Operating Manual GB DOMESTIC HOT WATER TANK Accessories for heat pumps NIBE™ AP-WH3 We reserve the right to make technical changes. GB830186Ni/211212 – Translation of the operating manual Please read first Symbols This operating manual provides important information on the handling of the unit. It is an integral part of the product and must be stored so that it is accessible in the immediate vicinity of the unit. It must remain available throughout the entire service life of the unit. It must be handed over to subsequent owners or users of the unit. The following symbols are used in the operating manual. They have the following meaning: Information for operators. Information personnel. In addition to this operating manual, you must also have the operating manual for the heating and heat pump regulator and the operating manual for your heat pump. or instructions for qualified DANGER! Read the operating manual before working on or operating the unit. This applies in particular to the chapter on safety. Always follow all instructions completely and without restrictions. Indicates a direct impending danger resulting in severe injuries or death. WARNING! It is possible that this operating manual may contain instructions that seem incomprehensible or unclear. In the event of any questions or if any details are unclear, contact the factory customer service department or the manufacturer’s local partner. Indicates a potentially dangerous situation that could result in serious injuries or death. Since this operating manual was written for several different models of the unit, always comply with the parameters for the respective model. CAUTION! Indicates a potentially dangerous situation that could result in medium or slight injuries. This operating manual is intended only for persons assigned to work on or operate the unit. Treat all constituent parts confidentially. The information contained herein is protected by copyright. No part of this manual may be reproduced, transmitted, copied, stored in electronic data systems or translated into another language, either wholly or in part, without the express written permission of the manufacturer. ATTENTION. Indicates a potentially dangerous situation, which could result in property damage. NOTE. Emphasized information. € ENERGY SAVING TIP Indicates suggestions that help to save energy, raw materials and costs. Reference to other sections of the operating manual. Reference to manufacturer. 2 NIBE TM AP-WH3 We reserve the right to make technical changes other documents of GB830186Ni/211212 – Translation of the operating manual the Contents INFORMATION FOR USERS AND QUALIFIED PERSONNEL PLEASE READ FIRST ..................................................................2 SYMBOLS .....................................................................................2 INTENDED USE ..........................................................................4 DISCLAIMER................................................................................4 SAFETY .........................................................................................4 CUSTOMER SERVICE ................................................................4 WARRANTY / GUARANTEE ...................................................4 MAINTENANCE OF THE UNIT ..............................................5 SCOPE OF DELIVERY ................................................................5 INSTRUCTIONS FOR QUALIFIED PERSONNEL INSTALLATION ................................................................5 Transport to installation location ......................................6 Installation ..............................................................................6 INSTALLATION ..........................................................................6 Installation of the sensor for the heating and heat pump regulator ..........................................................................6 INSULATION OF THE CONNECTIONS AND THE STORAGE TANK ..................................................................6 COMMISSIONING .....................................................................6 TECHNICAL DATA INSTALLATION PLAN FOR ALL STORAGE TANKS AP-WH 3030-1F – AP-WH 3050-1F ..................................9 CONNECTION INSTRUCTIONS Domestic hot water tank ..................................................10 Solar domestic hot water tank ......................................... 