3/20/2014 Chapter 3: TRANSFORMERS and PER UNIT Calculations A transformer is a device that converts ac electrical energy at one voltage level to ac electrical energy at another voltage level. Transformers are divided into two main categories: single-phase transformers and threephase transformers. Transformers are used primarily to change voltage levels in the range from a few watts to mega-watts. 1 Background: 1.2 The Magnetic Field Magnetic fields are the fundamental mechanism by which energy is converted from one form to another in motors, generators and transformers. First, we are going to look at the basic principle – A current-carrying wire produces a magnetic field in the area around it. Production of a Magnetic Field Ampere’s Law – the basic law governing the production of a magnetic field by a current: H dl I net where H is the magnetic field intensity produced by the current Inet and dl is a differential element of length along the path of integration. H is measured in Ampere-turns per meter. 2 1 3/20/2014 Background: Consider a current currying conductor is wrapped around a ferromagnetic core; I CSA N turns mean path length, lc Applying Ampere’s law, the total amount of magnetic field induced will be proportional to the amount of current flowing through the conductor wound with N turns around the ferromagnetic material as shown. Since the core is made of ferromagnetic material, it is assume that a majority of the magnetic field will be confined to the core. The path of integration in Ampere’s law is the mean path length of the core, lc. The current passing within the path of integration Inet is then Ni, since the coil of wires cuts the path of integration N times while carrying the current i. Hence Ampere’s Law becomes, Hlc Ni H Ni lc 3 Background: In this sense, H (Ampere turns per meter) is known as the effort required to induce a magnetic field. The strength of the magnetic field flux produced in the core also depends on the material of the core. Thus, B H B = magnetic flux density (webers per square meter, Tesla (T)) µ= magnetic permeability of material (Henrys per meter) H = magnetic field intensity (ampere-turns per meter) The constant may be further expanded to include relative permeability which can be defined as below: r o where: o – permeability of free space (ex. air) Hence the permeability value is a combination of the relative permeability and the permeability of free space. The value of relative permeability is dependent upon the type of material used. The higher the amount permeability, the higher the amount of flux induced in the core. Relative permeability is a convenient way to compare the magnetizability of materials. 4 2 3/20/2014 Background: Also, because the permeability of iron is so much higher than that of air, the majority of the flux in an iron core remains inside the core instead of travelling through the surrounding air, which has lower permeability. The small leakage flux that does leave the iron core is important in determining the flux linkages between coils and the self-inductances of coils in transformers and motors. In a core such as in the figure, B = H = Ni lc Now, to measure the total flux flowing in the ferromagnetic core, consideration has to be made in terms of its cross sectional area (CSA). Therefore, BdA A Where: A – cross sectional area throughout the core 5 Background: Assuming that the flux density in the ferromagnetic core is constant throughout hence constant A, the equation simplifies to be: BA Taking into account past derivation of B, NiA lc 6 3 3/20/2014 Magnetic Circuit of a single phase transformer Windings wrapped around laminations Picture Source: http://www.sayedsaad.com 7 Magnetic Circuit of a single phase transformer Hollow-core construction Picture Source: http://www.sayedsaad.com 8 4 3/20/2014 Magnetic Circuit of a single phase transformer Shell-type core construction Picture Source: http://www.sayedsaad.com 9 Magnetic Circuit of a single phase transformer Exploded view of shell-type transformer construction Picture Source:: http://www.sayedsaad.com 10 5 3/20/2014 Types of transformers: i) Step up/Unit transformers – Usually located at the output of a generator. Its function is to step up the voltage level so that transmission of power is possible. ii) Step down/Substation transformers – Located at main distribution or secondary level transmission substations. Its function is to lower the voltage levels for distribution 1st level purposes. iii) Distribution Transformers – located at small distribution substation. It lowers the voltage levels for 2nd level distribution purposes. iv) Special Purpose Transformers - E.g. Potential Transformer (PT) , Current Transformer (CT) 6 3/20/2014 Step up transformer in a power station Generator Side: 15 kV Transmission Side: 132 kV Power: orders of 100 MVA 13 850 MVA step down transformer 14 7 3/20/2014 25 MVA Distribution transfomer 15 Potential Transformer (PT) is a special purpose transformer for monitoring single-phase and three-phase voltages for metering and protection purposes. 