Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services Fieldbus Interfaces / Field Distributors for Controlling MOVI-SWITCH® Edition 12/2006 11543019 / EN Manual SEW-EURODRIVE – Driving the world Contents 1 Applicable Components ................................................................................... 5 2 System Description........................................................................................... 6 2.1 MOVI-SWITCH® on fieldbus and power bus ............................................ 6 3 Important Information ....................................................................................... 8 4 Safety Notes .................................................................................................... 10 4.1 Safety notes for MOVI-SWITCH® drives................................................. 10 4.2 Additional safety notes for field distributors............................................. 10 5 Index of Changes ............................................................................................ 11 5.1 Changes to the previous version............................................................. 11 6 Unit Design ...................................................................................................... 12 6.1 Fieldbus interfaces .................................................................................. 12 6.2 Unit designation for fieldbus interfaces .................................................. 14 6.3 Field distributor ....................................................................................... 15 6.4 Unit designations for field distributors ..................................................... 17 7 Mechanical Installation ................................................................................... 18 7.1 Installation instructions............................................................................ 18 7.2 Tightening torques .................................................................................. 19 7.3 MF.. fieldbus interfaces ........................................................................... 21 7.4 Field distributor ....................................................................................... 24 8 Electrical Installation ...................................................................................... 26 8.1 Installation planning taking EMC aspects into account ........................... 26 8.2 Installation instructions for fieldbus interfaces, field distributors ............. 27 9 PROFIBUS Connection .................................................................................. 32 9.1 MFZ21 connection ................................................................................. 32 9.2 Connection of MFZ23W field distributor with MFP.................................. 33 9.3 Connection of MFZ26W.. field distributor with MFP................................ 35 9.4 Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces .... 37 9.5 Bus connection with optional connection technology.............................. 38 10 Connection with InterBus............................................................................... 40 10.1 Connection of InterBus with copper line.................................................. 40 10.2 Connection of InterBus with fiber-optic cable.......................................... 47 11 Connection with DeviceNet ............................................................................ 52 11.1 DeviceNet connection capabilities .......................................................... 52 11.2 MFZ31 connection (in combination with DeviceNet) .............................. 53 11.3 Connection of MFZ33W field distributor with MFD.................................. 54 12 Connection with CANopen ............................................................................. 56 12.1 CANopen connection capabilities ........................................................... 56 12.2 Connection of MFZ31 (in combination with CANopen) ........................... 57 12.3 Connection of MFZ33W field distributor with MFO... .............................. 58 13 Connection with AS-interface ........................................................................ 60 13.1 AS-interface cable connection ................................................................ 60 13.2 Connection with double pick-off .............................................................. 61 13.3 Connection with single pick-off and 24 V loop ........................................ 63 14 Connection of MFZ.1 Connection Module with MOVI-SWITCH® ................ 65 14.1 Connection example 2 x MOVI-SWITCH®-1E with MF.. ........................ 65 14.2 Connection example MOVI-SWITCH®-2S/CB0 with MF.. ...................... 67 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 3 Contents 15 Connection of Field Distributors MFZ.3W / MFZ26W.. with MOVI-SWITCH®................................................................................................ 69 15.1 Hybrid cable ............................................................................................ 69 15.2 Assignment ASAW.................................................................................. 70 15.3 Unassigned inputs/outputs on the field distributor ................................. 71 16 Startup with PROFIBUS .................................................................................. 72 16.1 Startup procedure ................................................................................... 72 16.2 Configuration (project planning) of PROFIBUS master........................... 74 17 Startup with MFI.. InterBus Interface (Copper Line) .................................... 75 17.1 Startup procedure ................................................................................... 75 17.2 Setting the DIP switches ......................................................................... 76 17.3 Configuring the InterBus master (project planning)................................. 77 18 Startup with MFI.. InterBus Interface (Fiber-optic cable)............................. 78 18.1 Startup procedure ................................................................................... 78 18.2 Setting the DIP switches ......................................................................... 78 18.3 Configuring the InterBus master (project planning)................................. 79 19 Startup with DeviceNet ................................................................................... 80 19.1 Startup procedure ................................................................................... 80 19.2 Setting DeviceNet address (MAC ID) and baud rate .............................. 81 19.3 Setting the process data length and I/O enable ...................................... 82 19.4 Configuration (project planning) for DeviceNet master ........................... 83 19.5 Network startup using RSNetWorx ......................................................... 84 20 Startup with CANopen .................................................................................... 87 20.1 Startup procedure ................................................................................... 87 20.2 Setting the CANopen address ................................................................ 87 20.3 Setting the CANopen baud rate .............................................................. 88 20.4 Setting the process data length and I/O enable ...................................... 88 20.5 Configuration (project planning) for CANopen master ............................ 89 21 Startup with AS-Interface ............................................................................... 90 21.1 Startup procedure ................................................................................... 90 21.2 Assigning the AS-interface address via an addressing device ............... 91 22 Controlling MOVI-SWITCH® using Fieldbus ................................................. 92 22.1 Principle .................................................................................................. 92 22.2 Control via I/O byte or I/O word (MFP, MFI, MFD, MFO)........................ 92 22.3 Control using function module 11 (with MFK..) ....................................... 94 23 Technical Data ................................................................................................. 96 23.1 Technical data for the MFP.. PROFIBUS interface................................. 96 23.2 Technical data for InterBus interface MFI21, MFI22, MFI32 (copper line) ................................................................................. 97 23.3 Technical data for the InterBus interface MFI23, MFI33 (fiber-optic cable) .................................................................................... 98 23.4 Technical data for the MFD.. DeviceNet interface .................................. 99 23.5 Technical data for MFO.. CANopen interface ....................................... 100 23.6 Technical data for the MFK.. AS-interface interface ............................. 101 23.7 Technical data for field distributors ....................................................... 102 4 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Applicable Components 1 1 Applicable Components This manual applies to the following products: Connection of module ..Z.1. with fieldbus interface for controlling MOVI-SWITCH® PROFIBUS MFP21D/Z21D MFP21D/Z21D InterBus (copper) MFI21A/Z11A MFI22A/Z11A InterBus (FOC) – MFI23F/Z11A DeviceNet MFD21A/Z31A MFD22A/Z31A CANopen MFO21A/Z31A MFO22A/31A AS-interface MFK21A/Z61A MFK22A/Z61A ..Z.3W field distributor with fieldbus interface for controlling MOVI-SWITCH® PROFIBUS MFP21D/Z23W MFP22D/Z23W InterBus (copper) MFI21A/Z13W MFI22A/Z13W – MFI23F/Z13W InterBus (FOC) DeviceNet MFD21A/Z33W MFD22A/Z33W CANopen MFO21A/Z33W MFO22A/Z33W AS-interface MFK21A/Z63W MFK22A/Z63W ..Z26W field distributor with fieldbus interface for controlling MOVI-SWITCH® PROFIBUS MFP21D/Z26W/AF. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® MFP22D/Z26W/AF. 5 System Description MOVI-SWITCH® on fieldbus and power bus 2 2 System Description 2.1 MOVI-SWITCH® on fieldbus and power bus MOVI-SWITCH® MOVI-SWITCH® is a compact and heavy-duty gearmotor for power ratings up to 3 kW with integrated switching and protection functions. Versions are available with an electronic star bridge connector for one direction of rotation, or with a reversing starter with contact. If the drive is permanently connected to the power supply, it is switched on/off using DC 24 V control signals. Usually, the control transfers these signals to decentralized I/O components via fieldbus communication. A thermal winding monitoring function with evaluation and brake management is integrated into the drive unit so that the number of required I/O points is kept to a minimum. MF.. fieldbus interfaces SEW-EURODRIVE fieldbus interfaces support communication via all commercial fieldbus systems: PROFIBUS, InterBus, CANopen, DeviceNet and AS-interface are available. The fieldbus interfaces are based on a module terminal box with connecting terminals and a plug-in fieldbus module. These interfaces can be installed directly onto MOVISWITCH® or they can be mounted separately. The MOVI-SWITCH® gearmotors are connected to the bus using terminals; additional sensors or actuators can be connected to the bus either using terminals or plug connectors, depending on the version. MF../Z.3W, MF../Z26W.. field distributors MF../Z.3W and MF../Z26W.. field distributors have been specifically designed for connecting MOVI-SWITCH® and provide an efficient means of connecting the drives to the supply system, the DC 24 V control voltage and the fieldbus. The units are based on bus interface technology with additional connection technology for power distribution. The field distributor is installed close to the motor, which facilitates decentralized installation. SEW-EURODRIVE offers suitable hybrid cables to complete the system. The hybrid cable combines control signal and power supply connections in a single cable sheath to connect MOVI-SWITCH® units to field distributors. It is supplied as a prefabricated cable with a plug-in connection. 6 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® System Description MOVI-SWITCH® on fieldbus and power bus Examples 2 The following figures show installation examples with MOVI-SWITCH® and fieldbus interfaces/field distributors: MF../Z.1 MF../Z.1 [1] [2] [1] [2] 1xI/1xO 1xI/1xO 1xI/2xO [3] [3] MOVI-SWITCH MSW-1E 2xI MOVI-SWITCH MSW-1E MOVI-SWITCH MSW-2S-CB0 3xI 60428AXX MF../Z.3W MF../Z26W.. [1] [2] [3] [1] [2] [3] [4] MOVI-SWITCH MSW-1E 3xI [4] 1x0 MOVI-SWITCH MSW-1E 3xI 1x0 60429AXX [1] Communication [2] 24 V supply [3] Power supply [4] Hybrid cable Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 7 Important Information MOVI-SWITCH® on fieldbus and power bus 3 3 Important Information Safety and warning instructions Always observe the safety and warning information in this documentation. Electrical hazard Possible consequences: Severe or fatal injuries Hazard Possible consequences: Severe or fatal injuries Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment. Tips and useful information For fault-free operation and maintaining the right to claim under guarantee, you must adhere to the information in the operating instructions. It is therefore imperative that you read the operating instructions before you start operating the drive. These operating instructions contain vital service information and should be kept in close proximity to the drive. 8 Further applicable documents • "MOVI-SWITCH®" operating instructions • "PROFIBUS Interfaces and Field Distributors" manual, "InterBus Interfaces and Field Distributors" manual, "DeviceNet/CANopen Interfaces and Field Distributors" manual or "AS-Interfaces and Field Distributors" manual (depending on the bus system used). Designated use • MOVI-SWITCH® drives are intended for industrial systems. They comply with applicable standards and regulations and meet the requirements of the Low Voltage Directive 73/23/EEC. • Technical data and information on approved conditions on site can be found on the nameplate and in these operating instructions. • Observation of this information is obligatory. • Do not start up the unit (operate in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the end product categorically conforms to Machinery Directive 98/37/EC (with reference to EN 60204). Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Important Information MOVI-SWITCH® on fieldbus and power bus Operating environment Waste disposal 3 The following uses are forbidden unless measures are taken to secure the unit for this purpose: • Use in explosion-proof areas • Use in areas containing harmful oils, acids, gases, vapors, dust, radiation, etc. • Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 • Use in applications in which the MOVI-SWITCH® control section administers safety functions itself (without master safety systems) to ensure the safety of machines and personnel This product consists of: • Iron • Aluminum • Copper • Plastic • Electronic components Dispose of all components in accordance with applicable regulations. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 9 Safety Notes Safety notes for MOVI-SWITCH® drives 4 4 Safety Notes 4.1 Safety notes for MOVI-SWITCH® drives • Never install or operate damaged products. In the event of damage, submit a complaint to the shipping company immediately. • Only electrical specialists with the appropriate accident prevention training are allowed to perform installation, startup and service work. These specialists must comply with legal regulations (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) when performing this work. • In addition, preventive measures and protection devices must comply with legal regulations (for example, EN 60204 or EN 50178). Required preventive measures: Grounding the MOVI-SWITCH® and field distributor. 4.2 The unit meets all requirements for safe isolation of power and electronic connections in accordance with EN 50178. All connected circuits must also satisfy the requirements for safe disconnection. • Disconnect the MOVI-SWITCH® from the power supply before removing the terminal box cover/MOVI-SWITCH® control unit. • The terminal box must remain closed during operation, i.e. the terminal box cover/MOVI-SWITCH® control unit must be installed. • Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Removing the cause of this problem or performing a reset can result in the motor restarting on its own. If this is not permitted for safety reasons, disconnect MOVISWITCH® from the power supply if a malfunction occurs. • Danger of burns: the MOVI-SWITCH® surface temperature can exceed 60 °C during operation. Additional safety notes for field distributors MFZ.3. MFZ26W.. 10 • • Disconnect the unit from the power supply before removing the bus module or the motor connector. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. • The bus module and the connector of the hybrid cable must be connected and screwed on to the field distributor during operation. • Disconnect the unit from the power supply before removing the bus module or the motor connector. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. • Caution: The switch only disconnects the MOVIMOT® unit from the power supply. The terminals of the field distributor are still connected to the power supply after activating the maintenance switch. • The bus module and the connector of the hybrid cable must be connected and screwed on to the field distributor during operation. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Index of Changes Changes to the previous version 5 Index of Changes 5.1 Changes to the previous version 5 The following section lists the main revisions made to the individual sections of the 05/2004 edition of this manual, part number 11286512 (EN). Applicable components • New table: "Field distributor ..Z26W" System description • Section "MOVI-SWITCH® on fieldbus and power bus" Safety notes • – New installation example with "MF…/Z26W.. field distributor" Section "Additional safety notes for field distributors" – New section "MFZ26W.." Index of changes • Unit design • New section "Index of Changes" Section "Field Distributors" – New section "MFP../Z26W.. field distributor" • Section "Unit designation of field distributors" – New section "Example: MFP../Z26W.. field distributor" Mechanical installation • New section "Tightening torques" • Section "Field Distributors" – New section "Installing the MFP../Z.6... field distributor" Electrical installation • PROFIBUS connection • New section "Connection of MFZ26W.. field distributor with MFP" • New section "Connection of MF.. fieldbus interface inputs/outputs (I/O)" • New section "Bus connection with optional connection technology" Connection of field distributors MFZ.3W, MFZ26W.. with MOVI-SWITCH® • Section "Hybrid cables", overview amended • Section "Unassigned inputs/outputs on the field distributor" amended Technical data • Section "Technical data for field distributor" Section "Installation instructions for fieldbus interfaces, field distributors" – New section "Notes about the PE connection" – New section "Additional connection options for the MFZ26W.. field distributor" – New section "Technical data for MF../Z26W.." Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 11 Unit Design Fieldbus interfaces 6 6 Unit Design 6.1 Fieldbus interfaces MF.21 fieldbus interface 1 2 50353AXX 1 2 Diagnostic LEDs Diagnostics interface (under the screw plug) MF.22 fieldbus interface 4 3 1 2 60687AXX 1 2 3 4 12 Diagnostic LEDs Diagnostics interface (under the screw plug) M12 connection sockets Status LED Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Unit Design Fieldbus interfaces Underside of module (all MF.. variants) 6 1 2 3 01802CDE 1 2 3 Unit design of MFZ.1. connection module Connection to connection module DIP switches (depend on variant) Gasket 2 1 3 5 4 3 3 4 6 06169AXX 1 2 3 4 5 6 Terminal strip (X20) Isolated terminal block for 24 V through-wiring (Important: do not use for shielding.) M20 cable gland M12 cable gland Grounding terminal For DeviceNet and CANopen: Micro-style connector/M12 connector (X11) For AS-interface: AS-interface M12 connector (X11) The scope of delivery includes two EMC cable glands. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 13 Unit Design Unit designation for fieldbus interfaces 6 6.2 Unit designation for fieldbus interfaces MFP 21 D/Z21 D Variant Connection module: Z11 = for InterBus Z21 = for PROFIBUS Z31 = for DeviceNet and CANopen Z61 = for AS-interface Variant 21 = 4 x I / 2 x O 22 = 4 x I / 2 x O 23 = 4 x I / 2 x O MFI.. MFP.. MFD.. MFO.. MFK.. 14 = = = = = (connection via terminals) (connection via plug connector and terminals) (FOC rugged line, for InterBus only) InterBus PROFIBUS DeviceNet CANopen AS-interface Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Unit Design Field distributor 6.3 6 Field distributor MF.../Z.3W field distributors [6] [7] [10] [1] [9] [1] [4] [2] [2] [8] [3] [3] [4] [4] [5] 53963AXX 1 2 3 4 5 6 7 8 9 10 2 x M16 x 1.5 (scope of delivery includes two EMC cable glands) 2 x M25 x 1.5 2 x M20 x 1.5 Equipotential bonding connection Socket for connecting hybrid cable to MOVI-SWITCH® (X9) Terminals for fieldbus connection (X20) Terminals for 24 V connection (X21) Terminals for power supply and PE connection (X1) For DeviceNet and CANopen: Micro-style connector/M12 connector (X11) For AS-interface: AS-interface M12 connector (X11) Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 15 6 Unit Design Field distributor MFP../Z26W.. field distributor 1 2 3 4 5 6 7 2 8 60430AXX 1 2 3 Socket for connecting hybrid cable to MOVI-SWITCH® (X9) Equipotential bonding connection Maintenance switch with line protection (triple lock, color: black/red) Ø 5...Ø 8 mm I ON 4 5 6 7 8 16 0 OFF 0 OFF I ON 03546AXX Terminals for power supply and PE connection (X1) 2 x M25 x 1.5 Terminals for bus, sensor, actuator and 24 V connections (X20) 6 x M20 x 1.5 (scope of delivery includes two EMC cable glands) Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Unit Design Unit designations for field distributors 6.4 6 Unit designations for field distributors Example of the MF.../Z.3W field distributor MFP21D/Z23W Connection module Z13 = for InterBus Z23 = for PROFIBUS Z33 = for DeviceNet and CANopen Z63 = for AS-interface Fieldbus interface MFI.. = InterBus MFP.. = PROFIBUS MFD.. = DeviceNet MFO.. = CANopen MFK.. = AS-interface Example of the MFP.../Z26W.. field distributor MFP21D/Z26W/AF0 Connection technology AF0 = Metric cable entry AF2 = Plug connector for PROFIBUS Connection module Z26W = for PROFIBUS Design 21 = 4 x I / 2 x O (connection via terminals) 22 = 4 x I / 2 x O (connection via plug connector and terminals) Fieldbus interface MFP.. = PROFIBUS Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 17 Mechanical Installation Installation instructions 7 7 Mechanical Installation 7.1 Installation instructions On delivery, field distributors are provided with transport protection for the plug connector of the outgoing motor connection (hybrid cable). This only guarantees enclosure IP40. To obtain the specified enclosure, remove the transportation protection and install and fasten the appropriate mating connector. Assembly Installation in damp locations or outdoors 18 • Fieldbus interfaces/field distributors must only be mounted on a level, vibration-proof and torsionally rigid support structure. • Use M5-sized screws and suitable washers for attaching the MFZ.3 field distributor. Tighten the screws with a torque wrench (permitted tightening torque 2.8 to 3.1 Nm (25...27 lb.in)). • Installing the MFZ26W.. field distributor you will need M6-sized screws with matching washers. Tighten the screws with a torque wrench (permitted tightening torque 3.1 to 3.5 Nm (27...31 lb.in)). • Use suitable screw fittings for the cables (use reducing adaptors if necessary). • Use screw plugs to seal any cable entries and M12 connection sockets that are not in use. • Route the cable using a drip loop if the cable entry is located on the side of the unit. • Check the sealing surfaces before reassembling the bus module/terminal box cover. Clean the surfaces if necessary. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Mechanical Installation Tightening torques 7.2 7 Tightening torques Fieldbus interfaces/terminal box cover: 60689AXX Tighten the screws on the fieldbus interfaces or terminal box cover using 2.5 Nm (22 lb.in) working diagonally across. Blanking plug cable entries 57672AXX Tighten blanking plugs using 2.5 Nm (22 lb.in). Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 19 7 Mechanical Installation Tightening torques EMC cable glands 60710AXX Tighten the EMC cable glands supplied by SEW-EURODRIVE using the following torques: Screw fitting Tightening torque M12 x 1.5 2.5 Nm to 3.5 Nm (22...31 lb.in) M16 x 1.5 3.0 Nm to 4.0 Nm (27...35 lb.in) M20 x 1.5 3.5 Nm to 5.0 Nm (31...44 lb.in) M25 x 1.5 4.0 Nm to 5.5 Nm (35...49 lb.in) The cable retention in the cable gland has to withstand the following removal force of the cable from the cable gland: • Cable with outer diameter > 10 mm: Ã 160 N • Cable with outer diameter < 10 mm: = 100 N Motor cable Tighten the screws for the motor cable using 1.2 to 1.8 Nm (11...16 lb.in). 57673AXX 20 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Mechanical Installation MF.. fieldbus interfaces 7.3 7 MF.. fieldbus interfaces Install the MF.. fieldbus interfaces as follows: Installation on the MOVI-SWITCH® terminal box • Installation on the MOVI-SWITCH® terminal box • Installation in the field 1. Remove knock-outs on the MFZ underside from the inside, as illustrated in the following figure: X [1] Z.. MF X 57561AXX [1] If necessary, debur any break lines that occur after the knock outs have been removed. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 21 7 Mechanical Installation MF.. fieldbus interfaces 2. Install the fieldbus interface on the MOVI-SWITCH® terminal box according to the following figure: . Q. /M F.. M . Q. /M F.. M Z.. MF 60780AXX 22 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Mechanical Installation MF.. fieldbus interfaces Installation in the field 7 The following figure shows the installation of an MF.. fieldbus interface: m 2m 10 mm 82,5 mm 51 M4 . Z.. MF M4 . Q. ../M F M . Q. ../M MF 51248AXX Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 23 Mechanical Installation Field distributor 7 7.4 Field distributor Installation of MF.../Z.3. field distributor The following figure shows the mounting dimensions for ..Z.3. field distributors: 175 mm M5 50 mm m 0m 10 M5 51219AXX 24 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Mechanical Installation Field distributor Installation of field distributor MFP../Z.6... 7 The following figure shows the mounting dimensions for ..Z.6... field distributors: m 5m M6 180 mm 36 M6 60696AXX Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 25 Electrical Installation Installation planning taking EMC aspects into account 8 8 Electrical Installation 8.1 Installation planning taking EMC aspects into account Notes on arranging and routing installation components The successful installation of decentralized drives is dependent on selecting the right cables, providing correct grounding and a functional equipotential bonding. The relevant standards must be applied in all cases. Pay particular attention to the following points: • Equipotential bonding – In addition to the functional ground (protective conductor connection), low-impedance HF-capable equipotential bonding must be provided (see also VDE 0113 or VDE 0100 part 540); for example with – Flat contact surface connection of metal (system) components – Use of flat grounding strips (HF litz wire) 03643AXX – Do not use the cable shield of data lines for equipotential bonding • Data lines and 24 V supply – These lines must be routed separately from cables that are subject to interference (for example, control cables for solenoid valves or motor cables) • Field distributor – We recommend using prefabricated SEW hybrid cables especially designed for connecting field distributors and motors. 03047AXX • Cable glands – Select a cable gland with large contact surface shield (consult the notes on selection and appropriate assembly of cable glands). • Cable shield – Must have good EMC characteristics (high shield attenuation) – Should not serve only as a means of mechanical protection for the cable – Must be connected to the metal housing of the unit (using EMC metal cable glands) with the flat cable ends (consult the notes on selection and appropriate installation of cable glands). • 26 Additional information is available in the SEW publication "Drive Engineering – Practical Implementation; Electromagnetic Compatibility (EMC) in Drive Engineering". Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Electrical Installation Installation instructions for fieldbus interfaces, field distributors 8.2 8 Installation instructions for fieldbus interfaces, field distributors Connecting supply system leads • The rated voltage and frequency of MOVI-SWITCH® must correspond to the data for the power supply. • Cable cross-section: according to input current Ipower supply for rated power (see Technical Data). Use conductor end sleeves without insulating shrouds [German Industrial Standard ("DIN") 46228 part 1, material E-CU]. • Install line fuses at the beginning of the supply system lead behind the supply bus junction. Use D, D0, NH or power circuit breakers. Select the fuse size according to the cable cross-section. Notes on the PE connection Observe the following notes regarding the PE connection. The permitted tightening torque for the screw fitting is 2.0 to 2.4 Nm (18...21 lb.in). Prohibited installation Recommendation: Assembly with forked cable lug Permitted for all cross-sections Assembly with thick connecting wire Permitted for cross-sections up to max. 2.5 mm2 M5 M5 2.5 mm² [1] 57461AXX 57463AXX 60800AXX [1] Forked cable lug suitable for M5 PE screws Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 27 Electrical Installation Installation instructions for fieldbus interfaces, field distributors 8 Permitted connection cross-section and current carrying capacity of the terminals X1, X21 Power terminals (screw terminals) X20 control terminals (cage clamp terminals) Connection cross-section (mm2) 0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2 Connection cross-section (AWG) AWG 24 – AWG 10 AWG 28 – AWG 12 Current carrying capacity 32 A max. continuous current 12 A max. continuous current The permitted tightening torque of the power terminals is 0.6 Nm (5.3 Ib.in). Daisychaining the DC 24 V supply voltage for MFZ.1 module terminal box • Two M4 x 12 studs are located on the connection part of the DC 24 V supply. These studs can be used for daisy-chaining the DC 24 V supply voltage. 05236AXX Additional connection options for the MFZ26W.. field distributor • The terminal studs have a current carrying capacity of 16 A. • The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm (10.6 Ib.in) ± 20 %. • The connection part of the DC 24 V supply comprises an X29 terminal block with two M4 x 12 studs. 60493AXX • The X29 terminal block can be used as an alternative to the X20 terminal for daisychaining the DC 24 V supply voltage. Both studs are connected internally to the 24 V connection at terminal X20. Terminal Assignment No. X29 28 Name Function 1 24 V 24 V voltage supply for module electronics and sensors (studs, jumpered with terminal X20/11) 2 GND 0V24 reference potential for module electronics and sensors (studs, jumpered with terminal X20/13) • The current carrying capacity of both studs is 16 A. • The permitted tightening torque of the hex nuts is 1.2 Nm (11 Ib.in) ± 20 %. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Electrical Installation Installation instructions for fieldbus interfaces, field distributors Installation at 1000 meters above sea level (msl) or higher Protection devices UL compliant installation of field distributors 8 MOVI-SWITCH® drives with supply voltages of 380 to 500 V can be used at altitudes from 1000 msl to 4000 msl1) on the following conditions. • The rated continuous power is reduced based on the reduced cooling above 1000 m (see "MOVI-SWITCH®" operating instructions). • Above 2000 msl, the air and creeping distances are only sufficient for overvoltage class 2. If the installation requires overvoltage class 3, you will have to install additional external overvoltage protection in order to limit overvoltage peaks to 2.5 kV phase-to-phase and phase-to-ground. • If safe electrical separation is required, it must be implemented outside the unit at altitudes above 2000 msl ("Safe Electrical Separation" according to EN 50178). • The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V for every 100 m, to a maximum of 3 x 380 V at 4000 msl. • MOVI-SWITCH® drives are equipped with integrated protection devices to prevent motor overloading, thus making external motor overload devices obsolete. • When mounting the MOVI-SWITCH® control unit close to the motor, it is imperative that you observe the applicable regulations concerning line protection. • Protect the cable between the MOVI-SWITCH® control unit and the motor by using suitable dimensioning or optional line protection components. • Use only copper cables with the temperature range 60/75 °C as connection cabling. • The permitted tightening torques for the MOVI-SWITCH® power terminals are 1.5 Nm (13.3 lb.in). • MOVI-SWITCH® units are designed for operation on voltage supply systems with a grounded star point (TN and TT systems), that supply a maximum current of AC 5000 A and with a maximum rated voltage of AC 500 V. To ensure UL compliant installation, the performance data for fuses installed in MOVI-SWITCH® units should not exceed 25 A/600 V. • Only use tested units with a limited output voltage (Vmax = DC 30 V) and limited output current (I Â 8 A) as external DC 24 V voltage source. • UL certification only applies to operation on voltage supply systems with voltages to ground up to a maximum of 300 V. 1) The maximum altitude is limited by creeping distances and flameproof components, such as electrolytic capacitors. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 29 8 Electrical Installation Installation instructions for fieldbus interfaces, field distributors EMC metal cable glands Install the EMC metal cable glands provided by SEW as follows: [1] 06175AXX [1] Caution: Cut off the insulating foil, do not just fold it back. 30 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Electrical Installation Installation instructions for fieldbus interfaces, field distributors Wiring check After the wiring check Connecting the PROFIBUS cable in the field distributor 8 Before connecting the system to the power for the first time, check the wiring to prevent possible damage to persons, systems and equipment resulting from incorrect wiring. • Remove all bus modules from the connection module • Disconnect all plug connectors for the motor connections (hybrid cable) from the field distributor • Check insulation of the cabling in accordance with the relevant national standards • Check the grounding • Check insulation between supply system cable and DC 24 V cable • Check insulation between supply system cable and communication cable • Check the polarity of the DC 24 V cable • Check the polarity of the communication cable • Check the mains phase sequence • Secure the equipotential bonding between the fieldbus interfaces • Connect and fasten all motor connections (hybrid cable) • Connect and fasten all bus modules • Install all terminal box covers • Cover any plug connections not in use Note that the PROFIBUS connector cores inside the field distributor must be kept as short as possible and are always of equal length for the incoming and outgoing bus. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 31 PROFIBUS Connection MFZ21 connection 9 PROFIBUS Connection 9.1 MFZ21 connection X20 MFZ21 (PROFIBUS) + [1] A B PROFIBUS-DP A B res. res. res. 1 10 11 12 13 14 15 16 17 18 res. 9 GND 8 24 V GND 7 24 V 0 5 6 VP 4 res . B [2] 3 DGND 2 DGND A 1 A MFP.. B MFZ21 DGND 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 res . 9 + 24 VDC 06715AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations Terminal Assignment No. X20 32 Name Direction Function 1 A Input PROFIBUS-DP data line A (incoming) 2 B Input PROFIBUS-DP data line B (incoming) 3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 4 A Output PROFIBUS-DP data line A (outgoing) 5 B Output PROFIBUS-DP data line B (outgoing) 6 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 7 – – Reserved 8 VP Output +5 V output (max. 10 mA, for test purposes only) 9 DGND – Reference potential for VP (terminal 8, for test purposes only) 10 – – Reserved 11 24 V Input 24 V voltage supply for module electronics and sensors 12 24 V Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND – 0V24 reference potential 14 GND – 0V24 reference potential 15 – – Reserved 16 – – Reserved 17 – – Reserved 18 – – Reserved Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® PROFIBUS Connection Connection of MFZ23W field distributor with MFP.. 9.2 9 Connection of MFZ23W field distributor with MFP.. MFZ23W connection module with MFP21, MFP22 fieldbus module and two separate DC 24 V voltage circuits 1 2 3 GND 10 GND 9 GND 8 GND 2 x 24 VDC 7 24 V A MFZ23W 4 mm2 (AWG10) X21 1 4 5 6 7 8 V2I24 PE MFP22 2.5 mm2 (AWG12) X20 0 1 2 3 4 5 6 + 4 mm 2 (AWG10) V2I24 MFP21 DGND 24 V 1 res. 2 DGND 3 B 4 VP A 5 res. 6 DGND 7 B X1 8 L3 PE L3 PE L2 L1 L2 L1 L1 L2 L1 L3 L2 PE L3 A B 24V1 A PROFIBUS-DP [1] [1] B 24V1 GND1 GND1 24V2 24V2 GND2 GND2 06732AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland Caution: The MFZ.3W connection module only has one 24 V reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits. Terminal Assignment No. X20 X21 Name Direction Function 1 A Input PROFIBUS-DP data line A (incoming) 2 B Input PROFIBUS-DP data line B (incoming) 3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 4 – – Reserved 5 VP Output +5 V output (max. 10 mA, for test purposes only) 6 A Output PROFIBUS-DP data line A (outgoing) 7 B Output PROFIBUS-DP data line B (outgoing) 8 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 9 – – Reserved 10 DGND – Reference potential for VP (terminal 5, for test purposes only) 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24 reference potential 8 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 33 PROFIBUS Connection Connection of MFZ23W field distributor with MFP.. 9 MFZ23W connection module with MFP21, MFP22 and one common DC 24 V voltage circuit 5 4 3 2 1 A B L3 PE GND 2 8 GND 1 V2I24 10 GND 9 4 mm2 (AWG10) X21 1 3 4 5 6 7 GND B VP A 8 4 mm 2 (AWG10) V2I24 1 x 24 VDC res. A 1 DGND MFP22 MFZ23W 2.5 mm 2 (AWG12) X20 0 2 3 4 5 6 7 B + 24 V MFP21 DGND 24 V 6 res. 7 DGND X1 8 L3 PE L2 PE L2 L1 L1 L2 L1 PE L3 L2 L1 L3 PROFIBUS-DP [1] [1] A B 24V 24V GND GND 06733AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland Terminal Assignment No. X20 X21 34 Name Direction Function 1 A Input PROFIBUS-DP data line A (incoming) 2 B Input PROFIBUS-DP data line B (incoming) 3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 4 – – Reserved 5 VP Output +5 V output (max. 10 mA, for test purposes only) 6 A Output PROFIBUS-DP data line A (outgoing) 7 B Output PROFIBUS-DP data line B (outgoing) 8 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 9 – – Reserved 10 DGND – Reference potential for VP (terminal 5, for test purposes only) 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24 reference potential 8 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® PROFIBUS Connection Connection of MFZ26W.. field distributor with MFP.. 9.3 9 Connection of MFZ26W.. field distributor with MFP.. MFZ26W.. connection module with MFP21 fieldbus module, MFP22 and two separate DC 24 V voltage circuits L3 L3 L2 L2 L1 L1 PE PE 3 4 5 6 7 8 L1 L2 L2 L3 L3 PE + 2 L1 MFP21 1 PE X1 30 31 ⱕ 4 mm 2 (AWG10) ⱕ 10 mm 2 (AWG8) (2) MFZ26W MFP22 19 20 21 22 23 24 25 26 27 28 29 32 33 34 35 36 1 X20 ⱕ 2.5 mm 2 (AWG12) 1 B 24V1 (1) 17 18 GND2 16 GND2 15 V2I24 14 V2I24 13 GND 12 GND 11 24 V 10 24 V 9 res. 8 DGND 7 VP B PROFIBUS DP 6 res. 5 DGND 4 A 3 DGND A B 2 x 24 VDC 2 A 0 1 A B (1) 24V1 GND1 GND1 24V2 24V2 GND2 GND2 60431AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland [2] Assignment of terminals 19 – 36 starting on page 65 Note: The MFZ26W.. connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits. Terminal Assignment No. X20 Name Direction Function 1 A Input PROFIBUS-DP data line A (incoming) 2 B Input PROFIBUS-DP data line B (incoming) 3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 4 A Output PROFIBUS-DP data line A (outgoing) 5 B Output PROFIBUS-DP data line B (outgoing) 6 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 7 – – Reserved 8 VP Output +5 V output (max. 10 mA, for test purposes only) 9 DGND – Reference potential for VP (terminal 5, for test purposes only) 10 – – Reserved 11 24 V Input 24 V voltage supply for module electronics and sensors 12 24 V Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND – 0V24 reference potential 14 GND – 0V24 reference potential 15 V2I24 Input 24 V voltage supply for actuators (digital outputs) 16 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X20/15 17 GND – 0V24 reference potential 18 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 35 PROFIBUS Connection Connection of MFZ26W.. field distributor with MFP.. 9 MFZ26W.. connection module with MFP21, MFP22 and one common DC 24 V voltage circuit L1 PE PE 2 3 4 L1 L1 L2 MFP21 1 PE X1 5 6 7 8 PE L2 L1 L3 L2 L3 L3 L2 L3 30 31 ⱕ 10 mm 2 ⱕ 4 mm2 (AWG10) (AWG8) (2) + MFZ26W MFP22 19 20 21 22 23 24 25 26 27 28 29 32 33 34 35 36 1 X20 ⱕ 2.5 mm 2 (AWG12) 1 A B 24V PROFIBUS DP (1) 17 18 GND2 16 GND2 15 V2I24 14 V2I24 13 GND 12 GND 11 24 V 10 24 V 9 res. 8 DGND 7 VP 6 res. A 5 B 4 DGND 3 DGND B 1 x 24 VDC 2 A 0 1 A (1) GND B 24V GND 60432AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland [2] Assignment of terminals 19 – 36 starting on page 65 Terminal Assignment No. X20 36 Name Direction Function 1 A Input PROFIBUS-DP data line A (incoming) 2 B Input PROFIBUS-DP data line B (incoming) 3 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 4 A Output PROFIBUS-DP data line A (outgoing) 5 B Output PROFIBUS-DP data line B (outgoing) 6 DGND – Data reference potential for PROFIBUS-DP (for test purposes only) 7 – – Reserved 8 VP Output +5 V output (max. 10 mA, for test purposes only) 9 DGND – Reference potential for VP (terminal 5, for test purposes only) 10 – – Reserved 11 24 V Input 24 V voltage supply for module electronics and sensors 12 24 V Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND – 0V24 reference potential 14 GND – 0V24 reference potential 15 V2I24 Input 24 V voltage supply for actuators (digital outputs) 16 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X20/15 17 GND – 0V24 reference potential 18 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® PROFIBUS Connection Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces 25 26 27 28 1 GND VO24 24 V2I24 GND 23 GND DI2 22 DO1 VO24 21 GND GND 20 DO0 DI1 19 VO24 VO24 MFP21 MFP22 GND X20 in combination with DI0 MFZ26W.. GND Connection via terminals DI3 9.4 9 29 30 31 32 33 34 35 36 [1] 60435AXX [1] Wire jumper is wired at the factory. It is required for operation and should not be removed. 1 No. X20 = Potential level 1 Name Direction Function 19 DI0 Input Switching signal from sensor 1 – assigned for MOVI-SWITCH® 20 GND – 0V24 reference potential for sensor 1 21 V024 Output 24 V voltage supply for sensor 1 22 DI1 Input Switching signal from sensor 2 23 GND – 0V24 reference potential for sensor 2 24 V024 Output 24 V voltage supply for sensor 2 25 DI2 Input Switching signal from sensor 3 26 GND – 0V24 reference potential for sensor 3 27 V024 Output 24 V voltage supply for sensor 3 28 DI3 Input Switching signal from sensor 4 29 GND – 0V24 reference potential for sensor 4 30 V024 Output 24 V voltage supply for sensor 4 31 DO0 Output Switching signal from actuator 1 – assigned for MOVI-SWITCH® 32 GND – 0V24 reference potential for actuator 1 33 DO1 Output Switching signal from actuator 2 (assigned when connecting MOVI-SWITCH®-2S/CB0) 34 GND – 0V24 reference potential for actuator 2 35 V2I24 Input 24 V voltage supply for actuators jumpered with terminal 15 or 16 36 GND – 0V24 reference potential for actuators jumpered with terminal 17 or 18 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 37 PROFIBUS Connection Bus connection with optional connection technology 9 9.5 Bus connection with optional connection technology Mounting flange AF2 As an alternative to the standard version AF0, mounting flange AF2 can be combined with the field distributor for PROFIBUS MFZ26W.. AF2 comes equipped with an M12 connector system for the PROFIBUS connection. The unit is fitted with an X11 connector for the incoming and an X12 socket for the outgoing PROFIBUS. The M12 connectors have a "reverse-key coding" design also referred to as B or W coding. [4] [2] [5] [3] [1] [6] [7] 60788AXX [1] [2] [3] [4] [5] [6] [7] Front panel M12 connector, incoming PROFIBUS (X11) Protection cap M12 socket, outgoing PROFIBUS (X12) Protection cap M20 screw plug M25 screw plug Mounting flange AF2 complies with the recommendations from PROFIBUS Directive no. 2.141, "Connection technology for Profibus". In contrast to the standard version, the switchable bus terminator in the MFP module is no longer available if AF2 is used. Use a plug-in bus terminator (M12) in the last station instead of the outgoing X12 bus connection. 38 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® PROFIBUS Connection Bus connection with optional connection technology Wiring and pin assignment for AF2 GN 1 BU BN RD 2 9 4 5 8 9 RD GN X12 X11 60686AXX M12 connector X11 Pin 1 Not assigned Pin 2 A line PROFIBUS (incoming) Pin 3 Not assigned Pin 4 B line PROFIBUS (incoming) Pin 5 Not assigned Thread Shield or protective earth M12 socket X12 Pin 1 VP supply voltage 5 V for terminating resistor Pin 2 A line PROFIBUS (outgoing) Pin 3 DGND reference potential to VP (pin 1) Pin 4 B line PROFIBUS (outgoing) Pin 5 Not assigned Thread Shield or protective earth Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 39 Connection with InterBus Connection of InterBus with copper line 10 10 Connection with InterBus 10.1 Connection of InterBus with copper line Types of InterBus connection The MFI fieldbus interfaces can be operated on both the remote bus and the installation remote bus. The main distinguishing feature between these types of interfaces is the structure of the bus cable. Standard remote bus cables consist of 2-core cables twisted together in three pairs for data transmission. In the installation remote bus, the wires for transmitting data may be compounded with the power supply for the MFI and the active sensors. Remote bus connection A 9-pin sub D connector is usually used for a remote bus connection for IP20 units. The following wiring examples show how MFIs are connected to units at the input or output end using 9-pin sub D connectors. INTERBUS Master [1] MFI/MQI UL MFI INTERBUS RC BA TR RD SYS-F [2] [3] [1] MFI/MQI UL MFI INTERBUS RC BA TR RD SYS-F [3] MFI/MQI UL MFI INTERBUS RC BA TR RD SYS-F [3] 06130AXX [1] Max. 400 m (max. 1200 ft.) [2] Max. 12.8 km (max. 8 miles) [3] Drive 40 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with InterBus Connection of InterBus with copper line 10 Line type D9-MFI (9-pin sub D to MFI) The incoming remote bus is picked off from the preceding InterBus module using a 9-pin sub D connector. Line type MFI-D9 (MFI to 9-pin sub D) The subsequent InterBus module is connected using a 9-pin sub D socket. [4] MFZ11 (InterBus) X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 0 1 6 2 7 3 8 4 9 5 [5] 1 10 11 12 13 14 15 16 17 18 + 24 VDC BN 9 GY 8 PK 7 YE 6 GN 5 BN PK 4 GY 3 [2] [2] [1] DO /DO DI /DI COM 2 YE GN 1 1 6 2 7 3 5 9 [3] 1 DO 6 /DO 2 DI 7 /DI 3 COM 1 6 2 7 3 8 4 9 5 [7] [6] [7] 05973AXX 0 = Potential level 0 1 = Potential level 1 [1] Incoming remote bus cable [2] Connect the shield of the incoming/outgoing remote bus cable with an EMC metal cable gland on the MFZ housing [3] Outgoing remote bus cable [4] Assignment of terminals 19 – 36 starting on page 65 [5] 9-pin sub D connector [6] 9-pin sub D socket [7] Strain relief Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 41 Connection with InterBus Connection of InterBus with copper line Installation remote bus connection An 8-core cable is used for the installation remote bus. In addition to the cores for transmitting data, the cable also carries the DC 24 V supply voltage for the MFI bus electronics and the active sensors. [5] [1] IBS IP CBK MFI/MQI UL UL RC RC RC BA TR RD SYS-F [6] [2] MFI/MQI UL MFI INTERBUS MFI INTERBUS [4] MFI/MQI BA TR RD SYS-F [6] MFI INTERBUS 10 BA TR RD SYS-F [6] [3] 05975AXX [1] [2] [3] [4] [5] [6] Incoming remote bus Outgoing remote bus 24 V supply voltage Installation remote bus terminal Installation remote bus max. 50 m Drive The maximum number of modules that can be connected to an installation remote bus terminal is determined by the current consumption of the individual modules. 42 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with InterBus Connection of InterBus with copper line Line type CCO-I Æ MFI (IP 65 round connector Æ MFI terminals) 10 A special InterBus installation remote bus terminal is required to open an installation remote bus segment. The installation remote bus can be connected to this bus terminal (e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I). [4] MFZ11 (InterBus) X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 0 [1] [2] 1 2 9 87 3 6 4 5 DO /DO DI /DI 3 4 5 6 7 8 1 9 10 11 12 13 14 15 16 17 18 BN YE 2 PK GY GN 1 [3] 1 2 3 4 COM 5 RBST PE +24 V 0V 9 6 7 8 YE/GN RD BU 05974AXX 0 = Potential level 0 1 = Potential level 1 [1] IP 65 round connector [2] Incoming installation remote bus cable [3] Connect shield of installation remote bus cable with an EMC metal cable gland on the MFZ housing [4] Assignment of terminals 19 – 36 starting on page 65 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 43 Connection with InterBus Connection of InterBus with copper line 10 MFZ11 connection (in combination with MFI21, MFI22, MFI23) [1] X20 MFZ11 (INTERBUS) 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 0 5 6 7 8 9 10 11 12 13 14 15 16 17 18 res. 4 res. 3 GND 2 24 V 1 24 V GND MFI.. res. MFZ11 res. + COM DI /DI DO /DO COM DI /DI DO /DO [2] + 24 VDC 06716AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations Terminal Assignment No. X20 44 Name Direction Function 1 /DO Input Incoming remote bus, negated data send direction (green) 2 DO Input Incoming remote bus, data send direction (yellow) 3 /DI Input Incoming remote bus, negated data reception direction (pink) 4 DI Input Incoming remote bus, data reception direction (gray) 5 COM – Reference potential (brown) 6 /DO Output Outgoing remote bus, negated data send direction (green) 7 DO Output Outgoing remote bus, data send direction (yellow) 8 /DI Output Outgoing remote bus, negated data reception direction (pink) 9 DI Output Outgoing remote bus, data reception direction (gray) 10 COM – Reference potential (brown) 11 24 V Input 24 V voltage supply for module electronics and sensors 12 24 V Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND – 0V24 reference potential 14 GND – 0V24 reference potential 15 – – Reserved 16 – – Reserved 17 – – Reserved 18 – – Reserved Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with InterBus Connection of InterBus with copper line 10 Connection of MFZ13W field distributor with MFI.. (installation remote bus connection) Line type CCO-I Æ MFI IP 65 round connector Æ MFI terminals A special InterBus installation remote bus terminal is required to open an installation remote bus segment. The installation remote bus can be connected to this bus terminal (e.g. type IBS IP CBK 1/24F) using an IP 65 round plug connector (type CCO-I). MFZ13W connection module with MFI21 or MFI22 fieldbus module 5 4 3 2 1 L3 PE 6 7 8 V2I24 GND GND 24V2 GND2 BU RD BN GY PK YE V2I24 3 X21 1 4 5 GND 2 GND 10 1 24 V 9 24V2 GND2 GN 4 mm2 (AWG10) 4 mm 2 (AWG10) 24 V /DI DO /DO COM DI 2 DO YE/GN 1 /DO MFI21 MFZ13W 6 2.5 mm 2 (AWG12) X20 0 3 4 5 6 7 8 /DI + 7 COM MFI22 8 DI X1 L3 PE L2 L1 PE L2 L2 L1 L1 L2 PE L3 L1 L3 [1] [1] [2] 1 2 3 4 DO /DO DI /DI BU RD YE GN GY PK BN YE/GN COM 5 9 6 7 8 RBST PE +24V 0V [4] 2 3 1 9 8 4 5 [3] Terminal 3/X21 1/X21 2/X20 1/X 20 4 /X20 3 /X20 5 /X20 PE 7 6 06734AXX 0 [1] [2] [3] [4] = Potential level 0 1 = Potential level 1 EMC metal cable gland Incoming installation remote bus cable Outgoing installation remote bus cable IP 65 round connector Caution: The MFZ.3W connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 45 Connection with InterBus Connection of InterBus with copper line 10 Terminal Assignment No. X20 X21 46 Name Direction Function 1 /DO Input Incoming remote bus, negated data send direction (green) 2 DO Input Incoming remote bus, data send direction (yellow) 3 /DI Input Incoming remote bus, negated data reception direction (pink) 4 DI Input Incoming remote bus, data reception direction (gray) 5 COM – Reference potential (brown) 6 /DO Output Outgoing remote bus, negated data send direction (green) 7 DO Output Outgoing remote bus, data send direction (yellow) 8 /DI Output Outgoing remote bus, negated data reception direction (pink) 9 DI Output Outgoing remote bus, data reception direction (gray) 10 COM – Reference potential (brown) 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24 reference potential 8 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with InterBus Connection of InterBus with fiber-optic cable 10.2 10 Connection of InterBus with fiber-optic cable Connection of communication and DC 24 V voltage supply • InterBus and DC 24 V supply are installed using rugged-line connectors. [1] [2] 51442AXX [1] Fiber-optic cable (InterBus remote bus) [2] VS1/VS2 voltage supply Installing bus cable connectors • The cable connectors are not part of the SEW scope of delivery (made by Phoenix Contact). • It is essential to observe the project planning and installation guidelines for the rugged-line connection technology by Phoenix Contact. The cable connectors can be connected to the bus module in four different ways (see the following figure). DI4 DI5 RL US2 US2 1 FO RD Remote OUT (X12) DI3 DI0 DI1 2 FO F SSY 1 FO RD TR S TR RBU US1 RC US1 RC TE DI1 G DIA G DIA IN IB DI3 DI0 MFI S RBU IB 2. DI4 DI2 MFI 1. DI5 DI2 2 FO F S- SY RL TE IN Remote OUT (X12) Remote IN (X11) Remote IN (X11) 4. DI4 3. DI5 DI2 DI3 DI0 DI1 1 FO RD MFI S RBU RL TE IN Remote IN (X11) DI3 DI0 2 FO IB F S- SY RL TR US2 G DUIAS1 IN TE RBU S US1 RC RC US2 RD MFI G DIA DI5 DI2 DI1 IB Remote OUT (X12) DI4 TR 1 FO 2 FO F SSY Remote OUT (X12) Remote IN (X11) 51332AXX • The cable connectors must be de-energized when they are installed. • Do not use the clip of the cable connector to adjust the connector position. • Caution: Connector plugs that are not in use must be equipped with a dummy plug to ensure the enclosure. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 47 Connection with InterBus Connection of InterBus with fiber-optic cable 10 Installation • Disconnect the voltage supply. • Open the clip (1.) and insert the connector far enough into the module electronics (2.) to ensure a secure connection. • Close the clip (3.) DI4 DI5 DI2 DI4 DI3 DI0 DI1 RC 1 US TR 2 US RD 1 FO DI3 DI0 DI1 G 2 FO IB S-F SY RL DIA 1 US DIA RC TR TE RB US G I IN TE RB US IB DI5 DI2 2 US RD 1 FO 2 FO S-F SY RL MF MF I IN 2. 3. 1. 50325AXX Removal Supply voltage • Disconnect the voltage supply. • Open the clip and pull the connector away from the module in the direction of the cables. • The two available supply voltages are used as follows: – VS1: DC 24 V voltage supply for module electronics, sensors and MOVISWITCH® – UVS2: Supply for the actuators (for current consumption, see Technical Data) Pin assignment DI4 I DI5 DI2 DI3 DI0 DI1 G IB 1 US DIA RC TR 2 US 1 FO RD 2 FO S-F SY US RL RB TE I IN MF +US1 US1 +US2 US2 +US1 US1 +US2 US2 +US1 US1 +US2 US2 +US1 US1 +US2 US2 50327AXX 48 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with InterBus Connection of InterBus with fiber-optic cable Cable installation 10 Cabling for the plug connectors requires maintaining a distance that is dependent on the bending radius of the cable type being used (adhere to the project planning and installation guidelines concerning rugged-line connection technology from Phoenix-Contact). Rmin Rmin 50329AXX Cable lengths <1m Cable lengths of less than 1 m are only permitted using the special prefabricated IBS RL CONNECTION-LK cable link (adhere to the project planning and installation guidelines for rugged-line connection technology from Phoenix Contact). Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 49 10 Connection with InterBus Connection of InterBus with fiber-optic cable Sample topology of an InterBus design with rugged-line connection 06760AEN If fiber-optic cables are installed, permanent polymer fibers can be used to bridge a maximum distance of 50 m between two remote bus stations. If flexible polymer fibers are used, the maximum distance is 35 m. 50 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with InterBus Connection of InterBus with fiber-optic cable 10 MFZ11 connection (in combination with MFI23) + MFZ11 (INTERBUS) [1] X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MFZ11 9 res. res. res. res. res. res. res. res. res. res. 8 res. 7 res. 6 res. 5 res. 4 res. 3 res. 2 res. 1 10 11 12 13 14 15 16 17 18 0 1 res. MFI23 [2] 06717AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations Connection of MFZ13W field distributor with MFI23 8 7 6 5 4 3 2 1 PE + 2 5 6 7 res. res. 3 res. 2 X21 1 3 4 res. 1 res. res. 10 res. res. 9 res. res. 8 res. res. 7 res. 4 res. 3 4 mm (AWG10) res. 2 MFI23 res. 1 X20 0 5 6 res. 2.5 mm2 (AWG12) MFZ13W 4 mm2 (AWG10) res. X1 L3 PE L3 L1 L2 L1 PE L2 L2 L1 L2 L1 L3 PE L3 06735AXX 0 = Potential level 0 1 = Potential level 1 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 51 Connection with DeviceNet DeviceNet connection capabilities 11 11 Connection with DeviceNet 11.1 DeviceNet connection capabilities MFD fieldbus interfaces can be connected via a multiport or T connector. If the connection with MFD is removed, the remaining stations will not be influenced and the bus can remain active. MFD/MQD MFD/MQD UL UL RC RC RC BA BA BA TR RD SYS-F MFI INTERBUS UL MFI INTERBUS MFI INTERBUS MFD/MQD TR RD SYS-F TR RD SYS-F [1] [3] MFD/MQD MFD/MQD UL UL RC RC RC BA BA BA TR RD SYS-F [2] TR RD SYS-F [2] MFI INTERBUS UL MFI INTERBUS MFI INTERBUS MFD/MQD TR RD SYS-F [2] [1] 05971AXX [1] Bus terminating resistor 120 Ê [2] T connector [3] Multiport Observe wiring instructions according to DeviceNet specification 2.0. 52 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with DeviceNet MFZ31 connection (in combination with DeviceNet) 11.2 11 MFZ31 connection (in combination with DeviceNet) X20 MFZ31 (DeviceNet) + [1] 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MFZ31 7 8 9 [2] X11 1 10 11 12 13 14 15 16 17 18 4 X11 1 DRAIN 2 V+ 3 V4 CAN_H 5 CAN_L 3 5 2 1 res. 0 6 res. 5 res. 4 res. 3 GND 2 24 V 1 24 V GND MFD.. + 24 VDC 06718AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations Terminal Assignment No. X20 Name Direction Function 1 V– Input DeviceNet 0V24 reference potential 2 CAN_L Input/output CAN_L data line 3 DRAIN Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 V+ Input DeviceNet voltage supply 24 V 6 – – Reserved 7 – – Reserved 8 – – Reserved 9 – – Reserved 10 – – Reserved 11 24 V Input 24 V voltage supply for module electronics and sensors 12 24 V Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND – 0V24 reference potential 14 GND – 0V24 reference potential 15 – – Reserved 16 – – Reserved 17 – – Reserved 18 – – Reserved Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 53 Connection with DeviceNet Connection of MFZ33W field distributor with MFD.. 11 11.3 Connection of MFZ33W field distributor with MFD.. MFZ33W connection module with MFD21, MFD22 fieldbus module and two separate DC 24 V voltage circuits L3 L3 L2 L2 L1 L1 PE PE L3 PE 10 1 2 x 24 VDC 2 3 GND L3 9 4 mm 2 (AWG10) X21 1 4 5 6 7 8 GND L2 L2 2.5 mm2 (AWG12) X20 0 3 4 5 6 7 8 V2I24 1 V2I24 2 2 24 V 1 3 GND MFZ33W 4 24 V MFD22 5 GND + 6 L1 MFD21 4 mm2 (AWG10) 7 L1 PE X1 8 24V1 24V1 GND1 GND1 24V2 24V2 GND2 GND2 4 3 5 2 1 X11 X11 1 DRAIN 2 V+ 3 V4 CAN_H 5 CAN_L 06736AXX 0 = Potential level 0 1 = Potential level 1 Caution: The MFZ.3W connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits. Terminal Assignment No. X20 X21 54 Name Direction Function 1 V– Input DeviceNet 0V24 reference potential 2 CAN_L Input/output CAN_L data line 3 DRAIN Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 V+ Input DeviceNet voltage supply 24 V 6-10 – – Reserved 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24 reference potential 8 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with DeviceNet Connection of MFZ33W field distributor with MFD.. 11 MFZ33W connection module with MFD21, MFD22 and one common DC 24 V voltage circuit 4 3 2 1 L3 L3 PE 1 x 24 VDC 2 GND 1 V2I24 10 V2I24 9 4 mm 2 (AWG10) X21 1 3 4 5 6 7 GND 8 24 V 1 4 mm2 (AWG10) 8 GND 5 2.5 mm 2 (AWG12) X20 0 2 3 4 5 6 7 MFD22 MFZ33W 6 GND + 7 24 V MFD21 X1 8 L2 PE L2 L1 PE L1 L2 L1 L1 L3 L2 PE L3 24V 24V GND GND 4 3 5 X11 2 1 X11 1 DRAIN 2 V+ 3 V4 CAN_H 5 CAN_L 06737AXX 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. X20 X21 Name Direction Function 1 V– Input DeviceNet 0V24 reference potential 2 CAN_L Input/output CAN_L data line 3 DRAIN Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 V+ Input DeviceNet voltage supply 24 V 6-10 – – Reserved 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24V reference potential 8 GND – 0V24V reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 55 Connection with CANopen CANopen connection capabilities 12 12 Connection with CANopen 12.1 CANopen connection capabilities MFO fieldbus interfaces are connected via T connector. If the connection with a fieldbus interface is removed, the remaining stations will not be influenced and the bus can remain active. MFO UL RC RC BA BA BA TR RD MFI INTERBUS UL RC SYS-F TR RD SYS-F [2] TR RD SYS-F [2] [2] MFO MFO MFO UL UL RC RC RC BA BA BA TR RD SYS-F TR RD SYS-F MFI INTERBUS UL MFI INTERBUS MFI INTERBUS MFO UL MFI INTERBUS [1] MFI INTERBUS MFO TR RD SYS-F [1] [2] [2] [2] 06124AXX [1] Bus terminating resistor 120 Ê [2] T connector Observe wiring instructions according to CANopen specification DR(P) 303. 56 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with CANopen Connection of MFZ31 (in combination with CANopen) 12.2 12 Connection of MFZ31 (in combination with CANopen) X20 MFZ31 (CANopen) + [1] 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MFZ31 7 8 9 1 10 11 12 13 14 15 16 17 18 [2] 4 X11 X11 1 CAN_SHLD 2 CAN_V+ 3 CAN_GND 4 CAN_H 5 CAN_L 3 5 2 1 res. 0 6 res. 5 res. 4 res. 3 GND 2 24 V 1 24 V GND MFO... + 24 VDC 06719AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations Terminal Assignment No. X20 Name Direction Function 1 CAN_GND Input CANopen 0V24 reference potential 2 CAN_L Input/output CAN_L data line 3 CAN_SHLD Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 CAN_V+ Input CANopen voltage supply 24 V 6 – – Reserved 7 – – Reserved 8 – – Reserved 9 – – Reserved 10 – – Reserved 11 24 V Input 24 V voltage supply for module electronics and sensors 12 24 V Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND – 0V24 reference potential 14 GND – 0V24 reference potential 15 – – Reserved 16 – – Reserved 17 – – Reserved 18 – – Reserved Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 57 Connection with CANopen Connection of MFZ33W field distributor with MFO... 12 12.3 Connection of MFZ33W field distributor with MFO... MFZ33W connection module with MFO21, MFO22 fieldbus module and two separate DC 24 V voltage circuits PE 2.5 mm2 (AWG12) X20 0 4 5 6 7 8 9 10 1 2 x 24 VDC 4 mm 2 (AWG10) X21 1 2 3 4 5 6 7 8 24V1 24V GND1 GND 24V2 24V GND2 GND 4 3 X11 5 2 1 0 4 mm2 (AWG10) GND 1 GND 3 2 V2I24 2 3 24 V 1 4 V2I24 MFO22 MFZ33W 5 GND + 6 GND MFO21 7 24 V PE X1 8 L3 PE L3 L1 PE L2 L2 L1 L2 L2 L1 L3 L1 L3 = Potential level 0 1 X11 1 CAN_SHLD 2 CAN_V+ 3 CAN_GND 4 CAN_H 5 CAN L 06738AXX = Potential level 1 Caution: The MFZ.3W connection module only has one 0V24 reference potential (GND). This means the reference potentials are connected via the unit when there are two separate DC 24 V voltage circuits. Terminal Assignment No. X20 X21 58 Name Direction Function 1 CAN_GND Input CANopen 0V24 reference potential 2 CAN_L Input/output CAN_L data line 3 CAN_SHLD Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 CAN_V+ Input CANopen voltage supply 24 V 6-10 – – Reserved 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24 reference potential 8 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with CANopen Connection of MFZ33W field distributor with MFO... 12 MFZ33W connection module with MFO21, MFO22 and one common DC 24 V voltage circuit 7 6 5 4 3 2 1 L3 PE 10 1 2 1 x 24 VDC GND 9 V2I24 8 V2I24 2 24 V 1 4 mm2 (AWG10) X21 1 3 4 5 6 7 GND MFO22 MFZ33W 2.5 mm2 (AWG12) X20 0 3 4 5 6 7 24 V + GND MFO21 4 mm 2 (AWG10) 8 GND X1 8 L3 PE L2 L1 PE L2 L2 L1 L1 L2 L1 L3 PE L3 24V 24V GND GND 4 3 5 2 1 X11 X11 1 CAN_SHLD 2 CAN_V+ 3 CAN_GND 4 CAN_H 5 CAN_L 06739AXX 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. X20 X21 Name Direction Function 1 CAN_GND Input CANopen 0V24 reference potential 2 CAN_L Input/output CAN_L data line 3 CAN_SHLD Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 CAN_V+ Input CANopen voltage supply 24 V 6-10 – – Reserved 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVI-SWITCH® 2 24 V Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND – 0V24 reference potential 4 GND – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24 reference potential 8 GND – 0V24 reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 59 Connection with AS-interface AS-interface cable connection 13 13 Connection with AS-interface 13.1 AS-interface cable connection The MFK.. AS-interface must be connected to the AS-interface network using the yellow AS-interface cable. To do so, use the AS-interface M12 connector that is integrated in the corresponding connection module (e.g. MFK../Z63W field distributor). In addition, the MFK AS-interface must be supplied with 24 V auxiliary power supply. AS-interface and 24 V connection via yellow and black cable with double pick-off AS-Interface (YE) AUX-PWR (BK) 53965AXX AS-interface connection with yellow cable, 24 V supply with round cable 24 V AS-Interface (YE) 24 V AS-Interface (YE) 53967AXX Any additional connections (depending on the connection module selected) are described in the following sections. 60 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with AS-interface Connection with double pick-off 13.2 13 Connection with double pick-off MFZ61 module terminal box connection (in combination with AS-interface) [1] + MFZ61 (AS-Interface) X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MFZ61A 4 5 0 6 7 8 9 1 10 11 12 13 14 15 16 17 18 res. 3 res. 2 res. 1 res. MFK.. [2] X11 4 3 1 2 X11 1 AS-Interface + 2 0V24 (AUX-PWR) 3 AS-Interface 4 24V (AUX-PWR) 06720AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations Terminal Assignment No. X20 Name Direction Function 1 – – Reserved 2 AS-interface – Input/output AS-interface data line and power supply for MFK 3 – – Reserved 4 – – Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6 – – Reserved 7 – – Reserved 8 – – Reserved 9 – – Reserved 10 – – Reserved 11 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH®, sensors 12 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND (AUX PWR) – 0V24 reference potential 14 GND (AUX PWR) – 0V24 reference potential 15 – – Reserved 16 – – Reserved 17 – – Reserved 18 – – Reserved Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 61 Connection with AS-interface Connection with double pick-off 13 Connection of MFZ63W field distributor L3 L3 L2 L2 L1 L1 PE PE + 1 X11 5 4 3 2 1 L2 L2 L3 L3 PE 2.5 mm2 (AWG12) X20 0 3 4 5 6 7 8 MFK22 MFZ63W 6 L1 MFK21 2 4 3 1 2 4 mm2 (AWG10) 7 L1 PE X1 8 9 10 1 2 3 4 mm 2 (AWG10) X21 1 4 5 6 7 8 X11 1 AS-Interface + 2 0V24 (AUX-PWR) 3 AS-Interface 4 24V (AUX-PWR) 06740AXX 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. X20 X21 62 Name Direction Function 1 – – Reserved 2 AS-interface – Input/output AS-interface data line and power supply for MFK 3 – – Reserved 4 – – Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6-10 – – Reserved 1 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH® and sensors 2 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND (AUX PWR) – 0V24 reference potential 4 GND (AUX PWR) – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24V reference potential 8 GND – 0V24V reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection with AS-interface Connection with single pick-off and 24 V loop 13.3 13 Connection with single pick-off and 24 V loop MFZ61 module terminal box connection (in combination with AS-interface) [1] + MFZ61 (AS-Interface) X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 4 5 0 6 7 8 9 1 10 11 12 13 14 15 16 17 18 res. 3 res. 2 res. 1 MFK.. res. MFZ61A [2] [3] [3] X11 4 3 1 2 + 24 VDC X11 1 AS-Interface + 2 0V24 (AUX-PWR) 3 AS-Interface 4 24V (AUX-PWR) 06721AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals 19 – 36 starting on page 65 [2] Ensure equipotential bonding between all bus stations [3] Cables must be rewired by the customer Terminal Assignment No. X20 Name Direction Function 1 – – Reserved 2 AS-interface – Input/output AS-interface data line and power supply for MFK 3 – – Reserved 4 – – Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6 – – Reserved 7 – – Reserved 8 – – Reserved 9 – – Reserved 10 – – Reserved 11 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH®, sensors 12 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X20/11) 13 GND (AUX PWR) – 0V24 reference potential 14 GND (AUX PWR) – 0V24 reference potential 15 – – Reserved 16 – – Reserved 17 – – Reserved 18 – – Reserved Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 63 Connection with AS-interface Connection with single pick-off and 24 V loop 13 Connection of MFZ63W field distributor L3 L3 L2 L2 L1 L1 PE PE + 1 5 4 3 2 1 L2 L2 L3 L3 PE 2.5 mm2 (AWG12) X20 0 3 4 5 6 7 8 MFK22 MFZ63W 6 L1 MFK21 2 4 mm2 (AWG10) 7 L1 PE X1 8 9 10 1 2 3 4 mm 2 (AWG10) X21 1 5 6 4 7 8 [2] 24V GND [2] 24V GND [1] [1] X11 4 3 1 2 X11 1 AS-Interface + 2 0V24 (AUX-PWR) 3 AS-Interface 4 24V (AUX-PWR) 06741AXX [1] Cables must be rewired by the customer [2] Factory installed jumpers 0.75 mm2 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. X20 X21 64 Name Direction Function 1 – – Reserved 2 AS-interface – Input/output AS-interface data line and power supply for MFK 3 – – Reserved 4 – – Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6-10 – – Reserved 1 24 V (AUX PWR) Input 24 V voltage supply for MOVI-SWITCH® and sensors 2 24 V (AUX PWR) Output 24 V voltage supply (jumpered with terminal X21/1) 3 GND (AUX PWR) – 0V24 reference potential 4 GND (AUX PWR) – 0V24 reference potential 5 V2I24 Input 24 V voltage supply for actuators (digital outputs, MOVI-SWITCH® control) 6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5 7 GND – 0V24V reference potential 8 GND – 0V24V reference potential Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection of MFZ.1 Connection Module with MOVI-SWITCH® Connection example 2 x MOVI-SWITCH®-1E with MF.. 14 14 Connection of MFZ.1 Connection Module with MOVI-SWITCH® 14.1 Connection example 2 x MOVI-SWITCH®-1E with MF.. Connection via terminals (MF.2. fieldbus interface) 2 3 1 4 1 4 2 3 MOVI-SWITCH® -1E (1) 2 3 1 1 4 2 3 4 GND2 GND2 V2I24 GND2 DO1 VO24 DO 0 GND DI 3 VO24 GND DI 2 VO24 GND DI 1 VO24 GND DI 0 MOVI-SWITCH® -1E (0) 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 8 9 10 11 12 13 14 15 16 17 18 [1] GND 7 RS- 6 RS+ 5 24V 4 GND GND 3 24 V 