www.eaton.eu/marine We Bring Safety, Reliability and Efficiency on Board Products · Services · Solutions Marine & Offshore Discover Eaton, the leading power management company Safe, reliable and efficient power management on the high seas On ships of all sizes, our products, systems and services combined to a co-operating network provide a robust and efficient energy management system. It provides safe distribution and availability of energy at all times. In this way, uninterruptible power supplies (UPS) guarantee continuous operation of all systems. And thanks to the support of innovative automation and hydraulic solutions, ships can manoeuvre precisely in all weather conditions and reach their port of destination on time. Wherever Eaton is present, efficiency is on board. A global operation - just like our customers Every day all over the world, countless applications are controlled, distributed and protected by systems and components from Eaton energy. Our customer-orientated and efficient service in more than 150 countries keeps our customers’ business on the move. With the commitment and ideas of more than 70,000 employees; 20,000 of them in Europe. In particular, the maritime and offshore segments profit from the global presence of Eaton, a central pillar of the company. We see ourselves as an international company and embrace this fact. Eaton offers you comprehensive customer orientation on the market, because we meet the challenges of the global market with forward-looking and decentralized manufacturing. 2 Extending power capacities Facts and figures Eaton is at home on all markets and in many segments, where efficient, reliable and safe use of energy is essential. We assist in the provision of electrical capabilities and are also present in the growth markets of China and India. You can find us practically anywhere in the world, when you call at a port. • Founded in 1911 by J. R. Eaton. • Headquarters in Cleveland, Ohio, USA. • More than 70,000 employees worldwide, 20,000 of them in Europe. • Turnover 2009: 11.9 billion US Dollars. Guaranteeing power quality • More than 10,000 sales partners worldwide. Eaton stands for high-quality supply of power. And on the high seas, hundred percent availability of electrical energy is what counts. Our technology eliminates the risk of down-times and losses. • Customers in more than 150 countries. Safety on board Many dangers are associated with the use of energy including fires on board. For this reason, it is essential to make the usage of electrical energy as safe as possible. Eaton provides everything for the safe utilization of energy from the simple Emergency-Stop switches to arc-fault protection systems. Automotive and truck Hydraulics Innovative automatic transmissions facilitate safe and economic handling of large trucks. And our revolutionary hybrid drives represent a new era for commercial vehicles. Eaton is one of the pioneering innovators in the development of efficient hybrid hydraulic systems for buses, commercial vehicles and construction machinery. Electrical sector Aerospace In buildings and industrial installations, energy management, energy distribution and power quality from Eaton provide the prerequisites for the safe utilization of electrical energy. Elaborately constructed and therefore extremely light, the 5000 psi hydraulic system for the Airbus A380. It saves weight and reduces fuel consumption and emissions. 3 Discover Eaton’s electrical and hydraulic solutions for marine and offshore We provide efficiency, safety and reliability on board on the high seas Efficient interaction of all shipping systems with one another is the main task of the ship suppliers. This includes, for example, high-performance motors, ventilation systems optimally designed to suit demands, a reliable energy supply and an intelligent stabilizer system. These also include a whole host of other systems that have to perform important tasks. Ships sail around the whole world with reliable, high-performance energy distribution systems and UPS systems as well as hydraulic and automation solutions from Eaton. Our solutions have complied with these maritime requirements for decades. On container ships with power supplies for cooling containers as well as on passenger liners offering the highest levels of comfort and exclusivity or under the harsh operation conditions on offshore drilling platforms. The entire system is only as reliable as each individual component. Compliance to standards, directives and approvals recognized worldwide is essential to guarantee the safety of ships, persons and cargo, and to ensure that the necessary approvals are forthcoming. We know this fact. We provide shipbuilders with flexible and certified solutions compliant to recognized standards and guidelines, for energy supply, protection, distribution and control. 