16 8 3/20/2014 Current transformer (CT) is a special purpose transformer to measure high AC currents at low/medium/high voltage levels for metering and protection purposes. 17 Keban Dam Substation 380 kV Current Transformer (CT) 18 9 3/20/2014 Auto transformer is a single/three-phase transformer with a changable turns ratio. They are used in laboratories to obtain variable AC voltage and in substations to adjust voltage levels against changing load conditions. Single-phase variac İnternal structure of three-phase auto transformer 19 10 3/20/2014 Power in an Ideal Transformer 1. The power supplied to the transformer by the primary circuit: Pin = Vp Ip cos θp Where θp = the angle between the primary voltage and the primary current. The power supplied by the transformer secondary circuit to its loads is given by: Pout = Vs Is cos θs Where θs = the angle between the secondary voltage and the secondary current. 2. The primary and secondary windings of an ideal transformer have the SAME power factor – because voltage and current angles are unaffected θp - θs = θ 3. How does power going into the primary circuit compare to the power coming out? Pout = Vs Is cos θ Also, Vs = Vp/a and Is = a Ip So, Pout Vp a aI cos p Pout = Vp Ip cos θ = Pin The same idea can be applied for reactive power Q and apparent power S. Output power = Input power 11 3/20/2014 Equivalent circuit of a practical single-phase transformer 12 3/20/2014 Approximate Equivalent circuits of a Transformer (a) (b) (c) (d) Referred to the primary side Referred to the secondary side With no excitation branch, referred to the primary side With no excitation branch, referred to the secondary side 13 3/20/2014 Three phase Transformers Transformers for 3-phase circuits can be constructed in two ways: - connect 3 single phase transformers - Three sets of windings wrapped around a common core. Three-Phase Transformer Connections The primaries and secondaries of any three-phase transformer can be independently connected in either a wye (Y) or a delta (∆). The important point to note when analyzing any 3-phase transformer is to look at a single transformer in the bank. Any single phase transformer in the bank behaves exactly like the single-phase transformers already studied. The impedance, voltage regulation, efficiency, and similar calculations for three phase transformers are done on a per-phase basis, using same techniques as single-phase transformers. 28 14 3/20/2014 The Buchholz Relay working principle of is very simple. Buchholz Relay function is based on very simple mechanical phenomenon. It is mechanically actuated. Whenever there will be a minor internal fault in the transformer such as an insulation faults between turns, break down of core of transformer, core heating, the transformer insulating oil will be decomposed in different hydrocarbon gases, CO2 and CO. The gases produced due to decomposition of transformer insulating oil will accumulate in the upper part the Buchholz Container which causes fall of oil level in it. Fall of oil level means lowering the position of float and thereby tilting the mercury switch. The contacts of this mercury switch are closed and an alarm circuit energized. Sometime due to oil leakage on the main tank air bubbles may be accumulated in the upper part the Buchholz Container which may also cause fall of oil level in it and alarm circuit will be energized. By collecting the accumulated gases from the gas release pockets on the top of the relay and by analyzing them one can predict the type of fault in the transformer. 29 Magnetic Circuit of a three phase transformer 30 15 3/20/2014 Magnetic Circuit of a three phase transformer Core Assembly of 10 MVA, 110 KV Transformer 31 Picture Source: http://www.standardtransformers.com/d_3.htm Photo:http://www.infolytica.com/en/coolstuff/ex0104/TransformerModel.png Photo: http://www.mttcorp.us/trafo3_6b.jpg 16 3/20/2014 A simple concept that all students must remember is that, for a Delta configuration, V P V L I P IL 3 S P S 3 For Wye configuration, VP VL 3 I P I L S P S 3 Calculating 3 phase transformer turns ratio The basic concept of calculating the turns ratio for a single phase transformer is utilised where, a VP VS Therefore to cater for 3 phase transformer, suitable conversion into per phase is needed to relate the turns ratio of the transformer with the line voltages. Three-phase delta/star transformer wiring diagram showing earthing arrangements Figure: http://www.tlc-direct.co.uk/Figures/5.1b.gif 17 3/20/2014 Wye-Delta connection Voltage Relationships for Delta Connection Delta-Wye connection Voltage Relationships for Wye Connection Figures: http://www.elec-toolbox.com/usefulinfo/xfmr-3ph.htm Source: http://www.sick-fm.de/m/3-trafo.html 36 18 3/20/2014 Per-Unit System It is frequent to express the electrical quantities (voltage, current, power, impedance) in terms of appropriately chosen base values. All the usual computations are carried out in per unit (pu) values instead of conventional units of volts, amps, watts, etc... In a per-unit system the electrical quantitiy is expressed on a