11 We reserve the right to make technical changes GB830186Ni/211212 – Translation of the operating manual NIBE TM AP-WH3 3 Intended use Safety The storage tank may be used only for the intended purpose. The unit is safe to operate for its intended use. The construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE regulations and all relevant safety regulations. This means as a domestic hot water tank suitable for normal drinking water in conjunction with: • Air/water heat pumps • Brine/water heat pumps • Water/water heat pumps Every person who performs work on the unit must have read and understood the operating manual prior to starting any work. This also applies if the respective person has already worked with such a unit or a similar unit or has been trained by the manufacturer. WARNING! CAUTION! Qualified trained personnel only (qualified heating, cooling system, refrigeration or refrigerant technician or electrician) may carry out work on the unit and its components. The electrical conductivity of the domestic hot water must be > 100 μS/cm and must lie within the drinking water quality values. NOTE With solar domestic hot water tanks (SWWS) it is possible to connect solar systems. Customer service For technical information please contact your local heating engineer or the manufacturer’s local partner. Disclaimer “Customer service” overview in the heat pump operating manual. The manufacturer is not liable for losses resulting from any use of the unit which is not its intended use. The manufacturer’s liability also expires: • if work is carried out on the unit and its components contrary to the instructions in this operating manual. Warranty / Guarantee For warranty and guarantee conditions, please refer to the purchase documents. • if work is improperly carried out on the unit and its components. • if work is carried out on the unit which is not NOTE Please contact your dealer about all matters concerning warranties and guarantees. described in this operating manual, and this work has not been explicitly approved by the manufacturer in writing. • if the unit or components in the unit have been altered, modified or removed without the explicit written consent of the manufacturer. 4 NIBE TM AP-WH3 We reserve the right to make technical changes GB830186Ni/211212 – Translation of the operating manual Maintenance of the unit The functional safety of the safety valve and the pressure reducer, if integrated in the system (to be provided on site) must be checked at regular intervals. We also recommend annual cleaning / servicing of the tank by a specialist firm. CAUTION! ACCESSORIES CAUTION. Use only original accessories manufacturer of the unit. NOTE Descale electric heating elements (if installed) annually, or at shorter intervals depending on the hardness of the water. Carry out a functional check at the same time. the Use of electric heating elements is only allowed up to 14°dH Type Have the magnesium anode checked and if necessary renewed by the customer service for the first time after 2 years and then at appropriate intervals. Renew anode if protective current lower than 0.3 mA. After replacing the anode, re-install earthing cable between anode and storage tank jacket. from EHZI 45 EHZI 45F AP-WH 3030-1F n.g. • AP-WH 3040-1F n.g. • AP-WH 3050-1F • • • : suitable combination, n.g. : not suitable For details of the quantity and positioning of the heating element sockets, refer to the dimensioned drawing of the respective tank. Installation Observe the following when performing all work: NOTE Disposal When withdrawing the old unit from service, comply with the relevant local laws, guidelines, directives andstandards concerning recovery, recycling and disposal. Always comply with the applicable local accident prevention regulations, statutory regulations, ordinances, guidelines and directives. CAUTION! The tank must be installed in a frostproof room, to prevent frost damage to the storage tank, pipe system and connections. Scope of delivery Domestic hot water storage tank enamelled to DIN 4753 with smooth tube heat exchanger designed especially for heat pumps, integrated corrosion protection anode and 1 sensor for the heating and heat pump controller. Check the delivery for outwardly visible signs of damage… Check to make sure that the delivery is complete. Report defects or incorrect deliveries immediately. Refer to the rating plate attached to the delivered storage tank to find out what type of storage tank it is. The abbreviations stand for the following: • AP-WH3 = domestic hot water tank