4 In addition to their IEC, CCC and UL/CSA approvals, our products comply with the shipping classifications of renowned shipping classification authorities. The approvals sorted according to product can be found on the internet at: www.moeller.net/ en/branchen/schiffbau. Total power protection for the world´s largest cruise line Eaton supplied the world’s largest and most revolutionary cruise ship, Oasis of the Seas, with more than 20 uninterruptible power systems (UPS) to protect the ship’s critical systems and applications. Our double-conversion online UPS units protect a steady flow of power to the ship’s navigation, computer, emergency lighting and heating/cooling systems as well as its many restaurants, casinos and theatres. In order to comply with these demands, Eaton Marine UPS were installed. Contactors DILM for high-tech bow thrusters Large yachts or container ships manoeuvre in harbours with the assistance of bow thruster systems. Electric motors with a power of up to 1650 KW, switched by Eaton contactors DILM with vacuum technology, drive the bow thrusters. Designed for more than 250,000 switching operations, these contactors are maintenance free for the service life of the ship. Reliable world class: Windlass / mooring winches Windlass / mooring winches produced by Towimor comply with the requirements and safety regulations of all classification societies. The safe and reliable winches are provided with power and controlled by Eaton controls and Eaton drive technology. The Eaton PLCs perform very sophisticated control algorithms and manage, among others, • Manual and automatic work with two or three steps of automation • Remote anchor dropping. Stability control systems – commonplace today for good reason Nowadays, no ship leaves the shipyard without a stability control system. This is for a very good reason, as without these systems a ship can quickly become top-heavy or heavy at the stern and can begin to list. This can lead to serious difficulties: The efficiency of the engines is reduced, the performance is curtailed and passenger comfort will be affected. The stability control systems developed and built by the Rodriguez shipyard are a guarantee for excellent seaworthiness and comfortable navigation, even at high speeds. Decisive functions in these stability control systems are performed by Eaton hydraulic systems. 5 Discover our solutions, which are making your energy management more efficient Switchgear & motor control center solutions for sustainable and safe ship design A power distribution and control on a vessel is the backbone for a reliable operation. Shipyards are creating new vessels with the highest efficiency for the operator and shipowners. To provide the power for the increasing demand, the distribution and control system including its components have to be designed on reliability, sustainability and safety aspects. The economic importance of continuity in Marine and Offshore projects has resulted in increasingly stringent project specifications focusing particularly on the safety and reliability of power distribution and energy management equipment. The demands of today’s specifiers include increased device density per square meter of floor space, particularly in installations like vessels and platforms, compliance with the highest of international safety standards, guaranteed operational reliability and the demand for equipment requiring little or minimum maintenance. Low voltage switchgear and motor control Eaton’s range of low voltage systems not only provides you with optimum energy management; they meet your most demanding requirements on safety and flexibility. The use of epoxy resin insulation for the busbar systems make the equipment completely arc-free by creation of a fault-free zone protected. Eaton delivers equipment for reliable switching, distribution, protection, metering and control of electrical energy on a low and medium voltage level that meet those high requirements. The systems all have a high level of safety and reliability. Together with its busbar trunking systems, power quality systems, project management and service capabilities, Eaton can deliver a state of the art complete solution for energy-distribution and motor control in Marine & Offshore. 1 2 5 3 Medium voltage switchgear and motor control With a global product portfolio, Eaton has a variety of MV switchgear solutions that offer a reliable, safe and economic solution. Eaton’s Medium Voltage range consists of primary and secondary switchgear and ring main units. The medium voltage switchgear systems are based on the use of SF6-free vacuum switches combined with solid insulation material. 