2 24 V 1 06144AXX [1] Assignment depends on the fieldbus used Unassigned inputs when connecting 2 x MOVI-SWITCH®-1E Terminal Assignment No. X20 Name Direction Function 19-24 – – Assigned by MOVI-SWITCH® 25 DI2 Input Switching signal from sensor 3 26 GND – 0V24 reference potential for sensor 3 27 V024 Output 24 V voltage supply for sensor 3 28 DI3 Input Switching signal from sensor 4 29 GND – 0V24 reference potential for sensor 4 30 V024 Output 24 V voltage supply for sensor 4 31-36 – – Assigned by MOVI-SWITCH® Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 65 Connection of MFZ.1 Connection Module with MOVI-SWITCH® Connection example 2 x MOVI-SWITCH®-1E with MF.. 27 28 29 30 31 32 33 GND2 DO 1 26 V2I24 GND2 25 GND2 DO 0 24 VO24 23 GND 22 DI 3 21 VO24 VO24 20 GND GND 19 DI 2 DI 1 X20 VO24 The required outputs must be internally jumpered to the relevant sockets according to the following figure. GND Connection via M12 connector (MF.22 fieldbus interface) DI 0 14 34 35 36 2 1 [2] [1] [3] 60961AXX [1] DO0 is connected to pin 2 of socket DI0 [2] DO1 is connected to pin 2 of socket DI2 (only required for connecting two MOVI-SWITCH® to an MF.22 bus module) [3] Only required if fieldbus nodes have been installed with two 24 V voltage circuits After the outputs have been jumpered to the input sockets, two MOVI-SWITCH® 1E can be connected to the M12 sockets DI0 and DI2. Input sockets DI1 and DI3 and output sockets DO0 and DO1 can no longer be used. MOVI-SWITCH®-1E MSW (0) MOVI-SWITCH®-1E MSW (1) 24 V (V024) 24 V (V024) DI0 DO0 DI2 GND GND GND2 DIO DI2 DO0 DI1 DI3 DO1 24 V (V024) DI1 DO1 DI3 (DO1) DI1(DO0) 24 V (V024) GND DI3 [1] [1] GND DO1 1 4 53 2 GND2 06722AXX [1] DI3 and DO1 can be used when connecting one MOVI-SWITCH® DI3 and DO1 cannot be used when connecting two MOVI-SWITCH® units 66 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection of MFZ.1 Connection Module with MOVI-SWITCH® Connection example MOVI-SWITCH®-2S/CB0 with MF.. 14 Connection example MOVI-SWITCH®-2S/CB0 with MF.. 14.2 Connection via terminals (MF.2. fieldbus interface) MSW-2S/CB0 2 3 1 4 1 4 2 3 2 3 1 4 1 4 2 3 X102 GND2 GND2 V2I24 GND2 DO1 DO 0 GND VO24 DI 3 GND VO24 DI 2 VO24 DI 1 GND VO24 GND DI 0 X101 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 8 9 10 11 12 13 14 15 16 17 18 [1] GND 7 RS- 6 RS+ 5 24V 4 GND GND 3 24 V 2 24 V 1 06723AXX [1] Assignment depends on the fieldbus used Unassigned inputs when connecting MOVI-SWITCH®-2S Terminal Assignment No. X20 Name Direction Function 19-21 – – Assigned by MOVI-SWITCH® 22 DI1 Input Switching signal from sensor 2 23 GND – 0V24 reference potential for sensor 2 24 V024 Output 24 V voltage supply for sensor 2 25 DI2 Input Switching signal from sensor 3 26 GND – 0V24 reference potential for sensor 3 27 V024 Output 24 V voltage supply for sensor 3 28 DI3 Input Switching signal from sensor 4 29 GND – 0V24 reference potential for sensor 4 30 V024 Output 24 V voltage supply for sensor 4 31-36 – – Assigned by MOVI-SWITCH® Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 67 Connection of MFZ.1 Connection Module with MOVI-SWITCH® Connection example MOVI-SWITCH®-2S/CB0 with MF.. 14 Connection via M12 connector (MF.22 fieldbus interface) The following diagram illustrates the connection of a MOVI-SWITCH®-2S/CB0 to an MF.22 fieldbus interface via an M12 connector. In this case, output socket DO1 can no longer be used. MSW-2S/CB0 X101 X102 3 4 24 V (V024) 24 V (V024) MF.. DI1 [2] DI0 DO0 DI2 GND GND DI2 DO0 DI1 DI3 DO1 D01 GND2 DO1 GND2 V2I24 GND2 GND2 DO 0 VO24 DI3 GND VO24 GND VO24 GND DI3 DI2 GND DI1 GND VO24 DI0 GND 1 4 53 2 24 V (V024) DI1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 6 7 8 9 [1] 10 11 12 13 14 15 16 17 18 GND 5 RS- 4 24V 3 RS+ 2 GND GND 1 24 V 24 V [3] GND2 DIO 24 V (V024) MFZ.. D01 DI3 06742AXX [1] Assignment depends on the fieldbus used [2] Fieldbus interface [3] Connection module 68 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection of Field Distributors MFZ.3W / MFZ26W.. Hybrid cable 15 Connection of Field Distributors MFZ.3W / MFZ26W.. with MOVI-SWITCH® 15.1 Hybrid cable 15 The field distributor and MOVI-SWITCH® are connected using a prefabricated hybrid cable. The following table shows the possible combinations: Field Distributor Hybrid Cable Drive Z.3W Part number: 0818 368 6 DT/DV../MSW/ASAW DT/DV../MSW/CB0/RE2A/ASAW Z26W.. Part number: 0818 368 6 DT/DV../MSW/ASAW DT/DV../MSW/CB0/RE2A/ASAW Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 69 Connection of Field Distributors MFZ.3W / MFZ26W.. Assignment ASAW 15.2 Assignment ASAW RUN 10 2 3 4 5 ⊥ 8 9 24 V U1 1 7 V1 6 W1 DT/DV../MSW/ASAW DO24V [1] MFZ.3W, MFZ26W.. with MOVI-SWITCH®1E OK 15 ASAW 54036AXX DO24V [1] MFZ.3W, MFZ26W.. with MOVI-SWITCH®2S R L 6 7 1 2 3 L1 L2 L3 DT/DV../MSW/CB0/RE2A/ASAW 4 5 24 V 10 0V24 8 9 OK [1] Plug connector monitoring possible in conjunction with suitable connection wiring ASAW 54037AXX [1] Plug connector monitoring possible in conjunction with suitable connection wiring 70 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Connection of Field Distributors MFZ.3W / MFZ26W.. Unassigned inputs/outputs on the field distributor 15.3 15 Unassigned inputs/outputs on the field distributor MF.22/Z.3W, MF.23/Z.3W, MFP22/Z26W • Connect sensors/actuators via M12 sockets • When using the outputs: connect 24 V to V2I24 24 V (V024) 24 V (V024) DI1 DI0 DO0 DI2 GND GND GND DIO DI2 DO0 DI1 DI3 DO1 24 V (V024) DI1 DO1 DI3 [1] 24 V (V024) GND DI3 GND DO1 1 4 53 2 GND 60494AXX [1] With MOVI-SWITCH®-1E: Output DO1 can be used With MOVI-SWITCH®-2S: Output DO1 cannot be used Caution: Connections that are not in use must be covered with M12 closing caps to guarantee enclosure IP 65. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 71 I 16 Startup with PROFIBUS Startup procedure 0 16 Startup with PROFIBUS 16.1 Startup procedure • We recommend turning off the DC 24 V voltage supply before removing or replacing the bus module (MFP). • The bus connection of the incoming and outgoing PROFIBUS is integrated in the connection module, which means that the PROFIBUS can be operated even when the module electronics have been disconnected. 1. Verify that MOVI-SWITCH® and the PROFIBUS connection module (MFZ21, MFZ23W, MFZ26W..) are connected correctly. 8 26 x 0 = 2 x 0 = 0 0 5 3 23 x 0 = 2 [1] Example: address 17 [2] Switch 8 = reserved 4 2 x 1 = 16 1 ON 5 4 6 [2] 7 2. Set the PROFIBUS address on the MFP (factory setting: address 4). Use DIP switches 1 to 7 to set the PROFIBUS address. 0 2 0 1 0 0 1 2 x 0 = 2 x 0 = 2 x 1 = Address 0 to 125: Address 126: Address 127: [1] valid address is not supported Broadcast 17 05995AXX In the following table, address 17 is used to show how to determine the DIP switch settings for any bus address. Calculation 72 Remainder DIP switch setting 17 / 2 = 8 1 DIP 1 = ON Significance 1 8/2=4 0 DIP 2 = OFF 2 4/2=2 0 DIP 3 = OFF 4 2/2=1 0 DIP 4 = OFF 8 1/2=0 1 DIP 5 = ON 16 0/2=0 0 DIP 6 = OFF 32 0/2=0 0 DIP 7 = OFF 64 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with PROFIBUS Startup procedure I 16 0 3. Switch on the bus terminating resistors on the MFP fieldbus interface at the last bus station. • • • If the MFP is located at the end of a PROFIBUS segment, it is only connected to the PROFIBUS network via the incoming PROFIBUS cable (terminals 1/2). To prevent malfunctions in the bus system due to reflections and so on, the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations. The bus terminating resistors are already implemented on the MFP and can be activated using two DIP switches (see following diagram). Bus termination is implemented for cable type A to EN 50170 (volume 2). Bus termination ON = on Bus termination OFF = off 9 ON 9 ON 10 10 Factory setting 05072AXX 05073AXX Observe the following points when using field distributors with AF2 connection technology: In contrast to the standard design, the switchable bus terminator in the MFP.. module may no longer be used if AF2 is used. Use a plug-in bus terminator (M12) in the last station instead of the outgoing X12 bus connection (also refer to page 38). 4. Attach and secure the MOVI-SWITCH® connection box cover and MFP housing cover. 5. Switch on the supply voltage (DC 24 V) for the MFP PROFIBUS interface and MOVISWITCH®. The green "RUN" LED on the MFP should now light up and the red "SYS-F" LED should go out, if configured correctly (0PD + DI/DO). 6. Start project planning for MFP PROFIBUS interface in the DP master. For a detailed functional description of the PROFIBUS interfaces, refer to the "PROFIBUS Interfaces and Field Distributors" manual. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 73 I 16 Startup with PROFIBUS Configuration (project planning) of PROFIBUS master 0 16.2 Configuration (project planning) of PROFIBUS master "GSD files" for configuring the DP master are provided. These files are copied into special directories and updated in the project planning software. Refer to the relevant project planning software manuals for details on the procedure. The latest version of GSD files is always available on the internet at the following address: http://www.SEW-EURODRIVE.de Project planning for the MFP PROFIBUS-DP interface: 74 • Install the GSD file "SEW_6001.GSD" (starting with version 1.5) according to the instructions in the project planning software for the DP master. After successful installation, the "MFP/MQP + MOVIMOT" unit appears in the list of slave stations. • Add the fieldbus interface module under the name "MFP/MQP + MOVIMOT" into the PROFIBUS structure and assign the PROFIBUS address. • For controlling MOVI-SWITCH®, select the process data configuration "0PD+DI/DO" (see section "Function of the MFP PROFIBUS" interface in the "PROFIBUS Interfaces and Field Distributors" manual). • Enter the I/O or periphery addresses for the configured data widths. Save the configuration. • Expand your application program to include the data exchange with the MFP. Process data transfer is not consistent. Do not use SFC14 and SFC15 to transfer process data; they are only required for the parameter channel. • After the project has been saved, loaded in the DP master and the DP master has started, the "Bus-F" LED should go out on the MFP. If this is not the case, check the PROFIBUS wiring, terminating resistors and the configuration; especially the PROFIBUS address. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with MFI.. InterBus Interface (Copper Line) Startup procedure I 17 0 17 Startup with MFI.. InterBus Interface (Copper Line) 17.1 Startup procedure • We recommend turning off the DC 24 V voltage supply before removing or replacing the housing cover (MFI). • Removal of the housing cover interrupts the ring structure of the InterBus. This means that the entire bus system is no longer operational. 1. Verify that the MOVI-SWITCH® and InterBus connection module (MFZ11, MFZ13W) are correctly connected. 2. Set the MFI DIP switches (see "Setting DIP switches" on page 76). 3. Attach and secure the MOVI-SWITCH® connection box cover and MFI housing cover. 4. Turn on the supply voltage (DC 24 V) for the MFI InterBus interface and MOVISWITCH®. The "UL" and "RD" LEDs on the MFI should now light up and the red "SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO). 5. Configure MFI InterBus interface in the InterBus master (see "Configuration of the InterBus Master (project planning)" on page 77). For a detailed functional description of InterBus interfaces, refer to the "InterBus Interfaces and Field Distributors" manual. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 75 I 17 Startup with MFI.. InterBus Interface (Copper Line) Setting the DIP switches 0 17.2 Setting the DIP switches Use the MFI DIP switches 1 to 6 to set the process data width, MFI operating mode and the physical continuation of the ring circuit. Process data width, operating mode The process data width is always set using DIP switches 1 and 2. For controlling MOVI-SWITCH®, always select 0PD + DI/DO. NEXT/END switch The NEXT/END switch signals to the MFI whether another InterBus module follows. It is therefore necessary to set the switch to the "NEXT" position when a continuing remote bus is connected to terminals 6 to 10. This switch must be set to the "END" position if the MFI is the last module on the InterBus. All reserved switches must be in OFF position. Otherwise, the InterBus protocol chip will not be initialized. The MFI reports the ID code "MP_Not_Ready" (ID code 78hex). In this case, the InterBus masters signal an initialization fault. The following figure shows the SEW factory setting: • 3 PD + 1 word for digital I/O = 64 bit data width in the InterBus • Another InterBus module follows (NEXT) [2] 6 NEXT [3] I/O [4] 4 END 5 [1] 2 21 1 ON 3 [5] 20 [6] 06131AXX [1] [2] [3] [4] [5] [6] 76 MFI is the final InterBus module, no outgoing bus cable is connected Another InterBus module follows, outgoing bus cable connected InterBus termination ON = process data width + 1 for digital I/Os Reserved, position = OFF Process data width Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with MFI.. InterBus Interface (Copper Line) Configuring the InterBus master (project planning) I 17 0 InterBus data width settings The following table shows settings for the InterBus data width using DIP switches 1, 2 and 5. For controlling MOVI-SWITCH®, always select 0PD + DI/DO. DIP 1: 20 17.3 DIP 2: 21 DIP 5: +1 I/O Designation Function InterBus Data Width IB init fault OFF OFF OFF Reserved None ON OFF OFF Reserved Not possible with MOVIMOT® IB init fault ® 32 bit OFF ON OFF 2 PD 2 PD to MOVIMOT ON ON OFF 3 PD 3 PD to MOVIMOT® 48 bit 16 bit OFF OFF ON 0 PD + DI/DO I/O only ON OFF ON Reserved Not possible with MOVIMOT® ® IB init fault OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT + I/O 48 bit ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT® + I/O 64 bit Configuring the InterBus master (project planning) There are two steps involved in configuring the MFI in the InterBus master module using the project planning software "CMD Tool" (CMD = Configuration Monitoring Diagnosis). The bus structure is created in the first step, then the process data is described and addressed. Configuring the bus structure Offline configuration: Insert with ID Code The bus structure can be configured online or offline using the "IBS CMD" CMD tool. In offline status, the MFI is configured using "Insert with ID code." The following information must be entered: Program Setting Function/Meaning ID Code 3 decimal Digital module with input/output data Process data channel This setting depends on DIP switches 1, 2 and 5 on the MFI Type of station Online configuration: Loading the configuration frame 16 bit 0PD + I/O 32 bit 2 PD 48 bit 3 PD or 2 PD + I/O 64 bit (delivery condition) 3 PD + I/O Remote bus station It is also possible to completely install the InterBus system first, including the wiring for all MFI interface modules and setting the DIP switches. Next, the CMD Tool can be used to load the entire bus structure (configuration frame). All MFIs are thereby detected automatically, along with their data width settings. For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, 2 and 5 as this process data length is used both for the 3 PD and the 2 PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO) after the loading procedure is complete. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 77 I 18 Startup with MFI.. InterBus Interface (Fiber-optic cable) Startup procedure 0 18 Startup with MFI.. InterBus Interface (Fiber-optic cable) 18.1 Startup procedure • We recommend turning off the DC 24 V voltage supply before removing or replacing the housing cover (MFI). • Also refer to the notes in the section "Supplementary Field Distributor Startup Information". 1. Verify that the MOVI-SWITCH® and InterBus connection module (MFZ11, MFZ13W) are correctly connected. 2. Set the MFI DIP switches (see "Setting DIP switches" on page 78). 3. Attach and secure the MOVI-SWITCH® connection box cover and MFI housing cover. 4. Turn on the supply voltage (DC 24 V) for the MFI InterBus interface and MOVISWITCH®. The "UL" and "RD" LEDs on the MFI should now light up and the red "SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO). 5. Configure MFI InterBus interface in the InterBus master, see section "Configuration of the InterBus Master (project planning)." For a detailed functional description of InterBus interfaces, refer to the "InterBus Interfaces and Field Distributors" manual. 18.2 Setting the DIP switches The process data width and MFI operating mode can be set using MFI DIP switches 1 to 8. Process data width, operating mode The process data width is always set using DIP switches 1 and 2. For controlling MOVI-SWITCH®, always select 0PD + DI/DO. Baud rate The baud rate is set using DIP switch 8. It is important that all bus stations are set to the same baud rate. Continuation of the ring circuit NEXT/END The MFI module with fiber-optic cable automatically recognizes whether it is the last station on the InterBus. Physical continuation of the ring circuit is not possible. The following figure shows the SEW factory settings: • 3 PD + 1 word for digital I/O = 64-bit data width in the InterBus • Baud rate = 2 MBaud res. res. 3 res. PD1 (2 0) res. PD2 (2 1) 4 5 6 I/O 500 kBaud ON 1 2 7 8 2 MBaud 04792AXX 78 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with MFI.. InterBus Interface (Fiber-optic cable) Configuring the InterBus master (project planning) I 18 0 InterBus data width settings The following table shows settings for the InterBus data width using DIP switches 1, 2 and 7. For controlling MOVI-SWITCH®, always select 0PD + DI/DO. DIP 1: 20 18.3 DIP 2: 21 DIP 7: +1 I/O Designation Function InterBus Data Width OFF OFF OFF Reserved None IB init fault ON OFF OFF Reserved Not possible with MOVIMOT® IB init fault OFF ON OFF 2 PD 2 PD to MOVIMOT® 32 bit ON ON OFF 3 PD 3 PD to MOVIMOT® 48 bit 16 bit OFF OFF ON 0 PD + DI/DO I/O only ON OFF ON Reserved Not possible with MOVIMOT® ® IB init fault OFF ON ON 2 PD + DI/DO 2 PD to MOVIMOT + I/O 48 bit ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT® + I/O 64 bit Configuring the InterBus master (project planning) There are two steps involved in configuring the MFI in the InterBus master module using the project planning software "CMD Tool" (CMD = Configuration Monitoring Diagnosis). The bus structure is created in the first step, then the process data is described and addressed. Configuring the bus structure Offline configuration: Insert with ID Code The bus structure can be configured online or offline using the "IBS CMD" CMD tool. In offline status, the MFI is configured using "Insert with ID code". The following information must be entered: Program Setting Function/Meaning ID Code 3 decimal Digital module with input/output data Process data channel This setting depends on DIP switches 1, 2 and 7 on the MFI Type of station Online configuration: Loading the configuration frame 16 bit 0 PD + I/O 32 bit 2 PD 48 bit 3 PD or 2 PD + I/O 64 bit (delivery condition) 3 PD + I/O Remote bus station The InterBus system can also be fully installed first, with all MFI interface modules wired up, and then the DIP switches can be set. Next, the CMD tool can be used to load the entire bus structure (configuration frame). All MFIs are thereby detected automatically, along with their data width settings. For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, 2 and 7 as this process data length is used both for the 3 PD and the 2 PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO) after the loading procedure is complete. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 79 I 19 Startup with DeviceNet Startup procedure 0 19 Startup with DeviceNet 19.1 Startup procedure • Switch off the DC 24 V voltage supply before removing/replacing the fieldbus interface (MFD). • The DeviceNet bus connection is permanently secured using the connection technology described on page 52, so that DeviceNet can still be operated even after removal of the fieldbus interface. 1. Verify that MOVI-SWITCH® and the DeviceNet connection module (MFZ31, MFZ33W) are connected correctly. 2. Set DeviceNet address and process data configuration on the MFD module. 3. Attach and secure the MOVI-SWITCH® connection box cover and MFD housing cover. 4. Connect the DeviceNet cable. The LED test is carried out next. The Mod/Net LED should now flash green and the red "SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO). For a detailed functional description of DeviceNet interfaces, refer to the manual for "DeviceNet/CANopen Interfaces and Fieldbus Distributors". 80 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with DeviceNet Setting DeviceNet address (MAC ID) and baud rate I 19 0 19.2 Setting DeviceNet address (MAC ID) and baud rate The baud rate is set using DIP switches S1/1 and S1/2. Set the DeviceNet address (MAC-ID) using DIP switches S1/3 to S1/8. The following diagram illustrates an example of how to set the address and baud rate: [1] Address (MAC-ID) (Setting: address 9) Factory setting: Address 63 Valid addresses: 0 to 63 8 25 x 0 = 0 7 24 x 0 = 0 6 23 x 1 = 8 5 22 x 0 = 0 4 21 x 0 = 0 3 20 x 1 = 1 2 21 x 1 = 2 1 ON S1 20 x 0 = 0 [2] Baud rate Factory setting: 500 kbaud [1] 9 [2] 2 06165AXX Determining the DIP switch setting for any address Set the baud rate In the following table, the example of address 9 demonstrates how to determine the DIP switch settings for any bus address. Calculation Remainder DIP Switch Setting Significance 9/2 = 4 1 DIP S1/3 = ON 1 4/2 = 2 0 DIP S1/4 = OFF 2 2/2 = 1 0 DIP S1/5 = OFF 4 1/2 = 0 1 DIP S1/6 = ON 8 0/2 = 0 0 DIP S1/7 = OFF 16 0/2 = 0 0 DIP S1/8 = OFF 32 The following table shows how to set the baud rate using DIP switches S1/1 and S1/2: Baud Rate Value DIP S1/1 DIP S1/2 125 kbaud 0 OFF OFF 250 kbaud 1 ON OFF 500 kbaud 2 OFF ON (Reserved) 3 ON ON Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 81 I 19 Startup with DeviceNet Setting the process data length and I/O enable 0 19.3 Setting the process data length and I/O enable The process data length is set using DIP switches S2/1 and S2/2. The I/Os are enabled using DIP switch S2/3. [1] Reserved (OFF position) [2] I/O enable Factory setting: Enable [3] Process data length Factory setting: 3 PD 7 8 S2 3 1 = Enable 2 21 x1 = 2 1 ON 4 5 6 [1] 20 x1 = 1 [2] [3] = 3 05076BXX The following table shows how to enable the I/Os using DIP switch S2/3. For controlling MOVI-SWITCH®, I/O is always enabled (DIP switch S2/3 = "ON"). I/O Value DIP S2/3 Disabled 0 OFF Enabled 1 ON The following table shows how to set the process data length using DIP switches S2/1 and S2/2. For controlling MOVI-SWITCH®, always set 0PD (DIP switches S2/1 and S2/2 = "OFF"). Process Data Length 82 Value DIP S2/1 DIP S2/2 0 PD 0 OFF OFF 1 PD 1 ON OFF 2 PD 2 OFF ON 3 PD 3 ON ON Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with DeviceNet Configuration (project planning) for DeviceNet master I 19 0 19.4 Configuration (project planning) for DeviceNet master You will need the corresponding "EDS files" for configuring the DeviceNet master. The most current version of the "EDS files" is available on the internet at http://www.seweurodrive.de. The files are installed using the configuration software (RSNetWorx). The exact installation procedure is described in the manuals of the corresponding configuration software. Configuring (project planning) the MFD DeviceNet interface 1. Install the EDS file using the project planning software (RSNetWorx). The slave station can then be found in the "SEWEurodrive Profile" folder under one of the following names: – – – – SEW-MOVIMOT-MFD2x SEW-MOVIMOT-MFD3x SEW Gateway MQD2x SEW Gateway MQD3x 2. Create a new project or open an existing project and load all network components by clicking "Start Online Build". 3. To configure the MFD interface, doubleclick the icon. You can then read the parameters of the component. 4. To access the interface via the controller, a memory area for data exchange must be provided for the MFD. One way of doing this is using RSNetWorx, for example. Refer to the documentation accompanying your configuration software for detailed information. 5. Set the process data length and the I/Os using the configuration software. For controlling MOVI-SWITCH®, select the process data configuration "0PD + I/O". 06166AXX After downloading the configuration into the DeviceNet scanner (master), the green Mod/Net LED on the MFD indicates that a connection to the master has been established. The PIO and BIO LED indicate that the relevant process data connections have been established. Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 83 I 19 Startup with DeviceNet Network startup using RSNetWorx 0 19.5 Network startup using RSNetWorx The following figure shows the RSNetWorx network manager. 51506AXX Adjusting parameters using RSNetWorx The connected devices can be scanned using the RSNetWorx network manager. Double-clicking the icon of the connected device (e.g. MFD2x) opens a diagnostics window for monitoring important fieldbus parameters and process data values. The set process data length can be viewed in parameter 13. 51505AXX 84 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with DeviceNet Network startup using RSNetWorx I 19 0 Starting the scanner The scanner must be started and the scan list (see the figure below) must be generated. Open the startup window by double-clicking the scanner. 05442AXX Add the SEW fieldbus interface (e.g. SEW Gateway MFD2x) to the scan list. Double-click the device in the scan list to set its PD length. The I/O parameter window opens. Set the process data length for the polled I/O and bit strobe I/O connection. Note that the PD length is indicated in bytes. For this reason, the PD length of the device must be multiplied by two. Example: 10 PD requires a setting of 20 bytes. 51507AXX Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 85 19 I Startup with DeviceNet Network startup using RSNetWorx 0 Creating the process data length On the Input and Output tab page, the input/output data must be allocated to the PLC memory area. The allocation can be carried out using the discrete I/O memory area or the M-files (see the description of the PLC). 51510AXX 86 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with CANopen Startup procedure I 20 0 20 Startup with CANopen 20.1 Startup procedure • We recommend switching off the DC 24 V power supply before removing/replacing the fieldbus interface (MFO). • The CANopen bus connection is permanently secured using the connection technology described on page 56, so that the CANopen network operation can continue even after removal of the fieldbus interface. 1. Verify that MOVI-SWITCH® and connection module (MFZ31, MFZ33W) are connected correctly. 2. Attach and secure the MOVI-SWITCH® connection box cover and MFO housing cover. 3. Set CANopen address and process data configuration on the MFO module. 4. Connect the CANopen cable. After the DC 24 V voltage supply is switched on, the STATE LED should flash and, if configured correctly (0PD + DI/DO), the red "SYS-FAULT" LED should go out. For a detailed functional description of the CANopen interfaces, refer to the "DeviceNet/CANopen Interfaces and Fieldbus Distributors" manual. 20.2 Setting the CANopen address The CANopen address is set using DIP switches S1/1 to S1/7. [1] Reserved [2] Address (set: address 9) Factory setting: Address 1 Valid addresses: 1 to 127 8 [1] 7 26 x 0 = 0 6 25 x 0 = 0 5 24 x 0 = 0 4 23 x 1 = 8 3 22 x 0=0 2 21 x 0=0 1 ON S1 20 x 1=1 [2] Caution: Module address 0 is not a valid CANopen address. The interface cannot be operated if the address is set to 0. The LEDs COMM, GUARD and STATE flash simultaneously to indicate this error (also refer to the "DeviceNet/CANopen Interfaces and Fieldbus Distributors" manual, section "Meaning of the LED Display"). 9 51544AXX Determining the DIP switch setting for any address In the following table, address 9 is used to show how to determine the DIP switch settings for any bus address. Calculation Remainder DIP Switch Setting Significance 9/2 = 4 1 DIP 1 = ON 1 4/2 = 2 0 DIP 2 = OFF 2 2/2 = 1 0 DIP 3 = OFF 4 1/2 = 0 1 DIP 4 = ON 8 0/2 = 0 0 DIP 5 = OFF 16 0/2 = 0 0 DIP 6 = OFF 32 0/2 = 0 0 DIP 7 = OFF 64 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 87 I 20 Startup with CANopen Setting the CANopen baud rate 0 20.3 Setting the CANopen baud rate The baud rate is set using DIP switches S2/1 and S2/2. The following table shows how to determine the baud rate using DIP switch assignment. [1] CANopen baud rate Factory setting: 500 kBaud 2 21 x 1 = 2 1 ON 3 4 5 6 7 8 S2 20 x 0 = 0 [1] =2 04989BXX Baud rate 20.4 Value DIP 1 DIP 2 125 kbaud 0 OFF OFF 250 kbaud 1 ON OFF 500 kbaud 2 OFF ON 1 MBaud 3 ON ON Setting the process data length and I/O enable The process data length is set using DIP switches S2/3 and S2/4. The I/Os are enabled using DIP switch S2/5. [1] Reserved, position = OFF [2] I/O enable Factory setting: Enable [3] Process data length Factory setting: 3PD [1] 5 4 21 x 1 = 2 20 x 1 = 1 =3 [3] 1 ON 2 1 = Enable [2] 3 6 7 8 S2 05972AXX 88 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with CANopen Configuration (project planning) for CANopen master I 20 0 The following table shows how to determine I/O enable using DIP switch assignment. For controlling MOVI-SWITCH®, I/O is always enabled (DIP switch S2/3 = "ON"). I/O Value DIP 5 Disabled 0 OFF Enabled 1 ON The following table shows how to determine the process data length using DIP switch assignment. For controlling MOVI-SWITCH®, always set 0PD (DIP switches S2/3 and S2/4 = "OFF"). Process Data Length 20.5 Value DIP 3 DIP 4 0 PD 0 OFF OFF Invalid configuration 1 ON OFF 2 PD 2 OFF ON 3 PD 3 ON ON Configuration (project planning) for CANopen master "EDS files" are available for configuring the CANopen master. These files must be installed using the configuration software. The detailed installation procedure is described in the manuals of the corresponding configuration software. The most current version of the EDS files is available on the internet at http://www.sew-eurodrive.de. EDS file An EDS file is available for every possible process data configuration. The name of the corresponding EDS file has the following structure: • MXX_YPD.EDS or MXX_YPDI.EDS The letter "I" indicates that the "Process Data I/O" DIP switch is switched on. The meaning of XX and Y is listed in the following table. XX Example: Unit Type Y Quantity of Process Data (according to DIP switch setting) 21 MFO21A 0 No process data 22 MFO22A 2 Control via 2 process data 32 MFO32A 3 Control via 3 process data A MOVI-SWITCH® should be controlled using an MFO22A fieldbus module. For controlling MOVI-SWITCH®, only one I/O byte is required for process data configuration. In this case, the name of the corresponding EDS file is • M22_0PDI.EDS Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 89 I 21 Startup with AS-Interface Startup procedure 0 21 Startup with AS-Interface 21.1 Startup procedure • We recommend switching off all voltage supplies before removing/attaching the AS-interface (MFK). • The AS-interface connection is permanently secured using the connection technology described on page 60, so that the AS-interface operation can continue even after removal of the interface. 1. Verify that MOVI-SWITCH® and the connection module (MFZ61, MFZ63W) are connected correctly. 2. The required AS-interface address is assigned either via an addressing device (see the following section) or later via a master (see the description of your AS-interface master). 3. Switch on AS-interface voltage and 24 V auxiliary voltage. If configured correctly (function module 11), the AS-interface PWR LED and the AUX-PWR LED should now light up green and the "SYS-F" LED should go out. For controlling MOVI-SWITCH®, always select function module 11 (for information on function module 11, refer to the "AS-Interface Interfaces and Field Distributors" manual). 90 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Startup with AS-Interface Assigning the AS-interface address via an addressing device I 21 0 21.2 Assigning the AS-interface address via an addressing device An AS-interface addressing device can be used to assign the address. This allows simple and network-independent addressing. AS-interface addressing devices offer the following functions: • Reading an AS-interface address • Regular adjustment of address to new value • Readdressing of AS-interface interfaces • Functional test, result given on display The use of an addressing device requires a connection cable that fits onto the M12 plug connector of the MFK connection module (see the following figure). X11 4 3 1 2 1: AS-Interface + 2: 0V24 [1] 3: AS-Interface 4: 24V [1] 06761AXX [1] Pins 2 + 4 are not required for assigning the address Example: Each AS-interface station is individually addressed (A) and reintegrated in the bus (B). A MFK../Z63W B MFK../Z63W [1] 53889AXX [1] AS-interface addressing device Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 91 I 22 Controlling MOVI-SWITCH® using Fieldbus Principle 0 22 Controlling MOVI-SWITCH® using Fieldbus 22.1 Principle MOVI-SWITCH® is controlled via the digital inputs/outputs of the MF... fieldbus interfaces. You must therefore select the process data configuration "0PD +I/O" or "function module 11" in the MFK.. AS-interface (for more information, refer to the Startup section of the corresponding fieldbus interfaces). PO Master MOVI-SWITCH ® + MF.. DO DI PI 54035AXX 22.2 PO Process Output Data PI Process Input Data DO Digital outputs DI Digital inputs Control via I/O byte or I/O word (MFP, MFI, MFD, MFO) The following section describes the assignment of the I/O byte or I/O word to control MOVI-SWITCH®, taking into account the wiring examples that begin on pages 65 (MFZ.1) and 69 (MFZ.3W / MFZ26W..). Controlling 1 x MOVI-SWITCH®1E (with MF../Z.1, MF../Z.3W or MFP../Z26W..) Reserved, value = 0 Output "DO1" Control signal "RUN" MOVI-SWITCH® (0) 7 6 5 4 3 2 1 0 Byte: Digital outputs Fieldbus master MF.. 21/22 Byte: Digital inputs 7 6 5 4 3 2 1 0 Response "OK" MOVI-SWITCH® (0) Input "DI1" (cannot be used, if, as shown in the example on page 66, input is jumpered from "DO0" to "DI1") Input "DI2" Input "DI3" Reserved, value = 0 92 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Controlling MOVI-SWITCH® using Fieldbus Control via I/O byte or I/O word (MFP, MFI, MFD, MFO) I 22 0 Controlling 2 x MOVI-SWITCH®-1E (with MF../Z.1) Connection via terminals as shown on page 65 7 6 5 4 3 2 1 6 5 4 3 2 Reserved, value = 0 Control signal "RUN" MOVI-SWITCH® (1) Control signal "RUN" MOVI-SWITCH® (1) Control signal "RUN" MOVI-SWITCH® (0) Control signal "RUN" MOVI-SWITCH® (0) MF..21/22 Byte: Digital inputs 7 Reserved, value = 0 0 Byte: Digital outputs Fieldbus master Connection via M12 plug connector as shown on page 66 1 0 Response "OK" MOVI-SWITCH® (0) Response "OK" MOVI-SWITCH® (0) Response "OK" MOVI-SWITCH® (1) Assigned Input DI2 Response "OK" MOVI-SWITCH® (1) Input DI3 Assigned Reserved, value = 0 Reserved, value = 0 Controlling 1 x MOVI-SWITCH®-2S (with MF../Z.1, MF../Z.3W or MFP../Z26W..) Reserved, value = 0 Control signal "L" for counterclockwise rotation Control signal "R" for clockwise rotation 7 6 5 4 3 2 1 0 Byte: Digital outputs Fieldbus master MF..21/22 Byte: Digital inputs 7 6 5 4 3 2 1 0 Response "OK" Input "DI1" Input "DI2" Input "DI3" Reserved, value = 0 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 93 I 22 Controlling MOVI-SWITCH® using Fieldbus Control using function module 11 (with MFK..) 0 22.3 Control using function module 11 (with MFK..) The following section describes the cyclical data exchange between master and slave when using function module 11 for controlling MOVI-SWITCH®, taking into account the wiring example starting on pages 65 (MFZ.1) and 69 (MFZ.3W). Controlling 1 x MOVI-SWITCH®1E (with MFK./Z.1 or MFK./Z.3W) Data transmission master Æ slave 4 Bit Coded Meaning Bit 0 Control signal "RUN" MOVI-SWITCH® (0) Bit 1 Output "DO1" Bit 2 – Bit 3 – Data transmission slave Æ master Controlling 2 x MOVISWITCH®-1E (with MFK../Z.1) 4 Bit Coded Meaning Bit 0 Response "OK" MOVI-SWITCH® (0) Bit 1 Input "DI1" (cannot be used if jumpered from "DO0" to "DI1" as shown in the example on page 66 Bit 2 Input "DI2" Bit 3 Input "DI3" Data transmission master Æ slave 4 Bit Coded Meaning Connection via terminals as shown on page 65 Connection via M12 plug connector as shown on page 66 Bit 0 Control signal "RUN" MOVI-SWITCH® (0) Control signal "RUN" MOVI-SWITCH® (0) Bit 1 Control signal "RUN" MOVI-SWITCH® (1) Control signal "RUN" MOVI-SWITCH® (1) Bit 2 – – Bit 3 – – Data transmission slave Æ master 4 Bit Coded Meaning Connection via terminals as shown on page 65 94 Connection via M12 plug connector as shown on page 66 Bit 0 Response "OK" MOVI-SWITCH® (0) Response "OK" MOVI-SWITCH® (0) Bit 1 Response "OK" MOVI-SWITCH® (1) Assigned Bit 2 Input "DI2" Response "OK" MOVI-SWITCH® (1) Bit 3 Input "DI3" Assigned Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Controlling MOVI-SWITCH® using Fieldbus Control using function module 11 (with MFK..) I 22 0 Controlling 1 x MOVI-SWITCH®2S (with MFK./Z.1 or MFK./Z.3W) Data transmission master Æ slave 4 Bit Coded Meaning Bit 0 Control signal "R" for clockwise rotation Bit 1 Control signal "L" for counterclockwise rotation Bit 2 – Bit 3 – Data transmission slave Æ master 4 Bit Coded Meaning Bit 0 Response "OK" Bit 1 Input "DI1" Bit 2 Input "DI2" Bit 3 Input "DI3" Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 95 kVA 23 i f n Technical Data Technical data for the MFP.. PROFIBUS interface P Hz 23 Technical Data 23.1 Technical data for the MFP.. PROFIBUS interface MFP Electrical Specification MFP power supply V = +24 V +/- 25 %, IE Â 150 mA Electrical isolation • • • Bus connection technology Two cage clamp terminals for each incoming and outgoing bus cable (optional M12) Shielding Using EMC metal cable glands Binary inputs (sensors) PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms 15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made Signal level PROFIBUS-DP isolated connection Between logic and 24 V supply voltage Between logic and periphery/MOVIMOT® via opto-coupler Sensor supply Rated current Internal voltage drop DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA max. 1 V Binary outputs (actuators) PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA Max. 0.2 mA Max. 1 V Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 30 m between MFP and MOVIMOT® if installed separately Ambient temperature –25...60 °C Enclosure IP 65 (installed on MFZ.. connection module, all plug connections sealed) PROFIBUS Specifications PROFIBUS protocol option PROFIBUS-DP Supported baud rates 9.6 kBaud ... 