domestic hot water tank

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Operating Manual GB
DOMESTIC HOT WATER TANK
Accessories for heat pumps
NIBE™ AP-WH3
We reserve the right to make technical changes.
GB830186Ni/211212 – Translation of the operating manual
Please read first
Symbols
This operating manual provides important information
on the handling of the unit. It is an integral part of the
product and must be stored so that it is accessible in the
immediate vicinity of the unit. It must remain available
throughout the entire service life of the unit. It must be
handed over to subsequent owners or users of the unit.
The following symbols are used in the operating manual.
They have the following meaning:
Information for operators.
Information
personnel.
In addition to this operating manual, you must also have
the operating manual for the heating and heat pump
regulator and the operating manual for your heat pump.
or
instructions
for
qualified
DANGER!
Read the operating manual before working on or
operating the unit. This applies in particular to the
chapter on safety. Always follow all instructions
completely and without restrictions.
Indicates a direct impending danger
resulting in severe injuries or death.
WARNING!
It is possible that this operating manual may contain
instructions that seem incomprehensible or unclear. In
the event of any questions or if any details are unclear,
contact the factory customer service department or the
manufacturer’s local partner.
Indicates a potentially dangerous situation
that could result in serious injuries or
death.
Since this operating manual was written for several
different models of the unit, always comply with the
parameters for the respective model.
CAUTION!
Indicates a potentially dangerous situation
that could result in medium or slight
injuries.
This operating manual is intended only for persons
assigned to work on or operate the unit. Treat all
constituent parts confidentially. The information
contained herein is protected by copyright. No part of
this manual may be reproduced, transmitted, copied,
stored in electronic data systems or translated into
another language, either wholly or in part, without the
express written permission of the manufacturer.
ATTENTION.
Indicates a potentially dangerous situation, which
could result in property damage.
NOTE.
Emphasized information.
€
ENERGY SAVING TIP
Indicates suggestions that help to save energy,
raw materials and costs.
Reference to other sections of the operating
manual.
Reference to
manufacturer.
2
NIBE TM AP-WH3
We reserve the right to make technical changes
other
documents
of
GB830186Ni/211212 – Translation of the operating manual
the
Contents
INFORMATION FOR USERS AND QUALIFIED
PERSONNEL
PLEASE READ FIRST ..................................................................2
SYMBOLS .....................................................................................2
INTENDED USE ..........................................................................4
DISCLAIMER................................................................................4
SAFETY .........................................................................................4
CUSTOMER SERVICE ................................................................4
WARRANTY / GUARANTEE ...................................................4
MAINTENANCE OF THE UNIT ..............................................5
SCOPE OF DELIVERY ................................................................5
INSTRUCTIONS FOR QUALIFIED PERSONNEL
INSTALLATION ................................................................5
Transport to installation location ......................................6
Installation ..............................................................................6
INSTALLATION ..........................................................................6
Installation of the sensor for the heating and heat pump
regulator ..........................................................................6
INSULATION OF THE CONNECTIONS AND THE
STORAGE TANK ..................................................................6
COMMISSIONING .....................................................................6
TECHNICAL DATA
INSTALLATION PLAN FOR ALL STORAGE TANKS
AP-WH 3030-1F – AP-WH 3050-1F ..................................9
CONNECTION INSTRUCTIONS
Domestic hot water tank ..................................................10
Solar domestic hot water tank ......................................... 11
We reserve the right to make technical changes
GB830186Ni/211212 – Translation of the operating manual
NIBE TM AP-WH3
3
Intended use
Safety
The storage tank may be used only for the intended
purpose.
The unit is safe to operate for its intended use. The
construction and design of the unit conform to current
state of the art standards, all relevant DIN/VDE
regulations and all relevant safety regulations.
This means as a domestic hot water tank suitable for
normal drinking water in conjunction with:
• Air/water heat pumps
• Brine/water heat pumps
• Water/water heat pumps
Every person who performs work on the unit must
have read and understood the operating manual prior
to starting any work. This also applies if the respective
person has already worked with such a unit or a similar
unit or has been trained by the manufacturer.
WARNING!
CAUTION!
Qualified trained personnel only (qualified
heating, cooling system, refrigeration
or refrigerant technician or electrician)
may carry out work on the unit and its
components.
The electrical conductivity of the domestic hot
water must be > 100 μS/cm and must lie within
the drinking water quality values.
NOTE
With solar domestic hot water tanks (SWWS) it
is possible to connect solar systems.
