1 + u d2 ) (2-98) 2 2 2 62 Power Electronics Quantitative analysis when α = 0º ud1 = 2 1 3 6U 2 1 [1 + cos 3ωt − cos 6ωt + cos 9ωt − ⋅ ⋅ ⋅] 4 35 40 2π (2-99) 3 6U 2 1 2 1 [1 + cos 3(ω t − 60°) − cos 6(ω t − 60°) + cos 9(ω t − 60°) − ⋅⋅⋅] 2π 4 35 40 3 6U 2 1 2 1 [1 − cos 3ω t − cos 6ω t − cos 9ω t − ⋅⋅⋅] = (2-100) 2π 4 35 40 ud2 = up = 3 6U 2 1 1 [ − cos 3ωt − cos 9ωt − ⋅ ⋅ ⋅] 2π 2 20 3 6U 2 2 ud = [1 − cos 6ωt − ⋅ ⋅ ⋅] 2π 35 (2-101) (2-102) 63 Power Electronics Waveforms when α > 0º 。 ud α = 30 u u ' a c O ud Ud = 1.17U 2 cos α O ud O α = 60。 u ' c α = 90。 u ' c ub ua' uc ub' ωt ub ua' uc ub' ωt ub ua' uc ub' ωt 64 Power Electronics Comparison with 3-phase half-wave rectifier and 3-phase bridge rectifier Voltage output capability – Same as 3-phase half-wave rectifier – Half of 3-phase bridge rectifier Current output capability – Twice of 3-phase half-wave rectifier – Twice of 3-phase bridge rectifier Applications Low voltage and high current situations 65 Power Electronics 2.6.2 Connection of multiple rectifiers To increase the output capacity Connection of multiple rectifiers Larger output voltage: series connection Larger output current: parallel connection To improve the AC side current waveform and DC side voltage waveform Power Electronics Phase-shift connection of multiple rectifiers Parallel connection 1 2 LP VT T c1 b1 a1 L c2 b2 a2 M 12-pulse rectifier realized by paralleled 3-phase bridge rectifiers 67 Power Electronics iA ▲ Phase-shift connection of multiple rectifiers Series connection i a1 a1 I id Id a) 1 0 0 u a1b1 A ia1 ▲ b1 c1 I ia2 L * ' iab2 ud C II 30 °lagging B c2 ▲ i ab2 * b2 Id 2 I 3 d ωt 3 3 Id 2 3 3 Id ωt 0 iA 3 (1+ R u a2b2 II 360° ωt 1 I 3 d c) a2 * iab2 b) 0 1 180° 2 3 3 )Id d) 0 3 3 Id (1+ 12-pulse rectifier realized by series 3-phase bridge rectifiers 3 3 ωt )Id 68 Power Electronics Quantitative analysis of 12-pulse rectifier Voltage – Average output voltage Parallel connection: U d = 2.34U 2 cos α Series connection: U d = 4.68U 2 cos α – Output voltage harmonics Only 12m harmonics exist Input (AC side) current harmonics – Only 12k±1 harmonics exist Connection of more 3-phase bridge rectifiers – Three: 18-pulse rectifier (20º phase difference) – Four: 24-pulse rectifier (15º phase difference) 69 VT13 VT14 VT23 VT33 VT24 VT11 VT34 u2 VT21 u2 VT22 i VT31 u2 VT12 Id VT32 Power Electronics Sequential control of multiple series-connected rectifiers ud Ⅰ L Ⅱ O α π+α b) ud i load Id 2Id Ⅲ c) a) Circuit and waveforms of series-connected three single-phase bridge rectifiers 70 Power Electronics 2.7 Inverter mode operation of rectifiers Review of DC generator-motor system EG − EM Id = R∑ EM − EG Id = R∑ should be avoided 71 Power Electronics Inverter mode operation of rectifiers Rectifier and inverter mode operation of single-phase full-wave converter VT VT 1 1 0 u10 iVT 1 u20 VT 2 2 iVT 2 ud α u10 u20 1 1 L R id ud iVT 1 0 VT 2 Energy + M EM u10 L id ud Energy 2 iVT 2 ud u20 u10 R M EM + u10 Ud>EM ωt O ωt O Ud<EM id id=iVT +iVT 1 2 iVT iVT 1 2 iVT O a) Ud − EG Id = R∑ 1 Id ωt id α id=iVT +iVT iVT iVT 1 2 O 2 iVT 1 2 b) Id = Id ωt EM − Ud R∑ 72 Power Electronics Necessary conditions for the inverter mode operation of controlled rectifiers There must be DC EMF in the load and the direction of the DC EMF must be enabling current flow in thyristors. (In other word EM must be negative if taking the ordinary output voltage direction as positive.) α > 90º so that the output voltage Ud is also negative. EM > Ud 73 Power Electronics Inverter mode operation of 3-phase bridge rectifier u2 ua ub uc ua ub uc ua ub uc ua ub ωt O β =π 3 ud uab uac ubc uba uca β = π4 ucb uab uac ubc uba uca β = π6 ucb uab uac ubc uba uca ucb uab uac ubc ω t 1 ω t 2 ω t3 ωt O β =π 3 β = π4 β = π6 Inversion angle (extinction angle) β α + β =180º 74 Power Electronics Inversion failure and minimum inversion angle Possible reasons of inversion failures – Malfunction of triggering circuit – Failure in thyristors – Sudden dropout of AC source voltage – Insufficient margin for commutation of thyristors Minimum inversion angle (extinction angle) βmin=δ +γ+θ′ (2-109) a b c iVT 1 iVT 2 LB VT 1 LB VT2 LB VT L id 3 iVT ud 3 M EM + o ub ua ud uc ua ub p O id iVT 3 O β γ β <γ β γ β >γ α iVT 1 iVT 