1.5 MBaud / 3 ... 12 MBaud (with automatic recognition) Bus termination integrated, can be set via DIP switch according to EN 50170 (V2) Permitted cable length for PROFIBUS • • • • • • • 9.6 kBaud: 1200 m 19.2 kBaud: 1200 m 93.75 kbaud: 1200 m 187.5 kBaud: 1000 m 500 kBaud: 400 m 1.5 Mbaud: 200 m 12 Mbaud: 100 m To extend the length, several segments can be coupled using a repeater. The max. expansion/cascading depth can be found in the manuals for the DP master and the repeater modules. 96 DP ID number 6001 hex (24577 dec) DP configurations without DI/DO 2 PD, configuration: 113dec, 0dec 3 PD, configuration: 114dec, 0dec DP configurations with DI/DO 2 PD + DI/DO, configuration: 113dec, 48dec 3 PD + DI/DO, configuration: 114dec, 48dec 0 PD + DI/DO, configuration: 0dec, 48dec, DP configurations with DI 2 PD + DI, configuration: 113dec, 16dec 3 PD + DI, configuration: 114dec, 16dec 0 PD + DI, configuration: 0dec, 16dec, Universal configuration for direct entering of configurations Set-Prm application data Max. 10 bytes Hex parameter setting: 00,00,00,00,00,00,00,00,00,00 diagnostic alarm active (default) 00,01,00,00,00,00,00,00,00,00 diagnostic alarm deactivated Length of diagnostic data Max. 8 bytes, incl. 2 bytes unit-specific diagnostics Address settings Is not supported, adjustable via DIP switch GSD file name SEW_6001.GSD Bitmap file name SEW6001N.BMP SEW6001S.BMP Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Technical Data Technical data for InterBus interface MFI21, MFI22, MFI32 (copper line) 23.2 kVA i f n 23 P Hz Technical data for InterBus interface MFI21, MFI22, MFI32 (copper line) MFI Electrical Specification MFI power supply V = +24 V +/- 25 %, IE Â 150 mA Electrical isolation • • • Bus connection technology Five cage clamp terminals for each incoming and outgoing bus cable InterBus isolated connection Between logic and 24 V supply voltage Between logic and periphery/MOVIMOT® via opto-coupler Shielding Using EMC metal cable glands Binary inputs (sensors) PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms 15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made Signal level Sensor supply Rated current Internal voltage drop DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA Max. 1 V Binary outputs (actuators) PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA Max. 0.2 mA Max. 1 V Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 30 m between MFI and MOVIMOT® if installed separately Ambient temperature –25...60 °C Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed) Programming Data InterBus interface Remote bus and installation remote bus Protocol mode Two conductor asynchronous protocol 500 kbaud ID code 03hex (03dec) = digital module with input and output data Code length 2hex / 3hex / 4hex depending on the setting of the DIP switches Register length on the bus 2, 3 or 4 words (depending on DIP switch setting) Parameter channel (PCP) 0 words Data on Remote Bus Interface Cable length between two MFIs in the remote bus InterBus specific, max. 400 m Maximum number of MFIs on the remote bus Dependent on InterBus master 64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD) Data on Installation Remote Bus Interface Cable length between two MFIs in the installation remote bus InterBus specific, max. 50 m between first and last station Maximum number of MFIs on installation remote bus Limited by the total current consumption (max. 4.5 A) of MFI in installation remote bus line and voltage drop in the last MFI connection Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 97 23 kVA i f n Technical Data Technical data for the InterBus interface MFI23, MFI33 (fiber-optic cable) P Hz 23.3 Technical data for the InterBus interface MFI23, MFI33 (fiber-optic cable) MFI23F/33B Electrical Specification MFI power supply Bus logic VS1 = DC 24 V +/- 25 %, IE Â 200 mA (typ. 80 mA) plus supply current for sensors and MOVIMOT® inverter • Actuator voltage VS2 = DC 24 V +/- 25 % The two voltages VS1 and VS2 are looped together and can be picked off at the plug connection for the continuing remote bus. The maximum continuous current is: – Max. 16 A at 0...40 °C ambient temperature – Max. 10 A at 0...55 °C ambient temperature Electrical isolation • • • • Between bus logic and MOVIMOT® via opto-coupler Between bus logic and binary outputs via opto-coupler No separation between bus logic and binary inputs Bus connection technology Fiber-optic cable rugged-line connector Binary inputs (sensors) PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms 15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made Signal level Sensor supply Rated current Internal voltage drop From VS1: DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500mA Max. 1 V Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA Max. 0.2 mA Max. 1 V Cable length RS-485 Â 30 m between MFI and MOVIMOT® Ambient temperature 0...55 °C [max. 10 A continuous current with looping together of the 24 V voltages (VS1 and VS2)] Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed) Programming Data InterBus interface Fiber-optic cable remote bus Transmission rate 500 kBaud / 2 MBaud ID code 03hex(03dec) = digital module with input and output data Code length 2hex / 3hex / 4hex depending on the DIP switch setting Register length on the bus 2, 3 or 4 words (depending on DIP switch setting) Parameter channel (PCP) 0 words Data for the InterBus interface Incoming / outgoing remote bus Fiber-optic cable (polymer fiber 980/1000 m) Connection technology Fiber-optic cable rugged-line Cable length between two MFIs in the bus Max. 50 m, depending on cable type1) Maximum number of MFIs on the FOC remote bus Dependent on InterBus master 64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD) 1) Cable lengths < 1 m are only permitted with the prefabricated IBS RL CONNECTION-LK special cable bridge from Phoenix Contact 98 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Technical Data Technical data for the MFD.. DeviceNet interface 23.4 kVA i f n 23 P Hz Technical data for the MFD.. DeviceNet interface MFD Electrical Specification MFD power supply via DeviceNet V = 11 V…25 V according to DeviceNet specification IE Â 200 mA Input voltage for inverters and sensors (terminal 11/13) V = +24 V +/- 25 % Electrical isolation DeviceNet potential and inputs/outputs DeviceNet potential and MOVIMOT® Bus connection technology Male micro-style connector (M12) Binary inputs (sensors) PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms 15 V...+30 V "1" = Contact made / -3 V...+5 V "0" = Contact not made Signal level Sensor supply Rated current Internal voltage drop DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA Max. 1 V Binary outputs (actuators) PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA Max. 0.2 mA Max. 1 V Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 30 m between MFD and MOVIMOT® if installed separately Ambient temperature –25...60 °C Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed) DeviceNet Specification Protocol option Master-slave connection set with polled I/O and bit-strobe I/O Supported baud rates 500 kbaud 250 kbaud 125 kbaud DeviceNet cable length 500 kbaud 250 kbaud 125 kbaud See DeviceNet specification V 2.0 100 m 200 m 400 m Bus termination 120 ohms (external connection) Process data configuration without DI/DO MFD21/MFD22/MFD32 2 PD 3 PD Process data configuration with DI/DO MFD21/MFD22 2 PD + DI/DO 3 PD + DI/DO 0 PD + DI/DO Process data configuration with DI MFD32 2 PD + DI 3 PD + DI 0 PD + DI Address setting DIP switch Process data length DIP switch I/O enable DIP switch EDS file name MFD2x.eds MFD3x.eds Bitmap file name MFD2x.bmp MFD3x.bmp Icon file name MFD2x.ico MFD3x.ico Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 99 23 kVA i 23.5 f n Technical Data Technical data for MFO.. CANopen interface P Hz Technical data for MFO.. CANopen interface MFO Electrical Specification MFO power supply V = +24 V +/- 25 % IE Â 150 mA Electrical isolation • • Input voltage for inverters and sensors (terminal 11/13) V = +24 V +/- 25 % Bus connection technology Male micro-style connector (M12) Binary inputs (sensors) PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3.0 kÊ, Sampling interval approx. 5 ms 15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made Signal level CANopen potential and inputs/outputs CANopen potential and MOVIMOT® Sensor supply Rated current Internal voltage drop DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA Max. 1 V Binary outputs (actuators) PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA Max. 0.2 mA Max. 1 V Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 30 m between MFO and MOVIMOT® if installed separately Ambient temperature –25...60 °C Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed) CANopen specification 100 Protocol option 1 SDO, 1 PDO, Emergency, Lifetime Supported baud rates • • • • CANopen cable length 1 MBaud 500 kbaud 250 kbaud 125 kbaud See CANopen specification DR(P) 303 40 m 100 m 200 m 400 m Bus termination 120 Ê (external connection) Process data configuration without DI/DO MFO21/MFO22/MFO32 2 PD 3 PD Process data configuration with DI/DO MFO21/MFO22 2 PD + DI/DO 3 PD + DI/DO 0 PD + DI/DO Process data configuration with DI MFO32 2 PD + DI 3 PD + DI 0 PD + DI Address setting DIP switch Process data length DIP switch I/O enable DIP switch EDS files See section "Startup with CANopen" 1 MBaud 500 kbaud 250 kbaud 125 kbaud Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Technical Data Technical data for the MFK.. AS-interface interface 23.6 kVA i f n 23 P Hz Technical data for the MFK.. AS-interface interface MFK Electrical Specification MFK power supply (via yellow AS-interface cable) According to AS-interface specification 2.11, max. 150 mA Input voltage for inverter and sensors (24 V auxiliary voltage) V = +24 V +/- 25 % Current consumption of auxiliary power supply ("black AS-interface") Max. 2 A, polarity reversal protected (250 mA MOVIMOT® + sensor supply + actuators) Electrical isolation AS-interface connection and isolated module electronics Between module electronics and periphery/MOVIMOT®/diagnostics interface via opto-coupler Bus connection technology M12 (A coded) Binary inputs (sensors) PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri À 3 kÊ, sampling time ca. 5 ms +15 V...+30 V "1" = Contact made / –3 V...+5 V "0" = Contact not made Signal level Sensor supply Rated current Internal voltage drop DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA Max. 1 V Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA Max. 0.2 mA Max. 1 V Cable length RS-485 30 m between MFK.. and MOVIMOT® if installed separately Ambient temperature –25 °C to +60 °C Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed) AS-interface specification Protocol option AS-interface slave with a S-7.4 profile "four bit mode slave" AS-interface profile S-7.4 I/O configuration 7hex ID code 4hex Ext. ID code1 Fhex Ext. ID code2 0hex Address 1 to 31 (factory setting: 0) Can be changed as often as required Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 101 23 kVA i 23.7 f n Technical Data Technical data for field distributors P Hz Technical data for field distributors Technical data for MF../Z.3. Technical data for MF../Z.26W.. 102 MF../Z.3. Ambient temperature –25...60 °C Storage temperature –25...85 °C Enclosure IP65 (fieldbus interface and motor connection cable attached and fastened, all plug connections sealed) Interface PROFIBUS, InterBus, DeviceNet, CANopen, AS-Interface Permitted motor cable length Max. 30 m (with SEW hybrid cable) If the motor cable cross-section is smaller than the supply system lead cross-section, pay attention to the line fuse. Weight Approx. 1.3 kg MF../Z26W.. Maintenance switch Switch disconnector and line protection black/red, triple lock Type: ABB MS 325 – 9 + HK20 Ambient temperature –25...55 °C Storage temperature –25...85 °C Enclosure IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed) Interface PROFIBUS Permitted motor cable length Max. 30 m (with SEW hybrid cable) Weight Approx. 4.4 kg Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Index A Address AS-interface ..................................................91 CANopen ......................................................87 DeviceNet .....................................................81 PROFIBUS ...................................................72 Addressing device ...............................................91 AF2 .....................................................................38 Applicable Components ........................................5 AS-interface cable ...............................................60 ASAW .................................................................70 ASAW plug connector .........................................70 Assembly Regulations ..................................................18 B Baud rate CANopen ......................................................88 DeviceNet .....................................................81 InterBus ........................................................78 Bus termination CANopen ......................................................56 DeviceNet .....................................................52 PROFIBUS ...................................................73 C Configuration (project planning) for master CANopen ......................................................89 DeviceNet .....................................................83 InterBus (copper) ..........................................77 InterBus (FOC) .............................................79 PROFIBUS ...................................................74 Connecting supply system leads ........................27 Connection AS-interface ..................................................60 CANopen ......................................................56 Connection of InterBus with fiber-optic cable ................................................47 Connection of MOVI-SWITCH® with field distributor ................................69 Connection of MOVI-SWITCH®-1E with fieldbus interface ............................65 Connection of MOVI-SWITCH®-2S/CB0 with fieldbus interface ............................67 DeviceNet .....................................................52 Connection cross-section ....................................28 Connection of I/Os for the fieldbus interfaces ......................37 Interbus with 9-pin sub D connector .............41 InterBus with copper line ..............................40 InterBus with round connector ..................... 43 MFZ11 ......................................................... 44 MFZ11 with InterBus (copper) ..................... 51 MFZ13W with InterBus (copper) .................. 45 MFZ13W with InterBus (FOC) ..................... 51 MFZ21 with PROFIBUS .............................. 32 MFZ23W with PROFIBUS ........................... 33 MFZ26W.. with PROFIBUS ......................... 35 MFZ31 with CANopen ................................. 57 MFZ31W with DeviceNet ............................. 53 MFZ33W with CANopen .............................. 58 MFZ33W with DeviceNet ............................. 54 MFZ61 with AS-interface ............................. 61 MFZ61 with AS-interface single pick-off ...... 63 MFZ63W with AS-interface .......................... 62 MFZ63W with AS-interface single pick-off ... 64 PROFIBUS .................................................. 32 PROFIBUS with AF2 ................................... 38 Continuation of the ring circuit ........................... 