Customer service
For technical information please contact your local
heating engineer or the manufacturer’s local partner.
Disclaimer
“Customer service” overview in the heat pump
operating manual.
The manufacturer is not liable for losses resulting from
any use of the unit which is not its intended use.
The manufacturer’s liability also expires:
• if work is carried out on the unit and its
components contrary to the instructions in this
operating manual.
Warranty / Guarantee
For warranty and guarantee conditions, please refer to
the purchase documents.
• if work is improperly carried out on the unit and
its components.
• if work is carried out on the unit which is not
NOTE
Please contact your dealer about all matters
concerning warranties and guarantees.
described in this operating manual, and this
work has not been explicitly approved by the
manufacturer in writing.
• if the unit or components in the unit have been
altered, modified or removed without the explicit
written consent of the manufacturer.
4
NIBE TM AP-WH3
We reserve the right to make technical changes
GB830186Ni/211212 – Translation of the operating manual
Maintenance of the unit
The functional safety of the safety valve and the pressure
reducer, if integrated in the system (to be provided
on site) must be checked at regular intervals. We also
recommend annual cleaning / servicing of the tank by a
specialist firm.
CAUTION!
ACCESSORIES
CAUTION.
Use only original accessories
manufacturer of the unit.
NOTE
Descale electric heating elements (if installed)
annually, or at shorter intervals depending on
the hardness of the water. Carry out a functional
check at the same time.
the
Use of electric heating elements is only allowed up to
14°dH
Type
Have the magnesium anode checked and if
necessary renewed by the customer service
for the first time after 2 years and then at
appropriate intervals.
Renew anode if protective current lower than
0.3 mA. After replacing the anode, re-install
earthing cable between anode and storage tank
jacket.
from
EHZI 45
EHZI 45F
AP-WH
3030-1F
n.g.
•
AP-WH
3040-1F
n.g.
•
AP-WH
3050-1F
•
•
• : suitable combination, n.g. : not suitable
For details of the quantity and positioning
of the heating element sockets, refer to the
dimensioned drawing of the respective tank.
Installation
Observe the following when performing all work:
NOTE
Disposal
When withdrawing the old unit from service, comply
with the relevant local laws, guidelines, directives
andstandards concerning recovery, recycling and disposal.
Always comply with the applicable local accident
prevention regulations, statutory regulations,
ordinances, guidelines and directives.
CAUTION!
The tank must be installed in a frostproof room,
to prevent frost damage to the storage tank,
pipe system and connections.
Scope of delivery
Domestic hot water storage tank enamelled to DIN 4753
with smooth tube heat exchanger designed especially for
heat pumps, integrated corrosion protection anode and
1 sensor for the heating and heat pump controller.
Check the delivery for outwardly visible signs of
damage…
Check to make sure that the delivery is complete.
Report defects or incorrect deliveries immediately.
Refer to the rating plate attached to the delivered
storage tank to find out what type of storage tank it is.
The abbreviations stand for the following:
• AP-WH3
= domestic hot water tank
We reserve the right to make technical changes
NOTE
Install the storage tank as close as possible to
the heat generator, to keep the heat losses as
low as possible. Ensure the shortest possible
pipe lengths to the load.
CAUTION!
The floor or ground at the place of installation
must be dry, firm and able to safely support the
weight of the tank.
For the weight of the tank, please refer to the
dimensioned drawing for the respective model.
GB830186Ni/211212 – Translation of the operating manual
NIBE TM AP-WH3
5
TRANSPORT TO INSTALLATION LOCATION
NOTE
Close off any connections not required with
appropriate plugs.
To avoid damage during transport, transport the
storage tank (secured on the wooden pallet) to its final
installation location using a lifting truck.
For position of the connections, please refer
to the dimensioned drawing for the respective
model.
WARNING!
The unit can tip over when being removed
from the wooden pallet and during
transport with a hand truck or lift truck.
This can result in personal injuries and
damage.
– Take suitable precautions to prevent
the tipping hazard.
CAUTION!
Always integrate the tank in the system
according to the connection instructions.
Connection instructions from page 10.
NOTE
The storage tank is delivered fully insulated.
Dispose of the transport and packaging materials
properly and under ecological aspects.
INSTALLATION
INSTALLATION OF THE SENSOR FOR THE HEATING AND
HEAT PUMP REGULATOR
Depending on the unit model, you must install the sensor
included in the scope of supply for the heating and
heat pump controller on site in of the sensor pockets
provided for this purpose. (In some models this sensor is
installed in the factory).