per-unit basis by the following equation: Actual value Quantity per unit = Base value of quantity The advantges of pu system are: Narrow numerical range Easy to refer circuit parameters from one side to another side if there is a transformer in the power system. Very useful in simulation studies of electrical machines and power systems on computers 37 If subscript «b» denotes base value then we can compute base values for the currents and impedances using the following equations for a single-phase system: S Ib b Vb Vb Vb2 Zb Ib Sb Ib: base current Sb: base power Vb: base voltage Zb: base impedance 38 19 3/20/2014 Following after the calculations of base values the following p.u. values can be computed: V p .u . V actual Vb I p.u . I actual Ib S actual Sb Z p.u . Z actual Zb S p.u. Z % Z p.u . 100% Percent of base Z 39 Example 1: A 500 W single-phase electrical load (@ unity pf) operates at 120 volts rms. Compute the perunit and percent impedance of the load. Draw the p.u. equivalent circuit. Solution: First we compute the equivalent resistance of the load since load power factor is 1.0 V2 V2 (120) 2 P R 28.8 R P 500 Z 28.80 40 20 3/20/2014 Then we select the following base quantities for the question: (usually given in problems) S b 500VA Vb 120V The base impedance is calculated as: Vb2 (120) 2 Zb 28.8 Sb 500 Finally we compute the per-unit impedance of the load: Z p.u. 41 Z 28.80 10 p.u. Zb 28.8 Example 2: For the following single-phase system, obtain pu equivalent circuit and find the generator’s voltage VG both in pu and actual. Choose base values as Sbase=1kVA and Vbase=200V I=5A ZG=j10 ohm + + VG LOAD VL 42 21 3/20/2014 Solution: I(pu)=1.0 pu Base Values: Base S = 1000 VA (given) Base V = 200 V (given) Base I = 1000/200=5 A Base Z = 200/5=40 ohm ZG(pu)=j0.25 pu + LOAD VG(pu) + VL(pu)=1.0 pu VL(pu)=200/200=1.0 pu I(pu)=5/5=1.0 pu ZG(pu)=j10/40=j0.25 pu pu equivalent circuit KVL => VG(pu)=VL(pu)+(j0.25)(I(pu)) VG(pu) = 1.0 + (j0.25)(1.0) VG(pu) = 1.03 /__14° pu VG(actual)=Vbase*VG(pu)=(200)*(1.03)=206/__14° Volts 43 Example 2: Pu Calculation of a Three-Phase Transformer Obtain the actual parameters of the three-phase two winding transformer in SI units and draw its per-phase equivalent circuit based on actual parameters. The following typical parameters could be provided by the manufacturer: Nominal power = 300 kVA total for three phases Nominal frequency = 60 Hz Winding 1: connected in wye, nominal voltage = 25 kV RMS line-to-line resistance 0.01 pu, leakage reactance = 0.02 pu Winding 2: connected in delta, nominal voltage = 600 V RMS line-to-line resistance 0.01 pu, leakage reactance = 0.02 pu Magnetizing losses at nominal voltage in % of nominal current: Magnetizing Resistance =100 pu, magnetizing reactance = 100 pu Source: http://www.mathworks.com/help/physmod/sps/powersys/ref/per-unit-and-international-systems-of-units.html 44 22 3/20/2014 Solution: (Y connection) Source: http://www.mathworks.com/help/physmod/sps/powersys/ref/per-unit-and-international-systems-of-units.html 45 Source: http://www.mathworks.com/help/physmod/sps/powersys/ref/per-unit-and-international-systems-of-units.html 46 23 3/20/2014 X1=0.02*2083=41.66 Ω X2=0.02*3.60=0.072 Ω Xm=100*2083=208.3 kΩ Source: http://www.mathworks.com/help/physmod/sps/powersys/ref/per-unit-and-international-systems-of-units.html 47 j41.66 Ω j0.072 Ω 208.3 kΩ 0.036 Ω j208.3 kΩ 20.83 Ω Per-phase equivalent circuit of the three-phase transformer 48 24 3/20/2014 Change of Base If the base is changed (usually the case) the per unit impedance changes and takes a new value. 2 Z new V S Z old old 2 new Vnew S old Example 3: A 54 MVA transformer has a leakage reactance of 3.69% (on its own MVA base). What is the reactance on a 100 MVA base? (Assume that voltage values do not change). 2 X new V S 100MVA X old old 2 new 0.0369 *1* 0.0683 pu 54MVA Vnew S old 49 In summary: Why prefer to use Per Unit (pu) System Instead of the Standard SI Units? When values are expressed in pu, the comparison of electrical quantities with their "normal" values is straightforward. For example, a transient voltage reaching a maximum of 1.42 pu indicates immediately that this voltage exceeds the nominal value by 42%. The values of impedances expressed in pu stay fairly constant whatever the power and voltage ratings. For example, for all transformers in the 3 kVA to 300 kVA power range, the leakage reactance varies approximately between 0.01 pu and 0.03 pu, whereas the winding resistances vary between 0.01 pu and 0.005 pu, whatever the nominal voltage. For transformers in the 300 kVA to 300 MVA range, the leakage reactance varies approximately between 0.03 pu and 0.12 pu, whereas the winding resistances vary between 0.005 pu and 0.002 pu. It means that if you do not know the parameters for a 10 kVA transformer, you are not making a major error by assuming an average value of 0.02 pu for leakage reactances and 0.0075 pu for winding resistances. Source: http://www.mathworks.com/help/physmod/sps/powersys/ref/per-unit-and-international-systems-of-units.html 50 25 3/20/2014 End of Chapter 3 51 26