78 Controlling MOVI-SWITCH® .............................. 92 Copper line ......................................................... 40 Current carrying capacity ................................... 28 D Description Field distributor .............................................. 6 Fieldbus interfaces ........................................ 6 MOVI-SWITCH® ............................................ 6 Designated use .................................................... 8 Documents, applicable ......................................... 8 Double pick-off ............................................. 60, 61 E EMC ............................................................. 26, 30 Equipotential bonding ........................................ 27 F Fiber-optic cable ................................................ 47 Function module 11 ........................................... 94 H Hybrid cable ....................................................... 69 I I/O byte and I/O word ......................................... 92 I/O enable CANopen ..................................................... 88 DeviceNet .................................................... 82 Important information ........................................... 8 Index of changes ................................................ 11 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® 103 Index Installation Field distributor MF.../Z.3. ................................................24 MFP../Z.6... ............................................25 Fieldbus interfaces in the field ...............................................23 on the MOVI-SWITCH® terminal box .....21 Installation altitudes ............................................29 Installation example ..............................................7 Installation in damp locations or outdoors ...........18 Installation instructions ........................................18 Installation remote bus connection .....................42 M Metal cable glands ..............................................30 MOVI-SWITCH® control .....................................92 N NEXT/END ................................................... 76, 78 O Operating environment .........................................9 P Process data length CANopen ......................................................88 DeviceNet .....................................................82 Process data width T Technical data for AS-interface ............................................... 101 CANopen ................................................... 100 DeviceNet .................................................... 99 InterBus (copper) ......................................... 97 InterBus (FOC) ............................................ 98 MF.../Z.26W.. field distributor .................... 102 MF../Z.3 field distributor ............................. 102 PROFIBUS .................................................. 96 Tightening torques ............................................. 19 U UL compliant installation .................................... 29 Unassigned outputs on the field distributor ........ 71 Unit Design Fieldbus interfaces ...................................... 12 Unit design MF.../Z.3W field distributors ......................... 15 MFP../Z26W.. field distributor ...................... 16 Unit designation Field distributors .......................................... 17 Fieldbus interfaces ...................................... 14 W Waste disposal ..................................................... 9 Wiring check ...................................................... 31 InterBus (copper) ..........................................76 InterBus (FOC) .............................................78 PROFIBUS cable ................................................31 Protection devices ...............................................29 R Remote bus connection ......................................40 Rugged line .........................................................47 S Safety notes ........................................................10 Single pick-off .....................................................63 Startup with AS-Interface .................................................90 CANopen ......................................................87 DeviceNet .....................................................80 InterBus (copper) ..........................................75 InterBus (FOC) .............................................78 PROFIBUS ...................................................72 Structure of I/O byte and I/O word ......................92 Supply voltage ....................................................28 System description ................................................6 104 Manual – Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH® Address List Address List Germany Headquarters Production Sales Bruchsal SEW-EURODRIVE GmbH & Co KG 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Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37,5 1619 Garin Tel. +54 3327 4572-84 Fax +54 3327 4572-21 sewar@sew-eurodrive.com.ar Argentina Assembly Sales Service 11/2006 105 Address List Australia Assembly Sales Service Melbourne SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Tel. +61 3 9933-1000 Fax +61 3 9933-1003 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel. +61 2 9725-9900 Fax +61 2 9725-9905 enquires@sew-eurodrive.com.au Townsville SEW-EURODRIVE PTY. LTD. 12 Leyland Street Garbutt, QLD 4814 Tel. +61 7 4779 4333 Fax +61 7 4779 5333 enquires@sew-eurodrive.com.au Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel. +43 1 617 55 00-0 Fax +43 1 617 55 00-30 http://sew-eurodrive.at sew@sew-eurodrive.at Brüssel SEW Caron-Vector S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.caron-vector.be info@caron-vector.be Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 50 Caixa Postal: 201-07111-970 Guarulhos/SP - Cep.: 07251-250 Tel. +55 11 6489-9133 Fax +55 11 6480-3328 http://www.sew.com.br sew@sew.com.br Austria Assembly Sales Service Belgium Assembly Sales Service Brazil Production Sales Service Additional addresses for service in Brazil provided on request! Bulgaria Sales Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Tel. +359 2 9151160 Fax +359 2 9151166 bever@fastbg.net Douala Electro-Services Rue Drouot Akwa B.P. 2024 Douala Tel. +237 4322-99 Fax +237 4277-03 Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1 Tel. +1 905 791-1553 Fax +1 905 791-2999 http://www.sew-eurodrive.ca l.reynolds@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO. OF CANADA LTD. 7188 Honeyman Street Delta. B.C. V4G 1 E2 Tel. +1 604 946-5535 Fax +1 604 946-2513 b.wake@sew-eurodrive.ca Montreal SEW-EURODRIVE CO. OF CANADA LTD. 2555 Rue Leger Street LaSalle, Quebec H8N 2V9 Tel. +1 514 367-1124 Fax +1 514 367-3677 a.peluso@sew-eurodrive.ca Cameroon Sales Canada Assembly Sales Service Additional addresses for service in Canada provided on request! Chile Assembly Sales Service 106 Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel. +56 2 75770-00 Fax +56 2 75770-01 www.sew-eurodrive.cl ventas@sew-eurodrive.cl 11/2006 Address List China Production Assembly Sales Service Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin 300457 Tel. +86 22 25322612 Fax +86 22 25322611 gm-tianjin@sew-eurodrive.cn http://www.sew-eurodrive.com.cn Assembly Sales Service Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, 215021 P. R. China Tel. +86 512 62581781 Fax +86 512 62581783 suzhou@sew.com.cn Additional addresses for service in China provided on request! Colombia Assembly Sales Service Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá Tel. +57 1 54750-50 Fax +57 1 54750-44 http://www.sew-eurodrive.com.co sewcol@sew-eurodrive.com.co Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR 10 000 Zagreb Tel. +385 1 4613-158 Fax +385 1 4613-158 kompeks@net.hr Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Lužná 591 CZ-16000 Praha 6 - Vokovice Tel. +420 220121234 Fax +420 220121237 http://www.sew-eurodrive.cz sew@sew-eurodrive.cz Kopenhagen SEW-EURODRIVEA/S Geminivej 28-30, P.O. Box 100 DK-2670 Greve Tel. +45 43 9585-00 Fax +45 43 9585-09 http://www.sew-eurodrive.dk sew@sew-eurodrive.dk Tallin ALAS-KUUL AS Mustamäe tee 24 EE-10620 Tallin Tel. +372 6593230 Fax +372 6593231 veiko.soots@alas-kuul.ee Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN-15860 Hollola 2 Tel. +358 201 589-300 Fax +358 3 780-6211 sew@sew.fi http://www.sew-eurodrive.fi Libreville Electro-Services B.P. 1889 Libreville Tel. +241 7340-11 Fax +241 7340-12 Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR Tel. +44 1924 893-855 Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk info@sew-eurodrive.co.uk Athen Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR-18545 Piraeus Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59 http://www.boznos.gr info@boznos.gr Croatia Sales Service Czech Republic Sales Denmark Assembly Sales Service Estonia Sales Finland Assembly Sales Service Gabon Sales Great Britain Assembly Sales Service Greece Sales Service 11/2006 107 Address List Hong Kong Assembly Sales Service Hong Kong SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel. +852 2 7960477 + 79604654 Fax +852 2 7959129 sew@sewhk.com Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel. +36 1 437 06-58 Fax +36 1 437 06-50 office@sew-eurodrive.hu Assembly Sales Service Baroda SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi • Baroda - 391 243 Gujarat Tel. +91 265 2831086 Fax +91 265 2831087 http://www.seweurodriveindia.com mdoffice@seweurodriveindia.com Technical Offices Bangalore SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bangalore Tel. +91 80 22266565 Fax +91 80 22266569 salesbang@seweurodriveinindia.com Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel. +353 1 830-6277 Fax +353 1 830-6458 Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 228 58858 Holon Tel. +972 3 5599511 Fax +972 3 5599512 lirazhandasa@barak-online.net Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano) Tel. +39 02 96 9801 Fax +39 02 96 799781 http://www.sew-eurodrive.it sewit@sew-eurodrive.it Abidjan SICA Ste industrielle et commerciale pour l'Afrique 165, Bld de Marseille B.P. 2323, Abidjan 08 Tel. +225 2579-44 Fax +225 2584-36 Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka 438-0818 Tel. +81 538 373811 Fax +81 538 373814 sewjapan@sew-eurodrive.co.jp Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-Dong Ansan 425-120 Tel. +82 31 492-8051 Fax +82 31 492-8056 http://www.sew-korea.co.kr master@sew-korea.co.kr Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel. +371 7139253 Fax +371 7139386 http://www.alas-kuul.com info@alas-kuul.com Hungary Sales Service India Ireland Sales Service Israel Sales Italy Assembly Sales Service Ivory Coast Sales Japan Assembly Sales Service Korea Assembly Sales Service Latvia Sales 108 11/2006 Address List Lebanon Sales Beirut Gabriel Acar & Fils sarl B. P. 80484 Bourj Hammoud, Beirut Tel. +961 1 4947-86 +961 1 4982-72 +961 3 2745-39 Fax +961 1 4949-71 gacar@beirut.com Alytus UAB Irseva Naujoji 19 LT-62175 Alytus Tel. +370 315 79204 Fax +370 315 56175 info@irseva.lt http://www.sew-eurodrive.lt Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.caron-vector.be info@caron-vector.be Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia Tel. +60 7 3549409 Fax +60 7 3541404 sales@sew-eurodrive.com.my Queretaro SEW-EURODRIVE MEXIKO SA DE CV SEM-981118-M93 Tequisquiapan No. 102 Parque Industrail Queretaro C.P. 76220 Queretaro, Mexico Tel. +52 442 1030-300 Fax +52 442 1030-301 http://www.sew-eurodrive.com.mx scmexico@seweurodrive.com.mx Casablanca Afit 5, rue Emir Abdelkader MA 20300 Casablanca Tel. +212 22618372 Fax +212 22618351 richard.miekisiak@premium.net.ma Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam Tel. +31 10 4463-700 Fax +31 10 4155-552 http://www.vector.nu info@vector.nu Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland Tel. +64 9 2745627 Fax +64 9 2740165 http://www.sew-eurodrive.co.nz sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel. +64 3 384-6251 Fax +64 3 384-6455 sales@sew-eurodrive.co.nz Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel. +47 69 241-020 Fax +47 69 241-040 http://www.sew-eurodrive.no sew@sew-eurodrive.no Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, 120-124 Urbanizacion Industrial Vulcano, ATE, Lima Tel. +51 1 3495280 Fax +51 1 3493002 http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe Lithuania Sales Luxembourg Assembly Sales Service Malaysia Assembly Sales Service Mexico Assembly Sales Service Morocco Sales Netherlands Assembly Sales Service New Zealand Assembly Sales Service Norway Assembly Sales Service Peru Assembly Sales Service 11/2006 109 Address List Poland Assembly Sales Service Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL-92-518 Lodz Tel. +48 42 67710-90 Fax +48 42 67710-99 http://www.sew-eurodrive.pl sew@sew-eurodrive.pl Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada Tel. +351 231 20 9670 Fax +351 231 20 3685 http://www.sew-eurodrive.pt infosew@sew-eurodrive.pt Bucuresti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti Tel. +40 21 230-1328 Fax +40 21 230-7170 sialco@sialco.ro St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia Tel. +7 812 3332522 +7 812 5357142 Fax +7 812 3332523 http://www.sew-eurodrive.ru sew@sew-eurodrive.ru Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Tel. +221 849 47-70 Fax +221 849 47-71 senemeca@sentoo.sn Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV floor SCG-11000 Beograd Tel. +381 11 347 3244 / +381 11 288 0393 Fax +381 11 347 1337 dipar@yubc.net Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 http://www.sew-eurodrive.com.sg sewsingapore@sew-eurodrive.com Bratislava SEW-Eurodrive SK s.r.o. Rybnicna 40 SK-83107 Bratislava Tel. +421 2 49595201 Fax +421 2 49595200 http://www.sew.sk sew@sew-eurodrive.sk Zilina SEW-Eurodrive SK s.r.o. ul. Vojtecha Spanyola 33 SK-010 01 Zilina Tel. +421 41 700 2513 Fax +421 41 700 2514 sew@sew-eurodrive.sk Banská Bystrica SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK-97411 Banská Bystrica Tel. +421 48 414 6564 Fax +421 48 414 6566 sew@sew-eurodrive.sk Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO - 3000 Celje Tel. +386 3 490 83-20 Fax +386 3 490 83-21 pakman@siol.net Portugal Assembly Sales Service Romania Sales Service Russia Assembly Sales Service Senegal Sales Serbia and Montenegro Sales Singapore Assembly Sales Service Slovakia Sales Slovenia Sales Service 110 11/2006 Address List South Africa Assembly Sales Service Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Tel. +27 11 248-7000 Fax +27 11 494-3104 http://www.sew.co.za dross@sew.co.za Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town Tel. +27 21 552-9820 Fax +27 21 552-9830 Telex 576 062 dswanepoel@sew.co.za Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel. +27 31 700-3451 Fax +27 31 700-3847 dtait@sew.co.za Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya) Tel. +34 9 4431 84-70 Fax +34 9 4431 84-71 http://www.sew-eurodrive.es sew.spain@sew-eurodrive.es Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping Tel. +46 36 3442-00 Fax +46 36 3442-80 http://www.sew-eurodrive.se info@sew-eurodrive.se Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel. +41 61 417 1717 Fax +41 61 417 1700 http://www.imhof-sew.ch info@imhof-sew.ch Chon Buri SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 2 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri 20000 Tel. +66 38 454281 Fax +66 38 454288 sewthailand@sew-eurodrive.com Tunis T. M.S. Technic Marketing Service 7, rue Ibn EI Heithem Z.I. SMMT 2014 Mégrine Erriadh Tel. +216 1 4340-64 + 1 4320-29 Fax +216 1 4329-76 tms@tms.com.tn Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL Tel. +90 216 4419163 / 164 3838014/15 Fax +90 216 3055867 sew@sew-eurodrive.com.tr Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 23-B, Office 409 49008 Dnepropetrovsk Tel. +380 56 370 3211 Fax +380 56 372 2078 http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Spain Assembly Sales Service Sweden Assembly Sales Service Switzerland Assembly Sales Service Thailand Assembly Sales Service Tunisia Sales Turkey Assembly Sales Service Ukraine Sales Service 11/2006 111 Address List USA Production Assembly Sales Service Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365 Tel. +1 864 439-7537 Fax Sales +1 864 439-7830 Fax Manuf. +1 864 439-9948 Fax Ass. +1 864 439-0566 Telex 805 550 http://www.seweurodrive.com cslyman@seweurodrive.com Assembly Sales Service San Francisco SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, California 94544-7101 Tel. +1 510 487-3560 Fax +1 510 487-6381 cshayward@seweurodrive.com Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey 08014 Tel. +1 856 467-2277 Fax +1 856 845-3179 csbridgeport@seweurodrive.com Dayton SEW-EURODRIVE INC. 2001 West Main Street Troy, Ohio 45373 Tel. +1 937 335-0036 Fax +1 937 440-3799 cstroy@seweurodrive.com Dallas SEW-EURODRIVE INC. 3950 Platinum Way Dallas, Texas 75237 Tel. +1 214 330-4824 Fax +1 214 330-4724 csdallas@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Sales Service 112 Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel. +58 241 832-9804 Fax +58 241 838-6275 http://www.sew-eurodrive.com.ve sewventas@cantv.net sewfinanzas@cantv.net 11/2006 SEW-EURODRIVE – Driving the world Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services How we’re driving the world With people who think fast and develop the future with you. With a worldwide service network that is always close at hand. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With uncompromising quality that reduces the cost and complexity of daily operations. SEW-EURODRIVE Driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With innovative technology that solves tomorrow’s problems today. With online information and software updates, via the Internet, available around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 · D-76642 Bruchsal / Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 sew@sew-eurodrive.com → www.sew-eurodrive.com