When installing the tank, ensure sufficient clearance
from walls and other objects to enable the connection
pipes to be fitted.
For item, see dimensioned drawing for respective
model.
Insulation of the connections
and the storage tank
Installation
NOTE.
Always comply with the applicable local accident
prevention regulations, statutory regulations,
ordinances, guidelines and directives.
NOTE.
Insulate in accordance with applicable local
standards and guidelines/directives.
Check all hydraulic connections for leaks. Perform
leak test…
NOTE.
To level out pressure fluctuations or water
hammer in the cold water network and to
avoid unnecessary water loss, we recommend
installation of a suitable expansion vessel with
flow fittings.
Insulate all connections and pipes.
Commissioning
CAUTION!
Do not exceed the operating pressures
specified on the rating plate. If necessary,
install a pressure reducer.
Check whether the water supply is open and the
tank is full…
Check the safety valve is working properly (and if
applicable the pressure reducer).
6
NIBE TM AP-WH3
We reserve the right to make technical changes
GB830186Ni/211212 – Translation of the operating manual
AP-WH 3030-1F AP-WH 3040-1F AP-WH 3050-1F
Tank type:
Domestic hot water tank
•
•
•
Solar domestic hot water tank
–
–
–
see dimensional drawing
see dimensional drawing
see dimensional drawing
Nominal volume
l
see dimensional drawing
see dimensional drawing
see dimensional drawing
Net weight
kg
see dimensional drawing
see dimensional drawing
see dimensional drawing
Maximum tank temperature
°C
95
95
95
Dimensions
Permissible operating pressure
bar
Connections
max. output of electric heating element
kW
Area of smooth tube heat exchanger
10 (SVGW: 6)
10 (SVGW: 6)
10 (SVGW: 6)
see dimensional drawing
see dimensional drawing
see dimensional drawing
4.5
4.5
4.5
see dimensional drawing
see dimensional drawing
see dimensional drawing
• aSSlicable Õ ² not aSSlicable
We reserve the right to make technical changes
GB830186Ni/211212 – Translation of the operating manual
NIBE TM AP-WH3
7
Installation plan for all storage tanks
C
>800
1
MF
>1000
Legend: GB819397
All dimensions in mm.
We reserve the right to modify technical specifications without prior notice.
C
Top view
MF Minimum area to ensure ability to operate and service
1
8
NIBE TM AP-WH3
Storage tank
We reserve the right to make technical changes
GB830186Ni/211212 – Translation of the operating manual
Dimensioned drawings
AP-WH 3030-1F – AP-WH 3050-1F
‘
+
+
+
+
+
Legend:
All dimensions in mm.
Item
1
2
3
4
5
6
7
8
9
AP-WH 3030-1F
AP-WH 3040-1F
AP-WH 3050-1F
AP-WH 3030-1F
AP-WH 3040-1F
AP-WH 3050-1F
GB819291c
Designation
Dim.
Cold water / draining
R 1 1/4" AG
Heating water, return
R 1 1/4" IG
Circulation
R 3/4" IG
Heating water, Àow
R 1 1/4" IG
Hot water
R 1 1/4" AG
Sensor pocket with sensor
Øi 7
Socket for electric heating element (in WWS 507 only) R 1 1/2" IG
Protective anode
Ø33
Cleaning Àange
DN 110
H1
645
665
965
H2
829
1100
1414
Nominal volume
290 litre
362 litre
432 litre
We reserve the right to make technical changes
H3
1232
1525
1856
H4
1330
1620
1956
Net weight
135 kg
170 kg
218 kg
H5
1480
Tilted height
1500
1780
2100
GB830186Ni/211212 – Translation of the operating manual
Smooth tube heat exchanger
3.5 m²
5.0 m²
7.0 m²
NIBE TM AP-WH3
9
Domestic hot water tank
Connection instructions
14
Legend:
GB830032b
AZ
Designation
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WW
KW
Z
HV
HR
SV
SF
SR
AZ
10
Shut-off valve
Pressure reducing valve
Test valve
BackÀow preventer
Pressure gauge connection socket
Drain valve
Safety valve
Ventilation
Shut-off valve with draining
Check valve
Storage tank charge pump
Solar charge pump
Circulation pump
Cold water connection (to DIN 1985)
Hot water
Cold water
Circulation
Heating, Àow
Heating, return
Flow, brine circuit
Solar sensor
Return, brine circuit
Circulation connection (only if absolutely
necessary)
NIBE TM AP-WH3
We reserve the right to make technical changes
NOTE.