6 4 1. Bellows 2. Bellows shield 3. Ceramic insulators 4. Movable contact 5. Magnetic laminations Capitole 40 – Low voltage distribution and motor control center The standardised, modular Capitole 40 systems offer unlimited possibilities to satisfy demands for high grade switchgear and motor control centers, whilst providing optimum operational reliability, personal safety, flexibility and economy. The Capitole 40 motor control center is valued internationally for its application oriented characteristics, including the facility to quickly carry-out on-site changes. Unitole UP – Medium voltage primary substations and motor control center Eaton’s Unitole UP system is a universal switchgear system. It is specifically suitable for application as a motor control center in process industry and in primary substations (main distribution stations). Unitole UP switchboards are made of 3 mm steel plates and equipped with vacuum circuit-breakers or contactors. The panels are metal clad design and tested to IEC publication 62271-200. Clink – Integrated Motor Control System Clink is a microprocessor-based automation system with individual control units for each motor and feeder circuit within a Capitole 40 switchboard. All units execute an extensive range of protection, monitoring and control functions. In addition, serial communication is possible between the motor control center and other systems e.g. Distributed Control System (DCS), Supervisory Control and Data Acquisition System (SCADA) and Engineering Work Station (EWS). ARCON – Arc Fault Protection System Eaton’s arc-fault protection system ARCON is used very successfully in low-voltage switchgear systems. In addition to detecting the arc fault it also “quenches” it. The quenching unit generates a short-circuit causing the voltage to drop-out and quench the arc within 2 ms. This guarantees protection of persons and systems. 7 Discover our products for safe and reliable power distribution in ships. Clever power distribution provides more safety and efficiency on board. Because of the special conditions on board, a modern energy distribution system on ships must observe special demands. The highest level of reliability only achieved by exceptionally high-performing products is demanded. Eaton tackled these challenges at an early stage. The results are innovative switchgear products with shipping classification approvals and sophisticated solutions for enhanced ships safety. International suppliers trust our switchgear products. Individual specifications based on special demands are incorporated directly into our developments – this is why ships owners are aware of the reliability and practical suitability of our components. Thus, our circuit-breakers fulfil the highest demands for switching capacities. Just like the circuit-breakers NZM and IZM, the entire accessory range is optimized for shipping requirements. IZM IZM The clever tool-less technology of many modules ensure fast and easy replacement. Sophisticated diagnostic functions record, display and transfer relevant information to higher-level systems. Outgoers for consumer connections as expected by the motor and system protection circuit-breaker PKE featuring plug-in control options ensuring flexibility in the shipbuilding sector. And power distribution applications in cabins are protected by the miniature circuit-breaker range FAZ. These components and systems from Eaton ensure a largely interference-free operation of the ship without significant disruptions. 8 IZM IZM IZM NZM IZM IZM NZM Modular expandability and service-friendliness: Safe power distribution with NZM and IZM for maritime applications from 25 A to 6300 A. Circuit-breakers and switch-disconnectors up to 1,600 A The compact circuit-breakers NZM from 25 A to 1600 A have matched switching capacities up to 150 A. The tool-less technology in particular is suitable for maritime applications. Circuit-breakers and switch-disconnectors up to 6,300 A The IZM series for the rated current range from 630 A to 6,300 A is the latest and the most modern protection technology. The IZM X16 is recommended for very narrow installation environments. Its innovative concept makes it possible for two withdrawable circuit-breakers to be mounted side by side in a 600 mm wide section. Motor and system protection circuit-breaker Motor-protective circuit-breakers PKZ from Eaton have long been the epitome of quality. The PKZ 0 and PKZ 4 cover all applications up to 65 A. The motor-protective circuit-breaker PKE with electronic wide-range overload protection and plug-in control options offers an interesting alternative to the bimetal solution here. Just as sure as a unique indication of the switching position display, the PKZ family safely masters short circuit currents up to 150 kA. Miniature circuit-breakers The xPole circuit-breaker generation includes the high-capacity miniature circuit-breaker AZ with a rated current up to 125 A and a switching capacity up to 25 kA. The xPole industrial circuit-breaker FAZ features a switching capacity of 15 kA in single and multi-pole versions. The digital circuit-breaker protects persons and ensures the highest possible level of availability. It operates with the utmost precision and continually monitors the overall system. Thunderstorms or other temporary disturbances do not affect it. The switch issues a warning when a trip is imminent. 