We reserve the right to make technical changes NOTE Install the storage tank as close as possible to the heat generator, to keep the heat losses as low as possible. Ensure the shortest possible pipe lengths to the load. CAUTION! The floor or ground at the place of installation must be dry, firm and able to safely support the weight of the tank. For the weight of the tank, please refer to the dimensioned drawing for the respective model. GB830186Ni/211212 – Translation of the operating manual NIBE TM AP-WH3 5 TRANSPORT TO INSTALLATION LOCATION NOTE Close off any connections not required with appropriate plugs. To avoid damage during transport, transport the storage tank (secured on the wooden pallet) to its final installation location using a lifting truck. For position of the connections, please refer to the dimensioned drawing for the respective model. WARNING! The unit can tip over when being removed from the wooden pallet and during transport with a hand truck or lift truck. This can result in personal injuries and damage. – Take suitable precautions to prevent the tipping hazard. CAUTION! Always integrate the tank in the system according to the connection instructions. Connection instructions from page 10. NOTE The storage tank is delivered fully insulated. Dispose of the transport and packaging materials properly and under ecological aspects. INSTALLATION INSTALLATION OF THE SENSOR FOR THE HEATING AND HEAT PUMP REGULATOR Depending on the unit model, you must install the sensor included in the scope of supply for the heating and heat pump controller on site in of the sensor pockets provided for this purpose. (In some models this sensor is installed in the factory). When installing the tank, ensure sufficient clearance from walls and other objects to enable the connection pipes to be fitted. For item, see dimensioned drawing for respective model. Insulation of the connections and the storage tank Installation NOTE. Always comply with the applicable local accident prevention regulations, statutory regulations, ordinances, guidelines and directives. NOTE. Insulate in accordance with applicable local standards and guidelines/directives. Check all hydraulic connections for leaks. Perform leak test… NOTE. To level out pressure fluctuations or water hammer in the cold water network and to avoid unnecessary water loss, we recommend installation of a suitable expansion vessel with flow fittings. Insulate all connections and pipes. Commissioning CAUTION! Do not exceed the operating pressures specified on the rating plate. If necessary, install a pressure reducer. Check whether the water supply is open and the tank is full… Check the safety valve is working properly (and if applicable the pressure reducer). 6 NIBE TM AP-WH3 We reserve the right to make technical changes GB830186Ni/211212 – Translation of the operating manual AP-WH 3030-1F AP-WH 3040-1F AP-WH 3050-1F Tank type: Domestic hot water tank • • • Solar domestic hot water tank – – – see dimensional drawing see dimensional drawing see dimensional drawing Nominal volume l see dimensional drawing see dimensional drawing see dimensional drawing Net weight kg see dimensional drawing see dimensional drawing see dimensional drawing Maximum tank temperature °C 95 95 95 Dimensions Permissible operating pressure bar Connections max. output of electric heating element kW Area of smooth tube heat exchanger 10 (SVGW: 6) 10 (SVGW: 6) 10 (SVGW: 6) see dimensional drawing see dimensional drawing see dimensional drawing 4.5 4.5 4.5 see dimensional drawing see dimensional drawing see dimensional drawing • aSSlicable Õ ² not aSSlicable We reserve the right to make technical changes GB830186Ni/211212 – Translation of the operating manual NIBE TM AP-WH3 7 Installation plan for all storage tanks C >800 1 MF >1000 Legend: GB819397 All dimensions in mm. We reserve the right to modify technical specifications without prior notice. C Top view MF Minimum area to ensure ability to operate and service 1 8 NIBE TM AP-WH3 Storage tank We reserve the right to make technical changes GB830186Ni/211212 – Translation of the operating manual Dimensioned drawings AP-WH 3030-1F – AP-WH 3050-1F + + + + + Legend: All dimensions in mm. Item 1 2 3 4 5 6 7 8 9 AP-WH 3030-1F AP-WH 3040-1F AP-WH 3050-1F AP-WH 3030-1F AP-WH 3040-1F AP-WH 3050-1F GB819291c Designation Dim. Cold water / draining R 1 1/4" AG Heating water, return R 1 1/4" IG Circulation R 3/4" IG Heating water, Àow R 1 1/4" IG Hot water R 1 1/4" AG Sensor pocket