The positions of the individual connections
illustrated here may differ from the
positions of the connections on your tank.
Therefore, for the actual positions of
the connections, please refer to the
dimensioned diagram for the respective
tank type or always note and follow the
allocation of the connections indicated by
the stickers on the tank.
GB830186Ni/211212 – Translation of the operating manual
Connection instructions
Solar domestic hot water tank
14
Legend:
GB830032b
Designation
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WW
KW
Z
HV
HR
SV
SF
SR
AZ
Shut-off valve
Pressure reducing valve
Test valve
BackÀow preventer
Pressure gauge connection socket
Drain valve
Safety valve
Ventilation
Shut-off valve with draining
Check valve
Storage tank charge pump
Solar charge pump
Circulation pump
Cold water connection (to DIN 1985)
NOTE.
The positions of the individual
connections illustrated here may differ
from the positions of the connections
on your tank.
Therefore, for the actual positions
of the connections, please refer to
the dimensioned diagram for the
respective tank type or rather always
note and follow the allocation of the
connections indicated by the stickers
on the tank.
Hot water
Cold water
Circulation
Heating, Àow
Heating, return
Flow, brine circuit
Solar sensor
Return, brine circuit
Circulation connection (only if absolutely
necessary)
We reserve the right to make technical changes
GB830186Ni/211212 – Translation of the operating manual
NIBE TM AP-WH3
11
AT
KNV Energietechnik GmbH, Gahberggasse 11, 4861 Schörfling
Tel: +43 (0)7662 8963-0 Fax: +43 (0)7662 8963-44 E-mail: mail@knv.at www.knv.at
CH
NIBE Wärmetechnik AG, Winterthurerstrasse 710, CH-8247 Flurlingen
Tel: (52) 647 00 30 Fax: (52) 647 00 31 E-mail: info@nibe.ch www.nibe.ch
CZ
Druzstevni zavody Drazice s.r.o, Drazice 69, CZ - 294 71 Benatky nad Jizerou
Tel: +420 326 373 801 Fax: +420 326 373 803 E-mail: nibe@nibe.cz www.nibe.cz
DE
NIBE Systemtechnik GmbH, Am Reiherpfahl 3, 29223 Celle
Tel: 05141/7546-0 Fax: 05141/7546-99 E-mail: info@nibe.de www.nibe.de
DK
Vølund Varmeteknik A/S, Member of the Nibe Group, Brogårdsvej 7, 6920 Videbæk
Tel: 97 17 20 33 Fax: 97 17 29 33 E-mail: info@volundvt.dk www.volundvt.dk
FI
NIBE Energy Systems OY, Juurakkotie 3, 01510 Vantaa
Puh: 09-274 697 0 Fax: 09-274 697 40 E-mail: info@nibe.fi www.nibe.fi
FR
AIT France, 10 rue des Moines, 67500 Haguenau
Tel : 03 88 06 24 10 Fax : 03 88 06 90 15 E-mail: info@nibe.fr www.nibe.fr
GB
NIBE Energy Systems Ltd, 3C Broom Business Park, Bridge Way, Chesterfield S41 9QG
Tel: 0845 095 1200 Fax: 0845 095 1201 E-mail: info@nibe.co.uk www.nibe.co.uk
NL
NIBE Energietechniek B.V., Postbus 634, NL 4900 AP Oosterhout, NETHERLANDS
Tel: 0168 477722 Fax: 0168 476998 E-mail: info@nibenl.nl www.nibenl.nl
NO
ABK AS, Brobekkveien 80, 0582 Oslo, Postadresse: Postboks 64 Vollebekk, 0516 Oslo
Tel. sentralbord: +47 23 17 05 20 E-mail: post@abkklima.no www.nibeenergysystems.no
PL
NIBE-BIAWAR Sp. z o. o. Aleja Jana Pawła II 57, 15-703 BIAŁYSTOK
Tel: 085 662 84 90 Fax: 085 662 84 14 E-mail: sekretariat@biawar.com.pl www.biawar.com.pl
RU
© "EVAN" 17, per. Boynovskiy, Nizhny Novgorod
Tel./fax +7 831 419 57 06 E-mail: info@evan.ru www.nibe-evan.ru
NIBE AB Sweden, Box 14, Hannabadsvägen 5, SE-285 21 Markaryd
Tel: +46-(0)433-73 000 Fax: +46-(0)433-73 190 E-mail: info@nibe.se www.nibe.eu
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