9 Reliable power protection on board Eaton power quality solutions The increasing amount of new technologies installed on board presents a whole new set of challenges to the electrical power supply of a vessel or a rig. The complex electronic equipment may refuse to function or even be damaged if disturbances in the power supply occur or if the power supply fails completely. That is why disturbance-free power systems that supply uninterruptible and clean power (UPS) are essential on board. Eaton is the number one in the global energy management sector. Its wide portfolio of products and services is designed to protect business processes, applications and systems and deliver clean power to critical equipment on board. We have over 45 years of experience in the design, production and delivery of innovative UPSs to cruise lines, ferries, ice breakers, LNG carriers, cable ships, dredgers and oil rings. Eaton UPS to protect safety and cruising related systems UPSs guarantee that these processes will be not disrupted by any power failure. Eaton UPS to guarantee smooth business management Eaton UPSs protect computer systems, internal cable TV, intercom, security camera systems, and emergency public announcement devices and enable continuous, interruptionfree business management on board. Safety and cruising related systems, such as emergency lighting, ship automation and navigation equipment, as well as voyage data recorder, dynamic positioning system and propulsion systems have to be protected by UPSs according to international classification requirements. NON CRITICAL LOAD EMERGENCY SWITCHBOARD CRITICAL LOAD EMERGENCY LIGHTING Eaton UPS for commercial applications On board luxury cruise liners, commercial applications such as cash registers in hotels, restaurants, casinos and other entertainment venues need to be protected by UPS systems. Customer satisfaction depends on the uninterruptible operation of these systems. Eaton UPS to protect special systems on board of special vessels CASH REGISTERS HVAC + AUTOMATION SYSTEMS BRIDGE EQUIPMENT SWITCHBOARD COMPUTER LOAD 1 Exploring, drilling, lifting, dredging, and cable laying is accurate and sensitive work, where mistakes cannot be tolerated. Eaton 10 Eaton UPSs guarantee clean, interruption-free power to the systems and equipment on board. Small systems 0 to 3 kVA Eaton UPSs in the power range up to 3 kVA are DNV (Det Norske Veritas) type certified rack system capable on-line double conversion UPSs. They feature automatic bypass, multilingual LCD display, as well as power management software, USB and serial port. The batteries are hot swappable. Mid-range systems 8 to 160 kVA The single and three-phase UPSs of double-conversion topology feature a small foot print. They have a paralleling capability for up to four units. The advanced battery management technology ABM® extends battery service life. Large systems 225 to 1,100 kVA The double-conversion UPSs offer three-phase input and output, small foot print and the possibility for inherent redundancy. Patented HotSync® technology facilitates the paralleling capability for up to four units. The ABM® technology extends battery service life of the UPS. Power management solutions Eaton’s power management solutions include both software and connectivity products for the link to network, IT, automation and business management systems delivering information to mail, mobile devices and the web. 11 Discover our products, which reliably control and switch all types of electrical ship drives. On deck and below deck: Where we control, ships propulsion systems are safely on the move. Auxiliary drives are important units for ship operation in addition to the main drive and propulsion systems. These include, for example, deck mounted equipment such as winches and cranes, manoeuvring drives and other drive systems required for ship based equipment. These drives are generally switched and controlled on a distributed basis. In addition to the capability to work intelligently together, the quality of the components used is a fundamental requirement for minimal downtimes and a long service life, and thus for overall smooth operation of the ship. Eaton develops products to international standards. Each new product is subject to a comprehensive range of tests at our test laboratories. For this reason, control of auxiliary drives is subject to stringent safety demands. Switchgear from Eaton has been tried and tested for many years in maritime applications and complies fully with the safety demands. For example, our contactor DILM has been developed especially for switching higher currents. The contactors feature electronically controlled actuator systems and are built for currents above 580 A with vacuum technology. This allows switching of propulsion units for the bow thrusters or winch drives at up to 2600 A. Further applications on deck are the hoisting systems. The XC Modular PLCs has proven itself in the control of hoist drives. Additional modules are used for position recognition and measure the speed of crane jibs. Everywhere that drives are manually controlled, our rotary switch T or switch-disconnector P deliver high levels of performance. They are characterised by their high performance in control panels or installed as switches in enclosures for use on deck. DILM DILM ZEV DILM DILM DILM ZEV Safe and reliable switching of bow thrusters – electronically controlled with vacuum technology. 