A White Paper from the experts in Business-Critical Continuity™ Current Technology’s Selenium Story vs. Emerson Network Power’s Surge Protection Array Our Analysis Introduction Recently, Current Technology posted a two part video on YouTube that was intended to demonstrate the ability of a selenium plate to withstand temporary overvoltage’s (TOVs). Part one of the video shows a 150 volt metal oxide varistor (MOV) subjected to a series of 30 cycles (1/2 second) TOVs, starting at 150 volts, and then moving to 170v, 200v, 220v and finally 240 volts. The MOV is shown to do nothing until 220 volts (starts to clamp) and then completely fails at 240 volts. Figure 1, (left), shows the MOV under test in the video. Figure 1 The conclusion reached by the presenter in the video essentially says that surge protectors which rely solely on MOVs are vulnerable to TOVs or swells. This video in essence “sets-up” video two which is the introduction of the MOV/Selenium configuration, see Figure 2, (left). The proposal here is that when paralleled, the selenium can withstand TOVs and enables the MOV to survive the incident. As Figure 2 in the first video, the selenium/MOV combination is subjected to a 30 cycle TOV starting at 150 volts and then ramps up to as high as 270 volts. In this experiment, the selenium is shown to start to conduct at 200 volts (16.4 amps measured) and shows that it remains functional (along with the MOV) through 270 volts (at which point they measure 39.2 A through the Selenium). Their conclusion? For the best results under these TOV conditions, you should incorporate a selenium based hybrid device. MOVs are used to attenuate transients, which are microsecond events. Lightning and other “typical” power line disturbances fall into this microsecond duration category. However, swells do occur, so determining how your device will handle these conditions is a valid point. After viewing the Current Technology videos, it became clear their MOV representation did not reflect Emerson Network Power’s approach to MOV based protection. When designed and installed within Emerson Network Power’s 500 Series, of surge protective devices (SPDs), the protection is actually provided as a custom MOV array that parallels multiple components, symmetrically places the MOVs within the module, voltage matches and then individually fuses each MOV. The “MOV array” is then placed in parallel with other arrays (as surge requirements increase). Figure 3 So as we set out to duplicate the test, we decided to accurately represent the Emerson Network Power design by choosing a single surge protection “MOV array” instead of a single MOV component. The set-up was similar to the one in the Current Technology video; a variac was used to increase the voltage, a timer/ relay that enables 30 cycles and an oscilloscope to record the results. Figure 3, (above), shows the set-up (including the module and current probe). “After viewing the Current Technology videos, it became clear their MOV representation did not reflect Emerson Network Power’s approach to MOV based protection.” A White Paper from the experts in Business-Critical Continuity™ The Results We tested the module’s capability to survive at various voltage levels for 30 cycles, simulating a swell condition. Test 1 = (150 volts) — Oscilloscope shows no data, did not register any current flow at 150V. The Emerson “MOV Array” survived the event. Test 1 Test 2 = (170 volts) — Oscilloscope shows no data, did not register any current flow at 150V. The Emerson “MOV Array” survived the event. Test 2 Test 3 = (200 volts) — Oscilloscope shows module clamps, 10 amps measured into the module. The Emerson “MOV Array” survived the event. Test 3 Test 4 = 220 volts — shows module clamps, 23.2 amps measured into the module. The Emerson “MOV Array” survived the event. Test 4 “The Emerson “MOV Array” survived the event.” A White Paper from the experts in Business-Critical Continuity™ The Results Testing continued.... Test 5 = (240 volts) — shows module clamps, 37.2 amps measured into the module. The Emerson “MOV Array” survived the event. Test 7 = (320 volts) — shows module clamps, 114 amps measured into the module. The Emerson “MOV Array” survived the event. Test 6 = (270 volts) — shows module clamps, 65.6 amps measured into the module. The Emerson “MOV Array” survived the event. This is the final point tested in the Current Technology video. Conclusion As mentioned before, the purpose of an SPD is to attenuate transients or microsecond events. However, this test pushes the limits of the typical application and attempts to determine how a SPD will respond during a swell condition, moreover, it will determine whether a Emerson Network Power surge protection array can perform in the same manner as Current Technology’s selenium hybrid design. The test subjected the SPD to a line swell of various voltage levels. The swell duration is 30 cycles, which represents an IEEE defined instantaneous swell duration. As you can see from our test results, the paralleled “MOV array” performed in the same manner as the selenium hybrid design. In fact, we extended the level to 320 volts and noted that the array survived. This clearly demonstrates that in the case of an instantaneous swell condition, a properly designed paralleled MOV array, such as those incorporated in the Emerson Network Power 500 Series of SPDs will survive and attenuate in the same manner as the selenium hybrid approach. “As you can see from our test results, the paralleled “MOV array” performed in the same manner as the selenium hybrid design.” A White Paper from the experts in Business-Critical Continuity™ 100 Emerson Parkway Binghamton, NY 13905 P (607) 721 8840 P (800) 288 6169 F (607) 722 8713 E contactsurge@emerson.com WP-30019 Rev.1 1/13