with sensor Øi 7 Socket for electric heating element (in WWS 507 only) R 1 1/2" IG Protective anode Ø33 Cleaning Àange DN 110 H1 645 665 965 H2 829 1100 1414 Nominal volume 290 litre 362 litre 432 litre We reserve the right to make technical changes H3 1232 1525 1856 H4 1330 1620 1956 Net weight 135 kg 170 kg 218 kg H5 1480 Tilted height 1500 1780 2100 GB830186Ni/211212 – Translation of the operating manual Smooth tube heat exchanger 3.5 m² 5.0 m² 7.0 m² NIBE TM AP-WH3 9 Domestic hot water tank Connection instructions 14 Legend: GB830032b AZ Designation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 WW KW Z HV HR SV SF SR AZ 10 Shut-off valve Pressure reducing valve Test valve BackÀow preventer Pressure gauge connection socket Drain valve Safety valve Ventilation Shut-off valve with draining Check valve Storage tank charge pump Solar charge pump Circulation pump Cold water connection (to DIN 1985) Hot water Cold water Circulation Heating, Àow Heating, return Flow, brine circuit Solar sensor Return, brine circuit Circulation connection (only if absolutely necessary) NIBE TM AP-WH3 We reserve the right to make technical changes NOTE. The positions of the individual connections illustrated here may differ from the positions of the connections on your tank. Therefore, for the actual positions of the connections, please refer to the dimensioned diagram for the respective tank type or always note and follow the allocation of the connections indicated by the stickers on the tank. GB830186Ni/211212 – Translation of the operating manual Connection instructions Solar domestic hot water tank 14 Legend: GB830032b Designation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 WW KW Z HV HR SV SF SR AZ Shut-off valve Pressure reducing valve Test valve BackÀow preventer Pressure gauge connection socket Drain valve Safety valve Ventilation Shut-off valve with draining Check valve Storage tank charge pump Solar charge pump Circulation pump Cold water connection (to DIN 1985) NOTE. The positions of the individual connections illustrated here may differ from the positions of the connections on your tank. Therefore, for the actual positions of the connections, please refer to the dimensioned diagram for the respective tank type or rather always note and follow the allocation of the connections indicated by the stickers on the tank. Hot water Cold water Circulation Heating, Àow Heating, return Flow, brine circuit Solar sensor Return, brine circuit Circulation connection (only if absolutely necessary) We reserve the right to make technical changes GB830186Ni/211212 – Translation of the operating manual NIBE TM AP-WH3 11 AT KNV Energietechnik GmbH, Gahberggasse 11, 4861 Schörfling Tel: +43 (0)7662 8963-0 Fax: +43 (0)7662 8963-44 E-mail: mail@knv.at www.knv.at CH NIBE Wärmetechnik AG, Winterthurerstrasse 710, CH-8247 Flurlingen Tel: (52) 647 00 30 Fax: (52) 647 00 31 E-mail: info@nibe.ch www.nibe.ch CZ Druzstevni zavody Drazice s.r.o, Drazice 69, CZ - 294 71 Benatky nad Jizerou Tel: +420 326 373 801 Fax: +420 326 373 803 E-mail: nibe@nibe.cz www.nibe.cz DE NIBE Systemtechnik GmbH, Am Reiherpfahl 3, 29223 Celle Tel: 05141/7546-0 Fax: 05141/7546-99 E-mail: info@nibe.de www.nibe.de DK Vølund Varmeteknik A/S, Member of the Nibe Group, Brogårdsvej 7, 6920 Videbæk Tel: 97 17 20 33 Fax: 97 17 29 33 E-mail: info@volundvt.dk www.volundvt.dk FI NIBE Energy Systems OY, Juurakkotie 3, 01510 Vantaa Puh: 09-274 697 0 Fax: 09-274 697 40 E-mail: info@nibe.fi www.nibe.fi FR AIT France, 10 rue des Moines, 67500 Haguenau Tel : 03 88 06 24 10 Fax : 03 88 06 90 15 E-mail: info@nibe.fr www.nibe.fr GB NIBE Energy Systems Ltd, 3C Broom Business Park, Bridge Way, Chesterfield S41 9QG Tel: 0845 095 1200 Fax: 0845 095 1201 E-mail: info@nibe.co.uk www.nibe.co.uk NL NIBE Energietechniek B.V., Postbus 634, NL 4900 AP Oosterhout, NETHERLANDS Tel: 0168 477722 Fax: 0168 476998 E-mail: info@nibenl.nl www.nibenl.nl NO ABK AS, Brobekkveien 80, 0582 Oslo, Postadresse: Postboks 64 Vollebekk, 0516 Oslo Tel. sentralbord: +47 23 17 05 20 E-mail: post@abkklima.no www.nibeenergysystems.no PL NIBE-BIAWAR Sp. z o. o. Aleja Jana Pawła II 57, 15-703 BIAŁYSTOK Tel: 085 662 84 90 Fax: 085 662 84 14 E-mail: sekretariat@biawar.com.pl www.biawar.com.pl RU © "EVAN" 17, per. Boynovskiy, Nizhny Novgorod Tel./fax +7 831 419 57 06 E-mail: info@evan.ru www.nibe-evan.ru NIBE AB Sweden, Box 14, Hannabadsvägen 5, SE-285 21 Markaryd Tel: +46-(0)433-73 000 Fax: +46-(0)433-73 190 E-mail: info@nibe.se www.nibe.eu