12 Contactors The DIL M contactors from 580 A and DILH from 1400 A are vacuum contactors with an electrical lifespan significantly longer than with air-break contactors. The compacter size allows them to be installed with higher packing densities. DILH contactors have been proven to reliably and safely switch the motors in controls for the bow thrusters. Rotary switches and switch-disconnectors The rotary switch T is a flexible, modular switch system. The switch connector P up to 315 A, shown here, features a compact design. Both are available as surface mounting switches as well as for installation in a control panel front. Both feature IP 65 degree of protection and are thus ideal for use in harsh environments. They have proven themselves in many maritime applications. Motor and system protection circuit-breakers Motor-protective circuit-breakers PKZ from Eaton have long been the epitome of quality. The variants PKZ 0 and PKZ 4 cover all applications up to 65 A. The motor-protective circuitbreaker PKE with electronic wide-range overload protection and plug-in control options offers an intelligent and flexible alternative to the bimetal switches here. Just as sure as a unique indication of the switching position display, the PKZ family safely masters short circuit currents up to 150 kA. PLCs Modular PLCs such as the XC100/200 are characterised by the freely scalable structure, which can be made to suit. The PLCs can be networked and integrated in modern communication concepts. The control system consists of a CPU module and up to 15 XI/OC signal modules. The compact construction design guarantees a high number of up to 32 I/O signals per module. 13 Discover our products for reliably networked automation solutions in shipping operations. Our automation solutions keep on board ship operations on a true course. On cargo ships, it is important that large quantities of freight and cargo are transported with as few personnel as possible. Passengers on a cruise liner demand the highest levels of comfort and exclusivity when sailing the oceans of the world. On all ships today, most processes are highly automated in order to increase the cost-effectiveness, reliability and safety of ship operations. The speed and propeller pitch of modern propulsion systems are flexibly controlled via the main engine control system remote operator. To ensure that the operation is possible from different points on the ship, communication between different helmstand control systems with one another must function flawlessly. This is where our XC modular PLCs comes into its own. They are employed on several hundred ships worldwide, day for day. If systems are at a standstill or spare parts or service support are required, Eaton After Sales Service provides quick and competent emergency assistance. This includes the world-wide procurement of replacement parts and a telephone consultation service for quick analysis of malfunctions. Wing Bridge Engine Control Room Irrespective of whether the ship is controlled from the bridge or the wings of the navigating bridge, communication is undertaken with the central control station on the bridge or in the control station. The networking defines the priorities of the individual operating points to stipulate from where the ship is controlled. XC XC XC The same controls are used in stability control systems. These anti-heeling compensation systems are used to compensate for the list when the ship is loaded. The controls of the stability control systems process the incoming signals from the inclination measurement sensors in realtime. Based on the calculated data, they control the pumps and valves of the stability control system when the inclination requires it. The controls are networked to the bridge, the engine room and the cargo area. XC MFD Load Controller Pitch Controller Speed Controller Support you can trust. Modular design of a high-performance remote ships control system with intelligent PLC modules of the XC series. Visualization is implemented using easyMFD-Titan. 14 PLC controls Modular PLCs such as the XC100/200 are characterised by the freely scalable structure, which can be made to suit. Important attributes of the PLCs are the integration in modern communication concepts and the networking features. The control system consists of a CPU module and up to 15 XI/OC signal modules. The compact construction design guarantees a high number of up to 32 I/O signals per module. Control relays The easy control relay series is a universal system, which features common software and operation, used to implement intelligent solutions on ships. A host of different device versions with various functions, voltage types, expansion and networking options are available for implementing the right solution. The easy is programmed by entering the wiring diagram and parameters on the device or via software upload. Touch panels and graphic displays Tool line 3 single prod uction clearance 20 good parts bad parts Start mm 220 pieces 9 pieces Stop Machine in operation The Eaton visualization system and embedded HMI/PLC solve comprehensive and complex automation solutions. The Eaton HMI is ideal for the display of text and graphics, e.g. in the helmstand for crane systems. The MFD4, featuring Touch technology as well as several communication features on board for comprehensive displays and controls, is the ideal solution. alarmlist Control circuit devices The RMQ-Titan range incorporates modern design and comprehensive functionality. With its enhanced degree of protection IP 66 as well as LED technology with extended service life and high resistance to vibration, it can be used in harsh operating environments. The foot and palm switch FAK is a speciality, ideal for use in harsh applications on board. 