2 ωt iVT 3 iVT 1 ωt 75 Power Electronics 2.8 Thyristor-DC motor system 2.8.1 Rectifier mode of operation 2.8.2 Inverter mode of operation 2.8.3 Reversible DC motor drive system (four-quadrant operation) 76 Power Electronics 2.8.1 Rectifier mode of operation Waveforms and equations ua ud ub U d = E M + R ∑ Id + ∆ U (2-112) where 3 XB R ∑ = RB + RM + 2π (for 3-phase half-wave) uc ud Ud E idR ωt O α id O ic ia ib ic ωt Waveforms of 3-phase half-wave rectifier with DC motor load 77 Power Electronics Speed-torque (mechanic) characteristic when load current is continuous E M = C en (2-113) For 3-phase half-wave Ud = 1.17U 2 cos α 3X I (RB+RM+ 2πB ) Cd e n E M = 1 .17U 2 cos α − R ∑ Id − ∆ U a1 (2-114) a2 1 .17U 2 cos α R ∑ Id + ∆ U n= − Ce Ce (2-115) For 3-phase bridge 2.34U 2 cos α R ∑ − n= Id (2-116) Ce Ce a3 a1<a2<a3 O Id For 3-phase half-wave 78 Power Electronics Speed-torque (mechanic) characteristic when load current is discontinuous EMF at no load (taking 3-phase half-wave as example) For α ≤ 60º E0 = 2U 2 For α > 60º E0 = E E0 ( 2U2) E0' (0.585U2) 2U 2 cos(α − 60 D ) Idmin O discontinuouts mode continuous mode Id For 3-phase half-wave 79 Power Electronics Speed-torque (mechanic) characteristic when load current is discontinuous For different α The point of EMF at no load is raised up. E E0 boundary a1 a2 a3 a4 The droop rate becomes steer. (softer than the continuous mode) a5 discontinuous mode continuous mode O Id For 3-phase half-wave (α1< α2 < α3 ≤ 60º, α5 > α4 > 60º) 80 n – are just the same as in the rectifier mode of operation except that Ud, EM and n become negative. E.g., in 3-phase half-wave EM = 1.17U 2 cos α − R ∑ Id − ∆U rectifier mode α1 α2 α3 α4 α =β = π 2 (2-114) n= 1 .17U 2 cos α R ∑ Id + ∆ U − Ce Ce – Or in another form (2-115) E M = − (U d 0 cos β + Id R ∑) (2-122) n=− 1 Ce U d 0 cos β + IdR ∑ (2-123) α increasing Equations Id β4 β3 β2 inverter mode β increasing Power Electronics 2.8.2 Inverter mode of operation β1 Speed-torque characteristic of a DC motor fed by a thyristor rectifier circuit 81 Power Electronics a b c converter 1 2.8.3 Reversible DC motor drive system (4-quadrant operation) +n converter 2 inverting converter 1 rectifying Id Id + L converter 1 M EM + EM M - AC AC source source Energy Udβ - converter2 converter1 + Energy Udα forward braking(regenerating) converter 2 -T Back-to-back connection of two 3phase bridge circuits Id converter 1 EM M + - Energy Udα converter2 forward motoring O converter 2 rectifying + M E M - converter 1 inverting AC AC source source + converter2 converter1 - Id Energy + +T Udβ M EM + converter2 reverse braking(regenerating) reverse motoring -n 82 co n v erter 2 n co n v erter 1 α1 β '2 α3 β '4 α '= β '= π2 α '4 α '3 α '2 α '1 α increasing α2 β '3 α4 α = β = π2 Id β4 β3 β2 α 1 = β ' 1 ; α '1 = β 1 α 2 = β ' 2 ; α '2 = β 2 β1 β increasing β 'increasing β '1 α 'increasing Power Electronics 4-quadrant speed-torque characteristic of Reversible DC motor drive system 83 Power Electronics Power Electronics Supplement: Gate Triggering Control Circuit for Thyristor Rectifiers 84 Power Electronics 2.9 Gate triggering control circuit for thyristor rectifiers Object How to timely generate triggering pulses with adjustable phase delay angle Constitution Synchronous circuit Saw-tooth ramp generating and phase shifting Pulse generating Integrated gate triggering control circuits are very widely used in practice. 85 Power Electronics A typical gate triggering control circuit R15 VD11~VD14 220V C7 + C 6 VD15 36V VD7 +15V RP2 VS R3 A V1 R1 TS R VD1 VD2 R4 R7 C2 V 2 R5 C1 R2 R6 VD9 C5 R16 V7 V4 R17 R8 VD6 +15V R18 R14 V5 R10 VD8 TP R13 I1c Q uts C3 VD4 V3 R12 R11 R9 B C3 VD10 V8 V6 VD5 up RP1 uco -15V Disable XY -15V 86 Electronics Power Power Electronics Waveforms of the typical gate triggering control circuit 87 Power Electronics How to get synchronous voltage for the gate triggering control circuit of each thyristor uA uB uC UAB Ua Usa TS TR -Usb -Usc Usb Ub D,y 5-11 D,y 11 ua ub uc - usa - usc - usb - usb - usa - usc Uc Usc -U sa For the typical circuit on page 20, the synchronous voltage of the gate triggering control circuit for each thyristor should be lagging 180º to the corresponding phase voltage ofyy that thyristor. 88