38AQ007, 38ARQ008,012/40RMQ Split System Heat Pump 50/60 Hz Wiring Diagrams INDEX UNIT 38AQ007 ELECTRICAL CHARACTERISTICS (V-Ph-Hz) 208/230-3-60 460-3-60 575-3-60 LABEL DIAGRAM NUMBER 1 2 2 3 4* 5 6* 7 8* 9 10* 11 Not available 230-3-60 38AK540179 400-3-50 38AK540296 460-3-60 38AK540180 575-3-60 38AK540211 Applies to all 40RM500859 38ARQ008,012 40RMQ008-012 FIGURE NO. TYPE Control Schematic and Component Arrangement Control Schematic and Component Arrangement Unit Wiring Diagram *Units produced after 03/31/03. LEGEND (Fig. 1-11) C CAP CB CCH CLO COMP DFC DFT DGT EQUIP FM GND HP,HPS IFC IFM — — — — — — — — — — — — — — — Contactor, Compressor Capacitor Circuit Breaker Crankcase Heater Compressor Lockout Compressor Defrost Control Defrost Thermostat Discharge Gas Thermostat Equipment Fan Motor Ground High-Pressure Switch Indoor-Fan Contactor Indoor-Fan Motor LAR LAS LCS LLSV LP, LPS MMR NEC OFM OFR PS RV RVS TB TRAN(S) TSTAT — — — — — — — — — — — — — — — Low Ambient Relay Low Ambient Switch Loss-of-Charge Switch Liquid Line Solenoid Valve Low-Pressure Switch Motormaster® Relay National Electrical Code Outdoor-Fan Motor Outdoor-Fan Relay Pressure Switch Reversing Valve Reversing Valve Solenoid Terminal Block Transformer Thermostat NOTES (Fig. 1 and 2) 1. Factory wiring is in accordance with National Electrical Code (NEC). Field modifications or additions must be in compliance with all applicable codes. 2. Use copper conductors only. 3. CAUTION: Not suitable for use on systems exceeding 150 volts to ground. 4. Manual reset circuit breaker is integral to the transformer. Field Splice Marked Wire Terminal (Marked) Terminal (Unmarked) Terminal Block Splice Factory Power Wiring Factory Control Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To indicate common potential only, not to represent wiring. 3. Set heat anticipator at .6. 4. Use copper conductors only. 5. Three-phase motors are protected under primary single phasing conditions. 6. 39 va available for field-installed accessories. Control power requirement for heat pump condensing unit is 36 va (sealed). Supplied control transformer is 75 va. NOTES (Fig. 11) NOTES (Fig. 3-10) 1. If any of the original wire furnished must be replaced, it must be replaced with type 90° C wire or its equivalent. 2. For thermostat and subbase part no. see price pages. 1. Factory wiring is in accordance with National Electrical Code (NEC). Field modifications or additions must be in compliance with all applicable codes. 2. Use copper conductors only. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 533-80086 Printed in U.S.A. Form 38A-5W Pg 1 3-03 Replaces: 38-4W Book 1 4 Tab 5a 5a SEQUENCE OF OPERATION — 38AQ007 OUTDOOR UNIT WITH 40RM008 INDOOR UNIT Emergency Heat Cycle — If the compressor is inoperative due to a tripped safety device, the second stage of the thermostat automatically energizes the indoor-air fan and the electric resistance heaters (if equipped). When power is supplied to unit, the transformer (TRAN) and crankcase heater (CCH) are energized. SEQUENCE OF OPERATION — 38ARQ008,012 OUTDOOR UNIT WITH 40RMQ008,012 INDOOR UNIT Cooling — On a call for cooling, the thermostat completes the following circuits: R-G, R-Y, and R-O. If the compressor recycle delay of 3 minutes is complete, the compressor and outdoor fan start. The reversing valve is energized for cooling and the indoor-fan motor starts. When the thermostat is satisfied, the circuits are opened, and the compressor, outdoor-fan motor, and indoor-fan motor stop. The reversing valve is deenergized. When power is supplied to unit, the transformer (TRAN) is energized. The crankcase heater is also energized. Cooling — With the thermostat in the cooling position, and when the space temperature comes within 2° F of the cooling set point, the thermostat makes circuit R-O. This energizes the reversing valve solenoid (RVS) and places the unit in standby condition for cooling. As the space temperature continues to rise, the second stage of the thermostat makes, closing circuit R-Y. When compressor time delay (5 ± 2 minutes) is completed, a circuit is made to contactor (C), starting the compressor (COMP) and outdoorfan motor (OFM). Circuit R-G is made at the same time, energizing the indoor-fan contactor (IFC) and starting the indoor-fan motor (IFM) after one-second delay. When the thermostat is satisfied, contacts open, deenergizing C. The COMP, IFM, and OFM stop. Heating — On a call for heating, the thermostat completes the following circuits: R-G and R-Y. If the compressor recycle delay of 3 minutes is complete, the compressor and outdoor fan start. The indoor-fan motor will also start. If room temperature continues to fall, the thermostat completes circuit R-W. If the optional electric heat package is used, the heat relay is energized, and the electric heaters are energized. When the thermostat is satisfied, the circuits are opened, and the compressor, outdoor-fan motor, heaters, and indoor-fan motor stop. Heating — On a call for heat, thermostat makes circuits Defrost — The Defrost board (DB) is a time and temperature control, which includes a field-selectable time period between checks for frost (30, 50, and 90 minutes). Electronic timer and defrost cycle start only when contactor is energized and defrost thermostat (DFT) is closed (below 36 F [2.2 C]). Defrost mode is identical to Cooling mode, except outdoorfan motor (OFM) stops and a bank of supplemental electric heat (if equipped) turns on to warm air supplying the conditioned space. Defrost mode is terminated when the DFT reaches 51 F (10.6 C). R-Y and R-G. When compressor time delay (5 ± 2 minutes) is completed, a circuit is made to C, starting COMP and OFM. Circuit R-G also energizes IFC and starts IFM after a 1-second delay. Should room temperature continue to fall, circuit R-W is made through second-stage thermostat bulb. If optional electric heat package is used, a relay is energized, bringing on supplemental electric heat. When thermostat is satisfied, contacts open, deenergizing contactor and relay; motors and heaters deenergize. Low Ambient — Cooling head pressure control at low Defrost — Defrost board (DB) is a time and temperature ambient conditions is accomplished through a low ambient relay and switch. The switch is factory set to close at 250 psig and open at 100 psig. In Heating mode, the low ambient switch is bypassed by normally closed contacts on the low ambient relay. control, which includes a field-selectable time period between checks for frost (30, 50, and 90 minutes). Electronic timer and defrost cycle start only when contactor is energized and defrost thermostat (DFT) is closed (below 28 F [–2.2 C]). Defrost mode is identical to Cooling mode, except outdoorfan motor (OFM) stops and a bank of supplemental electric heat turns on to warm air supplying the conditioned space. Defrost mode is terminated when the DFT reaches 65 F (18.3 C). Air Circulation — When the fan switch is at FAN ON, the indoor-air fans operate continuously to provide ventilation. The thermostat operates the other components as described above. 2 DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING CONNECTION DIAGRAM POWER SUPPLY PER N.E.C. AND LOCAL CODES 208/230 VAC, 60 HZ, 3 PH. BL R LOW AMBIENT SWITCH R R L3 L3 T2 L2 L2 COMP BL T1 BK 3 BK LOW AMBIENT RELAY 1 T1 2 T2 T2 T3 CCH BK G COIL COMPRESSOR ATTACH GROUND T1 SEC CAP LAS R BK DEFROST Y-RV CONTROL FM RV PL R PS1 BL BK BK SEN PS1 R-RV COIL LP/HP LP/HP RRV DEFROST HEAT W R C COMPRESSOR HEAT/COOL Y O BL SEN DF TWO SWITCH WIRING O C CC DEFROST CONTROL PS2 PS1 FM BL RV COIL RV LP/HP PS2 O Y W R C (WHEN USED) Y-RV FAN Y DF BK BR R USED) TRANSFORMER NOTE 4 24V Y PS2 DFC 2 208/230V BL BL CC BL BR R 1 FAN LOW AMBIENT RELAY (WHEN BK RV BK COIL RESET FAN CAP BL CONT. CONTACTOR COIL TRANS L1 T1 L2 CONTACTOR T3 BK PRI BL CCH +t° L1 L1 DIAGRAM L3 GROUND EQUIPMENT PER N.E.C. AND LOCAL CODES. T2 T3 BL T3 LADDER 208/230 VAC, 60 HZ, 3 PH POWER SUPPLY O Y W DEFROST HEAT COMPRESSOR HEAT/COOL COMMON 24 VAC LAR COMMON R 24 VAC Fig. 1 — Control Schematic and Component Arrangement — 38AQ007 (208/230 V) DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING CONNECTION DIAGRAM LADDER BL R LOW AMBIENT SWITCH T3 T3 L3 L3 T2 L2 L2 BL T1 L1 BK TRANS 1 BL G 1 DEFROST RELAY SEC 2 L1 BK BL COIL COMPRESSOR Y COIL T2 T3 CCH 2 L2 T2 ATTACH GROUND BK COIL CONT. CONTACTOR T3 BK 3 3 L1 T1 CONTACTOR T1 BK PRI CCH +t° L3 T2 COMP BL LOW AMBIENT RELAY 575/460 VAC 60 HZ 3PH R R DIAGRAM 575/460 VAC 60 HZ 3PH T1 CAP R FAN FM DEFROST Y-RV CONTROL BK BK RV R RV COIL 24V DFR RV PL PS1 Y BK BK DF R C FM PS2 LP/HP PS1 LP/HP O Y W DEFROST HEAT COMPRESSOR HEAT/COOL COMMON 24 VAC W Y O BL R Y-RV RV DEFROST CC CONTROL PS2 PS1 TWO SWITCH WIRING O FAN SEN R-RV BL 1 3 TRANSFORMER NOTE 4 Y PS2 BK BR R 2 575/460V BL BL CC BL BR R 1 LOW AMBIENT DEFROST RELAY RELAY RESET CAP BL LAS Y DF RRV R C COIL C COIL LP/HP SEN O Y W LAR DEFROST HEAT COMPRESSOR HEAT/COOL COMMON 24 VAC Fig. 2 — Control Schematic and Component Arrangement — 38AQ007 (460 and 575 V) 3 Fig. 3 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (208/230-3-60) Units Produced Before 03/31/03 4 Fig. 4 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (208/230-3-60) Units Produced After 03/31/03 5 Fig. 5 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (400-3-50) Units Produced Before 03/31/03 6 Fig. 6 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (400-3-50) Units Produced After 03/31/03 7 Fig. 7 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (460-3-60) Units Produced Before 03/31/03 8 Fig. 8 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (460-3-60) Units Produced After 03/31/03 9 Fig. 9 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (575-3-60) Units Produced Before 03/31/03 10 Fig. 10 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (575-3-60) Units Produced After 03/31/03 11 Fig. 11 — 48RMQ008-012 (208/230-3-60, 460-3-60, 575-3-60, 400-3-50) Wiring Detail Copyright 2003 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 111 Catalog No. 533-80086 Printed in U.S.A. Form 38A-5W Pg 12 3-03 Replaces: 38-4W Book 1 4 Tab 5a 5a