15 Discover our service, which allows you full operation worldwide Eaton’s global service is there where your ship is operating To run a global fleet, it is essential to have global partners which ensure the highest availability of each ship. Any down time or reduction of full operation incurs a delay in shipping, longer lay days and higher demurrage. Service starts from the earliest construction stages through the lifetime of a ship. Eaton’s service network comprises more than 1200 service professionals and a number of authorised service partners worldwide. They make sure you get the same high quality services wherever you operate. We are available for our customers in all main ports around the world. Eaton offers service on every step of installation projects from detailed design to a full installation. 16 Eaton products and systems are renowned for their safety, reliability and flexibility. Moreover, Eaton worldwide service organisation complements the quality of our products. Eaton service is available 24 hours a day, 7 days a week. Eaton offers spare parts for all systems and products we supply, so we are able to do repairs quickly and efficiently. Our many years of experience have given us the expertise to extend or overhaul your equipment. Helpline - Online Eaton’s technical support is at your service whatever you wish to inquire. We assist you with telephone support 24/7. We offer you extensive support in the areas from commissioning to application queries as well as in the area of fault analysis, which can also include remote diagnostics. Online you will have access to Eaton’s FAQs and downloads for manuals. Onsite Experienced Eaton service technicians will help you onsite in installation and commissioning. A tailor-made maintenance agreement ensures reliable systems. Onsite audits guarantee the highest levels of safety and protection of personnel and equipment. As batteries are the most crucial part of UPS systems, Eaton offers inspections of the batteries and, if necessary, a replacement. Repair We reduce maintenance cost with selected spare parts of current and expired products. With the aid of the direct exchange service for selected products, you can significantly reduce the downtimes of your equipment. An equipment exchange service means Eaton will replace a unit requiring repair with a factory refurbished unit as door-to-door service. A cost-effective alternative for the repair of products is available in our Service Center. Logistics We guarantee the rapid availability of a full range of spare parts. A global network of distribution centres and stocks in combination with a 24/7 service team allows a quick response to emergencies. In addition, the Eaton customer service centres are available round-the-clock to schedule services, monitor equipment, send spare parts and provide emergency support. 17 The power of fusion. 1874 1886 1893 1899 1906 1908 1911 1962 1963 1983 1990 1998 There’s a certain energy at Eaton. It’s the power of uniting some of the world’s most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide. From power distribution to power quality and control, Eaton allows you to proactively manage your complete power system by providing electrical solutions that make your applications safer, more reliable, and highly efficient. Visit www.eaton.com/electrical. All of the above are trademarks of Eaton Corporation or its affiliates. 1 Eaton has a license to use the Westinghouse brand name in Asia Pacific. ©2009 Eaton Corporation. 1999 Powering Business Worldwide For assistance with your needs, contact your local Eaton sales and service representatives. www.eaton.eu/marine 19 Eaton Corporation Eaton is a leading power management company. Eaton operates worldwide with products, systems and services in the electrical, hydraulic, aerospace, truck and automotive sectors. Eatons Electrical Sector Eatons Electrical Sector is the worldwide leader in products, systems and services for energy distribution, safe electricity supply and automation in industrial, residential and purpose-built buildings, public facilities, energy providers, commerce and OEMs. Eaton Electrical Sector includes the brands Cutler-Hammer®, Moeller®, Micro Innovation, Powerware®, Holec®, MEM® and Santak® www.eaton.com Addresses worldwide: www.eaton.com/electrical www.moeller.net/address E-Mail: Internet: info-int@eaton.com www.moeller.net www.eaton.com Publisher: Eaton Corporation Electrical Sector – EMEA Eaton Industries GmbH Hein-Moeller-Str. 7–11 D-53115 Bonn © 2010 by Eaton Industries GmbH Subject to alterations W7800-7604en ip 08/10 Printed in Germany (08/10) Article No.: 120005